US2337341A - Electric etcher and allied device - Google Patents

Electric etcher and allied device Download PDF

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US2337341A
US2337341A US456074A US45607442A US2337341A US 2337341 A US2337341 A US 2337341A US 456074 A US456074 A US 456074A US 45607442 A US45607442 A US 45607442A US 2337341 A US2337341 A US 2337341A
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electrode
holder
arm
spring
etching
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US456074A
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Miller Theodore
Knapp Fred Christian
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George Gorton Machine Co
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George Gorton Machine Co
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details

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  • the invention more particularly relates to electric arc etchers designed to permanently mark indicia or the like in metallic or other conducting surfaces, by the surface-burning action of electric arcs established and extinguished or quenched by a rapidly-vibrating consumable electrode contacting and receding from such surface to make and break an etching circuit that includes said electrode and surface, during lateral relative movements between the surface and vibrating electrode; and an object of the invention is to so improve such electric arc etchers as to increase the eificiency and usefulness thereof.
  • Electric arc etchers in the past have employed an oscillating or vibrating electrode, either fixedly or slidingly attached to the free end of a canti lever spring.
  • This spring usually being vibrated or oscillated by an electro-magnet.
  • direct current is used for energizing the electro-magnet and the electro-magnet circuit is in series with the etching circuit.
  • the electrode in order to initiate the oscillations or vibrations of the spring, the electrode must be brought into Contact with the workpiece, which is also in the series etching and electromagnet circuit, thus closing the series circuit.
  • the electro-magnet being energized retracts the spring 'and hence the electrode from the workpiece a distance great enough to quench the resultant arc, thereby breaking the series circuit and de-energizing the electro-magnet whereupon the electrode is again projected into contact with the workpiece by the spring, and the foregoing cycle is repeated.
  • the frequency of these cycles is dependent in a great measure upon the natural frequency of the cantilever spring with its associated electrode and other parts.
  • the lighter spring is much more susceptible to transverse deflections and oscillations which cause the tip of the electrode to wander from its true directed path, which wandering causes undesirable distortions of the etched indicia or the like.
  • the electrode is fixedly held on the free end of the cantilever spring with its longitudinal axis substantially perpendicular to the longitudinal axis of the cantilever spring and since the cantilever spring is rigidly anchored by its opposite end to a horizontally fixed support, the free end of the spring and the electrode when set in oscillation or vibration will follow a substantially arcuate path.
  • the end of the electrode contacting the workpiece will traverse a series of vertical planes intersecting the workpiece at greater or lesser distances from the vertical plane of the true directed path of the electrode, hence, causing the indicia formed by the electrode to deviate from the true directed path, thus causing distortions of the indicia the extent of these deviations and distortions being dependent upon the distance the end of the electrode is forced by the workpiece from its true vertical plane while following the arcuate path.
  • the structure embodying the cantilever spring with an electrode longitudinally slidingly attached to the free end thereof presents the serious limitation of not having the electrode rigidly held against lateral and/or longitudinal movement. It is the general practice to use an electrode formed of metal or metals of high melting point preferably of small cross section, such as, for example, tungsten wire of .010 diameter. When performing an etching operation where it is necessary to burn away from .001" to .003" of the surface metal, it has been found that if the current density is increased to the point where this amount of metal will be removed with a minimum number of arcs the electrode wire exhibits a marked tendency to become fused with the metal of the workpiece.
  • the average speed of movement of the electrode is of the order of 60" per second and that with an arc of a length of .005" occurring while the electrode travels 60" per second the mean time du-' ration of the arc is of the order of .000083 second.
  • a further object 01' the invention is to provide an electro-mechanical organization that will successfully overcome and surmount the aforesaid defects and limitations inherent in the hereinbefore described old electric arc etchers.
  • Another object of the invention is to provide an electric arc etcher wherein the electrode is oscillated or vibrated to and from the workpiece at a frequency suitable to produce satisfactory etching and wherein the electrode is not subjected to destructive pressures and impact forces; and of such a structure that undulating surfaces may be traversed by the electrode while the holding means of the electrode holder is traversed in a horizontal plane and wh le the longitudinal axis of the electrode substantially coincides with parallel vertical planes during such traverse of undulating surfaces and of such a structure that the electrode is rigidly held against relative movement by the electrode holder and cannot be displaced therefrom during the normal operation of the device, and .to provide means whereby each contact of the electrode with the work surface determines the limit of the electrode holder movement toward such surface.
  • the invention comprises certain advantageous features, arrangements, and/or structures, combinations and sub-combinations, not all of which are necessarily limited for use in electric arc etching, as more fully hereinafter explained and specified by the appended claims.
  • Fig. 1 is a detached perspective view of an example embodiment of the invention in the form of a portable removable and applicable are etching head for attachment to a pantograph or other suitable machine.
  • Fig. 2 is an exploded perspective view, showing the embodiment of Fig. l with the example parts thereof shown detached and separated.
  • Fig. 3 shows an example electrical diagram which can be employed among others, diagrammatically indicating various working parts.
  • Fig. 4 is an enlarged front elevation of the head of Fig. 1 with the cover plate removed.
  • Fig. 5 is a vertical section taken in the plane of the line 55, Fig. 4, the top hand-supporting arm of the box or case being partially broken away.
  • Fig. 6 is a vertical section taken in the plane of the line 6--6, Fig. 4.
  • Fig. 7 is a horizontal section taken substanstantially in the plane of the line 1--I, Fig. 4.
  • Fig. 8 is a horizontal section taken substantially in the plane of the line 8-8, Fig. 4.
  • Fig. 9 is a detail enlarged horizontal section of an example vertically and/or rotatively vibratory electrode holder.
  • Fig. 10 is an enlarged cross section on the line Ill-l0, Fig. 9.
  • Fig. 11 is an enlarged detail vertical section of that portion of Fig. 5 that includes the vibratory motor propelled arm and the portion of the upright lever arm of the vibratory electrode holder where it passes through the vertical bore of said motor propelled arm.
  • Fig. 12 is a diagrammatical detached fragmentary enlarged perspective view of the bell crank holder fixedly carrying the depending tool or element that controls the operation of applying marking indicia to the work surface, and certain parts associated with said holder.
  • Fig. 13 is a diagrammatical fragmentary enlarged detail side elevation of the bell crank tool holder and certain parts associated therewith, showing in an exaggerted manner by dotted lines the amplitudes of the vibrations of certain parts.
  • the electric arc etcher of this invention is preferably, although not necessarily, used in connection with suitable mechanism capable, usually under manual control and/or propulsion, of causing relative lateral movements between the etching electrode and the surface of the work to be etched, so that the required indicia can be etched in the required area of the work surface.
  • suitable mechanism capable, usually under manual control and/or propulsion, of causing relative lateral movements between the etching electrode and the surface of the work to be etched, so that the required indicia can be etched in the required area of the work surface.
  • the instant electric arc etcher can be built in or as a part of such mechanism, or an embodiment of the instant invention can be in the form of an accessory or attachment applible to and removable from such suitable mechanism.
  • a pantograph machine such as an engraving machine or the like, can be employed to constitute the above mentioned suitable mechanism.
  • Such pantograph engraving or milling machine generally provides a cutter head universally laterally movable over the normally fixedly held work in a plane parallel to the work surface, through the medium of the pantograph usually manually actuated to cause its stylus to trace the pattern usually fixed to the copy or pattern holder.
  • the pantograph is usually set or adjusted to enlarge, reduce or duplicate the copy on the work surface.
  • the example embodiment hereby disclosed provides a portable so-called electric arc etching head that includes a support- 7 ing, preferably enclosing box or case I, provided I, and parts carried thereby, can be employed as an accessory or attachment applicable to and removable from the pantograph machine.
  • a portable so-called electric arc etching head that includes a support- 7 ing, preferably enclosing box or case I, provided I, and parts carried thereby, can be employed as an accessory or attachment applicable to and removable from the pantograph machine.
  • the machine cutter spindle is removed from the machine cutter head, and then the upstanding supporting stud 2, of the etching head or box I, is inserted in said cutter head and rigidly clamped therein, with box I, depending from said stud below the cutter head, and with the electrode 4, in cooperative relation to the work surface to be etched.
  • the etching electrode 4 is located a substantial distance below the lateral supporting arm 3, with the longitudinal axis of the electrode 4, approximately in alinement with the longitudinal axis of the supporting stud 2, all so arranged that when in lowered operative vibratory position, the lower operative end of the electrode is located a substantial distance below the horizontal plane of the bottom of box I.
  • the box I in this example, preferably forms a closed rigid strong housing, except for its vertical side below the arm 3, which is closed by a removable cover plate Ia, normally secured in place by screws lb, or the like.
  • This plate la is formed with a vertically elongated slot Ic, through which the portion 5, of the electrode holder extends and in which said portion is freely movable in a vertical plane, preferably out of contact with said plate.
  • the electrode holder includes a laterally-pro- .iecting vibratory arm 5, mounted within the box I, and extending to the exterior thereof, and at its outer free end extremity provided with means for normally rigidly securing an electrode 4, thereto with the electrode vertically arranged preferably with the longitudinal axis of the electrode perpendicular to the longitudinal axis of the vibratory holder arm 5.
  • the outer free end of said arm can be formed with a vertical tubular socket a, into which an electrode 4, can be longitudinally slipped, and from which it can be longitudinally Withdrawn for replacement.
  • the holder socket can be provided with any suitable means for normally fixedly securing the electrode in the socket and to the arm against relative movement. For instance, we happen to show a headed finger clamping screw 51), threaded into the sockat for locking and releasing the electrode to and from the vibratory arm.
  • This arm 5 is mounted on any suitable support for relative, preferably vertical straight line movement, and for slight relative rotative movements to render the electrode carrying end of the arm substantially vertically and/or rotatively oscillatory to carry the electrode substantially longitudinally toward and from the work surface through oscillations of very short vertical amplitude.
  • This electrode holder mounting is of any suitable organization or structure that during the vibrations of the electrode holder, permits or causes downward feeding of the holder as the electrode is gradually consumed or reduced by the rapid succession of established arcs, which necessitates successive downward shifting of the transverse axis or fulcrum on which the electrode holder oscillates vertically and/or rotat-v ably.
  • the metal electrode holder arm 5 is stiff and, preferably, straight from its electrodeclamping socket 5a, to its inner, rear or fulcrum end, which if so desired, can be in the form of a rigid cross head 50, in a horizontal plane perpendicular to the vertical plane of the socket 5a.
  • this horizontal cross head 50 can be formed with longitudinally-alined sockets 5d, open at their outer ends, and containing fixedly located insulating plugs 6, through the medium of which oppositely-projecting horizontal longitudinally-alined stub shafts I, are rigidly fixed to the opposite ends of the cross head 5c, to establish the straight line cross axis on which the electrode holder arm is vertically and/or rotatively oscillatory.
  • the alined shafts I are thus electrically insulated from the laterally extending electrode holder arm 5, that is included in the etching electric circuit.
  • the cross head 50, of the electrode holder arm 5, and the two end longitudinally-alined shafts 1, preferably, constituting rigid parts of said cross head and the arm 5, are guided and confined to limited straight line vertical movements, and/or limited rotary movements about the. longitudinal axis of cross head 50 and shafts I in any horizontal plane defined by the limits of the straight line vertical movement, by straight parallel laterally spaced rigidly supported vertical guide rods 8, between which said cross head is located, and to which the outer ends of said horizontal shafts I, are confined in limited vertical slidable and/or limited rotative engagement.
  • the outer ends of said stub shafts 1, are suitably formed to straddle said guide rods 8, respectively, to confine said cross head of electrode holder arm 5, against objectionable lateral looseness, while permitting free limited vertical straight-line sliding movements and/or limited rotary movements of the cross head on said rods,
  • Said outer ends of the shafts I are also so formed with respect to the preferably smooth ex terior slide surfaces of the usually cylindrical guide rods 8, as to permit slight limited rotative movements of said shaft ends on said rods, on or about the common longitudinal axis of the cross head and its shafts I, to permit the slight rotary movements of the cross head on its said fulcrum or axis, needed to produce the short a;n plitude substantially vertical oscillations or. vibrations of the electrode 4, required to establish and extinguish the etching arcs.
  • the outer ends of the stiff stub shafts I can be formed of flat relatively thin eyes 1a, that encircle or straddle and partially encircle the guide rods 8,-respectively.
  • These eyes la have almost knife-like thin sharp arcuate or surrounding inner surfaces or edges lb, that contact and slidably engage the guide rods, and permit the aforesaid limited rotation of the eyes relative to said rods, on said axial or fulcrum line of the electrode holder cross head So.
  • the radius of these internal arcuate walls or edges lb, of eyes 1a is preferably but very slightly greater than the radius of the usually cylindrical guide rods 8, to permit vertical sliding movement of said eyes on said rods with friction reduced to the minimum and to reduce to the minimum reative lateral movements of the eyes radially of the rods, but not to limit the relative rotary movement of the eyes on the axial or fulcrum line of the electrode holder cross head 50, since these relative rotary movements of the eyes are limited by the movements of the driving member 9, as hereinafter explained.
  • Any suitable motor can be employed with any suitable transmission mechanism for actuating the electrode holder on its desired short amplitude oscillations to rapidly establish and quench electric etching arcs that are of relatively long duration and of the desired power.
  • a mechanical, hydraulic or electric vibratory motor can be employed for this purpose, although as at present taught by experience we prefer to employ an electric vibratory motor, although we do not wish to so limit all features of the invention.
  • the actuating means for the rotatively oscillatory electrode holder may take any suitable form or construction.
  • an electro-magnetic motor that includes a cantilever spring system, arranged for impressing an intermittent magnetic disturbing force of suitable frequency on the said spring system.
  • the spring system be designed .to vibrate at the frequency of the disturbing force when under the influence thereof, with a given substantially constant amplitude while the damping forces vary.
  • the amplitude of the vibrations must be of suitable magnitude and it must not var with variations of the damping forces imposed by the bell crank electrode holder on the spring system.
  • damping forces with which we are most concerned here are imposed on the spring system by the bell crank electrode holder and when certain conditions obtain in the spring system, as disclosed hereinafter, these damping forces may sharply effect the total amplitude.”
  • magnification factor will, with any given condition of the spring system, exert one of the following "forces:
  • a force of minimum influence A force of maximum influence
  • a force of diminution The "force of minimum influence is exerted when the disturbing force has a very low frequency compared with the natural frequency of the spring system. This force" has very little influence on the basic amplitude and while acting the damping forces have but slight influence on the total amplitude. That is, the total amplitude substantially equals the basic amplitude.”
  • the force of maximum influence is exerted when the frequency of the disturbing force is equal to or nearly equal to the natural frequency of the spring system. This force" greatly in creases the total amplitude" over the basic amplitude. And while this force is actin the damping forces have the maximum effect on the total amplitude.
  • the "force of diminution” is exerted when the frequency of the disturbing force is very high compared with the frequency of the spring system. This force greatly diminishes the basic amplitude as determined by the deflecting force and the spring stiffness. In other words, the deflecting force moves so rapidly that the spring simply has no time to follow, and the amplitude is very small. While this force is acting the damping forces have little or no effect on the amplitude, and the total amplitude is nearly zero.
  • the force of minimum influence that is, by constructing a spring system the natural frequency of which may be approximately- 960 cycles per second, being much greater than the selected disturbing force of 120 cycles, per second, we arrive at a condition where the amplitude is determined by the deflecting force, the spring stiffness being constant; and where the magnification factor has little or no effect on the basic amplitude as determined by the defleeting force; and where the variable damping forces cause a minimum of variation of the total amplitude; and where the stiffness of the spring enables the storing of suflicient energy to overcome any damping forces imposed when the deflecting forces are not acting, and whil the parts are relatively small in size.
  • the etching arc is initiated at about 45 time degrees from zero, and is quenched at about 75 time degrees from zero, and again initiated at about 225 time degrees from zero, and quenched at about 260 time degrees from zero, per cycle of disturbing force.
  • a vertically and/or rotatively oscillatory electrode holder that is limited in its oscillations toward the work surface by the contact of the electrode with such surface, and that automatically feeds down toward said surface as the electrode is consumed.
  • suitable vibration transmission means actuated by any suitable vibratory motor, for actuating said electrode holder
  • this vibratory member 9, can be operatively coupled to said holder 5, through the medium of a stiff upstanding lever I0, radially arranged with respect to the transverse axis on which holder arm oscillates, and rigid with said arm,
  • lever I0 is employed as the operating transmission from vibratory driving member 9, we prefer to locate lever III, in the vertical plane of holder arm 5, with the longitudinal axis of lever I0, substantially perpendicular to the iongitudinal axis of cross head 50.
  • the lower end of said stiff lever I0 is rigidly secured to or in the central portion of cross head 50, of arm 5.
  • the lever I0 thus rigid with the arm 5 provides, in effect, a bell crank or angle lever electrode holder 5, l0.
  • the stiff vertically-elongated upstanding lever arm I9 is usually exteriorly smooth to form a slide surface, which is preferably cylindrical.
  • the vibratory member 9, for driving the lever m, in its vibratory movements, is supported and held to a fixed substantially horizontal path of longitudinal oscillations of usually fixed amplitude, under the driving action of a suitable vibratory motor.
  • the driven vibratory member 9, is' arranged transversely of the lever HI,- and substantially perpendicular to the longitudinal axis thereof, and said member is provided with a vertical bore 9a, extending therethrough, and this bore slidably receives the lever III, in such manner that the lever is freely slidable longitudinally and vertically through such member, as the electrode holder rises and descends, yet the lever and member are preferably closely coupled together for instant response of the lever to lateral push or pull of the member, and against lateral lost motion'or looseness that might result in chatter.
  • the vertical bore of the vibratory member 9, arranged transversely with respect to lever in, is preferably formed by a hard metal vertical tubular bushing 9a, rigid with the preferably strong metal arm 9, forming said member, and this bushing is rigid with and extends through a plug 91), that also extends vertically through and is rigid with said arm 9.
  • This plug 9b is preferably formed of insulating material to electrically insulate the metal bushing 9a, and the lever arm ID, from the vibratory driving arm 9, where a vibratory electric motor is employed to drive arm 9, with said motor actuated by a power circuit, while the lever arm I0, may be included with the electrode holder and electrode in an etching circuit.
  • the bushing 9a is in this particular example preferably formed with a narrow internal concentric annular lever-arm-contacting edge 90, of reduced diameter with respect to the remaining bore of the bushing.
  • the internal diameter of this circular edge 90 is but slightly greater than the external diameter of the lever arm I0, to maintain sliding contact between said edge and said arm against undue lateral looseness or lost motion, yet permit free longitudinal movement of the arm through said edge.
  • This circular narrow contraction within the bushing bore provides an almost knife edge 90, that permits limited lateral rocking movement of the lever arm If], within bushing 9a, and with respect to vibratory driving arm 9, as said vibrating arm slightly rotates the bell crank electrode holder and the electrode about the fulcrum I, to make and break the etching arcs.
  • any suitable motor block for instance, a preferably upright metal supporting block ll, suitably secured within the box I, preferably at the rear thereof opposite the removable cover plate, as by screws I la.
  • the block II carries laterally-spaced forwardly-projecting fixedly located brackets I2, secured by screws Mo, to which the upper ends of the vertical guide rods 8. are fixed forwardly beyond the lever and from which said rods depend, with the bell crank electrode holder and its cross head located between and vertically and/orrotatively movable on said guide rods.
  • This block II also, in the instant example, carries the vibratory members of the motor and the vibratory electrode driving arm 9, which is carried and driven by said vibratory members. Also, said block II, at its upper central portion is formed with a transverse socket I3, open at its front end, and in this socket is fixedly located the electromagnetic coil l4 and its core 15, with the front end of the core exposed at the open front of said socket.
  • the core l5, carrying the coil, can be normally fixedly secured to the rear wall of the socket.
  • the armatures l6, 2i, and its reed or spring H are, in this particular example, located centrally and vertically in front of the motor block II, and between the two spaced brackets l2, and behind and spaced rearwardly from the bell crank vibratory electrode holder.
  • the strong flat straight steel spring I1 is arranged vertically and spaced forwardly a distance from the front side of block H, and at its lower end is rigidly secured to the lower end of said block ll, between spacer block or plate l8, and outer clamping plate IS, with clamping screws 20, or other securing means, passing transversely through the plate, the spring, the spacing block, and into the block I l.
  • This spring extends upwardly from the rigidly secured clamping plates l8 and I9, and at the front and rear side of its upper end carries the substantially flat metal blocks 2
  • in this embodiment is integral with and rigidly supports and actuates the vibrator arm 9, for the bell crank electrode holder.
  • and iii are, in this example, located at opposite sides of the upper free end of the armature spring and are rigidly clamped against the spring by suitable means, such as machine screws 22, passing through the armature member 2
  • the electrode holder vibrating arm 9 is formed by a relatively thin plate extension of and rigid with the armature member 2
  • the armature spring I1 when at rest is in its normal straight, fiat form substantially at its median point of forward and rearward movement, holding the armature members 2
  • the armature When under the momentary influence of one-half cycle of the magnetic field, the armature is drawn rearwardly to its limit of movement toward the core against the tension of the spring I 1, the arm 9 being drawn rearwardly rotates the bell crank electrode holder about its fulcrum axis 1b thereby elevating the electrode to establish and then extinguish the etching arc.
  • the fulcrum axis of the bell crank electrode holder is free to drop vertically along the guide rods to permit downward feeding of said holder while the electro-magnetic vibratory motor is operating at high speed, it is sometimes desirable to provide light spring means to yieldingly hold the eyes 1a laterally against the rods 8 and to reduce chatter to the minimum when the electric vibratory motor is running at high speed, and to damp out vagrant vertical vibrations of the electrode holder, and also to establish sumcient light friction between such part as will hold the electrode holder against gravity in any elevated position to which said holder has been moved, when said vibratory motor is at rest.
  • each such spring can be fixedly secured at its upper end to a bracket l2, fixed to the motor block II, and if so desired the upper portion of the spring can be coiled or otherwise bent to yieldingly hold its length 23 pressed inwardly against a shaft 1.
  • a longitudinally slidable vertical plunger 25 is disclosed, extending down through the top wall of the etching head or box I, and into the interior thereof in front of the motor block and laterally spaced from the electrode holder lever arm l0, and from the vibratory armature spring and parts carried thereby.
  • this plunger is provided with an exposed accessible head 25a, or so-called feed button, formed for depressing and holding down by the hand or members thereof resting on or exteriorly grasping said box,
  • this depressing and lifting plunger 25 is provided with a laterally projecting lifting finger 25b, fixed thereto.
  • the free end portion of this finger is located under a radially projecting toe 26, fixed to the lever arm [0, of the electrode holder and arranged in the vertical path of movement of the plunger 25b, located below said toe 26.
  • the finger 25b is preferably provided with a sleeve 250 for contacting toe 26, and this sleeve is usually electrically insulated from the finger 25b and plunger 25.
  • This guide forms the housing for a coiled electrodeholder-lifting expansion spring 28, at its upper end abutting the lower end of head 25a, of the plunger 25, and at its lower end abutting the bottom wall of the tubular guide 21.
  • This spring is constantly under tension to yieldingly maintain the plunger at its limit of upward movement, and through the lifting contact of finger 2512, with toe 26, to lift and yieldingly maintain the electrode holder and consequently'the electrode in inoperative elevated position.
  • depression of the plunger 25, to substantially its limit of downward movement, thus freeing toe 26, permits the electrode holder to drop by gravity until its electrode strikes the work surface for carrying on its longitudinally vibrating operations.
  • an etching circuit comprising wire b, transformer T, wire 0, terminal block plug or socket c, fixed to the insulating block 30, to removably and electrically receive conducting plug ca, in electrical connection with the flexible conducting wire or pigtail oh, the opposite end of which is provided with conducting plug cd, normally, removably and electrically fitted in socket ce, in electrical conducting relation with the electrode arm holder 5, electrode 4, the workpiece, the machine frame, motor block I I, thence to wire b, at b.
  • This flexible wire cb is preferably exter'iorly insulated and constitutes a reis formed and broken movable and replaceable connection by which The wires a, b, c are enclosed in the cable d1 that enters the box I, through a hole in a side wall thereof, in which the cable is secured by any suitable clamping means.
  • the electromagnetic motor will actuate the driving arm 9, and consequently the electrode holder at a rate of cycles per second.
  • the amplitude we prefer to use is of the order of .015". It will be noted that at a frequency of 120 cycles per second, with an amplitude of ..015" the mean speed of movement of the electrode is of the order of 7.2" per second and that with an arc of a length of .005 occurring while the electrode travels 7.2 per second the mean time duration of each individual arc is of the order of .00069 of a second.
  • the etching head is applied to the machine cutter head in place of the cutter spindle, and hence the etching head, in scaled relation, will reproduce the master copy on the work surface through the medium of its etching arcs as the machine is operated by its stylus to trace the master copy on the machine copy holder.
  • the rapid succession of etching arcs permanently mark the indicia of the master copy in the work surface without injuring or distorting the metal adjacent to the indicia, as each arc burns a minute pit or crater in such surface by decomposition of metal, and visible lines on or in the work surface can be formed by a close succession of slightly overlapping minute pits or craters, and the depth of each such pit or crater depends on the total time duration of the arcing and the etching current density employed.
  • the width or diameter of each pit or crater is dependent on the diameter of the electrode employed. For example, for more or less light etching, we have an inch in diameter without so limiting the instant invention.
  • a suitable etching current density is required for an electrode wire according to the diameter thereof and depth of etch desired.
  • the electrode 4 is reversible and replaceable and consists of a longitudinal body of electrical conducting material from the opposite ends of which longitudinally project small-diameter usually cylindrical wire ends of tungsten or any other high melting point hard metal or allow suitable for are etching purposes.
  • the vibratory motor circuit is closed to start the operation of said motor (the workpiece having been fixed in position below the etching head and included in the etching circuit).
  • the machine operator can place the palm of his left hand, on the top extension I, of the head i, with the thumb and index finger partially encircling shank 2, so that the finger or thumb thereof can rest on the electrode-holder feed button or head Ila. This leaves the right hand of the operator free to operate the pantograph in tracing the master copy that is to be reproduced in the work surface by the etching head.
  • the operator's left hand is thus conveniently arranged to depress the feed button or head 25a, by the thumb or finger and to thus hold said head depressed during the operation of etching an unbroken line.
  • the depression of head 25a while the vibratory motor is operating, permits the electrode holder to freely descend until stopped by the light contact of itsfixedly held electrode with the work surface whereupon the rapid short length substantially longitudinal oscillations of the electrode causing arcing between the electrode and workpiece will produce the line of marks on the work surf-ace, as the right hand of the operator propels the pantograph at a rate of speed that preferably causes the individual marks or craters to overlap, rather than a higher rate of pantograph movement that will produce a line of spaced dots or craters.
  • the operator releases 25a, and the holder and its electrode are immediately lifted by spring 28, to the up or inoperative position with respect to the work surface.
  • the lower end of the vertical electrode is about three-sixteenths of an inch above the work surface.
  • the feed button or head a,ss7,a41 employed electrode wires .0075. .010, and .015 of The vibratory holder and its vertical electrode when released, drop by gravity, so long as the arm continues its vibratory movements, until the downward movement thereof is stopped by the electrode engaging the work surface, and
  • the electrode floats on the work surface under the action of gravity; thus as the lower end of the vertical electrode rides up or down as it advances over undulations in the work surfaces 10 the holder is thereby elevated and drops by gravity, and during such operation the holder automatically feeds downwardly as the electrode is consumed.
  • the instant apparatus for marking or reproducing indicia on a work surface through the medium of a suitable replaceable vibratory tool, point or element in operative marking relation to said surface is disclosed as a preferred example embodiment within our. inventive concept.
  • such tool, point or element is represented by and takes the form of an electrode that strikes and recedes from a work surface of electrical conducting material to make and break and thus control an electric marking or etching circuit, but we do not wish to limit all features of our invention to the inclusion therein of a work surface marking instrument or tool that constitutes an electrode for electric arc marking or etching.
  • the holder 5, I0 is more or less forcibly rotatably oscillated on a transverse fulcrum line or axis to cause its fixedly held upright tool or element, for example 4, to strike and retreat upwardly from the work surface.
  • said element or tool by reason of the fact that its lower end is in engagement with said surface, upholds said holder and limits each downward movement thereof, and hence said holder thus floats on said work surface.
  • the holder with its fulcrum axis is bodily movable up and down as a unit, as well as rotatably oscillatory on said axis, the holder and its said axis will drop by gravity or otherwise during each oscillation cycle to compensate for each reduction in the length of the tool or element.
  • the holder and its fulcrum axis will rise and fall, while rotatably oscillating on said axis, in following said surface undulations, through the medium of the depending tool or element rigid with the holder tions.
  • Apparatus for producing indicia markings on work surfaces by the action of electric arcs established and extinguished between the work surface and a vibratory electrode where the surface and electrode are included in an electrical etching circuit said apparatus includ.
  • an electrode holder providing an arm extending laterally beside and spaced from said that contacts and follows said surface undula-- surface: an. electrode arranged transversely of said arm and fixed thereto and projecting laterally therefrom toward said surface to space the arm therefrom and limit the movement of the arm toward said surface; said arm being oscillatory toward and from said surface to contact said electrode therewith and to withdraw the same therefrom on each oscillation cycle; means rendering said holder bodily feedable toward said surface on each oscillation cycle to compensate for electrode consumption; and vibratory motor means operatively connected with said holder to oscillate the same.
  • An apparatus for marking indicia on a work surface comprising a holder rotatably oscillatory on a transverse fulcrum line, a vertically-disposed tool or element radially remote from said line and fixedly secured to said holder against relative movements and depending therefrom to strike and retreat from said surface during said holder oscillations and to limit the movements of the holder toward the work surface: said holder having a fixed lever arm radially arranged with respect to said line; and a-motor provided with and actuating an oscillatory member operatively coupled to said lever arm to actuate the same and oscillate said holder on said fulcrum line, said holder with its fulcrum line being relatively movable as a unit toward and from said surface with respect to said member.
  • An apparatus for marking indicia on a Work surface comprising a. tool or element holder rotatably oscillatory on a transverse fulcrum line, a tool or element fixed to said holder transversely thereof and against relative movements; at vibratory motor including vibratory spring means; and an operative driving connection between said motor spring means and said holder for positively oscillating said holder on said line to force said tool against said surface and to raise the same therefrom on each oscillation cycle: said holder being fioatable toward and from said surface through the medium of the tool engaging said surface, while said holder rotatably oscillates on said fulcrum line.
  • Apparatus for producing indicia markings on work surfaces comprising a holder provided with an electrode normally fixed thereto against relative movements with its longitudinal axis maintained substantially perpendicular to the plane of the work surface to be operated on; means rendering said holder and its electrode bodily movable as a unit toward and from said surface.
  • said holder being rotatably oscillatory on a transverse fulcrum line shiftable toward and from said surface with said holder: and actuating means for rotatably oscillating said holder on said fulcrum line to engage the electrode a ainst and carry it from contact with said surface on each oscillation cycle.
  • Apparatus for permanently producing indicia markings on a work surface comprising a bell crank holder rotatably oscillatory on a transverse axial line. said holder provided with a tool radially remote from said line and depending from said holder and fixed thereto to strike the work surface and thereby limit the movement of the holder toward said surface and uphold the same therefrom; a vibratory motor operatively coupled to said holder to r0- tatably oscillate the same on said axial line to cause said tool to strike said surface and recede therefrom on each oscillatory cycle, and means rendering said holder and its tool relatively fioatable on said surface with respect to said motor.
  • An electric arc etcher for producing indicia markings on a work surface, comprising an electrode holder under constant urge to feed toward the work surface; a replaceable consumable electrode normally fixed to said holder and arranged transversely thereof and projecting therefrom toward the work surface to contact the same and limit the movement of the holder toward said surface, said holder being also oscillatory on a transverse fulcrum line radially remote from said electrode; vibratory motor means for oscillating said holder on said fulcrum line to contact said electrode with and withdraw the same from said surface, and means rendering said holder bodily feedable toward the work surface to compensate for reduction in electrode length during the oscillations of said holder on said line.
  • Apparatus for producing indicia markings on work surfaces comprising vibratory electromagnetic motor means including a laterally oscillatory armature and its spring arrangerl substantially perpendicular to the work surface to be operated on; an electrode holder adapted to fixedly carry an electrode substantially perpendicular to said work surface and projecting from the holder toward said surface. said holder being oscillatory on a transverse axis to carry said electrode into contact with and away from said surface. said holder including a lever portion substantially parallel with sa d armature spring and operatively connected therewith to oscillate said holder on said axis.
  • Apparatus for producing indicia markings on a work surface comprising a tool holder rotatably oscillatory on a transverse fulcrum line substantially parallel to the work surface to be operated on. a tool fixed to said holder radially remote. from said line and projecting from said holder toward said surface to strike and recede from said surface during each oscillatory cycle of said holder. and vibratory electromagnetic motor means that includes a transversely oscillatory armature and its vibratory spring.
  • said armature and spring when at rest being located at the median point between the amplitude limits of its oscillation cycles: and a direct operative cross connection from said armature to said holder to posit vely oscillate the holder in accordance with the oscillations of said armature.
  • An electric arc etcher for producing marks on work surfaces comprising an electrode holder provided with an electrode fixedly held thereby and projecting therefrom toward and normally substantially perpendicular to the work surface to be operated on.
  • said holder being oscillatory to carry said electrode endwise into holder-arresting contact with said surface and to lift the same therefrom for the formation and quenching of a succession of surface mark- 7 to said support to contact and retreat from the work surface; an electromagnetic vibratory motor mounted on said support independently of said holder; vibration transmission means from said motor to said electrode holder; means rendering said holder relatively bodily movable as a unit toward and from said surface with respect to said motor and said transmission means; means for including said holder and its electrode in an electric etching circuit; and means for including said motor in a motor energizing electric circuit.
  • An electric arc etcher comprising an elec trode holder rotatively oscillatory on a transverse axis, said holder providing arms substantially radial with respect to said axis; an electrode normally fixed to one of said arms, said rotative oscillations of said .holder establishin and quenching etching arcs between the elec trode and the work surface; vibratory motor means operatively associated with said holder to oscillate the same on said transverse axis;
  • An electric arc etcher comprising a vertically-movable downwardly-feedable electrode holder provided with an electrode, the vertical movements of said electrode being coextensive w th the vertical movements of the holder carrying the same, the contact of the electrode with the work surface to be etched limiting the feeding movement of said holder toward the work, said holder be n oscillatory on a transverse axis to longitudinal vibrate said electrode to alternately contact and then lift from said surface for establish n and then quenching surface-etching arcs; a vibratory motor; and a transversely vibrating member actuated by said motor and operatively coupled to said holder to permit relatively vertical downward feeding sliding movements of the holder while said member rotatably oscillates the holder, said holder be ng free to feed downwardly with respect to said memher to compensate for the electrode lengths consumed by said arcs.
  • An electric arc etcher comprising an electrode holder bodily feedable downwardly toward the work surface and including a vertically-disposed lever arm and a laterally extending arm provided with a vertically disposed depend ng electrode normally fixed to said lateral arm against relative vertical movements to strike the work surface and thereby limit the downward movement of the holder.
  • said holder being rotatably oscillatory on a transverse fulcrum line;
  • a vibratory motor provided with and actuating k a holder vibrating member, said member vibrating transversely with respect to said lever arm and confined thereto to rotatably oscillate the holder on said fulcrum line.
  • Apparatus for producing indicia markings on work surfaces comprising an element holder provided with a surface-contacting element normally rigid therewith and projecting therefrom toward said surface, said holder being oscillatory on a transverse fulcrum axial line to contact said element with the work surface and lift the same therefrom, means rendering said element holder with its element and said axial line flotable as a unit on said surface through the medium of said element contacting sa d surface and upholding said holder; and vibratory motor means for oscillating said holder.
  • An electric arc etcher comprising a bodily vertically movable electrode holder that includes a cross head defining a transverse axis vertically shiftable with and on which said holder is rotatably oscillatory, arms fixed with respect to said cross head and substantially radiating from said axis, one of said arms provided with a fixedly-held depending vertically disposed electrode; vibratory motor means operatively coupled to another of said arms to oscillate said holder on said axis and to permit relatively bodily feeding movements of said holder toward the work surface; and guide means for said cross head confining the same to substantially straightline bodily movements toward and from the work surface.
  • An electric arc etcher comprising a bodily vert cally-movable electrode holder adapted to fixedly carry a replaceable vertically-disposed electrode for striking the work surface and limiting the downward movement of the holder, said holder being rotatably oscillatory on a transverse axial line to carry said electrode into contact with and upward retreat from the work surface, said holder including a lever arm; a vibratory motor; and a member vibrated by said motor in a fixed path transversely with respect to said arm and provided with a bore through which said arm is relatively longitudinally slidable as said holder moves vertically, and in which said arm is confined to vibrate lat orally with said transverse vibrations of said member.
  • An electric arc etcher comprising supporting means; an electrode holder provided with a depend n electrode; motor-actuated means for oscillating said holder to cause said electrode to contact and retreat from the work surface, said holder and its electrode being bodily movable as a unit to and from operative position with said electrode in operative relation to said surface, and to elevated inoperative position with said electrode raised from operative relation to said surface; lifting means to elevate and temporarily maintain said holder and electrode in said elevated inoperative position; and manually controlled means for releasing said holder from the lifting action of said lifting means, to permit return of the holder to operative position.
  • An electric etching head and the like comprising a supporting housing; an electrode holdor carried by said housing and provided with a depending electrode for operation on a work sur-' face located below said hous ng; vibratory motor means for oscillating said holder to vibrate said electrode in operative relation to said surface; means carried by said housing rendering said holder and its electrode vertically movable as a unit toward operative position and upwardly from operative position; spring-actuated holder lifting means for elevating and yieldingly upholding said holder and its electrode in inoperative position, and manually operated means for holding said lifting means depressed, while said holder and its electrode are in operative position.
  • said electrode holder includes a transverse cross head the longitudinal axis of which is substantially coincident with said transverse axis on which said holder is rotatively oscillatory with said arms relatively fixed with respect to said cross head, with guide means confining said cross head to substantially straight line bodily vertical movements.
  • An etcher for producing indicia markings on a work surface comprising a holder rotatively oscillatory on a transverse axis, said holder providing arms substantially fixed and radial with respect to said axis, one of said arms being arranged substantially longitudinally of the work surface and the other arm substantially perpendicular to said surface; holder-oscillating vibratory motor means operatively coupled to said perpendicular arm for relative movements longitudinally with respect to said perpendicular arm; a work-surface contacting element normally fixed to the other arm and held thereby normally perpendicular to said work surface to endwise contact and recede therefrom during said holder oscillations; and holder mounting and guiding means rendering said holder relatively bodily movable, as a unit with said element and the axial line of said transverse axis, toward and from said surface.
  • An electric arc etcher comprising a support; an electrode holder mounted on said support and adapted to fixedly carry a depending vertically disposed electrode, said holder being rotatably oscillatory on a transverse axis, said holder and its axis and electrod being vertically movable as a unit; vertical laterally-spaced guides fixed to said support; said holder including a cross head arranged transversely between said guides and at its ends fitting the same to freely slide vertically thereon, said cross head establishing said axis on which said holder rotatably oscillates, the cross head ends that lit said guides being capable of limited rotative oscillatory movements thereon; and a vibratory motor operatively coupled to said holder to rotatably oscillate the same.
  • An electric arc etcher for producing indicia markings on metal work surfaces through the medium of surface-burning arcs established and extinguished by closing and breaking an electric etching circuit between the work surface and an oscillating electrode during relative parallel lateral movements between the electrode and said surfacei said etcher comprising electromagnetic motor means including a coil, an armature and its oscillatory spring, and an alternating electric power current of a character to actuate said armature on short amplitude oscillations of an arcetching-frequency of the order of 100 to 200 per second where the normal position of said armature when at rest is midway between the opposite amplitude limits of its oscillatory cycles; an elec-- trode holder rotatably oscillatory on a transverse fulcrum line substantially parallel with the work surface; an electrode fixedly located on said holder at a point remote from said line and pro- Jeoting therefrom toward said work surface to strike and recede from said surface during each oscillation cycle and means operatively connecting said armature to said
  • An electric arc etcher for producing indicia markings on a work surface of electrical conducting materlal; comprising an electrode mounted for oscillation to contact and withdraw from said surface to establish and extinguish a surface marking arc during each oscillation cycle; vibratory means for oscillating said electrode on relatively short amplitude cycles with the formation of said arcs, said means including an energizing-electric-current actuated electro-magnet and a complementary oscillatory armature having a vibratory resilient supporting spring, said armature propelling said electrode on its oscillatory cycles and determining the speed and amplitude thereof, said oscillatory armature and its vibratory spring comprising a spring system, said spring system being characterized by a relatively high rate of natural frequency vibration cycles per second as related to the frequency per second of the energizing current of said electro-magnet; means for providing said magnet with said energizing electric current characterized by a low rate of frequency vibration cycles per second as related to said natural vibration rate per second of said spring system, for the
  • An electric arc etcher for producing indicia markings on a work surface of electrical conducting materlal; comprising an electrode mounted for oscillation to contact and withdraw from said surface to establish and extinguish a surface marking arc during each oscillation cycle: vibratory means for oscillating said electrode on relatively short amplitude cycles with the formation of said arcs, said means including an energizingelectric-current actuated electro-magnet and a complementary oscillatory armature having a vibratory, resilient, supporting spring, said armature propelling said electrode on its oscillatory cycles and determining the speed and amplitude thereof, said oscillatory armature and its vibratory spring comprising a spring system, said spring system being characterized by a relatively high rate of natural frequency vibration cycles per second as related to the frequency per second of the energizing current of said electro-magnet; means for providing said magnet with said energizing electric current characterized by a low rate of frequency vibration cycles per second as related to said natural vibration rate per second of said spring system, for

Description

Dec. 21, 1943. 'r. MILLER ETAL ELECTRIC ETCHER AND ALLIED DEVICES Filed Aug. 25. 1942 4 Sheets-Sheet l 21; 1943. "r. MILLER ETAL,
ELECTRIC ETCHER AND ALLIED DEVICES 4 Sheets-Sheet 2 Filed Aug. 25. 1942 WORK PIECE- MACHINL F'WKME.
Dec. 21, 1943.
1'. MILLER Elf-AL ELECTRIC ETCHER AND ALLIED bEVICES 4 Sheets-Sheet 5 Filed Aug. 25. 1942 Dec. 21, 1943. -r. MILLER ETAL ELECTRIC E'I'CHER AND ALLIED bfiirxcns 4 Sheets-Sheet 4 Filed Aug. 25. 1942 Patented Dec. 21, 1943 ELECTRIC ETCHER AND ALLIED DEVICE Theodore Miller and Fred Christian Knapp,
Racine, Wis., assignors to George Gorton Machine Co., Racine, Wls., a corporation of Wisconsin Application August 25, 1942, Serial No. 456,074
25 Claims.
This invention concerns electric etchers and allied devices; and the following descriptionof the accompanying drawings that disclose a preferred mechanical expression or example embodiment of the invention, from among others within the spirit and scope of the invention, will enable those skilled in the art to understand the objects and nature of the invention.
The invention more particularly relates to electric arc etchers designed to permanently mark indicia or the like in metallic or other conducting surfaces, by the surface-burning action of electric arcs established and extinguished or quenched by a rapidly-vibrating consumable electrode contacting and receding from such surface to make and break an etching circuit that includes said electrode and surface, during lateral relative movements between the surface and vibrating electrode; and an object of the invention is to so improve such electric arc etchers as to increase the eificiency and usefulness thereof.
Electric arc etchers in the past have employed an oscillating or vibrating electrode, either fixedly or slidingly attached to the free end of a canti lever spring. This spring usually being vibrated or oscillated by an electro-magnet. In the case of the cantilever spring with an electrode fixedly attached to the free'end thereof, direct current is used for energizing the electro-magnet and the electro-magnet circuit is in series with the etching circuit. Thus, in order to initiate the oscillations or vibrations of the spring, the electrode must be brought into Contact with the workpiece, which is also in the series etching and electromagnet circuit, thus closing the series circuit. The electro-magnet being energized retracts the spring 'and hence the electrode from the workpiece a distance great enough to quench the resultant arc, thereby breaking the series circuit and de-energizing the electro-magnet whereupon the electrode is again projected into contact with the workpiece by the spring, and the foregoing cycle is repeated. The frequency of these cycles is dependent in a great measure upon the natural frequency of the cantilever spring with its associated electrode and other parts. Since frequencies of the order of 100 to 200 cycles per second are necessary to produce satisfactory arc etching, one difficulty which arises with this structure and method is that to obtain a natural frequency in a cantilever spring of the order of 100 to 200 cycles per second the spring must be fairly stiff, thus subjecting the electrode to a too heavy blow when striking the workpiece. In order to conserve the life of the electrode these pressures should be kept to a minimum consistent with forming a good electrical connection between the electrode and workpiece. If a spring of lesser stiffness is used the natural frequency is reduced, and consequently the speed of oscillation of the spring and the electrode is reduced considerably below the desirable range. Then too, the lighter spring is much more susceptible to transverse deflections and oscillations which cause the tip of the electrode to wander from its true directed path, which wandering causes undesirable distortions of the etched indicia or the like. Also, since the electrode is fixedly held on the free end of the cantilever spring with its longitudinal axis substantially perpendicular to the longitudinal axis of the cantilever spring and since the cantilever spring is rigidly anchored by its opposite end to a horizontally fixed support, the free end of the spring and the electrode when set in oscillation or vibration will follow a substantially arcuate path. Now, as the spring supporting means is traversed in a horizontal plane and while the surface of the workpiece traverses an undulating path, intersecting several horizontal planes, the end of the electrode contacting the workpiece will traverse a series of vertical planes intersecting the workpiece at greater or lesser distances from the vertical plane of the true directed path of the electrode, hence, causing the indicia formed by the electrode to deviate from the true directed path, thus causing distortions of the indicia the extent of these deviations and distortions being dependent upon the distance the end of the electrode is forced by the workpiece from its true vertical plane while following the arcuate path.
The structure embodying the cantilever spring with an electrode longitudinally slidingly attached to the free end thereof presents the serious limitation of not having the electrode rigidly held against lateral and/or longitudinal movement. It is the general practice to use an electrode formed of metal or metals of high melting point preferably of small cross section, such as, for example, tungsten wire of .010 diameter. When performing an etching operation where it is necessary to burn away from .001" to .003" of the surface metal, it has been found that if the current density is increased to the point where this amount of metal will be removed with a minimum number of arcs the electrode wire exhibits a marked tendency to become fused with the metal of the workpiece. This characteristic is more pronounced with some workpiece metals than with others but it is always exhibited, to a greater or lesser degree. Therefore. with an electrode longitudinally slidable and laterally displaceable, attached to the free end of the reed or spring the electrode is displaced laterally if lateral motion of the support is maintained after fusing of the electrode wire to the workpiece. If lateral motion is discontinued after such fusion, the electrode being fused to the workpiece no longer oscillates with the spring; instead the electrode holder carried by the spring oscillates longitudinally of and in sliding engagement with -the electrode body. Since this occurs when relatively large current densities are being employed, the small electrode wire usually completely fuses and is totally destroyed before the operator can open the etching circuit or dislodge the electrode from the workpiece by mechanical means. Also with this structure where the sudden stoppage of motion of the electrode holder projects the electrode, under the influence of kinetic. energy, forwardly into contact with the workpiece, it is required that one-half the product of the mass of the electrode times the velocity squared, (i. e. E=% mv?) equals the required force necessary to project the electrode through the holder into contact with the workpiece. In practice, with this structure, it is found that with an electrode of suitable size (mass), at a frequency of 120 cycles per second, the amplitude (which determines the velocity when the'frequency is constant) is of the order of .125".
It will be noted that at a frequency of 120 cycles per second, with an amplitude of .125" the average speed of movement of the electrode is of the order of 60" per second and that with an arc of a length of .005" occurring while the electrode travels 60" per second the mean time du-' ration of the arc is of the order of .000083 second.
A further object 01' the invention is to provide an electro-mechanical organization that will successfully overcome and surmount the aforesaid defects and limitations inherent in the hereinbefore described old electric arc etchers.
Another object of the invention is to provide an electric arc etcher wherein the electrode is oscillated or vibrated to and from the workpiece at a frequency suitable to produce satisfactory etching and wherein the electrode is not subjected to destructive pressures and impact forces; and of such a structure that undulating surfaces may be traversed by the electrode while the holding means of the electrode holder is traversed in a horizontal plane and wh le the longitudinal axis of the electrode substantially coincides with parallel vertical planes during such traverse of undulating surfaces and of such a structure that the electrode is rigidly held against relative movement by the electrode holder and cannot be displaced therefrom during the normal operation of the device, and .to provide means whereby each contact of the electrode with the work surface determines the limit of the electrode holder movement toward such surface.
And from a more specific standpoint, it is an object of the invention to provide an improved electric arc etcher wherein the speed of the etching operation at any suitable frequency of oscillation of the electrode is increased by increasing the time duration of the individual etching arcs, thereby increasing the surface burning power of such arcs, and wherein, to effect this increase of time duration of such arcs, the amplitude of the vibrations or oscillations of the electrode is reduced to a minimum for a given range of voltages and current densities of the etching circuit.
With the foregoing objects in view, as well as other objects explained in the following specifications, the invention comprises certain advantageous features, arrangements, and/or structures, combinations and sub-combinations, not all of which are necessarily limited for use in electric arc etching, as more fully hereinafter explained and specified by the appended claims.
Referring to the accompanying drawings, forming part hereof:
Fig. 1 is a detached perspective view of an example embodiment of the invention in the form of a portable removable and applicable are etching head for attachment to a pantograph or other suitable machine.
Fig. 2 is an exploded perspective view, showing the embodiment of Fig. l with the example parts thereof shown detached and separated.
Fig. 3 shows an example electrical diagram which can be employed among others, diagrammatically indicating various working parts.
Fig. 4 is an enlarged front elevation of the head of Fig. 1 with the cover plate removed.
Fig. 5 is a vertical section taken in the plane of the line 55, Fig. 4, the top hand-supporting arm of the box or case being partially broken away.
Fig. 6 is a vertical section taken in the plane of the line 6--6, Fig. 4.
Fig. 7 is a horizontal section taken substanstantially in the plane of the line 1--I, Fig. 4.
Fig. 8 is a horizontal section taken substantially in the plane of the line 8-8, Fig. 4.
Fig. 9 is a detail enlarged horizontal section of an example vertically and/or rotatively vibratory electrode holder.
Fig. 10 is an enlarged cross section on the line Ill-l0, Fig. 9.
Fig. 11 is an enlarged detail vertical section of that portion of Fig. 5 that includes the vibratory motor propelled arm and the portion of the upright lever arm of the vibratory electrode holder where it passes through the vertical bore of said motor propelled arm.
Fig. 12 is a diagrammatical detached fragmentary enlarged perspective view of the bell crank holder fixedly carrying the depending tool or element that controls the operation of applying marking indicia to the work surface, and certain parts associated with said holder.
Fig. 13 is a diagrammatical fragmentary enlarged detail side elevation of the bell crank tool holder and certain parts associated therewith, showing in an exaggerted manner by dotted lines the amplitudes of the vibrations of certain parts.
The electric arc etcher of this invention, is preferably, although not necessarily, used in connection with suitable mechanism capable, usually under manual control and/or propulsion, of causing relative lateral movements between the etching electrode and the surface of the work to be etched, so that the required indicia can be etched in the required area of the work surface. The instant electric arc etcher can be built in or as a part of such mechanism, or an embodiment of the instant invention can be in the form of an accessory or attachment applible to and removable from such suitable mechanism. For example, a pantograph machine such as an engraving machine or the like, can be employed to constitute the above mentioned suitable mechanism. Such pantograph engraving or milling machine generally provides a cutter head universally laterally movable over the normally fixedly held work in a plane parallel to the work surface, through the medium of the pantograph usually manually actuated to cause its stylus to trace the pattern usually fixed to the copy or pattern holder. The pantograph is usually set or adjusted to enlarge, reduce or duplicate the copy on the work surface.
The example embodiment hereby disclosed, without however, wishing to so limit the instant invention, provides a portable so-called electric arc etching head that includes a support- 7 ing, preferably enclosing box or case I, provided I, and parts carried thereby, can be employed as an accessory or attachment applicable to and removable from the pantograph machine. To operatively-attach this etching head to such machine, the machine cutter spindle is removed from the machine cutter head, and then the upstanding supporting stud 2, of the etching head or box I, is inserted in said cutter head and rigidly clamped therein, with box I, depending from said stud below the cutter head, and with the electrode 4, in cooperative relation to the work surface to be etched.
In this particular example embodiment, it so happens that the etching electrode 4, is located a substantial distance below the lateral supporting arm 3, with the longitudinal axis of the electrode 4, approximately in alinement with the longitudinal axis of the supporting stud 2, all so arranged that when in lowered operative vibratory position, the lower operative end of the electrode is located a substantial distance below the horizontal plane of the bottom of box I.
The box I, in this example, preferably forms a closed rigid strong housing, except for its vertical side below the arm 3, which is closed by a removable cover plate Ia, normally secured in place by screws lb, or the like. This plate la, is formed with a vertically elongated slot Ic, through which the portion 5, of the electrode holder extends and in which said portion is freely movable in a vertical plane, preferably out of contact with said plate.
The electrode holder includes a laterally-pro- .iecting vibratory arm 5, mounted within the box I, and extending to the exterior thereof, and at its outer free end extremity provided with means for normally rigidly securing an electrode 4, thereto with the electrode vertically arranged preferably with the longitudinal axis of the electrode perpendicular to the longitudinal axis of the vibratory holder arm 5.
For example, the outer free end of said arm can be formed with a vertical tubular socket a, into which an electrode 4, can be longitudinally slipped, and from which it can be longitudinally Withdrawn for replacement. The holder socket can be provided with any suitable means for normally fixedly securing the electrode in the socket and to the arm against relative movement. For instance, we happen to show a headed finger clamping screw 51), threaded into the sockat for locking and releasing the electrode to and from the vibratory arm.
This arm 5, is mounted on any suitable support for relative, preferably vertical straight line movement, and for slight relative rotative movements to render the electrode carrying end of the arm substantially vertically and/or rotatively oscillatory to carry the electrode substantially longitudinally toward and from the work surface through oscillations of very short vertical amplitude. This electrode holder mounting is of any suitable organization or structure that during the vibrations of the electrode holder, permits or causes downward feeding of the holder as the electrode is gradually consumed or reduced by the rapid succession of established arcs, which necessitates successive downward shifting of the transverse axis or fulcrum on which the electrode holder oscillates vertically and/or rotat-v ably.
For instance, in the particular example illustrated, the metal electrode holder arm 5, is stiff and, preferably, straight from its electrodeclamping socket 5a, to its inner, rear or fulcrum end, which if so desired, can be in the form of a rigid cross head 50, in a horizontal plane perpendicular to the vertical plane of the socket 5a.
The opposite ends of this horizontal cross head 50, can be formed with longitudinally-alined sockets 5d, open at their outer ends, and containing fixedly located insulating plugs 6, through the medium of which oppositely-projecting horizontal longitudinally-alined stub shafts I, are rigidly fixed to the opposite ends of the cross head 5c, to establish the straight line cross axis on which the electrode holder arm is vertically and/or rotatively oscillatory. In this particular example, the alined shafts I, are thus electrically insulated from the laterally extending electrode holder arm 5, that is included in the etching electric circuit.
The cross head 50, of the electrode holder arm 5, and the two end longitudinally-alined shafts 1, preferably, constituting rigid parts of said cross head and the arm 5, are guided and confined to limited straight line vertical movements, and/or limited rotary movements about the. longitudinal axis of cross head 50 and shafts I in any horizontal plane defined by the limits of the straight line vertical movement, by straight parallel laterally spaced rigidly supported vertical guide rods 8, between which said cross head is located, and to which the outer ends of said horizontal shafts I, are confined in limited vertical slidable and/or limited rotative engagement.
The outer ends of said stub shafts 1, are suitably formed to straddle said guide rods 8, respectively, to confine said cross head of electrode holder arm 5, against objectionable lateral looseness, while permitting free limited vertical straight-line sliding movements and/or limited rotary movements of the cross head on said rods,
as hereinafter more fully explained.
Said outer ends of the shafts I, are also so formed with respect to the preferably smooth ex terior slide surfaces of the usually cylindrical guide rods 8, as to permit slight limited rotative movements of said shaft ends on said rods, on or about the common longitudinal axis of the cross head and its shafts I, to permit the slight rotary movements of the cross head on its said fulcrum or axis, needed to produce the short a;n plitude substantially vertical oscillations or. vibrations of the electrode 4, required to establish and extinguish the etching arcs.
For example, the outer ends of the stiff stub shafts I, that are freely vertically slidable on the guide rods, can be formed of flat relatively thin eyes 1a, that encircle or straddle and partially encircle the guide rods 8,-respectively. These eyes la, have almost knife-like thin sharp arcuate or surrounding inner surfaces or edges lb, that contact and slidably engage the guide rods, and permit the aforesaid limited rotation of the eyes relative to said rods, on said axial or fulcrum line of the electrode holder cross head So.
The radius of these internal arcuate walls or edges lb, of eyes 1a, is preferably but very slightly greater than the radius of the usually cylindrical guide rods 8, to permit vertical sliding movement of said eyes on said rods with friction reduced to the minimum and to reduce to the minimum reative lateral movements of the eyes radially of the rods, but not to limit the relative rotary movement of the eyes on the axial or fulcrum line of the electrode holder cross head 50, since these relative rotary movements of the eyes are limited by the movements of the driving member 9, as hereinafter explained.
Although not of the essence of the invention, and merely as an example, without intending the same as a limitation, we have successfully employed an embodiment of the invention wherein the diameter of the short rigid guide rods 8, was approximately .100" and the internal diameter of the complementary slide eyes 1a, was approximately .101".
Any suitable motor can be employed with any suitable transmission mechanism for actuating the electrode holder on its desired short amplitude oscillations to rapidly establish and quench electric etching arcs that are of relatively long duration and of the desired power. A mechanical, hydraulic or electric vibratory motor can be employed for this purpose, although as at present taught by experience we prefer to employ an electric vibratory motor, although we do not wish to so limit all features of the invention.
It is understood that the actuating means for the rotatively oscillatory electrode holder may take any suitable form or construction. We prefer the use of an electro-magnetic motor that includes a cantilever spring system, arranged for impressing an intermittent magnetic disturbing force of suitable frequency on the said spring system.
Since the electrode holder 5, i0, is directly coupied to the vibrating spring system l6, l1, I8, i9,
2|, it follows that the spring system be designed .to vibrate at the frequency of the disturbing force when under the influence thereof, with a given substantially constant amplitude while the damping forces vary. In other words, the amplitude of the vibrations must be of suitable magnitude and it must not var with variations of the damping forces imposed by the bell crank electrode holder on the spring system.
The laws governing this spring system insofar as they apply to this structure require that the amplitude of the vibrations, which we shall term thetotal amplitude, be determined by:
The "basic amplitude" The damping forces The magnification factor "the spring stiffness, so that with an increasing deflecting force the "basic amplitude" increases,
and vice versa. Since in this case the deflecting forces and the spring stiffness do not vary the "basic amplitude" will not vary.
The damping forces with which we are most concerned here are imposed on the spring system by the bell crank electrode holder and when certain conditions obtain in the spring system, as disclosed hereinafter, these damping forces may sharply effect the total amplitude."
For purposes of exposition, while foregoing mathematics, it may be stated that the magnification factor will, with any given condition of the spring system, exert one of the following "forces:
A force of minimum influence" A force of maximum influence A "force of diminution" The "force of minimum influence is exerted when the disturbing force has a very low frequency compared with the natural frequency of the spring system. This force" has very little influence on the basic amplitude and while acting the damping forces have but slight influence on the total amplitude. That is, the total amplitude substantially equals the basic amplitude."
The force of maximum influence" is exerted when the frequency of the disturbing force is equal to or nearly equal to the natural frequency of the spring system. This force" greatly in creases the total amplitude" over the basic amplitude. And while this force is actin the damping forces have the maximum effect on the total amplitude.
The "force of diminution" is exerted when the frequency of the disturbing force is very high compared with the frequency of the spring system. This force greatly diminishes the basic amplitude as determined by the deflecting force and the spring stiffness. In other words, the deflecting force moves so rapidly that the spring simply has no time to follow, and the amplitude is very small. While this force is acting the damping forces have little or no effect on the amplitude, and the total amplitude is nearly zero.
Obviously, we cannot utilize the force of maximum influence due to the variations of total amplitude" when the damping forces of the electrode holder are applied. That is, we cannot employ a spring system the natural frequency of which equals or nearly equals the frequency of the disturbing force.
To utilize the force of diminution would require that the natural frequency of the spring system be much less than the selected disturbing frequency of cycles per second. To construct a system having a natural frequency of 4 cycles per second, while being capable of storing sufiicient energy to overcome all damping forces when the disturbing force is not acting, would require relatively massive parts, which would be entirely unsuited to this application.
By utilizing the force of minimum influence, that is, by constructing a spring system the natural frequency of which may be approximately- 960 cycles per second, being much greater than the selected disturbing force of 120 cycles, per second, we arrive at a condition where the amplitude is determined by the deflecting force, the spring stiffness being constant; and where the magnification factor has little or no effect on the basic amplitude as determined by the defleeting force; and where the variable damping forces cause a minimum of variation of the total amplitude; and where the stiffness of the spring enables the storing of suflicient energy to overcome any damping forces imposed when the deflecting forces are not acting, and whil the parts are relatively small in size. Where we employ a disturbing-force electric current of 60 cycles per second, energizing the electro-magnet, the force assumes one full positive and one full negative value 60 times per second and is termed one cycle." But the magnetic motor does not choose between these positive and negative values assuch. Each full value, positive or negative, induces a full cycle of movement in the spring system of the motor. Therefore, we have 120 applications of the disturbing force per secend, that is 60 positive and 60 negative, which makes 120 cycles of vibration in the spring system. While the natural frequency of the spring system is 960 cycles per second, or sixteen times faster than the cycles frequency of the force, the spring system operates under forced vibrations at two times the frequency of the disturbing force, or 120 cycles per second, or eight times slower than its natural frequency.
It is this relationship of induced forced vibrations" to the natural frequency which brings the "force of minimum influence to bear causing the short amplitude vibrations.
Also when the force of minimum influence is acting the vibration of the spring system lags behind the disturbing force, thus permitting the amplitude of the disturbing force to approach the maximum value while the amplitude of the spring system passes through zero value. Thus, since the alternating etching current is in phase with the disturbing force, the electrode will not be lifted from the workpiece when the etching current passes through zero.
In practice, with the disclosed structure, the etching arc is initiated at about 45 time degrees from zero, and is quenched at about 75 time degrees from zero, and again initiated at about 225 time degrees from zero, and quenched at about 260 time degrees from zero, per cycle of disturbing force.
In the instant example embodiment, we disclose a vertically and/or rotatively oscillatory electrode holder that is limited in its oscillations toward the work surface by the contact of the electrode with such surface, and that automatically feeds down toward said surface as the electrode is consumed. As one example of suitable vibration transmission means, actuated by any suitable vibratory motor, for actuating said electrode holder, we show a horizontally disposed substantially longitudinally-oscillated or vibrated member or arm 9, driven by the vibratory motor and operatively coupled to said electrode holder to actuate the same and to permit downward feeding of said holder by gravity in whole or in part, as the electrode is consumed. For example, this vibratory member 9, can be operatively coupled to said holder 5, through the medium of a stiff upstanding lever I0, radially arranged with respect to the transverse axis on which holder arm oscillates, and rigid with said arm,
Where a lever I0, is employed as the operating transmission from vibratory driving member 9, we prefer to locate lever III, in the vertical plane of holder arm 5, with the longitudinal axis of lever I0, substantially perpendicular to the iongitudinal axis of cross head 50. In this example the lower end of said stiff lever I0, is rigidly secured to or in the central portion of cross head 50, of arm 5.
The lever I0, thus rigid with the arm 5 provides, in effect, a bell crank or angle lever electrode holder 5, l0.
The stiff vertically-elongated upstanding lever arm I9, is usually exteriorly smooth to form a slide surface, which is preferably cylindrical. The vibratory member 9, for driving the lever m, in its vibratory movements, is supported and held to a fixed substantially horizontal path of longitudinal oscillations of usually fixed amplitude, under the driving action of a suitable vibratory motor.
The driven vibratory member 9, is' arranged transversely of the lever HI,- and substantially perpendicular to the longitudinal axis thereof, and said member is provided with a vertical bore 9a, extending therethrough, and this bore slidably receives the lever III, in such manner that the lever is freely slidable longitudinally and vertically through such member, as the electrode holder rises and descends, yet the lever and member are preferably closely coupled together for instant response of the lever to lateral push or pull of the member, and against lateral lost motion'or looseness that might result in chatter.
The vertical bore of the vibratory member 9, arranged transversely with respect to lever in, is preferably formed by a hard metal vertical tubular bushing 9a, rigid with the preferably strong metal arm 9, forming said member, and this bushing is rigid with and extends through a plug 91), that also extends vertically through and is rigid with said arm 9. This plug 9b, is preferably formed of insulating material to electrically insulate the metal bushing 9a, and the lever arm ID, from the vibratory driving arm 9, where a vibratory electric motor is employed to drive arm 9, with said motor actuated by a power circuit, while the lever arm I0, may be included with the electrode holder and electrode in an etching circuit.
The bushing 9a, is in this particular example preferably formed with a narrow internal concentric annular lever-arm-contacting edge 90, of reduced diameter with respect to the remaining bore of the bushing. The internal diameter of this circular edge 90, is but slightly greater than the external diameter of the lever arm I0, to maintain sliding contact between said edge and said arm against undue lateral looseness or lost motion, yet permit free longitudinal movement of the arm through said edge. This circular narrow contraction within the bushing bore provides an almost knife edge 90, that permits limited lateral rocking movement of the lever arm If], within bushing 9a, and with respect to vibratory driving arm 9, as said vibrating arm slightly rotates the bell crank electrode holder and the electrode about the fulcrum I, to make and break the etching arcs.
Where the instant invention is driven and actuated by an electromagnetic vibratory motor, and where the instant invention is employed in connection with a portable head, for instance box I, we usually employ any suitable motor block, for instance, a preferably upright metal supporting block ll, suitably secured within the box I, preferably at the rear thereof opposite the removable cover plate, as by screws I la.
In this example, the block II, carries laterally-spaced forwardly-projecting fixedly located brackets I2, secured by screws Mo, to which the upper ends of the vertical guide rods 8. are fixed forwardly beyond the lever and from which said rods depend, with the bell crank electrode holder and its cross head located between and vertically and/orrotatively movable on said guide rods.
This block II, also, in the instant example, carries the vibratory members of the motor and the vibratory electrode driving arm 9, which is carried and driven by said vibratory members. Also, said block II, at its upper central portion is formed with a transverse socket I3, open at its front end, and in this socket is fixedly located the electromagnetic coil l4 and its core 15, with the front end of the core exposed at the open front of said socket. The core l5, carrying the coil, can be normally fixedly secured to the rear wall of the socket.
The armatures l6, 2i, and its reed or spring H, are, in this particular example, located centrally and vertically in front of the motor block II, and between the two spaced brackets l2, and behind and spaced rearwardly from the bell crank vibratory electrode holder.
The strong flat straight steel spring I1, is arranged vertically and spaced forwardly a distance from the front side of block H, and at its lower end is rigidly secured to the lower end of said block ll, between spacer block or plate l8, and outer clamping plate IS, with clamping screws 20, or other securing means, passing transversely through the plate, the spring, the spacing block, and into the block I l.
This spring extends upwardly from the rigidly secured clamping plates l8 and I9, and at the front and rear side of its upper end carries the substantially flat metal blocks 2| and IE respectively, that constitute the armature, situated in operative relation to the front end of the magnet core and its coil, and in front thereof, and sultably spaced forwardly therefrom. The armature member 2| in this embodiment is integral with and rigidly supports and actuates the vibrator arm 9, for the bell crank electrode holder.
The armature members 2| and iii, are, in this example, located at opposite sides of the upper free end of the armature spring and are rigidly clamped against the spring by suitable means, such as machine screws 22, passing through the armature member 2|, and the spring I1, and into the armature member I 6.
In this instance, without so limiting the invention, the electrode holder vibrating arm 9, is formed by a relatively thin plate extension of and rigid with the armature member 2|, extending up from the top thereof and then extending forwardly substantially horizontally to a point arm ill, of the bell crank electrode holder, e
In this particular example the armature spring I1, when at rest is in its normal straight, fiat form substantially at its median point of forward and rearward movement, holding the armature members 2| and I6 and hence the arm 9 and lever arm I at their substantially median point of forward and rearward movement. When under the momentary influence of one-half cycle of the magnetic field, the armature is drawn rearwardly to its limit of movement toward the core against the tension of the spring I 1, the arm 9 being drawn rearwardly rotates the bell crank electrode holder about its fulcrum axis 1b thereby elevating the electrode to establish and then extinguish the etching arc. Upon the magnetic field approaching and passing through zero the armature andarm 9 under the influence of the stored energy of spring Il snap forwardly to their limit of forward movement to carry the electrode down to contact with the work surface, during which movement the electrode holder slides, down on guide rods 8, the slight distance necessary to compensate for the length of the electrode consumed by the preceding arc. Then this oscillatory cycle of the electrode arm and associated parts is repeated with the next one-half cycle of the magnetic field, thus producing '2 cycles of electrode oscillation to each cycle of magnetic oscillation or 120 cycles of electrode oscillation with a 60 cycle single phase input current.
As the fulcrum axis of the bell crank electrode holder is free to drop vertically along the guide rods to permit downward feeding of said holder while the electro-magnetic vibratory motor is operating at high speed, it is sometimes desirable to provide light spring means to yieldingly hold the eyes 1a laterally against the rods 8 and to reduce chatter to the minimum when the electric vibratory motor is running at high speed, and to damp out vagrant vertical vibrations of the electrode holder, and also to establish sumcient light friction between such part as will hold the electrode holder against gravity in any elevated position to which said holder has been moved, when said vibratory motor is at rest.
For this purpose we can employ for either or both stub shafts 1 of the holder fulcrum axis onew or more vertically disposed straight smooth spring wire lengths 23, free at their lower ends, and exerting rearward yielding pressure against one or both of said shafts, for the purpose above explained. As the electrode holder descends, said shafts will slide downwardly along said spring lengths. Each such spring can be fixedly secured at its upper end to a bracket l2, fixed to the motor block II, and if so desired the upper portion of the spring can be coiled or otherwise bent to yieldingly hold its length 23 pressed inwardly against a shaft 1.
Although not desiring to so limit all features of the instant invention, yet advantageous results are gained by the provision of suitable means constantly acting to yieldingly elevate the electrode and it holder and thus uphold the electrode from its normal lowered operative position with respect to the work surface. This, with the end in view of requiring the machine operator to manually actuate such means to permit gravity to depress the electrode holder to bring the electrode into its depressed operating position, and to thus constantly hold such means against yieldingly applied force constantly tending to lift the holder and its electrode from said lowered operative position. Where such electrode holder lifting means is employed. it is necessary for the machine operator, so long as he desires the electric arc etching operation to proceed, to maintain hand or other pressure on such lifting means against the constantly acting spring or other holder lifting force thereof, to maintain th electrode holder down to operating position. Thus, should the necessity suddenly arise, the operator can quickly stop the etching operation by releasing the downholding pressure on said means, and permit the lifting device to quickly lift the holder and its electrode from operative position.
As an example embodiment of such an electrode holder releasing and lifting means, a longitudinally slidable vertical plunger 25 is disclosed, extending down through the top wall of the etching head or box I, and into the interior thereof in front of the motor block and laterally spaced from the electrode holder lever arm l0, and from the vibratory armature spring and parts carried thereby.
Above the top wall of box I this plunger is provided with an exposed accessible head 25a, or so-called feed button, formed for depressing and holding down by the hand or members thereof resting on or exteriorly grasping said box,
or by other means.
The lower end portion of this depressing and lifting plunger 25 is provided with a laterally projecting lifting finger 25b, fixed thereto. The free end portion of this finger is located under a radially projecting toe 26, fixed to the lever arm [0, of the electrode holder and arranged in the vertical path of movement of the plunger 25b, located below said toe 26. The finger 25b is preferably provided with a sleeve 250 for contacting toe 26, and this sleeve is usually electrically insulated from the finger 25b and plunger 25.
In this particular embodiment, we happen to show a vertical tubular guide 21, for plunger 25, with this guide suitably secured to the top wall of the box I, and depending therein. This guide forms the housing for a coiled electrodeholder-lifting expansion spring 28, at its upper end abutting the lower end of head 25a, of the plunger 25, and at its lower end abutting the bottom wall of the tubular guide 21.
This spring is constantly under tension to yieldingly maintain the plunger at its limit of upward movement, and through the lifting contact of finger 2512, with toe 26, to lift and yieldingly maintain the electrode holder and consequently'the electrode in inoperative elevated position. When the vibratory motor is operating, depression of the plunger 25, to substantially its limit of downward movement, thus freeing toe 26, permits the electrode holder to drop by gravity until its electrode strikes the work surface for carrying on its longitudinally vibrating operations.
In the particular example embodiment illustrated that discloses an electromagnetic vibrator'y motor ll, I4, [5, l6, l1, 2|, we show an insulating terminal block 30 of electrical nonconducting material within the etching head or box I, fixed on the upper end of the motor block II, as by screws 30a, to receive the two wires (1, c, from any suitable diagrammatically indicated transformers such as T' and T, respectively. The wire b is preferably electrically attached at b' to the motor block ll. Fig. 3 shows an electromagnetic vibratory motor circuit comprising the wire b, connection b, motor block ll, coil l4, connection a, on terminal block 30, wire a, transformer T, and thence back to wire b. Also, an etching circuit comprising wire b, transformer T, wire 0, terminal block plug or socket c, fixed to the insulating block 30, to removably and electrically receive conducting plug ca, in electrical connection with the flexible conducting wire or pigtail oh, the opposite end of which is provided with conducting plug cd, normally, removably and electrically fitted in socket ce, in electrical conducting relation with the electrode arm holder 5, electrode 4, the workpiece, the machine frame, motor block I I, thence to wire b, at b. This flexible wire cb is preferably exter'iorly insulated and constitutes a reis formed and broken movable and replaceable connection by which The wires a, b, c are enclosed in the cable d1 that enters the box I, through a hole in a side wall thereof, in which the cable is secured by any suitable clamping means.
It will be noted that the contacting of the electrode on the workpiece shorts the etching.
circuit and that upon retraction of the electrode from the workpiece a suitable distance an arc between the electrode and the workpiece.
Without intending to so limit the instant invention, where the power supply for the transformer T is yolts, 60 cycle, single phase, the electromagnetic motor will actuate the driving arm 9, and consequently the electrode holder at a rate of cycles per second.
Since, at a given frequency, the amplitude of movement of the spring H with the armature l6 and 2|, and associated parts, is dependent upon the strength of the spring, weight of the armature, strength of the, magnetic field and several other factors, as is well known to those familiar with the art, we have embodied in this structure the necessary mechanical and electrical conditions to produce and maintain a substantially constant amplitude of vibration of the spring system while the system is subjected to the variable damping forces of the bell crank electrode holder.
The amplitude we prefer to use is of the order of .015". It will be noted that at a frequency of 120 cycles per second, with an amplitude of ..015" the mean speed of movement of the electrode is of the order of 7.2" per second and that with an arc of a length of .005 occurring while the electrode travels 7.2 per second the mean time duration of each individual arc is of the order of .00069 of a second.
It will be further noted that while maintaining this extremely short amplitude of electrode oscillation and the consequent relatively great time duration of the arc the electrode is rigidly held against relative movement by the electrode holder, and that the longitudinal axis of the electrode at all times substantially coincides with the vertical plane coincident with the true directed path of the electrode.
The most desirable results are obtained by using low etching voltages, of the order of three to nine volts, with suitable current densities, from any suitable source such as transformer T.
Where the work surface is to be marked or etched through the medium of a pantograph machine, the etching head is applied to the machine cutter head in place of the cutter spindle, and hence the etching head, in scaled relation, will reproduce the master copy on the work surface through the medium of its etching arcs as the machine is operated by its stylus to trace the master copy on the machine copy holder. The rapid succession of etching arcs permanently mark the indicia of the master copy in the work surface without injuring or distorting the metal adjacent to the indicia, as each arc burns a minute pit or crater in such surface by decomposition of metal, and visible lines on or in the work surface can be formed by a close succession of slightly overlapping minute pits or craters, and the depth of each such pit or crater depends on the total time duration of the arcing and the etching current density employed. The width or diameter of each pit or crater is dependent on the diameter of the electrode employed. For example, for more or less light etching, we have an inch in diameter without so limiting the instant invention. A suitable etching current density is required for an electrode wire according to the diameter thereof and depth of etch desired.
Merely as an example of one from among other electrodes that can be employed, the electrode 4, is reversible and replaceable and consists of a longitudinal body of electrical conducting material from the opposite ends of which longitudinally project small-diameter usually cylindrical wire ends of tungsten or any other high melting point hard metal or allow suitable for are etching purposes.
In-operatlng a pantograph machine carrying the instant example electric arc etching head, the vibratory motor circuit is closed to start the operation of said motor (the workpiece having been fixed in position below the etching head and included in the etching circuit). When all is ready to'proceed with the etching operation, the machine operator can place the palm of his left hand, on the top extension I, of the head i, with the thumb and index finger partially encircling shank 2, so that the finger or thumb thereof can rest on the electrode-holder feed button or head Ila. This leaves the right hand of the operator free to operate the pantograph in tracing the master copy that is to be reproduced in the work surface by the etching head. The operator's left hand is thus conveniently arranged to depress the feed button or head 25a, by the thumb or finger and to thus hold said head depressed during the operation of etching an unbroken line. The depression of head 25a, while the vibratory motor is operating, permits the electrode holder to freely descend until stopped by the light contact of itsfixedly held electrode with the work surface whereupon the rapid short length substantially longitudinal oscillations of the electrode causing arcing between the electrode and workpiece will produce the line of marks on the work surf-ace, as the right hand of the operator propels the pantograph at a rate of speed that preferably causes the individual marks or craters to overlap, rather than a higher rate of pantograph movement that will produce a line of spaced dots or craters.
When the etching of a letter or other unbroken portion of the master copy is completed, the operator releases 25a, and the holder and its electrode are immediately lifted by spring 28, to the up or inoperative position with respect to the work surface. For instance, in some examples, when the holder is in its inoperative up position, the lower end of the vertical electrode is about three-sixteenths of an inch above the work surface.
When another portion of the copy is to be etched on the work surface, the operator again depresses the feed head or button 25a, thereby permitting the electrode holder to descend by gravity until stopped by the contact of its electrode, with the work surface, which starts the rapid succession of etching arcs.
The transverse .axis on which the bell crank electrode holder vertically and/or rotatively oscillates, rises and falls with the holder and electrode, with respect to the transverse vibrating arm 9, that drives said holder, so that the vertical distance between the horizontal plane of said axis and the substantially parallel fixed plane of said arm, decreases as said axis moves upwardly and increases as said axis drops.
the feed button or head a,ss7,a41 employed electrode wires .0075. .010, and .015 of The vibratory holder and its vertical electrode when released, drop by gravity, so long as the arm continues its vibratory movements, until the downward movement thereof is stopped by the electrode engaging the work surface, and
then the electrode floats on the work surface under the action of gravity; thus as the lower end of the vertical electrode rides up or down as it advances over undulations in the work surfaces 10 the holder is thereby elevated and drops by gravity, and during such operation the holder automatically feeds downwardly as the electrode is consumed.
The instant apparatus for marking or reproducing indicia on a work surface through the medium of a suitable replaceable vibratory tool, point or element in operative marking relation to said surface, is disclosed as a preferred example embodiment within our. inventive concept. In this disclosed embodiment, such tool, point or element is represented by and takes the form of an electrode that strikes and recedes from a work surface of electrical conducting material to make and break and thus control an electric marking or etching circuit, but we do not wish to limit all features of our invention to the inclusion therein of a work surface marking instrument or tool that constitutes an electrode for electric arc marking or etching.
In the instant example embodiment, the holder 5, I0, is more or less forcibly rotatably oscillated on a transverse fulcrum line or axis to cause its fixedly held upright tool or element, for example 4, to strike and retreat upwardly from the work surface. When the normal operation is on a flat plane work surface perpendicular to the longitudinal axis of said tool or element, said element or tool, by reason of the fact that its lower end is in engagement with said surface, upholds said holder and limits each downward movement thereof, and hence said holder thus floats on said work surface.
Where the holder with its fulcrum axis, is bodily movable up and down as a unit, as well as rotatably oscillatory on said axis, the holder and its said axis will drop by gravity or otherwise during each oscillation cycle to compensate for each reduction in the length of the tool or element.
Where the floating holder is operating on a vertically undulating work surface, the holder and its fulcrum axis will rise and fall, while rotatably oscillating on said axis, in following said surface undulations, through the medium of the depending tool or element rigid with the holder tions.
Specific sizes or dimensions and certain wiring and other details appear herein merely as examples, not as of the essence of the invention.
While a specific example embodiment has been disclosed in great detail, for purposes of explanation, it is to be understood that the instant inventive concept may be reduced to various other modified and mechanical embodiments within the spirit and scope of the following claims.
What we claim is:
1. Apparatus for producing indicia markings on work surfaces by the action of electric arcs established and extinguished between the work surface and a vibratory electrode where the surface and electrode are included in an electrical etching circuit, said apparatus includ.
ing an electrode holder providing an arm extending laterally beside and spaced from said that contacts and follows said surface undula-- surface: an. electrode arranged transversely of said arm and fixed thereto and projecting laterally therefrom toward said surface to space the arm therefrom and limit the movement of the arm toward said surface; said arm being oscillatory toward and from said surface to contact said electrode therewith and to withdraw the same therefrom on each oscillation cycle; means rendering said holder bodily feedable toward said surface on each oscillation cycle to compensate for electrode consumption; and vibratory motor means operatively connected with said holder to oscillate the same.
2. An apparatus for marking indicia on a work surface, comprising a holder rotatably oscillatory on a transverse fulcrum line, a vertically-disposed tool or element radially remote from said line and fixedly secured to said holder against relative movements and depending therefrom to strike and retreat from said surface during said holder oscillations and to limit the movements of the holder toward the work surface: said holder having a fixed lever arm radially arranged with respect to said line; and a-motor provided with and actuating an oscillatory member operatively coupled to said lever arm to actuate the same and oscillate said holder on said fulcrum line, said holder with its fulcrum line being relatively movable as a unit toward and from said surface with respect to said member.
3. An apparatus for marking indicia on a Work surface, comprising a. tool or element holder rotatably oscillatory on a transverse fulcrum line, a tool or element fixed to said holder transversely thereof and against relative movements; at vibratory motor including vibratory spring means; and an operative driving connection between said motor spring means and said holder for positively oscillating said holder on said line to force said tool against said surface and to raise the same therefrom on each oscillation cycle: said holder being fioatable toward and from said surface through the medium of the tool engaging said surface, while said holder rotatably oscillates on said fulcrum line.
4, Apparatus for producing indicia markings on work surfaces, comprising a holder provided with an electrode normally fixed thereto against relative movements with its longitudinal axis maintained substantially perpendicular to the plane of the work surface to be operated on; means rendering said holder and its electrode bodily movable as a unit toward and from said surface. said holder being rotatably oscillatory on a transverse fulcrum line shiftable toward and from said surface with said holder: and actuating means for rotatably oscillating said holder on said fulcrum line to engage the electrode a ainst and carry it from contact with said surface on each oscillation cycle.
5. Apparatus for permanently producing indicia markings on a work surface, comprising a bell crank holder rotatably oscillatory on a transverse axial line. said holder provided with a tool radially remote from said line and depending from said holder and fixed thereto to strike the work surface and thereby limit the movement of the holder toward said surface and uphold the same therefrom; a vibratory motor operatively coupled to said holder to r0- tatably oscillate the same on said axial line to cause said tool to strike said surface and recede therefrom on each oscillatory cycle, and means rendering said holder and its tool relatively fioatable on said surface with respect to said motor.
6. An electric arc etcher for producing indicia markings on a work surface, comprising an electrode holder under constant urge to feed toward the work surface; a replaceable consumable electrode normally fixed to said holder and arranged transversely thereof and projecting therefrom toward the work surface to contact the same and limit the movement of the holder toward said surface, said holder being also oscillatory on a transverse fulcrum line radially remote from said electrode; vibratory motor means for oscillating said holder on said fulcrum line to contact said electrode with and withdraw the same from said surface, and means rendering said holder bodily feedable toward the work surface to compensate for reduction in electrode length during the oscillations of said holder on said line.
'7. Apparatus for producing indicia markings on work surfaces, comprising vibratory electromagnetic motor means including a laterally oscillatory armature and its spring arrangerl substantially perpendicular to the work surface to be operated on; an electrode holder adapted to fixedly carry an electrode substantially perpendicular to said work surface and projecting from the holder toward said surface. said holder being oscillatory on a transverse axis to carry said electrode into contact with and away from said surface. said holder including a lever portion substantially parallel with sa d armature spring and operatively connected therewith to oscillate said holder on said axis.
8. Apparatus for producing indicia markings on a work surface, comprising a tool holder rotatably oscillatory on a transverse fulcrum line substantially parallel to the work surface to be operated on. a tool fixed to said holder radially remote. from said line and projecting from said holder toward said surface to strike and recede from said surface during each oscillatory cycle of said holder. and vibratory electromagnetic motor means that includes a transversely oscillatory armature and its vibratory spring. said armature and spring when at rest being located at the median point between the amplitude limits of its oscillation cycles: and a direct operative cross connection from said armature to said holder to posit vely oscillate the holder in accordance with the oscillations of said armature.
9. An electric arc etcher for producing marks on work surfaces, comprising an electrode holder provided with an electrode fixedly held thereby and projecting therefrom toward and normally substantially perpendicular to the work surface to be operated on. said holder being oscillatory to carry said electrode endwise into holder-arresting contact with said surface and to lift the same therefrom for the formation and quenching of a succession of surface mark- 7 to said support to contact and retreat from the work surface; an electromagnetic vibratory motor mounted on said support independently of said holder; vibration transmission means from said motor to said electrode holder; means rendering said holder relatively bodily movable as a unit toward and from said surface with respect to said motor and said transmission means; means for including said holder and its electrode in an electric etching circuit; and means for including said motor in a motor energizing electric circuit.
11. An electric arc etcher comprising an elec trode holder rotatively oscillatory on a transverse axis, said holder providing arms substantially radial with respect to said axis; an electrode normally fixed to one of said arms, said rotative oscillations of said .holder establishin and quenching etching arcs between the elec trode and the work surface; vibratory motor means operatively associated with said holder to oscillate the same on said transverse axis;
and mounting and controlling means rendering said holder relatively bodily movable vertically as a unit with its electrode and axial line with respect to said motor means, the downward bodily movements of said holder being limited by the contact of said electrode with the work surface.
12. The organization described by claim 11. where a vibratory motor fixedly mounted with respect to the oscillatory electrode holder is provided and operativel; and sl dably associated with an arm of said holder other than the arm to which the electrode is fixed. for rotatively oscillating said holder on its transverse axis, with means provided for relative movements of said holder toward the work surface with respect to said motor during holder oscillations.
13. An electric arc etcher, comprising a vertically-movable downwardly-feedable electrode holder provided with an electrode, the vertical movements of said electrode being coextensive w th the vertical movements of the holder carrying the same, the contact of the electrode with the work surface to be etched limiting the feeding movement of said holder toward the work, said holder be n oscillatory on a transverse axis to longitudinal vibrate said electrode to alternately contact and then lift from said surface for establish n and then quenching surface-etching arcs; a vibratory motor; and a transversely vibrating member actuated by said motor and operatively coupled to said holder to permit relatively vertical downward feeding sliding movements of the holder while said member rotatably oscillates the holder, said holder be ng free to feed downwardly with respect to said memher to compensate for the electrode lengths consumed by said arcs.
14.. An electric arc etcher comprising an electrode holder bodily feedable downwardly toward the work surface and including a vertically-disposed lever arm and a laterally extending arm provided with a vertically disposed depend ng electrode normally fixed to said lateral arm against relative vertical movements to strike the work surface and thereby limit the downward movement of the holder. said holder being rotatably oscillatory on a transverse fulcrum line; and
a vibratory motor provided with and actuating k a holder vibrating member, said member vibrating transversely with respect to said lever arm and confined thereto to rotatably oscillate the holder on said fulcrum line.
15. Apparatus for producing indicia markings on work surfaces, comprising an element holder provided with a surface-contacting element normally rigid therewith and projecting therefrom toward said surface, said holder being oscillatory on a transverse fulcrum axial line to contact said element with the work surface and lift the same therefrom, means rendering said element holder with its element and said axial line flotable as a unit on said surface through the medium of said element contacting sa d surface and upholding said holder; and vibratory motor means for oscillating said holder.
16. An electric arc etcher, comprising a bodily vertically movable electrode holder that includes a cross head defining a transverse axis vertically shiftable with and on which said holder is rotatably oscillatory, arms fixed with respect to said cross head and substantially radiating from said axis, one of said arms provided with a fixedly-held depending vertically disposed electrode; vibratory motor means operatively coupled to another of said arms to oscillate said holder on said axis and to permit relatively bodily feeding movements of said holder toward the work surface; and guide means for said cross head confining the same to substantially straightline bodily movements toward and from the work surface.
17. An electric arc etcher, comprising a bodily vert cally-movable electrode holder adapted to fixedly carry a replaceable vertically-disposed electrode for striking the work surface and limiting the downward movement of the holder, said holder being rotatably oscillatory on a transverse axial line to carry said electrode into contact with and upward retreat from the work surface, said holder including a lever arm; a vibratory motor; and a member vibrated by said motor in a fixed path transversely with respect to said arm and provided with a bore through which said arm is relatively longitudinally slidable as said holder moves vertically, and in which said arm is confined to vibrate lat orally with said transverse vibrations of said member.
18. An electric arc etcher, comprising supporting means; an electrode holder provided with a depend n electrode; motor-actuated means for oscillating said holder to cause said electrode to contact and retreat from the work surface, said holder and its electrode being bodily movable as a unit to and from operative position with said electrode in operative relation to said surface, and to elevated inoperative position with said electrode raised from operative relation to said surface; lifting means to elevate and temporarily maintain said holder and electrode in said elevated inoperative position; and manually controlled means for releasing said holder from the lifting action of said lifting means, to permit return of the holder to operative position.
19. An electric etching head and the like, comprising a supporting housing; an electrode holdor carried by said housing and provided with a depending electrode for operation on a work sur-' face located below said hous ng; vibratory motor means for oscillating said holder to vibrate said electrode in operative relation to said surface; means carried by said housing rendering said holder and its electrode vertically movable as a unit toward operative position and upwardly from operative position; spring-actuated holder lifting means for elevating and yieldingly upholding said holder and its electrode in inoperative position, and manually operated means for holding said lifting means depressed, while said holder and its electrode are in operative position.
20. The organization described by claim 11, where said electrode holder includes a transverse cross head the longitudinal axis of which is substantially coincident with said transverse axis on which said holder is rotatively oscillatory with said arms relatively fixed with respect to said cross head, with guide means confining said cross head to substantially straight line bodily vertical movements. I
21. An etcher for producing indicia markings on a work surface, comprising a holder rotatively oscillatory on a transverse axis, said holder providing arms substantially fixed and radial with respect to said axis, one of said arms being arranged substantially longitudinally of the work surface and the other arm substantially perpendicular to said surface; holder-oscillating vibratory motor means operatively coupled to said perpendicular arm for relative movements longitudinally with respect to said perpendicular arm; a work-surface contacting element normally fixed to the other arm and held thereby normally perpendicular to said work surface to endwise contact and recede therefrom during said holder oscillations; and holder mounting and guiding means rendering said holder relatively bodily movable, as a unit with said element and the axial line of said transverse axis, toward and from said surface.
22. An electric arc etcher comprising a support; an electrode holder mounted on said support and adapted to fixedly carry a depending vertically disposed electrode, said holder being rotatably oscillatory on a transverse axis, said holder and its axis and electrod being vertically movable as a unit; vertical laterally-spaced guides fixed to said support; said holder including a cross head arranged transversely between said guides and at its ends fitting the same to freely slide vertically thereon, said cross head establishing said axis on which said holder rotatably oscillates, the cross head ends that lit said guides being capable of limited rotative oscillatory movements thereon; and a vibratory motor operatively coupled to said holder to rotatably oscillate the same.
23. An electric arc etcher for producing indicia markings on metal work surfaces through the medium of surface-burning arcs established and extinguished by closing and breaking an electric etching circuit between the work surface and an oscillating electrode during relative parallel lateral movements between the electrode and said surfacei said etcher comprising electromagnetic motor means including a coil, an armature and its oscillatory spring, and an alternating electric power current of a character to actuate said armature on short amplitude oscillations of an arcetching-frequency of the order of 100 to 200 per second where the normal position of said armature when at rest is midway between the opposite amplitude limits of its oscillatory cycles; an elec-- trode holder rotatably oscillatory on a transverse fulcrum line substantially parallel with the work surface; an electrode fixedly located on said holder at a point remote from said line and pro- Jeoting therefrom toward said work surface to strike and recede from said surface during each oscillation cycle and means operatively connecting said armature to said holder to correspondingly oscillate said holder on said fulcrum line.
24. An electric arc etcher for producing indicia markings on a work surface of electrical conducting materlal; comprising an electrode mounted for oscillation to contact and withdraw from said surface to establish and extinguish a surface marking arc during each oscillation cycle; vibratory means for oscillating said electrode on relatively short amplitude cycles with the formation of said arcs, said means including an energizing-electric-current actuated electro-magnet and a complementary oscillatory armature having a vibratory resilient supporting spring, said armature propelling said electrode on its oscillatory cycles and determining the speed and amplitude thereof, said oscillatory armature and its vibratory spring comprising a spring system, said spring system being characterized by a relatively high rate of natural frequency vibration cycles per second as related to the frequency per second of the energizing current of said electro-magnet; means for providing said magnet with said energizing electric current characterized by a low rate of frequency vibration cycles per second as related to said natural vibration rate per second of said spring system, for the production of relatively short amplitude electrode oscillation cycles with relatively long time duration arcs, said energizing current being also characterized by its substantially constant-amplitude frequency cycles, each of which passes through magnet energizing and magnet zero values; and circuit means for establishing an etching electric current that includes said electrode and said work surface.
25. An electric arc etcher for producing indicia markings on a work surface of electrical conducting materlal; comprising an electrode mounted for oscillation to contact and withdraw from said surface to establish and extinguish a surface marking arc during each oscillation cycle: vibratory means for oscillating said electrode on relatively short amplitude cycles with the formation of said arcs, said means including an energizingelectric-current actuated electro-magnet and a complementary oscillatory armature having a vibratory, resilient, supporting spring, said armature propelling said electrode on its oscillatory cycles and determining the speed and amplitude thereof, said oscillatory armature and its vibratory spring comprising a spring system, said spring system being characterized by a relatively high rate of natural frequency vibration cycles per second as related to the frequency per second of the energizing current of said electro-magnet; means for providing said magnet with said energizing electric current characterized by a low rate of frequency vibration cycles per second as related to said natural vibration rate per second of said spring system, for the production of relatively short amplitude electrode oscillation cycles with relatively long time duration arcs, said energizing current being also characterized by its substantlally constant-amplitude frequency cycles, each of which passes through magnet energizing and magnet zero values, whereby during zero values the power of the magnet is less than the power of the spring system; and circuit means for establishing an etching electric current that includes said electrode and said work surface, with said electrode oscillation cycles so phased with respect to said etching current that said electrode will not be lifted from said work surface when said etching current is passing through ze value. p
THEODORE MILLER. FRED CHRISTIAN KNAPP.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2517502A (en) * 1945-04-20 1950-08-01 Gorton George Machine Co Apparatus for producing indicia markings on work surfaces
US2557447A (en) * 1948-11-22 1951-06-19 Augustine J Masi Pen holding attachment for engraving machines
US2766364A (en) * 1952-11-08 1956-10-09 Norton Co Machine tool
US2923808A (en) * 1956-08-21 1960-02-02 Jr George Warren Wattles Methods of and means for marking metal
US3601572A (en) * 1965-10-22 1971-08-24 Raycon Corp Electrode-replenishing apparatus for electrical discharge machining
US4211012A (en) * 1978-03-23 1980-07-08 Bell Telephone Laboratories, Incorporated Electric-signal controlled hand-held printer
US4599799A (en) * 1984-08-09 1986-07-15 Lopez Ruben M Electric stippler with lobed cam-disk drive

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2517502A (en) * 1945-04-20 1950-08-01 Gorton George Machine Co Apparatus for producing indicia markings on work surfaces
US2557447A (en) * 1948-11-22 1951-06-19 Augustine J Masi Pen holding attachment for engraving machines
US2766364A (en) * 1952-11-08 1956-10-09 Norton Co Machine tool
US2923808A (en) * 1956-08-21 1960-02-02 Jr George Warren Wattles Methods of and means for marking metal
US3601572A (en) * 1965-10-22 1971-08-24 Raycon Corp Electrode-replenishing apparatus for electrical discharge machining
US4211012A (en) * 1978-03-23 1980-07-08 Bell Telephone Laboratories, Incorporated Electric-signal controlled hand-held printer
US4599799A (en) * 1984-08-09 1986-07-15 Lopez Ruben M Electric stippler with lobed cam-disk drive

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