US2607460A - Automatic direction control mechanism - Google Patents

Automatic direction control mechanism Download PDF

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US2607460A
US2607460A US130537A US13053749A US2607460A US 2607460 A US2607460 A US 2607460A US 130537 A US130537 A US 130537A US 13053749 A US13053749 A US 13053749A US 2607460 A US2607460 A US 2607460A
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rod
contacts
relay
circuit
switch
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US130537A
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Charles R Russell
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Howmet Aerospace Inc
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Aluminum Company of America
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/24Transferring coils to or from winding apparatus or to or from operative position therein; Preventing uncoiling during transfer
    • B21C47/245Devices for the replacement of full reels by empty reels or vice versa, without considerable loss of time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34Feeding or guiding devices not specially adapted to a particular type of apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/34Feeding or guiding devices not specially adapted to a particular type of apparatus
    • B21C47/3433Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
    • B21C47/3441Diverting the leading end, e.g. from main flow to a coiling device

Definitions

  • This invention relates to direction controlling mechanism and more. particularly to automatically controlled rod shifters for controlling the direction of delivery of rods and the like such as to reels or coilers upon which they are coiled.
  • the invention has among itsobjects toprovide mechanism for automatically directing successive lengths of long and thin metal strips such as rods and the like to different delivery paths which are governed by the strips without reliance on physical contact therewith,v and which, further, is efiective to cause shifting. of a direction controlling member only after each. length of material clears the same, and to provide for the free and unrestricted passage of rod. and wire material through delivery pipe structure without damage to the material.
  • a further object of the. invention is to provide simple and effective high tension arcing switch device'adapted to provide circuit continuity with wire or rod material passing. at high speed despite weavingand whipping of the material.
  • a specific object of. the invention is to provide mechanism for the automatic delivery of successive rods coming from a rod mill to: alternate reels for coiling andsuited: to high speed operation.
  • Fig. 1 is a plan view of. a delivery mechanism incorporating the invention as it appears in use for deliveringrodsto coilingreels;
  • Fig. 2 is a sectional view, on an enlarged scale, onthe line II--II of Fig. 1;
  • Fig. 3 is a side elevation, to an enlarged scale, of a portion of one of the rod delivery tubes with the arcing switch installed therein;
  • Fig. ,4 is a cross-section taken on the line IVIV of Fig.3; j s
  • Fig. 5 is a diagrammatic. illustration of the electrical circuits and apparatus involved.
  • FIG. 6 is a view similar to. Fig. 8-, but shows a modification.
  • Fig. l shows dual delivery lines I and 2 leading from a finishing roll stand 3 of a continuous rod mill to a Coiling. pit 4.: These lines are continuations of dual rolling lines of the mill and they are adapted to direct successiverods to alternatereels 5-6 and 1-43 2 of each line, respectively. Since they are duplicates, a description of one'will suffice for both.
  • Each line comprises a swingable guide switch tube or pipe 9 having a free end [0 and pivoted end It which is flared and positioned to receive the rod delivered by the rolls of the roll stand 3.
  • the switch pipe 9, at its free end, is engaged between the bifurcated upper end of an operating arm I2 and is moved thereby alternately into registry with the flared entry ends of a pair of fixed delivery tubes or pipes l3 and i4 which ex tend to reels 5 and 6, respectively.
  • the operating arm I2 is secured at its lower end on a shaft [5 supported in a suitable frame [6.
  • the arm is oscillatable between fixed limits determined by the setting of adjustable stop screws H by oppositely acting power devices, here shown assolen'oids i8 and i9 whose vertically movable armatures are linked to opposite ends of a rocking bar 20 mounted on shaft 2i and suitably connected to arm [2 as by means of endless chain 22 and sprockets 23. Sequential energization of the solenoids causes arm 2 to shift the switch tube S'into registry withthe delivery tubes alternately. This operating mechanism. is a suggestion only since any other of desired iormcan as wellibe used.
  • the solenoids l8 and I9 are adapted to be energized from any suitable source of power, indicated in Fig. 5 by the and supply mains.
  • Suitable control means here shown as duplicate operating circuits A and B, are provided for the solenoids, said circuits comprising ordinary con-- tactor switches SCI and S02 and control relays SRI' and SR2, respectively, the latter being any suitable time delay type providing slow-toopen contacts upon de-energization thereof.
  • a manual control switch 24 of suitable type, providing two on positions a: and b and a central oii. position permits alternate operation of the solenoids by the operating circuits A and B.
  • Cirouit' A is shown in energized condition, whereby solenoid is, energized, holds switch tube 9 in line with delivery pipe. l3 until tube 9 is to be shifted. Shifting is effected by closing the circuit at position a momentarily. This energizes contactor SC2 to close its main contacts SCZ-M and cornpl'ete the circuit for solenoid [9, this circuit ineluding resistor 25 shunted by closed contacts SR2-l' of energized relay SR2 so that until its contacts SRZ-l open full energization' of the solenoid is had tomove its armature and shift switch tube 9 ihto registry with delivery tube M.
  • Contactor SC2-a1so closes its sealing contacts GE -I, opens contacts SCZ-Z to ole-energize relay 3 SR2 and opens interlock contacts SC2-3 in the sealing circuit of energized contactor SCI.
  • the latter de-energizes, whereupon its sealing contacts SCI-I open, contactor S02, by closing of contacts SCI-3, seals across the mains, solenoid 18, by opening of contacts SCI-M, de-energizes so as not to oppose the action of solenoid l9 and relay SRI, by closing of contacts SCI-2, re-energizes and short-circuits resistor a at its contacts SRl-l.
  • Relay SR2 de-energizing, allows its slow-to-open contacts SRZ-l to open whereby resistor 25 becomes effective to reduce the current flow through solenoid I9 which remains energized until the other solenoid is to be actuated- To do so, the circuit is manually closed momentarily at position b and the same operation as above described takes place in operating circuit A, tube 9 being shifted back to the position shown.
  • an automatic control incorporating a simple and effective rod responsive control device disposed beyond the entry end of the rod switch and not dependent upon rod contact is provided.
  • one i of these devices is installed in each of the delivery pipes, thus utilizing two devices f6 and 2! and 26a and 21a for the dual delivery lines i and 2. It is practical and contemplated, however, to provide but one device for each line and mount the same in the switch pipe 9 of that line.
  • Each delivery pipe as shown in Fig. 3, is provided with a short axial gap 28 preferably at a point near its entry end.
  • the control device comprises a yoke member 29 of U-shape which spans this gap, the legs 30 of the yoke being joined to the pipe ends, as by welding, thereby rigidly connecting the two pipe sections and holding them in axial alignment.
  • is bolted or otherwise secured to the yoke between the legs and carries an electrode support preferably in the form of a metal ring 32 disposed coaxially of the guide pipe and having an I. D. which preferably is about equal to or greater than that of the latter.
  • a multiplicity of opposed spring wires or fingers 3'3 and serving as resilient electrodes are suitably secured at one end to the outer side of the ring 132, as by welding or soldering, at circumferentially and uniformly spaced points". They are preferably angled inwardly and forwardly in the direction of rod travel, as indicated by the arrow, for greater flexibility.
  • the free ends of the electrodes are out of contact and such number of electrodes is used that not more than say gap between the rod and any one of them obtains at any time despite weaving and whipping of the rod inside the guide pipe. Under any contact of the rod with the electrodes, they merely yield and spring back to normal free position as the rod moves away so that the rod is unrestrained.
  • a high tension step-up transformer 34 having one side of its secondary winding 35 connected through high tension lead 36 to the electrode ring 32, the other side of the winding being grounded as by connecting it to the yoke or to the guide tube.
  • Its primary winding 3'! is adapted to be connected to a suitable A. C. supply source, for example volts at 60 cycles.
  • the transformer 38 for the control device 21 is similarly connected, the primaries of both transformers being connected in parallel and across supply lines L1 and L2 in series with the winding 39. of an over-current induction relay 4:] of well'known type, this relay being responsive to change in primary current.
  • the secondary circuit which may be at say 10,000 volts. is open and the current in the primary circuit is of a low value, being about .02 ampere with the exemplary values stated.
  • This current is insuflicient to drive the motor or torque element 4*! of current relay 40 so that its contacts 42 remain closed.
  • a rod R reaches the electrodes, however, high tension arcing or sparking occurs between the rod which is at ground potential and the electrodes and the primary current increases to about 2 amperes. Grounding of the rod is assuredat all times by reason of its engagement with either the mill rolls or the coiling reel.
  • the increased current inwinding 39 of the current relay causes movement of its motor element 4!
  • This circuit controls a sequence circuit which in turn effects alternate actuation of the aforedescribed operating circuits of the respective solenoids l8 and IS.
  • the sequence circuit comprises, suitably, a ratchet relay RR of an ordinary type having two sets of contacts 44 and 45 which are mechanically linked so that when one set is open the other is closed.
  • Energizing its operating coil moves its ratchet wheel 46 and indexes its cam or star wheel 41 one notch to reverse the position of the contacts and thereby open or close, as the case may be, the circuit of relays CR1 and CR8 and the circuit of relays CR9 and CRIB.
  • the ratchet operating pawl is spring retracted upon de-energization of the operating coil.
  • Relay CR8 serves to actuate, at it contacts CRB-l, operating circuit B and, at its contacts CH8-2, to unlock operating circuit A so as tocause shitting of theswi-tch tube 9 from coiler 5 to coiler 6. It also sets into operation, at its contacts CRS-S, suitable automatic controls 48 (well known and h nce not shown in detail) by means of which coiler 5 is stopped and the coil stripping action initiated.
  • Relay CR!v controls, at contacts CRT-l, a timer T4 of any suitable known type whose contacts flclose after a preadjusted time interval and energize relay TR! so that it will open its back contacts 'IRl-l and break the initial energizing circuit of relay CR3.
  • limit switch contacts LS2 in parallel with contacts TRt-l will have closed responsivel to initiation or the coil stripping action at coiler Si which, when completed, opens the limit switch LS2 to. tie-energize relay CR8 which at its contact CR83. permits control 48 to restart the coiler 5 so as torbe ready to receive another rod.
  • Relays CR9 and GRID operate in identical fashion, but control shiftin of the switch tube 9 from coiler. G to coil'er 5, control an automatic controller 50 for coiler 6 and a timer T-Z whose contacts 51 control relay TR2, contacts TRZ-i and limit switch contacts LS1 of coiler t likewise being in parallel to allow relay CRIO to de-energize when coiler 6 is ready to be restarted.
  • relay CRI opens its back contacts CRI-Z in the circuit of the ratchet or sequence relay RR and its operating coil deenergizes.
  • the set-up circuit remains in this condition until the rear end of rod R passes electrodes 33 and draws the are out to extinguishment.
  • the arc switch is installed in the switch pipe itself, preferably atthe free or outlet end thereof, the ring 320, and; its resilient electrodes 330, being suitably supported coaxially of the switch pipe, as by a split insulator ring 31a, carried within a. sleeve 60.
  • the latter may be secured to the switch pipe by welding or by screw threads, as shown.
  • Outlet nipple BI is threaded into the outer end of the sleeve to serve as an outlet for the switch pipe and to retain the insulator in fixed axial position.
  • This arrangement requires but one are switch and supply transformer in the delivery line, the operation being the same as described above. Due to the high speed of travel of the rods, the rear end ofeach clears the end of the switch pipe to allow free shifting of the pipe.
  • While the invention is particularly useful in handlinglong rod lengths for coiling, it is not limited to such use as it-may advantageously be employed in, the handling of other products of relatively small cross-section and light weight per unit of length normally produced by rolling or extruding processes and may be put to other uses where it is desired to direct successive pieces of such products into different delivery paths without damage to material and equipment.
  • a direction controlling apparatus for travelling elongated metal products means providing divergent delivery paths, a switch member adapted to direct said metal products to said paths successively, an arc switch disposed adjacent to the exit end of said switch member and having resilient electrodes in spaced relation between which each of said metal products is adapted to pass, means .comprisinga transformer having its secondary grounded at one end and connected at its other end to said electrodes and charging the same to a potential sufficient to sustain arcing. between said electrodes and the passing metal product, and relay means responsive to the arc-controlled change in primary current of said transformer to control the operation of said switch member.
  • Direction controlling mechanism for travelling elongated metal products having in combination, a direction controlling device, electrically operated means to actuate the same into successive delivery positions, means comprising resilient electrodes disposed adjacent to the exit end of said switch member for completing an arcing circuit with each of said products until its training end passes and terminates arcing, a stepup transformer for supplying said electrodes continuously with arcing voltage, a current sensitive relay responsive to the arc-controlled change of the primary current of said transformer, and a sequence switch device actuated by said current relay and controlling said actuating means.
  • a direction controlling apparatus for travelling elongated metal products, means providing divergent delivery paths, a switch member adapted to receive said products and direct them to said paths in alternation, means disposed beyond the receiving point of said switch member and comprising opposed resilient electrodes between which said products are adapted to pass, a step-up transformer having its secondary grounded at one end and connected at its/other end to said electrodes and charging the same to a potential sufficient to sustain arcing between said electrodes and the passing metal product, a sequence switch and means controlled thereby for controlling the operation of said switch member, and means including a current responsive relay for utilizing the change in primary current of said transformer due to initial making and final breaking of the arc to control the operation of said sequence switch.
  • Apparatus for controlling the direction of travel of rods and the like delivered by a rolling mill means providing a plurality of delivery paths for the rod, a switch device cooperating therewith and positioned to direct a rod into one of said paths, means including flexible electrodes carried by said switch device, to establish an electric arc circuit with the rod moving in said one path, current supply means for said electrodes including a step-up transformer, said arc circuit opening automatically as the rear end of the rod moves beyond said electrodes, to reduce the primary current through said transformer, and means including a current sensitive relay responsive to the arc-controlled change. in said primary current for automatically controlling said switch device.
  • Apparatus for controlling the direction of travel ofrods and the like delivered by a rolling mill means providing two delivery paths for the rods, and a switch device cooperating therewith, electrically operated means for actuating said switch device into registry with said delivery paths alternately, means including flexible wire electrodes disposed at a predetermined point beyond the entry end of said switch device for establishing an electric are dependent upon the presence of a passing rod, current supply means for said electrodes including a step-up transformer, the rear end of the rod upon its movement beyond said electrodes extinguishing said arc, thereby reducing the primary current through said transformer, a current sensitive relay responsive to the arc-controlled change in said pri mary current, and relay means controlled by said relay for controlling said actuating means.
  • a rod delivery pipe system having a shiftable direction controlling switch pipe and a plurality of delivery pipes, one of said pipes having an entry section and an outlet section in axially spaced relation, providing an air gap, a coupling member rigidly connecting said sections, an insulator carried by said member, means comprising a multiplicity of resilient electrodes supported by said insulator in said gap, said electrodes having free ends arranged in the path of travel of a rod moving through said gap, a step-up transformer for maintaining said electrodes at arcing potential with respect to a rod passing the same, whereby an arc circuit is made and broken by a passing rod, and control means for said switch pipe effective responsively to making and breaking of said arc circuit to cause shifting of said switch pipe from one delivery pipe to the other.
  • a rod delivery pipe system having a shiftable direction controlling switch pipe and a plurality of delivery pipes, one of said pipes having an entry section and an outlet section in axially spaced relation, providing an air gap, a coupling member rigidly connecting said sections, an insulator carried by said member, a metallic ring concentric with said pipe sections and supported by said insulator in said gap, a multiplicity of flexible wire electrodes secured at one end to said ring and radiating toward the axis of the ring, a step-up transformer for maintaining said electrodes at arcing potential with respect to a rod passing the same, whereby an arc circuit is made and broken by a passing rod, and control means for said switch pipe effective responsively to making and breaking of said arc circuit to cause shifting of said switch pipe from one delivery pipe to the other.
  • a delivery pipe having an axial gap, a U-shaped yoke spanning said gap and rigidly holding the ends of the pipe at said gap in axial alignment, an insulator secured to said yoke between the legs thereof, a metallic ring carried by said insulator in said gap coaxially of said pipe, a multiplicity of flexible wire electrodes secured at one end to said ring and angling inwardly and forwardly in the direction of rod travel through the ring, means comprising a high tension transformer mounted on said yoke, and having a secondary winding grounded at one end and connected to said ring at its other end to charge said electrodes to arcing potential with respect to a rod moving through said pipe.
  • a rod mill delivery apparatus having a switch pipe pivoted at its inlet end and cooperable at its outletend with two delivery pipes in alternation, power means to shift said switch pipe alternately in opposite directions, means comprising a ratchet relay controlling the operation of said power means, a set-up circuit for controlling said relay and comprising two control relays, an electrode ring disposed beyond the pivoted end of said switch pipe and having a plurality of resilient electrodes for completing an arc circuit with each rod passing therethrough until the trailing end passes and terminates arcing, a step-up transformer for continuously supplying said electrodes with arcing voltage, a current responsive relay having its winding connected in series with the primary of said transformer, said current relay having contacts for closing a circuit to energize one of said control relays when said are circuit is completed by the rod, and other contacts for closing a circuit to energize the other of said control relays when the arc circuit is opened by the rod, a locking circuit for said one control relay controlled by said other control relay, and contacts actuated by said one
  • Apparatus for controlling the direction of travel of rods and the like delivered by a rolling mill comprising a shiftable guide pipe for directing the leading end of a rod into one of a pair of delivery pipes, means comprising electrodes for automatically establishing an electric arc with the leading end of said rod after it has moved beyond the entry end of said guide pipe, means for continuously supplying said electrodes with arcing potential to maintain arcing until interrupted by movement of the trailing end of said rod past said electrodes, and means for utilizing the effect of said are interruption to actuate said guide pipe behind said rod so as to direct the following rod into the other of said delivery pipes.
  • Operating mechanism for a director switch member past which elongated metal products move endwise in spaced succession for direction into alternate delivery pathways comprising a pair of operating solenoids for said switch member, control means including a ratchet relay having alternately active sets of contacts for deenergizing one and energizing the other of said solenoids to actuate said switch member into registry with said pathways alternately, a normally energized operating coil for said ratchet relay, an arc switch comprising a multiplicity of resilient electrodes disposed adjacent to the exit end of said switch member to complete an are circuit with a passing metal product, a stepup transformer for supplying said electrodes continuously with arcing voltage, a current sensitive relay connected in the primary circuit of said transformer, and relay means controlled by said current relay for deenergizing and then energizing said ratchet operating coil in dependence upon initial making and final breaking of said are circuit.
  • Apparatus for controlling the direction of travel of rods delivered by a rolling mill comprising two delivery pipe lines and a switch pipe co-operating therewith, electrically operated means for actuating said switch pipe into registry with said pipe lines alternately, means including a ratchet relay for controlling the operation of said operating means, an annular electrode disposed at a predetermined point beyond the entry end of said switch pipe for completing an electric control circuit with a passing rod, a transformer having a secondary winding connected in said circuit and a primary Winding connected to a source of electric energy, a current relay having a spring biased rotor, angularly spaced sets of switch contacts controlled thereby and a current winding connected in series with said primary winding, to induce driving torque in said rotor responsively to completion of said control circuit, thereby to open one set of switch contacts and close the other set, and a pair of relays connected individually to said sets of contacts, one relay having contacts controlling the circuit of said ratchet relay and other contacts for completing a self-locking circuit for itself

Description

Aug. 19, 1952 c. R. RUSSELL 2,607,460
AUTOMATIC DIRECTION CONTROL MECHANISM Filed Dec. 1, 1949 2 SI-[EETS- -SHEET 1 INVENTOR Char/e5 f1. Fuss e)! ATTORNEY Aug. 19, 1952 RUSSELL 2,607,460
AUTOMATIC DIRECTION CONTROL MECHANISM Filed Dec. 1, 1949 v 2 Sl-IEETS SHEET 2 cRi-Z 7-2 46 5 Time delay f0 close 4 cres w Lair-I 25 INVENTOR Char/es fi. fiusse?! ATTORN EY Patented Aug. 19, 1952 AUTQMATIC DIRECTION CONTROL IdECHANISP/I Charles R. Russell, Massena, N. Y., assignor to" Aluminum Company of America, Pittsburgh, Pa.,a corporation of Pennsylvania Application December 1, 1949, Serial No. 130,537
12 Claims. 1
This invention relates to direction controlling mechanism and more. particularly to automatically controlled rod shifters for controlling the direction of delivery of rods and the like such as to reels or coilers upon which they are coiled.
. The invention has among itsobjects toprovide mechanism for automatically directing successive lengths of long and thin metal strips such as rods and the like to different delivery paths which are governed by the strips without reliance on physical contact therewith,v and which, further, is efiective to cause shifting. of a direction controlling member only after each. length of material clears the same, and to provide for the free and unrestricted passage of rod. and wire material through delivery pipe structure without damage to the material.
. A further object of the. invention is to provide simple and effective high tension arcing switch device'adapted to provide circuit continuity with wire or rod material passing. at high speed despite weavingand whipping of the material.
A specific object of. the invention is to provide mechanism for the automatic delivery of successive rods coming from a rod mill to: alternate reels for coiling andsuited: to high speed operation.
Various other objects andxfeatures of the in- :vention will. hereinafter appear. or become apparent.
' To explain the principle of the invention and the manner of constructing and using the same to" best advantage, reference is made to the following description, taken in conjunction with the drawings wherein:
Fig. 1 is a plan view of. a delivery mechanism incorporating the invention as it appears in use for deliveringrodsto coilingreels;
Fig. 2 is a sectional view, on an enlarged scale, onthe line II--II of Fig. 1;
Fig. 3 is a side elevation, to an enlarged scale, of a portion of one of the rod delivery tubes with the arcing switch installed therein;
Fig. ,4 is a cross-section taken on the line IVIV of Fig.3; j s
Fig. 5 is a diagrammatic. illustration of the electrical circuits and apparatus involved; and,
.Fig. 6 is a view similar to. Fig. 8-, but shows a modification.
Referring to Fig. l, the same shows dual delivery lines I and 2 leading from a finishing roll stand 3 of a continuous rod mill to a Coiling. pit 4.: These lines are continuations of dual rolling lines of the mill and they are adapted to direct successiverods to alternatereels 5-6 and 1-43 2 of each line, respectively. Since they are duplicates, a description of one'will suffice for both.
Each line comprises a swingable guide switch tube or pipe 9 having a free end [0 and pivoted end It which is flared and positioned to receive the rod delivered by the rolls of the roll stand 3. The switch pipe 9, at its free end, is engaged between the bifurcated upper end of an operating arm I2 and is moved thereby alternately into registry with the flared entry ends of a pair of fixed delivery tubes or pipes l3 and i4 which ex tend to reels 5 and 6, respectively. As shown in Fig. 2, the operating arm I2 is secured at its lower end on a shaft [5 supported in a suitable frame [6. The arm is oscillatable between fixed limits determined by the setting of adjustable stop screws H by oppositely acting power devices, here shown assolen'oids i8 and i9 whose vertically movable armatures are linked to opposite ends of a rocking bar 20 mounted on shaft 2i and suitably connected to arm [2 as by means of endless chain 22 and sprockets 23. Sequential energization of the solenoids causes arm 2 to shift the switch tube S'into registry withthe delivery tubes alternately. This operating mechanism. is a suggestion only since any other of desired iormcan as wellibe used.
The solenoids l8 and I9 are adapted to be energized from any suitable source of power, indicated in Fig. 5 by the and supply mains. Suitable control means; here shown as duplicate operating circuits A and B, are provided for the solenoids, said circuits comprising ordinary con-- tactor switches SCI and S02 and control relays SRI' and SR2, respectively, the latter being any suitable time delay type providing slow-toopen contacts upon de-energization thereof. A manual control switch 24 of suitable type, providing two on positions a: and b and a central oii. position permits alternate operation of the solenoids by the operating circuits A and B. Cirouit' A is shown in energized condition, whereby solenoid is, energized, holds switch tube 9 in line with delivery pipe. l3 until tube 9 is to be shifted. Shifting is effected by closing the circuit at position a momentarily. This energizes contactor SC2 to close its main contacts SCZ-M and cornpl'ete the circuit for solenoid [9, this circuit ineluding resistor 25 shunted by closed contacts SR2-l' of energized relay SR2 so that until its contacts SRZ-l open full energization' of the solenoid is had tomove its armature and shift switch tube 9 ihto registry with delivery tube M. Contactor SC2-a1so closes its sealing contacts GE -I, opens contacts SCZ-Z to ole-energize relay 3 SR2 and opens interlock contacts SC2-3 in the sealing circuit of energized contactor SCI. The latter de-energizes, whereupon its sealing contacts SCI-I open, contactor S02, by closing of contacts SCI-3, seals across the mains, solenoid 18, by opening of contacts SCI-M, de-energizes so as not to oppose the action of solenoid l9 and relay SRI, by closing of contacts SCI-2, re-energizes and short-circuits resistor a at its contacts SRl-l. Relay SR2, de-energizing, allows its slow-to-open contacts SRZ-l to open whereby resistor 25 becomes effective to reduce the current flow through solenoid I9 which remains energized until the other solenoid is to be actuated- To do so, the circuit is manually closed momentarily at position b and the same operation as above described takes place in operating circuit A, tube 9 being shifted back to the position shown.
'As is well known in the manufacture of wire rods in a continuous rod mill, the long lengths of rod are delivered from the selected finishing roll stand at high speed and in close succession to be individually coiled. The manual switch tube control, above described, permit delivery of the rods to alternate reels. During coiling of a rod upon one of the reels, the other reel is stopped, unloaded and restarted in readiness to receive the following rod. Mechanism has been heretofore proposed to provide automatic switch tube operation with dependance upon the functioning of trigger devices placed in the path of rod movement so as to be actually struck thereby, but high speed impact damages the trigger devices. Further, erratic operation results from weaving and whipping of the rod, necessitating that the switch tube be shifted towards its alternate position long before the end of the rod clears the same. Rods of some metals, such as aluminum for example, cannot be subjected to the resultant squeezing pressure at the switching point without serious damage. Because of these and other drawbacks, manual control so as to effect the switching operation after the rod safely passes the guide switch 9, despite all its inherent disadvantages, has been tolerated in many instances.
According to this invention, an automatic control incorporating a simple and effective rod responsive control device disposed beyond the entry end of the rod switch and not dependent upon rod contact is provided. As shown in Fig. 1, one i of these devices is installed in each of the delivery pipes, thus utilizing two devices f6 and 2! and 26a and 21a for the dual delivery lines i and 2. It is practical and contemplated, however, to provide but one device for each line and mount the same in the switch pipe 9 of that line.
Each delivery pipe, as shown in Fig. 3, is provided with a short axial gap 28 preferably at a point near its entry end. The control device comprises a yoke member 29 of U-shape which spans this gap, the legs 30 of the yoke being joined to the pipe ends, as by welding, thereby rigidly connecting the two pipe sections and holding them in axial alignment. A high tension spool insulator 3| is bolted or otherwise secured to the yoke between the legs and carries an electrode support preferably in the form of a metal ring 32 disposed coaxially of the guide pipe and having an I. D. which preferably is about equal to or greater than that of the latter.
A multiplicity of opposed spring wires or fingers 3'3 and serving as resilient electrodes are suitably secured at one end to the outer side of the ring 132, as by welding or soldering, at circumferentially and uniformly spaced points". They are preferably angled inwardly and forwardly in the direction of rod travel, as indicated by the arrow, for greater flexibility. The free ends of the electrodes are out of contact and such number of electrodes is used that not more than say gap between the rod and any one of them obtains at any time despite weaving and whipping of the rod inside the guide pipe. Under any contact of the rod with the electrodes, they merely yield and spring back to normal free position as the rod moves away so that the rod is unrestrained.
Mounted on the yoke 29, or in any other suitable place, is a high tension step-up transformer 34 having one side of its secondary winding 35 connected through high tension lead 36 to the electrode ring 32, the other side of the winding being grounded as by connecting it to the yoke or to the guide tube. Its primary winding 3'! is adapted to be connected to a suitable A. C. supply source, for example volts at 60 cycles. As shown in Fig. 5, the transformer 38 for the control device 21 is similarly connected, the primaries of both transformers being connected in parallel and across supply lines L1 and L2 in series with the winding 39. of an over-current induction relay 4:] of well'known type, this relay being responsive to change in primary current.
When no rod is passing electrodes 33, the secondary circuit, which may be at say 10,000 volts. is open and the current in the primary circuit is of a low value, being about .02 ampere with the exemplary values stated. This current is insuflicient to drive the motor or torque element 4*! of current relay 40 so that its contacts 42 remain closed. When a rod R reaches the electrodes, however, high tension arcing or sparking occurs between the rod which is at ground potential and the electrodes and the primary current increases to about 2 amperes. Grounding of the rod is assuredat all times by reason of its engagement with either the mill rolls or the coiling reel. The increased current inwinding 39 of the current relay causes movement of its motor element 4! first to open contacts 42 and then to close normally open contacts 43, for control purposes hereinafter described. Due to this high voltage arcing, no physical contact between the rod and any of the electrodes need exist and circuit continuity is assured during the time the rod is passing. As a result, the rod passes freely through the guide pipe with continuous arcin at the arc switch in gap 2 8 until the rear end of the rod passes, so that this switch eliminates target members impacted by the rodand any need for holding the rod against lateral excursions by rollers or other mechanical expedients as is required when using'rod' contactedswitch devices if circuit continuity is to be insured. Moreover, handling of the full range of rod sizes produced on the mill is readily accommodated without any structural complications. The arcin has been found in practice not to damage or mark the surface of the rod or wire due to the minute arc current involved.
Preferably, a set-up circuit controlled by the current relay 40 and comprising relays CR! and CR2 is provided by means of which shifting of the rod switch tube =9 is effected only after each length of rod passing therethrough clears the same. This circuit controls a sequence circuit which in turn effects alternate actuation of the aforedescribed operating circuits of the respective solenoids l8 and IS. The sequence circuit comprises, suitably, a ratchet relay RR of an ordinary type having two sets of contacts 44 and 45 which are mechanically linked so that when one set is open the other is closed. Energizing its operating coil moves its ratchet wheel 46 and indexes its cam or star wheel 41 one notch to reverse the position of the contacts and thereby open or close, as the case may be, the circuit of relays CR1 and CR8 and the circuit of relays CR9 and CRIB. The ratchet operating pawl is spring retracted upon de-energization of the operating coil.
Relay CR8 serves to actuate, at it contacts CRB-l, operating circuit B and, at its contacts CH8-2, to unlock operating circuit A so as tocause shitting of theswi-tch tube 9 from coiler 5 to coiler 6. It also sets into operation, at its contacts CRS-S, suitable automatic controls 48 (well known and h nce not shown in detail) by means of which coiler 5 is stopped and the coil stripping action initiated. Relay CR!v controls, at contacts CRT-l, a timer T4 of any suitable known type whose contacts flclose after a preadjusted time interval and energize relay TR! so that it will open its back contacts 'IRl-l and break the initial energizing circuit of relay CR3. Beiorethis occurs, limit switch contacts LS2 in parallel with contacts TRt-l will have closed responsivel to initiation or the coil stripping action at coiler Si which, when completed, opens the limit switch LS2 to. tie-energize relay CR8 which at its contact CR83. permits control 48 to restart the coiler 5 so as torbe ready to receive another rod. Relays CR9 and GRID operate in identical fashion, but control shiftin of the switch tube 9 from coiler. G to coil'er 5, control an automatic controller 50 for coiler 6 and a timer T-Z whose contacts 51 control relay TR2, contacts TRZ-i and limit switch contacts LS1 of coiler t likewise being in parallel to allow relay CRIO to de-energize when coiler 6 is ready to be restarted.
In operation, with switch 24 in open position n and the switch tube 9 in position to direct the next rod to reel 5 through delivery pipe l3, as shown in Figs. 1 and 5, the front end of the rod R completes the secondary circuit of transformer 34 at the arc switch electrodes 83 and the increased current through winding 39, of the relay 49 causes its actuation to open contacts 42 and close contacts 43, as above described. This open ing of contacts 42 opens the circuit of relay CR2 and it tie-energizes. Closure of contacts 43 closes the circuit of relay CRI and it energizes. It seals itself across Ll-LZ at its contacts CR-l in series with back contacts CRZ-l of the now deenergized relay CR2. Also,,relay CRI opens its back contacts CRI-Z in the circuit of the ratchet or sequence relay RR and its operating coil deenergizes. The set-up circuit remains in this condition until the rear end of rod R passes electrodes 33 and draws the are out to extinguishment.
When this occurs, the arcing or secondary circuit is broken and the primary current drops to no load value so that the torque element 4! of current relay 40 is moved in a reverse direction by its return spring 52 so as to reclose contacts 42. It may be here pointed out that cessation of arcing by movement of the trailing end of the rod beyond the free ends of the electrodes is required to allow the relay to reclose its contacts 42, the circuit being insensitive to any open-circuiting which may occur at its contacts 43 under variation in arcing while the rod is passing the arcing electrodes. Reclosure of contacts 42 completes the circuitof relay CR2 and 4 its energization opens its contacts CR2-l, thereby breaking the sealing circuit of relay CRI and it de-energizes. Responsively thereto, its sealing contacts CRI-l open and its back contacts CRl-Z close and complete the energizing circuit through the operating coil of ratchet relay RR. The circuit remains in thiscondition in readiness for a repeat operation.
The energization of the sequence relay RR effects reversal of the contacts 44 and 45, the former opening to de-energize CR9 so that timer T2 resets and releases relay 'IRZ which recloses its back contacts TRZ-l, thereby conditioning the circuit for operation upon the next reversal of the sequence switch contacts. Closure of contacts 45, energizes relays CR1 and CR8 in parallel, the circuitv of the latter extending through the timer controlled contacts TRl-l by-passing limit switch contacts LS2 controlled by reel 5; upon which the rod is now completely coiled. Relay CR! starts timer T-l on its timing operation; while relay CR8 at its contacts CR8-3, CR8l-2 and CRB-I, respectively, functions as above described to operate the automatic reel stopping controller 48, to unlock operating circuit A and to actuate operating circuit B responsively to which solenoid I8 is deenergized to allow the switch pipe 9 to be, shifted andsolenoid I9 is energized to shift the pipe into. registry with delivery line [4. The following rod, then, will be directed to reel 6. Contacts LS2 close when the stripping action at reel 5 starts. Shortly thereafter, the timing period of timer T-l expires to cause energization of relay TRI andv opening of its contacts TRl-l. When the coil stripper of reel 5 returns to normal position, contacts- LS2, are opened to de-energize relay CR8 and effect restarting of reel 5.
In the. meantime, the following, rod is being coiled. on reel 6 and, responsively to its front end passing arc switch 21, the set-up. circuit is in operated condition, so that the sequence relay RR is de-energized and will again be actuated or energized responsively to the rear end of the rod moving beyond the arc switch 21 and breaking the high voltage arc.
In Fig. 6, the arc switch is installed in the switch pipe itself, preferably atthe free or outlet end thereof, the ring 320, and; its resilient electrodes 330, being suitably supported coaxially of the switch pipe, as by a split insulator ring 31a, carried within a. sleeve 60. The latter may be secured to the switch pipe by welding or by screw threads, as shown. Outlet nipple BI is threaded into the outer end of the sleeve to serve as an outlet for the switch pipe and to retain the insulator in fixed axial position. This arrangement requires but one are switch and supply transformer in the delivery line, the operation being the same as described above. Due to the high speed of travel of the rods, the rear end ofeach clears the end of the switch pipe to allow free shifting of the pipe.
While the invention is particularly useful in handlinglong rod lengths for coiling, it is not limited to such use as it-may advantageously be employed in, the handling of other products of relatively small cross-section and light weight per unit of length normally produced by rolling or extruding processes and may be put to other uses where it is desired to direct successive pieces of such products into different delivery paths without damage to material and equipment.
The specific arrangementsandcircuits shown and described in detail are exemplary only since many changes and variations especially inregards to circuit details may be resorted to in embodying the invention disclosed without departing from the principle thereof as defined in the appended claims.
What is claimed is:
1. In a direction controlling apparatus for travelling elongated metal products, means providing divergent delivery paths, a switch member adapted to direct said metal products to said paths successively, an arc switch disposed adjacent to the exit end of said switch member and having resilient electrodes in spaced relation between which each of said metal products is adapted to pass, means .comprisinga transformer having its secondary grounded at one end and connected at its other end to said electrodes and charging the same to a potential sufficient to sustain arcing. between said electrodes and the passing metal product, and relay means responsive to the arc-controlled change in primary current of said transformer to control the operation of said switch member.
2. Direction controlling mechanism for travelling elongated metal products, having in combination, a direction controlling device, electrically operated means to actuate the same into successive delivery positions, means comprising resilient electrodes disposed adjacent to the exit end of said switch member for completing an arcing circuit with each of said products until its training end passes and terminates arcing, a stepup transformer for supplying said electrodes continuously with arcing voltage, a current sensitive relay responsive to the arc-controlled change of the primary current of said transformer, and a sequence switch device actuated by said current relay and controlling said actuating means.
3. In a direction controlling apparatus for travelling elongated metal products, means providing divergent delivery paths, a switch member adapted to receive said products and direct them to said paths in alternation, means disposed beyond the receiving point of said switch member and comprising opposed resilient electrodes between which said products are adapted to pass, a step-up transformer having its secondary grounded at one end and connected at its/other end to said electrodes and charging the same to a potential sufficient to sustain arcing between said electrodes and the passing metal product, a sequence switch and means controlled thereby for controlling the operation of said switch member, and means including a current responsive relay for utilizing the change in primary current of said transformer due to initial making and final breaking of the arc to control the operation of said sequence switch.
4. Apparatus for controlling the direction of travel of rods and the like delivered by a rolling mill, means providing a plurality of delivery paths for the rod, a switch device cooperating therewith and positioned to direct a rod into one of said paths, means including flexible electrodes carried by said switch device, to establish an electric arc circuit with the rod moving in said one path, current supply means for said electrodes including a step-up transformer, said arc circuit opening automatically as the rear end of the rod moves beyond said electrodes, to reduce the primary current through said transformer, and means including a current sensitive relay responsive to the arc-controlled change. in said primary current for automatically controlling said switch device.
5. Apparatus for controlling the direction of travel ofrods and the like delivered by a rolling mill, means providing two delivery paths for the rods, and a switch device cooperating therewith, electrically operated means for actuating said switch device into registry with said delivery paths alternately, means including flexible wire electrodes disposed at a predetermined point beyond the entry end of said switch device for establishing an electric are dependent upon the presence of a passing rod, current supply means for said electrodes including a step-up transformer, the rear end of the rod upon its movement beyond said electrodes extinguishing said arc, thereby reducing the primary current through said transformer, a current sensitive relay responsive to the arc-controlled change in said pri mary current, and relay means controlled by said relay for controlling said actuating means.
6. In a rod delivery pipe system having a shiftable direction controlling switch pipe and a plurality of delivery pipes, one of said pipes having an entry section and an outlet section in axially spaced relation, providing an air gap, a coupling member rigidly connecting said sections, an insulator carried by said member, means comprising a multiplicity of resilient electrodes supported by said insulator in said gap, said electrodes having free ends arranged in the path of travel of a rod moving through said gap, a step-up transformer for maintaining said electrodes at arcing potential with respect to a rod passing the same, whereby an arc circuit is made and broken by a passing rod, and control means for said switch pipe effective responsively to making and breaking of said arc circuit to cause shifting of said switch pipe from one delivery pipe to the other.
7 In a rod delivery pipe system having a shiftable direction controlling switch pipe and a plurality of delivery pipes, one of said pipes having an entry section and an outlet section in axially spaced relation, providing an air gap, a coupling member rigidly connecting said sections, an insulator carried by said member, a metallic ring concentric with said pipe sections and supported by said insulator in said gap, a multiplicity of flexible wire electrodes secured at one end to said ring and radiating toward the axis of the ring, a step-up transformer for maintaining said electrodes at arcing potential with respect to a rod passing the same, whereby an arc circuit is made and broken by a passing rod, and control means for said switch pipe effective responsively to making and breaking of said arc circuit to cause shifting of said switch pipe from one delivery pipe to the other.
8. In a rod delivery pipe system, a delivery pipe having an axial gap, a U-shaped yoke spanning said gap and rigidly holding the ends of the pipe at said gap in axial alignment, an insulator secured to said yoke between the legs thereof, a metallic ring carried by said insulator in said gap coaxially of said pipe, a multiplicity of flexible wire electrodes secured at one end to said ring and angling inwardly and forwardly in the direction of rod travel through the ring, means comprising a high tension transformer mounted on said yoke, and having a secondary winding grounded at one end and connected to said ring at its other end to charge said electrodes to arcing potential with respect to a rod moving through said pipe.
9. In a rod mill delivery apparatus having a switch pipe pivoted at its inlet end and cooperable at its outletend with two delivery pipes in alternation, power means to shift said switch pipe alternately in opposite directions, means comprising a ratchet relay controlling the operation of said power means, a set-up circuit for controlling said relay and comprising two control relays, an electrode ring disposed beyond the pivoted end of said switch pipe and having a plurality of resilient electrodes for completing an arc circuit with each rod passing therethrough until the trailing end passes and terminates arcing, a step-up transformer for continuously supplying said electrodes with arcing voltage, a current responsive relay having its winding connected in series with the primary of said transformer, said current relay having contacts for closing a circuit to energize one of said control relays when said are circuit is completed by the rod, and other contacts for closing a circuit to energize the other of said control relays when the arc circuit is opened by the rod, a locking circuit for said one control relay controlled by said other control relay, and contacts actuated by said one relay to make and break the circuit for said ratchet relay.
10. Apparatus for controlling the direction of travel of rods and the like delivered by a rolling mill, comprising a shiftable guide pipe for directing the leading end of a rod into one of a pair of delivery pipes, means comprising electrodes for automatically establishing an electric arc with the leading end of said rod after it has moved beyond the entry end of said guide pipe, means for continuously supplying said electrodes with arcing potential to maintain arcing until interrupted by movement of the trailing end of said rod past said electrodes, and means for utilizing the effect of said are interruption to actuate said guide pipe behind said rod so as to direct the following rod into the other of said delivery pipes.
11. Operating mechanism for a director switch member past which elongated metal products move endwise in spaced succession for direction into alternate delivery pathways, comprising a pair of operating solenoids for said switch member, control means including a ratchet relay having alternately active sets of contacts for deenergizing one and energizing the other of said solenoids to actuate said switch member into registry with said pathways alternately, a normally energized operating coil for said ratchet relay, an arc switch comprising a multiplicity of resilient electrodes disposed adjacent to the exit end of said switch member to complete an are circuit with a passing metal product, a stepup transformer for supplying said electrodes continuously with arcing voltage, a current sensitive relay connected in the primary circuit of said transformer, and relay means controlled by said current relay for deenergizing and then energizing said ratchet operating coil in dependence upon initial making and final breaking of said are circuit.
12. Apparatus for controlling the direction of travel of rods delivered by a rolling mill comprising two delivery pipe lines and a switch pipe co-operating therewith, electrically operated means for actuating said switch pipe into registry with said pipe lines alternately, means including a ratchet relay for controlling the operation of said operating means, an annular electrode disposed at a predetermined point beyond the entry end of said switch pipe for completing an electric control circuit with a passing rod, a transformer having a secondary winding connected in said circuit and a primary Winding connected to a source of electric energy, a current relay having a spring biased rotor, angularly spaced sets of switch contacts controlled thereby and a current winding connected in series with said primary winding, to induce driving torque in said rotor responsively to completion of said control circuit, thereby to open one set of switch contacts and close the other set, and a pair of relays connected individually to said sets of contacts, one relay having contacts controlling the circuit of said ratchet relay and other contacts for completing a self-locking circuit for itself which extends through contacts of the other relay, whereby energization and deenergization of said ratchet relay is dependent upon initial making and final breaking of said control circuit by the passing rod and independent of any temporary breaking of the circuit as the rod passes.
CHARLES R. RUSSELL.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 440,696 Daniels Nov. 18, 1890 1,391,195 Ladd Sept. 20, 1921 2,181,401 Hawthorne Nov. 28, 1939 2,251,596 OMalley Aug. 5, 1941 2,363,079 OMalley Nov. 21, 1944
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2769356A (en) * 1955-01-31 1956-11-06 Morgan Construction Co Rolling mill repeater
US2865484A (en) * 1953-09-02 1958-12-23 Harry W Moore Automatic transfer unit
US2952348A (en) * 1955-11-14 1960-09-13 Brandt Automatic Cashier Co Coin delivery chute
US3109340A (en) * 1961-02-01 1963-11-05 Morgan Construction Co Severed product switching means
US3258951A (en) * 1963-08-22 1966-07-05 Morgan Construction Co Rod switching apparatus
EP1864726A1 (en) * 2006-06-08 2007-12-12 M.E.P. Macchine Elettroniche Piegatrici S.p.A. Feed device for metal bars, and relative method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US440696A (en) * 1890-11-18 Rolling-mill
US1391195A (en) * 1921-09-20 Switching or selecting mechanism
US2181401A (en) * 1936-07-27 1939-11-28 Morgan Construction Co Switching of metal stock and the like
US2251596A (en) * 1940-05-28 1941-08-05 Morgan Construction Co Switch mechanism
US2363079A (en) * 1943-06-16 1944-11-21 Morgan Construction Co Switching apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US440696A (en) * 1890-11-18 Rolling-mill
US1391195A (en) * 1921-09-20 Switching or selecting mechanism
US2181401A (en) * 1936-07-27 1939-11-28 Morgan Construction Co Switching of metal stock and the like
US2251596A (en) * 1940-05-28 1941-08-05 Morgan Construction Co Switch mechanism
US2363079A (en) * 1943-06-16 1944-11-21 Morgan Construction Co Switching apparatus

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2865484A (en) * 1953-09-02 1958-12-23 Harry W Moore Automatic transfer unit
US2769356A (en) * 1955-01-31 1956-11-06 Morgan Construction Co Rolling mill repeater
US2952348A (en) * 1955-11-14 1960-09-13 Brandt Automatic Cashier Co Coin delivery chute
US3109340A (en) * 1961-02-01 1963-11-05 Morgan Construction Co Severed product switching means
US3258951A (en) * 1963-08-22 1966-07-05 Morgan Construction Co Rod switching apparatus
EP1864726A1 (en) * 2006-06-08 2007-12-12 M.E.P. Macchine Elettroniche Piegatrici S.p.A. Feed device for metal bars, and relative method

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