US2391875A - Electrical transformer apparatus - Google Patents

Electrical transformer apparatus Download PDF

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US2391875A
US2391875A US570586A US57058644A US2391875A US 2391875 A US2391875 A US 2391875A US 570586 A US570586 A US 570586A US 57058644 A US57058644 A US 57058644A US 2391875 A US2391875 A US 2391875A
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core
coil
coil sections
members
secondary winding
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Boucher Charles Philippe
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NAT INV S CORP
NATIONAL INVENTIONS Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/08High-leakage transformers or inductances
    • H01F38/10Ballasts, e.g. for discharge lamps

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  • a luminescent tube system of the character is subjected to a wide variety of weather conditions, including fog, rain, sleet, hall and ice in the presence of dirt, grit, mild sulphur bearing agents in industrial centers and salty agents near the seashore.
  • a luminescent tube system and apparatus is subjected to a certain amount of shock and vibration.
  • the luminescent tubes, being mounted in exposed positions. are subject to masses of insects packing themselves around the tub electrodes and in between the electrodes and the supporting structure thus providing a conductive path around a tube.
  • transformer apparatus which is inexpensive in construction, employing windings'of minimum nec essary current-carrying capacity at minimum cost, and yet which is of such construction as to reliably withstand the many varying conditions encountered in actual prictical use.
  • ratus l2 preferably comprises what is essentially a double transformer having two separate high potential output circuits and a single low potential input circuit.
  • Transformer it consists of a laminated iron core structure comprising linear parallel members It and l s with closing H-shapecl members it and it.
  • the H-shaped members are provided with the long legmortions lea and its which abut linear core members I 3 and l t, preferably at the extreme ends thereof.
  • the H-shaped members are also provided with short leg portions Ebb and lsb positioned in the same plane with linear core members it! and it and tend to abut these members at points intermediate their ends.
  • the magnetic path of intermediate reluctance includes the linear core member I3, the upper part of the long leg portion I5a of H- shaped member IS, the bar portion I50, the lower part of the short leg I52) of this member, the airgap G2 and linear core member I4, the major portion of the magnetic flux coursing between coils 23 and 24 thus including the coil 23 and excluding coil 24.
  • the remaining portion of the total magnetic flux, or that portion which includes tne shortcircuited coil section 24 is insufflcient to induce an electromotive force in this coil section which is reat enough to cause an excessve short-circuit current.

Description

Jal}. l, c I BOUCHER ELECTRI CAL TRANSFORMER APPARATUS Original Filed Sept. 20, 1935 v mar-6a.: .Jiige a a 7M W714i] Patented Jan. 1, 1946 ELECTRICAL TRANSFORMER APPARATUS Charles Philippe Boueher, Newark, N. J assignor, by mesne assignments, to National Inventions Corporation, a corporation of New Jersey Continuation of application Serial No. 41,476,
September 20, 1935. This application December 30, 1944, Serial No. 570,586
3 Claims.
This application is a, continuation of my copending application, Serial No. 41,476, filed September 20, 1935, and entitled Electrical transformer apparatus, and the invention relates to electrical transformer apparatus and mor particularly to electrical transformer apparatus having a high leakage reactance under instantaneously applied loads as employed in the operation of a luminescent tube system.
One of the objects of my invention is to provid simple, practical and thoroughly reliable transformer apparatus for the operation of a maximum length of luminescent tube with a minimum expense of transformer investment and installation charge.
Another object is the provision of compact, inexpensive and highly efllcient transformer apparatus of the character indicated which is peculiarly adapted to withstand the varying conditions encountered in actual practical use, including short-circuiting and grounding of the whole or the parts of the apparatus, without damage to the apparatus and the consequent I necessity for shut-down, replacement and/or repairs.
Another object of my invention is the provision of transformer apparatus of the character described which lends itself to rapid, efllcient and economical production employing a minimum of different parts and requiring a minimum of skill in construction, installation and repair.
Other objects will be obvious in part and in part pointed out hereinafter.
The invention accordingly consists in the com bination of elements, features of construction and arrangement of parts, as described herein, the scope of the application of which is indicated in the-following claims.
In the accompanying drawing Figure 1 is a diagrammatic representation of my transformer apparatus as employed in the operation of two luminescent tubes, and
Figure 2 is a diagrammaticrepresentation of a modified form of my transformer apparatus.
As conducive to a clearer understanding of certain features of my invention it may be noted at this point that in the operation of a luminescent slgn or display employing one or more luminescent gas filled tubes of desired size and configuration high potential electrical energy is required. Ordinarily the desired high potential electrical, energy is supplied by alternatingcurrent transformer apparatus connected to a standard single phase sixty cycle sourc at either onshundred and .ten voltsor two hundred and twenty volts. The high potential electrical energy supplied the tubes has a maximum value of about fifteen thousand volts across the terminals of the tubes or about seven thousand five hundred volts to ground which is approximately the maximum value permitted by the Fire Underwriters.
In the operation of a single sign or luminous display, it is frequently necessary to use a plurality of luminescent tubes and energize these tubes by way of a corresponding plurality of transformers in order that the energizing potential may not reach values in excess of those specified by the Underwriters. The use of a number of individual transformers in the operation of a single sign or display results in a rather costly installation. Not only is the cost of equipment excessively high but the separate charges made for connecting each transformer to the alternating-current source of supply results in an objectionably high labor charge,
In heretofore known and/or used transformers designed for operating a luminescent sign or display, these objections are alleviated somewhat by constructing the secondary winding of the transformer in two coil sections connected together, each wound to give a maximum potential of about seven thousand five hundred volts, and grounding the interconnection between coil sections. In this manner the potential applied across the terminals of a tube may amount to fifteen thousand volts, for example, while the potential to ground never exceeds seven thousand five hundred volts. In even the moderately large luminescent signs several of these transformers are required in order to energize the complete display.
One of the outstanding objects of my'invention is the provision of transformer apparatus which further alleviates these difficulties giving a single, compact, inexpensive unit requiring but a single connection to the source of supply and yet giving efficient and thoroughly reliable operation of a-luininescent tube display or sign.
It may be noted further that in the operation of a luminescent tube system of the character indicated the system is subjected to a wide variety of weather conditions, including fog, rain, sleet, hall and ice in the presence of dirt, grit, mild sulphur bearing agents in industrial centers and salty agents near the seashore. In addition, such a luminescent tube system and apparatus is subiected to a certain amount of shock and vibration. Furthermore the luminescent tubes, being mounted in exposed positions. are subject to masses of insects packing themselves around the tub electrodes and in between the electrodes and the supporting structure thus providing a conductive path around a tube.
Under these conditions of operation the luminescent tubes frequently become short-circuited from terminal to terminal, or from terminal to ground, by way of a conductive film of dirt and moisture of an acid or salty character extending from tube to support or by way of the mass of insects packed about a tube terminal or electrode.
Under the conditions of short-circuit certain of the heretofore known and/or used transformer apparatus, unless specially designed to accommodate an excess current, is inclined to excessive heating resulting in the ultimate charring and burning of insulation and the destruction of the transformer apparatus necessitating shut-down, replacement and/or repair. This situation is especially prevalent in certain heretofore known and/or used transformer apparatus having the high potential secondary winding grounded at a mid-point. When a luminescent tube energized by such transformer apparatus gets but one terminal grounded as indicated above, excessive current is inclined tofiow in the other half of the winding. The flow of excessive current damages the winding unless the transformer is initially designed to carry this heavy current, this design, or" course, requiring larger and heavier coils at considerable increased expense.
Accordingly, another of the outstanding objects of my invention is the provision Of transformer apparatus which is inexpensive in construction, employing windings'of minimum nec essary current-carrying capacity at minimum cost, and yet which is of such construction as to reliably withstand the many varying conditions encountered in actual prictical use.
Referring now more particularly to the practice of my invention, attention is directed to Figure l of the drawing wherein, illustratively, two luminescent gas filled tubes at and ii comprising a single luminous display in the form of the letter P are supplied with high potential alternatlug-current electrical energy from transformer apparatus generally indicated at is, which in turn is energized in a manner more particularly described hereinafter.
In order that a maximum length of luminescent tubing may be energized by a minimum investment of transformer apparatus, the apps.-
ratus l2 preferably comprises what is essentially a double transformer having two separate high potential output circuits and a single low potential input circuit. Transformer it consists of a laminated iron core structure comprising linear parallel members It and l s with closing H-shapecl members it and it. The H-shaped members are provided with the long legmortions lea and its which abut linear core members I 3 and l t, preferably at the extreme ends thereof. The H-shaped members are also provided with short leg portions Ebb and lsb positioned in the same plane with linear core members it! and it and tend to abut these members at points intermediate their ends. As the result oi'the foreshortening of the leg portions lib and ltb oi the two l-l-shaped members, air-gaps GI and G2 are provided between lBb of the H-shaped members I B and the respective linear core members l3 and Hi and similar air-gaps G3 and G4 are provided between legs lfib or the H-shaped member is and the respective linear members l8 and I4. Air-gaps GI and G2 are approximately equal in lamb and air-gaps G3 -and Gil are also about equal in length. Such construction assures paths of equal reluctance through each H-shaped core member. While there is no necessary relation between G2 and G5, these gaps are usually approximately equal because of the substantially equal ratings of the two luminescent tubes ID and I I.
The importance of the particular core construction appears more fully hereinafter.
It isto be noted that a long magnetic path of very low reluctance is provided between the full lengths or the linear core members l3 and Hi and the long legs its and its ofthe two H-shaped members. A short magnetic path of high reluctance is provided by a somewhat reduced length of linear members 63 and i l and either one oi the short core legs ilib and it?) or" the two l-l-shaped members and the air-gaps G1 and G2, or and respectively included therewith, this reluctance being due almost entirely to the air-gaps. number of magnetic paths of intermediate len ths and intermediate reluctances are each provided by a slightly reduced length of one of the linear core members it and id and the one half or" the long leg portions of the H-shaped core members it and lit and the opposite half of the short leg portions of these members including a single air-gap.
Positioned on the linear core members it and is is a primary winding preferably comprising two coil sections. Conveniently, one coil section ll is positioned on core member it near the middle thereof while the other coil section it is mounted on core member i l near its middle. The one terminal l'la and ltb of these coil sections are interconnected by a conductor i 9, placing the coil sections in a series-aiding magnetic relationship. The other terminals iib and Ida of these coil sections are connected to a single phase source of alternating-current electrical energy 26 by way of conductors 2i and 22, respectively.
One complete secondary winding comprising two coil sections is posiitoned on the transformer core with these coil sections, 23 and 2t, preferably mounted on linear core members is and it, respectively, near the left ends thereof as seen in the drawing, the coil sections linking the core through the spaces provided between these core members and the uppe and lower U-shaped parts of the H-shaped core member i5, these parts, of themselves, largely linking the coil sections. The coil sections 23 and 2% are placed in series rela.-' tionship by grounding their one coil terminals its and Ma to the core as at 25 and 26 respectively.
The other terminals of the coils, 23b and 25b, representing the output terminals of secondary winding 23-24%, supply high potential alternating-current electrical energy to luminescent tube ill by way of the respectively conductors 27 and 28.
Similarly, another complete secondary winding consists of the two coil sections, 29 and 30, respectively mounted on the right ends of linear core members it and It and linking these core members through the spaces provided between these members and the upper and lower U-shaped parts of the H-shapecl core member l6, these parts largely linking the coil sections. The coil sections 28 and 30 are placed in series relationship by grounding their one terminals 29a and 30a to the core as at 3| and 32, respectively. The other terminals 28b and 30b, comprising the output terminals of the complete secondary winding 29- .0, supply high potential electrical energy to luminous tube il by way of conductors 88 and 34, respectively.
In order that the potential of no call section may reach an excessively high value to ground the core ll-lS-Il-IB is preferably connected to ground as generally indicated at 38. Because of the grounding of their one terminals to the grounded core the output terminals of the various high potential secondary winding coil sections are limited to a value of potential to ground which is equal to the output potential of the one coil section to which the terminal is connected. In no case may the potential to ground amount to that oi. a complete secondary winding. This construction gives a direct saving in insulation costs and maintains the possible value of potential to ground within safe limits and yet permits a desired high value across the output terminals of the transformer apparatus.
The coil sections 23 and 24 comprising one secondary winding are of like current and voltage ratings, while the coil sections 29 and 30 comprising the other secondary winding are also of like ratings in order to give balanced operation as appears more fully hereinafter. The ratings of coil sections 23 and 24 are dependent upon that of luminescent tube In which they are designed to operate, while the ratings of coil sections 29 and 30 are dependent upon that of tube II. There is no relation between the ratings of the two secondary windings, that is, for example, between coil 23 taken from the one secondary winding and the coil section 29 taken from the other winding,
or between 24 and 30, although in general these various coil section are of approximately the same ratings.
Ordinarily, in the design of a luminescent sign or display, the complete display is made up of a number of individual luminescent tubes or series of tubes of various configurations which are as near the same total length a is conveniently practicable. In energizing two tubes comprising a part of such a display the secondary windings of my transformer apparatus are preferably of about the same voltage rating as a matter of convenience in production of the apparatus, although better results in operation are achieved where the ratings of the secondary windings conform exactly to the ratings of the individual luminescent tubes which they are intended to operate.
It is to be noted at this point that my transformer apparatus is exceedingly compact and rugged in construction. The various secondary winding coil sections snugly fit within the spaces provided for them by the opposite U-shaped openings in the H-shaped core members. Similarly, the two coil sections comprising the primary winding snugly fit within the space provided between the short leg portions of the H-shaped members. With this construction a minimum amount of iron is required in the core, thus effecting a very real and direct economy. In addition, the C011!- struction permits rapid and easy assembly on a production basis. Moreover, the balanced core construction permit expansion and contraction without appreciably affecting the operation of the transformer under prolonged periods of operation, no substantial change in air-gap length being encountered.- Furthermore, with this construction the overall dimensions of an enclosure for the transformer apparatus and the packing and shipping costs incident to the transportation of a large number of units is thus eflectively minimized.
In the operation of two luminescent tubes with my transformer apparatus, as alternating-current electrical energy is supplied the primary mindingl'lell, a magnetom'otive force is developed causing a magnetic flux to course around the transformer core path oi lowest reluctance as indicated above. This path is through linear core member IS, the long leg 01' the H-shaped member ll, linear member II, the long leg of the H-shaped member I8 and back through member I3, where the magnetomotive force, resulting from a flow of current in the primary winding, acts in a counterclockwise direction. Upon a reversal of the magnetomotive force, as a result of the current supplied the winding being reversed in direction as the source of supply passes through its cycle of alternations, the magnetic flux courses through the core of the transformer apparatus in a clockwise direction, that is, through linear core member I3, the long leg l6a of H-shaped member I8, linear core member I4 and the long leg I5a of H shaped member I5 and back to member I3. Because of the high reluctance of the magnetic path across any of the air-gaps GI, G2, G3 or G4, substantially no magnetic fiux courses through the short legs I51) and i617 of the two H-shaped core members.
As the magnetic flux acting under the impulse of the magnetomotive force created by the flow of exciting current in the primary winding I'|I8 courses through the transformer core, first in a counter-clockwise direction and then in a clockwise direction, rising to a maximum and falling to zero in each oi these directions, electromotive forces are induced in the transformer secondary coil sections 23 and 24 comprising one secondary winding as well as in the coil sections 29 and 30 comprising the other secondary winding. These electromotive forces are inclined to rise to peak values in a positive direction, fall to zero and rise to peak values in a negative direction, then to zero, sixty times every secondary corresponding to the alternations in the exciting current and the magnetic flux.
Coil sections 23 and 2d as indicated above are placed in series on the transformer core so that as the electromotive force induced in coil 23, for example, is rising to a maximum value in a positive direction the electromotive force induced in coil 24 is rising to a maximum in a negative direction. The value of the potential difference appearing across the output terminals of the secondary winding 23-24 is therefore equal to the difference between the values of the electronictive forces induced in the individual coils 23 and 24 with respect to their ground connections.
Similarly, as the electromotive force induced in coil section 29 tends to rise to a maximum in a positive direction with respect to ground, the electromotive force induced in coil section 30 tends to rise to a maximum in a negative direction. As a result of coil sections 29 and 30 being placed in series the potential difference appearing across the output terminals of the secondary winding 29-30 is equal to the difference between the values of the electromotive forces induced in each coil.
It is to be noted that as the potential is rising to a maximum in coil 23, for example, it is also rising to a maximum in coil 29. so that the potential difference between the output terminals of these coils is substantially negligible where coils of the same rating are employed. Similarly, as the potential of coil 24 with respect to ground rises to a maximum in a negative direction the potential of coil 30 likewise rises to a maximum in the negative direction so that the potential diflerence appearing across the output terminals of these coils is substantially negligible.
- in coil 24, or vice versa, a value is soon reached which is suflicient to establish an ionized condition in the gas column p'resent in luminescent tube It).
A luminescent gas filled tube of the character indicated is non-conductive and non-luminous until a suificiently high potential is applied across its terminals. When this value is reached the gas present in the tube suddenly becomes ionized and electrically conductive, the gas giving forth a luminous glow.
The flow of excessive current in secondary winding 23-24 upon the sudden rendering of tube i0 electrically conductive (the tube being essentially non-conductive in the un-ionized condition as indicated) is eifectively prevented by a sudden change in the coursing oi" magnetic flux through the transformer core and interlinking th primary and secondary windings. As a current begins to flow in secondary coils 23 and 26 comprising the secondary winding, back magnetomoti've forces are produced which buck the magnetomotive forces established by a flow of current in primary winding ll-l8 with the result that the major portion of the magnetic flux coursing through the core passes along a shunt path of high reluctance across air-gaps GI and G2 and the short leg l5b of the H-shaped core member. {The portion of the total magnetic flux which courses through the linear core members l3 and I4 and the long leg a of the H-shaped member is adequate, however, to induce electromotive forces in coil sections 23 and 24 sufllcient to maintain a current flowing through the tube ill in its ionized condition.
Any coursing of the magnetic flux across the bar portion 150 of the H-shaped core member is effectively prevented by the balanced reluctance of either path across this portion because of the equivalence of the air-gaps and by a balance of the magnetomotive forces tending to send the magnetic flux through this portion of the member. Inasmuch as the coil sections 23 and 2d are of identical ratings (they have the same number of turnsof wire) and have the same current flowing through them, the magnetomotive forces produced by this flow of current are the same for each coil section.
The luminous condition of tube it persists until the potential output of secondary winding 23-24; falls to a value insuificient to maintain the ionized condition of the tube as a result of a through the transformer core and interlinking the primary and secondary windings, the electrometive forces induced in the coil sections comprising the transformer secondary winding 23-24 fall through zero and rise in the opposite directions causing the output potential of the secondary winding representing the diilference between these induced electromotiye forces to again reach a value sumcient to establish an ionized condition. The gas column present in tube in renders the tube conductive and luminous and again the flow of excess current in the transformer secondary winding -is eifectively prevented by the appearance of back magnetomotive forces causing the major portion of the magnetic flux to flow along the shunt path of high reluctance across air-gaps Gland G2 and the short leg of H-shaped core member l5.
Since the output potential of the transformer secondary winding 23-24 reaches a maximum for each cycle of the source of alternating-current electrical energy, the tube It becomes luminous twice for each complete cycle of the source or one hundred and twenty times a second where a sixty cycle source of supply is employed. Due to the persistence of vision the luminescent tube appears to give forth a continuous glow, which for a neon tube is red orange in color.
It will, of course, be understood that luminescent tube I operates in a manner exactly similar to that of tube In in accordance with variations in the output potentials of the secondary winding 29-30 and its related magnetic .circuit including falling of the electromotive forces induced in coil sections 23 and 24 by virtue of the changing magnetic flux in the transformer core caused by the source of alternating-current supply continuing through the path of low reluctance. Because of the comparatively high reluctance of the magnetic path through the air-gaps G! and G2 sub- 4 stantially no flux appears in the short leg lEb of the H-shaped core member at this time.
With the continued change in the magnitude and direction oi' the magnetic flux coursing linear core members l3 and I 4 and the H-shaped core member IS with its short leg 16b providing a shunt path of high reluctance around this wind- Where, by chance, a short-circuit occurs across the output terminals of the transformer secondary winding 23-24 as a result, for example, of the establishment of a conductive film of dirt along the outside of the tube Ill, current begins to flow in coil sections 23 and 24 as the induced electromotive force rises from a zero value. The back magnetomotive forces created by this flow of current in these coil sections causes the main body of magnetic flux to course through the shunt path of high reluctance including the short leg of core member I5 and the associated air-gaps G5 and G2. That portion of the magnetic flux which courses through the linear core members 13 and iii and the long leg of core member i5, thereby interlinking the primary and secondary windings, is insufficient to induce such electromotive forces in coil sections 23 and 2d as to cause an excessive flow of current through these coil sections. The value of the current flowing under short-circuited conditions is substantially the same as that flowing during the conductive period of the luminescent tube. Neither is suiiicient to cause substantial heating and consequent damage to the winding.
Where only one of the secondary winding coil sections becomes grounded in operation, for example 23, the current immediately begins to flow in this coil section as soon as the induced electromotive force begins to rise from the assumed zero value. Corresponding to this flow of current a back magnetomotive force is created which opposes the normal coursing of magnetic fiux through linear core member l3 and the long leg of H-shaped member 55. In the coil section 2 however, no current flows as the electromotive force induced in this coil rises from the zero value. Ordinarily, the striking. potential-or potential-at which the luminescent tube becomes ionized and conductive is so high that the potential induced I in only one of the coil sections is wholly insufllcient to establish the ionized conductive condimagnetic flux through linear core I4 and the long leg of H-shaped core member I5.
With the total back magnetomotive force opposing the normal coursing of the magnetic flux through the core reduced to one-half the value present under normal operating conditions, of conditions of short-circuit, as indicated above, the current flowing through coil section 23 would tend to rise to an excessive value but for the peculiar construction of the transformer core. Under the assumed conditions of the grounding of coil 23 and the open-circuit operation of coil 24, a large portion of the magnetic flux is shunted around coil 23 by way of the H-shaped core section I5, the magnetic fiuxpassing from linear core member I3 across the single gap GI down through the upper part of the short leg I51) of the H- shaped member, then across this member by way of the bar portion Ic and down through the lower part of the long core leg IM to linear core member I4; thus passing between coil sections 23 and 24 including and linking the one coil 24 operating under open-circuit conditions but excluding the other coil section 23 operating under short-circuit conditions.
The reluctance of this magnetic path (around one coil section only) is intermediate the reluctances of the long path of low reluctance including both secondary winding coil sections and the short path of high reluctance across two air-gaps excluding both coil sections. The total reluctance of the two shunt magnetic paths is largely made up of the reluctance of the one or two air-gaps serially included therein. The shunt path then under the assumed conditions of short-circuit operation of coil 23 and open-circuit operation of coil 24 includes the one air-gap and, therefore, has a reluctance of approximately one-half of that encountered in normal operation where the major portion of the magnetic flux courses along a path including two air-gaps.
The halving of the reluctance of'the shunt magnetic path corresponding to the halving of the back magnetomotive forces created by the flow of current in the secondary winding prevents the current flowing in the grounded coil section from rising to the excessive values which otherwise would be reached. Damage to the coil as a result of grounding is thus eiiectively prevented in a simple, direct and high eiflcient manner.
It will be understood that where coil 24, for example, is operating under short-circuit conditions and coil 23 is operating under open-circuit conditionsthe magnetic path of intermediate reluctance includes the linear core member I3, the upper part of the long leg portion I5a of H- shaped member IS, the bar portion I50, the lower part of the short leg I52) of this member, the airgap G2 and linear core member I4, the major portion of the magnetic flux coursing between coils 23 and 24 thus including the coil 23 and excluding coil 24. Under these conditions of operation the remaining portion of the total magnetic flux, or that portion which includes tne shortcircuited coil section 24, is insufflcient to induce an electromotive force in this coil section which is reat enough to cause an excessve short-circuit current.
Furthermore, it will be understood that in the operation of the luminescent tube II that portion of my transformer apparatus including secondary winding 29-40 and the interlinking core l3- IS-I4 operates in a manner similar to that portion including secondary winding 23-24 and interlinking core l3-I5I4 more particularly discussed above. Thus, under normal operating conditions of tube II the total magnetic flux courses along the path of low reluctance including and interlinking coil sections 29 and 30 during those brief periods of time when the tube is in an un-ionized non-conductive condition and then, for the most part, along the shunt path of high reluctance excluding both of these coil sections during the ionized conductive condition of the tube. Under possible short-circuit operating conditions, the major portion of the magnetic flux courses along the short path of high reluctance excluding coil sections 29'and 30, thereby preventing the fiow of an excess current in these coil sections.
Similarly, under the possible operating conditions of one coil section being grounded and the other being substantially open-circuited, the major portion of the magnetic flux courses along a path of intermediate magnetic reluctance, including core members it and i4 and the H- shaped member Hi, and passes between the coil sections 29 and 30 by way of the bar portion lGc of the H-shaped member and across one of the air-gaps G3 and G4 including and interlinking the coil section operating under open-circuit conditions but excluding and passing around the short-circuited coil section to effect a limitation in the amount of magnetic flux linking the shortcircuited coil section, and thereby preventing the rise of current in this section from reaching an excessive value.
While, as a matter of convenience in describing the operation or" my transformer apparatus, the various stages in the operation of the two luminescent tubes it and ii and the possibilities attending this operation are treated separately, each without special regard to the operating of the other, it will be understood that under actual operating conditions'both luminescent tubes are rendered conductive and luminous at about the same instant and at about the same instant become non-conductive and non-luminous. During those brief periods when the tubes are in their non-conductive states, the complete path of the total magnetic flux courses along the entire lengths of linear core members It and i l and the long leg portions of the H-shaped members I5 and i6 efiecting the closure of the magnetic circuit. During those periods when tubes I0 and ii are in their conductive conditions, the major portion of the magnetic flux courses along the shortest poss ble magnetic path which includes only the middle portions of linear core members I3 and I4 and the short leg portions of H-shaped core members I5 and I6 and the included air-gaps GI and G2, and G3 and G4, the remaining portion of the magnetic flux continuing along the long path of low reluctance and interlinking the ondary windings is grounded, the complementary coil section being open-circuited, the path of the major portion of the magnetic flux is shunted around this grounded section including the opencircuited section but excluding the grounded section.- This path varies in length to include both coil sections of the other secondary winding during the non-conductive periods of the tube which that winding energizes and to exclude these coil sections during the non-conductive periods of the tube. Under these operating conditions the path of the remaining portion of the magnetic flux includes and interlinks the primary winding with the various coil sections of the secondary winding but the amount of this flux is insumcient to abutting the core members 42 and intermediate their ends. The short leg portions 40b and Nb of the H-shaped members are positioned adresult in the flow of an excessive current in any of these coil sections as more'particularly indicated above.
It is to be noted at this point that in my electrical transformer apparatus only a single primary winding and a single core structure are employed. The total magnetic flux ,is created by the one primary winding and, by way of the single core structure, serves to link and energize both secondary windings. This construction, of
course, effects a direct saving in construction over tion of the secondary winding coil sections is achieved without necessity for increasing the size of wire over that normally necessary to handle the operating current of the luminescent tubes.
jacent the ends of the linear core members forming therebetween the air-gaps GI and G2 for the one short leg and the air-gaps Gi and G2, as well as the air-gaps G3 and G4, are substantially equal in length.
Mounted on linear core members 52 and E3 are the respective primary coil sections 44 and 45 comprising theprimary winding with their one terminalsta and 45b connected together, as by being grounded to the core as indicated at 46 and M respectively, placing the coils in a series-aiding relationship, and with their other terminals 44b and 45a connected to a source of alternatingcurrent electrical energy 48 by way of the respective conductors 49 and 50.
The secondary winding coil sections 5i and 52 comprising one secondary winding are mounted on opposite ends of the long leg portion dfla of H-shaped core member ill, the coil sections linking the main magnetic circuit through the spaces provided between opposite halves of the H-shaped member and the adjoining linear core members. It is to be noted that the opposite halves of the H-shaped member, of themselves, largely link the coil sections. The one terminals 5m and 521: are grounded to the core as at 53 and 54 (the core itself is connected to ground as generally indicated at 63) placing the coils in series, while the other terminals Slb and 52a supply high poten- The particular core construction, together with the placement of the primary and secondary windings, gives balanced expansion and contraction in heating and cooling through the-periods of use and non-use and assures a short-circuit current in any one secondary coil which is substantially the same as the ratedload current. The importance of this feature will be appreciated with the recognition that the tight core construction and snug fit of core and coils, and in which greatest heating occurs, are permitted to expand and contract without affecting air-gap length and consequent transformer performance.
Moreover, the various savings and economies in the construction of a single piece of apparatus requiring but a single connection to a source of supply energy are of the greatest practicalimportance in the operation of a maximum length of luminescent tubes by a single piece of apparatus.
characteristics of my transformer apparatus are achieved by modifying the construction of the apparatus as by mounting the secondary winding coil sections, on the long leg portions of the H- shaped core members, and, further, by positioning these H-shaped members with respect to the linear parallel members so that the long leg portions of H-shaped members are intermediate the ends oi the parallel members and the short legs of the H-shaped members are inclined to abut the ends of the linear members, being separated therefrom only by the desired air-gaps.
Thus referring to Figure 2 of the drawing, the H-shaped members 40 and 4| are assembled with respect to the linear parallel core members 52 and 43 with their long leg portions 40a and Ma tial electrical energy to luminescent tube 55 by way of the respective conductors 56 and 51.
Similarly, the secondary winding coil sections 58 and 59 comprising the second secondary winding are mounted on opposite ends of the long leg Me of the H-shaped core member 4|. These coil sections link the main magnetic circuit through the spaces provided between the opposite portions of the H-shaped core member and the adjoining linear members, the opposite portions of the H-shaped member largely linking the coil sections. The one terminals 58a and 59a of these coil sections supply high potential electrical enersy to luminescent 52 and 63. i
In the operation of my modified transformer apparatus, during those periods where luminescent tubes 55 and-6| are in their unionized nonconductive states, the magnetic flux interllnking the primary and secondary windings courses along the short path of low reluctance including the middle portions of linear core members 42 and 43 and the long leg portions of H-shaped members 40 and M. During those brief periods when either or both of the luminescent tubes are in their ionized conductive condition, the major portion of the magnetic flux courses along a long shunt path of high reluctance around and excluding the coil sections comprising the secondary windings which supply high potential electrical energy to the tube or tubes in the conductive state. During the conductive state of tube 55, for example, the major portion of the magnetic flux coursing through linear core sections Q2 and 43 passes across air-gaps GI and G2 and through the short leg 40b of the H-shaped core member associated with coil sections 5! and 52. Similarly, during the conductive periods of the luminescent tube 5|, the major portion of the magnetic flux coursing through linear core member 42 and 53 passes across air-gaps G3 and G4 and through the short leg of the H- shaped member Al. The remaining portion of tube Si by way of conductors the magnetic flux, or that portion interlinking the primary winding "-45 with the secondary windings l52 and 58-58, is adequate, however; to maintain an induced potential in both -oi these coils sufficient to maintain a flow of current through the luminescent tubes and preserve brilliant operation.
In the .event that only onecoil section of a secondary winding becomes grounded, the flow of an excessively high current in this coil section is effectively prevented, in a manner more particularly described above, by the major portion of the magnetic flux coursing along a path of inter- -mediate reluctance provided between the coil sections of the secondary winding by the bar. portion of the H-shaped member upon which these sections are mounted. This path extends around and excludes the short-circuited section and includes and links the complementary opencircuited section. The portion of the total magnetic flux that interlinks the primary winding with the short-circuited coil section is substantially the same as that interlinking these two under normal operating conditions or under short-circuited operating conditions of the entire secondary winding. In all instances the electromotive forces induced in the secondary winding are not so great as to cause the flow of an excessively high current in the coil sections of this winding. In these instances the flow of current is about the same.
While, as illustrative of my invention, transformer apparatus employing a primary winding comprising two coil sections, one of which is mounted on each of the two linear core members of the apparatus is specifically described, it will be understood that good results are achieved where only a single primary coil section mounted on either of these core members is employed. Such a form of construction permits a direct saving in the cost of the primary winding, although a slight increase in the over-all width of the transformer apparatus accompanies this modification.
Likewise, while as illustrative of my invention, i-i-shaped transformer core members having long and short leg portions of equal widths are indicated it will be understood that where desired the short leg portions may be either of greater widths or lesser widths. In fact, in order to gain a maximum compactness in construction and employ a minimum amount of core material consistent with good operating characteristics, the short leg portions of the H-shaped members are preferably made of a lesser width than the long leg portions, the relation between the widths of the .two leg portions, or sectional areas, since the thickness of the member is constant, being in accordance with the relation between the total magnetic flux and that major portion which is shunted around and about the coil sections during certain of the operating conditions indicated above.
Thus it will be seen that there has been provided in this invention transformer apparatus in which the various objects hereinbefor noted, together with the many practical advantages thereof, are successfully achieved. It will be seen that my transformer apparatus is exceedingly compact and rugged in construction and that it lends itself to inexpensive and efficient commercial production and installation, employing a minimum of different shaped core members and-requiring a minimum of expensive dies, tools and equipment in its construction. It will be seen, further, that my transformer apparatus permits the energizationof a greater length of luminescent tubes than heret'oifore known transformer apparatus without at the same time encountering excessively high output potentials from terminals or conductors to ground, or risking damage to the secondary windings in the event of accidental grounding of Y either one or both coil sections of these windings.
While best results in my transformer apparatus are achieved where two secondary windings are employed, it will be understood that certain advantagesand economies in construction, installation and operation are realized where transformer apparatus employlng'but a single secondary winding comprising two coil sections and but a single H-shaped core member is used. Such transformer apparatus is exceptionally compact and yet, because of the peculiar core construction and the relation oi this core to the secondary winding, is fully protected from damage under the various conditions encountered in use. The compactness and coil protection feature assures an inexpensive, eificient and thoroughly reliable piece of apparatus.
As many possible embodiments may b made of my invention and as many changes may be made in the embodiments hereinbeiore set forth, it will be understood that all matter described herein, or shown in the accompanying drawing, is to be interpreted as illustrative, and not in a limiting sense.
I claim:
1. In electrical transformer apparatus of the character described, in combination, a transformer core; a primary winding comprising two coil Sectio s linking said core; and a secondary winding comprising two coil sections linking said core, with said primary winding symmetrically disposed and magnetically between said two secondary til winding coil sections, said core including a pair of spaced parallel linear members on each of which a primary coil and a secondary coil are mounted with separate end members abutting adjacent ends of said linear members, one of said end members having single core shunt means integral therewith and with said end members forming the letter H and snugly fitting around said two secondary coil sections to provide a shunt core path around said coil sections with two air-gaps included therein during closed-circuit operation thereof and between said coil sections and around but one of said sections with but one of said air-gaps included during closedcircuit operation of said one section, with said balanced butt joints, shunt means and air-gaps so proportioned that the reluctance of said paths is due substantially entirely to said air-gaps, whereby the flow of current is maintained the same for closed-circuit operation of one coil section as for closed-circuit operation or" both coil sections together.
2. In electrical transformer apparatus of the character described, in combination, a primary winding, two pair of secondary winding coil sections, and a core interlinking said primary and secondary winding coil sections comprising spaced parallel linear members with one pair of secondary winding coil sections being positioned on the one adjacent ends of said members and the other pair positioned on the other adjacent ends of said members with the primary winding being spaced between the two pairs of secondary winding coil sections, and said core also including two individual integral. H-shaped members abutting opposite ends of said spaced parallel linear members, the upper portions of the leg and the bar of which for each of said H-shaped members largely link and snugly fit around one coll section of each of said pair of secondary coil sections and the lower portions of the legs and bar of which for each of said members largely link and snugly fit around the other coil section of each linkingsaid core symmetrically to said primary and on opposite sides thereoi, each of said-plurality of secondary windings comprising two coil sections in series relation and their other terminals adapted to be connected to a plurality of individual loads; and a plurality of core shunt means, with included air-gaps, operatively associated with said core and said plurality of seclondary windings for shunting magnetic flux about or around any secondary coil section during closed-circuit or short-circuit operation thereof,
thebutt joints core shunt means and air-gaps I being so proportioned that substantially the entire reluctance of the shuntpath is due to the 1 included air-gaps, whereby the flow of current in any one'coil section is substantially the same under closed-circuit operation of said onesectionas for both sections of a secondary winding taken together.
' CHARLES PHILIPPE 'BOUCHER.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2461957A (en) * 1946-01-26 1949-02-15 Hirsh Epstein Transformer
US2569476A (en) * 1944-08-07 1951-10-02 Lincoln Electric Co Arc welding apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2569476A (en) * 1944-08-07 1951-10-02 Lincoln Electric Co Arc welding apparatus
US2461957A (en) * 1946-01-26 1949-02-15 Hirsh Epstein Transformer

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