US2408046A - Electrical resistance unit - Google Patents

Electrical resistance unit Download PDF

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Publication number
US2408046A
US2408046A US507146A US50714643A US2408046A US 2408046 A US2408046 A US 2408046A US 507146 A US507146 A US 507146A US 50714643 A US50714643 A US 50714643A US 2408046 A US2408046 A US 2408046A
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Prior art keywords
resistance
resistance element
barrel portion
hoop
points
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US507146A
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Howard L Coyne
John J Kuhn
John E Ross
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AT&T Corp
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Bell Telephone Laboratories Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C10/00Adjustable resistors
    • H01C10/30Adjustable resistors the contact sliding along resistive element
    • H01C10/32Adjustable resistors the contact sliding along resistive element the contact moving in an arcuate path

Definitions

  • This invention relates to electrical resistance units and more particularly to resistance units suitable for use in rheostats or potentiometers in which a resistance element is arranged to be traversed by a wiper contact to obtain required changes in an electrical system in which the rheostat or potentiometer is employed.
  • the invention although not limited to such use is found of particular value in rheostats or potentiometers used in target detecting and range finding apparatus in which information relating to the location of a target and obtained at a target observing station is transmitted in the form of elecrical signals to a receiving station.
  • a resistance Wire is wound on a card of insulating material to provide a resistance element in the unit.
  • the object oi the invention is to'provide a resistance unitv in which precise resistance values will be obtainable at predetermined points when a Wiper contact engagesv turns of the resistance wire at these points.
  • a feature of the invention resides in means provided for supporting the resistance element.
  • Another feature resides in means provided to hold predetermined portions of the resistance element in required positions.
  • Fig. 1 is a side elevational view of a potentiometer including the invention, the resistance unit being shown in full lines and other parts of the potentiometer being shown in dot-dash lines; also shown in dot-dash lines in this iigure is a device for detecting and observing a target or other object.
  • the parts shown in dot-dash lines are not parts of the present invention.
  • Fig. 2 is a plan view of the lower end of the resistance unit and taken from a point below the resistance unit shown in full lines in Fig. 1;
  • Fig. 3 is an enlarged View of a portion of Fig, 2;
  • Fig. 4 is an enlarged view in cross-section of a portion of the resistance unit and taken on the line 4-4 in Fig. 2;
  • Figs. 5 and 6 correspond to Fig. 4 but are taken on the lines 5 5 and G-t respectively in Fig. 2;
  • Fig. '7 is a view corresponding to Fig. 2 but showing a modification of the invention
  • Fig. 8 is an enlarged view of a portion of Fig. 7;
  • Fig. 9 is an enlarged view in cross-section of a portion or the unit shown in Fig. '7 and taken on the line 9-9 in Fig. '7.
  • potentiometers In apparatus used in determining the presence of an object in an area and the location of the object under observance from a xed point, electrical apparatus involving potentiometers is sometimes used, the electrical apparatus in such cases operating to produce in electrical values indications of the location of the object.
  • the potentiometers used in such apparatus'must be accurate and precise in their functions and in certain cases must be stable under changes in temperature or other climatic conditions.
  • rihe potentiometer l0 shown in Fig. 1 may well be used as part of an electrical apparatus for determining in electrical values the location of an object under observance relative to some fixed point such asian observers station.
  • the potentiometer includes one or more resistance elements supported in curved form, turns of resistance wire in the resistance elements and a wiper contact to successively engage the turns of resistance wire.
  • the number of turns of wire from point to point in the resistance element, the length ci the turns and the electrical resistance value of the wire may be such that a predetermined movement of the wiper contact from point to point will result in the obtaining of an electrical potential corresponding to some predetermined unit of measurement.
  • the potentiometer I! illustrated in Fig. l comprises, as shown in dot-dash lines, a body l I having a downwardly extending annular flange l2, a spider member I3 supported on posts i4, a .block portion i5, an apertured upright wall IS and a resistance unit Il, which is shown in full lines.
  • a rotatable upright shaft i8 extending through a boss i9 on the spider member i3 has a flange 2t secured by means oi' screws 2
  • the shaft 2 may be rotated by means of a disc 25 secured to the shaft 26.
  • An apertured annular ilange 26 is provided on the body il to support the resistance unit Ii and a flanged cup-like casing 21 is provided to form a lower cover for the resistance unit Il, the casing 27 being secured by means of screws 28 to the flange I2.
  • the resistance unit l'l comprises a drum type support 29 having a flange 36 on one end and a barrel portion 3l which is thickened on its lower end. Spaced studs 32 and nuts 33 are provided on the flange 30 to secure the resistance unitv to a suitable support which may be as shown in Fig. 1 the ange 25 of the body Il. As shown in Fig. 2, the lower end 34 of the barrel portion 3
  • the drum type support 29 serves as a support for one or more resistance elements comprising in each case a card of insulating material and a winding of resistance wire supported on the card.
  • the card with the winding of resistance wire thereon is bent to substantially conform to the curve of the barrel portion 3
  • the resistance element E8 comprises a card 12 of insulating material on which is wound a resistance wire 1E.
  • the upper edge 14 of the card 12 is curved and all portions of the lower edge are in a common plane so that the card 12 varies in width along the length of the card and the resistance element 68 is in effect what is commonly known as a tapered resistance.
  • the resistance element 69 is constructed along the same general lines as the resistance element G8 and comprises a card 16 of insulating material and a resistance wire 11 wound on the card 1li.
  • 39 lies in the same horizontal plane as the lower edge of the resistance element 68.
  • may be duplicates of the resistance elements 621 and 59, respectively.
  • the resistance elements 58 and 69 are arranged in end-to-end relation with the wide end of the card l2 near the wide end of the card 'l5 and the resistance elements are bent part way round the outside of the barrel portion 3
  • each resistance element will depend on the particular requirements of the case and the combined lengths of the resistance elements employed in the potentiometer unit may or may not be suicient to completely encircle the barrel portion 3
  • are about equal to the circumference of the barrel portion 3
  • the wide end of the card 12 of the resistance element 68 starts at 35 and the other end of the card 12 is at 43
  • the wide end of the card 1S of the resistance element 69 starts at 35 and the other end of the card 1S of the resistance element 69 is at 59.
  • start at El, the narrow end of the resistance element 10 being at 5S and the narrow end of the resistance element 1
  • , 82, 83, 84, 85 and 4 S6 are mounted in the flange' 30 of the drum type support 29 to provide outside connection points for the potentiometer, each conducting pin being located in an aperture formed in the flange Sil and being insulated from the Flange by means of a sleeve 81 of insulating material.
  • the wide ends of the cards are partly cut away as shown on the cards 12 and 16 at 8S and 89 to accommodate the lower ends of the conducting pins 8
  • End tap terminals 90 are provided on the resistance elements and in some cases intermediate tap terminals 9
  • may be located at predetermined points to form electrical connections between required points on the resistance wire windings and the conducting pins mounted on the flange 3U.
  • one end tap terminal 90 is electrically connected to the resistance Wire 13 near one end of the resistance element 68 and an insulated wire 92 is provided to electrically connect this end tap terminal to the conducting pin 83.
  • Another end tap terminal 90 is provided on the other end portion of the resistance element 88 and is electrically connected to the conducting pin 84 by means of an insulated wire 92.
  • the resistance element 69 has an end tap terminal 9
  • is electrically connected to the resistance wire '
  • are provided with end tap terminals 9i] like those provided for the resistance elements 68 and 69 and the end tap terminals for the resistance elements 1i) and 1
  • may be electrically connected to the conducting pin and one end of the resistance element 1
  • the resistance elements are precision made t0 meet certain precise requirements of resistance values found necessary to be obtained when the potentiometer is used in an electrical system designed to translate into precise electrical potentials precise angular movements of devices used in determining the location of an object remote from the point from which the observation is made. .
  • the over-all resistance value of the resistance element must be precise and resistance values obtainable at predetermined points measured along the resistance element must be precise.
  • the resistance wire employed in the resistance element is of such character that a predetermined length of the resistance wire will have a certain required resistance value
  • the insulating card provided as a support for the resistance wire is made of such' form and dimensions that it will meet certain requirements and the resistance wire is helically wound on the card in a predetermined number of equally spaced turns for a given unit of length of the card.
  • the resistance :elements as shown in Eig. 1 are mounted in the .5 potentiometer lil in such position that a Wiper contact 9B will engage turns of the resistance Wire extending across the lower edge of the card, the wiper contact se being supported on an arm 91 which is mechanically connected to the shaft I8.
  • a conductor wire 98 forms part of an electical connection between the wiper contact 95 and an outside connection point on the potentiometer which may be, for instance, the conducting pin 86,
  • the object detecting and observing apparatus may be any apparatus suitable for scanning an area to determine the presence and location of an object in the area. It may be, for instance, an apparatus suitable for sending electrical signais into the area and detecting reflections of the signals reflected back to the observing station from an object in the area or may be as shown in Fig. l a telescope 99 or other means suitable for scanning an area and detecting and observing a distant object therein.
  • the object detecting and observing means shown in Fig. 1 is mechanically connected to the shaft I8 so that when the object observing means is moved to get it trained on the distant object the shaft I8 will be rotated and the wiper contact will be moved to some position on the resistance unit.
  • the apparatus shown might be used in determining the azimuth position of a distant object and in translating into electrical values the information obtained.
  • certain predetermined potential values may be obtained at predetermined points along the resistance element, and when a wiper contact is brought into engagement with these points, the resistance element is made in some predetermind form and so that the pattern of resistance change obtainable when the potentiometer employing the resistance element is operated will substantially meet the requirements.
  • the resistance element is made to strictly conform to the required pattern the required resistance values should be obtainable at certain specific points measured along the resistance element. It has been found, however, extremely diiiicult to so accurately shape the insulating card and wind the resistance wire thereon with such precision that the precise values required Will be obtainable at precise points in the resistance element.
  • the resistance element is measured electrically from required point to point and 4notations are made as to where the required values of resistance are obtainable or the resistance element is marked at the points where the required values of resistance are obtainable.
  • the barrel portion of the drum type support 29 is made slightly smaller in diameter than the circle defined by the resistance elements when the resistance elements are bent to follow the pattern of the barrel portion of the drum type support.
  • the lower end 34 of the drum type support 2S is usually marked at spaced points to provide the series of marks numbered 35 to 66, the number and spacing of the marks being determined by the precise requirements to be met by the potentiometer device.
  • the hoop ill encircles the lower end portion of the barrel portion 3i of the drum type support '2d and is spaced. therefrom.
  • the hoop til is drilled and tapped at spaced points to accommodate a plurality of set screws numbered lilo to ii, inclusive, which are supported in the hoop til and located substantially in registry with the marks 35 to 56, inclusive, on the barrel portion of the drum type support and so that they may be turned to extend more or less closer to the barrel portion of the drum type support.
  • each set screw and the resistance element bent around the barrel portion or the drum type support is a small plate
  • Each set screw and the plate engaged by the inner end thereof is used to clamp a required portion of the resistance element in place.
  • Bands ii and i3d of insulating material are mounted on the barrel portion 3l of the drum type support i@ to provide insulating means between the inner 'surfaces of the resistance elements and the barrel portion of the drum type support 29.
  • the band lt is a twoply band and the layers are arranged so that it is of double thickness where engaged by the resistance element.
  • a band of insulating material is disposed between the outer surfaces of the resistance elements and the blocks
  • the clamping points will therefore not be loosened under changes in size of the parts resulting from changes in temperature to which the potentiometer is subjected in service. .After initial setting and assembling of the parts the potentiometer may be used in most climates without any change in the relative position of the parts at the point of clamping.
  • the potentiometer is used in determining in electrical values the azimuth position or an object, that the mark 35 is pointing north and the telescope 99 is pointing north and the wiper contact 95 is on point 35, if the object is in direct line with the mark 3G and the .telescope is pivottally swung to a position to view the object, the wiper contact 96 will engage the turn of resistance wire at mark 35 and the potential obtainable at mark 35 will be obtained in the system in which the potentiometer is being used.
  • the marks 36 and 3l may represent certain numbers of degrees east of the north line at 35 and the marks B6 and 65 certain numbers of degrees west of the north line and the precise potentials obtainable when the wiper contact is on these points will be electrical values representing the number of degrees the observed object is east or west of the north line.
  • the potentiometer might be used in determining in electrical values the number of degrees an observed object is east or west from a south pole by using the mark 5l as the south pole position and rotating the wiper contact t5 east or west oi the south pole position simultaneously with the bringing of the object observing means 99 into line with the object and by using the potentials obtained at the various points as means for controlling the operation of a suitable recording device.
  • the potentiometer of the present invention may be located for instance at a station from which a target is being observed and the potentials obtained may be used yto control the operation of an electrical signal transmitting device located at or near the target observing station.
  • the transmitting device may be used to control the operatio-n or" a signal receiving device located at a gun position and operating to record at the gun position the direction the target is from the target observing station.
  • 'lne invention is not limited to use in apparatus designed to determine the azimuth position of an object but may be used in other apparatus in which exact predetermined points on a resistance element mounted. on a drum type support must be maintained in exact positions.
  • the structure in general is like the potentiometer unit above described and the corresponding parts are identied by the same numerals.
  • a resistance element Mii is added to the device and the resistance element l is supported inside the drum type support 253.
  • the resistance: element hlt may follow the same general structure or" the resistance elements above described and is held in required position by means of a hoop ili, set screws M2 to
  • the resistance element I4 is bent to conform to the inner side of the barrel portion 3l of the drum type support 29 and is held in place at spaced points by the set screws M2 to W3 and the plates
  • a two-ply band V15 of insulating material is disposed between the inner surface of the resistance element its and the inner surface of the barrel portion 3l of the drum type support.
  • a band Ilia of insulating material is interposed between the plates Il# and the outer surface of the resistance element MU and predetermined points of the resistance element M8, where required resistance values are obtainable, are ⁇ clamped in place by means of the hoop IM,
  • a wiper contact like the wiper contact 35 shown in Fig. 1 might be provided to sweep over and frictionally engage the turns of resistance wire on the resistance element
  • 40 might be used simply as a resistance pad in the potentiometer and not be engaged by a wiper contact.
  • 40 may be of any desired length within the limits of the circumference of the inside of the barrel portion 3
  • 45 begins at a point in line with the mark 54 and extends counter-clockwise to a point in line with the mark 65 and the band
  • 11 should be about equal to the thickness of the resistance element
  • the resistance elements may be, for instance, narrower at some portions than the plates
  • An electrical resistance device comprising a drum type support, a resistance element bent to follow the curve of said support. a hoop concentric with said support and pressure developing means supported by said hoop and at spaced points on said hoop and cooperating with saidr hoop to exert pressure on said resistance element to hold said resistance element on said support at required spaced points on said support.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a resistance element bent to follow the curve of said barrel portion, a hoop concentric with said barrel portion and pressure developing means adjustably supported at a plurality of spaced points inl said hoop and cooperating with said hoop to clamp said resistance element on the barrel portion on said support at a plurality of spaced points.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a resistance element bent to follow the curve of said barrel portion, a hoop concentric with said barrel portion and a plurality of set screws adiustably supported in said hoop and at spaced points thereof and cooperating with said hoop to hold said resistance element on said support at a plurality of spaced points.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a series of spaced marks formed on said barrel portion, a hoop concentric with said barrel portion, a resistance element disposed between said barrel portion and said hoop and bent to follow the curve of said barrel portion, a plurality of set screws adjustably supported in said hoop and located in registry with said marks,
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a resistance element comprising a card of insulating material and a resistance wire wound in a plurality of turns on said card, a hoop concentric with said barrel portion, a plurality of set screws adjustably supported at spaced points in said hoop, said resistance element being disposed between said band of insulating material and said hoop, said set screws being adjustable relative to said resistance element, a series of plates disposed between said set screws and said resistance element, said hoop, set screws and plates cooperating to clamp said resistance element in place on said support and at spaced points on said support and the unclamped portions of said resistance element between the points of clamping being free to move relative to said barrel portion.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a series of spaced marks formed on said barrel portion, a resistance element comprising a card o1" insulating material and a resistance wire wound in a plurality of turns on said card, a hoop concentric with said barrel portion, a plurality of set screws adjustably supported at spaced points in said hoop, and in position in registry with said marks, said resistance element being disposed between said band of insulating material and said hoop, said set screws being adjustable relative to said resistance element, a series of plates disposed between said set screws and said resistance element, insulating means between said plates and said resistance element, said hoop, set screws and plates cooperating to clamp said resistance element in place on said support and at spaced points in registry with said marks and the unclamped portions of said resistance element between the points of clamping being free to move relative to said barrel portion.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a hoop encircling said barrel portion, a second hoop spaced inwardly of said barrel portion, said hoops and said ybarrel portion being concentrically arranged, a resistance element located between the rst hoop and said barrel portion, a second resistance element located between said second hoop and said barrel portion, a series of means supported at spaced points in the rst hoop and cooperating therewith to hold 'the iirst resistance element in place on said barrel portion, and a second series of means supported at spaced points in said second hoop and cooperating with said second hoop to hold said second resistance element in place on said barrel portion.
  • An electrical resistance device comprising a drum type support, a barrel portion on said support, a hoop encircling said barrel portion and spaced therefrom, a series of set screws adjustably supported at spaced points in said hoop and projecting toward said barrel portion, a resistance element disposed between said hoop and said barrel portion, a plurality of plates located between said set screws and said resistance element, said hoop, set screws and plates cooperating to hold said resistance element on said barrel portion, a
  • aeoaoee second hoop said second hoop being located inn wardly of said barrel portion and in spaced relation therewith, a second series of set screws and a Second plurality of plates, said seco-nd set of set screws ⁇ being adiustably supported at spaced points in said second hoop and said second plurality of plates being disposed between said second series of set screws and said Ibarrel portion, a second resistance element, said second resistance element being disposed between said barrel portion and said second plurality of plates, and said second hoop, series of set screws and plates cooperating to hold said second resistance element in place on said barrel portion.
  • a potentiometer comprising a body, a shaft supported therein anda wiper contact mechanically connected to said shaft, a resistance unit, said wiper contact and said resistance unit being relatively movable and said resistance unit coinprising, in combination, a iianged drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a resistance element having a card of insulating material and a resistance wire wound helically on the card, said resistance element being bent to follow the curve of said barrel portion and resting against said band, a hoo-p concentric with said barrel portion and spaced from said resistance element, a series of spaced marks formed on said barrel portion, a plurality of set screws adjustably supported in said hoop and extending in registry with said marks, a plurality oi plates, one for each set screw, disposed between said set screws and said resistance element, insulating means located between said plates and said resistance element, and said hoop, set screws and plates cooperating to clamp said resistance ele
  • a resistance unit in the potentiometer comprising, in combination, a drum type support, a ⁇ barrel portion on said support, a resistance element bent to conform to the curve of said barrel portion, a hoop concentric with said barrel portion and a series of clamping means supported by said hoop and operating in cooperation with said hoop to clamp said resistance element on said barrel portion at a plurality of predetermined spaced points on said barrel portion correspond ing to the point to point movement of the detccting means.
  • a resistance unit in the potentiometer comprising, in com-- bination, a drum type support, a barrel portion on said support, a resistance element bent to conform to the curve of said barrel portion, a series of spaced marks formed on said barrel portion and representing point to point rotation of the area scanning means, a hoop concentric with said barrel portion and a series of clamping means supported by said hoop and in registry with said marks and operating in cooperation with said hoop to clamp said resistance element on said baru rel portion and at points in registry with said marks.

Description

Spf- 24, 1946- H. L.. coYNE ETAL I 2,408,046'
ELCTRICAL RES ISTAN'CE UNIT Filed Oct. 21, 1943 3 Sheeis-Sheet l ATTORNEY Septo Z4, 1.9415s H. L.. coYNE Er AL 2,408,046
ELECTRICAL RESISTANCE UNIT Filed Oct. 21, 1943 3 Sheets-Sheet 2 FIG. 5
H. L. COYN /NVE/VTORS'I J. J. KUHN J.E. ROSS WMM A NORA/EV Sepf. 24,V 1946. H, COYNE Eg-AL .2,408,046
ELECTRI CAL RESI STANCE UNIT Filed Oct. 21, 1943 3 SheeiS-Sheet 3 /W as Patented Sept. 24, 1946 2,408,046 ELECTRICAL RESISTANCE UNIT Howard L. Coyne, Rockville Centre, N. Y., John J. Kuhn, Elizabeth, N. J., and John E. Ross, Corona, N. Y., assignors to Bell Telephone Laboratories, Incorporated, New York, N. Y., a corporation of New York Application October 21, 1943, Serial No. 507,146
' (ci. zei- 63) 11 Claims. 1
This invention relates to electrical resistance units and more particularly to resistance units suitable for use in rheostats or potentiometers in which a resistance element is arranged to be traversed by a wiper contact to obtain required changes in an electrical system in which the rheostat or potentiometer is employed.
The invention although not limited to such use is found of particular value in rheostats or potentiometers used in target detecting and range finding apparatus in which information relating to the location of a target and obtained at a target observing station is transmitted in the form of elecrical signals to a receiving station.
In the resistance unit of the present invention a resistance Wire is wound on a card of insulating material to provide a resistance element in the unit.
The object oi the invention is to'provide a resistance unitv in which precise resistance values will be obtainable at predetermined points when a Wiper contact engagesv turns of the resistance wire at these points.
A feature of the invention resides in means provided for supporting the resistance element.
Another feature resides in means provided to hold predetermined portions of the resistance element in required positions.
In the drawings:
Fig. 1 is a side elevational view of a potentiometer including the invention, the resistance unit being shown in full lines and other parts of the potentiometer being shown in dot-dash lines; also shown in dot-dash lines in this iigure is a device for detecting and observing a target or other object. The parts shown in dot-dash lines are not parts of the present invention;
Fig. 2 is a plan view of the lower end of the resistance unit and taken from a point below the resistance unit shown in full lines in Fig. 1;
Fig. 3 is an enlarged View of a portion of Fig, 2;
Fig. 4 is an enlarged view in cross-section of a portion of the resistance unit and taken on the line 4-4 in Fig. 2;
Figs. 5 and 6 correspond to Fig. 4 but are taken on the lines 5 5 and G-t respectively in Fig. 2;
Fig. '7 is a view corresponding to Fig. 2 but showing a modification of the invention;
Fig. 8 is an enlarged view of a portion of Fig. 7; and
Fig. 9 is an enlarged view in cross-section of a portion or the unit shown in Fig. '7 and taken on the line 9-9 in Fig. '7.
In apparatus used in determining the presence of an object in an area and the location of the object under observance from a xed point, electrical apparatus involving potentiometers is sometimes used, the electrical apparatus in such cases operating to produce in electrical values indications of the location of the object. The potentiometers used in such apparatus'must be accurate and precise in their functions and in certain cases must be stable under changes in temperature or other climatic conditions.
rihe potentiometer l0 shown in Fig. 1 may well be used as part of an electrical apparatus for determining in electrical values the location of an object under observance relative to some fixed point such asian observers station. The potentiometer includes one or more resistance elements supported in curved form, turns of resistance wire in the resistance elements and a wiper contact to successively engage the turns of resistance wire. The number of turns of wire from point to point in the resistance element, the length ci the turns and the electrical resistance value of the wire may be such that a predetermined movement of the wiper contact from point to point will result in the obtaining of an electrical potential corresponding to some predetermined unit of measurement.
The potentiometer I!) illustrated in Fig. l comprises, as shown in dot-dash lines, a body l I having a downwardly extending annular flange l2, a spider member I3 supported on posts i4, a .block portion i5, an apertured upright wall IS and a resistance unit Il, which is shown in full lines. A rotatable upright shaft i8 extending through a boss i9 on the spider member i3 has a flange 2t secured by means oi' screws 2| to a bevel gear 22 which is gear connected by means of a bevel pinion 23 to a shaft 24 rotatably supported in the block portion l'. The shaft 2 may be rotated by means of a disc 25 secured to the shaft 26. An apertured annular ilange 26 is provided on the body il to support the resistance unit Ii and a flanged cup-like casing 21 is provided to form a lower cover for the resistance unit Il, the casing 27 being secured by means of screws 28 to the flange I2.
The resistance unit l'l comprises a drum type support 29 having a flange 36 on one end and a barrel portion 3l which is thickened on its lower end. Spaced studs 32 and nuts 33 are provided on the flange 30 to secure the resistance unitv to a suitable support which may be as shown in Fig. 1 the ange 25 of the body Il. As shown in Fig. 2, the lower end 34 of the barrel portion 3| has a series of marks made thereon which are generally equally spaced on the circle defined by the lower end 3d. These marks may be made in any suitable manner such for instance as by scribing or otherwise indenting the lower end 34 of the barrel portion 3|. For the purpose of identifying the marks in this description the marks are numbered on the drawings from 35 to ist, inclusive, and it is to be understood that the number and spacing of the marks may be changed to meet various requirements in construction of the resistance unit |1.
The drum type support 29 serves as a support for one or more resistance elements comprising in each case a card of insulating material and a winding of resistance wire supported on the card. The card with the winding of resistance wire thereon is bent to substantially conform to the curve of the barrel portion 3| of the drum type support 29 and is held in place by means of a hoop 6l' and means cooperating with t-he hoop to clamp the card in required position, the card being clamped in such position that one edge of the card extends slightly beyond the lower end of the barrel portion 3| of the drum type support 29.
In the construction shown in Figs. 1 and 2, four resistance elements G3, 69, 1|) and 1| are employed in the resistance unit I1. rThe construction of these resistance elements may be understood by a consideration of Fig. 1 which shows the resistance elements B8 and B9 and from the following description of elements 68 and 59. The resistance element E8 comprises a card 12 of insulating material on which is wound a resistance wire 1E. The upper edge 14 of the card 12 is curved and all portions of the lower edge are in a common plane so that the card 12 varies in width along the length of the card and the resistance element 68 is in effect what is commonly known as a tapered resistance. The resistance element 69 is constructed along the same general lines as the resistance element G8 and comprises a card 16 of insulating material and a resistance wire 11 wound on the card 1li. The lower edge 18 of the resistance element |39 lies in the same horizontal plane as the lower edge of the resistance element 68. The resistance elements 1l! and 1| may be duplicates of the resistance elements 621 and 59, respectively. The resistance elements 58 and 69 are arranged in end-to-end relation with the wide end of the card l2 near the wide end of the card 'l5 and the resistance elements are bent part way round the outside of the barrel portion 3| of the drum type support 29. The length of each resistance element will depend on the particular requirements of the case and the combined lengths of the resistance elements employed in the potentiometer unit may or may not be suicient to completely encircle the barrel portion 3| of the drum type support 29. In the instant case, the combined lengths of the resistance elements 68, 653, 1t and 1| are about equal to the circumference of the barrel portion 3| of the drum type support 2B. As shown in Fig. 2 the wide end of the card 12 of the resistance element 68 starts at 35 and the other end of the card 12 is at 43, the wide end of the card 1S of the resistance element 69 starts at 35 and the other end of the card 1S of the resistance element 69 is at 59. The wide ends of the cards of the resistance elements 10 and 1| start at El, the narrow end of the resistance element 10 being at 5S and the narrow end of the resistance element 1| being at 43.
Conducting pins 19, te, 8|, 82, 83, 84, 85 and 4 S6 are mounted in the flange' 30 of the drum type support 29 to provide outside connection points for the potentiometer, each conducting pin being located in an aperture formed in the flange Sil and being insulated from the Flange by means of a sleeve 81 of insulating material. The wide ends of the cards are partly cut away as shown on the cards 12 and 16 at 8S and 89 to accommodate the lower ends of the conducting pins 8|, 82 and 83. End tap terminals 90 are provided on the resistance elements and in some cases intermediate tap terminals 9| are provided on the resistance elements. The end tap termi- "nals 90 and the intermediate tap terminals 9| may be located at predetermined points to form electrical connections between required points on the resistance wire windings and the conducting pins mounted on the flange 3U. In Fig. l one end tap terminal 90 is electrically connected to the resistance Wire 13 near one end of the resistance element 68 and an insulated wire 92 is provided to electrically connect this end tap terminal to the conducting pin 83. Another end tap terminal 90, not shown, is provided on the other end portion of the resistance element 88 and is electrically connected to the conducting pin 84 by means of an insulated wire 92. The resistance element 69 has an end tap terminal 9|] electrically connected by means of an insulated wire 93 to the conducting pin 8| and another end tap terminal 9D, not shown, but located near the other end of the resistance element 69 is electrically connected to the conducting pin 19 by means of an insulated wire 94. The intermediate tap terminal 9| is electrically connected to the resistance wire '|1 at a required point and is electrically connected by means of the insulated wire 95 to the conducting pin 82. The resistance elements 1.0 and 1| are provided with end tap terminals 9i] like those provided for the resistance elements 68 and 69 and the end tap terminals for the resistance elements 1i) and 1| are electrically connected by means of insulated wires to conducting pins mounted on the flange 3i). For instance, one end of the resistance element 1|) may be electrically connected to the conducting pin and one end of the resistance element 1| may be electrically connected to the conducting pin and conducting pins, not shown, but corresponding to the conducting pins 8| and 83 would be provided lfor the other ends of the resistance elements 1|) and 1|.
Y The resistance elements are precision made t0 meet certain precise requirements of resistance values found necessary to be obtained when the potentiometer is used in an electrical system designed to translate into precise electrical potentials precise angular movements of devices used in determining the location of an object remote from the point from which the observation is made. .The over-all resistance value of the resistance element must be precise and resistance values obtainable at predetermined points measured along the resistance element must be precise. To meet the particular requirements the resistance wire employed in the resistance element is ofsuch character that a predetermined length of the resistance wire will have a certain required resistance value, the insulating card provided as a support for the resistance wire is made of such' form and dimensions that it will meet certain requirements and the resistance wire is helically wound on the card in a predetermined number of equally spaced turns for a given unit of length of the card. The resistance :elements as shown in Eig. 1 are mounted in the .5 potentiometer lil in such position that a Wiper contact 9B will engage turns of the resistance Wire extending across the lower edge of the card, the wiper contact se being supported on an arm 91 which is mechanically connected to the shaft I8. When the shait I8 is rotated, the wiper contact l will be moved along the lower edge of the resistance element and frictionally engage the turns of wire on the lower edge of the resistance element. A conductor wire 98 forms part of an electical connection between the wiper contact 95 and an outside connection point on the potentiometer which may be, for instance, the conducting pin 86,
When the Wiper contact 96 is moved in accordance with the movement of some object detecting and observing apparatus and the potentials obtained through operation of the potentiometer i@ must be equivalent to the movements of the object detecting and observing apparatus, it is important that the potentials obtained Will be eX- act electrical representations of the movements of the object detecting and observing apparatus.
The object detecting and observing apparatus may be any apparatus suitable for scanning an area to determine the presence and location of an object in the area. It may be, for instance, an apparatus suitable for sending electrical signais into the area and detecting reflections of the signals reflected back to the observing station from an object in the area or may be as shown in Fig. l a telescope 99 or other means suitable for scanning an area and detecting and observing a distant object therein. The object detecting and observing means shown in Fig. 1 is mechanically connected to the shaft I8 so that when the object observing means is moved to get it trained on the distant object the shaft I8 will be rotated and the wiper contact will be moved to some position on the resistance unit. The apparatus shown might be used in determining the azimuth position of a distant object and in translating into electrical values the information obtained. In order that certain predetermined potential values may be obtained at predetermined points along the resistance element, and when a wiper contact is brought into engagement with these points, the resistance element is made in some predetermind form and so that the pattern of resistance change obtainable when the potentiometer employing the resistance element is operated will substantially meet the requirements. Theoretically, if the resistance element is made to strictly conform to the required pattern the required resistance values should be obtainable at certain specific points measured along the resistance element. It has been found, however, extremely diiiicult to so accurately shape the insulating card and wind the resistance wire thereon with such precision that the precise values required Will be obtainable at precise points in the resistance element. Manufacturing difficulties are also found in making a supporting drum for the resistance elements so precise in form and dimensions that resistance elements made in accordance with a required precise pattern and mounted on the drum type supports will give 'the same values at corresponding points in two or more potentiometers employing the resistance elements. Also, if the drum type supports for the resistance elements are made to exact dimensions and the resistance elements are precision made and are simply bent around the drum type support and secured at their ends to hold them in place, expansion or contraction of the drum type support and the resistance elements under changing temperatures encountered in service often result in changing the resistance values obtainable at required points.
To overcome the diniculties above mentioned, the resistance element is measured electrically from required point to point and 4notations are made as to where the required values of resistance are obtainable or the resistance element is marked at the points where the required values of resistance are obtainable. The barrel portion of the drum type support 29 is made slightly smaller in diameter than the circle defined by the resistance elements when the resistance elements are bent to follow the pattern of the barrel portion of the drum type support. The lower end 34 of the drum type support 2S, as above mentioned, is usually marked at spaced points to provide the series of marks numbered 35 to 66, the number and spacing of the marks being determined by the precise requirements to be met by the potentiometer device. It is not essential in all cases to make the marks on the drum type support since it is only necessary to note where particular points of the resistance element must be positioned to be engaged by the wiper contact when the Wiper contact is in predetermined positions and to insure that the particular points in the resistance element will be in engagement with the wiper contact when the wiper contact is in the predetermined positions. Wherever a precise value of resistance is required to be obtainable in the potentiometer device the point on the drum which should be in registry with. the required point on the resistance element is noted and the exact point on the resistance element at which the required resistance value is obtainable is clamped in place on the drum type support at the required point on the drum type support. The means for clamping the resistance element in place at the required point on the drum type support comprises the hoop '5l and other means used in cooperation therewith.
As shown in Figs. l and 2 the hoop ill encircles the lower end portion of the barrel portion 3i of the drum type support '2d and is spaced. therefrom. The hoop til is drilled and tapped at spaced points to accommodate a plurality of set screws numbered lilo to ii, inclusive, which are supported in the hoop til and located substantially in registry with the marks 35 to 56, inclusive, on the barrel portion of the drum type support and so that they may be turned to extend more or less closer to the barrel portion of the drum type support. Between the inner end of each set screw and the resistance element bent around the barrel portion or the drum type support is a small plate |32 which serves as a pressure distributing member lwhen the set screw associated therewith is turned to move closer to the barrel portion of the drum type support. Each set screw and the plate engaged by the inner end thereof is used to clamp a required portion of the resistance element in place. Bands ii and i3d of insulating material are mounted on the barrel portion 3l of the drum type support i@ to provide insulating means between the inner 'surfaces of the resistance elements and the barrel portion of the drum type support 29. The band lt is a twoply band and the layers are arranged so that it is of double thickness where engaged by the resistance element. A band of insulating material is disposed between the outer surfaces of the resistance elements and the blocks |32.
In mounting the resistance elements on the drum type support certain predetermined points in the resistance elements where predetermined resistance values are obtainable are clamped in place by means of the hoop El, the set screws IDE! to I3! and the plates |32 and the points of clamping are maintained at all times during the operation of the potentiometer and these points of clamping are not disturbed even under differential expanding or contracting movements of the parts of the potentiometer under changes in temperature. Between the points of clamping the resistance elements and the bands i3d and i3d of insulating material may bulge away from or move toward the barrel portion Si of the drum type support 2) as 'shown in Fig. 3. In this gure it ywill be seen that spaced points on the resistance elements 58 and 69 are clamped in place on the barrel portion 3l of the drum type support by means of the hoop Gl, the set screws illu, lill, l, i3d and liti and the plates |32 and that the portions of the resistance elements Et and 59 and the portions of the bands 34 and of insulating material extending between the points ci clamping are permitted some freedom or movement. The hoop 5l' is a band of metal bent into circular form as shown in Fig. 2 and having the ends fastened together by welding or other suitable means such as the rivets 35. When the set screws, to i3! are tightened the hoop El is slightly expanded some lspring pressure is developed therein. Expansion or the barrel portion 3i of the drum type support under changes in temperature will result in the development of more spring pressure in the hoop 6l and contraction of the barrel portion 3l will result in a following corresponding contraction of the hoop o?. lt will be seen as shown in Fig. 3 that the portions of the resistance elements extending between the points of clamping are bulged somewhat relative to the contour ol the barrel portion 3l of the drum type support 29 as shown for instance at itl, that the bands |34 and 35 of insulating material are also somewhat bulged rela tive to the barrel portion 3l as illustrated at IEB and its and that since these parts are only clamped against movement at spaced points more or less bulging of the parts between the points of clamping is permitted without disturbing the points of clamping. lf the parts expand or contract under changes in temperature the only result will be more or less bulging of the parts between the points oi clamping and no movement of the parte, at the clamped positions. The clamping points will therefore not be loosened under changes in size of the parts resulting from changes in temperature to which the potentiometer is subjected in service. .After initial setting and assembling of the parts the potentiometer may be used in most climates without any change in the relative position of the parts at the point of clamping.
When the resistance elements $8 and BQ are clamped on the barrel portion 3l of the drum type support as sh-own in Fig. 3 and the points of clamping are particular points at `which desired potentials are obtainable, these potentials will be obtained when a wiper contact rests on turns of the resistance wire at these points and the potentiometer is properly energized. Assuming that the potentiometer is used in determining in electrical values the azimuth position or an object, that the mark 35 is pointing north and the telescope 99 is pointing north and the wiper contact 95 is on point 35, if the object is in direct line with the mark 3G and the .telescope is pivottally swung to a position to view the object, the wiper contact 96 will engage the turn of resistance wire at mark 35 and the potential obtainable at mark 35 will be obtained in the system in which the potentiometer is being used. The marks 36 and 3l may represent certain numbers of degrees east of the north line at 35 and the marks B6 and 65 certain numbers of degrees west of the north line and the precise potentials obtainable when the wiper contact is on these points will be electrical values representing the number of degrees the observed object is east or west of the north line. The potentiometer might be used in determining in electrical values the number of degrees an observed object is east or west from a south pole by using the mark 5l as the south pole position and rotating the wiper contact t5 east or west oi the south pole position simultaneously with the bringing of the object observing means 99 into line with the object and by using the potentials obtained at the various points as means for controlling the operation of a suitable recording device. The potentiometer of the present invention may be located for instance at a station from which a target is being observed and the potentials obtained may be used yto control the operation of an electrical signal transmitting device located at or near the target observing station. The transmitting device may be used to control the operatio-n or" a signal receiving device located at a gun position and operating to record at the gun position the direction the target is from the target observing station.
In some cases We may provide two wiper contacts 96, one being located directly opposite from the other and so that one wiper contact will be swept over the resistance elements t8 and and the other over the resistance elements i and ll. In other cases we may provide a separate wiper contact 98 for each resistance element.
'lne invention is not limited to use in apparatus designed to determine the azimuth position of an object but may be used in other apparatus in which exact predetermined points on a resistance element mounted. on a drum type support must be maintained in exact positions.
In the modiiication o' the invention shown in Figs. 7, 8 and 9 the structure in general is like the potentiometer unit above described and the corresponding parts are identied by the same numerals. In this modification, however, a resistance element Mii is added to the device and the resistance element l is supported inside the drum type support 253. The resistance: element hlt may follow the same general structure or" the resistance elements above described and is held in required position by means of a hoop ili, set screws M2 to |73` and plates I'l, the set screws U12 to |13 being located in tapped holes formed in the hoop 14| and being adjustable relative to the inner surface of the barrel portion 3l of the drum type support 29. The resistance element I4 is bent to conform to the inner side of the barrel portion 3l of the drum type support 29 and is held in place at spaced points by the set screws M2 to W3 and the plates |74. A two-ply band V15 of insulating material, is disposed between the inner surface of the resistance element its and the inner surface of the barrel portion 3l of the drum type support. A band Ilia of insulating material is interposed between the plates Il# and the outer surface of the resistance element MU and predetermined points of the resistance element M8, where required resistance values are obtainable, are `clamped in place by means of the hoop IM,
the set screws supported therein and the plates i114. ln this case a wiper contact like the wiper contact 35 shown in Fig. 1 might be provided to sweep over and frictionally engage the turns of resistance wire on the resistance element |40. In other cases the resistance element |40 might be used simply as a resistance pad in the potentiometer and not be engaged by a wiper contact. The resistance element |40 may be of any desired length within the limits of the circumference of the inside of the barrel portion 3| of the drum type support 29. When the resistance element i4!) is shorter than the circumference of the inside of the barrel portion 3| a band |11 of insulating material of sufiicient length to substantially complete the circle is provided. This is shown in Fig. '1 in which the resistance element |45) begins at a point in line with the mark 54 and extends counter-clockwise to a point in line with the mark 65 and the band |11 extends counter-clockwise from this latter p-oint to the beginning of the resistance element |413. The thickness of the band |11 should be about equal to the thickness of the resistance element |40 so that it will rlll the space between the bands |15 and |16 where no portion of a resistance element is present.
In some cases in the structures above described there may be portions of the resistance elements too narrow for the clamping means provided to be fully effective without the addition of a suitable iiller piece. The resistance element may be, for instance, narrower at some portions than the plates |32 or |14. In such cases as sho-wn in Figs. 6 and 9 a ller piece |18 of insulating material is provided to fill the space not filled by the resistance element.
What is claimed is:
1. An electrical resistance device comprising a drum type support, a resistance element bent to follow the curve of said support. a hoop concentric with said support and pressure developing means supported by said hoop and at spaced points on said hoop and cooperating with saidr hoop to exert pressure on said resistance element to hold said resistance element on said support at required spaced points on said support.
2. An electrical resistance device comprising a drum type support, a barrel portion on said support, a resistance element bent to follow the curve of said barrel portion, a hoop concentric with said barrel portion and pressure developing means adjustably supported at a plurality of spaced points inl said hoop and cooperating with said hoop to clamp said resistance element on the barrel portion on said support at a plurality of spaced points.
3. An electrical resistance device comprising a drum type support, a barrel portion on said support, a resistance element bent to follow the curve of said barrel portion, a hoop concentric with said barrel portion and a plurality of set screws adiustably supported in said hoop and at spaced points thereof and cooperating with said hoop to hold said resistance element on said support at a plurality of spaced points.
e. An electrical resistance device comprising a drum type support, a barrel portion on said support, a series of spaced marks formed on said barrel portion, a hoop concentric with said barrel portion, a resistance element disposed between said barrel portion and said hoop and bent to follow the curve of said barrel portion, a plurality of set screws adjustably supported in said hoop and located in registry with said marks,
plates disposed between said set screws and said resistance element, and said hoop, set screws and plates cooperating to clamp said resistance element on said support at points in registry with said marks.
5. An electrical resistance device comprising a drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a resistance element comprising a card of insulating material and a resistance wire wound in a plurality of turns on said card, a hoop concentric with said barrel portion, a plurality of set screws adjustably supported at spaced points in said hoop, said resistance element being disposed between said band of insulating material and said hoop, said set screws being adjustable relative to said resistance element, a series of plates disposed between said set screws and said resistance element, said hoop, set screws and plates cooperating to clamp said resistance element in place on said support and at spaced points on said support and the unclamped portions of said resistance element between the points of clamping being free to move relative to said barrel portion.
6. An electrical resistance device comprising a drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a series of spaced marks formed on said barrel portion, a resistance element comprising a card o1" insulating material and a resistance wire wound in a plurality of turns on said card, a hoop concentric with said barrel portion, a plurality of set screws adjustably supported at spaced points in said hoop, and in position in registry with said marks, said resistance element being disposed between said band of insulating material and said hoop, said set screws being adjustable relative to said resistance element, a series of plates disposed between said set screws and said resistance element, insulating means between said plates and said resistance element, said hoop, set screws and plates cooperating to clamp said resistance element in place on said support and at spaced points in registry with said marks and the unclamped portions of said resistance element between the points of clamping being free to move relative to said barrel portion.
7. An electrical resistance device comprising a drum type support, a barrel portion on said support, a hoop encircling said barrel portion, a second hoop spaced inwardly of said barrel portion, said hoops and said ybarrel portion being concentrically arranged, a resistance element located between the rst hoop and said barrel portion, a second resistance element located between said second hoop and said barrel portion, a series of means supported at spaced points in the rst hoop and cooperating therewith to hold 'the iirst resistance element in place on said barrel portion, and a second series of means supported at spaced points in said second hoop and cooperating with said second hoop to hold said second resistance element in place on said barrel portion.
8. An electrical resistance device comprising a drum type support, a barrel portion on said support, a hoop encircling said barrel portion and spaced therefrom, a series of set screws adjustably supported at spaced points in said hoop and projecting toward said barrel portion, a resistance element disposed between said hoop and said barrel portion, a plurality of plates located between said set screws and said resistance element, said hoop, set screws and plates cooperating to hold said resistance element on said barrel portion, a
aeoaoee second hoop, said second hoop being located inn wardly of said barrel portion and in spaced relation therewith, a second series of set screws and a Second plurality of plates, said seco-nd set of set screws `being adiustably supported at spaced points in said second hoop and said second plurality of plates being disposed between said second series of set screws and said Ibarrel portion, a second resistance element, said second resistance element being disposed between said barrel portion and said second plurality of plates, and said second hoop, series of set screws and plates cooperating to hold said second resistance element in place on said barrel portion.
9. In a potentiometer comprising a body, a shaft supported therein anda wiper contact mechanically connected to said shaft, a resistance unit, said wiper contact and said resistance unit being relatively movable and said resistance unit coinprising, in combination, a iianged drum type support, a barrel portion on said support, a band of insulating material on said barrel portion, a resistance element having a card of insulating material and a resistance wire wound helically on the card, said resistance element being bent to follow the curve of said barrel portion and resting against said band, a hoo-p concentric with said barrel portion and spaced from said resistance element, a series of spaced marks formed on said barrel portion, a plurality of set screws adjustably supported in said hoop and extending in registry with said marks, a plurality oi plates, one for each set screw, disposed between said set screws and said resistance element, insulating means located between said plates and said resistance element, and said hoop, set screws and plates cooperating to clamp said resistance elen ment on said support and at points in registry with said marks.
10. In a range iindcr apparatus in which de tecting means are provided to detect the presence of an object in an area and in which the detecting means is rotatable in an arc and from one predetermined point to another predetermined point in the arc and is mechanically connected to a movable conducting means in a potentiometer, a resistance unit in the potentiometer comprising, in combination, a drum type support, a `barrel portion on said support, a resistance element bent to conform to the curve of said barrel portion, a hoop concentric with said barrel portion and a series of clamping means supported by said hoop and operating in cooperation with said hoop to clamp said resistance element on said barrel portion at a plurality of predetermined spaced points on said barrel portion correspond ing to the point to point movement of the detccting means.
l. In a range `lnder apparatus in which means are provided to scan an area to determine the presence of an object in the area and in which the area scanning means is rotatable in an arc and is mechanically connected to a movable conducting rneans in a potentiometer, a resistance unit in the potentiometer comprising, in com-- bination, a drum type support, a barrel portion on said support, a resistance element bent to conform to the curve of said barrel portion, a series of spaced marks formed on said barrel portion and representing point to point rotation of the area scanning means, a hoop concentric with said barrel portion and a series of clamping means supported by said hoop and in registry with said marks and operating in cooperation with said hoop to clamp said resistance element on said baru rel portion and at points in registry with said marks.
HOWARD L. COYNL'. JOHN J. KUHN. JOI-IN E. ROSS.
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Cited By (1)

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US2459228A (en) * 1943-09-15 1949-01-18 Western Electric Co Article assembling apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2459228A (en) * 1943-09-15 1949-01-18 Western Electric Co Article assembling apparatus

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