US2388945A - Filament-treating system - Google Patents

Filament-treating system Download PDF

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US2388945A
US2388945A US460729A US46072942A US2388945A US 2388945 A US2388945 A US 2388945A US 460729 A US460729 A US 460729A US 46072942 A US46072942 A US 46072942A US 2388945 A US2388945 A US 2388945A
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treating
filament
test
current
relay
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US460729A
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Frank A Barta
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Kellogg Switchboard and Supply Co
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Kellogg Switchboard and Supply Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01KELECTRIC INCANDESCENT LAMPS
    • H01K3/00Apparatus or processes adapted to the manufacture, installing, removal, or maintenance of incandescent lamps or parts thereof
    • H01K3/02Manufacture of incandescent bodies

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  • This invention relates to lament-treating systems.
  • the main object is to provide a new and improved system for treating the laments of carbon lamps during manufacture with a maximum of uniformity, and with a minimum of operations required of the treating operator.
  • Carbon-iilament lamps are commonly used where their long life and other characteristics are of greater importance than eiciency in opeiating current. For example, they are extensively used in telephone switchboards and the like for signalling purposes. Such lamps are comparatively small in size, and are made in a number of filament types, differing in operating potential and current.
  • a filament of the desired diam- .eter is cut to the desired length; is bent or wound to the desired shape; and is attached, by electrically conducting cement, to the ends of a pair of wires imbedded in the ange of a glass tube to form what is referred to herein as a filament assembly.
  • Such lament assemblies are placed in racks (of twenty, for example), and undergo electric treatment, one or more racks at a time.
  • the treating of the unenclosed filaments- is accomplished within a chamber which is rst exhausted to about 29 or 30 inches of mercury; lled with a non-oxidizing gas; and exhausted again, this time to about 27 inches of mercury, maintained during the electric treating period, during which current of a desired potential is passed through the filaments until the initially high resistance is thereby broken down to a desired lower value.
  • the resistance of the lament is permanently lowered to a desired operating value, which remains substantially constant at any selected temperature at which it is measured.
  • a glass envelope is attached to and sealed around the outside of the glass tube thereof, with lead-in wires extending through the base.
  • the inside of the envelope is suitably exhausted through the tube, which is then sealed.
  • the nal step is to provide the sealed lamp with terminals to which the lead-in wires are secured, as by soldering.
  • a further object of the invention is to provide a filament-treating system in which the treating of the laments is terminated individually, responsive in each case to the concerned filament having reached the desired condition of treatment; that is, responsive to the resistance of the filament having been lowered to the desired value, as indicated by the resulting increase of the iiow of treating current therethrough.
  • a further object is to provide a lament-treating system of the foregoing character which is readily adjustable to treat a group of filaments of any one of a number of different types, requiring different treating potentials and difierent strengths of treating current.
  • a still further object is to provide a filamenttreating system in which the laments undergoing treatment derive their current in parallel from a comparatively low-voltage source, whereby the operator is not exposed to high potentials.
  • Each branch circuit includes a test relay operable to terminate the treatment by opening the iilament circuit responsive to the filament resistance having been lowered to the desired value;
  • Circuit arrangements have been provided for hclding the test relays operated independently of the lament circuits, and for reliably restoring the test relays when the main circuit is opened by the operator after the last lament circuit has been opened;
  • Readily controllable switching means have been provided for altering the applied treating potential and the sensitivity of the test relays according to the type of filament to be treated;
  • Means have been provided for regulating individually the sensitivity of the test relays for each position of the above switching means.
  • Fig. 1 shows one physical embodiment 0f the invention wherein a control cabinet adjustable for three types of filaments is interconnected with a single-rack treating chamber by the conductors in cable 8;
  • Fig, 2 is a plan view of the treating chamber of equipment showing on the face of the control cabinet includes the voltmeter VM; the milliam- Ymeter MA; the control knob C, adjustable to a separate position for each type of filament being treated; the regulator knob R, adjustable by the operator from low position to high position to maintain a constant voltage during treatment; the main switch MS; the pilot lamp PL; the three-position (off, low, high) treatment switch TS; twenty pairs of switchboard jacks, IA and IB to 20A and 20B; milliammeter cord 9 and plug I I; and resistor cord I Il and plug I2.
  • the plug II is intended to be used to connect the milliammeter MA in series with any individual filament circuit, upon being inserted into the corresponding one of the'jacks IA to 20A, while the plug I2 is intended to be inserted into any one of the jacks IB to 20B to substitute a resistor for the filament in any circuit to enable the test relay of that circuit to be adjusted.
  • Cable conductors 8 (Figs. 1 and 4) connect the vcontrol cabinet 2 with the treating chamber.
  • Treating chamber As seen in Figs. 1 to 3, the treating chamber includes a base portion 5, mounted on the table portion 4 of treating cabinet 3, and a hinged cover 6, having a glass observation window 1.
  • the base 5 of the treating chamber is surmounted by a sealing gasket 3
  • the cover 6 is in place, as shown in Fig. 3, the lower surface thereof makes sealing Contact with the upper surface of the gasket 3
  • the cover 6 is preferably hinged to the rear portion of table y4 by a pair of laterally spaced hinges, one of which is shown in Fig. 3. This hinge comprises an arm .32, riveted or otherwise secured to the coverr 6;
  • the exhaust pipe I4 in practice, leads to valve equipment not shown herein, selectively controlling vcommunication with an exhaust pump, a supply of non-oxidizing gas (such as gasoline vapor) a vent to atmosphere. n
  • FIG. 3 One of the filament assemblies is shown in position for treatment in Fig. 3.
  • This assembly includes the glass tube 2l with a flange formed at r the upper end thereof, in which a pair of filament-extension leads 2 0 are imbedded.
  • the filament 24 is cemented at points 23 to the upper ing chambers providing for two or more racks to be placed therein side by side may be used.
  • sleeves 21, through which screws 26 pass to hold the parts 25 firmly in place with respect to the base 5.
  • screws 26 pass, to hold the parts 25 firmly in place with respect to the base 5.
  • a screw Il enters each opening I8 from below, but stops short of the upper end thereof,
  • Screw II is connected, by a vertically extending conductor, with a corresponding screw I6.
  • Screws I6 pass through the base 5, and are provided with terminal lugs I5, to which conductors of cable 8 may be attached.
  • the common connection to all of the filaments undergoing treatment at one time is provided by an elongated mercury pool lying within trench I9 in the front one of terminal tables 25. Connection from below with this common conductingV pool is made by the associated screw I'I, connected in turn by a vertically extending conductor with its respective screw I5 passing through the base 5 to make external contact with common conductor 41 of cable 8.
  • a pair of leads are shown incoming from the left from a source of alternating current. These leads supply current to the primary winding 'of transformer 4I, whose secondary winding supplies alternating current for treating the laments.
  • the main switch MS having an off position and an on position is included in one of the leads from the power source.
  • a common operating shaft 60 for switches C I and C2, and for a number of switches LI. L2., and so forth, is arranged to be controlled by the control knob C (Figs. 1 and 4).
  • the control knob C together with the attached shaft 60, can be adjusted to any one of the three positions to thereby bring each of the attached switches into the corresponding position.
  • Switch Cl ⁇ attached to common shaft 60, connects the supply conductor controlled by the main switch MS to the desired one of three taps of the primary winding of transformer 4
  • the regulator R (Figs.
  • the taps connected to the contacts of the switch R are preferably connected close together in the .primary winding of transformer 4I to enable a. close regulation of the secondary voltage to be obtained bythe treating operator.
  • the treating switch TS is preferably a threeposition switch. It is illustrated in its neutral position. It has a low position in which common conductor 41 is connected to a mid-tap on the secondary winding to supply reduced potential to the filaments about to be treated to cause them to glow sufficiently to indicate that their respective circuits are closed.
  • the switch TS has an upper position in which it applies the full potential of the secondary winding to conductor 41 for treatment of the filaments 48, 49, and so forth.
  • each of the relays is adjusted to respond when the comparatively high initial resistance-of the associated filament has been lowered to the desired value.
  • each test relay Upon responding, each test relay will open the treating circuit, including the circuit of its own lower winding, and will maintain itself operated and the filament circuit open, by closing a direct-current locking circuit through its upper winding.
  • the locking circuits of the test relays derive rectified current from conductor 46, supplied r from the center-tapped secondary winding of transformer 42 by way of the full-wave rectifier 43.
  • a large-capacity condenser 44 is provided to maintain potential on conductor 46 during reversals of the alternating current.
  • the primary winding of transformer 42 is supplied with current through the incoming power leads and the main switch MS. Thus, when the main switch MS is opened, conductor 46 is deenergized, along with conductor 41, whereupon all of the locked relays 52, 53, and so forth, restore.
  • test relays are preferably sufiiciently sensitive that they operate responsive to less current than that which fiows through a properly treated filament of the type requiring the least current. Accordingly, the test relays can be adapted to respond at the desired point for each type of filament being treated by shunting the lower or test winding of each of the test relays through a resistor of the proper value.
  • resistors 54, 55, and so forth are associated respectively with relays 52, 53, and so forth.
  • the first section of any such resistor is adapted to shunt sufcient current away from the associated test winding to adapt the relay for use in connection with the type of filament drawing vthe largest current; the rst two vsections in series are adapted to shunt a lesser amount of current away from the test winding to adapt the'relay to respond to the type of filament' drawing the intermediate value of current; and the three sections in series are adapted to shunt away a sufficiently small amount of current from the associated test winding to render the test relay sufficiently sensitive for operation in connection with the type of lamp filament drawing the lowest amount of current.
  • the switches LI, L2, and so forth, afxed to the common shaft 60, serve to connect one, two, or three sections of the resistors, respectively, in shunt of the relays 52, 53, and so forth.
  • each position of a switch such as LI and L2
  • an adjustable series resistor such as 56 and 51, associated with the #l position of switches L! and L2 respectively.
  • These individual, adjustable resistors enable the sensitivity of each test relay to be adjusted individually in very small increments for each position of the associated switch LI and L2, corresponding to a separate type of filament undergoing treatment.
  • the inherent individual differences in sensitivity amongst the various test relays may be thus adequately compensated for in each position of the commonshaft 60 and attached switches, enabling substantially complete uniformity in operation to be realized.
  • test relays After installation of the equipment represented diagrammatically in Fig. 4, and before any filament assemblies are placed in the treating chamber, the test relays are preferably adjusted, first mechanically, and thenelectrically, as follows:
  • the relays may first be inspected for approximate mechanical adjustment within the operating range, including adjustment of the stroke of the armature proper (not shown) and the adjustment of the tension of the main contact spring (or armature spring) shown in each case immediately above the test relay.
  • the individual resistors, such as E5 and 51, associated with each of the positions of the switches such as LI and L2, are preferably set to their points of minimum resistance to thereby lower the resistance of all the shunt paths to a minimum, giving the test relays minimum sensitivity in all positions of the common control knob and attached shaft.
  • the main switch MS may now be closed to energize the primary windings of transformers 4I and 42, and the regulator R may be adjusted to supply the exact potential across the terminals being treated.
  • the adjustment of resistor 56 is changed to slowly increase the resistance thereof, until relay 52 operates.
  • the setting of adjustable resistor 56 is left at that point, for the current flowing at the moment of operation of relay 52 (in series with section 1 of the resistors associated with switch C2) is 'the current flow at which it is desired that relay 52 will operate thereafter when filaments of the first type are
  • the armature spring thereof first engages its associated make contact spring, thereby closing a selflocking circuit including the upper winding thereof.
  • Direct current now flows from conductor 46, through the upper winding of relay 52, to ground through the associated armature spring and make contact.
  • the upper winding of the relay is preferably designed to provide a comparatively powerful energization to complete the operation of the then partially operated relay 52, and to hold the relay operated reliably and steadily (by direct current) thereafter.
  • relay 52 Upon the final operating movement of relay 52, the normally closed contacts thereof are opened, thereby opening the initial energizing circuit of the relay, terminating the current flow through the test winding of the relay, the milliammeter MA, and section 1 of the resistor associated with switch C2.
  • the operator may now open the main switch M, deenergizing conductors 46 and 41.
  • Relay 52 restores responsive to the deenergization of conductor 46.
  • 'I'he control knob C may now be advanced from position l to position 2, actuating the common shaft 66 to advance switches CI and C2 and switches LI, L2, and so forth, from position 1 to position 2.
  • Switch CI prepares for applying to conductor 41 the treating voltage required for the second type of filaments, while switch C2 disconnects the first section and substitutes the second section of the associated resistor, preferably calibrated to the exact resistance Value desired for treating the second type of filaments.
  • Switch Ll changes the shunt connections around the test winding of relay 52 to include the first and second sections of resistor 54 in series, and the associated individual variable resistor.
  • the operator may now reclose the main switch MS, thereby reenergizing conductors 46 and 41.
  • Conductor 41 is now energized with the potential required for the treating of filaments of the second type, as shown by the reading of the Voltmeter VM.
  • the reading of the milliammeter MA indicates the current-flow value for filaments of the second type.
  • the individual resistor associated with position 2 of switch LI may now be adjusted slowly to increase the value thereof until the point is reached at which relay 52 again operates and locks as above described. This terminates the adjustment of relay 52 for the treating of the second type filament.
  • the main switch MS may now be opened to deenergize conductors 46 and 4,1 and again restore relay 52, following which the control knob C is advanced to third position and the switch MS is again closed.
  • Adjustment of relay 52 for terminating the treatment of filaments of the third type is accom'- plished by slowly increasing the resistance setting of the individual resistor associated with the third point of switch LI until relay 52 operates for the third time.
  • the main switch MS is Vnow opened; the knob C may be restored to position 1; and the plugs II and l2 may be transferred from jacks IA and IB to jacks 2A and 2B, following which the above electrical relay adjustment is repeated for relay 53.
  • the remaining relays may be similarly electrically adjusted individually for the three types of filaments to be treated.
  • a rack 25, 29 filled with filament assemblies (type one, for example) into the position indicated in Figs. 2 and 3.
  • filament assemblies type one, for example
  • One terminal conductor 20 of each assembly makes contactV with common conductor 49 through mercury pool I 9, while the other terminals make contact with individual conductors 56, 5I, and h, through individual pools I8.
  • the cover 6 may now be closed as shown in Figs. l and 3, following which the treating chamber is exhausted through tube I4; filled with a non-oxidizing gas (such as gasoline vapor) and again exhausted.
  • a non-oxidizing gas such as gasoline vapor
  • control knob C set in the position (l) corresponding to the type of filament now about to be treated, and with the treatingswitch TS in neutral position, the operator may close the main switch MS, thereby energizing the directcurrent locking conductor 46 by way of transformer 42 and rectifier 43, and preparing to energize treating conductor 41.
  • the operator now adjusts the regulator R, if necessary, to bring the reading of the voltmeter to the exact value desired for treating the filaments of the concerned type, following which he actuates the treating switch TS to its lower position to apply reduced potential to conductor 41.
  • Current thereupon flows through each of the filaments 48, 49, and so forth, sufficiently to cause them to glow dimly as an indication that their respective circuits are closed.
  • the operator may note which, if any, of the filaments fail to glow.
  • the treating switch TS is moved to its upper position, thereby applying the full treating voltage for the concerned filament type to conductor 4l.
  • the current iiow may be suilcient to cause the potential across the secondary winding of transformer 4
  • the filaments such as 48 and 49 glow comparatively brightly during treating, and the brightness of their glow increases progressively as the initial high resistance is broken down. After a period of some seconds, the filaments reach the desired resistance.
  • Each of the corresponding relays 52 and 53 thereupon operates as previously explained to close its own self-locking circuit, over conductor 46, and open the treating circuit.
  • the operator should observe the reading of the voltmeter VM during treating, changing the position. of the regulator switch R to compensate for the increasing power consumed as the filament resistances are lowered, until the test relays begin to operate, and to compensate thereafter for the decreasing flow of current until the treatment of al1 the filaments has been terminated.
  • the operator may restore treating switch TS to neutral position and open the main switch MS, whereupon the locked-up test relays restore responsive to conductor 46 becoming deenergized.
  • the tube I 4 shown in Fig. 3 may now be vented to atmosphere to permit normal air pressure t enter the treating chamber, following which the cover 6 is swungr back out of the-way; the treated rack of filament assemblies is removed; and another rack is placed in the chamber.
  • any filament assembly of which the filament failed to glow upon the previously noted placing of treating switch TS in its lower position, may be set aside for inspection concerning the cause of the failure.
  • control knob C Whenv it is desired to treat filaments of the second type, control knob C is brought from position 1 to position 2.
  • thereupon suitably alters. the upper connection to the primary winding of transformer 4
  • ccntrol knob C is brought to position 3, to cause the corresponding treating potential to be applied, and to condition the test relays for response to the current value at which treatment of the third type of filaments is to be terminated.
  • Fig. 5 shows a modification of the circuit arrangement of Fig. 4,
  • control knob C with its common shaft 66 and attached switches, is replaced by the separate switches SI to S3, preferably mounted on the face of the control cabi- 'control cabinet.
  • to 13 which are preferably mounted within the Relays 6
  • Battery 42' maintained charged in any desirable manner, may be provided to furnish direct current for operating relays 5
  • Switch Sl may be closed to condition the circuits for treating filaments of the first type.
  • operates to connect the corresponding one of the upper group of taps of the primary winding of transformer 4
  • relay ll bridges the first section of the calibrated resistor across the cord conductors lil and test plug i2 to enable the adjustment of the test relays, for treating type 1 filaments, to be made initially, or checked later.
  • restore and relays 62 and '
  • the circuits are thereby conditioned ⁇ for the treating of fila-ments of the second type.
  • switch S3 results in the operation of relays 63 and 73 to condition the circuits for treating filaments of the third type.
  • the shaded-pole alterhating-current relay 43 responds by connecting the free pole of battery 42 to the common locking conductor 46 so as to provide for locking the test relays operated.
  • relay 43 restores to deenergize conductor 46, permitting the locked test relays to restore.
  • test windings of test relays (52, 53, and so forth) used in the disclosed system preferably have an impedance, to alterating current of the frequency used, which is low compared to the lowest treated filament resistance.
  • the shunting resistors (such as 54 and 55) and the associated individual adjustable resistors are comparatively low in resistance.
  • the effect on the total iiow of current caused by the variations from relay to relay in the setting of the individual adjustable resistors is practically negligible. Observance of this precaution renders it unnecessary to provide further switch arms for connecting adjustable compensating resistors directly in series with the windings of relays 52 and 53, thus maintaining the circuit arrangement comparatively simple.
  • a treating circuit including a common current source and a separate parallel branch for each filament, means for energizing said circuit and all its said branches at the beginning of the treating of said filaments, and means for separately and individually opening the branch circuits as the individual filaments become fully treated.
  • each branch circuit including a test relay operable responsive to the current flow in such branch circuit reaching a predetermined value responsive to the filament being treated therein becoming fully treated, and means responsive to the operation of any one of said test relays for opening the concernedbranch circuit.
  • each circuit branch including a test relay operable responsive to the current flow therein reaching a predetermined value responsive tothe iilament being treated therein becoming fully treated, locking circuits corresponding respectively to said branch circuits, and means responsive tothe operation of any one of said test relays for closing the corresponding locking circuit and opening the corresponding branch circuit.
  • each circuit branch including a test relay operable responsive to the current flow in such branch reaching a predetermined value responsiveto the'filament being treated therein becoming fully treated, each test relay having a normallyopen locking circuit, and means responsive to the' operation of any test relay for closing its locking 'circuit and for opening the corresponding circuit branch.
  • a treating circuit including a common current source and a separate parallel branch for each filament, each branch including a test means for indicating that the treating current therein has reached the required final value for the type of filament being treated, selecting means having positions corresponding respectively to said types of laments; and means responsive to separate selecting means being placed in any one of said positions for predetermining the output potential of said current source, and for adjusting the sensitivity of each of said test means, according to the type of lament to which such position corresponds.
  • a treating circuit including a common current source and a separate parallel branch for each filament, each branch including a test means for indicating when the treating current thereinl has reached the required final Value for the type of filament being treated, selecting means having positions corresponding respectively to separate types of laments, and means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of each of said test means according to the type of lament to which such position corresponds.
  • a treating circuit including a common current source and a separate parallel branch for each filament, eachV branch including a test means for indicating when the treating current therein has reached the required nal value for the type of iilament being treated, selecting means having positions corresponding respectively to separate types of iilaments, means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of each of said test means according to the type of ilament to which such position corresponds, and means for individually varying the group-adjusted sensitivity of each of said test means foreach of said positions of said selecting means.
  • a treating circuit including a current source, and a test means for indicating that the treating current has reached the required iinal value for the type of filament being treated, selecting means having positions corresponding respectively to separate types of laments, means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of said test means according to the type of filament to which such position corresponds, and means for individually varying the said adjusted sensitivity of said test means for each of said positions of said selecting means.

Description

Nov. 13, 1945. F. A. BARTA 2,388,945
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FILAMENT TREATING SYSTEM Filed OCb. 2, 1942 5 Sheets-Sheet 3 F 11527K HEEFT-a F. A. BARTA 2,388,945
FILAMENT TREATING SYSTEM Filed oct. 2, 1942 5 sheets-sheet 4 Nov. 13, 1945.
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5 Sheets-Sheet 5 En LIE' DIDI-'f Fra 17K E. EaP-I F. A. BARTA FILAMENT TREATING SYSTEM Flled Oct 2, 1942 Patented Nov. 13, 1945 2,388,945 FILAMENT-TREATING SYSTEM Frank A. Barta, Palos Heights, Ill., assignor to Kellogg Switchboard and Supply Company, Chicago, Ill., a corporation of Illinois Application October 2, 1942, Serial No. 460,729
12 Claims.
This invention relates to lament-treating systems. The main object is to provide a new and improved system for treating the laments of carbon lamps during manufacture with a maximum of uniformity, and with a minimum of operations required of the treating operator.
GENERAL DESCRIPTION Carbon-iilament lamps are commonly used where their long life and other characteristics are of greater importance than eiciency in opeiating current. For example, they are extensively used in telephone switchboards and the like for signalling purposes. Such lamps are comparatively small in size, and are made in a number of filament types, differing in operating potential and current.
lIn the production of carbon-filament lamps for the noted purpose, a filament of the desired diam- .eter is cut to the desired length; is bent or wound to the desired shape; and is attached, by electrically conducting cement, to the ends of a pair of wires imbedded in the ange of a glass tube to form what is referred to herein as a filament assembly. Such lament assemblies are placed in racks (of twenty, for example), and undergo electric treatment, one or more racks at a time.
The treating of the unenclosed filaments-is accomplished within a chamber which is rst exhausted to about 29 or 30 inches of mercury; lled with a non-oxidizing gas; and exhausted again, this time to about 27 inches of mercury, maintained during the electric treating period, during which current of a desired potential is passed through the filaments until the initially high resistance is thereby broken down to a desired lower value. By this treatment, the resistance of the lament is permanently lowered to a desired operating value, which remains substantially constant at any selected temperature at which it is measured.
Following the above treatment of a filament assembly, a glass envelope is attached to and sealed around the outside of the glass tube thereof, with lead-in wires extending through the base. The inside of the envelope is suitably exhausted through the tube, which is then sealed. The nal step is to provide the sealed lamp with terminals to which the lead-in wires are secured, as by soldering.
It has been common practice to treat the lament assemblies simultaneously in one or more racks by connecting the laments in series and applying current thereto from a suitable directcurrent generator until the high initial resistance is broken down to the desired value. This former arrangement is open to a number oi objections: (l) None of the serially connected iilaments can be treated if one of them is broken or if the terminal wire of any seal fails to make contact within the treating chamber; (2) dangerously high potentials are required, ranging in practice from one to six thousand volts, for example; and (3) vsuch group treatment necessarily results in comparatively wide resistance variations from niament to filament, for the only resistance which can be determined is that of the series-connected group.
In view of the foregoing, a further object of the invention is to provide a filament-treating system in which the treating of the laments is terminated individually, responsive in each case to the concerned filament having reached the desired condition of treatment; that is, responsive to the resistance of the filament having been lowered to the desired value, as indicated by the resulting increase of the iiow of treating current therethrough.
A further object is to provide a lament-treating system of the foregoing character which is readily adjustable to treat a group of filaments of any one of a number of different types, requiring different treating potentials and difierent strengths of treating current.
A still further object is to provide a filamenttreating system in which the laments undergoing treatment derive their current in parallel from a comparatively low-voltage source, whereby the operator is not exposed to high potentials.
In the carrying out of the foregoing and other objects of the invention, a separate branch circuit has been provided for each filament to be treated at a given time;
Each branch circuit includes a test relay operable to terminate the treatment by opening the iilament circuit responsive to the filament resistance having been lowered to the desired value;
Circuit arrangements have been provided for hclding the test relays operated independently of the lament circuits, and for reliably restoring the test relays when the main circuit is opened by the operator after the last lament circuit has been opened;
Readily controllable switching means have been provided for altering the applied treating potential and the sensitivity of the test relays according to the type of filament to be treated; and
Means have been provided for regulating individually the sensitivity of the test relays for each position of the above switching means.
The drawings Referring now to the accompanying drawings, comprising Figs. 1 to 5, they illustrate a specic embodiment and a desirable modification of the invention.
Fig. 1 shows one physical embodiment 0f the invention wherein a control cabinet adjustable for three types of filaments is interconnected with a single-rack treating chamber by the conductors in cable 8;
Fig, 2 is a plan view of the treating chamber of equipment showing on the face of the control cabinet includes the voltmeter VM; the milliam- Ymeter MA; the control knob C, adjustable to a separate position for each type of filament being treated; the regulator knob R, adjustable by the operator from low position to high position to maintain a constant voltage during treatment; the main switch MS; the pilot lamp PL; the three-position (off, low, high) treatment switch TS; twenty pairs of switchboard jacks, IA and IB to 20A and 20B; milliammeter cord 9 and plug I I; and resistor cord I Il and plug I2.
The plug II is intended to be used to connect the milliammeter MA in series with any individual filament circuit, upon being inserted into the corresponding one of the'jacks IA to 20A, while the plug I2 is intended to be inserted into any one of the jacks IB to 20B to substitute a resistor for the filament in any circuit to enable the test relay of that circuit to be adjusted.
Cable conductors 8 (Figs. 1 and 4) connect the vcontrol cabinet 2 with the treating chamber.
, Treating chamber As seen in Figs. 1 to 3, the treating chamber includes a base portion 5, mounted on the table portion 4 of treating cabinet 3, and a hinged cover 6, having a glass observation window 1.
As seen in Figs. 2 and 3, the base 5 of the treating chamber is surmounted by a sealing gasket 3|, held in place by the gasket retainer 3l). When the cover 6 is in place, as shown in Fig. 3, the lower surface thereof makes sealing Contact with the upper surface of the gasket 3|. The cover 6 is preferably hinged to the rear portion of table y4 by a pair of laterally spaced hinges, one of which is shown in Fig. 3. This hinge comprises an arm .32, riveted or otherwise secured to the coverr 6;
the hinge upright 34, secured to the table portion A4; and a pivot member 35, hinging parts 32 and to accommodate the lead-n wires and their terminals I5, as well as the exhaust pipe I4, the end portion of which is shown in the drawings. The exhaust pipe I4, in practice, leads to valve equipment not shown herein, selectively controlling vcommunication with an exhaust pump, a supply of non-oxidizing gas (such as gasoline vapor) a vent to atmosphere. n
One of the filament assemblies is shown in position for treatment in Fig. 3. This assembly includes the glass tube 2l with a flange formed at r the upper end thereof, in which a pair of filament-extension leads 2 0 are imbedded. The filament 24 is cemented at points 23 to the upper ing chambers providing for two or more racks to be placed therein side by side may be used.
In order to provide for the electrical connections within the Vchamber to the filament-extension leads 20 of thevassemblies, a pair of elevated terminalV tables 25, composed of insulating material, are provided. These tables may be supported by sleeves 21, through which screws 26 pass, to hold the parts 25 firmly in place with respect to the base 5. At the rear of each upright opening in the rack 28, there is a tapped opening I8 in the rear terminal table 25. A screw Il enters each opening I8 from below, but stops short of the upper end thereof,
leaving a space into which mercury may be poured to form an individual mercury pool for Veach filament assembly undergoing treatment.
Each such screw II is connected, by a vertically extending conductor, with a corresponding screw I6. Screws I6 pass through the base 5, and are provided with terminal lugs I5, to which conductors of cable 8 may be attached.
The common connection to all of the filaments undergoing treatment at one time is provided by an elongated mercury pool lying within trench I9 in the front one of terminal tables 25. Connection from below with this common conductingV pool is made by the associated screw I'I, connected in turn by a vertically extending conductor with its respective screw I5 passing through the base 5 to make external contact with common conductor 41 of cable 8.
The circuit arrangement Referring now particularly to Fig. 4, which shows one embodiment of the circuit arrangement incorporating the features of the invention, a pair of leads are shown incoming from the left from a source of alternating current. These leads supply current to the primary winding 'of transformer 4I, whose secondary winding supplies alternating current for treating the laments. The main switch MS, having an off position and an on position is included in one of the leads from the power source.
A common operating shaft 60, for switches C I and C2, and for a number of switches LI. L2., and so forth, is arranged to be controlled by the control knob C (Figs. 1 and 4). The control knob C, together with the attached shaft 60, can be adjusted to any one of the three positions to thereby bring each of the attached switches into the corresponding position. Switch Cl, `attached to common shaft 60, connects the supply conductor controlled by the main switch MS to the desired one of three taps of the primary winding of transformer 4|, according to the voltage desired at the secondary winding of the transformer for the particular type of filament currently being treated. The regulator R (Figs. 1 and 4) is provided to shift the other power lead from one tap to another of the primary of the transformer to maintain the desired treating voltage, as indicated by the voltmeter VM bridged across the outside terminais of the secondary winding of transformer 4I. The taps connected to the contacts of the switch R are preferably connected close together in the .primary winding of transformer 4I to enable a. close regulation of the secondary voltage to be obtained bythe treating operator.
The treating switch TS is preferably a threeposition switch. It is illustrated in its neutral position. It has a low position in which common conductor 41 is connected to a mid-tap on the secondary winding to supply reduced potential to the filaments about to be treated to cause them to glow sufficiently to indicate that their respective circuits are closed. The switch TS has an upper position in which it applies the full potential of the secondary winding to conductor 41 for treatment of the filaments 48, 49, and so forth.
Individual test relays 52, 53, and so forth, are provided in the control cabinet, the lower or test winding of each of the relays being connected in series with the corresponding one of the individual treating leads 5D, 5|, Vand so forth, in cable 8. Each of these relays is adjusted to respond when the comparatively high initial resistance-of the associated filament has been lowered to the desired value. Upon responding, each test relay will open the treating circuit, including the circuit of its own lower winding, and will maintain itself operated and the filament circuit open, by closing a direct-current locking circuit through its upper winding.
The locking circuits of the test relays derive rectified current from conductor 46, supplied r from the center-tapped secondary winding of transformer 42 by way of the full-wave rectifier 43. A large-capacity condenser 44 is provided to maintain potential on conductor 46 during reversals of the alternating current. The primary winding of transformer 42 is supplied with current through the incoming power leads and the main switch MS. Thus, when the main switch MS is opened, conductor 46 is deenergized, along with conductor 41, whereupon all of the locked relays 52, 53, and so forth, restore.
The test relays are preferably sufiiciently sensitive that they operate responsive to less current than that which fiows through a properly treated filament of the type requiring the least current. Accordingly, the test relays can be adapted to respond at the desired point for each type of filament being treated by shunting the lower or test winding of each of the test relays through a resistor of the proper value. For this purpose, three-section resistors 54, 55, and so forth, are associated respectively with relays 52, 53, and so forth. The first section of any such resistor is adapted to shunt sufcient current away from the associated test winding to adapt the relay for use in connection with the type of filament drawing vthe largest current; the rst two vsections in series are adapted to shunt a lesser amount of current away from the test winding to adapt the'relay to respond to the type of filament' drawing the intermediate value of current; and the three sections in series are adapted to shunt away a sufficiently small amount of current from the associated test winding to render the test relay sufficiently sensitive for operation in connection with the type of lamp filament drawing the lowest amount of current.
The switches LI, L2, and so forth, afxed to the common shaft 60, serve to connect one, two, or three sections of the resistors, respectively, in shunt of the relays 52, 53, and so forth.
For each position of a switch such as LI and L2, there is an adjustable series resistor, such as 56 and 51, associated with the #l position of switches L! and L2 respectively. These individual, adjustable resistors enable the sensitivity of each test relay to be adjusted individually in very small increments for each position of the associated switch LI and L2, corresponding to a separate type of filament undergoing treatment. The inherent individual differences in sensitivity amongst the various test relays may be thus adequately compensated for in each position of the commonshaft 60 and attached switches, enabling substantially complete uniformity in operation to be realized.
Adjusting the test relays After installation of the equipment represented diagrammatically in Fig. 4, and before any filament assemblies are placed in the treating chamber, the test relays are preferably adjusted, first mechanically, and thenelectrically, as follows:
The relays may first be inspected for approximate mechanical adjustment within the operating range, including adjustment of the stroke of the armature proper (not shown) and the adjustment of the tension of the main contact spring (or armature spring) shown in each case immediately above the test relay.
The individual resistors, such as E5 and 51, associated with each of the positions of the switches such as LI and L2, are preferably set to their points of minimum resistance to thereby lower the resistance of all the shunt paths to a minimum, giving the test relays minimum sensitivity in all positions of the common control knob and attached shaft.
With the knob C set in position 1 as illustrated, all of the switches CI and C2 and Lf, L2, and so forth, are set in position l, adapting the circuit conditions for treating filaments of the first type. The plug Il of cord 9 may now be inserted into jack IA to connect the milliammeter MA serially in the filament-treating lead associated with the first filament circuit, including the test winding of relay 52. Plug i2, attached to cord ifi, may next be inserted into jack IB, thereby inserting the first section of the three-section resistor associated with switch C2 between conductor 41 and the test winding of relay 52, in substitution for filament conductor 5D. The first section of the resistor associated with switch C2 is preferably calibrated to have the exact resistance value down to which it is desired that the filaments of the first type be -brought by the treating process.
The main switch MS may now be closed to energize the primary windings of transformers 4I and 42, and the regulator R may be adjusted to supply the exact potential across the terminals being treated.
of the secondary winding of transformer 4I, required to treat the first type of filament. Under this condition, when the switch TS is brought to its upper position, conductor 41 is energized with the treating voltage used forthe first type of lament. This causes current to flow, by way of contacts of jack IB, plug l2, and cord I0, through the #l section of the resistor associated with switch C2; by way of contacts of jack IA, plug II, and cord 9, through the milliammeter MA; and through the lower or test winding of test relay 52, to ground by way of the normally closed contacts controlled by relay' 52. The value of this current flow is shown by milliammeter MA.
' With switch LI in position l, and resistor 56 adjusted to minimum value, a suiciently large portion of the total current is shunted away from the test winding of relay 52, through resistor 56 and the first section of resistor 54, that relay 52 fails to operate.
With the voltage on conductor 41 (as shown by the voltmeter VM) kept constantly at the desired value, the adjustment of resistor 56 is changed to slowly increase the resistance thereof, until relay 52 operates. The setting of adjustable resistor 56 is left at that point, for the current flowing at the moment of operation of relay 52 (in series with section 1 of the resistors associated with switch C2) is 'the current flow at which it is desired that relay 52 will operate thereafter when filaments of the first type are Upon the partial operation of relay 52, the armature spring thereof first engages its associated make contact spring, thereby closing a selflocking circuit including the upper winding thereof. Direct current now flows from conductor 46, through the upper winding of relay 52, to ground through the associated armature spring and make contact. The upper winding of the relay is preferably designed to provide a comparatively powerful energization to complete the operation of the then partially operated relay 52, and to hold the relay operated reliably and steadily (by direct current) thereafter.
Upon the final operating movement of relay 52, the normally closed contacts thereof are opened, thereby opening the initial energizing circuit of the relay, terminating the current flow through the test winding of the relay, the milliammeter MA, and section 1 of the resistor associated with switch C2.
The operator may now open the main switch M, deenergizing conductors 46 and 41. Relay 52 restores responsive to the deenergization of conductor 46.
'I'he control knob C may now be advanced from position l to position 2, actuating the common shaft 66 to advance switches CI and C2 and switches LI, L2, and so forth, from position 1 to position 2.
Switch CI prepares for applying to conductor 41 the treating voltage required for the second type of filaments, while switch C2 disconnects the first section and substitutes the second section of the associated resistor, preferably calibrated to the exact resistance Value desired for treating the second type of filaments. Switch Ll, for example, changes the shunt connections around the test winding of relay 52 to include the first and second sections of resistor 54 in series, and the associated individual variable resistor.
The operator may now reclose the main switch MS, thereby reenergizing conductors 46 and 41.
Conductor 41 is now energized with the potential required for the treating of filaments of the second type, as shown by the reading of the Voltmeter VM. The reading of the milliammeter MA indicates the current-flow value for filaments of the second type. Y
The individual resistor associated with position 2 of switch LI may now be adjusted slowly to increase the value thereof until the point is reached at which relay 52 again operates and locks as above described. This terminates the adjustment of relay 52 for the treating of the second type filament.
The main switch MS may now be opened to deenergize conductors 46 and 4,1 and again restore relay 52, following which the control knob C is advanced to third position and the switch MS is again closed.
Adjustment of relay 52 for terminating the treatment of filaments of the third type is accom'- plished by slowly increasing the resistance setting of the individual resistor associated with the third point of switch LI until relay 52 operates for the third time.
The main switch MS is Vnow opened; the knob C may be restored to position 1; and the plugs II and l2 may be transferred from jacks IA and IB to jacks 2A and 2B, following which the above electrical relay adjustment is repeated for relay 53.
The remaining relays (not shown) may be similarly electrically adjusted individually for the three types of filaments to be treated.Y
Operation With all of the test relays adjusted mechanically and electrically as above described, and with the plugs Il and I2 withdrawn from the switchboard jacks, the operator may treat the filaments of a rack of assemblies as follows:
With the hinged cover 6 of Figs. 1 and 3 swung upwardly and backwardly to give access to the treating chamber, the operator may place a rack 25, 29 filled with filament assemblies (type one, for example) into the position indicated in Figs. 2 and 3. One terminal conductor 20 of each assembly makes contactV with common conductor 49 through mercury pool I 9, while the other terminals make contact with individual conductors 56, 5I, and soforth, through individual pools I8.
The cover 6 may now be closed as shown in Figs. l and 3, following which the treating chamber is exhausted through tube I4; filled with a non-oxidizing gas (such as gasoline vapor) and again exhausted.
With the control knob C set in the position (l) corresponding to the type of filament now about to be treated, and with the treatingswitch TS in neutral position, the operator may close the main switch MS, thereby energizing the directcurrent locking conductor 46 by way of transformer 42 and rectifier 43, and preparing to energize treating conductor 41.
The operator now adjusts the regulator R, if necessary, to bring the reading of the voltmeter to the exact value desired for treating the filaments of the concerned type, following which he actuates the treating switch TS to its lower position to apply reduced potential to conductor 41. Current thereupon flows through each of the filaments 48, 49, and so forth, sufficiently to cause them to glow dimly as an indication that their respective circuits are closed. The operator may note which, if any, of the filaments fail to glow.
and then proceed with the treatment of the remaining ones.
The treating switch TS is moved to its upper position, thereby applying the full treating voltage for the concerned filament type to conductor 4l. The current iiow may be suilcient to cause the potential across the secondary winding of transformer 4| to be lowered somewhat. If so, the operator suitably readjusts the secondary potential by the regulator R.
The filaments such as 48 and 49 glow comparatively brightly during treating, and the brightness of their glow increases progressively as the initial high resistance is broken down. After a period of some seconds, the filaments reach the desired resistance. Each of the corresponding relays 52 and 53 thereupon operates as previously explained to close its own self-locking circuit, over conductor 46, and open the treating circuit.
The operator should observe the reading of the voltmeter VM during treating, changing the position. of the regulator switch R to compensate for the increasing power consumed as the filament resistances are lowered, until the test relays begin to operate, and to compensate thereafter for the decreasing flow of current until the treatment of al1 the filaments has been terminated.
In practice, a period of from nine to twelve seconds usually suffices to complete the treatment of all the filaments. The end of the treating period may be observed through window 'I (Figs. 1 and 3) when the last filament is opencircuited and extinguished by the described operation of its associated one of the relays 52, 53, and so forth.
Following treatment of the group of filaments, the operator may restore treating switch TS to neutral position and open the main switch MS, whereupon the locked-up test relays restore responsive to conductor 46 becoming deenergized.
The tube I 4 shown in Fig. 3 may now be vented to atmosphere to permit normal air pressure t enter the treating chamber, following which the cover 6 is swungr back out of the-way; the treated rack of filament assemblies is removed; and another rack is placed in the chamber.
When the treated rack is removed, any filament assembly of which the filament failed to glow, upon the previously noted placing of treating switch TS in its lower position, may be set aside for inspection concerning the cause of the failure.
Whenv it is desired to treat filaments of the second type, control knob C is brought from position 1 to position 2. Switch C| thereupon suitably alters. the upper connection to the primary winding of transformer 4| to provide the desired treating voltage at the secondary winding thereof, while tlfe switches Ll, L2, and so forth, suitably alter the shunt connections around the test windings of the relays.
In treating filaments of the third type, ccntrol knob C is brought to position 3, to cause the corresponding treating potential to be applied, and to condition the test relays for response to the current value at which treatment of the third type of filaments is to be terminated.
The modified circuit arrangement As noted, Fig. 5 shows a modification of the circuit arrangement of Fig. 4, In the modified circuit arrangement, control knob C, with its common shaft 66 and attached switches, is replaced by the separate switches SI to S3, preferably mounted on the face of the control cabi- 'control cabinet.
net of Fig. 1, and by relays 6| to 63 and 1| to 13, which are preferably mounted within the Relays 6| to 63 replace the switch C.| of Fig. 4, while relays 1| to 'I3 replace switch C2 and switches LI, L2, and so forth.
Battery 42', maintained charged in any desirable manner, may be provided to furnish direct current for operating relays 5| to 63 and to 73. This battery may also be used, as indicated, to energize the locking conductor 46.
Switch Sl may be closed to condition the circuits for treating filaments of the first type. When this occurs, relay 6| operates to connect the corresponding one of the upper group of taps of the primary winding of transformer 4|, while relay l! operates to place the first section of resisters 54, 55, and so forth, in shunt of the respective windings of the test relays, by way of individual adjustable resistors 56, 5l, and so forth. At the same time, relay ll bridges the first section of the calibrated resistor across the cord conductors lil and test plug i2 to enable the adjustment of the test relays, for treating type 1 filaments, to be made initially, or checked later.
When switch SI is restored and switch S2 is operated, relays 6| and 7| restore and relays 62 and '|2 operate. The circuits are thereby conditioned` for the treating of fila-ments of the second type.
With switches SI and S2 restored, the operation of switch S3 results in the operation of relays 63 and 73 to condition the circuits for treating filaments of the third type.
In the modified circuit arrangement, when the main switch MS is closed, the shaded-pole alterhating-current relay 43 responds by connecting the free pole of battery 42 to the common locking conductor 46 so as to provide for locking the test relays operated. When the main switch MS is subsequently opened, relay 43 restores to deenergize conductor 46, permitting the locked test relays to restore.
Except as noted, the circuit arrangement of Fig. 5 corresponds to that of Fig. 4.
The test windings of test relays (52, 53, and so forth) used in the disclosed system preferably have an impedance, to alterating current of the frequency used, which is low compared to the lowest treated filament resistance. When this condition obtains, the shunting resistors (such as 54 and 55) and the associated individual adjustable resistors are comparatively low in resistance. Then, the effect on the total iiow of current caused by the variations from relay to relay in the setting of the individual adjustable resistors is practically negligible. Observance of this precaution renders it unnecessary to provide further switch arms for connecting adjustable compensating resistors directly in series with the windings of relays 52 and 53, thus maintaining the circuit arrangement comparatively simple.
I claim:
1. In a system for treating a group of filaments by the passage of electric current therethrough, a treating circuit including a common current source and a separate parallel branch for each filament, means for energizing said circuit and all its said branches at the beginning of the treating of said filaments, and means for separately and individually opening the branch circuits as the individual filaments become fully treated.
2. In a filament-treating system as set forth in claim 1, means for regulating the potential of said current source to compensate for the decreasing load as the lament circuit paths are opened Vone after another. n
3. In a lament-treating system as set forth in claim 1, separate means in each said branch i for indicating when the current flow therein reaches a predetermined value responsive to the lament being treated therein becoming fully treated.
. 4. In a lament-treating system as set forth in claim 1, separate means in each branch of said circuit responsive to the current iiow in such branch reaching a predetermined value responsive to the filament being treated therein becoming fully treated for terminating the current oW in such branch.
5. In a lament-treating system as set forth in claim l, separate means in each branch of said circuit responsive to the current flow in such branch reaching a predetermined value responsive to the lament being treated therein becoming fully treated for terminating the current iioW in such branch, and locking means thereupon rendered eiectve for maintaining the current iiow terminated in such branch until the main circuit is opened. V K l Y 6. In a filament-treating system as set forth in claim l, eachv branch circuit including a test relay operable responsive to the current flow in such branch circuit reaching a predetermined value responsive to the filament being treated therein becoming fully treated, and means responsive to the operation of any one of said test relays for opening the concernedbranch circuit.
7. In a filament-treating system as set forth in claim 1, each circuit branch including a test relay operable responsive to the current flow therein reaching a predetermined value responsive tothe iilament being treated therein becoming fully treated, locking circuits corresponding respectively to said branch circuits, and means responsive tothe operation of any one of said test relays for closing the corresponding locking circuit and opening the corresponding branch circuit. p
8. Ina lament-treating system as set forth in claim l, each circuit branch including a test relay operable responsive to the current flow in such branch reaching a predetermined value responsiveto the'filament being treated therein becoming fully treated, each test relay having a normallyopen locking circuit, and means responsive to the' operation of any test relay for closing its locking 'circuit and for opening the corresponding circuit branch.
9. In a 'system :for treating a group of similar filaments by the passage of electric current therethrough,y a treating circuit including a common current source and a separate parallel branch for each filament, each branch including a test means for indicating that the treating current therein has reached the required final value for the type of filament being treated, selecting means having positions corresponding respectively to said types of laments; and means responsive to separate selecting means being placed in any one of said positions for predetermining the output potential of said current source, and for adjusting the sensitivity of each of said test means, according to the type of lament to which such position corresponds.
l0. In a system for treating a group of similar filaments by the passage of electric current therethrough, a treating circuit including a common current source and a separate parallel branch for each filament, each branch including a test means for indicating when the treating current thereinl has reached the required final Value for the type of filament being treated, selecting means having positions corresponding respectively to separate types of laments, and means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of each of said test means according to the type of lament to which such position corresponds.
11. In a system for treating a group of similar iilaments by the passage of electric current therethrough, a treating circuit including a common current source and a separate parallel branch for each filament, eachV branch including a test means for indicating when the treating current therein has reached the required nal value for the type of iilament being treated, selecting means having positions corresponding respectively to separate types of iilaments, means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of each of said test means according to the type of ilament to which such position corresponds, and means for individually varying the group-adjusted sensitivity of each of said test means foreach of said positions of said selecting means.
12. In a system for treating a filament by the passage of electric current therethrough, a treating circuit including a current source, and a test means for indicating that the treating current has reached the required iinal value for the type of filament being treated, selecting means having positions corresponding respectively to separate types of laments, means responsive to said selecting means being placed in any one of said positions for adjusting the sensitivity of said test means according to the type of filament to which such position corresponds, and means for individually varying the said adjusted sensitivity of said test means for each of said positions of said selecting means.
FtANK A. BARTA.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3038983A (en) * 1957-06-14 1962-06-12 Goodyear Tire & Rubber Calibration of electrical temperature control

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3038983A (en) * 1957-06-14 1962-06-12 Goodyear Tire & Rubber Calibration of electrical temperature control

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