US2375328A - Circuit breaker-movable contacts - Google Patents

Circuit breaker-movable contacts Download PDF

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Publication number
US2375328A
US2375328A US339689A US33968940A US2375328A US 2375328 A US2375328 A US 2375328A US 339689 A US339689 A US 339689A US 33968940 A US33968940 A US 33968940A US 2375328 A US2375328 A US 2375328A
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Prior art keywords
contact
contacts
lever
movable
arcing
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US339689A
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Jr William Maxwell Scott
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ITE Circuit Breaker Co
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ITE Circuit Breaker Co
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Priority to US339689A priority Critical patent/US2375328A/en
Priority to US516218A priority patent/US2437863A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/50Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position
    • H01H1/54Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position by magnetic force
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • H01H9/38Auxiliary contacts on to which the arc is transferred from the main contacts
    • H01H9/383Arcing contact pivots relative to the movable contact assembly

Definitions

  • This invention relates to circuit breakers and switch gear arid more particularly to movable contact apparatus therefor.
  • various latching and operating controls may be utilized and various safety features may be incorporated in connection with the controls, the main contacts and the arcing contacts.
  • circuit breakers of this type wherein toggle mechanism is permitted to rapidly open the contacts and wherein substantial currents may nevertheless flow, arcing across the contacts as they open and even after they may be opened presents a serious problem.
  • the main contact may be protected by an arrangement wherein the arcing contact is caused to open an instant after the main contact, so that whatever arc is established would tend to pass between the arcing contacts.
  • the arcing contacts may be made readily replaceable and of relatively inexpensive materials.
  • the protection of the main contacts therefore ensures that when the contacts are re-engaged once more in closed circuit position, the current may flow freely therebetween without undue heating.
  • a magnetic blow out coil may be provided and the stationary arcing contact may actually be mounted on or immediately over the coil to bring the arc more closely under the inuence of the magnetic blow out means.
  • the movable arcing contact as it opens may come into arcing relation with a stationary arcing horn to which the arc may be transferred.
  • Stationary magnetizable plates on either side of the contacts may engage the core of the blow out coil so that the magnetic field may extend in a predetermined manner substantially through the entire space occupied by the arc and thus cause the arc to move in a predetermined direction in accordance with the current flow.
  • the magnetizable plates may be magnetized not merely by their contact with the core of the magnetic blow out coil; but the arc itself, While it is in existence, may itself constitute virtually a half turn coil which energizes the magnetic blow out plates and results in a movement of the arc along the arcing horns in a predetermined direction.
  • the arrangement of the arcing horns so that they separate inthe direction in which the arc is forced to move serves further to attenuate the arc.
  • I interpose an arc quenching device consisting preferably of plates of fibrous material between which the ionized gases forming the arc are squeezed and brought into vcontact with cooling and de-ionizing surfaces which serve to de'- ionize the gases to extinguish the arc.
  • circuit breakers and switch gear of various types In the operation and use of circuit breakers and switch gear of various types, it often becomes important to disassemble the same or at least to remove parts thereof in order to obtain access to various portions of the circuit breaker for replacement or repair. lI have attempted in the present invention to so arrange each of the parts that they may be readily removable without any complicated operations whatever.
  • the entire are quencher assembly including the. magnetic pole pieces of the blow out coil may be removed after rotating a single screw.
  • the entire contact assembly may be removed after having simply removed the two outer bearings of the contact shaft and the single pin connecting the contact shaft with the toggle mechanism and removing the flexible conductors from the lower terminal. And even here the link between the toggle mechanism land the contact shaft is hinged sufliciently to permit the entire contact assembly to be rotated outwardly to permit inspection and repair thereof.
  • An important object, therefore, of the present invention is the arrangement and integration of the parts thereof in such a manner as to facilitate assembly and disassembly thereof in manufacture, operation, replacement and repair.
  • an important object of .the present u invention is to so arrange the movable contacts that proper contact pressure may be maintained.
  • Still another important object of the present invention is to so arrange the movable contacts that they may themselves move With respect to the contact carrying arm and thus adjust themselves to proper contact pressure.
  • a further object of the present invention is likewise to mount the movable arcing contacts upon a similar pivoting lever which in turn is supported by the main movable contact carrying arm.
  • Still a further important object of the present invention is to so arrange the movable contact and the connections thereto that the passageof current through the contact will itself create magnetic forces which will tend to increase the contact pressure of the movable contact.
  • Figure 1 is a cross-sectional viewof the circuit breaker embodying my invention in closed circuit position.
  • Figure 2 is a view corresponding to that of Figure 1 showing the circuit breaker in open circuit position.
  • Figure 3 is a cross-sectional view on line 3-3 of Figure 2 showing the arrangement of the arc quencher.
  • Figure 4 is a view of the back of the contact supporting shaft, showing the back of the contact arms.
  • Figure 5 is a cross-sectional view on line 5-5 of Figure 7.
  • Figure 6 is a cross-section of the contact assembly on line 6-5 of Figure 5.
  • Figure 'I is a view in perspective showing the contact surfaces.
  • Figure 8 is a cross-sectional view on line 8-8 of Figure 5.
  • the circuit breakerr consists of a group of pole units mounted on the face of an ebony, asbestos or slate panel 23 which forms the mounting plate of the entire circuit breaker arrangement.
  • the main bracket or housing preferably comprises two flanged side plates (not shown) which extend on each side of a horizontal shelf III to which they are welded.
  • the operating mechanism Il comprising the toggles and other elements hereinafter described is bolted to the lower side of theshelf 30, the housing 3M of the said operating mechanism comprising flanges 32, Figures 1 and 2, through which bolts 33 may be passed to engage the shelf 30.
  • Link 34 connects the operating mechanism 3
  • the stationary contacts 36 and their back'V connection stud assembly are mounted on the panel above the housing or supporting bracket 24 and support the inner end of the arc chutes in the manner hereinafter described.
  • a bridge 31 of insulating material secured to the outer end of the main bracket 24 supports the outer end of the arc chutes in the manner hereinafter described.
  • the stationary main contacts are bolted to the connecting stud 42 by means of the bolts Il and the washers 39.
  • the connecting stud 4! passes through the back panel 23 and is suitably arranged so that appropriate circuit connections ymay be made thereto.
  • the path oi' the main current when the contacts are closed, as seen in Figure 1, is through the connection stud 42, the stationary contact 34, the stationary contact tip 40, the movable contact tip 4l, the contact lever 80 carrying the flexible connection 4I which in turn is electrically connected to the member 44.
  • the movable contact shaft 45 is preferably a square steel bar covered with phenolic insulation molded in place and is rotatably supported in appropriate bearings as hereinafter described.
  • a contact arm for each pole is mounted on this shaft.
  • the contact arm 46 is preferably a bronze casting reinforced by flanges 41 and 45.
  • the lower end of the bronze casting which engages the square steel shaft is preferably formed in a V comprising the members 49 and 50 set at approximately right angles to each other so that they will engage the square sides of the shaft 45 to which they are to be clamped.
  • comprises also a V-shaped member having the sides 52 and 53 which likewise may engage the sides of the square steel shaft and comprising also flanges 54 and 55 through which bolts 55 and 51 may be threaded to engage the flange 58 and the flat portion 59 of the contact arm 48 in order to securely clamp the same to the contact shaft 45.
  • each of the main contact arms 4l may be secured to the contact shaft 45 so that rotation of the contact shaft 45 by the lever 35 will result in corresponding movement of the contact arms 46 for the purpose of opening or closing the circuit.
  • lever 35 be secured to the shaft 45 substantially at the center so that the mechanism may be properly balanced.
  • Each contact arm 46 carries a pair of contact levers E0 formed and cut from a special copper extruded bar. Each of these twolevers (see Figure 5) carries at its upper end a silver nickel contact blockv 4I for engaging the stationary main contact tip 40.
  • the back of the contact arm 46 has a part-cylindrical depression 6i and the front of each of the contact levers has a similar depression 62.
  • a bronze pivot pin il is placed in these depressions in the manner shown in Figures 1, 5 and 7. This pivot pin has anges at each side and also a flange in the center between the two contact levers GII in order to prevent any lateral movement of the members with respect to each other.
  • Each of the contact levers 60 is drilled at 64 so that a pin may be inserted therein.
  • pin ⁇ Il is preferably of dumbbell shape as seen in Figure 8 and acts as an equalizing yoke between the two contacts 6.-, A link 66 engages the pin 6l between the two contact levers 60-60 and is extended up through a perforation 61 in the contact arm 48 into the recessed area 68 of said contact arm. A compression spring 69 forms the main contact spring and is retained in position between the base of the recess 88 and the spring cup 18 which is held in place on the spring link 66 by the cotter pin 1I.
  • the spring link 66 in extending between the two main 'contact levers 80 has an eye 66' which 'engages a groove 65' in the pin 65 in order to prevent its moving to either side.
  • the spring link and pressure equalizing pin may be made of hard steel so that their area of engagement may be small.
  • the area of engagement at the pin of the contact levers may be of relatively soft material.
  • the pivot pin engaged by the half cylindrical surfaces of the contact arm and the contact levers provides a maximum of area. for the softer parts.4 This area could not be obtained in the same width or pin length by any other method.
  • the backs of the contact levers are drilled and tapped for the securing screws 13 in order to attach the flexible conductor 43 thereto.
  • the upper end of the exible conductor 43 is slit so that separate screws 13 may attach the separate ends to the two separate contact members 68 to Vallow independent movement of the contacts.
  • the arrangement of the levexarms above and below the contact pivot is such that during heavy current ilow the magnetic forces set up will tend to increase the pressure between the moving and stationary contacts when the flow of current is between the stationary contact tip 40 and the movable contact tip 4I.
  • the arcing contacts 81 are mounted in the upper part of the contact arm 46, and are supported by arcing contact levers-16.
  • the arcing contact levers 15 preferably are each cut from a bar of extruded copper and in this case also I have found it preferable to use a pair of such contacts and levers for a single pole.
  • Each of the arcing contact levers 15 is pivoted on the pin 16 which is grooved between the contacts to take a hair pin spring 11 which serves to keep the pin 16 in center position.
  • a second pin 18 is mounted in the top of the contact arm 46 between two upwardly extending flanges 19 thereof.
  • An appropriate bushing may be placed between the ilanges so that the pin may be securely riveted over them without bending them.
  • is placed over the bushing, the said spring link 8
  • the arcing contact 81 is mounted upon the arcing contact lever 15 andA is preferably formed or cut from an extruded copper bar and is provided with a. Contact face 88 preferably of Elkonite silver which is soldered to the copper'.
  • Each of the contacts 81 of each -of the contact levers 15- is heldin place upon its y contact lever by a socket head cap screw 88l and lock 'washer 90. "As will be seen more particular-- ly in Figure 7, the contacts 81 are held against turning or other displacements by the shoulder separates the two arcing contacts 81-81 from 'each other, ⁇ thus serving adequately to position them.
  • the lower end ible conductor 63 is led down to the lower terminal block 4'4 to which it is connected by the same screws 98 that hold the main contact lead
  • the main contact levers, in contact open position. are held against their fulcrums and against a stop on the arm by a compression spring at the back of the arm, acting ona link connected.
  • the auxiliary or moving arcing contacts are mounted at the top of the arm.
  • the spring is above the fulcrum and below the detachable contact tips. Equalization of pressure is arranged in thesame way. Maintained pressure during fault or inrushcurrent is provided in the same manner.
  • the flexible lead from the arcing horn is also connected to the terminal block 44. It will thus be seen that the three flexible conductors
  • 0 is connected to the lower terminal post 44 and the opposite end of the coil is connected to the back connection stud which has the securing block
  • the upper back connection stud 42 is likewise connected through the panel 23 by means of screws I I8 and
  • the current flowing into the upper stud 42 enters the main contact block 36, passes through the main stationary contact surface 40 to the main movable contact surface 4
  • 0 will thus be in series with the main contact; and, 'after these are opened, with the arcing contacts; and, flnally, with the arcing horns; since the leads 43, 93 and
  • the movable arcing contact tip 88 engages the stationary arcing contact tip
  • Current is led to the stationary arcing contact tip
  • the arcing contacts particularly the movable arcing tip 81-88, may readily be replaced after the same have become worn.
  • the resistance of the circuit through the main contacts 36 and 60 is low as compared with the resistance through the arcing circuit so that a relatively small current flows through the latter.
  • the main stationary contact 36 is attached to the back connection stud as is the lower terminal of the blow-out magnet coil
  • insulates the core
  • 32 are fastened on each side of the coil terminals.
  • 23 also cut from an extruded brass bar is secured to the upper coil terminal
  • 23 is extended along the panel and forms a hook
  • 23 curves around the blow out coil as seen in Figures 1 and 2 and forms an arcing horn.
  • the contact shaft 45 is a square steel bar which as above described is covered with phenolic insulation molded in place. Each end of this shaft is drilled at
  • the shaft and the entire contact assembly may be removed from between the side plates provided of course that the flexible leads have been disconnected and also provided that the connection between the link 34 and the arm 35 of the contact shaft are separated.
  • Secured to either or both ends of the steel contact shaft 45, is a steel arm 220 and 22
  • a contact opening spring Secured to one ot the studs of each 4of the members 220 and 22
  • the movable main contact is supported by an operating arm on the contact bar or shaft and is connected to the lower stud by a flexible shunt of suitable size.
  • Pressure on the main contact is obtained through the use of a compression type coil spring, mounted outside the current path, and, consequently, isv unaiected by heating.
  • the pressure on the arcing contacts is also obtained by the same type of compression type coil spring protected from the arc.
  • the main contacts are protected by the sequence of operation in opening or closing of the device, since the main contacts close after the arcing contacts and open before them.
  • Accessibility of the main contacts is such that it is necessary only to remove one screw from the arc quencher assembly and lift it off manually so as to reach the contacts.
  • 40 of the main contact shaft and pig tails is'sufflcient to make available all parts of the contact mechanism for replacement, cleaning or repair.
  • each pole Surrounding each pole is an arc chute
  • the metallic clip IUI is secured by the screw
  • the tip 61 of the movable arcing contact .15 moves under the stationary arcing horn
  • the current is tirst transferred trom the mam contacts to the arcing contacts, and, when the arc is then trans- Ierred to the stationary arcing contact or horn
  • 16, Figure 3 are secured to the outer surfaces of the side plates
  • 52 live in number in the preferred embodiment
  • This cusp lies approximately midway between the stationary arcing horn
  • the downwardly extending cusps facilitate the entrance of the arc into the slots between the plates and are so arranged that a relatively small longitudinal length of the arc is first forced between the plates and so that as the arc is blown upwardly, progressively greater lengths of the arc are forced between the plates.
  • 52 are of different heights, the middle one
  • 52b Vare of a height so that the lower edges extend in planes substantially between the position of the edges of the middle and outer members.
  • the live plates here shown have perforations
  • the arc is immediately transferred from the arcing tip 14 to the arcing horn
  • 22 energizes the magnet comprising core
  • the arcing contacts meet before the main contacts are in engagement with each other. -Rotating the -manual operating lever in the opposite direction trips the toggles in a manner hereinbefore described, and causes the contacts to separate, the arcing contacts separating after the main contacts and the arc being established between the arcing contacts only.
  • the arc immediately thereafter is transferred to the arcing horns, and swept up by the magnetic blow out into the arc quencher
  • the closing solenoid 530 may be utilized instead of the manual operating lever to close the circuit breaker and automatic tripping may be substituted for tripping by the manual lever by the use of the over current coil Illl.
  • the over current coil H responds to currents in excess of predetermined values passing through the circuit breaker and may be adjusted and calibrated for the particular rating of the transformer.
  • Solenoid trip coils may be utilized in connectioniwithany ofthe levers of the shaft 50! to rotate' the same when the coil is energized by any suitable remote control means and thereby provide a remote control non-automatic tripping operation.
  • the arrangement of all of the parts of the circuit breaker is such that assembly thereof is extremely simple. 'Ihe entire arc quencher lill including the arcing horn
  • 23 is secured over the magnetic blow out coil by readily disengageable screws and bolts
  • the blow out coil itself is readily removable by the removal of a single set of screws I i9. Even the stationary main contact is itself readily removable by rotation of the screws 38.
  • the entire movable contact assembly may readily be disconnected from the remainder of the circuit breaker assembly by removing the bearings from the ends of the contact shaft and removing the pin 2 I 0 from its connection between the arm 35 and the link 34 and pigtail.
  • a contact structure for a circuit interrupter a first contact structure and a second contact structure movable into and out of engagement with said ilrst contact structure
  • a member movable between two predetermined positions
  • a rigid lever having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin mounted in said bearing, and means biasing said lever against said pin at all times and .
  • a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said
  • a rst contact structure and a second con tact structure movable into and out of engagement with said 4iirst contact structure comprising a member movable between two predetermined positions, a rigid lever, having a contact face for engagement with said rst structure and mounted on said member, a portion of said lever being. in the shape of a partial cylinder and a portion o f said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said lever against said pin at Vall times and producing current carrying pressure between said contacts during engagement thereof, and means for limit. ing the relative movement of said member and said lever, during disengagement of said contacts, said biasing means being disposed to exert pressure upon both said fulcrum and said limiting means.
  • a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a rigid lever, having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said member against said pin at all times and producing currentcarrying pressure between said contacts during engagement thereof, said fulcrum pin having flanges engaging said member and said lever to prevent relative movement of said parts parallel to the axis of said pin.
  • a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, fulcrum -means in said bearing and a single means biasing ⁇ said depressions against said fulcrum means when said contact structures are in engagement and disengagement and means for producing equalized current carrying pressure between the contact face of each of said levers and said rst contact structure during engagement thereof.
  • a contact structure for a circuit interrupter a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure
  • a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said rst structure and mounted on said member, means for pivoting said levers with respect to said member and a single means biasing said levers against said members at all times and producing equalized current carrying pressure between the contact face of each of said levers and said rst contact structure during engagement thereof, said pivoting means having means engaging said member and damage said levers for preventing relative movement of said parts' parallel to the axis of said pivoting means.
  • a contact structure for. a circuit inter-- rupter, a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair'of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, complementary bearing surfaces formed in each of said levers and in said member, fulcrum means in said bearing and a single means biasing said levers against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said iirst contact structure during engagement thereof, and a flexible conducting means secured to said levers atea point on the opposite side of said fulcrum from said contact face.
  • a contact structure for a circuit interrupter a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement With said first structure and mounted on said member, .complementary bearing surfaces in each of said levers and in said member, fulcrum means at said bearings and a single means biasing said bearings against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said first contact structure during engagement thereof, said fulcrum means comprising a single pin having flanges for engaging said member and said levers for preventing relative movement of said parts parallel to the axis of said pin.
  • a contact structure for a circuit interrupter a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, complementary bearing surfaces in each of said levers and in said member, fulcrum means at said bearings and a single means biasing said bearings against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said first contact structure during engagement thereof, said biasing means comprising a surface on each of said levers remote from the axis of said ful- .crum and being substantially in the plane thereof, an equalizing member engaging each of said surfaces in the plane of symmetry of each of said levers normal to the axis of said fulcrum, .an element engaging said member at a point midway between said planes and a spring engaging said movable member and said element.
  • a movable contact structure for switching apparatus movable into and out of engagement with a complementary contact, said movable contact structure comprising a rigid arm oscillatable between two predetermined positions, a rigid contact lever mounted thereon, a contact surface onl said lever, a portion of said lever being in the shape of a.
  • a movable contact structure for switching apparatus movable into and out of engagement with a complementary contact
  • said movable contact structure comprising a rigid arm oscillatable between two predetermined positions, a pair of spaced side by side rigid .contact levers mounted thereon, a contact surface on each of said levers for engaging said complementary contact, a pin forming-a common fulcrum for each of said levers, and engaging said contact levers at points remoteK from said contact surfaces and at the sides of the levers opposite said contact surfaces, means on said arm for positioning said pin, and means engaging said contact levers at points thereof on opposite sides of the fulcrum from the contact surfaces and biasing said portions of the levers toward said arm, said last mentioned means comprising a pin engaging each of said levers at a point lying in the plane of symmetry of said lever normal to the axis of said fulcrum pin, a link engaging the mid-portion of the pin between the levers and extending through an opening in said arm beyond the surface thereof remote from the levers, and a spring between the
  • a contact structure for a circuit interrupter a first contact and a second contact movable into and out of engagement with said first contact, a rigid contact carrying lever for carrying said second contact; and a contact arm for operating said lever and second contact into engagement with said first contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, said lever being pivotally secured to said arm at said bearing, said engaging contacts acting as a fulcrum for said lever for rocking said lever to produce a wiping movement of said first contact with respect to said second contact during continued movement of said contact arm after engagement of said contacts.
  • a contact structure for a circuit interrupter a first contact and a second contact movable into and out of engagement with said first contact, a rigid contact carrying lever for carrying said Second contact; and a contact arm for operating said lever and second contact into en- Easement with said nrst contact, a portionof said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions'being positioned opposite each other and together forming aA hollow cylinder and acting as a single joint bearing surface; and means for urging said lever in pivotal engagement with said contact arm at said bearing, said engaging contacts acting as a fulcrum for said lever during engagement of said contacts.
  • a contact structure for a circuit interrupter a first contact and a second contact movable into and out of engagement with said ilrst contact, a rigid contact carrying lever for carrying said second contact; and a contact arm for operating said lever and second contact into engagement with said first contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface; means for urging said lever in pivotal engagement with said contact arm at said bearing; said contact arm acting as a fulcrum for said lever during disengagement of said contacts for continually maintaining said lever in I engagement with and operable by said contact arm.
  • a contact structure for a circuit interrupter a nrstcontact and a second contact movable into and out of engagement with said nrst contact, a rigid contact carrying lever for carying said secondl contact; and a contact arm for operating said lever and second contact into engagement with said nrst contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface; and means for urging said lever in pivotal engagement with said contact arm at said bearing, said engaging contacts acting as a fulcrurn for said lever during engagement of said contacts, said contact arm acting as a fulcrum for said lever during disengagement of said contacts for continually maintaining said lever in engagement with and operable by said contact arm.
  • a contact structure for a circuit interrupter a first contact and a second contact movable into and out of engagement with said first contact; a contact arm; a rigid contact lever carrying said movable contact at one ⁇ end and fulcrumed at its lower end on said contact arm; a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface: a pin seated in said bearing; means for maintaining said lever in contact with said pin and said lower fulcrum when said contacts are open.
  • a contact structure for a circuit interrupter a first contact and a second contact movable into and out of engagement with said first contact: a contact arm; a rigid contact lever carrying said movable contact at one end and fulcrumed at its lower end on said contact arm when said contacts are disengaged and fulcrumed at said contacts when said contacts are engaged; a portion of said lever being in the shape of a Y partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting WILLIAM MAXWELL SCOTT, JIR.

Description

May 8, 1945. w. M. scan, JR 2,375,328
CIRCUIT BREAKER-MOVABLE CONTACT Filed June l0, 1940 2 Sheets-Sheet 1 ATTORNEY May 8, 1945. w M. SCOTT, JR
CIRCUIT BREAKER-MOVABLE CONTACT 1940 2 Sheets-Sheec 2 INVENTOR. BY wmn :Ina/,Umea 5mi?? :VTTOKNEY Patented Mey 8, `1945 2,375,328 l cmom'r annalisanovum ooN'rAcrs william Maxwell scott, Jr., Bryn Mawr, ra., as-
signor to I. T. E. Circuit Breaker Company, Philadelphia, Pa., acorporation of Pennsyl- Application June 10, 1940, Serial No. 339,689
11 claims.
This invention relates to circuit breakers and switch gear arid more particularly to movable contact apparatus therefor.
In the circuit breaker ol' the present invention,
various latching and operating controls may be utilized and various safety features may be incorporated in connection with the controls, the main contacts and the arcing contacts.
In circuit breakers of this type, wherein toggle mechanism is permitted to rapidly open the contacts and wherein substantial currents may nevertheless flow, arcing across the contacts as they open and even after they may be opened presents a serious problem. The main contact may be protected by an arrangement wherein the arcing contact is caused to open an instant after the main contact, so that whatever arc is established would tend to pass between the arcing contacts. The arcing contacts may be made readily replaceable and of relatively inexpensive materials.
The protection of the main contacts therefore ensures that when the contacts are re-engaged once more in closed circuit position, the current may flow freely therebetween without undue heating.
As a further protection, however, a magnetic blow out coil may be provided and the stationary arcing contact may actually be mounted on or immediately over the coil to bring the arc more closely under the inuence of the magnetic blow out means. The movable arcing contact as it opens may come into arcing relation with a stationary arcing horn to which the arc may be transferred.
Stationary magnetizable plates on either side of the contacts may engage the core of the blow out coil so that the magnetic field may extend in a predetermined manner substantially through the entire space occupied by the arc and thus cause the arc to move in a predetermined direction in accordance with the current flow.
The magnetizable plates may be magnetized not merely by their contact with the core of the magnetic blow out coil; but the arc itself, While it is in existence, may itself constitute virtually a half turn coil which energizes the magnetic blow out plates and results in a movement of the arc along the arcing horns in a predetermined direction.
The arrangement of the arcing horns so that they separate inthe direction in which the arc is forced to move serves further to attenuate the arc.
And finally in this path of movement of the (Cl. G-164) arc, I interpose an arc quenching device consisting preferably of plates of fibrous material between which the ionized gases forming the arc are squeezed and brought into vcontact with cooling and de-ionizing surfaces which serve to de'- ionize the gases to extinguish the arc.
In the operation and use of circuit breakers and switch gear of various types, it often becomes important to disassemble the same or at least to remove parts thereof in order to obtain access to various portions of the circuit breaker for replacement or repair. lI have attempted in the present invention to so arrange each of the parts that they may be readily removable without any complicated operations whatever.
Thus the entire are quencher assembly including the. magnetic pole pieces of the blow out coil may be removed after rotating a single screw. The entire contact assembly may be removed after having simply removed the two outer bearings of the contact shaft and the single pin connecting the contact shaft with the toggle mechanism and removing the flexible conductors from the lower terminal. And even here the link between the toggle mechanism land the contact shaft is hinged sufliciently to permit the entire contact assembly to be rotated outwardly to permit inspection and repair thereof.
Access to principal leads and attachment thereof in operative position is provided for by means of a single screw and the entire toggle and latching mechanism is contained Within a housing which may readily be removed by the rotation of the screws attaching it to the shelf.
An important object, therefore, of the present invention is the arrangement and integration of the parts thereof in such a manner as to facilitate assembly and disassembly thereof in manufacture, operation, replacement and repair.
In the construction of a movable contact of the present circuit breaker, I have provided for contacts which may be supported by a contact carrying arm and which may nevertheless yield to the pressure of the contact supporting arm to a sufficient degree to permit effective contact pressure to be maintained without destroying the contacts.
For this purpose, I have mounted the movable contacts upon contact levers which are pivotally supported upon the contact carrying arm and I have provided for various types of biasing means in order to ensure that proper contact pressure will be maintained.
Accordingly, an important object of .the present u invention is to so arrange the movable contacts that proper contact pressure may be maintained.
Still another important object of the present invention is to so arrange the movable contacts that they may themselves move With respect to the contact carrying arm and thus adjust themselves to proper contact pressure.
A further object of the present invention is likewise to mount the movable arcing contacts upon a similar pivoting lever which in turn is supported by the main movable contact carrying arm.
Still a further important object of the present invention is to so arrange the movable contact and the connections thereto that the passageof current through the contact will itself create magnetic forces which will tend to increase the contact pressure of the movable contact.
There are many other objects and uses of the present invention and of the combinations and elements herein set forth. Many of them have already been pointed out. Many others will in part be apparent and where not intrinsically apparent will be pointed out in the following description and drawings. in which:
Figure 1 is a cross-sectional viewof the circuit breaker embodying my invention in closed circuit position.
Figure 2 is a view corresponding to that of Figure 1 showing the circuit breaker in open circuit position.
Figure 3 is a cross-sectional view on line 3-3 of Figure 2 showing the arrangement of the arc quencher.
Figure 4 is a view of the back of the contact supporting shaft, showing the back of the contact arms.
Figure 5 is a cross-sectional view on line 5-5 of Figure 7.
Figure 6 is a cross-section of the contact assembly on line 6-5 of Figure 5.
Figure 'I is a view in perspective showing the contact surfaces.
Figure 8 is a cross-sectional view on line 8-8 of Figure 5.
Referring now .to Figures 1 and 2, I have here shown a pole of a three pole circuit breaker comprising the elements ofthe present invention. The circuit breakerrconsists of a group of pole units mounted on the face of an ebony, asbestos or slate panel 23 which forms the mounting plate of the entire circuit breaker arrangement.
The main bracket or housing preferably comprises two flanged side plates (not shown) which extend on each side of a horizontal shelf III to which they are welded. The operating mechanism Il comprising the toggles and other elements hereinafter described is bolted to the lower side of theshelf 30, the housing 3M of the said operating mechanism comprising flanges 32, Figures 1 and 2, through which bolts 33 may be passed to engage the shelf 30. I
Link 34 connects the operating mechanism 3| to the lever 35 which is secured to the contact shaft 45 and is rotatable therewith. As seen more particularly in Figures 1 and 2, the stationary contacts 36 and their back'V connection stud assembly are mounted on the panel above the housing or supporting bracket 24 and support the inner end of the arc chutes in the manner hereinafter described.
A bridge 31 of insulating material secured to the outer end of the main bracket 24 supports the outer end of the arc chutes in the manner hereinafter described.
Mmc m Ancnm Connors The stationary main contacts The stationary main contacts Il are bolted to the connecting stud 42 by means of the bolts Il and the washers 39. The connecting stud 4! passes through the back panel 23 and is suitably arranged so that appropriate circuit connections ymay be made thereto. The path oi' the main current when the contacts are closed, as seen in Figure 1, is through the connection stud 42, the stationary contact 34, the stationary contact tip 40, the movable contact tip 4l, the contact lever 80 carrying the flexible connection 4I which in turn is electrically connected to the member 44.
Movable contact support The movable contact shaft 45 is preferably a square steel bar covered with phenolic insulation molded in place and is rotatably supported in appropriate bearings as hereinafter described.
A contact arm for each pole is mounted on this shaft. The contact arm 46 is preferably a bronze casting reinforced by flanges 41 and 45. The lower end of the bronze casting which engages the square steel shaft is preferably formed in a V comprising the members 49 and 50 set at approximately right angles to each other so that they will engage the square sides of the shaft 45 to which they are to be clamped.
The clamping member 5| comprises also a V-shaped member having the sides 52 and 53 which likewise may engage the sides of the square steel shaft and comprising also flanges 54 and 55 through which bolts 55 and 51 may be threaded to engage the flange 58 and the flat portion 59 of the contact arm 48 in order to securely clamp the same to the contact shaft 45.
As will be noted, especially in connection with Figure 1, each of the main contact arms 4l may be secured to the contact shaft 45 so that rotation of the contact shaft 45 by the lever 35 will result in corresponding movement of the contact arms 46 for the purpose of opening or closing the circuit.
While any 'necessary number of contact carrying arms may be mounted upon the contact shaft as the specific circuit connections may require only one lever 35 is necessary for the opening and closing operations which result in rotation of the shaft 45 and the operation of the various contacts.
In order to obtain a balanced structure it is preferred that the lever 35 be secured to the shaft 45 substantially at the center so that the mechanism may be properly balanced.
Movable main contacts Each contact arm 46 carries a pair of contact levers E0 formed and cut from a special copper extruded bar. Each of these twolevers (see Figure 5) carries at its upper end a silver nickel contact blockv 4I for engaging the stationary main contact tip 40. The back of the contact arm 46 has a part-cylindrical depression 6i and the front of each of the contact levers has a similar depression 62. A bronze pivot pin il is placed in these depressions in the manner shown in Figures 1, 5 and 7. This pivot pin has anges at each side and also a flange in the center between the two contact levers GII in order to prevent any lateral movement of the members with respect to each other.
Each of the contact levers 60 is drilled at 64 so that a pin may be inserted therein. The
pin` Il is preferably of dumbbell shape as seen in Figure 8 and acts as an equalizing yoke between the two contacts 6.-, A link 66 engages the pin 6l between the two contact levers 60-60 and is extended up through a perforation 61 in the contact arm 48 into the recessed area 68 of said contact arm. A compression spring 69 forms the main contact spring and is retained in position between the base of the recess 88 and the spring cup 18 which is held in place on the spring link 66 by the cotter pin 1I.
The spring link 66 in extending between the two main 'contact levers 80 has an eye 66' which 'engages a groove 65' in the pin 65 in order to prevent its moving to either side.
When the main contacts are disengaged in the manner shown in Figure 2, the lower ends 12 of the main contact levers 60 press against the contact arm 46 in the manner shown.
For simplified assembly the only element which retains the pin 68 in place is the pressure of the spring 89 upon the main contact lever.
'In the closed position the pressure through the contact lever 60 between the spring 68 (bearing on the pin 65) and the contact 4|,serves toV maintain the adequate pressure necessary to hold the pin 63 in place. In the open position, the pressure of the bottom end 12 of the main contact lever 68 against the contact arm 46 and the pull of the compression spring upon the pin 65 ofthe lever 60 using the member 12 as a fulcrum serves to maintain the pin 83 in place.
This design of pivot provides long wearing surfaces. The spring link and pressure equalizing pin may be made of hard steel so that their area of engagement may be small. The area of engagement at the pin of the contact levers may be of relatively soft material.
The pivot pin engaged by the half cylindrical surfaces of the contact arm and the contact levers provides a maximum of area. for the softer parts.4 This area could not be obtained in the same width or pin length by any other method.
If the levers were formed to rock in a groove in the arm, there would be copper and brass bearing surfaces which are far inferior to the steel pin between them.
During the closing movement there is no inf stant when there is any relaxation of pressure upon the pin 63, for until the main moving contact tip 4I is brought into contact with the stationary contact tip 40, the bottom end 12 of the contact lever 68 engages the contact arm 46 in the manner shown in Figure 4.
Only after the moving contact tip 4I is in en- -gagement with the stationary contact tip.40 is there a transfery of the fulcrum or the base ofj In such case, as has been seen in ,connection lwith v the closed position of Figure 1,-there is again pressure from the portion 12 to the tip 4l.
suicient pressure '.tov maintain the pin .63 in place.`
During the opening movement, pressure is maintained upon the pin 68 by reason of the fact' 'l that spring 6 8 by its pressure on pin 65 forces contacts 48 and 4I against each other until, in the rotation -of the contact shaft 45, the end 12 of the contact lever presses against clamping portion 48 of the contact arm 46, whereupon the base of pressure is transferred from contact tip 4| to end portion 12. In this manner, the spring pressure is always exerted to maintain pin 63 in position.
The rotation of the main contact lever about the pin 62 during the closing operation necessarily results in a slight sliding motion oi the movable contact tip 4| with respect to the stationary contact tip 48 so that a wiping action occurs tending to clean the contacts.
As seen also in Figures 1 and 2, the backs of the contact levers are drilled and tapped for the securing screws 13 in order to attach the flexible conductor 43 thereto.
The upper end of the exible conductor 43 is slit so that separate screws 13 may attach the separate ends to the two separate contact members 68 to Vallow independent movement of the contacts. The arrangement of the levexarms above and below the contact pivot is such that during heavy current ilow the magnetic forces set up will tend to increase the pressure between the moving and stationary contacts when the flow of current is between the stationary contact tip 40 and the movable contact tip 4I.
By the use of two contact levers of this type for each pole of the circuit breaker, an adequate contact at each Dole is ensured.
Movable arcing contacts The arcing contacts 81 are mounted in the upper part of the contact arm 46, and are supported by arcing contact levers-16. The arcing contact levers 15 preferably are each cut from a bar of extruded copper and in this case also I have found it preferable to use a pair of such contacts and levers for a single pole. Each of the arcing contact levers 15 is pivoted on the pin 16 which is grooved between the contacts to take a hair pin spring 11 which serves to keep the pin 16 in center position. A second pin 18 is mounted in the top of the contact arm 46 between two upwardly extending flanges 19 thereof.
An appropriate bushing may be placed between the ilanges so that the pin may be securely riveted over them without bending them. The eye 80 of the spring link 8| is placed over the bushing, the said spring link 8| extending beyond the back of the arcing contact levers 15.
` Pins 82 having rounded heads (see Figure 6 as well as Figures 1 and 2) are driven into the upper part of the back of the arcing contact lever 15.
A spring cup 83 is pressed against these pins by the compression spring 84 which is held in' place on the link 8| by the spring cup 85 at the opposite end which in turn is held in position by the cotter pin 86. The arcing contact 81 is mounted upon the arcing contact lever 15 andA is preferably formed or cut from an extruded copper bar and is provided with a. Contact face 88 preferably of Elkonite silver which is soldered to the copper'. Each of the contacts 81 of each -of the contact levers 15- is heldin place upon its y contact lever by a socket head cap screw 88l and lock 'washer 90. "As will be seen more particular-- ly in Figure 7, the contacts 81 are held against turning or other displacements by the shoulder separates the two arcing contacts 81-81 from 'each other,` thus serving adequately to position them.
As is seen in Figures 1, 2 and 7, the lower end ible conductor 63 is led down to the lower terminal block 4'4 to which it is connected by the same screws 98 that hold the main contact lead The main contact levers, in contact open position. are held against their fulcrums and against a stop on the arm by a compression spring at the back of the arm, acting ona link connected.
to the two contact levers between the fulcrum and the stop. 'I'he contact surface is at the top of' the lever above the fulcrum. The flexible conductor is secured to the bottom of the lever below the fulcrum.
When the shaft and armare moved to contact closed position, the contact ends of the levers are rotated about their fulcrums and pushed back from their advanced position, movingthe bottom stop clear of the arm. This compresses the spring and increases the contact pressure.. 'I'he use of a single spring and link between the two levers permits the pin to act as an equalizing yoke.
The attachment of the flexible conductor below the fulcrum causes the magnetic forces to balance about the fulcrum so that the contact pressure may remain the sameor increase during fault current,
The auxiliary or moving arcing contacts are mounted at the top of the arm. In this case the spring is above the fulcrum and below the detachable contact tips. Equalization of pressure is arranged in thesame way. Maintained pressure during fault or inrushcurrent is provided in the same manner.
It should also be noted that the flexible lead from the arcing horn is also connected to the terminal block 44. It will thus be seen that the three flexible conductors |00, 93 and 43 are all led from the contact structure to the lower terminal 44 to which all three are or may be secured by the same screws and lock washers.
One terminal of coil ||0 is connected to the lower terminal post 44 and the opposite end of the coil is connected to the back connection stud which has the securing block ||2 welded to it at the face of the panel 23.
The upper back connection stud 42 is likewise connected through the panel 23 by means of screws I I8 and ||9 engaging and passing through the clip |20 and is therefore held in position in the same manner as the lower back connection stud When the circuit breaker therefore is closed, the current flowing into the upper stud 42 enters the main contact block 36, passes through the main stationary contact surface 40 to the main movable contact surface 4| and into the main contact lever 60 passing therefrom through the flexible lead 43 to the lower terminal block 44 around and through the coil ||0 to the lower back connection stud I and thence back to the circuit to which the same is connected.`
The over-current coil ||0 will thus be in series with the main contact; and, 'after these are opened, with the arcing contacts; and, flnally, with the arcing horns; since the leads 43, 93 and |00 each are connected to the pigtail post 44.
The movable arcing contact tip 88 engages the stationary arcing contact tip |2I. Current is led to the stationary arcing contact tip |2| in the following manner:
Currentfrom the upper connection stud 42 flows into the lower terminal of the blow out magnet coil |22 around the coil to its upper terminal |29 and thence to'the stationary arcing contact |23. From the stationary arcing contact, the current flows to the stationary arcing contact tip |2|, thence to the movable arcing contact tip 88, thence through the arcing contact levez` 15, flexible lead 83, the terminal block 44, the coil and the connection stud in the manner hereinbefore described.
The arcing contacts, particularly the movable arcing tip 81-88, may readily be replaced after the same have become worn. When the circuit breaker is closed, the resistance of the circuit through the main contacts 36 and 60 is low as compared with the resistance through the arcing circuit so that a relatively small current flows through the latter.
The main stationary contact 36 is attached to the back connection stud as is the lower terminal of the blow-out magnet coil |22by means of screws 38. v
A fiber tube |3| insulates the core |30 from the coil |22. Insulated side plates |32 are fastened on each side of the coil terminals. The arcing terminal |23 also cut from an extruded brass bar is secured to the upper coil terminal |29 and the panel 23 by screws |33, threaded into the nut plate |34 which is further anchored in position to provide a secure attachment of the members by the screws |35, the heads of which are embedded in the recess |36 so that they may not interfere with the securement of the coil terminal |29 to the panel.
The upper part |38 of the arcing contact |23 is extended along the panel and forms a hook |39 for anchoring the arc chute.
The arcing contact |23 curves around the blow out coil as seen in Figures 1 and 2 and forms an arcing horn.
As seen in Figure 4, the contact shaft 45 is a square steel bar which as above described is covered with phenolic insulation molded in place. Each end of this shaft is drilled at |40a to receive the bearings |40. 'I'he shaft itself extends between the side plates 28 and 29. 'I'he bearings .are brass cylinders inserted in holes in the side plates to which their drilled flanges |4| are secured by screws |42.
When the screws |42 are removed and the two bearings at each end are withdrawn, the shaft and the entire contact assembly may be removed from between the side plates provided of course that the flexible leads have been disconnected and also provided that the connection between the link 34 and the arm 35 of the contact shaft are separated.
Assembly and operation of the contacts 34. A movement of the operating mechanism 3| will raise or lower the pin 2|0, therefore raismg or lowering the shaft actuating arm 35 and so rotate the contact shaft 45 to move the contacts into and/or out of engagement.
Secured to either or both ends of the steel contact shaft 45, is a steel arm 220 and 22|. Each of these arms carries as will be noted, two studs 223i and 224 which are riveted in place.
Secured to one ot the studs of each 4of the members 220 and 22| is a contact opening spring the lower end of which may be attached -to studs riveted to the insides of the bracket side plates. These two springs may bias the shaft towards opening position and assure quick opening.
In the construction and arrangement of the contacts, the movable main contact is supported by an operating arm on the contact bar or shaft and is connected to the lower stud by a flexible shunt of suitable size.
Pressure on the main contact is obtained through the use of a compression type coil spring, mounted outside the current path, and, consequently, isv unaiected by heating.
The pressure on the arcing contacts is also obtained by the same type of compression type coil spring protected from the arc.
The main contacts are protected by the sequence of operation in opening or closing of the device, since the main contacts close after the arcing contacts and open before them.
Although with the construction herein described, replacement of the contacts should not be necessary, the arrangement of the movable main contact lever and the movable arcing contact is such that access to both stationary and movable parts with a minimum amount of llabor is possible.
Accessibility of the main contacts is such that it is necessary only to remove one screw from the arc quencher assembly and lift it off manually so as to reach the contacts. In addition, as is hereinbefore described, the removal of the two bearings |40 of the main contact shaft and pig tails is'sufflcient to make available all parts of the contact mechanism for replacement, cleaning or repair.
Arc chute, arc horns and blow out In the actual operation of the contact assemblies herein described, when the contacts are fully closed and the latches are then tripped, the contact shaft and the contact arm 46 rotate in a counterclockwise direction in the views of Figures 1 and 2. As the arm and the contact pivot pins 16 and 63 move away from the stationary contacts, the springs 69 and 85 maintain the moving contacts in engagement with the stationary contacts until in the rotation of the contact levers these levers 15 and 60 strike their respective stops.
During this movement, the lower .end 12 of the contact lever 60 strikes the part of the contact arm 46 which surrounds the shaft 45. At this point in the movement, the main contacts separate while the arcing contacts are still engaged. It is thus seen that the circuit through the main contacts is interrupted and all the current is transferred to the circuit of the blow out coil |22 and the arcing contacts. The core |30 therefore and its associated pole pieces are highly magnetized in proportion to the current flowing.
Surrounding each pole is an arc chute |50 comprising side plates |5| of fiber and supporting between them five shorter parallel spaced plates |52 also of fiber.
'I'he entire group is held together preferably by rivets |53, |53 making as far as possible a rigid assembly.
As seen in Figures 2 and 3, near the panel 23,
which is electrically connected to an angle-clipnil, being connected thereto by the screw y|152 passing through the flange |63 of the arcing horn and a flange or the angle clip.
The metallic clip IUI is secured by the screw |64, and lock washer- |65 to the bridge 31 of molded insulating material. This metallic clip |6| ls electrically connected to the flexible' conductor |00 which in turn connects it to the lower pig-tail terminal 44. At the end of the opening movement of the arcing contact the tip 61 of the movable arcing contact .15 moves under the stationary arcing horn |60"`in the manner shown in Figure 2 so that the arc terminal is transferred to the stationary arcing horn |60 and the current nows through the conductor |00 to the lower terminal block 44. The current is tirst transferred trom the mam contacts to the arcing contacts, and, when the arc is then trans- Ierred to the stationary arcing contact or horn |60, the movable arcing contact is shunted out or' the circuit.
Ferrous blow out plates or pole pieces |16, Figure 3, are secured to the outer surfaces of the side plates |5| of the arc chute by means of rivets or other suitable attaching means |11.
It will be noted that removal of the screw |62 will permit the withdrawal oi' the entire arc chute from the contact assembly.
The arc splitting plates |52 (live in number in the preferred embodiment) have, as seen in Figures 1 and 2, their lower edges shaped in two arcs and IBI which are concave in a downward direction with the cusp |92 between them rounded. This cusp lies approximately midway between the stationary arcing horn |23 and the front arcing horn |60. The downwardly extending cusps facilitate the entrance of the arc into the slots between the plates and are so arranged that a relatively small longitudinal length of the arc is first forced between the plates and so that as the arc is blown upwardly, progressively greater lengths of the arc are forced between the plates.
As is also seenvin Figures 1 to 3, the lower edges of the 'plates |52 are of different heights, the middle one |52a being the highest and the outer plates |52c being the lowest, that is, extending downwardly a` greater distance. The intermediate -plates |52b Vare of a height so that the lower edges extend in planes substantially between the position of the edges of the middle and outer members.
As is also seen in Figures 1 and 2, the live plates here shown have perforations |95 of suitable size and shape, spaced and arranged to permit the flow of arc gases from the slot |96 (Figure 3) between one pair of plates to the slot between another.
Upon opening of the main contacts and formation of the arc between the arcing contacts 14 and |23, the arc is immediately transferred from the arcing tip 14 to the arcing horn |60.
The current flowing through the coil |22 energizes the magnet comprising core |30 and ferrous plates |16 producing a flux across the arc space. This flux forces the arc upwards towards and into the arc chute |50.
'I'he various elements of the circuit breaker and the operation of each of the elements have been described in connection`with the description of the members thereof. Each of the individual elements of the circuit breaker is in the present invention integrated with each of the other elements to form a unified integral operative whole.
'I'he rotation of the manual operating lever in one direction causes the toggles to rise in the manner described, thus raising the link u rotating the arm35, rotating the contact shaft and closing the contacts.
The arcing contacts meet before the main contacts are in engagement with each other. -Rotating the -manual operating lever in the opposite direction trips the toggles in a manner hereinbefore described, and causes the contacts to separate, the arcing contacts separating after the main contacts and the arc being established between the arcing contacts only.
The arc immediately thereafter is transferred to the arcing horns, and swept up by the magnetic blow out into the arc quencher |50.
4The closing solenoid 530 may be utilized instead of the manual operating lever to close the circuit breaker and automatic tripping may be substituted for tripping by the manual lever by the use of the over current coil Illl.
The over current coil H responds to currents in excess of predetermined values passing through the circuit breaker and may be adjusted and calibrated for the particular rating of the transformer.
Solenoid trip coils may be utilized in connectioniwithany ofthe levers of the shaft 50! to rotate' the same when the coil is energized by any suitable remote control means and thereby provide a remote control non-automatic tripping operation.'
breaker wherein the novelty lies not merely in the specific arrangement of the individual parts thereof, and not merely in the many extremely important novel constructions comprised therein, but also in the integration and arrangement of all of these parts so thatthey all operate as a single unit.z
In the foregoing I have described only those parts of the circuit breaker necessary to fully understand the operation of the movable contacts including the main movable contact and the movable arcing contact. The various constructions herein described may be modified in many ways wrlich will now be obvious to those skilled in the a Accordingly, I prefer to be bound not by the Y structure, Patent No. 2,311,701. In this application I have claimed those inventions and portions of the structure devised by me.
The arrangement of all of the parts of the circuit breaker is such that assembly thereof is extremely simple. 'Ihe entire arc quencher lill including the arcing horn |60 may be removed the circuit breaker assembly by a single movement after the rotation of a single screw |62. The arcing contact and horn |23 is secured over the magnetic blow out coil by readily disengageable screws and bolts |33. The blow out coil itself is readily removable by the removal of a single set of screws I i9. Even the stationary main contact is itself readily removable by rotation of the screws 38.
Likewise the entire movable contact assembly may readily be disconnected from the remainder of the circuit breaker assembly by removing the bearings from the ends of the contact shaft and removing the pin 2 I 0 from its connection between the arm 35 and the link 34 and pigtail.
Assembly replacement and repair are thus greatly facilitated.- Separation of the various parts for any purpose whatever is made easy and simple and the general arrangement of the members on the panel 23 facilitates the mounting of this panel in a switch board with other similar circuit breakers or other switch devices.
The mounting of even the movable contacts of the circuit breaker is such they may be readily removed for replacement and repair and the movable arcing contact tip which is subjected to the greatest erosion is further arranged so that the simple rotation of a screw 89 will permit the removal thereof and replacement.
In general, therefore, I have devised a circuit I claim:
1. In a contact structure for a circuit interrupter, a first contact structure and a second contact structure movable into and out of engagement with said ilrst contact structure comprising a member movable between two predetermined positions, a rigid lever, having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin mounted in said bearing, and means biasing said lever against said pin at all times and .Y producing current carrying pressure between said mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said lever against said pin at all times and producing current carrying pressure between said contacts during engagement thereof, and a flexible conducting member secured to said lever at a point on the opposite side of said fulcrum from said contact face.
3. In a contact structure for a circuit interrupter, a rst contact structure and a second con tact structure movable into and out of engagement with said 4iirst contact structure comprising a member movable between two predetermined positions, a rigid lever, having a contact face for engagement with said rst structure and mounted on said member, a portion of said lever being. in the shape of a partial cylinder and a portion o f said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said lever against said pin at Vall times and producing current carrying pressure between said contacts during engagement thereof, and means for limit. ing the relative movement of said member and said lever, during disengagement of said contacts, said biasing means being disposed to exert pressure upon both said fulcrum and said limiting means.
4. In a contact structure for a circuit interrupter, a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a rigid lever, having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a fulcrum pin in said bearing, means biasing said member against said pin at all times and producing currentcarrying pressure between said contacts during engagement thereof, said fulcrum pin having flanges engaging said member and said lever to prevent relative movement of said parts parallel to the axis of said pin.
5. In a contact structure for a circuit interrupter, a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, fulcrum -means in said bearing and a single means biasing` said depressions against said fulcrum means when said contact structures are in engagement and disengagement and means for producing equalized current carrying pressure between the contact face of each of said levers and said rst contact structure during engagement thereof.
6. In a contact structure for a circuit interrupter, a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said rst structure and mounted on said member, means for pivoting said levers with respect to said member and a single means biasing said levers against said members at all times and producing equalized current carrying pressure between the contact face of each of said levers and said rst contact structure during engagement thereof, said pivoting means having means engaging said member and damage said levers for preventing relative movement of said parts' parallel to the axis of said pivoting means.
7. In a contact structure for. a circuit inter-- rupter, a rst contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair'of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, complementary bearing surfaces formed in each of said levers and in said member, fulcrum means in said bearing and a single means biasing said levers against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said iirst contact structure during engagement thereof, and a flexible conducting means secured to said levers atea point on the opposite side of said fulcrum from said contact face. i
8. In a contact structure for a circuit interrupter, a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement With said first structure and mounted on said member, .complementary bearing surfaces in each of said levers and in said member, fulcrum means at said bearings and a single means biasing said bearings against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said first contact structure during engagement thereof, said fulcrum means comprising a single pin having flanges for engaging said member and said levers for preventing relative movement of said parts parallel to the axis of said pin.
9. In a contact structure for a circuit interrupter, a first contact structure and a second contact structure movable into and out of engagement with said first contact structure comprising a member movable between two predetermined positions, a pair of spaced side by side rigid contact levers each having a contact face for engagement with said first structure and mounted on said member, complementary bearing surfaces in each of said levers and in said member, fulcrum means at said bearings and a single means biasing said bearings against said fulcrum means at all times and producing equalized current carrying pressure between the contact face of each of said levers and said first contact structure during engagement thereof, said biasing means comprising a surface on each of said levers remote from the axis of said ful- .crum and being substantially in the plane thereof, an equalizing member engaging each of said surfaces in the plane of symmetry of each of said levers normal to the axis of said fulcrum, .an element engaging said member at a point midway between said planes and a spring engaging said movable member and said element.
10. A movable contact structure for switching apparatus movable into and out of engagement with a complementary contact, said movable contact structure comprising a rigid arm oscillatable between two predetermined positions, a rigid contact lever mounted thereon, a contact surface onl said lever, a portion of said lever being in the shape of a. partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, a bearing surface in the face of said arm toward said complementary contact, a fuicrur'n pin supported in said bearings, said contact leverv being rotatable about said pin, and means engaging said contact lever at a point thereof on the opposite side of the fulcrum from the contact surface and biasing said portion of said lever toward said arm, the end of said lever most remote from said contact surface having a stop engagement with a part of said arm during disengagement of said contact from the complementary contact, said last mentioned end of the lever being moved from its engagement with the ycontact supporting arm and against the bias of said additional 'means when the contact supporting arm is moved to a position where the movable contact surface is pressed against the stationary contact surface.
11. A movable contact structure for switching apparatus movable into and out of engagement with a complementary contact, said movable contact structure comprising a rigid arm oscillatable between two predetermined positions, a pair of spaced side by side rigid .contact levers mounted thereon, a contact surface on each of said levers for engaging said complementary contact, a pin forming-a common fulcrum for each of said levers, and engaging said contact levers at points remoteK from said contact surfaces and at the sides of the levers opposite said contact surfaces, means on said arm for positioning said pin, and means engaging said contact levers at points thereof on opposite sides of the fulcrum from the contact surfaces and biasing said portions of the levers toward said arm, said last mentioned means comprising a pin engaging each of said levers at a point lying in the plane of symmetry of said lever normal to the axis of said fulcrum pin, a link engaging the mid-portion of the pin between the levers and extending through an opening in said arm beyond the surface thereof remote from the levers, and a spring between the free end of said linlc and the surface of said arm remote from the levers, said last mentioned pin being constricted in the center at its connection to the link, the sides of said pin engaging the levers being curved to permit the levers to shift with respect to each other when the contacts are subject to uneven pressure.
12. In a contact structure for a circuit interrupter, a first contact and a second contact movable into and out of engagement with said first contact, a rigid contact carrying lever for carrying said second contact; and a contact arm for operating said lever and second contact into engagement with said first contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface, said lever being pivotally secured to said arm at said bearing, said engaging contacts acting as a fulcrum for said lever for rocking said lever to produce a wiping movement of said first contact with respect to said second contact during continued movement of said contact arm after engagement of said contacts.
13. In a contact structure for a circuit interrupter, a first contact and a second contact movable into and out of engagement with said first contact, a rigid contact carrying lever for carrying said Second contact; and a contact arm for operating said lever and second contact into en- Easement with said nrst contact, a portionof said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions'being positioned opposite each other and together forming aA hollow cylinder and acting as a single joint bearing surface; and means for urging said lever in pivotal engagement with said contact arm at said bearing, said engaging contacts acting as a fulcrum for said lever during engagement of said contacts. A
14. In a contact structure for a circuit interrupter, a first contact and a second contact movable into and out of engagement with said ilrst contact, a rigid contact carrying lever for carrying said second contact; and a contact arm for operating said lever and second contact into engagement with said first contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface; means for urging said lever in pivotal engagement with said contact arm at said bearing; said contact arm acting as a fulcrum for said lever during disengagement of said contacts for continually maintaining said lever in I engagement with and operable by said contact arm.
15. In a contact structure for a circuit interrupter, a nrstcontact and a second contact movable into and out of engagement with said nrst contact, a rigid contact carrying lever for carying said secondl contact; and a contact arm for operating said lever and second contact into engagement with said nrst contact, a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface; and means for urging said lever in pivotal engagement with said contact arm at said bearing, said engaging contacts acting as a fulcrurn for said lever during engagement of said contacts, said contact arm acting as a fulcrum for said lever during disengagement of said contacts for continually maintaining said lever in engagement with and operable by said contact arm.
16. In a contact structure for a circuit interrupter, a first contact and a second contact movable into and out of engagement with said first contact; a contact arm; a rigid contact lever carrying said movable contact at one` end and fulcrumed at its lower end on said contact arm; a portion of said lever being in the shape of a partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting as a single joint bearing surface: a pin seated in said bearing; means for maintaining said lever in contact with said pin and said lower fulcrum when said contacts are open.
17. In a contact structure for a circuit interrupter, a first contact and a second contact movable into and out of engagement with said first contact: a contact arm; a rigid contact lever carrying said movable contact at one end and fulcrumed at its lower end on said contact arm when said contacts are disengaged and fulcrumed at said contacts when said contacts are engaged; a portion of said lever being in the shape of a Y partial cylinder and a portion of said member being in the shape of a partial cylinder, the said portions being positioned opposite each other and together forming a hollow cylinder and acting WILLIAM MAXWELL SCOTT, JIR.
US339689A 1940-06-10 1940-06-10 Circuit breaker-movable contacts Expired - Lifetime US2375328A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2938986A (en) * 1958-10-01 1960-05-31 Gen Electric Electric circuit interrupter
US3073936A (en) * 1958-10-01 1963-01-15 Gen Electric Electric circuit interrupter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2938986A (en) * 1958-10-01 1960-05-31 Gen Electric Electric circuit interrupter
US3073936A (en) * 1958-10-01 1963-01-15 Gen Electric Electric circuit interrupter

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