US2349820A - Solution of copper mercaptides from terpenes - Google Patents

Solution of copper mercaptides from terpenes Download PDF

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US2349820A
US2349820A US440257A US44025742A US2349820A US 2349820 A US2349820 A US 2349820A US 440257 A US440257 A US 440257A US 44025742 A US44025742 A US 44025742A US 2349820 A US2349820 A US 2349820A
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copper
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sulfur
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Arthur L Fox
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EIDP Inc
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M1/00Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants
    • C10M1/08Liquid compositions essentially based on mineral lubricating oils or fatty oils; Their use as lubricants with additives
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
    • C10M2219/022Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of hydrocarbons, e.g. olefines
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/02Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds
    • C10M2219/024Sulfur-containing compounds obtained by sulfurisation with sulfur or sulfur-containing compounds of esters, e.g. fats
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/04Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions containing sulfur-to-oxygen bonds, i.e. sulfones, sulfoxides
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/06Thio-acids; Thiocyanates; Derivatives thereof
    • C10M2219/062Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
    • C10M2219/066Thiocarbamic type compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M2219/083Dibenzyl sulfide
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    • C10M2219/00Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
    • C10M2219/08Thiols; Sulfides; Polysulfides; Mercaptals
    • C10M2219/082Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms
    • C10M2219/084Thiols; Sulfides; Polysulfides; Mercaptals containing sulfur atoms bound to acyclic or cycloaliphatic carbon atoms containing hydroxy groups; Derivatives thereof
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10M2223/00Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/06Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds
    • C10M2223/065Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having phosphorus-to-carbon bonds containing sulfur
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2010/00Metal present as such or in compounds
    • C10N2010/02Groups 1 or 11
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2070/00Specific manufacturing methods for lubricant compositions
    • C10N2070/02Concentrating of additives

Definitions

  • This invention relates to solutions of copper mercaptides derived from terpenes and more particularly to solutions oi such mercaptldes in lubricating oils.
  • oils have been proposed for addition to lubricating oils for the purpose of curing I one or more of the defects of the ordinary pef 'troleum lubricating oil.
  • oils are sulfur and sulfur compounds.
  • sulfur and its compounds are generally added to increase the film strength of the oils. This requires the addition of relatively large proportions of the sulfur and its compounds with sacrifice of other desirable properties of the oil. Usuallythe sulfur and its compounds tend to increase the corrosion of sensitive bearing metals, and to have other deleterious eflects. so that they are not ordinarily used, except where high bearing pressuresare encountered and it is essential that th oil have a high film strength. Under these circumstances, the disadvan properties of the additions are less important and, in some cases. may 11818.. i
  • Thine slrilled inthe on have abo proposed the be overcome by addition of other matesludge, increase the viscosity of the oil, deposit on the parts of the engine and corrode sensitive bearon the parts of the engine impede and may-even cal combination and may generally be referred to as organo-metallic compounds.
  • organo-metallic compounds Generally, the disclosures oi the organo-metallic compounds in the art are quite broad and frequently indicate a large number of dverent metals as being suitable, some of them even indicating that copper compounds. would be suitable. Copper and its compounds are notorious as catalysts for the oxidation of organic compounds.
  • the copper mercaptides, derived from terpenes. are particularly desirable compounds for addition to lubricating oils, as they largely inhibit deterioration" of the lubricating oils and corrosion of sensitive bearing metals by bilize the oil against deterioration, so. that the en- I gines can be operated with such lubricating oilsover long periods of time without causing objectionable increase in the viscosity of the oils, objectionable corrosion of sensitive bearing metals and the. formation of objectionable amounts of deposits on the engines.
  • the copper mercaptides which are to be employed in accordance with my invention, may be prepared'by treating mercaptans, derived from terpenes, with copper or a copper salt. Suitable mercaptans may be prepared by treating terpenes with hydrogen sulfide in the presence of a catalyst, in accordance with the method 'described by JJN. Borglin and E. Ott in Patent 2,076,875.
  • The'preferred copper mercaptides, which-are to be employed in accordance with my invention are those prepared by the methoddisclosed in my co-pending application Serial No. 440,253 filed April 23, 1942.
  • such co-pending I application discloses a method which comprises heating a terpene with sulfur to form a terpene- I sulfur. complex, hydrogenating the terpenesulfur complex under pressure in the presence of a sulf-active hydrogenationcatalyst to r?.%:e
  • the concentration of copper in the oil is within the range of from about 250 P. P. M.
  • P. P. M. and I preferably employ the copper mercaptides, derived from terpenes,
  • captides' are those prepared in accordance with the process of such co-pending application from Alpha-pinene Beta-pinene Dipentene .Ierpinolene Menthene Alpha-terpineol Camphene Pine oil Terpentine Camphor oils Terpenes obtained as by-products in the manufacture of synthetic camphor oilbe highly'-reflned,.as partially refined and mildly refined oils will respond to the treatment I of my invention.- I
  • the copper mercaptides derived from terpenes, will be added to the lubricating oils in each 011.
  • the copper mercaptides derived from terpenes, which are to be employed in accordance with my invention, are solid at ordinary temperatures. They maybe'added to the lubricating oil in the proportion ,flnal ly desire'din theoil However, some of them are soluble in hydrocarbon oils, such as lubricating oils, petroleum ether,
  • the copper mercaptide,-de rived from fmenthene is soluble in SAE #10. oil, to the extent .of at least4.25!7tv by weight'and since'itcontains about 25.5% copper, it will provide at least 10,000
  • captideathosederived from alpha-pinene are provided.
  • the copper mercaptides derived from dipentone and terpinolene, are materially less soluble in oils. These mercaptides will, generally, be add-' ed directly to the lubricating oil in such proportions as to provide a saturated solution therein, in order to provide the concentration of copper desired for stabilizing the oil.
  • Oil-soluble sulfur compounds which may be used in conjunction with the copper mercaptides,
  • terpenes derived from terpenes, in accordance with my' invention, include mercaptans, sulfides, disulfides, polysulfides, thioethers, thiophenols, thiocarbamates, xanthates, thio acids, dithio acids, sulphones, thioamides, and mixtures thereof.
  • dibenzyl disulfide dipinane disulflde, -dicyclohexyl disulfide, dibenzyl sulfide, dioctyl sulfide, dibutyl sulfone, pinane mercaptan, pentadeca'ne-thiol-8, triphenyl phosphine sulfide, 1,2-bis (benzylthio) ethane, dithio-bisdiamyl formate, and dithiobis (dibutyl thio formamide).
  • Most lubricating oils contain an appreciable quantity of dissolved naturally occurring sulfur compounds.
  • I add the copper mercaptides, derived from terpenes, .to such oils, in such proportion as will produce-the optimum results with the amount of sulfurnaturally present in the oil, rather than adding other sulfur compounds to the oil.
  • I include the natural sulfur content of the oil when speaking of my-preferred concentrations of sulfur.
  • an oil-soluble sulfur compound I mean a compound that is sufliciently soluble in the lubricating oil to give a permanent solution at ordinary temperatures, containing at least 0.10% sulfur.
  • sulfur compounds behave differently from elemental sulfur. The former enhance the stabilizing action of the copper mercaptides, derived from terpenes, while the later tends to detract from such stabilizing action. Accordingly, I specifically exclude elemental sulfur as a sulfur compound.
  • the products. obtained by sulfurizing unsaturated compounds are particularly useful oil-soluble sulfur compounds when employed in accordance with my invention; 'It will be understood that an unsaturated compound is an organic compound which contains one or more sulfurlzable carbon to carbon double bonds.
  • unsaturated compounds include the sulfurized natural oils from vegetable, fish, and animal sources, as well as sulfurized synthetic lmsafllnted' compounds. Sulfurized sperm, lard, corn and menhaden oils and sulfurized terpenes may be mentioned as ex; amples of sulfurized natural oils.
  • sulfurized synthetic unsatura d compounds include the products obtained by sulfurizing cetene, abietene, cyclohexene, dihydronaphthalene, menthene, dipentene, terpinene, terpinolene, oleyl. alcohol, abietyl alcohol, methyl oleate and methyl abietate, Mixtures ofsulfurized unsatura'ted compounds are. equally suitable.
  • the exact chemical structure of these sulfurized unsaturated compounds is not definitely known. It is known, however, that each double bond of such an unsaturated compound will ordinarily react with one, two, or three atoms of sulfur. I prefer to employ compounds which contain not more than one atom of sulfur for each double bond present. Sulfur, in excess of this quantity, tends to function as elemental sulfur in detracting from the stabilizing action of copper compounds and hence is undesirable.
  • a preferred class of sulfurized unsaturated sulfur compounds which may be employed in combination with the copper mercaptides, derived from terpenes, in. accordance with my invention, is surfurized unsaturated dehydrated alcohols, prepared as described in the co-pending application of F. B. Downing and R. G. Clarkson, Serial No. 440,201, filed April 23, 1942.
  • the test is run for 66% hours (corresponding to road operation for 4000 miles), except in cases where the oil deterioration is so extensive that such lengthy operation is impractical.
  • the degree of deterioration of the oil in this test corresponds directly to that obtained in equal periods of heavy-duty service and is indicative of that observed in longer periods of less severe service.
  • the amount of sulfur, naturally present in the oils used was determined by the burner test. In this test; a sample of oil is blended'with 3 parts by weight of naphtha. The mixture is burned, and the combustion, products are absorbed by a sodium carbonate solution. On 'addition of a barium chloride solution to the sodium carbonate solution, barium sulfate precipitates. From the quantity of barium sulfate obtained (corrected for traces of sulfur in the naphtha and reagents), the percent sulfur present in the oil is calculated.
  • concentrations employed are insufllcient to produce any worthwhile detergency or lubricity in the oil, and the copper mercaptides, derived from terpenes, appear to function as antioxidants rather than as detergents or film strength improvers.
  • the lubricating oil compositions dis- Table I p Percent Hours Oil condi- Engine Cu-Pb Afmmve g B in oil tested tion rating 3g3? corrosion A. None (avg.4runs) 0 0.24 66% Bad 55.0 1.05 A.... Cuprous mercaptide irom alpha-plnene 120 0.25 60% G 80.0 0.81 A do 800 0.28 06% Excellent. 90.6 0.2) 18.-.. None 0 0.00 33% Bad. 03.0 Li) B 120 0.07 33% Bad 65.0 0.45 250 0.07 66% Fair 74.0 0.62 500' 0.08 06% Excellent. 89.5 0.07 l,000 0.12 06% Excellent 03.0 0.17 0 0E 50 Poor 50.0 0.38 250 0.24 60% G 86.0 0.i8 500 0.20 66% Good 90.0 0.23
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH groupJnto the terpene and replacement of the hydrogen of'such SH'group by copper, in an amount suilicient to provide at least 50 P. P. M. of copper.
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufllcient to provide at least 50 P. PM. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper. of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incor porated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH groupinto the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufilcient to provide from 50 to 1000 P. P. M. of copper, and a small proport on. suiiicient to impart substantial oil-stabilizing propertieg to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a pinene by the introduction of an SH group into the pinene and replacement of the hydrogen of such SH group by copper, in an amount sufficient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, 90 acceptable to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hygg drogenated sulfurized terpene, wherein the copper is chemically combined with the hydrogenated sulfurized terpene, in an amount sufiicient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, sufiicient to impart subw stantial oil-stabilizing properties to the copper,
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hy- 1 drogenated sulfurized pinene, wherein the copper is chemically combined with the hydrogenated sulfurized pinene, in an amount suiiicient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, sumcient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incorporated therein copper-treated hydrogenated sulfurized alpha-pinene, wherein the copper is chemically combined with the hydrogenated sulfurized alpha-pinene, in an amount sumcient w provide from 50 to about 1000 P. P..M. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufficient to provide from about 250 to about 1000 P. P. M. of copper, and a small proportion, sumcient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating 'oil having incorporated therein an oil-soluble copper-treated hydrogenated sulfurized terpene, wherein the copbar is chemically combined with the hydrogenated sulfurized terpene, in an amount sufficient to provide from about 250 to about 1000 P. P. M. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
  • a hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hydrogenated sulfurized pinene, wherein 'the copper is chemically combined with the hydrogenated sulfurizedpinene, in an amount sufliclent to provide from about 250 to about. 1000 P. P. M. 01'
  • a hydrocarbon lubricating oil having incorporated therein copper-treated hydrogenated sulturized alpha-plume. wherein the copper is chemicaiiy comblncd with the hydrogenated sulfurized alpha-plnene, in an amount sumcient to provide from about 250 to about1000 P. P. M. of copper, and a small proportlon, sufllcient to impart substantial oil-stabiliaibg properties to the copper, of sulfur in the form of oil-soluble organic sulfur commands.

Description

iPatente d May 30, 1944 Arthur L. Fox, Woodstown, s. 1.. jassignor to s. I.
do Pont de Nemonrs a Company, Wilmington, DeL, a corporation of Delaware No iii-swing. Application April 23,1942. I SerialNo. 440,251
Q i n Claims. (01. 252-43) This invention relates to solutions of copper mercaptides derived from terpenes and more particularly to solutions oi such mercaptldes in lubricating oils. a
The production of a satisfactory lubricant, and
' particularly the production of a suitable lubricating oil for use in internal combustion engines, haspresented a very diillcult problem and has been the subject of a great deal of research. The prob-r lems presented are primarily due to deterioration bricating oils so as to take. advantage of the detergent properties thereof for removing deposits from the parts of the engines and for maintaining the products of deterioration in suspension in the oils. Some of these materials are alleged to inhibit deterioration of the oils, and others 8.1'6 alleged to inhibit corrosion of sensitive bearing metals. Such soaps and soap-like materials are organic compounds containing metals in chemiof the lubricating oil under the conditions of use.
which deterioration is primarily the result of oxi dation accelerated by heat and the presence of the various metals incontact therewith. The
products of such deterioration tend to form ing metals, such as those composed of alloys or mixtures of copper'or lead, cadmium and nickel, silver and cadmium, and cadmium and tin. The increase in viscosity, thesludge and the deposits arrest circulation of the lubricant. Corrosion of the sensitive bearing metals may proceed touch an extent as to cause mechanical failure of the engine. -Accordingly, frequent and expensive changes of. the oil reconditioning of the engine and replacement of bearings are necessary.- This is particularly true in so called heavy-duty service. that is, in the operation of trucks, buses, stationaryand mobile power units and th like,
where heavy loads are applied to the engines and deterioration of the oil is accelerated.
Many compounds have been proposed for addition to lubricating oils for the purpose of curing I one or more of the defects of the ordinary pef 'troleum lubricating oil. Amongst the materials which have been proposed for addition to lubricating. oils are sulfur and sulfur compounds.
sulfur and its compounds are generally added to increase the film strength of the oils. This requires the addition of relatively large proportions of the sulfur and its compounds with sacrifice of other desirable properties of the oil. Usuallythe sulfur and its compounds tend to increase the corrosion of sensitive bearing metals, and to have other deleterious eflects. so that they are not ordinarily used, except where high bearing pressuresare encountered and it is essential that th oil have a high film strength. Under these circumstances, the disadvan properties of the additions are less important and, in some cases. may 11818.. i
Thine slrilled inthe on have abo proposed the be overcome by addition of other matesludge, increase the viscosity of the oil, deposit on the parts of the engine and corrode sensitive bearon the parts of the engine impede and may-even cal combination and may generally be referred to as organo-metallic compounds. Generally, the disclosures oi the organo-metallic compounds in the art are quite broad and frequently indicate a large number of diilerent metals as being suitable, some of them even indicating that copper compounds. would be suitable. Copper and its compounds are notorious as catalysts for the oxidation of organic compounds. Those skilled in the art have generally found that many copper compounds, when employed in lubricating oils in the proportions ordinarily recommended for organemetallic compounds, actually accelerate oxidation of the oils and/or corrosion of sensitive bearing metals. In the case of those copper compounds may which apparently inhibit the formation of sludge and like deterioration products, it has been generally necessary to add relatively large amounts of the copper compound to the oil in order to obtain practical and optimum results. However.
such large amounts of such copper compounds generallyaccelerate corrosion of sensitive hearing metals. Also, while many compounds appear to have very desirabl properties when subjected to some laboratory tests, they do not exhibit such properties when tested in an engine, particularly under conditions of heavy-duty service.
It is an object .of this invention to provide new improved and more stable lubricants. Another object is to provide lubricating oils for internal combustion engines and particularly for heavyduty service. A further object is to provide more stable lubricants which can'be employed in internal combustion engines over long periods of'time with the formation of less deposits on the engine and less corrosion of sensitive bearing metals. A still iurther object is to provide concentrated solutions of valuable additive compounds for lubricating oils, which concentrated solutions are'particularly valuable for treating lubricating oils. other objects are to provide new compositions of matter audio advance the art.
The above and other obiects or my invention accomplished by incorporating, in a by n oil, oil-soluble copper mercaptide.
derived from a terpene in an amountsuficient to addition oi soaps and soap-like materials to 'luprovide at least parts of copper per one million parts of oil, hereinafter abbreviated P. P. M. I have found that the copper mercaptides, derived from terpenes. are particularly desirable compounds for addition to lubricating oils, as they largely inhibit deterioration" of the lubricating oils and corrosion of sensitive bearing metals by bilize the oil against deterioration, so. that the en- I gines can be operated with such lubricating oilsover long periods of time without causing objectionable increase in the viscosity of the oils, objectionable corrosion of sensitive bearing metals and the. formation of objectionable amounts of deposits on the engines. that, someof such copper mercaptides are quite soluble in hydrocarbon oils, whereby they can be dissolved in such oils in high concentration. Such concentrated solutions are liquids and are readily miscible with lubricating oils, and provide a means for incorporating the desired amount of copper mercaptides in a lubricating oil, in a simple and economical manner.
The copper mercaptides, which are to be employed in accordance with my invention, may be prepared'by treating mercaptans, derived from terpenes, with copper or a copper salt. Suitable mercaptans may be prepared by treating terpenes with hydrogen sulfide in the presence of a catalyst, in accordance with the method 'described by JJN. Borglin and E. Ott in Patent 2,076,875. The'preferred copper mercaptides, which-are to be employed in accordance with my invention, are those prepared by the methoddisclosed in my co-pending application Serial No. 440,253 filed April 23, 1942. Briefly stated, such co-pending I application discloses a method which comprises heating a terpene with sulfur to form a terpene- I sulfur. complex, hydrogenating the terpenesulfur complex under pressure in the presence of a sulf-active hydrogenationcatalyst to r?.%:e
the complex to a mercaptan and then rea the mercaptan with a copper salt to produce the copper mercaptide. Particularly. suitable mer- 2,a49,sa
per of from 50 P. P. M. to about 10001. P. M.
and, in some cases, in concentrations as high as 2000 P. P. .M. or more. -When the copper mercaptides of. my invention I are employed in such amounts, the. stability of the oils .bontaining them will be improved. In general, I preier not to employ the copper mercaptides, derived from P. P. since the optimum results are'obtained with concentrations of 1000 P. P. M. of copper I and beloviand hence no additional benefits are I have further found obtained by employing concentrations materially above 1000 P. P. M. When the copper mercaptide, derived from a terpene, is incorporated in the oil in such proportions as to provide from 50 to about 2001. P. M. of copper, it is generally essential to have present in the chat least 0.1% of sulfur, in the form 'of oil-soluble sulfur comterpenes.
Usually, the optimum results will be obtained when the concentration of copper in the oil is within the range of from about 250 P. P. M.
to about 1000 P. P. M. and I preferably employ the copper mercaptides, derived from terpenes,
-- in such proportions asto produce-copper concen-- trations in such range. However, it should be noted that all oil-soluble copper compounds are not equally effective on a copper basis. The optimum concentration depends upon the 'nature of the copper mercaptide, the nature of the lubricating oil treated therewith, and the degree of stabilization desired and. must be determined experimentally' for each copper mercaptide and captides' are those prepared in accordance with the process of such co-pending application from Alpha-pinene Beta-pinene Dipentene .Ierpinolene Menthene Alpha-terpineol Camphene Pine oil Terpentine Camphor oils Terpenes obtained as by-products in the manufacture of synthetic camphor oilbe highly'-reflned,.as partially refined and mildly refined oils will respond to the treatment I of my invention.- I
I In order to provide lub eating oils im- 3 proved properties, such as stability toward deterioration and the like, in accordance with my;
invention, the copper mercaptides, derived from terpenes, will be added to the lubricating oils in each 011.
posed heretofore for addition to lubricating oils, will actually accelerate corrosion of sensitive bearing metals by the oils, when employed in proportions substantially in excess of 500 P. P. M. of copper, I have found that the copper mercaptides of my invention are extremely effective to inhibit corrosion ,of sensitive bearing metals by the oils, even when they are employed in the oils in concentrations such as to provide 1000 P. P. M. or more of copper. I
- In general, the copper mercaptides, derived from terpenes, which are to be employed in accordance with my invention, are solid at ordinary temperatures. They maybe'added to the lubricating oil in the proportion ,flnal ly desire'din theoil However, some of them are soluble in hydrocarbon oils, such as lubricating oils, petroleum ether,
benzene and otherliq uid hydrocarbons in such proportions as to provide concentrated solutions containing 10,000 P. P. M.;.or more of copper.
For example, the copper mercaptide,-de rived from fmenthene is soluble in SAE #10. oil, to the extent .of at least4.25!7tv by weight'and since'itcontains about 25.5% copper, it will provide at least 10,000
P. P. M. ofcopper in the oil. The copper mercaptides, derived from camphene and beta-pinene.
j are soluble in "the some 'oil to the extent of at -1east"5%' by weight. The'preferred copper mar.
captideathosederived from alpha-pinene, are
the proportion'to provide concentrations of cop' '73 soluble in the same oil to the extent of at least While=copper compounds, which havebeen proeecaseo sprays, insecticides and the like.
The copper mercaptides, derived from dipentone and terpinolene, are materially less soluble in oils. These mercaptides will, generally, be add-' ed directly to the lubricating oil in such proportions as to provide a saturated solution therein, in order to provide the concentration of copper desired for stabilizing the oil.
Oil-soluble sulfur compounds which may be used in conjunction with the copper mercaptides,
derived from terpenes, in accordance with my' invention, include mercaptans, sulfides, disulfides, polysulfides, thioethers, thiophenols, thiocarbamates, xanthates, thio acids, dithio acids, sulphones, thioamides, and mixtures thereof. Specific examples of some of these types include dibenzyl disulfide, dipinane disulflde, -dicyclohexyl disulfide, dibenzyl sulfide, dioctyl sulfide, dibutyl sulfone, pinane mercaptan, pentadeca'ne-thiol-8, triphenyl phosphine sulfide, 1,2-bis (benzylthio) ethane, dithio-bisdiamyl formate, and dithiobis (dibutyl thio formamide). Most lubricating oils contain an appreciable quantity of dissolved naturally occurring sulfur compounds. It has been found that, these naturally occurring sulfur compounds are also effective when employed in conjunction with the copper mercaptides, derived from terpenes, in accordance with my invention. Preferably, I add the copper mercaptides, derived from terpenes, .to such oils, in such proportion as will produce-the optimum results with the amount of sulfurnaturally present in the oil, rather than adding other sulfur compounds to the oil. Accordingly, I include the natural sulfur content of the oil when speaking of my-preferred concentrations of sulfur. By an oil-soluble sulfur compound, I mean a compound that is sufliciently soluble in the lubricating oil to give a permanent solution at ordinary temperatures, containing at least 0.10% sulfur. It should be notedthat sulfur compounds behave differently from elemental sulfur. The former enhance the stabilizing action of the copper mercaptides, derived from terpenes, while the later tends to detract from such stabilizing action. Accordingly, I specifically exclude elemental sulfur as a sulfur compound.
The products. obtained by sulfurizing unsaturated compounds, are particularly useful oil-soluble sulfur compounds when employed in accordance with my invention; 'It will be understood that an unsaturated compound is an organic compound which contains one or more sulfurlzable carbon to carbon double bonds. These compounds include the sulfurized natural oils from vegetable, fish, and animal sources, as well as sulfurized synthetic lmsafllnted' compounds. Sulfurized sperm, lard, corn and menhaden oils and sulfurized terpenes may be mentioned as ex; amples of sulfurized natural oils. Examples of sulfurized synthetic unsatura d compounds include the products obtained by sulfurizing cetene, abietene, cyclohexene, dihydronaphthalene, menthene, dipentene, terpinene, terpinolene, oleyl. alcohol, abietyl alcohol, methyl oleate and methyl abietate, Mixtures ofsulfurized unsatura'ted compounds are. equally suitable. The exact chemical structure of these sulfurized unsaturated compounds is not definitely known. It is known, however, that each double bond of such an unsaturated compound will ordinarily react with one, two, or three atoms of sulfur. I prefer to employ compounds which contain not more than one atom of sulfur for each double bond present. Sulfur, in excess of this quantity, tends to function as elemental sulfur in detracting from the stabilizing action of copper compounds and hence is undesirable.
A preferred class of sulfurized unsaturated sulfur compounds which may be employed in combination with the copper mercaptides, derived from terpenes, in. accordance with my invention, is surfurized unsaturated dehydrated alcohols, prepared as described in the co-pending application of F. B. Downing and R. G. Clarkson, Serial No. 440,201, filed April 23, 1942.
It has been found that, when lubricating oils are employed in internal combustion engines, the properties of the lubricating oils are materially effected by the character of the fuel employed in the engine. It has been found that, when the motor fuel employed in an internal combustion engine contains tetra-ethyl lead, deterioration of the lubricating oil and corrosion of sensitive bearing metals are materially increased. On the other hand, it has been found that, when the lubricating oils of my invention are employed in internal combustion engines operating on motor oils containing tetra-ethyl lead, the effectiveness of the copper mercaptides, derived from terpenes, in stabilizing the lubricating oils, is very materially increased. It has been found that, the copper mercaptides, derived from terpenes, are still very effective to inhibit corrosion of sensitive bearing metals when the motor fuel contains substantial amounts of tetra-ethyl lead.
The most satisfactory method of determining the stability of a lubricant in an internal combustion engine is by actual use of the lubricant in the engine. I employ the following engine test, which correlates well with results obtained in the field. Six-cylinder 1940 and 1941 model Chevrolet engines (in some cases fitted with one copper-lead hearing) are operated on a block mounting at a speed of 3150 R. P. M. (equivalent to a road speed of miles per hour) against a load of 35 brake horse power (equivalent to that obtained in road operation) applied by means of a dynamometer. The oil in the sump is maintained at 280 F. and the cooling jacket liquid at 200 F. The test is run for 66% hours (corresponding to road operation for 4000 miles), except in cases where the oil deterioration is so extensive that such lengthy operation is impractical. The degree of deterioration of the oil in this test corresponds directly to that obtained in equal periods of heavy-duty service and is indicative of that observed in longer periods of less severe service.
The following ratings are employed to determine the stability of the oil and its efiect on the engine. Samples of the oil used are removed from the crankcase at intervals and analyzed for total sludge (naphtha insolubles) and asphaltenes (chloroform solubles) by the method described in J, Ind. Eng. Chem., anal. ed. 6, 419 (1934) and for viscosity rise and neutralization number by the well-known A. S. T. M. methods. On the basis of these analyses, the condition of the oils i rated as excellent, good, fair, poor or bad. At the end of the run, the engine is disassembled, inspected and rated as to cleanliness.
' of motor fuel.
clean engine would score 100 points. Points are deducted from this score based on thequantity and quality of sludge and other deposits in various parts of the engine. An engine. with a score or about-50 points by this system would be so badly'fouled as to be in imminent danger of mechanical failure due to impaired lubricant circulation caused by the presence of large amounts of sludge or other deposits or due to seizure of valve mechanisms or other moving parts. The copper-lead bearing is weighed before and at the end of the test to determine the loss in weight of sensitive bearing metals. The engine scores are more accurate and reproducible for relatively clean engines with scores of 90-100 than for dirty engines with scores of 50-70 because it is diiilcult to determine the exact degree of dirtiness of a very dirty engine. Conversely, low bearing corrosions oi the order of 0.10 to 0.20
- gram per bearing are more accurate and reproducible' than high bearing corrosions of the order oi 0.5 to 1.0 gram per bearing.
The following oils', each obtained from a different refiner and selected as being typical of the types employed in ignition-engine lubrication, were used in the tests.
The tests in Table I demonstrate the eiiective action of the oil-soluble copper'mercaptides, derived from terpenes, in improving oil condition and engine cleanliness and retarding bearing corrosion in an engine operating on a motor fuel containing 1 cc. of tetra-ethyl lead. per gallon The corrosion of copper-lead bearings is given as the weight in grams lost by the bearing during the engine test. This figure also includes the weight loss due to wear.
The amount of sulfur, naturally present in the oils used, was determined by the burner test. In this test; a sample of oil is blended'with 3 parts by weight of naphtha. The mixture is burned, and the combustion, products are absorbed by a sodium carbonate solution. On 'addition of a barium chloride solution to the sodium carbonate solution, barium sulfate precipitates. From the quantity of barium sulfate obtained (corrected for traces of sulfur in the naphtha and reagents), the percent sulfur present in the oil is calculated.
'low cost.
oils. They also have the advantage, over other I types of copper compounds which have been pro-.
posed heretofore, of being very eflective to inhibit corrosion of sensitive .bearing' metals, even when employed in concentrations such as to provide 1000 P. P. M..or more of copper. They also have the advantage of having a high copper content and a lack of undesirablev color properties.
' Most oil-soluble copper compounds are characterized by green, blue, or purple colors and have high tinctorial properties sothat their use in lubricating oil imparts to the oil, a distinct unnatural and undesirable colorization. The copper mercaptides from terpenes on the other hand, are light yellow in color when pure and, when crud, may be red or brown in color but they have low tinctorial properties and their ad dition to lubricating oils does not impart undesirable colorization to the oils. They are made from cheap and readily available materials, and
their method of manufacture is economical so that they can be provided in large quantities at Most of them have high solubility in lubricating oils,"so that they can readihr be incorporated in the'oils in the proportions usual ly desired.
While the stabilizing action of copper mercaptides, derived from'terpenes,.in lubricants for internal combustion enginesis most striking in so-called heavy-duty ser'viceya similar effect is also obtained in less severe service. Internal combustion engines in which these-additives may be employed with beneficial results include engines designed for use in passenger automobiles,
trucks, tanks, buses, tractors, aircraft and stationary andv semi-stationary power plants. Furthermore, the beneficial action of these additives is not limited to any particular type .or kind of oil. Excellent results can be obtained in mildly refined as well as in highly refined oils and in I do not know the exact mechanism by which the copper mercaptides, derived from terpenes, function as lubricant stabilizers. They appear tofunction primarily, if not entirely, through protection of the oil from the deleterious effects of oxidation-during use in the engine. The concentrations employed are insufllcient to produce any worthwhile detergency or lubricity in the oil, and the copper mercaptides, derived from terpenes, appear to function as antioxidants rather than as detergents or film strength improvers.
Furthermore, the lubricating oil compositions dis- Table I p Percent Hours Oil condi- Engine Cu-Pb Afmmve g B in oil tested tion rating 3g3? corrosion A. None (avg.4runs) 0 0.24 66% Bad 55.0 1.05 A.... Cuprous mercaptide irom alpha-plnene 120 0.25 60% G 80.0 0.81 A do 800 0.28 06% Excellent. 90.6 0.2) 18.-.. None 0 0.00 33% Bad. 03.0 Li) B 120 0.07 33% Bad 65.0 0.45 250 0.07 66% Fair 74.0 0.62 500' 0.08 06% Excellent. 89.5 0.07 l,000 0.12 06% Excellent 03.0 0.17 0 0E 50 Poor 50.0 0.38 250 0.24 60% G 86.0 0.i8 500 0.20 66% Good 90.0 0.23
are extremely eiiective stabilizers for lubricatini closed are free-flowing liquid lubricants suitable for crankcase use and are not greases.
While I have disclosed the preferred embodiapsasao ments of my invention, it willfbe understood that such specific embodiments are given for illustrative purposes only and that various modifications may be made therein without departing from the spirit or scope of my invention. For example, I have disclosed generally, the use of copper mercaptides, derived from terpenes. It will be apparent that mixtures of any two or more oilsoluble copper mercaptides of my invention may be employed, if desired. Accordingly, I intend to cover my invention broadly as in the appende claims.
I claim:
1. A hydrocarbon oil having incorporated therein an oil-soluble copperinercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen of such --'SH group by copper, in an amount sufiicient to provide at least 50 P. P. M. of copper.
2. A hydrocarbon oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen 0! such SH group by copper. in an amount suflicient to provide at least 250 P. P. M. of copper.
3. A hydrocarbon oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacementof the hydroson of such SH group by copper, in an amount suficient to provide a saturated solution containing at least 50 P. P. M. of copper.
4. A hydrocarbon oil having incorporated therein an oil-soluble copper mercaptide, derived from a pinene by the introduction of an SH group into the pinene and replacement of the hydrogen of such SH group by copper, in an amount suilicient to provide at least 50 P. P. M. of copper.
5. A hydrocarbon oil having incorporated therein an oil-soluble copper mercaptide, derived from a pinene by the introduction of an SH grup into the pinene and replacement of the hydr of such --SH group by copper, in an amount sumcient to provide a saturated solution containing at least 50 P. P. M. of copper.
6. A hydrocarbon oil having incorporated therein an oil-soluble cuprous mercaptide, derived from alpha-pinene by the introduction of an SH group into the pinene and replacement of the hydrogen of such SH group by copper, in an amount suflicient to-provide at least 50 P. P. M. of copper.
'1. A hydrocarbon oil having incorporated therein an oil-soluble cuprous mercaptide, derived from alpha-pinene by the introduction of an SH group into the pinene and replacement of the hydrogen of such SH group by copper, in an amount suflicient to provide a saturated solution containing at least 50 P. P. M. of copper.
8. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH groupJnto the terpene and replacement of the hydrogen of'such SH'group by copper, in an amount suilicient to provide at least 50 P. P. M. of copper.
9, A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufllcient to provide at least 50 P. PM. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper. of sulfur in the form of oil-soluble organic sulfur compounds.
10. A hydrocarbon lubricating oil having incor porated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH groupinto the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufilcient to provide from 50 to 1000 P. P. M. of copper, and a small proport on. suiiicient to impart substantial oil-stabilizing propertieg to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
11. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a pinene by the introduction of an SH group into the pinene and replacement of the hydrogen of such SH group by copper, in an amount sufficient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, 90 suficient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
12. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hygg drogenated sulfurized terpene, wherein the copper is chemically combined with the hydrogenated sulfurized terpene, in an amount sufiicient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, sufiicient to impart subw stantial oil-stabilizing properties to the copper,
of sulfur in the form of oil-soluble organic suifur compounds.
13. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hy- 1 drogenated sulfurized pinene, wherein the copper is chemically combined with the hydrogenated sulfurized pinene, in an amount suiiicient to provide from 50 to about 1000 P. P. M. of copper, and a small proportion, sumcient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
14. A hydrocarbon lubricating oil having incorporated therein copper-treated hydrogenated sulfurized alpha-pinene, wherein the copper is chemically combined with the hydrogenated sulfurized alpha-pinene, in an amount sumcient w provide from 50 to about 1000 P. P..M. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds. 1
15. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper mercaptide, derived from a terpene by the introduction of an SH group into the terpene and replacement of the hydrogen of such SH group by copper, in an amount sufficient to provide from about 250 to about 1000 P. P. M. of copper, and a small proportion, sumcient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
16. A hydrocarbon lubricating 'oil having incorporated therein an oil-soluble copper-treated hydrogenated sulfurized terpene, wherein the copbar is chemically combined with the hydrogenated sulfurized terpene, in an amount sufficient to provide from about 250 to about 1000 P. P. M. of copper, and a small proportion, suflicient to impart substantial oil-stabilizing properties to the copper, of sulfur in the form of oil-soluble organic sulfur compounds.
17. A hydrocarbon lubricating oil having incorporated therein an oil-soluble copper-treated hydrogenated sulfurized pinene, wherein 'the copper is chemically combined with the hydrogenated sulfurizedpinene, in an amount sufliclent to provide from about 250 to about. 1000 P. P. M. 01'
copper, and a small proportion, suflicient to impart substantial oil-stabilizing propertiesto the copper, of sulfur in the form of oil-soluble organicsultur compounds.
18. A hydrocarbon lubricating oil having incorporated therein copper-treated hydrogenated sulturized alpha-plume. wherein the copper is chemicaiiy comblncd with the hydrogenated sulfurized alpha-plnene, in an amount sumcient to provide from about 250 to about1000 P. P. M. of copper, and a small proportlon, sufllcient to impart substantial oil-stabiliaibg properties to the copper, of sulfur in the form of oil-soluble organic sulfur commands.
ARTHUR L. FOX.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3132103A (en) * 1961-03-10 1964-05-05 Sinclair Research Inc Copper treated sulfurized fatty ester lubricant additives
US3396156A (en) * 1964-06-24 1968-08-06 Schwarz Biores Inc The use of a complex of a cuprous halide and hydroxylamine for the preparation of copper mercaptides
US4715974A (en) * 1987-04-14 1987-12-29 Mobil Oil Corporation Copper salts of sulfurized fatty acids as antioxidants
US4867890A (en) * 1979-08-13 1989-09-19 Terence Colclough Lubricating oil compositions containing ashless dispersant, zinc dihydrocarbyldithiophosphate, metal detergent and a copper compound

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3132103A (en) * 1961-03-10 1964-05-05 Sinclair Research Inc Copper treated sulfurized fatty ester lubricant additives
US3396156A (en) * 1964-06-24 1968-08-06 Schwarz Biores Inc The use of a complex of a cuprous halide and hydroxylamine for the preparation of copper mercaptides
US4867890A (en) * 1979-08-13 1989-09-19 Terence Colclough Lubricating oil compositions containing ashless dispersant, zinc dihydrocarbyldithiophosphate, metal detergent and a copper compound
US4715974A (en) * 1987-04-14 1987-12-29 Mobil Oil Corporation Copper salts of sulfurized fatty acids as antioxidants

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