US2404903A - Automatic burner control apparatus - Google Patents

Automatic burner control apparatus Download PDF

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Publication number
US2404903A
US2404903A US499731A US49973143A US2404903A US 2404903 A US2404903 A US 2404903A US 499731 A US499731 A US 499731A US 49973143 A US49973143 A US 49973143A US 2404903 A US2404903 A US 2404903A
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Prior art keywords
burner
wall
flame
furnace
sight
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Expired - Lifetime
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US499731A
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Theodore A Cohen
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WHEELCO INSTR Co
WHEELCO INSTRUMENTS Co
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WHEELCO INSTR Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/24Preventing development of abnormal or undesired conditions, i.e. safety arrangements
    • F23N5/245Preventing development of abnormal or undesired conditions, i.e. safety arrangements using electrical or electromechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N5/00Systems for controlling combustion
    • F23N5/02Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium
    • F23N5/08Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using light-sensitive elements
    • F23N5/085Systems for controlling combustion using devices responsive to thermal changes or to thermal expansion of a medium using light-sensitive elements using electrical or electromechanical means

Definitions

  • This invention relates to automatic burner control apparatus of the type wherein a photoelectric cell flame supervisory device is used to observe the presence of a burner flame and control the fuel supply accordingly.
  • the primary object of this invention is accordingly to provide means, in an automatic burner safety apparatus of the type referred to, for preventing the furnace wall within the scope of the sight of the photo-electric cell flame supervisory device from causing the said device to function as if flame were present at the burner after said burner flame has ceased to exist.
  • FIG. 1 of the drawing is a schematic and diagrammatic view of an apparatus embodying this invention
  • Fig. 2 is a detail elevational view of a part of the apparatus of Fig. 1.
  • FIG. 1 designates a furnace having a burner 2 mounted in one wall thereof for supplying a flame 3.
  • a photo-cell burner flame supervisory device 4 is mounted in a side wall of the furnace with its sight shown in dotted lines at 5 for observing the condition of flame 3.
  • the output of the device 4 is connected to an electronic apparatus 6 which may be of the type shown in patent to W. H. Gille No. 2,231,420 of February 11, 1941, for Burner control apparatus or the type shown in copending application, Ser. No. 451,651 of Theodore A. Cohen, for Burner control apparatus filed July 20, 1942.
  • the output of the electronic apparatus 6 is connected to a relay 1 as in said copending application for closing a switch 8 in the electric fuel valve circuit including electric fuel valve 9. This circuit is supplied from electric line supply and is closed when the burner flame 3 is on to open the valv 9 and permit the burner to operate.
  • the heated furnace wall opposite the photo-cell flame supervisory device 4 within the area of th conical scope of sight boundary lines 5 and 5a, if above a certain temperature may emit sufficient light or heat rays, or both, which upon falling into the photo-electric receiver 4 will cause said receiver to maintain the switch 8 closed and the fuel valve 9 open even after the flame 3 may have been extinguished accidentally or diminished below predetermined safe condition at which the safety apparatus is intended to cut off the fuel supply.
  • a fluid cooled target ll suitably fed by a circulatory system, such as hereinafter described, arranged across the area of the conical scope of sight boundary lines 5 and Ed on the wall of the furnace opposite to the receiver 4 beyond the flame 3, said wall is thus blocked off by said target and prevented from causing the afore-said erroneous operation and said target itself being cooled by said system cannot accumulate suflicient heat to emit suflicient light or heat rays to cause erroneous operation of the photoelectric receiver 4.
  • the target II is shown as continuously cooled by suitable means such as a water circulatory system comprising spaced inlet and outlet pipes 12 and 13, the latter connected to a heat exchanger (e. g. condenser) 14 and thence to the inlet of a water circulating pump l5.
  • the delivery side of pump 15 is connected through a water flow switch 11 to inlet l2.
  • the switch I! is electrically connected in the electric fuel valve circuit whereby when it is opened by absence of water flow in the circulatory system for drum I l the fuel valve 9 will close and shut down the burner upon any failure of the circulatory cooling system for the target I l and thus additionally safeguard the apparatus.
  • an automatic burner control apparatus comprising a furnace having a refractory lined combustion chamber, a burner mounted in one wall of the furnace with its axis directed between a pair of adjacent side walls thereof, photo-electric supervisory means mounted in one side wall and arranged to observe the condition of the flame from said burner and having a predetermined sight, and a device on the other side wall overlying a portion of the refractory lining of said chamber presenting a cooled surface substantially coextensive with the entire cross section of said sight on the side of the aXis of the burner and said flame opposite to said supervising means.
  • a furnace having a refractory lined combustion chamber having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one Wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel .to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, and a member on a furnace wall opposite the first wall overlying a portion of the refractory lining of said chamber presentin a cooled surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame.
  • a furnace havin a refractory lined combustion chamber ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight
  • a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame
  • fuel supply means controlled by said first means in accordance with presence or absence of burner flame a member on a furnace wall opposite the first Wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame and means for cooling said surface.
  • a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wa-ll opposite the first Wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame, and means for cooling said surface, said last means comprising aid member, the same having an extended chamber and means for circulating a cooling fluid through said chamber at sufficient rate to prevent incandescence of its outer surface.
  • a furnace having a refractory lined combustion chamber having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wall opposite the first wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame, means for cooling said surface, said last means comprising said memher, the same having an extended chamber and means for circulating a cooling fluid through said last chamber and means for additionally controlling said fuel supply means by shutting the same Off in event of failure of the circulating means.
  • a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member .on a furnace Wall opposite the first Wall overlying a portion of the refractory lining of said chamber and presenting a surface arranged substantially coextensive with the entire cross section of the sight .of said first means on the other side of the axis of the burner and burner flame and means for cooling said surface, said last means comprising said member, the same having an extended chamber and means for circulating a cooling fluid through said last chamber at sufficient rate to prevent incandescence of its outer surface.

Description

y W450 T. A. I
AUTGMATIC BURNER CONTROL AFPAHATUS Filed Aug. 2:5, 19:25
fl dwa flaw- 3m INVENTOR) BY 34? am 477 001 1 Patented July 30, 1946 AUTOMATIC BURNER CONTROL APPARATUS Theodore A. Cohen, Chicago, 111., assignor to Wheelco Instruments Company, Chicago, 111.,
a corporation of Illinois Application August 23, 1943, Serial No. 499,731
7 Claims.
This invention relates to automatic burner control apparatus of the type wherein a photoelectric cell flame supervisory device is used to observe the presence of a burner flame and control the fuel supply accordingly.
In the use of automatic burner control safety apparatus of the above type one of the great dangers has been that the furnace wall opposite and within the scope of the sight of the photoelectric cell may be heated to such an extent as to give forth light or heat rays, or both, sufficient to maintain fuel supply to the burner after the burner flame has been extinguished. An explosive condition would then result, due to entry of raw fuel into the furnace chamber.
The primary object of this invention is accordingly to provide means, in an automatic burner safety apparatus of the type referred to, for preventing the furnace wall within the scope of the sight of the photo-electric cell flame supervisory device from causing the said device to function as if flame were present at the burner after said burner flame has ceased to exist.
Other and further objects of this invention will become more apparent hereinafter as the same becomes better understood from an examination of the accompanying drawing wherein:
Fig. 1 of the drawing is a schematic and diagrammatic view of an apparatus embodying this invention;
Fig. 2 is a detail elevational view of a part of the apparatus of Fig. 1.
Referring to the drawing more particularly reference character I designates a furnace having a burner 2 mounted in one wall thereof for supplying a flame 3. A photo-cell burner flame supervisory device 4 is mounted in a side wall of the furnace with its sight shown in dotted lines at 5 for observing the condition of flame 3. The output of the device 4 is connected to an electronic apparatus 6 which may be of the type shown in patent to W. H. Gille No. 2,231,420 of February 11, 1941, for Burner control apparatus or the type shown in copending application, Ser. No. 451,651 of Theodore A. Cohen, for Burner control apparatus filed July 20, 1942. The output of the electronic apparatus 6 is connected to a relay 1 as in said copending application for closing a switch 8 in the electric fuel valve circuit including electric fuel valve 9. This circuit is supplied from electric line supply and is closed when the burner flame 3 is on to open the valv 9 and permit the burner to operate.
Without the means hereinafter described the heated furnace wall opposite the photo-cell flame supervisory device 4, within the area of th conical scope of sight boundary lines 5 and 5a, if above a certain temperature may emit sufficient light or heat rays, or both, which upon falling into the photo-electric receiver 4 will cause said receiver to maintain the switch 8 closed and the fuel valve 9 open even after the flame 3 may have been extinguished accidentally or diminished below predetermined safe condition at which the safety apparatus is intended to cut off the fuel supply.
By supplying a fluid cooled target ll suitably fed by a circulatory system, such as hereinafter described, arranged across the area of the conical scope of sight boundary lines 5 and Ed on the wall of the furnace opposite to the receiver 4 beyond the flame 3, said wall is thus blocked off by said target and prevented from causing the afore-said erroneous operation and said target itself being cooled by said system cannot accumulate suflicient heat to emit suflicient light or heat rays to cause erroneous operation of the photoelectric receiver 4.
The target II is shown as continuously cooled by suitable means such as a water circulatory system comprising spaced inlet and outlet pipes 12 and 13, the latter connected to a heat exchanger (e. g. condenser) 14 and thence to the inlet of a water circulating pump l5. The delivery side of pump 15 is connected through a water flow switch 11 to inlet l2. The switch I! is electrically connected in the electric fuel valve circuit whereby when it is opened by absence of water flow in the circulatory system for drum I l the fuel valve 9 will close and shut down the burner upon any failure of the circulatory cooling system for the target I l and thus additionally safeguard the apparatus.
The operation and advantages of the afore-described apparatus in safeguarding the burner flame supervisory system to assure safe operation of said system will be apparent without further detail.
I am aware that many changes may be made without departing from the principles of this invention and I therefore do not wish to be limited to the details shown or described.
I claim:
1. In an automatic burner control apparatus comprising a furnace having a refractory lined combustion chamber, a burner mounted in one wall of the furnace with its axis directed between a pair of adjacent side walls thereof, photo-electric supervisory means mounted in one side wall and arranged to observe the condition of the flame from said burner and having a predetermined sight, and a device on the other side wall overlying a portion of the refractory lining of said chamber presenting a cooled surface substantially coextensive with the entire cross section of said sight on the side of the aXis of the burner and said flame opposite to said supervising means.
2. In an apparatus of the character described, the combination of a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one Wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel .to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, and a member on a furnace wall opposite the first wall overlying a portion of the refractory lining of said chamber presentin a cooled surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame.
3. In an apparatus of the character described,
the combination of a furnace havin a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wall opposite the first Wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame and means for cooling said surface.
4:. In an apparatus of the character described, the combination of a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a, predetermined sight, a burner in an adjacent wall and havin its axis substantially parallel to thefirst wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wall opposite the first wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of .said first means on the other side of the axis of the burner and burner flame, means for cooling said surface and means providing supplemental control of the fuel supply means for shutting off the latter in event of failure of said cooling means.
.5. In an apparatus of the character described, the combination of a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wa-ll opposite the first Wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame, and means for cooling said surface, said last means comprising aid member, the same having an extended chamber and means for circulating a cooling fluid through said chamber at sufficient rate to prevent incandescence of its outer surface.
6. In an apparatus of the character described, the combination of a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and provided with a predetermined sight, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member on a furnace wall opposite the first wall overlying a portion of the refractory lining of said chamber presenting a surface arranged substantially coextensive with the entire cross section of the sight of said first means on the other side of the axis of the burner and burner flame, means for cooling said surface, said last means comprising said memher, the same having an extended chamber and means for circulating a cooling fluid through said last chamber and means for additionally controlling said fuel supply means by shutting the same Off in event of failure of the circulating means.
7. In an apparatus of the character described, the combination of a furnace having a refractory lined combustion chamber, ray sensitive burner flame supervisory means in one wall of the furnace and, a burner in an adjacent wall and having its axis substantially parallel to the first wall and adapted to emit a flame, fuel supply means controlled by said first means in accordance with presence or absence of burner flame, a member .on a furnace Wall opposite the first Wall overlying a portion of the refractory lining of said chamber and presenting a surface arranged substantially coextensive with the entire cross section of the sight .of said first means on the other side of the axis of the burner and burner flame and means for cooling said surface, said last means comprising said member, the same having an extended chamber and means for circulating a cooling fluid through said last chamber at sufficient rate to prevent incandescence of its outer surface.
THEODORE A. COHEN.'
US499731A 1943-08-23 1943-08-23 Automatic burner control apparatus Expired - Lifetime US2404903A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2804131A (en) * 1953-06-05 1957-08-27 Gen Controls Co Flame responsive safety control system using prism and light chopper
US2840145A (en) * 1954-01-08 1958-06-24 Gen Controls Co Flame responsive device using plugged compensatory tube
US2840146A (en) * 1953-10-26 1958-06-24 Gen Controls Co Flame detecting means
US2979125A (en) * 1958-10-06 1961-04-11 Katorsky Oskar Flame supervision instrumentation
US2984297A (en) * 1959-03-30 1961-05-16 Peabody Engineering Corp Control of fuel burners
US3055416A (en) * 1959-12-29 1962-09-25 Babcock & Wilcox Co Flame detector arrangements
US4710641A (en) * 1986-06-27 1987-12-01 The United States Of America As Represented By The Secretary Of The Air Force Proportional drive servo controller with arrayed position detector
US20090017406A1 (en) * 2007-06-14 2009-01-15 Farias Fuentes Oscar Francisco Combustion control system of detection and analysis of gas or fuel oil flames using optical devices
US20100050912A1 (en) * 2006-12-22 2010-03-04 Khd Humboldt Wedag Gmbh Method for controlling the operation of a rotary furnace burner

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2804131A (en) * 1953-06-05 1957-08-27 Gen Controls Co Flame responsive safety control system using prism and light chopper
US2840146A (en) * 1953-10-26 1958-06-24 Gen Controls Co Flame detecting means
US2840145A (en) * 1954-01-08 1958-06-24 Gen Controls Co Flame responsive device using plugged compensatory tube
US2979125A (en) * 1958-10-06 1961-04-11 Katorsky Oskar Flame supervision instrumentation
US2984297A (en) * 1959-03-30 1961-05-16 Peabody Engineering Corp Control of fuel burners
US3055416A (en) * 1959-12-29 1962-09-25 Babcock & Wilcox Co Flame detector arrangements
US4710641A (en) * 1986-06-27 1987-12-01 The United States Of America As Represented By The Secretary Of The Air Force Proportional drive servo controller with arrayed position detector
US20100050912A1 (en) * 2006-12-22 2010-03-04 Khd Humboldt Wedag Gmbh Method for controlling the operation of a rotary furnace burner
US20090017406A1 (en) * 2007-06-14 2009-01-15 Farias Fuentes Oscar Francisco Combustion control system of detection and analysis of gas or fuel oil flames using optical devices
US8070482B2 (en) * 2007-06-14 2011-12-06 Universidad de Concepción Combustion control system of detection and analysis of gas or fuel oil flames using optical devices

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