US2561855A - Ballast construction - Google Patents

Ballast construction Download PDF

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US2561855A
US2561855A US50763A US5076348A US2561855A US 2561855 A US2561855 A US 2561855A US 50763 A US50763 A US 50763A US 5076348 A US5076348 A US 5076348A US 2561855 A US2561855 A US 2561855A
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core
magnetic
members
shaped
coils
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US50763A
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Herbert R Gould
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/08High-leakage transformers or inductances
    • H01F38/10Ballasts, e.g. for discharge lamps

Definitions

  • This invention relates to electric induction, apparatus and more particularly to a ballast for an electron discharge device.
  • an electron discharge device Since an electron discharge device possesses what is called a negative resistance characteristic, that is, once the device starts to conduct its resistance decreases, means must be incorporated in the electrical circuit for limiting the flow of current through the device. Normally, such means is provided by incorporating into the circuit an inductive ballast which limits the circuit current without decreasing, in any appreciable manner, the circuit eiiiciency. It may be necessary also in initiating the operation of the electron discharge device to provide a voltage which is of greater magnitude than that supplied by the line. Therefore, transforming means, in the case just mentioned, must be incorporated in the circuit.
  • This invention accomplishes the dual purposes of current limiting and a voltage transformation in a circuit containing an electron discharge device by utilizing a ballast which may be constructed of three main sections.
  • a ballast which may be constructed of three main sections.
  • two E-shaped members are disposed with their legs extending toward each other and may be separated by an I-shaped member.
  • Mounted on a central leg of each of the E-shaped members may be a reactor coil. Physically the E and I-shaped members may not be in contact with one another and an air gap or its equivalent may be maintained separating the members of the core.
  • the magnetic coupling between the two E-shaped members is negligible and the electric induction device, as described, would achieve only the desired ballasting.
  • means are provided for magnetically coupling the two reactor coils which are mounted on the E-shaped members.
  • this is accomplished in a novel and ingenious manner by providing two substantially I-shaped magnetic strips which are mounted perpendicular to the main I-member and pass through the window of the coils mounted on the central leg of the E-shaped members.
  • magnetic coupling provided by the I-shaped strips, but their use eliminates the necessity for any further clamping of the core.
  • Fig. l is a plan view of a particular embodiment of this invention as applied to the construction of a ballast for an electron discharge device.
  • Fig. 2 is an exploded perspective view of the embodiment of this invention illustrated in Fig. 1.
  • Fig. 3 is a circuit diagram illustrating a circuit application of this ballasting means.
  • ballast l which may be used in cooperation with a germicidal lamp 2 and which provides not only the necessary current limiting action but also th increase in voltage necessary for initiating the operation of the lamp 2.
  • the ballast has a core 3 which is constructed of two E-shaped members 4 which are separated from one another by an I-shaped member 5.
  • the E-shapedmembers 4 are so disposed as to have their legs extending toward each other and mounted respectively on the central leg 6 0t each of the E-shaped members is a reactor or ballasting coil 1 and 8.
  • the coupling between the two ballasting coils l and 8 is increased, and this is achieved by the utilization of magnetic strips l0 which are mounted between th coils I and 8 and the central leg 6 of the E-shaped members 4 and are perpendicular to the I-shaped core member 5.
  • the magnetic strips III of which two are used to achieve proper magnetic coupling and core clamping-one being mounted on either side of the core I, are substantially I-shaped and have flared portions II at the ends and in the middle to allow for ease in assembling the ballast l as shown in Fig. 3.
  • Fig. 8 which is a circuit diagram showing the application of this invention in the ballasting of a germicidal lamp 2
  • the line voltage which may be of a standard value such as 118 volts, is stepped up to a voltage of approximately 150 volts which is necessary for reliable starting of the lamp 2.
  • the cathode ll of the lamp 2 is connected through the switch I! and the cathode ballastlng coil I across the power source I4.
  • the anode I! of the lamp 2 is conductively secured to the anode bailasting coil I which is connected to the power source side of the coil 1.
  • the anode to cathode voltage is approximately the sum of the line voltage and the transformer voltage due to the presence of the magnetic strips II which couple the coils I and 8 so that coil I acting as a primary winding induces voltage in cell I acting as a secondary winding.
  • This voltage is suiiicient to initiate conduction through the lamp 2.
  • the switch I2 may be opened for a lower voltage may be used to maintain conduction and the continued current flow from the cathode I! to the anode I is such as to maintain the cathode at a high enough temperature for lamp operation.
  • Electric induction apparatus comprising, a magnetic core composed of a pair of E-shaped members being disposed with their legs extending toward each other, an I-shaped member separating said E-shaped members and being perpendicular to the legs of said E-shaped members, at least one electrically conductive coil mounted on the central leg of each of said E-shaped members, said coils bein magnetically coupled and said core being held together as a unit by strips of magnetic material which are mounted between said coils and said central legs of said E-shaped membars, said strips being perpendicular to the longitudinal axis of said I-shaped member and having their center portions in contact with opposite sides of said I-shaped members.
  • a separate reactor coil on each of said core members a common laminated magnetic core member which eflectively closes the magnetic circuits of said first mentioned core members independently of each other, and means for clamping said core members together as a unit and also providing a predetermined amount of electromagnetic coupling between said coils comprising a pair of relatively thin strips of magnetic material having separate portions thereof wedged between said coils and the opposite sides of their respective core members, and having intermediate portions in contact with said common core member, said strips of magnetic material being in contact with the outer lamination of said core members whereby said strips also serve to clamp the laminations of said core members together.

Description

July 24, 1951 H. R. GOULD 2,561,855
BALLA$T cous'mucnou Filed Sept. 23, 1948 Inventor. Herbert R Gould,
y Hls Attor-ney Patented July 24, 1951 BALLAST CONSTRUCTION Herbert R. Gould, Fort Wayne, Ind., assignor to General Electric Company, a. corporation of New York Application September 23, 1948, Serial No. 50,763 3 Claims. (Cl. 171-242) This invention relates to electric induction, apparatus and more particularly to a ballast for an electron discharge device.
Since an electron discharge device possesses what is called a negative resistance characteristic, that is, once the device starts to conduct its resistance decreases, means must be incorporated in the electrical circuit for limiting the flow of current through the device. Normally, such means is provided by incorporating into the circuit an inductive ballast which limits the circuit current without decreasing, in any appreciable manner, the circuit eiiiciency. It may be necessary also in initiating the operation of the electron discharge device to provide a voltage which is of greater magnitude than that supplied by the line. Therefore, transforming means, in the case just mentioned, must be incorporated in the circuit.
This invention accomplishes the dual purposes of current limiting and a voltage transformation in a circuit containing an electron discharge device by utilizing a ballast which may be constructed of three main sections. In a preferred form of the invention two E-shaped members are disposed with their legs extending toward each other and may be separated by an I-shaped member. Mounted on a central leg of each of the E-shaped members may be a reactor coil. Physically the E and I-shaped members may not be in contact with one another and an air gap or its equivalent may be maintained separating the members of the core. Thus, the magnetic coupling between the two E-shaped members is negligible and the electric induction device, as described, would achieve only the desired ballasting.
In order to insure the necessary voltage transformation, means are provided for magnetically coupling the two reactor coils which are mounted on the E-shaped members. As disclosed by this invention, this is accomplished in a novel and ingenious manner by providing two substantially I-shaped magnetic strips which are mounted perpendicular to the main I-member and pass through the window of the coils mounted on the central leg of the E-shaped members. Not only is magnetic coupling provided by the I-shaped strips, but their use eliminates the necessity for any further clamping of the core.
It should be noted that this invention is not limited to the core construction previously described or to ballasting devices.
It is an object of this invention to provide a new and simple ballasting means for an electron discharge device which achieves a voltage transformation as well as limiting the circuit current.
It is another object of this invention to provide a new and simple means for magnetically coupling the core members of an electric induction apparatus.
It is the further object of this invention to provide such magnetic coupling means which achieves also the clamping of the core sections as a unit.
The invention will be better understood from the following description taken in connection with the accompanying drawing and its scope will be pointed out in the appended claims.
In the drawing Fig. l is a plan view of a particular embodiment of this invention as applied to the construction of a ballast for an electron discharge device. Fig. 2 is an exploded perspective view of the embodiment of this invention illustrated in Fig. 1. Fig. 3 is a circuit diagram illustrating a circuit application of this ballasting means.
Referring now to the drawing, there is shown therein, by way of example, a ballast l which may be used in cooperation with a germicidal lamp 2 and which provides not only the necessary current limiting action but also th increase in voltage necessary for initiating the operation of the lamp 2. The ballast has a core 3 which is constructed of two E-shaped members 4 which are separated from one another by an I-shaped member 5. The E-shapedmembers 4 are so disposed as to have their legs extending toward each other and mounted respectively on the central leg 6 0t each of the E-shaped members is a reactor or ballasting coil 1 and 8.
It will be noted upon examination of the figures that an air gap 9, or the magnetic equivalent of an air gap, is maintained which separates the E-shaped members 4 from the centrally located I-shaped member 5. Thus, since the reluctance of a magnetic flux path which includes both reactor coils 1 and 8 will be quite high, the coupling between the coils on the E-shaped core members 4 is practically negligible.
In order to achieve the prescribed step-up in voltage necessary for starting the operation of the germicidal lamp 2, the coupling between the two ballasting coils l and 8 is increased, and this is achieved by the utilization of magnetic strips l0 which are mounted between th coils I and 8 and the central leg 6 of the E-shaped members 4 and are perpendicular to the I-shaped core member 5.
Not only do the magnetic strips I0 provide the necessary coupling, but their use eliminates the need for any further core clamping means.
The magnetic strips III of which two are used to achieve proper magnetic coupling and core clamping-one being mounted on either side of the core I, are substantially I-shaped and have flared portions II at the ends and in the middle to allow for ease in assembling the ballast l as shown in Fig. 3.
In Fig. 8 which is a circuit diagram showing the application of this invention in the ballasting of a germicidal lamp 2, the line voltage, which may be of a standard value such as 118 volts, is stepped up to a voltage of approximately 150 volts which is necessary for reliable starting of the lamp 2. The cathode ll of the lamp 2 is connected through the switch I! and the cathode ballastlng coil I across the power source I4. The anode I! of the lamp 2 is conductively secured to the anode bailasting coil I which is connected to the power source side of the coil 1. Thus, it can be seen that when the switch I! is closed current flows through the cathode i3 causing it to heat up. The anode to cathode voltage is approximately the sum of the line voltage and the transformer voltage due to the presence of the magnetic strips II which couple the coils I and 8 so that coil I acting as a primary winding induces voltage in cell I acting as a secondary winding. This voltage is suiiicient to initiate conduction through the lamp 2. Once the lamp has started to operate the switch I2 may be opened for a lower voltage may be used to maintain conduction and the continued current flow from the cathode I! to the anode I is such as to maintain the cathode at a high enough temperature for lamp operation.
While there has been hown and described a particular embodiment of this invention, it will be obvious to those skilled in the art that various changes and modifications can be mad therein without departing from the invention and, therefore, it is aimed in the appended claims to cover all such changes and modifications as fall within the true spirit and scope of the invention.
What I claim as new and desire to secure by Letters Patent oi the United States is:
1. Electric induction apparatus comprising, a magnetic core composed of a pair of E-shaped members being disposed with their legs extending toward each other, an I-shaped member separating said E-shaped members and being perpendicular to the legs of said E-shaped members, at least one electrically conductive coil mounted on the central leg of each of said E-shaped members, said coils bein magnetically coupled and said core being held together as a unit by strips of magnetic material which are mounted between said coils and said central legs of said E-shaped membars, said strips being perpendicular to the longitudinal axis of said I-shaped member and having their center portions in contact with opposite sides of said I-shaped members.
at least two relatively thin strips of magnetic ma terial on opposite sides of said core members having separated portions thereof wedged between said coils and their respective core members and having an intermediate portion in contact with said common core member.
3. In combination, two laminated open magnetic circuit core members. a separate reactor coil on each of said core members, a common laminated magnetic core member which eflectively closes the magnetic circuits of said first mentioned core members independently of each other, and means for clamping said core members together as a unit and also providing a predetermined amount of electromagnetic coupling between said coils comprising a pair of relatively thin strips of magnetic material having separate portions thereof wedged between said coils and the opposite sides of their respective core members, and having intermediate portions in contact with said common core member, said strips of magnetic material being in contact with the outer lamination of said core members whereby said strips also serve to clamp the laminations of said core members together.
HERBERT R. GOULD.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,699,142 Hendricks Jan. 15, 1929 2,121,592 Gough June 21, 1938 2,137,433 Wirz Nov. 22, 1938 2,269,978 Kronmiller Jan. 13, 1942 FOREIGN PATENTS Number Country 7 Date 530,612 France Dec. 2'1, 1920 525,133 Great Britain Aug. 22, 1940
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2630478A (en) * 1950-12-06 1953-03-03 Gen Electric Laminated magnetic core for fluorescent ballast systems
US2799834A (en) * 1952-12-31 1957-07-16 Glenn I Kirkland Saturable reactor
US2897463A (en) * 1956-01-04 1959-07-28 Gen Electric Mounting structure for stationary inductive device
US3686561A (en) * 1971-04-23 1972-08-22 Westinghouse Electric Corp Regulating and filtering transformer having a magnetic core constructed to facilitate adjustment of non-magnetic gaps therein
US5266916A (en) * 1988-03-08 1993-11-30 Kijima Co., Ltd. Compact transformer
CN101894660B (en) * 2009-05-19 2011-12-28 台达电子工业股份有限公司 Transformer structure
US20150303792A1 (en) * 2012-11-20 2015-10-22 Lg Innotek Co., Ltd. Integrated-type transformer
US9666355B1 (en) * 2014-08-18 2017-05-30 Universale Lighting Technologies, Inc. Common mode inductor assembly with magnetic I bar defined leakage path
US9837194B1 (en) * 2015-10-07 2017-12-05 Universal Lighting Technologies, Inc. Output transformer and resonant inductor in a combined magnetic structure
US10083790B1 (en) 2017-02-06 2018-09-25 Universal Lighting Technologies Method and apparatus for attaching magnetic components to printed circuit boards
US10553339B1 (en) 2018-03-30 2020-02-04 Universal Lighting Technologies, Inc. Common-mode choke with integrated RF inductor winding
US10945320B1 (en) 2019-10-07 2021-03-09 Universal Lighting Technologies, Inc. Output voltage control method to avoid LED turn-on flash

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR530612A (en) * 1917-06-14 1921-12-27 Self-induction coil for the pupinisation of telephone lines
US1699142A (en) * 1928-04-28 1929-01-15 Gen Electric High-reactance transformer
US2121592A (en) * 1935-12-13 1938-06-21 Westinghouse Electric & Mfg Co Constant regulation transformer
US2137433A (en) * 1934-02-06 1938-11-22 Wirz Emil Control device for electric transformers
GB525133A (en) * 1939-02-14 1940-08-22 Gen Electric Co Ltd Improvements in circuit arrangements for operating electric discharge devices
US2269978A (en) * 1940-02-29 1942-01-13 Gen Electric Electrical apparatus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR530612A (en) * 1917-06-14 1921-12-27 Self-induction coil for the pupinisation of telephone lines
US1699142A (en) * 1928-04-28 1929-01-15 Gen Electric High-reactance transformer
US2137433A (en) * 1934-02-06 1938-11-22 Wirz Emil Control device for electric transformers
US2121592A (en) * 1935-12-13 1938-06-21 Westinghouse Electric & Mfg Co Constant regulation transformer
GB525133A (en) * 1939-02-14 1940-08-22 Gen Electric Co Ltd Improvements in circuit arrangements for operating electric discharge devices
US2269978A (en) * 1940-02-29 1942-01-13 Gen Electric Electrical apparatus

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2630478A (en) * 1950-12-06 1953-03-03 Gen Electric Laminated magnetic core for fluorescent ballast systems
US2799834A (en) * 1952-12-31 1957-07-16 Glenn I Kirkland Saturable reactor
US2897463A (en) * 1956-01-04 1959-07-28 Gen Electric Mounting structure for stationary inductive device
US3686561A (en) * 1971-04-23 1972-08-22 Westinghouse Electric Corp Regulating and filtering transformer having a magnetic core constructed to facilitate adjustment of non-magnetic gaps therein
US5266916A (en) * 1988-03-08 1993-11-30 Kijima Co., Ltd. Compact transformer
CN101894660B (en) * 2009-05-19 2011-12-28 台达电子工业股份有限公司 Transformer structure
US20150303792A1 (en) * 2012-11-20 2015-10-22 Lg Innotek Co., Ltd. Integrated-type transformer
US9929640B2 (en) * 2012-11-20 2018-03-27 Lg Innotek Co., Ltd. Integrated-type transformer
US9666355B1 (en) * 2014-08-18 2017-05-30 Universale Lighting Technologies, Inc. Common mode inductor assembly with magnetic I bar defined leakage path
US9837194B1 (en) * 2015-10-07 2017-12-05 Universal Lighting Technologies, Inc. Output transformer and resonant inductor in a combined magnetic structure
US10083790B1 (en) 2017-02-06 2018-09-25 Universal Lighting Technologies Method and apparatus for attaching magnetic components to printed circuit boards
US10553339B1 (en) 2018-03-30 2020-02-04 Universal Lighting Technologies, Inc. Common-mode choke with integrated RF inductor winding
US10945320B1 (en) 2019-10-07 2021-03-09 Universal Lighting Technologies, Inc. Output voltage control method to avoid LED turn-on flash

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