US245A - Improvement in managing saccharine, vinous, and acetous fermentation - Google Patents

Description

' UNrrED STATES PATENT Gretna,

' J. J. G. SHERIDAN, OF IRONMONGER LANE, LONDON, ENGLAND.

IMPROVEMENT IN MANAGING SACCHARINE, VINOUS, AND ACETOUS FERMENTATION.

Specification forming part of Letters Patent No. 245, dated June 30, 183 7 To all whom it may concerns Be it known that I, JOHN JOSEPH CHARLES SHERIDAN, of Ironmonger Lane, in the city of London, in the Kingdom otGreat Britain, have invented certain Improvements in the Sexeral Processes of saccharine, Vinous, and Acetous Fermentation; and I do hereby declare that the following is a full and exact description thereof.

My invention of certain improvements in the several processessacch arine, vinous, and acevessel capable of resisting the pressure of the atmosphere, whereby during parts of the said process the same is carried on under a reduced atmospheric pressure or in a partial vacuum; and my invention, as regards the improvement in the process of vinous fermentation, consists in my method, hereinafter described, of carrying on and effecting the same process of vinous fermentation under a reduced atmospheric pressure, or in a partial vacuum, instead of carryin g on and effecting the same process according to the methods now in use, whereby the materials used in such process are subjected to the ordinary pressure of the atmosphere; and my invention, as regards the improvement in the process of acetous fermentation, consists in my method of'carryingon and eftectin g the same process of acetous fermentation, as hereinafter described, whereby I efiect the carrying on of parts of the said last-mentioned process under a reduced atmospheric pressure, or in a partial vacuum, instead of carrying on and effecting the same process according to the methods now in use, whereby the materials used in such process are subjected to the ordinary pressure of the atmosphere; and, first, I proceed to describe the manner in which I have ascertained that my invention of the improvement in the process of saccharine fermentation can be best performed. I

I take a vessel so constructed as to be airtight and capable of resisting atmospheric pressure on a vacuum being formed within. 1 find that a vessel made of wrought or cast iron will answer the purpose best, and the vessel may be either cylindricahsquare, or octagonal, or in any other form capable of sustaining the pressure described; but I prefer a cylindrical vessel made of wrought-iron plates as being better suited to resist the pressure of the atmosphere, and such cylindrical vessel I recommend to be'constructed in the following manner; but other well-known modes of attaining the same end will occur to engineers or workmen who may be employed in making such vessels: The vessel should be made ofcast or wrought iron plates, those plates not to be cast or wrought straight or on a level plane, but each to form a curve or are of a circle whose radius'is equal to half the diameter of the vestsel, and the plates must be cast or wrought, keeping in view the directions as to man-holes pipes, &c., hereinafter mentioned. The four edges of these plates are to lap overa term well known to mechanics and engineers-to the extent; of three or four inches, and the thickness of these plates to be not less than half an inch throughout, except the flanges or laps, which ought to be not less than three-fourths of an inch thick. Holes are to be drilled into the flanges or laps, at a distance of from four to six inches from each other, for the admission of bolts, and these holes should not be less than three-fourths of an inch in diameter.

The first or lower tier or range of plates,

forming the sides of the vessel nearest its bottom, and fastened thereto, are bolted in the form of a cylinder by means of bolts passing through the holes in the flanges or laps above described, and all the joints must be calked or madetightwith iron cement. Thelowerflanges or laps of the second tier or range of plates are then bolted on in like manner to the top or upper flanges or laps of such first or lower tier or range of plates, and the'joi-nts must be, as before, calked or made tight with iron cement. In consequence ofthejunction and bolt.- iug together of the flanges or laps of the first and second tiers of plates, additional power against the pressure of the atmosphere is acquired. The third tier or ran go of plates is bolted to the tier immediately below it'in the mode above described for bolting together the first and second tiers, and any additional tier of plates must be fastened on in like manner.

If the vessel be of .the size of three thousand flve hundred to four thousand cubic feet, which is the size I prefer, although the size may be varied according to circumstances, then for such dimensions the plates-may be is to be formed in the side of the vessel.

four feet by four feet exclusive of the flanges or laps, and proportionably smaller or larger for vessels of a smaller or larger size.

The bottom is formed of wrought orcast iron plates, and may be either flat or semispherical, and is bolted onto the lower flanges or laps of the first or lower tier or range of plates. The top is also formed of wrought or cast iron plates, and may be either fiat or semispherical, and the same is bolted onto the upper flanges or laps of the uppermost tier or range of plates.

A coil of pipe, which I prefer should be of copper, and which should be three inches in diameter, is fixed within the vessel in the following manner: The coil should consist-of six.

or seven rounds of pipe, and these rounds should be so disposed as to rest on the bottom of the vessel, the outer round being placed about six inches from the internal sides of the vessel. One end of the pipe so to be coiled should pass through the side of the vessel close to thejuuction of the side to the bottom, and should communicate with a steam-boiler, and the other end of this pipe should pass through the opposite side of the vessel close to the bottom or through the bottom, in order to discharge the condensed steam, hereinafter mentioned. In the center of the said flat or semi-spherical bottom an air-cock two inches at least in diameter is fixed. A false bottom is placed immediatelyabove the coil ofpipes, but

' not touching them, of the same dimensions as the inside of the said vessel, so as to fit closely into the same,which false bottom must be perforated with small holes like that of a brewers mash-tub. These holes should not exceed one-eighth of an inch in diameter.

The false bottom should be formed of loose plates, which may be of the form of sectors of circles in a cylindrical vessel and a corresponding shape in other vessels, and the outer edges should be made to rest upon an iron rim parallel to the said inner rim, supporting the outer edges of such loose plates. The sides of these loose plates should closely fit, so that the whole may form one complete bottom, without any intermediate spaces above the level of the said false bottom. An oval or round man-hole from six to seven square feet in area The lower extremity of such man-hole nearest the bottom of the vessel should be about an inch above the rim which supports the false bottom. This man-hole must have acover or plate so constructed and ground tight as to fit on exactly and be capable of being hermetically closed and of resisting the atmospheric pressure before mentioned.

- Into theflat or semi-spherical top a pipe four inches in diameter, which Icall the exhausting-pipe, is to be fixed air-tight, communicating with a double-actioncd single or double barrel air-pump about one foot six inches in diameter and about two feet stroke, which is worked by a steam-engine or other sufficient power. A mercurial pressure-gage to ascertain the degree of rarefaction within the vessel and two or more thermometers to ascertain the degree of heat within the vessel at different depths must be screwed air-tight into the top of the vessel. pump must be proportionate to the size ofthc vessel, so as to be able to produce a vacuum to the extent of about twenty-eightof mercury. A man-hole ofsimilar size and shape to the one at the bottom of the vessel is made or cut out in its top, and must be likewise fitted with a cover or plate so constructed and ground tight as to fit on exactly and be capable of being hermetically closed and of resisting the atmospheric pressure.

The grain which it is intended to subject to the process of saccharine fermentation is thrown through the man-hole in the top of the vessel onto the false bottom, and water is then let in upon it in the usual way of steeping. .The grain is allowed to remain in the water for the requisite time, according to the judgment of the mnltster as exercised in the ordinary process, till the steepingis complete, which time will vary from forty to sixty-five hours. After the steeping has been carried on a sufficient time the water is allowed to run offby the air-cock in the bottom before mentioned. The man-hole in the top, which had been opened for the admission of the grain,is now hermetically closed. The grain is then allowed to remain in the vessel from twentysix to thirty hours, when it will have attained the temperature of from 60 to 65 Fahrenheit. Should the grain during this part of the process exceed or have a tendency to exceed this temperature, the air-pump must be set to work (in manner hereinafter more particularly de scribed) and continued to work until the temperature of the grain becomes reduced and stationary at not exceeding 65 of Fahrenheit. This part of the process produces the same effects as what is known amongmaltsters by the name of coucl1ing.

The operations equivalent to flooring are commenced by setting the air-pump to work for six hours, or until the vacuum in the vessel is equal to twenty inches of mercury on the gage,

which is the state of rarefaction to be maintained inside of the vessel. By these and the other means hereinafter stated the temperature of the grainought to be reduced as nearly as possible to 45 Fahrenheit, but not lower, at

which temperature, or within a few degrees thereof, it ought to be kept for about twentyfourhours. After the lapse of that period, during the continuation of the malting, up to. the period of drying, the temperature must be as near to .50 Fahrenheit as possible.

The size of this air 56 the degrees temperature desired, in addition to the action of. the air-pump I adopt the tolllowing means when requisite: I fix a tube or, pipe two inches inudiameter to;;the air-cock already described, ,fixed in the lower bottom of theyesselg The Motherend of this tube or pipe is fixed into the; .top of a small square orcylindrical iron, tank, the size ot whichmay beaba'ut six feet deep, and six feet in diameteror square, Clhisves- .selis to he filled with coldwater." Another tubeorpipe six inches indiameter, ,is fixed in .th e topvof the tank andis open at both ends; v

will. keep the maltin'gfvessel air-tight, audit-he waterisintrodueed by opening this cock and t-fllhegu-pper-end of;this,latter.pipe is fixed by a -col.lar; i or flangeto the head of the ta-nir and ,co-mmgunicates with the external air, and the" lowerend thereof is made to plunge into the atessel within six inces fromthe bottom, With the exception of thesetwotubes or'pipes, the Y ,titllgk should lee-hermetically closed, a partial ,vacuumdraving been formed inside of the ves- ,seltcont, aining the grain. By means of the ac gtion of theair-pump theatmospheric air rushing inatthe external orifice of thetube or pipe last describcdis drawn upthrough the cold :water and passes into. the vessel through the, ,brassair-cock,which has been opened for the; ,purpose. 'llhe-air in the vessel isthus red uced .,-t.o,.,a lower temperature, and is also purified; and the passingof suchnairthrough the body oit' tlregrainuto the air-pump reduces the tem peratureof the.grain to the degrees required. r-In cold weather, when the temperature in ,the, vessel containing the grain may vhave a @tenjdency to fall below 45 and 50 respect-t i-yelyhefore mentioned, either steam may be introduced into the coil of pipeatoresaid, by which i neansa ccrtain proportion'of heat isievolved, which is disseminated throughthe body of the ,grain tbyythe-action of the air-pump, or the temperaturemay be increased by allo\vir1g warm air atlOO Fahrenheit .to enter through a tube or pipe to be ,atfixedto the, aforesaid vbrass air-cock, or to, another similarbrassair eockflxed inthe bottom of the vessel, and be drawnthrough the body of the; grain by the action of the air-pump. .Such are the: means I,use forregulatingthetemperature. {Ehe co'ntin u-ation of the. process is carried on as follows:

1 1 order toisupply thegerminating grain with moisture, I allow a eu rrentfof airwhich .has passcd through the waterijn the tank, and

whichhas absorbeda proportion of moisture, to find its way, iu.;the manner before described ,intovthcwesselcontaining the grain, and which air is drawn ,through the body of the grain-by the;,action of theairpump. Another object in ,i-nakinguse of thiscurrent of airis to carry off the carbonic-acid gas which maybe; generated yduring the; process of ger mination and to sup- 1)ly.atmosplieric air toassist in thatiprocess, band for; this object; the air-pump should be put 7 inaction for about ten minntes about once in -,every six hours, although thestate of the temperature should notv require it according to the directions above given.

Asanothe'r mode of moist'cniug orrspninlxli n g the grain when it maybe necessary, I adopt the following-"means: Therose of awateii'ngpotiis fixed in the center ot'the'topofthe malting-yessel, with the rose downward, and which rose should be about a foot ,in' diameter and the holes therein should be about vthe thirtysecoudpartof an inch in diameter, The up- ,ple'r, part or: pipe to the roseshould ,be about ,two inches, and connected with a water-cistern elevated at least ten feetabovc the topof the n alting'vessel, i 1

i .The pipe must be fitted, with a cock which he'epingit open a sutticient timeto supply the grain with the necessary quantity of moisture;

and in order to disset'ninate the moisture ,throughthe whole body of the grain, l." iijake use of the, air-pumps in the followingiman nepz Between. the false bottomand the lower botshut oft, by means of a stop-cock, the communication between the air-pumps and the pipe inserted into the top of the vessel, and Ivope'n the stop-cock of the pipe inscr-ted'into theside of thevessel, and having put the airpu mps into action, the exhaustion of the air from the bottom of the vessel causesv the water, to descend from th je top through'fthe grain, andso much of the water'as shalljhave fallen to the bottom is allo'wedfto esc pq tnrough th v saircock in the bottom of the nia-ltiiig-vessel before described, when the processof germi- ;nation is completed, which,n1ay, bejudged of bythe maltster,'on his examiningthe grain,

opening the man hole in, the, top of, the 'ycssehwhich should be occasionally done -that ,is, about every twenty foumhenrs Itisthen necessary to proceed to drying'theunalt. For

this purpose steam is introduced into the. coil of pipe until thetemperature of thewholebody of v,the grain has attained 1209. ,The vacuum isjthen raised to ,a point fromfifteen totwentyfive inehes on the mercury-gageiand themoistdaysorlessmfter which the in alt is discharged through the lowerman-hole, and my processis then'complete. Themoistureeyaporated'from the g inr gith 'p cess of dry g s tub condensed previous toits being drawninto the air-pump. Thismay be effected eeither by a condenser capable of. conde,nsing,abou t ;o ne hundred and fifty gallons ofwater per hour,

which condenser-is affixed between themaltin g vessel andthe airpump toth'e pipe, which establishes a communieation between them, orby the-usual method of condensation by allowing the necessary proportions of cold water torun through the vpipe from the vessel tothe airpump. 7 4

ure of the grain'isexpelled in, the course of two If any other than a cylindrical-shaped vessel is used, and to which I have confined my description because I prefer a vessel of that shape,greatcare must be taken in its construction, so that it may be properly secured against the pressure of the atmosphere, and it will be required to be fitted up with all the requisites of the before-mentioned cylindrical vessel.

And as regards that part of my invention which consists in improvementsin the process of vinous fermentations, I describe the same as follows-that is to say:

The vinous fermentation, or thatprocess by which saccharine substances in solution are converted into vinous liquid containing a certain proportion of spirit or alcohol, is also carried on by me in an air-tight vessel capable of resisting, when exhausted, the incumbent pressure of the atmosphere.

I take a vessel called a back, of the size and dimensions hereinbefore described, and in the head of such vessel I fix a pipe aboutfour inches in diameter, which I call the exhaustion-pipe, communicating as before and with a condenser, and thenwith the air-pump,andalso fix on thebottom ofthe vessel, and passing from side to side thereof in manner before described, acoilofsteam-pipecommunicatingwithasteamboiler. A plug is fixed in the bottom of the vessel to discharge the washa term well known to distillers-and a man-hole is made in the top of the vessel. No false bottom is necessary here nor any man-hole in the side.

A mercurial gageis fixed on the head ofthe vessel to ascertain the internal pressure, and a thermometer dipping half-way into the wash is screwed air-tight into the head of the back, with the scale outside of the same.

On the external circumference of the back, and opposite to each other, two vertical pipes five inches in diameter are fixed, with elbowflanges to the bottom of the back and inserted into the same, so as to communicate with the inside of the same. These pipes ascend to about two feet above the head of the back. The upper orifices of these pipes are hermetically closed by caps screwed on the same, and in the center of each of these caps an airvalve opening inward is fixed. Weights are suspended from beams attached to thevalves, so that on the same being lifted the atmosphere enters the pipes. Into each side of the back, about the spot or point up to which the wash is originally poured or filled up to, pipes, also five inches in diameter, are fixed,communieating with the inside of the back, so as to allow the escape through them of the head or froth of the wash in manner hereinafter mentioned. Theselatterpipesarefixed with flanges to the corresponding exterior vertical pipes before mentioned, and running into the same. The improved process of vinous fermentation is performedin this back as follows: The vessel called a back is filled from about twothirds to three-fourths full with worts of the usual gravities. All the yeast intended to be used is either added at once or only a portion of it and the rest afterward, as the distiller thinks proper.

The heat of the worts when set should be about 70 in the winter and a few degrees lower in the summer, with such variation as the state and temperature of the atmosphere in the usual way require, all whiehis well known to distillers. The wash enters into fermentation and is left to continue fermenting spontaneously for about eight to ten hours. The back is now hermetically closed, and the airpump is set to work and continuedat a vacuum'of fifteen inches for the first twenty-four hours and about twenty inches from the-expiration of those twenty-four hours until the end of the process. The pressure is regulated by a small valve on the pipe communicating with the air-pump or in the head of the back, with weights to it, so as to admit the atmosphere whenever a vacuum exceeding the limits last before mentioned is created inside of the back. When the wash in the back has entered into fermentation the head or froth upon the wash, which consists chiefly of yeast and the purest parts of the same, rises, and in the present method, in consequence of the continual discharge of carbonic-acid gas, this head or froth is continually kept on the surface of the liquid,where its effects are useless; but in my process the superabundant yeast finds its way into the five-inch pipes in the sides of the vessel, and byliftingforfive or six minutes the weights attached to the valves in the caps of the vertical pipes once every four hours the pressure of the air on rushing in suddenly propels the yeast to the bottom of the back, where it mixes again and acts upon the wash. The opening of these valves for these short periods admits at the same time a certain proportion of atmospheric air, which is indispensable. When the fermentation has proceeded about twenty-four hours the temperature of the back is by means of steam carefully injected through the coil of pipe at the bottom of the vessel, raised gradually during the space of six or eight hours to 110 Fahrenheit, at which heat by the same means it is kept till the process is completed. At this temperature and below it the spirits or alcohol generated during the fermentation carried on, as before described, in a partial vacuum separate from the wash, and are vaporized as they are formed, and escaping by the exhaustion-pipe are signified by means of the condenser attached to such pipe, as before mentioned. The temperature may even be raised to 130 Fahrenheit; but in that case the heat must not be communicated altogether by steam-pipes in immediate contact with the wash, but partially by steam-pipes, as before mentioned, which ought not be allowed to produce of themselves a greater heat than 110 of Fahrenheit, and that heat gradually only and partially by heating the room in which the fermentation is being carried on to 130 Fahrenheit. The alcohol or spirit thus condensed is allowed to run from the condenser into the ordinary receivers or vats.

As regards that part of my invention which consists in improvements in the process of acetous fermentation, I describe the same as ted tightly to the internal circumference of such metal vessels by means of cement. These vessels must have tops or heads, and these tops must be made of similar metal, with wooden tops or heads cemented to and within such metal heads. The wooden parts of the vessels I make use of in order to keep the vinegar-Wash from coming in contact with the metal, which would spoil the vinegar. I use these vessels or backs in pairs. A condenser is placed between the two and connected with each other by pipes. This condenser must be made either of pure tin or of pure tin mixed with one-tenth of copper. Acoilof pipe formed of the same metal for the introduction of steam lies on the bottom of each back and passing through each from side to side. A coil of pipe formed of the same metal perforated with small holes of the diameter of the thirtieth part of an inch lies also on the bottom of each back. Each back has a tin pipe four inches in diameter fixed in the head, which communicates with an air-pump, and such last-mentioned pipe is fitted with a stop-cock, and has also a tin pipe of four inches in diameter fixed to the top and plunging through the top of the other back into the middle of it to within six inches of the bottom, and by these latter pipes a communication is established between the two vats or backs. The improved process of acetous fernientations is performed in these backs or vessels as follows:

Ifillthe same backs or vessels with wash-- a term well known to vinegar-makers-to the extent of three-fourths of each vessel. The temperature of one of the vats is increased to 115 Fahrenheit by means of the injection of vacuum below twenty inches. The action of the pump throws the warm rarefied air from the bottom through the body of the wash;

From the surface of the wash in the vat, which has been heated to 150,the air and a portion of the alcohol of the same vat ascend. through the pipe already described and plunging into the vat which has been kept cold, the alcohol is condensed in the liquid, and the air thus freed from the alcohol is drawn oif through the air-pump. The consequence of the action of the pumpis that the'wash in the heated vat loses its spirits, which is known to prevent the progress of the aeetous fermentations, and byimpoverishing the said wash rend'ers it more apt to turn acid. The effect of the hot rarefied air is, to cause absorption of the oxygen to take place. The motion cocasioned bythe regular admission of air through the small holes in the coil places the whole of the wash in constant contact with the atmospheric air, which is indispensable for the purposes of acidification. When the air-pump has thus been worked for about twelve hours the vat previously heated is left to cool for four or five hours, and the second vessel is raised to the temperature of 115 Fahrenheit by the means already mentioned, and the air-pump being set to exhaust from the vessel previously I heated but now cooled, the alcohol and air, admitted as before, pass through the plungingtube through the body of the wash. The air leaves the spirit behind, impoverishes the wash in the heated vessel, and promotes acidification, so that by alternately abstracting the" alcohol from one vessel to another, and by the application of the warm air and motion undera reduced pressure of the atmosphere, the acetous fermentation is completed in a much shorter time. 3

Now I do not claim any of the articles above. mentioned separately, such as the vessels, vats, backs, pipes, tubes, cocks, 850, or the mode of putting them together; but

I claim The said processes ofsaccharinc, vinous, and acetous fermentation as carried on undera reduced atmospheric pressure or in a partial vacuum, as above described.

J. J. O. SHERIDAN.

Witnesses:

CHAS. EDWD. OUTTEN, J AMES ROBINSON, 7 Both of No. 29 Ironmongcr Lane, in the city of London.