US2586893A - Method and apparatus for transporting and storing frozen comestibles - Google Patents

Method and apparatus for transporting and storing frozen comestibles Download PDF

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US2586893A
US2586893A US77734A US7773449A US2586893A US 2586893 A US2586893 A US 2586893A US 77734 A US77734 A US 77734A US 7773449 A US7773449 A US 7773449A US 2586893 A US2586893 A US 2586893A
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insulation
temperature
compartment
air
layers
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Lester L Westling
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D3/00Devices using other cold materials; Devices using cold-storage bodies
    • F25D3/02Devices using other cold materials; Devices using cold-storage bodies using ice, e.g. ice-boxes
    • F25D3/06Movable containers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2303/00Details of devices using other cold materials; Details of devices using cold-storage bodies
    • F25D2303/08Devices using cold storage material, i.e. ice or other freezable liquid
    • F25D2303/081Devices using cold storage material, i.e. ice or other freezable liquid using ice cubes or crushed ice
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S62/00Refrigeration
    • Y10S62/13Insulation

Definitions

  • This invention relates to refrigeration compartment and method of refrigeration and has particular adaptation to the refrigeration of comestibles which are quick-frozen and are most advantageously'maintained at or below plus 5 F.
  • the invention is particularly adaptable for use in connection with railway refrigerator cars and the like which utilize a refrigerant consisting of a mixture of ice and chemical salt. 'I'he inven tion will be described with particular reference to its use in a railway 'refrigerator car, it being understood that the invention may be applied to other installations.
  • the present invention is designed to decrease the expense of transportation of such goods, in-l crease the range over which they may be transported and improve the properties of the foods transported, particularly with reference to weight, palatableness, appearance and nutritional value.
  • Such goods are best preserved at a constant temperature of plus 5 F. or lower and with the moisture content of the surrounding atmosphere at or near saturation so that moisture is not removed from the food and transmitted to the refrigerating medium.
  • the necessity of re-icing refrigerating cars under present conditions to keep the temperature down results in an elapsed time of five to twelve days for a transcontinental trip, and during such period of time the temperature of the frozen foods is raised above the desired maximum with consequent deleterious effect.
  • the objects of the present invention are the provision of facilities for increasing the range over which frozen foods may be transported at suitable temperatures and improvement of the quality of food from the standpoint of weight, moisture content, appearance, palatableness and nutritional value.
  • Another principal object of the present invenl tion is the attainment of the foregoing objects by means of the novel construction of a refrigeration compartment in which there are two layers 3 of insulating material interposed between the outside atmosphere and the compartment in which the goods are stored. with espace between the two layers of insulation through which a refrigerating medium. such as chilled air, may be circulated.
  • a refrigerating medium such as chilled air
  • the chilled air which circulates through the space between the layers at about 12 F. Since the space between the layers of insulation is maintained at a temperature greatly less than that of the atmosphere outside the refrigerating car, the temperature dinerential between the interior of the car and the space between the layers of insulation is relatively small, and the leakage between such space and the interior of the car is consequently small.
  • Another object of the invention is to eliminate the intimate contact of the circulating refrigerating medium, such as chilled air, with the goods being refrigerated, and hence to eliminate the removal of moisture from the goods.
  • the circulating refrigerating medium such as chilled air
  • a further object of the invention is to absorb or cushion major atmospheric temperature changes so that the temperature of the cargo is affected only slightly, if at all.
  • the temperature fluctuation is largely absorbed by the air jacket between the layers of insulation and the proportionate difference between the temperature of the jacket and that of the cargo is less than that between the atmosphere and the cargo.
  • Another object of the invention is to decrease the time required to chill a car in preparation for loading.
  • Still another object of the invention is the provision of means which may be used to convert the refrigerating car to a refrigeration system similar to that used in conventional cars at the present time, but with certain advantageous features which increase the insulation of the interior from the atmosphere.
  • Fig. l is a longitudinal vertical section through a car.
  • Fig. 2 is a transverse vertical section of a half of a car.
  • Fig. 3 is a fragmentary horizontal sectional view through a side wall taken along the line 3-3 of Fig. 2.
  • Fig. 4 is a schematic view illustrating the drop in temperature from the outside atmosphere assumed to be at 92 F. to an interior compartment at F. wherein the space between two layers of insulation is cooled by air at 12 F.
  • Fig. 5 is a view similar to Fig. 4 wherein the space between the two layers of insulation is closed off and constitutes a dead air space.
  • a refrigerating medium such as a mixture of ice and salt i8, which is deposited in the bunkers through a plurality of doors I3 in the roof of the car communicating with the bunkers and is supported upon horizontal bunker grates 20 which permit circulation of air through the bunker and refrigerant.
  • a mixture of 30% salt and 70% ice results in a plenum temperature of about 12 F., and consequently, as the air is forced or through natural means circulates through the mixture, the temperature of the plenum air is reduced to, at or about 12 F.
  • the chilled air passing through the bunkers I1 may be channeled so that it does not come into contact willi the food being transported, and hence it cannot remove moisture from the food.
  • the food is stored inside a central compartment 2i to which access is afforded by side doors (not shown) suitably insulated.
  • the goods may be stacked upon a floor rack or
  • l platform 22 spaced above the floor of the car.
  • the compartment is insulated by two separate layers of insulation material 23 and 24 with a space 26 therebetween through which circulates chilled air from the bunkers I1 in an uninterrupted circuit around the roof, sides and floor of the car.
  • the interior compartment 2i is provided with a lining 21 of plywood, fibre board, metal or other suitable substance on the sides 28, ends 29, roof 30 and oor 3
  • the lining 21 is attached by adhesive or other suitable fastening means to interior insulation 23 which surrounds the compartment 2
  • an exterior insulation 24 Spaced from the interior insulation 23 is an exterior insulation 24 which may be attached by adhesive or other suitable fastening to the roof 32, floor 33, sides 34 and ends 35 of the car.
  • the insulation may be of any suitable type but preferably has structural and compressive strength as Well as high insulating efliciency.
  • spacing means 38 Interposed between the interior and exterior insulations along the sides of the car are spacing means 38 attached to said respective insulations by adhesive or other fastening means and separating the two layers of insulation 23 and 24 from each other and establishing the space 26 therethe sides.
  • the spacers 38 shown in the preferred embodiment particularly with reference to Fig. 3 are corrugated so as to aiord a plurality of vertical channels 39. These unobstructed channels provide a flue eilect to enhance air circulation through space 26 when fans I6 are not operating.
  • the channels 39 augment natural draft circulation and hence tend to keep a constant cargo tempera-ture even when the fans I6 are stopped.
  • the spaces between the t'wo layers of insulation at the top and bottom of the car are somewhat greater in cross-sectional area than the spaces between the two layers of insulation at Further, the roof 32 of a freight car generally slopes downward from a central crown so that the space between the two layers of insulation is greater along the center than near the sides of the car. Similarly, the fioor 33 may be sloped downward at the center to provide a greater space at the center of the bottom of the car than along the sides.
  • for movement of air longitudinally of the car.
  • for movement of air longitudinally of the car.
  • holes 44 are spaced in the webs to provide longitudinal communication from one end bunker I1 to the other so that the air may circulate freely longitudinally of the car at the top and bottom plenums and be channeled downwardly or upwardly in the plurality of channels 39 formed by the spacers 38.
  • Fig. 3 there is shown corrugated material interposed between the inner layer 23 and outer layer 24 of insulation, said corrugations consisting of risers 46 which hold the two layers apart a fixed distance, the risers being associated with parallel faces 41 and 48 transverse to risers 46 which are alternately on one side or the other of the two layers of insulating material.
  • sheets 49 extending across the faces4 41 and 48 are joined to spacers 38 by welding or other suitable manner and aiiixed to insulation 23 and 24 by adhesive or other means. It will be understood that the construction of the spacers 38 is subject to wide modication. It will be observed, however, that the spacers shown in the preferred embodiment have considerable structural strength and tend to support the weight of the insulation and contents of the cargo.
  • the channels provide convenient means for uniform distribution of chilled air longitudinally of the car.
  • ) and 5I Positioned adjacent the top and bottom of each of the bunkers
  • each damper affords communication between the bunker I1 and the plenums 40 and 4
  • a second position of adjustment closes the ports 53 communicating from the bunker l1 to the plenums 40 and 4
  • a third or intermediate adjustment is provided in which there is communication from the bunkers I1 through both ports 53 and 54 into both the compartment 2
  • the car In the rst position of adjustment of the dampers the car is available for use in connection with transportation of quickfrozen foods.
  • the car is adaptable for use similar to conventional refrigerating cars but with improved effect.
  • the third position of adjustment the car is adapted for rapid pre-cooling. A description of the use of the car in each of the three positions of adjustment follows.
  • the advantages of the invention may be illustrated by example. Assuming that the temperature of the outside atmosphere is 92 F. and that the quick-frozen foods inside the compartment are at 0 F., as is shown by the temperature gradient diagram Fig. 4, the temperature drops from 92 F. on the exterior of the car through the outer insulation 24 to the temperature of 12 F. in the space 26 between the two layers of insulation 23 and 24 and then drops from 12 F. in said F. in the interior compartment through the interior insulation 23. Hence the major portion of the heat which leaks into the car from the outside atmosphere is intercepted and removed in the space 26 between .the insulation layers, and, therefore. the difference in temperature between the space 7.6 and the interior compartment 2
  • the leakage of heat into the interior compartment is relatively slight, for the heat leakage is a direct function of the temperature differential between the two sides of the layer of insulation.
  • the reduction in heat leakage into the interior compartment prolongs the period of time during which frozen food is maintained at low temperature. Furthermore, since the air does not circulate through the interior compartment it does not remove moisture from the cargo.
  • the heat gained or lost through a thickness of insulation may be expressed by the formula:
  • provides communication from the bunkers I1 to the interior compartment 2
  • the cars may be used normally for transportation of foods at a higher temperature than in the first position of adjustment.
  • the space 26 between the layers of insulation is closed off by the dampers 50, and hence there is a dead air space between the two layers of insulation 23 and 24 which enhances the insulation effect between the interior compartment 2
  • Fig. 5 assuming a temperature of 92 F. in the exterior atmosphere, it will be seen that the dead air space 26 between the two layers of insulation 23 and 24 enhances the insulation effect and results in a lower interior temperature in compartment 2
  • the third position of adjustment-namely, when both the ports 53 and 54 are open provides for rapid pre-cooling of the cars. It will be understood that when refrigeration cars are not in use and stand in freight yards the temperature of the interior compartment 2
  • dampers at one end bunker may be in one position of adjustment and those at the other end at a different position.
  • flexibility is imparted to the system, which is desirable particularly if the two bunkers are at different temperatures by reason of different salt-and-ice ratios, and a compounded eifect is desired for compartment 2
  • metallic surfaces such as the spacers 38 and car exteriors 32 to 35, inclusive, are preferably fashioned of bright metal or are painted or enameled white or a bright color so as to reduce heat absorption.
  • Other enclosed metal should, preferably, be corrosion resistant.
  • the present invention is, therefore, particularly useful in connection with transportation of quick-frozen foods for relatively long distances where the refrigerant most economically employed is one such as a mixture of salt and ice, which produces a refrigerating temperature higher than the optimum for the goods beingl to the temperature differential between the two sides of the insulation layers, the heat leaking into the cargo is thereby reduced.
  • the refrigerant most economically employed is one such as a mixture of salt and ice, which produces a refrigerating temperature higher than the optimum for the goods beingl to the temperature differential between the two sides of the insulation layers, the heat leaking into the cargo is thereby reduced.
  • This permits transportation of cargoes over longer distances because the quick-frozen food is not elevated in temperature as rapidly as would be the case if solid insulation were employed.
  • the chilled air does not circulate through the cargo for otherwise, as in conventional installations, the air would remove moisture from the food, thereby reducing weight, damaging the appearance of the food, and decreasing nutritional value.
  • the present invention may be used in two alternative ways-namely, as a means of quickly pre-cooling a car which has been standing in a yard with the result that the insulation has absorbed considerable heat, and as a conventional refrigerator car but withl improvement in insulating quantities by reason of the dead air space provided when the ports 53 are closed.
  • a refrigerating compartment comprising a cargo-accommodating walled enclosure, a. ilrst layer of insulation about said enclosure, a second layer of insulation about said first layer, spacing means for spacing said layers apart, a bunker for.
  • damping means vcontrolling circulation through said ports, and means for circulating air through said bunkers, said damping means being adjustable to at least three positions including, a first position establishing circulation between said bunker and said spacing means, a second position establishing circulation between said bunker and said enclosure,- and a third position establishing circulation between said bunker and both said spacing means and said enclosure.
  • a refrigerating compartment vcomprising a cargo-accommodating walled enclosure, at least one wall thereof having a rst layer of insulation, a second layer of insulation outside said first layer, and spacing means for spacing said layers apart, said spacing means including, Webs in the space between said layers at the top and bottom of said enclosure extending transversely to the direction of movement of air through the space between said layers, said webs being apertured to permit movement of air and risers disposed between said layers at the sides of said enclosure to support structurally said layers and defining a plurality of vertical channels, the spaces at the top and bottom of said enclosure forming plenums for circulation of refrigerated air in a circuit from a source of refrigerated air out through the plenum in the space at the top of said enclosure, thence down through said vertical channels and back through the plenum at the space at the bottom of said enclosure to said source, and means for circulating air through said spacing means.
  • a refrigerator car comprising a bunker, a lading chamber, a first layer of insulation enclosing said chamber, a second layer of insulation surrounding said rst layer, spacing means separating said lavers, a rst port communicating between said bunker and said spacing means, a second port communicatingr between said bunker and said chamber, a damper controlling circulation through said ports, and a fan for circulatingr air through said bunker and selectively upon adiustment of said damper through land through a space between plural layers of insulation enclosing and defining said compartment, and maintaining said cargo below the temperature of said cooled air by circulating cooled air only through the space between said plural layers of insulation.
  • a method of maintaining pre-chilled cargo at or near its pre-chilled temperature comprising, depositing an ice and salt mixture in a bunker. loading said compartment with a pre-chilled cargo below the temperature of said bunker-chilled air.
  • a refrigerating compartment comprising a cargo-accommodating walled enclosure, a iirst layer of insulation about said enclosure, a second layer of insulation about said ilrst layer, spacing means for spacing said layers apart, a source of refrigerated air, a rst port communicating between said source and said enclosure, a second port communicating between said source and said spacing means, and damping means controlling circulation through said ports.
  • a refrigerating compartment comprising a cargo-accommodating walled enclosure, a first layer oi insulation about the bottom, top, sides and an end of said enclosure, a second layer of insulation about said ilrst layer, spacing means for spacing said layers apart and establishing spaces between layers of insulation at the top, sides, an end and the bottom of said compartment, said spacing means in the sides of said compartment being formed to establish a plurality of vertical channels communicating between the spaces at the top and bottom of said compartment, the space at the end of said compartment communicating with the spaces at the top and bottom of said compartment, and means establishing a ilow of refrigerated air in a circuit through said spaces wherein portions o1' said circuit extend longitudinally of said compartment l l2 along the top thereof, vertically along the sides of said compartment, longitudinally along the bottom of said compartment and vertically at an end of said compartment.
  • a method of maintaining pre-chilled cargo at or near its pre-chilled temperature comprising. depositing an ice and salt mixture in a bunker. loading a compartment with a pre-chilled cargo below the temperature of said bunker-chilled air, and then circulating bunker-chilled air through a space between plural layers of insulation surrounding and defining said compartment, said circulation following a path of travel from said bunker longitudinally above said compartment above the top thereof, then vertically downward in a plurality of relatively narrow streams outside the sides of said compartment, and then longitudinally below said compartment back to said bunker, said path of travel being insulated from said compartment thereby substantially maintaining the temperature of said pre-chilled cargo below the temperature of said bunkercooled air.

Description

Feb. 26, 1952 L. wEs'rLlNG 2,586,893
' METHOD AND APARATUS FOR TRANSPORTING AND STORING FROZEN COMESTIBLES Filed Feb. 23, 1949 2 SHEETS-SHEET l i; y: l n 'I Ql: l l 'fi l I n n n :P
i: 5 kil n f /4 @u L/O/ l2.
IN VEN TOR.
LESTER L. WEST/ uva ATTORNEY Feb. 26, 1952 L. L. wEsTLlNG METHOD AND APPARATUS FOR TRANSPORTING AND STORING FROZEN COMESTIBLES 2 Sl-IEETS-SI-IEET 2 Filed Feb. 25, 1949 INVENTOR.
LESTER L. WESTL//VG ATTORNE Y Patented Feb. 26, 1952 ori-ica METHOD AND APPARATUS FOR TRANS- PORTING AND STORING FROZEN C- MESTIBLES Lester L. Westling, Oakland, Calif. Application February 2s, 1949, serial No. 77,734
(c1. ca -24) Claims.
This invention relates to refrigeration compartment and method of refrigeration and has particular adaptation to the refrigeration of comestibles which are quick-frozen and are most advantageously'maintained at or below plus 5 F. The invention is particularly adaptable for use in connection with railway refrigerator cars and the like which utilize a refrigerant consisting of a mixture of ice and chemical salt. 'I'he inven tion will be described with particular reference to its use in a railway 'refrigerator car, it being understood that the invention may be applied to other installations.
One obstacle to continued expansion of the quick-frozen fruit, vegetable, meat, nsh and poultry industry is the difficulty of transportation over long distances with existing equipment. The present invention is designed to decrease the expense of transportation of such goods, in-l crease the range over which they may be transported and improve the properties of the foods transported, particularly with reference to weight, palatableness, appearance and nutritional value. Such goods are best preserved at a constant temperature of plus 5 F. or lower and with the moisture content of the surrounding atmosphere at or near saturation so that moisture is not removed from the food and transmitted to the refrigerating medium. If the temperature fluctuates, various elements in the food which, by reason of the quick-freezing process, exist in the form of small crystals, may melt and upon refreezing reform into larger crystals with consequent breaking down of the cell structure of the food and damage to the appearance, palataoleness, and nutritional value thereof. Normal railroad transportation occasions cyclic rises and falls inV temperature by reason of melting of the ice and re-icing of the cars and for other reasons such as weather changes, changes in altitude and differences in night and day conditions. Such cyclic changes in temperature have a particularly disadvantageous effect on frozen foods in that they promote the gradual building up of larger ice crystals.
Evaporation of moisture from the food diminishes the weight and also damages the comestibles both from the standpoint of appearance, palatableness and nutritional value. Existing methods of transporting or storing quickfrozen foods for long periods tend to cause considerable evaporation of moisture from the foods, as well as raising of the temperature above the desirable maximum and further result in cyclic elevations of temperature above the desired maximum. 'I'he almost universal means of refrigerating railway cars is by the deposit of salt and ice mixtures in bunkers at either end of the cars. A common mixture employs 30% sodium chloride and the remainder ice and results in a summer minimum car temperature of approximately 12 F. Air is circulated through the bunkers filled with salt and ice mixture and into the central compartment of the car either by means or fans or by natural draft. The railway industry has a considerable investment in car icing fa.- cilities, and it is one of the features of the present invention to make use of such facilities and not to require the investment of capital in new or different facilities.
.The use of a 30% mixture of salt and ice results in a minimum refrigerating temperature of about 12 F. which is higher than the desired maximum temperature for maintaining quickfrozen foods. Thus existing facilities tend to bring into equilibrium the temperature of the quick-frozen food and the salt and ice mixture, and it is necessary initially to lower the temperature of the food considerably below 0 F. so that its temperature during transit will not rise too high, and even this expedient is successful only for relatively short periods of time before equilibrium is reached at a higher temperature than is desired. The necessity of re-icing refrigerating cars under present conditions to keep the temperature down results in an elapsed time of five to twelve days for a transcontinental trip, and during such period of time the temperature of the frozen foods is raised above the desired maximum with consequent deleterious effect. Among the objects of the present invention are the provision of facilities for increasing the range over which frozen foods may be transported at suitable temperatures and improvement of the quality of food from the standpoint of weight, moisture content, appearance, palatableness and nutritional value.
It is another principal object of the present invention to provide a refrigerating compartment which will maintain a satisfactory environment for the transportation or storage of such goods as frozen foods and preserve the moisture content of the goods and maintain the temperature thereof at a substantially uniform level lower than that now possible by the use of conventional salt and ice mixture refrigeration methods.
Another principal object of the present invenl tion is the attainment of the foregoing objects by means of the novel construction of a refrigeration compartment in which there are two layers 3 of insulating material interposed between the outside atmosphere and the compartment in which the goods are stored. with espace between the two layers of insulation through which a refrigerating medium. such as chilled air, may be circulated. Thus heat leaking from the outside is largely removed by the chilled air which circulates through the space between the layers at about 12 F. Since the space between the layers of insulation is maintained at a temperature greatly less than that of the atmosphere outside the refrigerating car, the temperature dinerential between the interior of the car and the space between the layers of insulation is relatively small, and the leakage between such space and the interior of the car is consequently small.
Another object of the invention is to eliminate the intimate contact of the circulating refrigerating medium, such as chilled air, with the goods being refrigerated, and hence to eliminate the removal of moisture from the goods.
A further object of the invention is to absorb or cushion major atmospheric temperature changes so that the temperature of the cargo is affected only slightly, if at all. The temperature fluctuation is largely absorbed by the air jacket between the layers of insulation and the proportionate difference between the temperature of the jacket and that of the cargo is less than that between the atmosphere and the cargo.
Another object of the invention is to decrease the time required to chill a car in preparation for loading.
Still another object of the invention is the provision of means which may be used to convert the refrigerating car to a refrigeration system similar to that used in conventional cars at the present time, but with certain advantageous features which increase the insulation of the interior from the atmosphere.
Further objects of the present invention will become apparent upon reading the following specification and referring to the accompanying drawings in which similar characters of reference represent corresponding parts in each of the several views.
In the drawings:
Fig. l is a longitudinal vertical section through a car.
Fig. 2 is a transverse vertical section of a half of a car.
Fig. 3 is a fragmentary horizontal sectional view through a side wall taken along the line 3-3 of Fig. 2.
Fig. 4 is a schematic view illustrating the drop in temperature from the outside atmosphere assumed to be at 92 F. to an interior compartment at F. wherein the space between two layers of insulation is cooled by air at 12 F.
Fig. 5 is a view similar to Fig. 4 wherein the space between the two layers of insulation is closed off and constitutes a dead air space.
As has been stated, the present invention is described by reference to its installation in a railway car, but it will be understood that the invention is capable of use in other media.
a refrigerating medium. such as a mixture of ice and salt i8, which is deposited in the bunkers through a plurality of doors I3 in the roof of the car communicating with the bunkers and is supported upon horizontal bunker grates 20 which permit circulation of air through the bunker and refrigerant. It will be understood that various means of driving the fans could be employed when the car is stationary, as at a loading platform or when the invention is put to use other than in connection with rolling stock. The use of a mixture of 30% salt and 70% ice results in a plenum temperature of about 12 F., and consequently, as the air is forced or through natural means circulates through the mixture, the temperature of the plenum air is reduced to, at or about 12 F. In conventional refrigeration, this chilled air is caused to circulate through the contents of the car, and thus removes part of the heat leaking into the car from the atmosphere and also tends to bring the temperature of the contents into equilibrium with the temperature of the bunkers. Such temperature is too high for frozen foods for the reasons which have been explained, and the circulation of chilled air through quick-frozen foods tends to remove at least part of the moisture thereof and to raise the temperature thereof with the deleterious effects hereinbefore mentioned.
Where very cold outside temperatures are experienced it may be necessary to heat the cars by circulation of warm air through the space between layers of insulation, heating frequently being accomplished by combustion. In such instances, the gases resulting from combustion and/or the lowhumidity air do not reach the cargo but circulate in the space between layers of insulation.
In the present invention the chilled air passing through the bunkers I1 may be channeled so that it does not come into contact willi the food being transported, and hence it cannot remove moisture from the food. In accordance with the present invention the food is stored inside a central compartment 2i to which access is afforded by side doors (not shown) suitably insulated.
4 The goods may be stacked upon a floor rack or In the accompanying drawings there is shown l platform 22 spaced above the floor of the car. The compartment is insulated by two separate layers of insulation material 23 and 24 with a space 26 therebetween through which circulates chilled air from the bunkers I1 in an uninterrupted circuit around the roof, sides and floor of the car. The interior compartment 2i is provided with a lining 21 of plywood, fibre board, metal or other suitable substance on the sides 28, ends 29, roof 30 and oor 3| to reduce Wear and so that the interior may easily be cleaned when necessary. The lining 21 is attached by adhesive or other suitable fastening means to interior insulation 23 which surrounds the compartment 2| and lining 21 on all sides4 thereof. Spaced from the interior insulation 23 is an exterior insulation 24 which may be attached by adhesive or other suitable fastening to the roof 32, floor 33, sides 34 and ends 35 of the car. The insulation may be of any suitable type but preferably has structural and compressive strength as Well as high insulating efliciency.
Interposed between the interior and exterior insulations along the sides of the car are spacing means 38 attached to said respective insulations by adhesive or other fastening means and separating the two layers of insulation 23 and 24 from each other and establishing the space 26 therethe sides.
between. The spacers 38 shown in the preferred embodiment particularly with reference to Fig. 3 are corrugated so as to aiord a plurality of vertical channels 39. These unobstructed channels provide a flue eilect to enhance air circulation through space 26 when fans I6 are not operating. In conventional refrigerator cars, circulaton of air through the cargo space by natural draft is obstructed by the cargo itself, particularly when the fans are stopped as, for example, during re-icing. The channels 39 augment natural draft circulation and hence tend to keep a constant cargo tempera-ture even when the fans I6 are stopped.
The spaces between the t'wo layers of insulation at the top and bottom of the car are somewhat greater in cross-sectional area than the spaces between the two layers of insulation at Further, the roof 32 of a freight car generally slopes downward from a central crown so that the space between the two layers of insulation is greater along the center than near the sides of the car. Similarly, the fioor 33 may be sloped downward at the center to provide a greater space at the center of the bottom of the car than along the sides. The enlarged spaces ports 53 and up through end bunker I1.
constitute plenums 40 and 4| for movement of air longitudinally of the car. For the purpose of supporting the insulation and load along the top and bottom of the car, there are a plurality of transverse webs 42 and '43 at the top and bottom, respectively, and to permit free circulation of air through the plenums 4| and 40 across which these webs extend, holes 44 are spaced in the webs to provide longitudinal communication from one end bunker I1 to the other so that the air may circulate freely longitudinally of the car at the top and bottom plenums and be channeled downwardly or upwardly in the plurality of channels 39 formed by the spacers 38.
In Fig. 3 there is shown corrugated material interposed between the inner layer 23 and outer layer 24 of insulation, said corrugations consisting of risers 46 which hold the two layers apart a fixed distance, the risers being associated with parallel faces 41 and 48 transverse to risers 46 which are alternately on one side or the other of the two layers of insulating material. Optionally, sheets 49 extending across the faces4 41 and 48 are joined to spacers 38 by welding or other suitable manner and aiiixed to insulation 23 and 24 by adhesive or other means. It will be understood that the construction of the spacers 38 is subject to wide modication. It will be observed, however, that the spacers shown in the preferred embodiment have considerable structural strength and tend to support the weight of the insulation and contents of the cargo. The channels provide convenient means for uniform distribution of chilled air longitudinally of the car.
Positioned adjacent the top and bottom of each of the bunkers |1 are insulated dampers 5|) and 5I, respectively, hingedly connected to the interior insulation at hinge pivot 52. The dampers,
are adjustable in three positions. In one position of adjustment each damper affords communication between the bunker I1 and the plenums 40 and 4| by opening ports 53 communicating between the bunkers and plenums and closing ports 54 communicating between the bunkers I1 and interior compartment 2|. A second position of adjustment closes the ports 53 communicating from the bunker l1 to the plenums 40 and 4| and opens the ports 54 communicating between the bunkers I1 and the interior compartment 2| of space to 0 the car. A third or intermediate adjustment is provided in which there is communication from the bunkers I1 through both ports 53 and 54 into both the compartment 2| and plenums 40 and 42. In the rst position of adjustment of the dampers the car is available for use in connection with transportation of quickfrozen foods. In the second position of adjustment the car is adaptable for use similar to conventional refrigerating cars but with improved effect. In the third position of adjustment the car is adapted for rapid pre-cooling. A description of the use of the car in each of the three positions of adjustment follows.
In the rst position cf adjustment of dampers 50 and 5|, as isl shown in Fig. 1, air is circulated by the fans I6 through the bunker |1 and is cooled by the salt and ice mixture I8 to a temperature about 12 F. The ports 53 being open, the chilled air passes through said ports and through the longitudinal upper plenum 4| and branches out and travels down through the channels 39 in the spacers 38 between the layers of insulation 23 and 24 of the side walls, thence down to the lower plenum 40 and through the By such air circulation the temperature of the space 26 between the two layers of insulation tends to reach a level of about 12 F. It will be understood that a reverse flow may be employed in which case the air is drawn through the bunker |1 by fan I6 thence through lower plenum 40, up through channels 39 and back to the bunker through upper plenum 4|.
The advantages of the invention may be illustrated by example. Assuming that the temperature of the outside atmosphere is 92 F. and that the quick-frozen foods inside the compartment are at 0 F., as is shown by the temperature gradient diagram Fig. 4, the temperature drops from 92 F. on the exterior of the car through the outer insulation 24 to the temperature of 12 F. in the space 26 between the two layers of insulation 23 and 24 and then drops from 12 F. in said F. in the interior compartment through the interior insulation 23. Hence the major portion of the heat which leaks into the car from the outside atmosphere is intercepted and removed in the space 26 between .the insulation layers, and, therefore. the difference in temperature between the space 7.6 and the interior compartment 2| is relatively small as compared with the difference in temperature between the interior compartment 2| and external atmosphere. Accordingly, the leakage of heat into the interior compartment is relatively slight, for the heat leakage is a direct function of the temperature differential between the two sides of the layer of insulation. The reduction in heat leakage into the interior compartment prolongs the period of time during which frozen food is maintained at low temperature. Furthermore, since the air does not circulate through the interior compartment it does not remove moisture from the cargo.
The heat gained or lost through a thickness of insulation may be expressed by the formula:
lation used expressed in B. t. u./hour/inch/ thickness/deg. F. Diff.
7 t=thickness of insulation in inches Tir-temperature on one side of insulation Tz=temperature on opposite side of insulation Referring now to Fig. 4 and computing H through insulation 24 and assuming A=100 sq. ft.
t=3 in.
K=.28 for corkboard insulation Computing H through insulation 23 and assumins A=100 sq. ft. t=3 in. T1=12 F. Tz= F. K=.28
Thus only 112 B. t. u. of heat per hour is absorbed by the cargo, whereas 747 B. t. u. is absorbed by the chilled air and goes to melt the ice in bunkers The value of the present invention may be seen by computing the thickness of solid insulation required to produce a corresponding low heat absorption. Assume H=l12 B. t. u. per hour A= 100 sq. ft.
T2=0 F. (assuming a refrigerant were used to provide such a temperature, i. e., some refrigerant other than salt and ice) Then tzmoxasxigr-o t=23 in.
Thus by the present invention a saving of 17 inches in thickness of insulation results with consequent reduction in cost, weight and time of precooling for like conditions.
The second position of adjustment of the dampers 50 and 5| provides communication from the bunkers I1 to the interior compartment 2|, through ports 54. and thus permits circulation of air around the cargo much as in conventional refrigerator cars. In lthis position of adjustment the cars may be used normally for transportation of foods at a higher temperature than in the first position of adjustment. It will be observed that the space 26 between the layers of insulation is closed off by the dampers 50, and hence there is a dead air space between the two layers of insulation 23 and 24 which enhances the insulation effect between the interior compartment 2| and the external atmosphere. As shown in Fig. 5 assuming a temperature of 92 F. in the exterior atmosphere, it will be seen that the dead air space 26 between the two layers of insulation 23 and 24 enhances the insulation effect and results in a lower interior temperature in compartment 2|l salt-to-ice ratios or at reduced expenditure oi the same.
Referring to Fig. 5, assuming insulation 23 and 24 to be each three inches in thickness and the dead air space 26 to be one-and-one-half inches and K for a dead air space to be 1.2, thus it will be observed that considerably less heat is transferred to the interior compartment than would be the case were a solid wall of insulation six inches thick to be used.
The third position of adjustment-namely, when both the ports 53 and 54 are openprovides for rapid pre-cooling of the cars. It will be understood that when refrigeration cars are not in use and stand in freight yards the temperature of the interior compartment 2| and the temperature of the air entrained in the insulation layers 23 and 24 rises to about the temperature of the surrounding atmosphere or even higher by reason of solar radiation. In pre-cooling the cars, it is necessary to withdraw heat not only from the interior compartment 2| but also from the insulation layers 23 and 24. In the third position of adjustment of the dampers 50, the area of insulation subjected to chilled air is approximately trebled. Thus the air in the interior compartment 2| is refrigerated and also the layers of the insulation are subjected to refrigeration on three separate surfaces-namely, th'e suri'ace of inner layer 23 which communicates with the interior compartment, the surface of inner layer 23 which communicates with space 26, and the surface of exterior layer 24 which communicates with space 26. Therefore,
. the time consumed in lowering the temperature of the insulation is materially decreased because a greater surface area is subjected to refrigeration. Although this position of adjustment is advantageous for rapid pre-cooling, it is also useful in certain situations where a temperature slightly below 12 F. is desired. It s possible by adjustment of dampers 50 and 5| to balance circulation through the space 26 and compartment 2| in any desired ratio.
It is further apparent that the dampers at one end bunker may be in one position of adjustment and those at the other end at a different position. Thus flexibility is imparted to the system, which is desirable particularly if the two bunkers are at different temperatures by reason of different salt-and-ice ratios, and a compounded eifect is desired for compartment 2|.
It will be understood that metallic surfaces, such as the spacers 38 and car exteriors 32 to 35, inclusive, are preferably fashioned of bright metal or are painted or enameled white or a bright color so as to reduce heat absorption. Other enclosed metal should, preferably, be corrosion resistant.
The present invention is, therefore, particularly useful in connection with transportation of quick-frozen foods for relatively long distances where the refrigerant most economically employed is one such as a mixture of salt and ice, which produces a refrigerating temperature higher than the optimum for the goods beingl to the temperature differential between the two sides of the insulation layers, the heat leaking into the cargo is thereby reduced. This permits transportation of cargoes over longer distances because the quick-frozen food is not elevated in temperature as rapidly as would be the case if solid insulation were employed. It is also significant that the chilled air does not circulate through the cargo for otherwise, as in conventional installations, the air would remove moisture from the food, thereby reducing weight, damaging the appearance of the food, and decreasing nutritional value.
By making the dampers 50- and 5I adjustable, as has been indicated, the present invention may be used in two alternative ways-namely, as a means of quickly pre-cooling a car which has been standing in a yard with the result that the insulation has absorbed considerable heat, and as a conventional refrigerator car but withl improvement in insulating quantities by reason of the dead air space provided when the ports 53 are closed.
Although the invention has been described as applied to a railway refrigerator car, it will be understood that with suitable modifications it may be used in other installations, either stationary or transportable. It will, further, be understood that the invention is adaptable to use with refrigerants other than salt and ice, and in fact if weather conditions necessitate, heated air may be circulated in the space between the layers of insulation.
Although I have described my invention in some detail by way of illustration for purposes of clarity of understanding, it is understood that certain changes and modications may be made trolling circulation through said ports, and means for circulating air through said bunkers.
2. A refrigerating compartment comprising a cargo-accommodating walled enclosure, a. ilrst layer of insulation about said enclosure, a second layer of insulation about said first layer, spacing means for spacing said layers apart, a bunker for.
a refrigerating medium, a rst port communieating between said bunker andsaid enclosure, a second port communicating between said bunker and said spacing means, damping means vcontrolling circulation through said ports, and means for circulating air through said bunkers, said damping means being adjustable to at least three positions including, a first position establishing circulation between said bunker and said spacing means, a second position establishing circulation between said bunker and said enclosure,- and a third position establishing circulation between said bunker and both said spacing means and said enclosure.
3. A refrigerating compartment vcomprising a cargo-accommodating walled enclosure, at least one wall thereof having a rst layer of insulation, a second layer of insulation outside said first layer, and spacing means for spacing said layers apart, said spacing means including, Webs in the space between said layers at the top and bottom of said enclosure extending transversely to the direction of movement of air through the space between said layers, said webs being apertured to permit movement of air and risers disposed between said layers at the sides of said enclosure to support structurally said layers and defining a plurality of vertical channels, the spaces at the top and bottom of said enclosure forming plenums for circulation of refrigerated air in a circuit from a source of refrigerated air out through the plenum in the space at the top of said enclosure, thence down through said vertical channels and back through the plenum at the space at the bottom of said enclosure to said source, and means for circulating air through said spacing means.
4. A refrigerating compartmentas defined in claim 1 and wherein one of said layers at the top of the compartment is positioned at an angle with respect to the other ofsaid layers so that the distance between said layers is greater along the longitudinal center of the top of said` compartment than along the sides thereof thereby forming a top plenum for circulation of air along the top of said spacing means, and one of said layers at the bottom of the compartment is positioned at an angle with respect to the other of said layers so that the. distance between said layers is greater along the longitudinal center of the top of said compartment than along the sides thereof thereby forming a bottom plenum for circulation of air along the bottom of said spacing means.
5. A refrigerator car comprising a bunker, a lading chamber, a first layer of insulation enclosing said chamber, a second layer of insulation surrounding said rst layer, spacing means separating said lavers, a rst port communicating between said bunker and said spacing means, a second port communicatingr between said bunker and said chamber, a damper controlling circulation through said ports, and a fan for circulatingr air through said bunker and selectively upon adiustment of said damper through land through a space between plural layers of insulation enclosing and defining said compartment, and maintaining said cargo below the temperature of said cooled air by circulating cooled air only through the space between said plural layers of insulation.
. 7. A method of maintaining pre-chilled cargo at or near its pre-chilled temperature comprising, depositing an ice and salt mixture in a bunker. loading said compartment with a pre-chilled cargo below the temperature of said bunker-chilled air.
tively narrow streams outside the sides of said compartment and a vertical stretch through said bunker, said path of travel being insulated from said compartment thereby substantially maintaining the temperature of said pre-chilled cargo below the temperature of said bunker-cooled air.
8. A refrigerating compartment comprising a cargo-accommodating walled enclosure, a iirst layer of insulation about said enclosure, a second layer of insulation about said ilrst layer, spacing means for spacing said layers apart, a source of refrigerated air, a rst port communicating between said source and said enclosure, a second port communicating between said source and said spacing means, and damping means controlling circulation through said ports.
9. A refrigerating compartment comprising a cargo-accommodating walled enclosure, a first layer oi insulation about the bottom, top, sides and an end of said enclosure, a second layer of insulation about said ilrst layer, spacing means for spacing said layers apart and establishing spaces between layers of insulation at the top, sides, an end and the bottom of said compartment, said spacing means in the sides of said compartment being formed to establish a plurality of vertical channels communicating between the spaces at the top and bottom of said compartment, the space at the end of said compartment communicating with the spaces at the top and bottom of said compartment, and means establishing a ilow of refrigerated air in a circuit through said spaces wherein portions o1' said circuit extend longitudinally of said compartment l l2 along the top thereof, vertically along the sides of said compartment, longitudinally along the bottom of said compartment and vertically at an end of said compartment.
10. A method of maintaining pre-chilled cargo at or near its pre-chilled temperature comprising. depositing an ice and salt mixture in a bunker. loading a compartment with a pre-chilled cargo below the temperature of said bunker-chilled air, and then circulating bunker-chilled air through a space between plural layers of insulation surrounding and defining said compartment, said circulation following a path of travel from said bunker longitudinally above said compartment above the top thereof, then vertically downward in a plurality of relatively narrow streams outside the sides of said compartment, and then longitudinally below said compartment back to said bunker, said path of travel being insulated from said compartment thereby substantially maintaining the temperature of said pre-chilled cargo below the temperature of said bunkercooled air.
LESTER L. WES'I'LING.
REFERENCES CITED 'I'he following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,256,162 Patee Feb. 12, 1918 2,138,885 Ross Dec. 6, 1938 2,184,810 Crede Dec. 26, 1939 2,184,819 Sisson Dec. 26, 1939 2,202,635 Mandery May 28, 1940 2,258,402 Baillie Oct. 7, 1941 2,338,452 Munters Jan. 4, 1944 2,381,796 Williams Aug. 7, 1945 2,485,630 Munters Oct. 25, 1949
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2678546A (en) * 1951-10-22 1954-05-18 Allan N Campbell Method of and means for regulating temperature in transport vehicles
US2780923A (en) * 1952-01-14 1957-02-12 Thermo King Corp Method and means for preserving perishable foodstuffs in transit
US2801526A (en) * 1954-09-16 1957-08-06 Gen Electric Refrigerator cabinet structure having a variable thermal conductivity insulating wall
US2874554A (en) * 1954-03-22 1959-02-24 Thore M Elfving Refrigerating transport
US2881600A (en) * 1953-06-19 1959-04-14 Thore M Elfving Mechanically refrigerated railway car
US2882701A (en) * 1954-12-07 1959-04-21 Gen Motors Corp Refrigerating apparatus having cold air jacket
US2922287A (en) * 1954-03-22 1960-01-26 Garrett Corp Liquid storage tank
US2942428A (en) * 1957-10-23 1960-06-28 Liquefreeze Company Inc Method of shipping frozen food
US3015220A (en) * 1955-11-25 1962-01-02 Thore M Elfving Mechanically refrigerated railway car
US3063248A (en) * 1958-10-30 1962-11-13 Liquefreeze Company Inc Method of shipping frozen food
US3070976A (en) * 1959-12-29 1963-01-01 Guhl August Room air conditioning apparatus
US3165907A (en) * 1961-05-29 1965-01-19 Reliquefier Corp Apparatus for storing and shipping perishable material
US3175606A (en) * 1962-10-12 1965-03-30 Gen Am Transport Refrigerated freight containers
US3604218A (en) * 1969-04-21 1971-09-14 Ferroviaire Internationale De Insulated containers for perishable goods
US5397010A (en) * 1992-09-29 1995-03-14 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Isothermal container, particularly for transporting fresh or frozen products
US6776003B1 (en) * 1999-06-08 2004-08-17 Qpod Systems Limited Container

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US2138885A (en) * 1936-04-20 1938-12-06 Joseph M Ross Refrigerated insulation
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US2138885A (en) * 1936-04-20 1938-12-06 Joseph M Ross Refrigerated insulation
US2184810A (en) * 1938-08-13 1939-12-26 Standard Railway Equipment Mfg Refrigerator car
US2184819A (en) * 1938-10-21 1939-12-26 Standard Railway Equipment Mfg Refrigerator car
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US2202635A (en) * 1939-06-26 1940-05-28 Charles F Mandery Air conditioned vehicle
US2338452A (en) * 1941-06-17 1944-01-04 Munters Carl Georg Insulation for cold-storage rooms
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2678546A (en) * 1951-10-22 1954-05-18 Allan N Campbell Method of and means for regulating temperature in transport vehicles
US2780923A (en) * 1952-01-14 1957-02-12 Thermo King Corp Method and means for preserving perishable foodstuffs in transit
US2881600A (en) * 1953-06-19 1959-04-14 Thore M Elfving Mechanically refrigerated railway car
US2874554A (en) * 1954-03-22 1959-02-24 Thore M Elfving Refrigerating transport
US2922287A (en) * 1954-03-22 1960-01-26 Garrett Corp Liquid storage tank
US2801526A (en) * 1954-09-16 1957-08-06 Gen Electric Refrigerator cabinet structure having a variable thermal conductivity insulating wall
US2882701A (en) * 1954-12-07 1959-04-21 Gen Motors Corp Refrigerating apparatus having cold air jacket
US3015220A (en) * 1955-11-25 1962-01-02 Thore M Elfving Mechanically refrigerated railway car
US2942428A (en) * 1957-10-23 1960-06-28 Liquefreeze Company Inc Method of shipping frozen food
US3063248A (en) * 1958-10-30 1962-11-13 Liquefreeze Company Inc Method of shipping frozen food
US3070976A (en) * 1959-12-29 1963-01-01 Guhl August Room air conditioning apparatus
US3165907A (en) * 1961-05-29 1965-01-19 Reliquefier Corp Apparatus for storing and shipping perishable material
US3175606A (en) * 1962-10-12 1965-03-30 Gen Am Transport Refrigerated freight containers
US3604218A (en) * 1969-04-21 1971-09-14 Ferroviaire Internationale De Insulated containers for perishable goods
US5397010A (en) * 1992-09-29 1995-03-14 L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude Isothermal container, particularly for transporting fresh or frozen products
US6776003B1 (en) * 1999-06-08 2004-08-17 Qpod Systems Limited Container

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