US2496961A - Process for the production of spinning jets - Google Patents
Process for the production of spinning jets Download PDFInfo
- Publication number
- US2496961A US2496961A US703326A US70332646A US2496961A US 2496961 A US2496961 A US 2496961A US 703326 A US703326 A US 703326A US 70332646 A US70332646 A US 70332646A US 2496961 A US2496961 A US 2496961A
- Authority
- US
- United States
- Prior art keywords
- orifices
- spinning
- diameter
- jets
- production
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/08—Perforated or foraminous objects, e.g. sieves
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
- D01D4/022—Processes or materials for the preparation of spinnerettes
Definitions
- This invention relates to the production 'of spinning jets employed for the prepa'rationof artificial filamentary materials by extrusion operations and relates more particularly to the production of spinning jets provided with orifices of extremely fine diameter.
- An object of this invention is the provision" of a novel process for the production of spinning jets of a relatively inexpensive material, which jets are resistant to corrosion or attack by the spinning solution and the spinningbaths employed for filament-forming extrusion operations.
- Another object of this invention is the production of spinning jets containing a plurality of extremely fine orifices and adapted to be employed for the formation of artificial fila mentary materials of very fine denier by extrusion operations.
- Yet another object of this invention is to provide a process for the production of spinning jets which yields jets having orifices of extremely fine diameter without resorting to the very delicate and precise machining, drilling and polishing operations heretofore employed.
- a further object of this invention is the provision of an electrolytic plating process for the production of spinning jets having jet holes or orifices of any desired diameter.
- the figure is a view in perspecfive, on an enlarged scale, of aspinning jet or spinneret comprising a shaped hollow cup 1 provided with a lip 2, the lower surface of said cup 1 containing a plurality of orifices 3 of extremely fine diameter through which the filament-form ing material is extruded.
- Artificial filaments are usually formed by extruding a filament-forming material under pressure through the multiple orifices of a spinneret and then passing the filaments thus formedinto a setting or coagulating medium.
- the spinneret is usually made of a suitable metal, and the number of filaments formed by extrusion cor responds to the number of orifices present in the jet.
- the metal employed must be resistant to corrosion or attack by the spinning solution extruded through the orifices as well as resistant to the corrosive effect of the spinning bath in which the filaments are coagulated.
- spinning jets of precious metals or precious metal alloys are employed whereas in the spinning of filaments having a basis of an organic derivative of cellulose, spinning jets of stainless steel are preferred since they. do not involve such a large capital outlay.
- spinning jets of stainless steel are preferred since they. do not involve such a large capital outlay.
- spinning jets containing smooth, uniform orifices of any desired diameter may be obtained in a rapidand economical manner it spinning jets, provided with relatively fine orifices of a diameter greater than that ultimately desired in said jets, are the cathode of an electrolytic plating bath and "current then allowed to flow through the bath so as to cause the deposition of metal on said jets.
- the external surfaces of said jets receive the metal deposited by the flow of current through the electrolytic plating bath, but the inner surfaces of the orifices themselves, in spite of their very fine diameter, also receive a deposition of metal.
- the layer of metal deposited in said orifices may be continuously increased in thickness and the final diameter of said orifices reduced to as small a dimension as desired.
- spinning jets originally having orifices of a drilled and finished diameter of 0.05 millimeter or more may be rapidly and eiiiciently reduced in size to. a diameter of 0.02 millimeter or less, a dimension considerably below that which can be attained emciently by even the most painstaking opera-.
- the spinning jet treated in accordance with my novel process may be formed of any suitable metal or alloy such as, for example, stainless steel of any composition, nickel, platinum, goldplatinum, gold-rhodium, etc.
- the metal plated on said spinning jets may be any suitable metal forming a desirably hard, dense and adherent layer when deposited from an electrolytic plating bath.
- Suitable metals which may be deposited on the internal and external surfaces of the spinning jets to reduce the diameter of the 1'- orifices are, for example, gold, silver, platinum, copper, nickel, palladium, zinc, cadmium, tin or cobalt, but excellent results are obtained when depositing chromium as the plating on the surfaces of said spinning jets, the latter being especially valuable due to its corrosion-resistant properties.
- a base metal spinnin jet e. g. one of stainless steel
- chromium for example, the use of corrosion resistant precious metals and precious metal alloys is eliminated.
- aqueous baths containing from 100 to 400 grams of chromic acid per liter of water, the baths being acidified with from 1 to 4 grams per liter of concentrated sulfuric acid.
- current densities 100 to 500 amperes per square foot are satisfactory with the plating bath being maintained at temperatures of about 35 to 55 C. and, preferably, about f15 C. during the plating operation;
- the anod may-be steel or lead and the voltage necessary is usually about 5 to 10 volts.
- specially shaped anodes are not necessary to achieve the necessary throw. Th platin action is continued until the thickness of the metal deposited on the external surfaces of the jet and within the orifices has reduced-the latter to the desired fine diameter.
- Example A stainless steel spinning jet containing .42 orifices each of 0.052 mm. in diameter is immersed 4 as the cathode in an aqueous plating bath containing 125 grams per liter of chromic acid and 1 gram per liter of concentrated sulfuric acid.
- an aqueous plating bath containing 125 grams per liter of chromic acid and 1 gram per liter of concentrated sulfuric acid.
- the orifices are each reduced to a diameter of 0.028 mm. after about one hour.
- the internal surfaces are smooth, hard and highly resistant to scratching.
- the orifices may be altered to any desired diameter.
- the plated spinning jet is highly resistant to corrosion.
- Process for the production of spinning jets having a plurality of extremely fine orifices adapted for filament-forming operations which comprises forming in a spinning jet of a conducting material a plurality of orifices having a diameter of about 0.052 millimeter, immersing said spinning jet in an electrolytic plating bath comprising an acidified solution of chromic acid, and electroplatin th internal and external surfaces of said spinning jet with a layer of chromium until the orifices are reduced to a diameter of about 0.028 millimeter.
- Process for the production of spinning jets having a plurality of extremely fine orifices adapted for filament-forming operations which comprises forming in a stainless steel spinning jet a plurality of orifices having a diameter of about 0.052 millimeter, immersing said spinning jet in an electrolyticplating bath, and electroplating the internal and external surfaces of said spinning jet with a layer of metal until the orifices are reduced to a diameter of about 0.028
- Process for the production of spinning jets having a plurality of extremely fine orifices adapted for filament-forming operations which comprises forming in a stainless steel spinning jet a plurality of orifices havinga diameter of about 0.052 millimeter, immersing said spinning jet as the cathode in an electrolytic plating bath comprising a solution of from to 400 grams per liter of chromic acid acidified with 1 to 4 grams per liter of concentrated sulfuric acid, and plat.- ing the internal and external surfaces of said spinning jet with a layer of chromium employing a current density of 100 to 500 amperes per squarefoot and a lead anode until the orifices are reduced to a diameter of about 0.028 millimeter.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Electroplating Methods And Accessories (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BE476576D BE476576A (zh) | 1946-10-15 | ||
US703326A US2496961A (en) | 1946-10-15 | 1946-10-15 | Process for the production of spinning jets |
GB23019/47A GB648693A (en) | 1946-10-15 | 1947-08-16 | Spinning jets for the manufacture of artificial filaments |
FR953732D FR953732A (fr) | 1946-10-15 | 1947-10-04 | Filière |
DEP14207A DE827565C (de) | 1946-10-15 | 1948-10-02 | Verfahren zur Herstellung metallener Spinnduesen mit feinen OEffnungen zur Herstellung kuenstlicher Faeden |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US703326A US2496961A (en) | 1946-10-15 | 1946-10-15 | Process for the production of spinning jets |
Publications (1)
Publication Number | Publication Date |
---|---|
US2496961A true US2496961A (en) | 1950-02-07 |
Family
ID=24824955
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US703326A Expired - Lifetime US2496961A (en) | 1946-10-15 | 1946-10-15 | Process for the production of spinning jets |
Country Status (5)
Country | Link |
---|---|
US (1) | US2496961A (zh) |
BE (1) | BE476576A (zh) |
DE (1) | DE827565C (zh) |
FR (1) | FR953732A (zh) |
GB (1) | GB648693A (zh) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2595216A (en) * | 1948-06-05 | 1952-05-06 | Du Pont | Spinnerets coated by metal evaporation |
US2662852A (en) * | 1948-12-29 | 1953-12-15 | Bell Telephone Labor Inc | Preparation of two-sided mosaic screen |
US3044155A (en) * | 1957-08-02 | 1962-07-17 | Engelhard Ind Inc | Spinnerette |
US3121763A (en) * | 1960-07-14 | 1964-02-18 | Glanzstoff Ag | Process for reducing the thermal decomposition of molten polyhexamethylene-adipamide |
CN105074062A (zh) * | 2013-02-26 | 2015-11-18 | 三菱丽阳株式会社 | 纺丝喷嘴、纤维集合体的制造方法、纤维集合体及纸 |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE877186C (de) * | 1939-01-14 | 1953-05-21 | Kortenbach & Rauh Kg | Schirmgestell |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190416652A (en) * | 1904-07-28 | 1905-07-06 | Charles Ebenezer Challis | Improvements in or relating to Filters Filtering Media and Matters appertaining thereto. |
GB142038A (en) * | 1919-10-06 | 1920-04-29 | Carolus Lambertus Stulemeyer | Method and means for the manufacture of artificial silk |
DE461135C (de) * | 1924-09-27 | 1928-06-15 | Ernst Diepschlag Dipl Ing | Verfahren zur Herstellung feinporiger Drahtgeflechtfilter |
US1792197A (en) * | 1929-05-15 | 1931-02-10 | Swifton Mfg Company | Foraminous material and method of making the same |
US2086067A (en) * | 1935-08-22 | 1937-07-06 | Ralph E Cleveland | Screen plate for paper making machines |
US2226381A (en) * | 1938-04-22 | 1940-12-24 | Edward O Norris Inc | Process of producing electrolytic foraminous sheets |
US2283169A (en) * | 1939-05-13 | 1942-05-19 | Atlantic Res Associates Inc | Spinning fibers |
US2352968A (en) * | 1941-12-16 | 1944-07-04 | Union Screen Plate Company | Method of making paper pulp screen plates |
US2362277A (en) * | 1939-01-05 | 1944-11-07 | Baker & Co Inc | Spinnerette |
US2370765A (en) * | 1939-08-15 | 1945-03-06 | Nat Dairy Prod Corp | Spinnerette |
US2392871A (en) * | 1939-07-08 | 1946-01-15 | Richard M Wick | Chromium plating |
-
0
- BE BE476576D patent/BE476576A/xx unknown
-
1946
- 1946-10-15 US US703326A patent/US2496961A/en not_active Expired - Lifetime
-
1947
- 1947-08-16 GB GB23019/47A patent/GB648693A/en not_active Expired
- 1947-10-04 FR FR953732D patent/FR953732A/fr not_active Expired
-
1948
- 1948-10-02 DE DEP14207A patent/DE827565C/de not_active Expired
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB190416652A (en) * | 1904-07-28 | 1905-07-06 | Charles Ebenezer Challis | Improvements in or relating to Filters Filtering Media and Matters appertaining thereto. |
GB142038A (en) * | 1919-10-06 | 1920-04-29 | Carolus Lambertus Stulemeyer | Method and means for the manufacture of artificial silk |
DE461135C (de) * | 1924-09-27 | 1928-06-15 | Ernst Diepschlag Dipl Ing | Verfahren zur Herstellung feinporiger Drahtgeflechtfilter |
US1792197A (en) * | 1929-05-15 | 1931-02-10 | Swifton Mfg Company | Foraminous material and method of making the same |
US2086067A (en) * | 1935-08-22 | 1937-07-06 | Ralph E Cleveland | Screen plate for paper making machines |
US2226381A (en) * | 1938-04-22 | 1940-12-24 | Edward O Norris Inc | Process of producing electrolytic foraminous sheets |
US2362277A (en) * | 1939-01-05 | 1944-11-07 | Baker & Co Inc | Spinnerette |
US2283169A (en) * | 1939-05-13 | 1942-05-19 | Atlantic Res Associates Inc | Spinning fibers |
US2392871A (en) * | 1939-07-08 | 1946-01-15 | Richard M Wick | Chromium plating |
US2370765A (en) * | 1939-08-15 | 1945-03-06 | Nat Dairy Prod Corp | Spinnerette |
US2352968A (en) * | 1941-12-16 | 1944-07-04 | Union Screen Plate Company | Method of making paper pulp screen plates |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2595216A (en) * | 1948-06-05 | 1952-05-06 | Du Pont | Spinnerets coated by metal evaporation |
US2662852A (en) * | 1948-12-29 | 1953-12-15 | Bell Telephone Labor Inc | Preparation of two-sided mosaic screen |
US3044155A (en) * | 1957-08-02 | 1962-07-17 | Engelhard Ind Inc | Spinnerette |
US3121763A (en) * | 1960-07-14 | 1964-02-18 | Glanzstoff Ag | Process for reducing the thermal decomposition of molten polyhexamethylene-adipamide |
CN105074062A (zh) * | 2013-02-26 | 2015-11-18 | 三菱丽阳株式会社 | 纺丝喷嘴、纤维集合体的制造方法、纤维集合体及纸 |
Also Published As
Publication number | Publication date |
---|---|
FR953732A (fr) | 1949-12-12 |
DE827565C (de) | 1952-01-10 |
GB648693A (en) | 1951-01-10 |
BE476576A (zh) |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US2737831A (en) | Process for making a spinneret | |
US2496961A (en) | Process for the production of spinning jets | |
JPH10251886A (ja) | 金属発泡体の製造方法および得られた金属発泡体 | |
CN1228474C (zh) | 具有丝条或纤维状结构的金属筛网材料及其制造方法 | |
US1604216A (en) | Method of making spinnerets | |
US2677148A (en) | Spinneret | |
US3226924A (en) | Electrolessly plated textile ring traveler | |
JPH0214434B2 (zh) | ||
CN111593376A (zh) | 电沉积光亮铜的方法 | |
US2420291A (en) | Electrodepositing copper upon steel wire | |
JP6808848B2 (ja) | タンタル紡糸口金の表面処理方法 | |
CN105696093B (zh) | 超细异形喷丝孔的制造方法 | |
US2799636A (en) | Processing of separable fastener stringers | |
CN108906974B (zh) | 钽喷丝头微孔冲孔过程中的薄膜润滑方法 | |
KR102540410B1 (ko) | 직물 기계 공구 부품 및 직물 공구를 제조하기 위한 방법 | |
US2135611A (en) | Spinneret | |
DE1627732A1 (de) | Verfahren zur Herstellung von Spinnduesen | |
US6730207B2 (en) | Method of manufacturing part for optical fiber connector | |
WO2018157867A1 (zh) | 钽喷丝头的表面处理方法 | |
US2762762A (en) | Method for electroforming a copper article | |
CN216129707U (zh) | 一种聚丙烯腈基碳纤维原丝用喷丝板 | |
CN116607103A (zh) | 高硬度钽喷丝头的制备方法 | |
JPH059818A (ja) | 紡機用金属トラベラ | |
GB1139817A (en) | Shaping and electroplating fibrous members | |
US1790615A (en) | op vienna |