US2599736A

US2599736A - Lubricating composition containing the reaction product of biuret and aliphatic esters of hydroxy acids

Info

Publication number: US2599736A
Application number: US46558A
Authority: US
Inventors: David E Adelson; Robert G Larsen
Original assignee: Shell Development Co
Current assignee: Shell Development Co
Priority date: 1948-08-27
Filing date: 1948-08-27
Publication date: 1952-06-10
Anticipated expiration: 1969-06-10

Description

Patented June 10, 1952 LUBRICATING COMPOSITION CONTAINING THE REACTION PRODUCT OF BIURET AND ALIPHATIC ESTERS OF HYDROXY ACIDS Davicl E. Adelson, Berkeley, and Robert G. Larsen, Albany, Calif., assignors to Shell Development Company, San Francisco, Calif., a corporation of Delaware 7 A No Drawing. Application August 27, 1948 Serial No. 46,558

11 Claims. (Cl. 252-515) This invention relates to novel reaction products having properties of greatly improving and stabilizing lubricants. This invention also pertains to lubricants, such as mineral lubricating oils, synthetic lubricants of hydrocarbon or nonhydrocarbon origin, and the like, containing therein a multi-functional additive having deter-- gent and anti-ringsticking properties, as well as acting as an inhibitor of oxidation and corrosion. a

It is well known that various lubricants whether doped or undoped, tend to oxidize and to form corrosive bodies and sludge, when used in modern engines and machines operating under ordinary conditions or at high speeds,elevated temperatures, heavy loads and/or other adverse conditions. Some of the deterioration products of lubricants formed during their use are hard carbonaceous materials which adhere to metal surfaces and cause scratching and scuffing of movable metal parts and the sticking of valves and piston rings in engines. In addition, presently known lubricants are. generally incapable of maintaining a continuous lubricating film between movable metal parts, resulting in gradual or rapid wearing away of metal parts. The damage thus caused required replacement of such parts or even the complete overhauling of engines and machines, resulting inexpensive loss of production and time.

In the case of the highest quality non-corro sive, stable lubricating oils, which have been highly refined for specific uses,'or synthetic lubricants developed for specific or special uses, it has been observed that such oils or lubricants are generallyhighly susceptible to oxidation and deterioration', becoming progressively more corrosive in engines and machines even under ordinary operating conditions.

To improve the lubricating properties of oils and synthetic lubricants it has become the practice to blend with various lubricants, one and in most cases more than one addition agent, which additives have the effect or property of inhibiting deterioration of lubricants and impart to them certain beneficial properties. Thus, additives have been specifically designed which have the property of inhibiting corrosion of alloyed bearings such as copper-lead, cadmium-silver and the like, developed for automotive, diesel and aircraft engines. Acidic oxidation or de-' composition components formed in lubricants during use readily attack these bearings but are inhibited or prevented from doing this by the formation of a corrosion protective film formed 2 on the bearing surface with the aid of the 'additive. Additives have also been developed-which possess the property of modifying the carbonaceous materials formed, by'deterioration of -lu-' bricants, on piston rods, rings and valves, and other metal parts in internal combustion engines,

automotive. and truck engines, aviation engines,

high speed diesel engines and the like. Such additives serve a very important function because, by modifying this carbonaceous material so that it can be removed easily, the tendency of engine parts to become stuck is Inhibited so that ringsticking, piston scufling', scratching and wearing away of other engine parts and material reduction of'engine efficiency, are preventedorma terially inhibited. 1

Other additives have been developed for the purpose of acting as detergents in lubricants in order to assist in the removal of soot or'sludg'e, varnish, lacquer formed from deterioration of the oil when subjected to high operating temperatures. Detergents due to their cleaning action prevent the buildup of these deleterious materials and assist in removing those formed; Anti-wear additives have the property of reducing' friction of movable metal parts of the same or different metals. Due to the'function excited or property imparted by such additives on lubricants, wear caused by direct frictional contact of metals canbe greatly reduced. Also, additives have been developed to withstand extreme pressures, disperse impurities, solubilize certain 'ad ditives and the like. e

The development of numerous additives has been due to the fact that most, if not all additives are capable of functioning in substantially only one specific manner. Very few lubricant'additives have the ability of improving a lubricant in more than just one respect. Thus, a good anti-oxidant might not be able to inhibit lacquer and varnish formation on piston rods or act as a detergent or corrosion inhibitor. In many cases it is found that an additive possesses verygood properties in one respect, but is the cause of harmful formations and therefore detrimental as an additive in another respect. Therefore, other additives are frequently required to obtain a good stable lubricant. The combination of additives in lubricants wherein each additive exerts its influence without interfering with the functionof other additives is a difficult matter to attain. In most cases additives co-react or interfere with each other. To prevent this great care must be taken in selecting the additives,

mixing them in specific proportions and continifromithe spirit of this invention. Y

uously watching and replacing additives which have stopped functioning or have deteriorated. It is an object of this invention to improve the lubricating :"properties -of various lubricating whereby a synergistic efiect isproducied, result-L ing in a product of accentuated 'and improved properties. Another object of this-invention'is to add to oleaginous materials, mineral lubrica-t- 7 ing oils, synthetic lubbricants and the like, a

multi-functional material so as to inhibithxi-x dation and corrosion and prevent the formation of sludge, varnish and lacquer in said lubricants even under adverse operating conditions. Still another object of this invention is to use in luf bricating compositions, a multi-functional material which prevents ringsticking as well as the sticking of other engine parts due to deteri0ratloniof Ttl're:lubribant. IAlSOZit is an object of this invention toi'use'in oleaginnus materials, e. g. in lubricating compositions, amulti-functional material wliich'inhibits' :wear, scufli'ng, scratching and Toth'erdama'ge to engine parts. Furthermore, it isiansohje'ctiof this invention to providenovel multifunctional "improving and enhancing additives "for lubricating bases. Other objects of this invention appear as the description proceeds. To the"accomplishmgnt-of the foregoing and related e'nds, :thisiinvention consists of features which he hereinafter fully described, and particularly pointed 'outzin the claims, the following description setting forthin detail certain embodiments of the invention, these being illustrativeofbut afewvariations in which the principleofithe "inventionmay be employed.

Broadly .stated, this invention is directed 'to the use in lubricants ofia reaction product'obtai ned byreactin'g biuret with a hydroxy ester, includingznaturalfats', oils and waxes and their derivatives and miscellaneous compounds which canbe exemplified by: castor oil, sperm'oil, cottonseedwil, vegetable and animal phosphatidic materials and-the like, as well as, fractions and derivatives' itherecf, a 'well'xas glycerol monoricinoleate;- lyeerol'monooleate, sorbitan monooleate, methyl ricinoleate, n-butyl citrate, secbutyl :glyeolate, triethyl citrate, ethyl hydroxy isobutyrate, dioleyl --tartarate, trioleyl' citrate, glycol monopropionate, glycerol monostearate, diam-yl tartrate, sorbitan monostearate, sorbitan monoricinolea-te;erythritol monooleate, erythritol monostearate, mannitol monooleate, sulfurized sperm oil, sulfurizecl cottonseed oiL-reactionproductof sperm oil and-sulfur chloride.

The preparation of the-reaction product of this invention is generally carried out at an elevated temperature 70f above'illo" C. and generally betweenaboutrllll C-.-and 2509C. and under pressure .for a period-0f :time until the reaction is completed. :Thereaction product can -be extractedby use-of a suitable solvent and the sol-- vent thereafter evaporated. The temperature ,prwsure. and :time ofareaction depend upon the reactive materials-taking part in the reaction and are soadjustedso astoobta-in the maximum yields of the desired reaction product.

To more clearly illustrate the present invention,.the'followingexamples arepresented. -It is to .b e,.unde'rstood, however, that various modifications can be .resortedto without departing EXAMPLE I Approximately 1.5 moles of methyl ricinoleate and about 2.3 moles of biuretwereadmixed and heated in an oil bath for about 72 hours at from about 148 to 151 C. The system-was maintained at a pressure of 3 to 11 mm. and the evolved gases were pulled through a sulfuric acid trap. Atthe end of the reaction period the re- .action product-was extracted with about two .liters of that toluene.

The solvent is evaporated and the reaction. product comprising (methyl 'ricinoleate).*allophanate, containing 4.6(8) nitrogen'remainedas a viscous liquid which slowly crystallized to a soft oily solid.

'EXAMIPIE II Approximately one mole of castor oil and about 3 moles ofbiuret were heated for about 96 hours at around about 155 to .160" C. and 11 to 18 mm. pressure accordance with the procedure of Example I. After extraction by means of vhot toluene,1the resultant'reaction product after the solventwas evaporated, contained-4.'1(7) nitrogen and-appeared as .a very viscous material which slowly gelled on standing.

- III Approximately 1 mole of sec.-buty1 glycolate and about 1.5 moles of biuret were reacted for about 375 hours at aitemperature of to C. and 211100 to :mm. pressure. The reaction product-was isolatedby methyl ethyl ketone extractionjand containedabout 17.7% nitrogen.

EXAMPLE V Aboutl-fi moles of n-butyl citrate and about 2 moles of 'biuret werestirred' and heated for 72 hours. at between about 145 and C. and 5 to 16mm. pressure- FAfter isolation by means of toluene extraction the productappeared as a viscous liquid containing about 4.5% nitrogen.

Other reaction products of this invention which can'be used to improve lubricants are: Reactioniproduct. of castor oil with thiobiuret Reaction product of linoleicacid with thiobiuret Reactionproductof lard oilacids with thiobiuret Reaction product of castor oil acids with thiobiuret Reaction product of .ricinoleic acid with diethyl acetyl biuret Reaction product of .licanic acetyi biuret 7 Reaction product of tartaric acid with diethyl acetylbiuret V Reaction productof citric .acid with diethyl acetyl biuret Reaction product of rapeseed oil with biuret Reaction product of glycerol monooleate with biuret acid with diethyl halogenated, .etc., with such reagents as, sulfur,

Approximately 83 gms. of reaction products of ExampleII and about 7 gms. of sulfur were, rev acted for 17 hours at 110 to 131 ;C. The sulfurized product was isolated bymeans of toluene to yield a viscousproduct containing 7.6(2)% sulfur and 3.4(4) nitrogen. 1

Base lubricants which may be improved. by

addition of minor'amounts'of reaction products of this invention may be selected from a wide variety of natural oils such as mineral oil, vegetable, animal or marine oilsand/or their mixtures. In addition, synthetic lubricant may be used such as polymerized olefins, copolymers'of alkylene glycols and alkylene oxides; organic esters, e. g. 2-ethyl hexyl sebacate, dioctyl phthalate, trioctyl phosphate, polymeric tetrahydrofuran, polyalkyl silicone polymers, 'e. g. dimethyl silicone polymers and its halogenated derivatives, etc. Mixtures of natural and synthetic lubricants can be used. 7

To illustrate the pronounced improvement obtained in lubricating compositions by the addition of reaction products of this invention the following data is given:

v Compositions of this invention were evaluated as extreme pressure agents by use ofthe Fourball extreme pressure lubricating tester similar in principle to the Boerlage apparatus described in the magazine, Engineering, volume 136, July 14, 1933. balls arranged in pyramid formation. The top ball is rotated by spindles against the three bottom balls which are clamped in a stationary ball holder; The balls are immersed in the composition to be tested Tests were run for two hours at 700 RP. M. under '7 kg. load and at a control temperature of 130 C. The diameter, of the wear scars worn on the three balls from the base of the pyramid were measured, and the average taken as the true indication of wear.

1 Table I WEAR EVALUATION IN THE MULTIPLE FOUR-BALL MACHINE AN SAE 20 WESTERN LUBRXCATING OIL EMPLOYED Doped and undoped oils were tested by a test known as the Thrust Bearing Corrosion Test (described in the National Petroleum, News, September 1'7, 1941, pp. R294-296) which is carried out as follows: A hardened'steel disc is made to rotate for 20 hours under constant pressure against three fiat copper-lead bearings. The

The ulfurized prod- This apparatus comprises four "steel g Table IIv V TESTS IN THRUST BEARING CORROSION MACHINE FIXED CONDITIONS: CU-PB BEARINGS, '20 HOURS- DURATION 125 P. S. I., 2400 RIP/M SAE 20 WESTERN LUBRICATING OIL WAS EMPLOYED j v I Loss per sq. cm. of bearing I 7 Amount surface- Additive Percent i Welght C I O 1 C I C 1 C 1 Reaction product of EX;VI 1.3 0.52 5.0 1.4 11.8 Reaction product of EX. VII i 1. 4 O. 12 O. 2 8. O None 0.1. 24.3 28.1 76.9 ,74.5

1 Temperature. Loss.

Compositions of this invention were also subjected to the Shell Automatic Oxidation Stability Test under the conditions denoted belowv in order to determine the stabilizingefiect reaction prod- In addition to the above properties the addition of reaction products of this invention to mineral lubricating oils inhibits lacquer formation in engines operating under the most adverse condi-- tions. Also reaction products of this invention can be used as valuable constituents of heavy duty oils, motor oils, diesel oils, aviation oils, turbine oils, synthetic oils and the like, because of their anti-corrosion, anti-oxidation and antiwear properties. Besides their utility as lubrieating oil additives, reaction products of this invention are useful as anti-oxidants for natural and synthetic rubber and other organic materials which are subject to oxidation deterioration. The amountof additive used can be varied over wide limits but generally it is not necessary to use more than 5% by weight of the reaction productalthough amounts of as high as 10% canbe used, but preferably only between about 0.1% 2.0% by weight isadded to base lubricants. 7 Because? of its synergistic effect the reaction productof'this invention can be combined with other additives in lubricants, such as, blooming agents, pour point depressants or viscosity improvers, extreme pressure agents, anti-foaming agents and the like. Among the specific additives'which can be used are oil-soluble detergents which include metal as well as organic bases. Metallic bases include those of the alkali metals,

Ni, Co,' et'c;' Organic bases include various nitrogen bases as primary, secondary, tertiary and quaternary amines. Y

' Examples of detergent forming acids are the various fatty acids of say, to 30 carbon atoms, wool fat acids, paraffin wax acids (produced by oxidation of paraffin wax) chlorinated fatty acids, rosin acids, aromatic carboxylic acids including fatty acids, aromatic hydroxy fatty acids, parafiin wax benzoic acids, various alkyl salicylic acids, phthalic acid monoesters, aromatic keto acids, aromatic ether acids, diphenols as di- (alkylphenol) sulfides and disulfides, methylene bis alkylphenols; sulfonic acids such as may be produced by treatment of alkyl aryl hydrocaricons or high boiling petroleum oils with sulfuric acid; sulfuric acid monoesters; phosphoric, arsonic and antimony acid mono and diesters, including the corresponding thiophosphoric, arsonic and antimony acids; phosphonic and arsonic acids and the like.

Additional detergents are the alkaline earth phosphate diesters, including the thiophosphate diester; the alkaline earth diphenolates, specifically .the calcium and barium salts of diphenol mono and poly sulfides.

Non-metallic detergents include compounds .such as the phosphatides such as lecithin and cephalin, certain fatty oils as rapeseed oils, voltolized fatty or mineral oils and the like.

An excellent metallic detergent for the present purpose is the calcium salt of oil-soluble petroleum sulfonic acids. This may be present advantageously in the amount of about 0.025% to 0.2% sulfate ash. Also alkaline metal salts of alkyl phenol-aldehyde condensation reaction products are excellent detergents.

Anti-oxidants comprise several types, for example, alkyl phenols such as 2,4,6-trimethyl phenol, penta-methyl-phenol, 2,4-dimethyl-6- tertiary-butyl phenol, 2,4-dimethyl-g6-octyl phenol, 2,6-ditertiary-butyll-methyl phenol, 2,4,6- tritertiary-butyl phenol and the like; amino phenols as benzyl amino phenols; amines such as dibutyl-phenylene diamine, diphenylamine, phenyl -.beta naphthylamine, phenyl alphanaphthylamine, dinaphthylamine.

Corrosion inhibitors or anti-rusting compounds may also be present, such as dicarboxylic acids of 16 and more carbon atoms; alkali metal and alkaline. earth salts of sulfonic acids and fatty acids; organic compounds containing an acidic radical in close proximity to a nitrile, nitro or nitroso group (e. g. alpha cyano stearic acid).

Extreme pressure agents which may be used comprise: esters or phosphorus acids such as .triaryl, alkyl hydroxy aryl, or aralkyl phosphates, thiophosphates or phosphites and the like; neutral aromatic sulfur compounds or relatively high boiling compounds such as diaryl sulfides, diaryl disulfides, alkyl aryl disulfides, e. g. diphenyl sulfide, diphenol sulfide, dicresol sulfide, dixylenol sulfide, methyl butyl diphenol sulfide, dibenzyl sulfide, corresponding diand tri-sulfides, and the like; sulfurized fatty oils or esters of fatty acids and monohydric alcohols, e. g. sperm oil, jojoba oil, etc., in which the sulfur is strongly bonded; sulfurized long chain olefins such as may be obtained by dehydrogenation or cracking of wax; sulfurized phosphorized fatty oils or acids, phosphorus acid esters having sulfurized organic radicals, such as esters of phosphoric or phosphorus acids with sulfurized hydroxy fatty acids; chlorinated hydrocarbons, such as chlorinated paraflln, aromatic hydrocarbons, terpenesmineral lubricating oil, etc.; or chlorinated ester of fatty acids containing the chlorine in position other than alpha position.

Additional ingredients may comprise oil-soluble urea or thiourea derivatives, e. g. urethanes, allophanates, carbazides, carbazones, etc.; polyisobutylene polymers, unsaturated polymerized esters of fatty acids and monohydric alcohols and other high molecular weight oil-soluble compounds. Depending upon the additive used and conditions under which it is used, the amount of additive used may vary from 0.01.to 2% or higher. However, substantial improvement is obtained by using amounts rangingfrom 0.1 to 0.5% in combination with phosphorus sulfide-unsaturated cyclic ketone reaction products of this invention.

It is to be understood that while the features of the invention have been described and illustrated in connection with. certain specific examples, the invention, however, is not to be limited thereto or otherwise restricted, except by the prior art and the scope of the appended claims.

We claim as our invention:

1. A lubricating composition comprising a major amount of a lubricating oil and a minor amount suflicient to inhibit wear and oxidation of a reaction product of a biuret and aliphatic esters of hydroxy acids, said reaction product being formed by heating the reactants in the ratio of about 1:1to 6:1 mols, respectively, and at a temperature between and 250 C. for a period of 30-100 hours. V

2. A lubricating composition comprising a major amount of a lubricating oil and a minor amount sufiicient to inhibit wear and oxidation of a reaction product of a biuret and an aliphatic ester of a hydroxy acid, said reaction product being formed by the reactants in the mol ratio of 1:1 to 6:1 mols, respectively, at a temperature between 100 and 250 C. for a period of 20-100 hours, and retreating said reaction'product with a sulfurizing agent at a temperature of at least C. fora period of at least 16 hours.

3. A lubricating composition comprising a major amount of a mineral lubricating oil and from 0.1 to 10% by weight of a reaction product of a biuret and an aliphatic ester of a hydroxy acid, said product having been formed by heating the reactants in the ratio of about 1:1 to 6:1 mols, respectively, and at a temperature between 100 and 250 C. for a period of 30-100 hours.

4. A lubricating composition comprising a major amount of a lubricating oil and from 0.1 to 10% by weight of a reaction product of biuret and an aliphatic ester of a hydroxy acid, said product having been formed by heating the reactants in the ratio of about 1:1 to 6:1 mols, respectively, and at a temperature between 100 and 250 C. for a period of 30-100 hours.

5. A lubricating composition comprising a major amount of a mineral lubricating oil and from 0.1 to 10% by weight of a reaction product of biuret and a hydroxy fatty acid glyceride, said reaction product having been formed by heating the reactants in the ratio of about 1:1 to 6:1 mols, respectively, and at a temperature between 100 and 250 C. for 30-100 hours.

6. A lubricating composition comprising a major amount of a mineral lubricating oil and a minor amount sufficient to inhibit wear and oxidation of a reaction product of castor oil with biuret in the ratio of about 1 to 3 mols, respectively, and at a temperature above C., said reaction being carried out in the absence of the oil base, and retreating said reaction product with sulfur at a temperature of at least 110 C. and for a period of at least 16 hours.

7. A lubricating composition comprising a major amount of a mineral lubricating oil and a minor amount suflicient to inhibit wear and oxidation of a reaction product of methyl ricinoleate with biuret in the ratio of about 1.5 to 2.3 mols, respectively, and at a temperature above 148 C., said reaction being carried out in the absence of the oil base, and retreating said reaction product with sulfur at a temperature of at least 110 C. and for a period of at least 16 hours.

8. A lubricating composition comprising a major amount of a mineral lubricating oil and a minor amount of from 0.1 to of a reaction product of castor oil with biuret in the ratio of about 1 to 3 mols, respectively, and at a temperature above 155 0., said reaction being carried out in the absence of the oil base.

9. A lubricating composition comprising a major amount of a mineral lubricating oil and a minor amount of from 0.1 to 10% of a reaction product of methyl ricinoleate with biuret in the ratio of about 1.5 to 2.3 mols, respectively, and at a temperature above 148 C., said reaction being carried out in the absence of the oil base.

10. A lubricating composition comprising a major amount of a mineral lubricating oil and a minor amount, suflicient to inhibit wear and oxidation, of a reaction product of biuret and castor oil, said reaction product being formed by reaction of the reactants in the mol ratio of 1:1 to 6:1 respectively, at a temperature between and 250 for a period of 20-100 hours and retreating said reaction product with sulfur at a temperature of at least C. for a period of at least 16 hours.

11. A lubricating composition comprising a REFERENCES CITED The following references are oi. record in the file of this patent: v

UNITED STATES PATENTS Number Name Date 2,066,173 Calcott et a1 Dec. 29, 1936 2,316,903 Van Ess Apr.'20, 1943 2,339,796 Musher Jan. 25, 1944 2,352,669 Van Ess July 4, 1944 2,377,909 Van Ess June 12, 1945 2,408,090 Musher Sept. 24, 1946

Claims

1. A LUBRICATING COMPOSITION COMPRISING A MAJOR AMOUNT OF A LUBRICATING OIL AND A MINOR AMOUNTS SUFFICIENT TO INHIBIT WEAR AND OXIDATION OF A REACTION PRODUCT OF A BIURET AND ALIPHATIC ESTERS OF HYDROXY ACIDS, SAID REACTION PRODUCT BEING FORMED BY HEATING THE REACTANTS IN THE RATIO OF ABOUT 1:1 TO 6:1 MOLS, RESPECTIVELY, AND AT A TEMPERATURE BETWEEN 100 AND 250* C. FOR A PERIOD OF 30-100 HOURS.