US2349801A - Treatment of chromium ores - Google Patents

Treatment of chromium ores Download PDF

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US2349801A
US2349801A US436774A US43677442A US2349801A US 2349801 A US2349801 A US 2349801A US 436774 A US436774 A US 436774A US 43677442 A US43677442 A US 43677442A US 2349801 A US2349801 A US 2349801A
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Charles G Maier
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/02Roasting processes
    • C22B1/08Chloridising roasting

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  • This invention relates particularly to improved methods of chlorination of oxidi'c ores carried out at elevated temperatures in which carbonaceous materials are used with chlorine to accomplish the chlorination. It is especially adapted to chlorination of chromite ore; the methods disclosed are of advantage in the treatment of all ores containing alkaline earths such as magnesium in such an amount as to present a sintering problem upon chlorination of the ore.
  • chromite ore is introduced into a suitable furnace, usually a vertical column, along with a-carbonaceous reducing agent. Chlorine is usually introduced' into the furnace to pass counter-current to the ore. Temperatures suitable for the reduction and chlorination are maintained in the furnace, the maximum usually being between 950 C. and 1050 C. although temperatures as high as 1250 C.can be employed. In
  • Chlorination zone wherein the actual reduction and chlorination occurs.
  • Chlorine is usually introduced just below or beyond the actual chlorination zone, usually at a point in the co1- umn which, in the direction of. ore passage, is beyond the point of maximum temperature; in the case of chromite ore usually in a region at a temperature of about 850 to 950 C.
  • the solidification zone extends from a point in the column, in the direction of ore passage, which is at a temperature ihst below Aor at the melting point of magnesium chloride and calcium chloride and through the solidication range of these chlorides andianyother like molten chlorides present.
  • .silicious material present (silica not being reduced or chlorinated under the furnace conditions) and are carried out on this instead of collecting and falling as liquid masses to solidify on the walls of the furnace or on masses of residue region wherein the non-adsorbable gas atmosphere is maintained must be established in a proper spaced relationship. That point in the furnace which is at the temperature of fusion of the principal alkaline earth chloride provides a generally critical upper limit in the furnace for the solidication zone. The non-adsorbable gas must be introduced into the furnace beyond or below that region which is at this temperature if it is to.be effective in enabling the chlorides towet uniformly the silicious material.
  • magnesium chloride is the chief chloride to-which vattention must be given, its fusion temperature, '708-711 C. is a critical 'upper limit for location of thenon-adsorbable gas inlet. It is generally immaterial how far below the fusion temperature point in the furnace the non-adsorbable gas is introduced, the essential factor being a spatial separation of the gas and chlorine inlets below and above the critical point to ensure existence of denite and effective Introduction of the non-adsorbable gas and its function will be further discussed.
  • the preferred process of this invention is one wherein a. considerable portion of the chlorine, if not all, is passed counter current to the ore stream. Consequently at least some of the chlo-- rine is introduced at a point in the chlorination zone below the point of maximum temperature.
  • the inlet for this chlorine must -be provided at a point suiciently spaced from the solidification zone.” If the chlorine inlet is too close to the solidification'zone, the "chlorination zone will extend too far in the direction of ore passage, possibly even into a region which is at a temperature where chromic chloride will condense in the ore stream.
  • the length of the non-ads'orbabl'e gas treating column will be undesirably reduced. If the chlorine inlet is too close to the point of maximum temperature in the chlorination zone, the length of ,this will be shortened by the cooling action of the chlorine fed at ordinary temperatures while the length of time that the ore is subjected to chlorine will be unduly decreased.
  • Chlorine is introduced in an amount suiliciently great to satisfy the stoichiometric requirements of the ore plus an excess adequate to maintain about 10% free chlorine in the exit gases from the retort after condensation of sublimed chlorides for reasons pointed out at length in my Patent 2,133,998 of October 25, 1938. At times not all of the chlorine need be added counter-currently below the chlorination zone.
  • the total requirements may be met by supplying from 50% to '15% of the chlorine countercurrently below the vapor exit, and the remainder concurrently from above.
  • This serves to increase the proportion of carbonyl or carbon chlorides which may be formed in the chloriadsorbable gas atmosphere to be maintained in the solidication zone" can be provided by introducing carbon monoxide, nitrogen, helium, argon or other suitablevgas at the proper point in the furnace.
  • chlorinated carbonaceous compounds such as thechlorides of carbon, or carbon compounds incompletely saturated with -oxygen such as carbon monoxide or carbonyl chloride, produced an exceptionally smooth and readily controllable chlorination
  • -oxygen such as carbon monoxide or carbonyl chloride
  • Oxygen supplied in any convenient manner as by introducing air below the solidiflcation zone
  • Figure 1 is a diagrammatic view, partly in section, illustratingamapparatuswhich f, quantityfofioxygen'made available in theA solidisuccessfully employed.
  • Figu 2. is a trating the retort-1 height.l ellativ In.this apparatusfja' l fprf vided.
  • the shaft isfmade of inertmaterial yas the shaft furnace proper.
  • Heating means indicated at 8, kprovided inthe form of electrical resistances, is positioned about a. portion of the shaft intermediatethe'ends" thereof to provide the preheating zoneand the chlorination zone.
  • the upper portion of the shaft 6 is continued by a casing 32 to-'guide the ore charge into the column.
  • the joint between the shaft and extension is protected by a sure" rounding water cooling jacket 9.
  • Some vchlorine Y is introduced through' an inlet Il placed at the minor. Since itis desired to operate at temperatur'es YWhereat ⁇ thev chlorination of the ore is rapid, and with an excess of chlorine, the product of the chlorination reaction is always carbon dioxide: rather than carbon monoxide.
  • magnesium cannot be ⁇ prevented from, chlo ⁇ rinatingnor ,can it be reoxidizedffrom the chloride formy to the oxide ⁇ form when' ⁇ active chloe rination -of ore occurs.
  • y "l f vApparatus As a specific and illustrative example of the manner in which my invention can be ⁇ carried out ⁇ successfully, the following operations are disclosed, particularly inconjunctiony with the ap charge conveyors top of the shaft and the V'remainder' through fa' side inlet
  • y A ⁇ movable thermocouple well I4 extends downwardly into the shaft to enable tcmperatures to be ascertained in the shaft.
  • Exit I6 for volatilized materials is placed above the lower end of theheating zone. -At the base of the shaft another cooling-section Il is provided, to protect the joint between shaft Gand a metal base structure 33 and cool the materials' which pass therethrough to be removedl by dis-
  • magnesium chloride solidies and whereat magnesium chloride solidies, and maintaining a chlorine and hydrogen chloride free atmosphere in said other zone which is substantially non-absorbable by said magnesium chloride whereby the magnesium chloride wets the silica present and is carried out of the column on the silica.

Description

May 30, 1944- c. G. MAIER 2,349,801
TREATMENT OF CHROMIUM ORES Filed March 30', 1942 lNvEN-rorg (har/f5 (i. Maf/er ATTORNEY i Patented May 30, 1944 TREATMENT or CHROMIUM oREs Charles G. Maier, Oakland, Calif., assignor to The Dow Chemical Company, Midland, Mich., a corporation of 'Michigan Application March 30, 1942, Serial No. 430,774
(Cl. l-112) 16 Claims.
This application is a continuation in part of application Serial Number 372,412 led'December 30, 1940.
This invention relates particularly to improved methods of chlorination of oxidi'c ores carried out at elevated temperatures in which carbonaceous materials are used with chlorine to accomplish the chlorination. It is especially adapted to chlorination of chromite ore; the methods disclosed are of advantage in the treatment of all ores containing alkaline earths such as magnesium in such an amount as to present a sintering problem upon chlorination of the ore.
In practice, chromite ore is introduced into a suitable furnace, usually a vertical column, along with a-carbonaceous reducing agent. Chlorine is usually introduced' into the furnace to pass counter-current to the ore. Temperatures suitable for the reduction and chlorination are maintained in the furnace, the maximum usually being between 950 C. and 1050 C. although temperatures as high as 1250 C.can be employed. In
use, certain portions of the furnace are devoted to deinite operations; 'and in the direction of ore passage through the furnace I have for convenience designated these as the preheating zone wherein the OreV is preheated, and the "chlorination zone wherein the actual reduction and chlorination occurs. Chlorine is usually introduced just below or beyond the actual chlorination zone, usually at a point in the co1- umn which, in the direction of. ore passage, is beyond the point of maximum temperature; in the case of chromite ore usually in a region at a temperature of about 850 to 950 C.
In the continuous reduction and chlorination of a chromite ore according to the method outlined, that is with carbon and chlorine in av vertical column arranged for gravitational passage of ore, continuous operation was occasionally hampered by formation of a solid,' ringlike flow restricting accretion on the side wall of the column below the chlorination zone. These were found to be made up of ore and carbon bonded together largely by magnesium chloride. Such a ring was removed from the furnace only with d iflculty; frequentlyit could be removed only by shutting down, cleaning'out the column and breakingl up 'therimn Ring or accretion formation was more frequent and more aggravating when the rate of throughput of the rings are due to materials in the ore,vsuch as lime and magnesia, that are converted by chlorination into the Icorresponding 'chlorides which are fusible at the temperature of the chlorination. These molten chlorides upon solidifying may bond the ore particles together into a mass capable of forming a bridge within the column or accretions upon the wall of the column. Such a mass is cemented or agglomerated by solidication of the molten chlorides. The -problem is particularly prevalent when low grade chromite ores high in magnesia are employed; domestic ores are usually of this character. y
I have found that if, in that region in the furnace below the chlorination zone," which I will, for convenience, term the alkaline earth chloride solidiflcation zone or "solidilcation zone, I maintain an atmosphere whichA is free of chlorine and hydrogen chloride and is not adsorbed to any appreciable extent by the molten alkaline earth chlorides, these diiliculties are ore was high. ,One of the limiting factors on the rateof throughput was the formation of these undesirable .solidifiedI masses on the wall defining the ore column. Apparently these accretions vor and hydrogen chloride.
overcome. The solidification zone extends from a point in the column, in the direction of ore passage, which is at a temperature ihst below Aor at the melting point of magnesium chloride and calcium chloride and through the solidication range of these chlorides andianyother like molten chlorides present. I have observed that the chlorides of calcium and magnesium do not wet silica in the presence of chlorine or hydroargon, or other gas non-adsorbable by the molten chlorides, which atmosphere is free from chloride Thus the absence of chlorine and hydrogen chloride in the column through the critical solidication temperature range oi the alkaline earth chlorides results in.
hydrogen chloride free, non-adsorbable gas atmosphere, are therefore maintained in the co1- umn immediately below the chlorination zone" and in that region wherein the molten alkaline earth chlorides solidify. Under this condition, the magnesium chloride, calcium chloride and other like chlorides. uniformly wet the remain,
' solidication and chlorination" zones.
ing .silicious material present (silica not being reduced or chlorinated under the furnace conditions) and are carried out on this instead of collecting and falling as liquid masses to solidify on the walls of the furnace or on masses of residue region wherein the non-adsorbable gas atmosphere is maintained must be established in a proper spaced relationship. That point in the furnace which is at the temperature of fusion of the principal alkaline earth chloride provides a generally critical upper limit in the furnace for the solidication zone. The non-adsorbable gas must be introduced into the furnace beyond or below that region which is at this temperature if it is to.be effective in enabling the chlorides towet uniformly the silicious material. When magnesium chloride is the chief chloride to-which vattention must be given, its fusion temperature, '708-711 C. is a critical 'upper limit for location of thenon-adsorbable gas inlet. It is generally immaterial how far below the fusion temperature point in the furnace the non-adsorbable gas is introduced, the essential factor being a spatial separation of the gas and chlorine inlets below and above the critical point to ensure existence of denite and effective Introduction of the non-adsorbable gas and its function will be further discussed.
The preferred process of this invention is one wherein a. considerable portion of the chlorine, if not all, is passed counter current to the ore stream. Consequently at least some of the chlo-- rine is introduced at a point in the chlorination zone below the point of maximum temperature. For reasons which will be presently explained, the inlet for this chlorine must -be provided at a point suiciently spaced from the solidification zone." If the chlorine inlet is too close to the solidification'zone, the "chlorination zone will extend too far in the direction of ore passage, possibly even into a region which is at a temperature where chromic chloride will condense in the ore stream. Additionally, the length of the non-ads'orbabl'e gas treating column will be undesirably reduced. If the chlorine inlet is too close to the point of maximum temperature in the chlorination zone, the length of ,this will be shortened by the cooling action of the chlorine fed at ordinary temperatures while the length of time that the ore is subjected to chlorine will be unduly decreased.
I have found that the best point for introducv tion of chlorine in the chlorination zne is about half way between (a) the off-take from the furnace for sublimed chlorides and (b) the point at which the temperature in the' furnace corresponds to the fusion temperature of the principal alkaline earth chloride present. In the case of chromite ores wherein magnesium chloride is the principal molten chloride formed, this is usually at a point which is at or about 900. C.; provided, however, that the point of entrance of chlorine whennsing the present v'invention with the auxiliary gas, should not be below-the normal condensation point of the vapors of chromium trichloride. This is near 850 C; for most chromite ores.
Chlorine is introduced in an amount suiliciently great to satisfy the stoichiometric requirements of the ore plus an excess adequate to maintain about 10% free chlorine in the exit gases from the retort after condensation of sublimed chlorides for reasons pointed out at length in my Patent 2,133,998 of October 25, 1938. At times not all of the chlorine need be added counter-currently below the chlorination zone.
The total requirements may be met by supplying from 50% to '15% of the chlorine countercurrently below the vapor exit, and the remainder concurrently from above. This serves to increase the proportion of carbonyl or carbon chlorides which may be formed in the chloriadsorbable gas atmosphere to be maintained in the solidication zone" can be provided by introducing carbon monoxide, nitrogen, helium, argon or other suitablevgas at the proper point in the furnace. Instead of introducing carbon monoxide as such it is possible to introduce oxygen, or an oxygen source as air, or a material decomposable in the column to yield oxygen, as a peroxide, a nitrate, chlorate or per-oxy compound, to reac't with carbon present in the hot residue in the furnace beyond the chlorination zone to form carbon monoxide. `When decomposable materials are added, they are introduced at a point in the solidiflcation zone whereas sufficient heat is present to ensure oxygen release and reaction to form carbon monoxide.
is present. Further, the use of .carbon monoxide has certain unique advantages which will now be pointed out. It has been recognized by those experienced in the chlorination of ores using carbonaceous materials with chlorine that considerable stoichiometric carbon excesses (usually 20%-30%) are required in order to secure high extraction of the metal values in the ores treated. Some carbon must therefore still be present when the last of the metal oxide particles in the ore are being chlorinated. In a continuous counter-current unit, this corresponds to the point of exit of the ore residue from the chlorination zone. Further, it has long been recognized that chlorinated carbonaceous compounds, such as thechlorides of carbon, or carbon compounds incompletely saturated with -oxygen such as carbon monoxide or carbonyl chloride, produced an exceptionally smooth and readily controllable chlorination The value or cost of such materials is usually prohibitive for commercial chlorination of ores. By using air to form carbon monoxide, the advantages of using carbon chlorides can be secured without thei; high cost when they are produced and used as such.
The manner in which the process of my invention opera-tes with oxygen and excess carbon may be clarified by the following discussion: Oxygen, supplied in any convenient manner as by introducing air below the solidiflcation zone,
contacts excess carbon in the spent ore in the 25% more than the stoichiometric requirements for allreductions and chlorinations occurring and producingcarbon"dioxide and chlorides. The
fication zonet' for reaction ,with they '.carb'on excess fi'ssuilicient stoichibmetricallyto react to form', carbon lfmonoxidi-:A with'only a. substantial portion,- from'f50,% :to185 of the carbon present in excess of that required bythe stoichiometry of the lreduction-chlori'natioxi nreactions. f
When the carbon monoxide produced in that part of the column below lthe chlorine inlet comes into contact with chlorine in the "chlorination zone, carbonyl chloride and chlorides of carbon are formed, which at these temperatures react rapidly with the oreinfa Vchlorination reaction. The carbon monoxide ofthe "solidication zone gas stream is thus completely utilized.
It might be assumed thatthe introduction of some' air or oxygen with the chlorine fed directly to the "chlorination fzonef would first cause the formation of 'carbon monoxide, by interaction of carbon and oxygen, and the carbon monoxide so formed could then'react partly -with chlorine to form carbonyl chloride, which in turn would act as a chlorinating agent, and thus permit the first chlorination. Such action is, however, very silica, and I have-successfully usedthematerial known as Vitreosih, .At-the upper end foi fthe l shaft an,ore inletlfl provides for introduction of V the ore charge nto ,casingfif` and thence into,
perature mairltaiil,ed..Y` t.
vparatus shown in the accompanying drawing in which Figure 1 is a diagrammatic view, partly in section, illustratingamapparatuswhich f, quantityfofioxygen'made available in theA solidisuccessfully employed. Figu 2.is a trating the retort-1 height.l ellativ In.this apparatusfja' l fprf vided. The shaft isfmade of inertmaterial yas the shaft furnace proper.
Heating means, indicated at 8, kprovided inthe form of electrical resistances, is positioned about a. portion of the shaft intermediatethe'ends" thereof to provide the preheating zoneand the chlorination zone. `The upper portion of the shaft 6 is continued by a casing 32 to-'guide the ore charge into the column. The joint between the shaft and extension is protected by a sure" rounding water cooling jacket 9. Some vchlorine Y is introduced through' an inlet Il placed at the minor. Since itis desired to operate at temperatur'es YWhereat` thev chlorination of the ore is rapid, and with an excess of chlorine, the product of the chlorination reaction is always carbon dioxide: rather than carbon monoxide. Furthermore,'it is well known that theflrst'step of the oxidation of carbon 'itself is invariably carbon dioxide'rather than carbon monoxide and *that f the latter material is obtainable as a secondary formation according to the so-called producer necessity forthe'correct spacial separation of .the r chlorine inlet and the non-adsorbable gasinlet so that the proper'and lseparate chlorination zone and solidiilcation zoneare' maintained.
1cm-ight .be further thought that the admission of air or oxygen containing gases could promote the reactiono 1 andw thus maintain the magnesia in `the form of oxide. This has not -been found to be ,the casev in practice. Obviouslyfthe conditions suited to this reaction are generally lll suited to the chlorination of ore. The` conclusion, fis, therefore.
that `when 4oxygen and chlorinetogether are simultaneouslyfpresent as such inthe chlorination zone, magnesium cannot be `prevented from, chlo` rinatingnor ,can it be reoxidizedffrom the chloride formy to the oxide` form when'` active chloe rination -of ore occurs. y "l f vApparatus As a specific and illustrative example of the manner in which my invention can be `carried out` successfully, the following operations are disclosed, particularly inconjunctiony with the ap charge conveyors top of the shaft and the V'remainder' through fa' side inlet |5 provided toward'the end of the chlorination zone."y A` movable thermocouple well I4 extends downwardly into the shaft to enable tcmperatures to be ascertained in the shaft.
Exit I6 for volatilized materials is placed above the lower end of theheating zone. -At the base of the shaft another cooling-section Il is provided, to protect the joint between shaft Gand a metal base structure 33 and cool the materials' which pass therethrough to be removedl by dis- |8 in case I3 at the bottom of the shaft. 1 1
Volatilized products pass over through exit I5, into condenser"` 2l which is also madeof silica, usually Vitreosil. -Volatilized chlorides condensing on the side of the condenser 2l are removed by scraper 22 onto plate 23. Another scraper 2l serves toV removecondensed chlorides along plate 23 through passagei26,into areceiver 21. Dust, fines and the like-are collected by filter bag 28 in housing 28. V:Rod "3L enables the bag 29 vto be l,
sh aken to remove collected materials. i 4(.)peratio'n The shaft furnace `wasbrought up totemperaf ture and filled with -a charge madeup by coating. y massive carrier particles with a ,chromite `oreca-rbon mix.` The -ore-,used was ofthe `following composition:
. Percent-`v 'C1203 f.... l 48.15 FeO (total iron): i i 19.7 SlOz e 5.3,4 MgO 16.5
CaO.4 ,3.8 Mn l f rtrace The chromite ore wasfirst lgrolindto 200 mesh in a-dmixture with .20%,fif `gas, carbon." This`vl mixture was thenplaced on carrier particles pre; pared and coated after the mlannerldisclosedfin myPatent 2,133,997, d,
The carbony `quantity;'e'rr'iployed wa'sfLZ-S timesA the. quantity required stoichiometricallyto reduce all reducible oxides presenti Ainintroduced through'the inletflifl into thefcolumn at apoint below the .sol idiflcationjzonef region. reacted with excess carbon present in this regionto Aform carbon monoxideL` This was effe'ztiveas anon- The' highest temperature 4 adsorbable gas atmosphere in the solidication zone during the. entire The following results are taken from actual operating records showing average conditions maintained during the sixth and the seventh day of continuous operation. They serve to illustrate how continuous operation was maintained in practice with the described apparatus. The charging rate was 4 kilograms per hour of the coated carrier particles. The operation was very smooth and a high chromium conversion was: effected.
Operation temperatures 'I'he temperatures in the retort vary over a considerable range and in Figure 2 I have indicated a rtypical thermal gradient through the retort. in the retort which is of significance, so far as the sublimed ingredients. condensing in condenser 2l are concerned, is that immediately adjacent the vapor off-take I6 for this determines the composition of the mixed chlorides condensing. In case it is desired to have a large percentage of magnesium chloride and other accretion forming chlorides in the condensed mass, the temperature can be maintained relatively high for magnesium chloride and the -other chlorides are then more volatile. Temperatures of 1150 C. an'd upwards to 1400 C. can be used.- I prefer, however, to maintain the condensate or sublimate-.in the receiver as free of magnesium chloride as is possible and therefore operate at a temperature of about 900 C. and usually between 900 C. and 1100 C.
The purging operation In the above tabulation of operations mention is made of fMg discharged as magnesium chloride in purge. This following is in explanation ofthis: l
When the retort material is of silica-the dispersing action of the inert, chlorine free gas causes the walls of the retort to also be wet in a manner similar to the silicious carrier particles or ore residue. After extended operating periods, this may cause the slow formation of a ring near the upper end of the Solidincation zone, al through'much less soon than if no non-adsorbable gas atmosphere is employed. This small quantity of magnesium chloride dispersed on the Days of operation 6th '1th Temperature of vapor exit I6 in C 1,010 1,045 Ore rate, gms/hr 264 308 Chlorine input Aconcurrent from top, liters/hr. (inlet II) 82 89 Chlorine input counter-current frombelow, liters/hr. (inlet I5) 101 109 Air input, liters/hr. (inlet I2) 43 46 Ore burden, gms/kg. carrier 66 'I7 Extraction per cent of contained CrzOa 99.4 98.9 Per cent of total MgO retained as nitido 2.3 2.2 Per cent of total Mg discharged as magnesium chloride on carrier- 48.7 74:3 Per cent of total Mg discharged as magnesium chloride in purge 1.5 3.1 Per cent of total Mg volatilized a as chloride 47 20.4
from an upper portion of said zone to leave a walls is advantageously removed by periodic purging charges of inert particles containing an amount of carbon equivalent to the normal excess, but carrying no ore. This purge, which may normally require about one-half hour per day of operation, results in a slightly altered temperature gradient, and in the renewed distribution of the alkaline earth chloride from the'walls to lthe inert particles.
other O'leS WhileI have described my invention with particular reference to chromite ores, it is, of course, to be understood that it is applicable to other chromium containing materials particularly those containing magnesium, calcium or other alkaline earth metal oxides or other materials wherein the formation of molten chlorides such as magnesium chloride presents an accretion or ring formation problem. In addition, the use of carrier particles. although advantageous in many ways, need not be rigidly adhered to and the charge can be an ore-carbon charge or an ore charge in any suitable form with the carbon suitably supplied.
I claim:
l. In a continuous countercurrent process for chlorination in a vertical column of a chromite ore containing silica and magnesia, the steps of maintaining a chlorination zone in an upper portion of said column wherein said ore is reduced and chlorinated and volatilized chlorides are formed, removing said chlorides from an upp'er portion of said zone to leave a mass of spent ore in said column in another zone below said chlorination zone, maintaining said other zone at a temperature whereat magnesium chloride present solidiiies, and maintaining in said other zone a gaseous atmosphere substantially non-adsorbable by said magnesium chloride and which is free of chlorine and hydrogen chloride whereby said magnesium chloride wets the silica present and is carried out of said other zone on the silica.
2. In a continuous countercurrent process for chlorination in a vertical column of a iinely divided chromite ore containing silica and materials normally causing agglomeration of the ore, the steps of maintaining a chlorination zone in anI upper portion of said column wherein said ore is reduced and chlorinated and volatilized chlorides are formed, removing said chlorides mass of spent ore in said column in another zone below said chlorination zone, maintaining said other zone at a temperature whereat chlorinated materials normallyA causing sintering solidify, and maintaining in said other zone a gaseous atmosphere substantially non-adsorbable by said chlorinated materials and which is free of chlorine and hydrogen chloride whereby said chlorinated materials wet the silica present and are carried outof said other zone on the silica.
3. In a continuous countercurrent process for chlorination of chromite ores containing silica and magnesio. wherein the ore is reduced with a carbonaceous material and chlorinated in a column, the steps of admitting oxygen into the .column at a point whereat below about 711 process for steps consisting of introducing an ore-carbon.
chlorination of chromite ores containing silica and magnesia wherein the ore is reduced with a carbonaceous material and chlorinated in a column, the'step of maintaining a vsubstantially chlorine and hydrogenchloride free gaseous atmospherenon-adsorbable by magnesium chloride in that portion of the column wherein magnesium chloride solidies whereby liquid magnesium chloride wets the silica.
5. In a continuous countercurrent process for thechlorination of ores containing silica and magnesia wherein the-ore is reduced with a carbonaceous material and chlorinated in a column, Ythe stepsv of admitting air to react with carbon v-and form a carbon monoxide atmosphere in that portion of the ore column which is at a temperature below the melting point and in the solidiiication range of magnesium chloride whereby liquid magnesium chloride wets the silica, and ,admitting chlorine into that portion of the column which is above the melting point of magnesium chloride.
6. In a continuous chlorination-process for an oxidic ore wherein the ore is reduced in the presence of silica in a furnace heated to an elevated temperature with carbon present in admixture with the ore, the ore containing alkaline earth components which are chlorinatable to form liquid alkaline earth chlorides causing cementing of ore particles upon solidication of said liquid chlorides, the steps comprising moving a stream of said ore and carbon through said furnace, introducing an oxygen containing gas into said stream to react with said carbon and form carbon monoxide in the substantial absence of chlorine whereby any alkaline earth chlorides wet the silica, and introducing chlorine into said ore stream at a point whereat carbon monoxide formation is substantially complete.
7. In a continuous countercurrent process for -chlorination of chromite ores containing magnesia wherein the ore is reduced in the presence of silica with a carbonaceous material and chlorinated in a heated column, the steps of admitting an oxygen containing gas into the column at a point whereat the temperature is below about 711 C. and whereat the oxygen 'containing gas reacts to form carbon monoxide with carbonaceous material present, in the substantial absence of chlorine whereby any alkaline earth chlorides wet the silica and are carried out of the column on the silica and admitting chlorine at a point in the. column whereat the temperature is above about 850 C. and carbon monoxide formation is substantially complete.
8. In a ohromite ore chlorination process, the steps consisting ofy introducing an ore-carbon vstream also `containing silica into thetop of a vertical shaft furnace, the carbon being present in excess of that quantity required stoichiometrically to reduce the reducible constituents present in the ore, maintaining temperatures in said furnace promoting reduction and chlorination of said ore, introducing chlorine at a point in said furnace which is below the region of maximum temperature and which is at a temperature of about 900 C., and introducing an oxygen containing gas to react substantially completely with carbon present in said stream in that region in said furnace which is below said point of chlorine introduction and below a temperature whereat any alkaline earth chlorides condense whereby said chlorides wet the silica present and are carried out on the silica.
9. In a chromite ore chlorination process, the
stream also containingv silica into the top of a vertical shaft furnace, the carbon being present in excess of that quantity required stoichiometrically to reduce the reducible constituents present in the ore, `maintaining temperatures inrsaid furnace promoting reduction and chlorination of said ore,l introducing chlorine at a point in said furnace which is below the region of maximum temperature and which is at a temperature of about 900 C., and introducing air to react substantially completely with carbon present in said stream in that region in Said furnace which is below said point of chlorine introduction and below a temperature of about 711 C. whereby any alkaline earth chlorides present condense and wet the silica present and are carried out on the silica.
10. In a continuous countercurrent ore chlorination process conducted in a shaft furnace and utilizing an ore-carbon mixture dispersed on relatively massive carrier particles, and separately introduced air and chlorine, the step of periodically purging said furnace with carrier particles substantially free of ore, while maintaining llow of air, chlorine and carbon.
11. 'I'he process of claim 4. wherein the gaseous atmosphere is substantially carbon monoxide.
12. The process of claim 4 wherein the gaseous atmosphere is composed largely of nitrogen.
13. In a continuous countercurrent process for chlorination in a vertical column of a chromium containing material including magnesium and silica, the steps of maintaining a chlorination zone in an upper portion ofsaid column wherein said ore is reduced and chlorinated, maintaining said chlorination zone at a temperature sufficiently high to volatilize at least partially metal chlorides formed in said zone and which chlorides pass off as volatilized chlorides from an upper portion of said column to leave a spent ore mass in said column in another zone below said chlorination zone, maintaining said other zone at a temperature whereat magnesium chloride solidifies, and maintaining a chlorine and hydrogen chloride free atmosphere in said other zone which is substantially non-absorbable by said magnesium chloride whereby the magnesium chloride is carried out on the silica.
14. In a continuous countercurrent process for chlorination in a vertical column of a chromium containing material including magnesium and silica, the'hsteps of maintaining a chlorination zone in an upper portion of said column wherein said ore is reduced and chlorinated, maintaining said chlorination zone at a temperature betweenV about 850 C and 1400 C. to volatilize at least partially metal chlorides formed in said zone and which'chlorides pass ofi as volatilized chlorides from an upper portion of said column to leave a spent ore mass in said column in another zone below said chlorination zone, maintaining said other zone at a temperature below about 711 C. and whereat magnesium chloride solidies, and maintaining a chlorine and hydrogen chloride free atmosphere in said other zone which is substantially non-absorbable by said magnesium chloride whereby the magnesium chloride wets the silica present and is carried out of the column on the silica.
15. In a continuous countercurrent process for chlorination in a vertical column of a chromium containing material including magnesium and silica, the stepsof maintaining a chlorination zone in an 4upper portion of said column wherein 6 said o're is reduced and chlorinated, ummming said chlorination zone at a temperature beabout 711 C., and maintaining a chlorine and hydrogen chloride free'atmosphere in said other zone which is substantially non-absorbable by said magnesium chloride whereby the magnesium chloride wets the silica present and is carried out of the column on the silica.
16. In a process for chlorination in a vertical column of a chromium containing material including silica and atleast one alkaline earth component, the steps of maintaining a reductionchlorination zone in said column wherein reduction and chlorination of chromium and said component occurs at a temperature between about 850 C. and 1400" C., and maintaining, in another zone in said column below said chlorination zone, a temperature below about 711 C. and a chlorine and hydrogen chloride free atmosphere substantially non-absorbable by a chloride o! said component whereby said component wets the silica present.
CHARLES G. MAIER.
US436774A 1942-03-30 1942-03-30 Treatment of chromium ores Expired - Lifetime US2349801A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2504357A (en) * 1947-09-23 1950-04-18 Great Lakes Carbon Corp Purification of siliceous minerals
US3159703A (en) * 1961-10-26 1964-12-01 Edson R Wolcott Apparatus for the separation of platinum and gold by volatilization

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2504357A (en) * 1947-09-23 1950-04-18 Great Lakes Carbon Corp Purification of siliceous minerals
US3159703A (en) * 1961-10-26 1964-12-01 Edson R Wolcott Apparatus for the separation of platinum and gold by volatilization

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