US2333565A - Method and apparatus for pressure treatment of materials for changing the gas content thereof - Google Patents

Method and apparatus for pressure treatment of materials for changing the gas content thereof Download PDF

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US2333565A
US2333565A US350676A US35067640A US2333565A US 2333565 A US2333565 A US 2333565A US 350676 A US350676 A US 350676A US 35067640 A US35067640 A US 35067640A US 2333565 A US2333565 A US 2333565A
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tube
pressure treatment
discharge
chamber
intake
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Elwin A Hawk
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00Apparatus or methods for obtaining or processing clay
    • B28C1/10Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
    • B28C1/14Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom
    • B28C1/22Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants specially adapted for homogenising, comminuting or conditioning clay in non-fluid condition or for separating undesired admixtures therefrom combined with means for conditioning by heating, humidifying, or vacuum treatment, by cooling, by sub-atmospheric pressure treatment

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  • My discovery and invention relates to methods and apparatus for pressure treatment of materials particularly for changing the gas content thereof, and particularly material which prior to and usually after treatment has been and is subject to the usual varying atmospheric conditions of the particular locations of the material prior to and after the treatment.
  • the discovery and invention is more particu larly adapted for the pressure treatment of plastic materials such as green ceramic materials which may include clays, shales, and mixtures -of the same used in the manufacture of heavy ceramic articles such as brick and tile, and ceramic mixtures such as areused in the manufacture of vitreous and semi-vitreous tableware, and ceramic mixtures such as are used in the manufacture of porcelain, such as insulators.
  • plastic materials such as green ceramic materials which may include clays, shales, and mixtures -of the same used in the manufacture of heavy ceramic articles such as brick and tile, and ceramic mixtures such as areused in the manufacture of vitreous and semi-vitreous tableware, and ceramic mixtures such as are used in the manufacture of porcelain, such as insulators.
  • plastics of all sorts soaps, petroleum products, wall paper cleaner, and the like.
  • the methods and apparatus of the discovery and invention are not however limited for use in the treatment of any particular material or for any plastic or non-plastic or other condition of the same, but are adapted for use generally in changing the gas content of materials and thereby changing their physical characteristics, and
  • a measure of the efiiciency of any particular de-airing apparatus which is convenient is the relative plasticity of the de-aired green material.
  • Thepresent discovery and invention includes improvements applicable to the methods and apparatus of my prior application for United States Letters Patent, Serial No. 164,551, and also applicable to other methods and apparatus for changing the gas content'of material, such as those commonly known as de-airing methods and apparatus.
  • the objects of the present improvements include in general the provision of improved methods, method steps, and apparatus for pressure treatment of materials for changing the gas content thereof and the like, and by which the gas content of any particular material may be more completely and efiiciently changed than by usual methods, method steps and apparatus.
  • improved screw press conveyor means particularly adapted for discharging material from a gas sealed pressure treatment chamber, and in which the material passing through and being compressed in the screw press conveyor means may be subject to a density and thus pressure or aconstituency dif ferent than the atmosphere, and the gas treating chamber being provided with improved means for assasos having an elongated bore in its inner end exposed to the gas in the chamber.
  • the nature of the improved apparatus of the present invention may be stated in general terms as including in apparatus for the pressure treatment of materials for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, and means associated with the intake opening and the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, which may preventing plugging thereof by the material moving therein.
  • a pressure treatment tube is operatively mounted for rotation preferably about a longitudinal eccentric axis within the gas sealed
  • An intake tube preferably extends from the intake opening of the chamber towards one end of the pressure treatment tube, and a Further objects of the present improvements include the provision of improved general and detail constructions and arrangements of certain parts of the apparatus.
  • the method steps including introducing pieces of the material in a gas sealed chamber, causing the pieces of material to arrange themselves in an elongated preferably eccentrically rotating tubu lar formation whose length is preferably substantially greater than its diameter as by centrifugal pressure against the inner surface of an eccentrically rotating tube, simultaneously moving the elongated tubular formation of the pieces of material lengthwise of themselves whereby the ,successive applicatlonsof the centrifugal pressures tend to reduce one or more dimensions of the pieces of material as by flattening and breaking, and simultaneously moving a mass ofgas in the gas sealed chamber in contact with the inner tubular face of the tubular formation of pieces of material so that the gas content of the pieces of material is changed to the extent that substantially all of the voids of the material have a gas density approaching the gas density of the gas sealed chamber.
  • the pieces of material are introduced into the gas sealed chamber and into the tubular formation from an elongated sealing column having an elongated bore formed in the incoming end thereof; and the pieces of material are discharged from the chamberpreferably by forming therefrom an elongated sealing column discharge tube preferably extends from the discharge opening of the chamber towards the pressure treatment tube.
  • Adjacent ends of the treatment tube and the intake tube preferably telescope with each other
  • Means are provided operative between the telescoped tube ends for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends.
  • Feed screw means preferably feed screw blades on a stationary tapered shaft, extend from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means pref erably feed screw blades on a tapered shaft extend from and rotate with the discharge end of the pressure treatment tube into th discharge tube.
  • each screw shaft' is preferably offset from the axis of rotation of the rotating tube, and the longitudinal axis of each feed screw shaft is preferably angled with respect to the axis of rotation, and the discharge end of each feed screw shaft is preferably offset from the axis of rotation.
  • walls form a compression chamber and a discharge die.
  • Means are provided for controlling the gas density and pressure of the gas sealed chamber and for moving the gas mass therein as by a vacuum pump or pressure pump.
  • the apparatus furthermore includes improved general and detail arrangements of certain parts. as hereinafter set forth and claimed.
  • Figure l is a vertical longitudinal sectional View of one embodiment of the improved apparatus hereof, on the axis of rotation of its rotary pressure treatment tube;
  • FIG. 2 a fragmentary view, similar to Fig. l. with the stationary and rotary feed screws removed and the preferred screen tube lining of ti":- discharge tube removed, for more clearly illustrating the arrangements with each other of the intake tube, the rotary and preferably eccentric pressure treatment; tube, the discharge tube, and associated parts;
  • FIG. 3 an enlarged fragmentary view similar to Fig. 1, showing more clearly the details and arrangements with each other of the intake tube, the rotary pressure treatment tube. portions of the discharge tube, and certain associated parts;
  • FIG. 4 an enlarged'fragmentary view similar to Fig. 1, showing more clearly the details and arrangements with eachother of portions of the rotary pressure treatment tube, the discharge. tube, and certain associated parts;
  • FIG. 5 an enlarged fragmentary transverse sectional view, as on line 5, Fig 3;
  • FIG. 6 an enlarged fragmentary tional view, as on line .6-6, Fig. 3;
  • FIG. 7 an enlarged fragmentary transverse sectional view, as on line II, Fig. 4; and.
  • FIG. '8 a fragmentary view, similar to Fig. 1, showing a second embodiment of the improved apparatus hereof.
  • FIGs. 1 to 7 inclusive and transverse secindicated generally by I0 includes walls indicated generallyv by II which form' a chamber I2 having an intake opening I3 and a discharge opening I4, and sealing means indicated generally by I5 are associated with the intake opening I3, and sealing means indicated generally by I6are associated with the discharge opening I4, and all other joints of the walls II of the chamber I 2 are gas. sealed, and the chamber i2 is thus a gas sealed chamber.
  • the chamber I2 has a substantial length, which may be, in an apparatus designed for use in a commercial semi-porcelain pottery manufacturing plant, upwards of six feet long.
  • the chamber I2 ha a substantial volume, which is attained when the length of the chamber is upwards of six feet by making the height of the chamber l2 upwards of three feet and the width upwards of threefeet.
  • a pressure treatment tube indicated generally by I! is mounted for rotation about an axis indicated by the dot-dash line l8 which preferably andas shown is a horizontal axis.
  • the pressuretreatment tube I1 is preferably as shown cylindric, and its lengthiis preferably substantially greater than its diameter.
  • the diameter of the pressure treatment tube'll may be upwards of one foot, audits length" may be upwards of three feet.
  • the intake opening I3 is formed in the end wall I I--I, and-the discharge opening I4. is formed in the opposite end wall II'2,;-and the intake and discharge openings I3 .and I4 are opposite each other.
  • The, pressure treatment tube II extends between the opposite intake and discharge openings 4.3 and-I4.
  • QA preferably cylindric intake tube preferspace between the telescoped tube with each other, and as shown the diameter of the'intake tube 20 is less than the diameter of the pressure tube I1, and the inner end of the intake tube 2
  • telescope with each other, and as shown the dis- 1 charge tube 2
  • Material blocking and clearing means are provided between each set of telescoped tube ends forpreventing the escape of pieces of material from the tubes into the chamber I2 and the clogging of the clearance space between each set of telescoped tube ends.
  • the material blocking and clearing means between the telescoped ends of the intake tube 20 and the pressure treatment tube II includes a helix thread 22 onthev external surface'of the intake tube 20,.thehelix thread 22 extending from outside of the intake end of the pressure treatment tube I'I into the clearance ends to the inner extremity of the intake tube 20.
  • as shown includes a helix thread 23 on the external surface of the discharge end of the pressure treatment tube I1, thehelix thread 23 extending from outside of the innerend of the discharge tube 2
  • the external helix thread 23 on .the pressure I] is preferably square, and cooperates on the rotating eccentric tube. H with the discharge tube 2I to form the material .blocking and clearing means between the telescoped ends of'the pressure treatment tube "and the discharge tube '2 l
  • The-intake tube 20 is preferably as shown part 'of the sealingfme'a'nsfi forthe intake opening I3, which furthermore includes an annular sealingplate24 whose inner face overlaps.
  • the annular sealing plate has its central opening 28 'fltted on and secured as by welding to the outer end of the intake tube 22.
  • An enlarged web supporting and connecting'tube 2'1 coaxial with the tube 2
  • a web indicated generally by 29, which includes preferably as shown a hub Ill, preferably as shown eccentric with respect to the axis of rotation I8, and from which extend three radial web arms 3
  • the web, 29 has its hub 3
  • the feed screwmeans 83 furthermore includes a cantilever shaft 34 having a shouldered and externally threaded support end 35 screwed into the threaded bore of the hub 30 and extending therefrom longitudinally through the connecting and supporting tube 21 and the intake tube 22,
  • the screw shaft 34 is stationary, and is preferably tapered with its largest cross section at its supporting or intake end at the inside ofthe 'hub 30 of the supporting web 29.
  • the feed screw means 33 furthermore include a plurality of feed screw blades It each having its inner end secured to the shaft 34 and extending radially outwardly therefrom towards the inner cylindric surface of the pressure treatment tube l1, and the blades asaasss
  • the helical direction of the screw blades 44 and the screw blades 26 are however opposite to each other, for obtaining feed in the same direction.
  • has as shown a length which is preferably substantially greater than its diameter, and may be as shown substantially longer than the pressure treatment tube ll.
  • the discharge sealing means It are formed as shown in part by the discharge tube 2
  • the inner face of the sealing plate 45 overlaps the outer face of the chamber end wall "-2 about the discharge opening
  • the web hub 22 is provided with an internally threaded bore 4
  • the cantilever shaft 42 extends from its supporting end 43 carried by the web 31 in the discharge end of the rotating pressure treatment tube
  • the feed screw shaft 42 is tapered with its larger transverse cross-section atits intake end at the discharge side of the supporting web 31.
  • furthermore include a plurality of feed screw blades each indicated generally by 44 which are secured to the shaft 42 and arranged therewith and with each other in a manner similar to the arrangement of the screw blades 3 on and with the shaft 24 and with each other.
  • a pug mill indicated enerally by 49 which may be a Bolton pug mill, commonly used in the semi-porcelain dinnerware industry, and includes a laterally directed discharge tube 50 having at its extremity a connecting flange II which is connected with the intake connecting .flange 28 of the apparatus III as by a plurality gt tall; and nut means each indicated generally At the discharge end of the discharge tube 2
  • the tube I4 is coaxial with and has the same diameter as the discharge tube 2
  • the chamber walls furthermore include a 5 bottom or base wall "-3 and side walls "-4 and
  • -4 and "-5 are secured to each other at their edge joints as by welding.
  • 9 about the axis of rotation l6, as shown includes within the chamber l2, a transverse supporting wall 65 located between the intake tube 26 and the discharge tube 2
  • Another transverse supporting wall 66 within the chamber I2 is located between the intake tube 26 and the discharge tube 2
  • the transverse supporting walls 65 and 66 have formed therein respectively central circular openings 61 and 66 of substantially greater diameter than the diameter of the pressure treatment tube I1 and the pressure treatment tube ll extends through the transverse wall openings 61. and 66.
  • the transverse supporting walls 65 and 66 preferably as shown are fiat walls of uniform thickness whose transverse faces are perpendicular with the axis of rotation I8.
  • transverse supporting walls 65 and 66 are thus longitudinally spaced with respect, to the axis of rotation l6, and the tube.
  • ll has located thereon longitudinally spaced eccentric ring disk wheels 69 and 16 located respectively at the same the diameters of the transverse supporting wall openings 61 and 68.
  • Improved adjustable means for rotatably supv.porting the integral eccentric wheel mounted pressure treatment tube I! on the supporting walls 65 and 66 include a plurality of ball bearings each indicated by 12 located'about the circuside of the transverse supportingwalls 65 and 66.
  • Each of the eccentric ring disk'wheels 69 and 10 has cylindric external peripheries of equal diameter as shown and whose center axes coincide with the axis of rotation l8.
  • Each of the eccentric ring disk wheels 69 and 76 hasa central eccentric aperture therein which fits about the external cylindric surface of the pressure treatment tube 1, and the wheels 69 and 16 are secured to the tube I! as by welding.
  • the diameters of eccentricity of the two wheels 69 and 16 are parallel with each other, the diameter of eccentricity of the wheel 69 being indicated by the vertical dot-dash line II in Fig. 5, and the diameters of eccentricity of the wheels 69 and 16 lie in the sectional plane of Figs. 1, 2, 3, and. 4.
  • the external circular diameters of the wheels 69 and 10 are slightly less than the diameters of the transverse supporting wall openings 61 and 68 for permitting longitudinal movement of the pressure treatment tube I1 and its wheels 69 and 16 through the openings 61 and 66 for assembly and disassembly.
  • 2 respectively are preferably as shown circular and have diameters equal to lar external periphery of each wheel 69 and 10.
  • each ball bearing 12 furthermore includes in a usual manner, an inner race ring 14, and the outer and inner race rings 73 and 14 having oppositely opening race grooves formed therein in a usual manner and between which are located in a usual manner a plurality of balls 15.
  • each ball bearing inner race ring 14 there is located an eccentric disk 16 having an outer cylindric surface fitting the inner cylindric surface of the particular inner'race ring 14.
  • Eacheccentric disk 16 has a cylindric aperture 11 formed therein, the center of which is eccentric. with the cylindric external surface of each disk.
  • each ball bearing .12 there is provided a cylindric aperture in one of the supporting walls and 66 having the same diameter as its eccentric disk aperture 11.
  • the aperture 11 of the cocentric disk 16 mounting each bearing 12 registers with one of the ⁇ equal diameter apertures in one of the supporting walls 65 and 66, and each set of registering supporting wall and eccentric disk apertures has extending therethrough a supporting shank 16 which may be the shank of nut and bolt means indicated generally by 79.
  • Each shank 18 is connected as by key and groove means I2 carried thereby is located at one side of one of the supporting walls 65 and 66.
  • Means are provided, for clamping the several eccentric disks 16 and their supported roller bearing 72 on each of the supporting walls 65 and 66, which as shown includes for the supporting wall 65 a transverse clamping wall 8
  • is spaced from the supporting wall 65 with the eccentric disks I6 and their roller bearings 12 roll supporting the wheel 69 located between the clamping wall 6
  • is provided with shank apertures registering with the shank apertures of the eccentric disk 16 and the supporting wall 65, and the shank 16 of each bolt and nut means 19 on the supporting wall 65 likewise passes through one of the apertures in the clamping wall 8
  • a similar clamping wall 62 provided with a central circular opening therewith registering with the opening and through which the tube extends, is associated in a similar manner with the eccentric disks 16, the roller bearings", and the bolt and nut means 19 carried by the supporting wall
  • the thrust of the rotating tube H is in the direction of the discharge end of the machine and is counterbalanced by the thrust of the sta 66 of the supporting wall 66 tionary discharge tube 2
  • End thrust bearing means indicated generally by 83 are associated with the supporting wall 85 and the clamping wall 8
  • the end thrust bearing means 83 includes an angle bracket 85 having one leg 86 having an aperture formed therein which is supported on the shank of one of the bolt and nut means 19 and clamped against the face of the supporting wall 65 opposite the chamber end wall
  • the other leg 81 of the angle bracket 85 extends from the supporting wall 65 towards the end wall and-has formed therein an aperture which receives and supports the shank of a bolt and nut means 88, the shank of which serves as a bearing for the thrust roller 89 which rolls against the side faceof the wheel 89 opposite the chember end wall
  • the end thrust bearing means 84 is of similar detail construction, with oppositely arranged parts, and the thrust roller 99 of the end thrust bearing means 84 rolls against the face of the wheelHl opposite the chamber end wall
  • Drive means for rotating the pressure treatvment tube I! as shown includes a double gear 98 having an eccentric opening which fits on the tube IT to which the gear 98 is secured as by welding, and the gear 90 is located between the wheels 69 and I and is concentric with the axis of rotation
  • the pressure treatment tube drive means furthermore includes a motor indicated generally by v 9
  • includes a shaft 92 whose axis of rotation is parallel with the axis of rotation
  • and the vacuum pump drive motor 63 are connected through suitable and usual control means not shown with a usual source of electric power.
  • is preferably provided with screen lining means, in the form of a tubular screen of IO mesh or finer indicated generally by 95.
  • the longitudinal axis indicated by the dot-dash line 98 of the feed screw shaft 34 of the feed screw means 33 operating in the pressure treatment tube I1 is angled with respect to the axis of rotation l8.
  • is angled with respect to the axis of rotation l8.
  • 8 may otherwise be described as including inner and outer tubular surfaces eccentric with respect to the axis of rotation l8.
  • the eccentricity of the longitudinal center axis IQ of the pressure treatment tube H with respect to the axis of rotation l8, for attaining thepurposes of the present improvements, should be inch and upwards, and preferably between the limits inch and 1 inch.
  • the Bolton pug mill 49 through the connection of its discharge tube 50 with the connecting tube 21 and the intake tube 20, and the seal mounting of the tubes 21 and 20 by the annular sealing plate 24 across the intake opening
  • 2 of the gas sealed chamber l2, constitute plastic material output column forming and feeding means associated with the discharge opening l4.
  • the plastic material input column forming and feeding means associated with the intake opening and the plastic'material output column forming and feeding means associated with the discharge opening seal the interior of the chamber
  • the pressure treatment tube I1 is rotated so that its inner tubular surface has a relatively great peripheral speed. For example with an 8 inch internal diameter of the pressure treatment tube it has been found that a rotaryispeed of R. P. M. for the pressure treatment tube I1 is very satisfactory in the treatment of semi-porcelain pottery clay body material.
  • a tubular plastic material input column enters the pressure treatment tube from the discharge end of the intake tube 20.
  • the stationary feed screw means 33 in cooperation with the rotating pressure treatment tube l'l constitute feed means operative for moving pieces of material from the input column lengthwise along the inner surface of the rotating pressure treatment tube H to the output column forming and feeding means at the intake end of the discharge tube 2
  • the speed of rotation of the pressure treatment tube is suiliciently great to produce a substantial centrifugal action upon the material passing therethrough causing the pieces of material to arrange themselves in an elongated rotating tubular formation for substantially the whole length of the pressure'treatment tube II.
  • This elongated rotating tubular formation whose length is thus substantially greater than its diameter is effected by centrifugal pressure of the pieces of material against the inner surface of the rotating tube I1, and rotation of the tubular formation of the pieces of material with the tube H. i
  • the action of the feed screw means 33 in combination with the rotating pressure treatment tube I1 is such as to simultaneously move the pieces of material in the tubular formation lengthwise of the tubular formation whereby the Simultaneously the mass of the gas in the gas sealed chamber I 2 is moved by operation of the vacuum pump 60 so that the moving gas contacts eccentricity are not closed until communication has been efiected.
  • the material passing through the apparatus I may be otherwise described as being subject to one stage of de-airing treatment in the pres sure treatment tube I1, and to a second stage of de airing treatment in the discharge tube 2
  • the intake tube 20 and the discharge tube 2! are cylindric and concentric with the axis of rotation I8. Accordingly the eccentric tubular surfaces of the intake end of the pressure treatment tube l1 telescoped over the discharge end of the intake tube 20 produces a constantly varying clearance between the telescoped ends of the tube on any particular radial plane.
  • This action in conjunction with the external helix thread 22 on the intake tube 20 serves to keep constantly clear the clearance space for gas passage between the telescoped ends of the tubes 20 and I1 and at the same time serves as a blocking means preventing the escape of pieces of material through the space between the telescoped ends of the tubes l1 and 20 into the gas sealed chamber [2.
  • tends to occupy a variable portion of the volume of the space between the inner surface of the stationary discharge tube 2
  • any working of such treated plastic ceramic material serves to redistribute and re-entrap the residual gas content and form undesirable seams and pockets in the output column of the plastic material.
  • with respect to the axis of rotation l8 serve to form in the inner end of the output column an enlarged bore and clearance spaces between the shaft 42 and the blades 44 which are exposed through the space between the telescoped end of the tubes 2
  • the opening formed by the eccentricity and angle of the shaft is caused to remain open for the communication of gases to the chamber [2 by the viscosity of the plastic material by virtue of which these openings caused by 75
  • the output column of plastic material issuing from the discharge die 56 has a residual gas content which is substantially less than that obtained by other usual de-airing apparatus.
  • the material in the output column of the improved apparatus H has a plasticity which is substantially greater than that obtained by other usual apparatus.
  • the tubular formation of the pieces of material in the pressure treatment tube l1 during the operation of the apparatus l0 preferably occupy l in association with the helix thread 23 on the only about 10% of the total free-volumeof the tube, insuring a maximum exposure of the voids of the material to the action of the moving gas mass in the chamber l2.
  • the improved apparatus 10 may be op rated substantially indefinitely without danger of clogging.
  • a thirty day run of one of the improved apparatus H) in a commercial semiporcelain pottery manufacturing plant produces no perceptible clogging or deposit of material in the chamber l2.
  • a second embodiment of the improved apparatus is indicated generally by H0 and is identical with the apparatus H] with the exception that in the pressure treatment tube II! of the apparatus H0 there is also provided a tubular lining screen I98 for use in connection with any material which may tend to back up in 'and all novel subject matter contained herein which may at any time properly under the United States patent laws be set forth in the claims hereof or originating herein, and the elements of any such claims are intended to include their reasonable functional and structural equivalents.
  • a method steps including introducing pieces of the material into a rotating tube within a gas sealed range themselves in an elongatedrotating tubular formation whose length is substantially greater than its diameter by centrifugal pressure against the inner surface of the rotating tube, simultaneously moving th pieces of material in the tubular formation lengthwise of the tubular formation whereby the application of the centrifugal pressure tends to reduce one or more di mensions of the pieces of material by flattening, and simultaneously moving a mass of gas in the gas sealed chamber and in the tube and in contact with the-inner tubular faces of the pieces of material in the tubular formation to change the gas content of the pieces of material to the extent that substantially all of the voids in the material have a gas density approaching the gas density of the gas in the sealed chamber.
  • the method steps including introducing pieces of the material into an eccentrically rotating tube within a gas sealed chamber, causing the pieces of material to arrange themselves in an elongated eccentrically rotating tubular formation whose length is substantially greater than its diameter by centrifugal pressure against the inner surface of the eccentrically rotating tube, simultaneously moving the pieces of material in the tubular formation lengthwise of the tubular formation whereby the application of the centrifugal pressure tends to reduce one or more dimensions of the pieces of material by flattening, and simultaneously moving a mass of gas in the gas sealed chamber and in the tube and in contact with the inner tubular faces of the pieces of material in the tubular formation to change the gas content of the pieces of material to the extent that substantially all of the voids in the material have a gas density approaching the gas density of the gas in the sealed chamber.
  • the method steps including introducing a sealing column of plastic material into a gas sealed cham-- ber, forming an elongated bore in the incoming end of the column, causing pieces of material from the column to arrange themselves in a rotating tubular formation, simultaneously moving the pieces of material in the tubular formation lengthwise of the tubular formation, forming a sealing discharge column from the pieces of material of the tubular formation, and forming an elongated bore in the inner end of the discharge column exposed to the gas in the chamber.
  • the method steps including moving pieces of material in a gas sealed chamber, forming a sealing'discharge column from the pieces of material, and forming an elongated bore in the inner end of the discharge column, and opening the material of the discharge column about th bore to exposure to the gas in thechamber.
  • a gas sealed chamber having an intake opening and a discharge opening
  • means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof
  • means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein a pressure treatment tube operatively mounted for rotation in the gas sealed chamber, the pressure treatment tube having a 2,838,565 chamber, causing the pieces of material to arlength substantially greater than its diameter and an opening communicaing with the gas sealed chamber, and feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
  • a gas sealed chamber having an intake opening and a discharge opening
  • means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof
  • means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein a pressure treatment tube operative mounted for rotation in the gas sealed chamber, the pressure treatment tube having a length upwards of three times its diameter and an opening communicating with the gas sealed chamber, and feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
  • a gas sealed chamber having an intake opening and a discharge opening
  • means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof
  • means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation
  • an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube
  • a discharge tube extending from the discharge opening of the chamber toward the other end of the pressure treatment tube
  • adjacent ends of the pressure treatment tube and the intake tube telescoping with each'other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the
  • a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatmenttube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescopcd tube ends in association with the Y eccentricaly rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamthe other end of the treatment tube, adjacent ends of the treatment tube and the intake tube teles
  • a treatment tube operatively mounted for rotation about an axis, the treatment tube having OPPOsite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, and means operative between thetelescoped tube ends in association with the eccentrically rotating end surfaces of the treatment tube for preventing the escape of pieces of material from the tubes and the clogging of the space between the telescoped tube ends.
  • a. pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
  • a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treament tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association .with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed means operative for moving pieces.of material lengthwise along the inner, surface of the rotating pressure treatment tube, and feed screw means rotating with and extending from the pressure treatment tube into the discharge tube
  • intake opening and plastic material output column forming means associated with the discharging opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealing chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending.
  • a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with'each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed screw means extending from the intake tube lengthwise through the rotating pressure treathaving a longitudinal axis which is angled with' respect to the longitudinal axis. of the tube in which it operates.
  • feed screw means within the tube for feeding mate-. rial therethrough, the feed screw means including blades having outer peripheries eccentric with the tube.
  • a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a rotary shaft having a longitudinal axis which is angled with respect to its axis of rotation.
  • a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a tapered shaft having a longitudinal axis which isangled with respect to the longitudinal axis of the tube and the tapered shaft having a larger end and a smaller end, and the tube having an intake end and a discharge end, the larger end of the shaft being located at the intake end of the tube.
  • feed screw means within: the tube for feeding material therethrough, the feed screw means including a rotary shaft which is eccentric with the tube. and the shaft having a longitudinal axis which is angled with respect to its axis of rotation.
  • a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a rotary tapered shaft which is eccentric with the tube, and the shaft having a longitudinal axis which is angled with respect to its axis of rotation.
  • a gas sealed chamber having an intake opening and a discharge opening
  • plastic material input column forming and feeding means associated with the intake opening and plastic material output column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof
  • a pressure treatment tube operatively mounted for rotation in the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and an opening communicating with the gas sealed chamber, and feed means operative for moving pieces of material from the input column lengthwise along the inner surface of the rotating pressure treatment tube to the output column forming and feeding means.
  • a gas sealed chamber having an intake opening and a discharge opening
  • plastic material input column forming and feeding means associated with the intake opening and plastic material output column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof
  • a pressure treatment tube operatively mounted for rotation about an axis within the gas sealedchamber, the pressure treatment tube having a length substantially greater than its diameter and having surfaces eccentric with the axis of rotation
  • feed means operative for moving pieces of material from the input colunm lengthwise along the inner surface of the rotating pressure the intake opening and plastic material out-- put column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof
  • a pressure treatment tube operatively mounted for rotation about an axis
  • a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intaketube telescoping with each other and ad- .iacent ends of the treatment tube and the discharge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being over inch.
  • a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being upwards of 1 inch.
  • a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of th treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the dis charge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being between 3*; inch and 1 inch.
  • walls forming ages sealed chamber having an intake opening and a discharge opening
  • plastic material input cclumn forming and feeding means associated with the intake opening and plastic material output column forming means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof
  • a pressure treatment tube oneratively mounted for rotation about an axis within the gas sealed chamber
  • the input means including an intake tube extending from the intake openin of the chamber towards one end of the pressure treatment tube
  • the output means including a dischar e tube extending from the discharge opening of the chamber towards the other end of.
  • the pressure treatment tube adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, means operative between the telescoped tube ends for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tubeends, the discharge tube having a tubular screen lining, feed screw means extending from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means rotating with and extending from the pressure treatment tube into the discharge tube.
  • a tube arranged for passage of material therethrough, a tubular screen lining within the tube, and feed screw means within the tube for feeding material therethrough.
  • a tube arranged for passage of material therethrough, screen lining means within the tube, and feed screw means within the tube for feeding material therethrough.
  • the input means including an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube
  • the output means including a discharge tube extending from the discharge opening of the chamber toward the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube tolescoping with each other.
  • a treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, the feed means operative formoving pieces of the material lengthwise through the rotating treatment tube.
  • a. treatment tube the treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, an intake tube extending toward one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other.
  • a treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, and feed means operative for moving pieces of material through the tubes.

Description

Nov; 2, 1943.
E. A. HAWK 7 2,333,565 METHOD AND APPARATUS FOR PRESSURE TREATMENT OF MAT FOR CHANGING THE GAS CONTENT THEREOF Filed Aug. 3, 1940 ERIALS 3 Sheets-Sheet 1 a Q mm \w \m .Q 4 m a N C a M MM 3 m wn mm H. I u n.. I. .HQH R w w xw mm w fif y w a R Q R \Mk 5 w R Q m aw \fi E. A. HAWK Nov. 2', 1943.
2,333,565 ESSURE TREATMENT OF MATE GAS CONTENT THEREOF METHOD AND APPARATUS FOR PR FOR CHANGING THE Filed Aug. 3, 1940 RIALS 3 Sheets-Sheet 2 MI/J AHWI; 9% 1 Nov. 2, 19 3- E. A. HAWK METHOD AND APPARATUS FOR PRESSURE TREATMENT OF MA RIALS FOR CHANGING THE GAS CONTENT THEREOF Filed Aug. 5, 1940 3 Sheets- Sheet- 5 Plasma a v. 2;, 1 943 METHOD AND APPARATUS FOR PRESSURE TREATMENT OF MATERIALS FOR CHANG- ING THE GAS CONTENT THEREOF Elwin A. Hawk, Canton, Ohio Application August 3, 1940, SerialNo. 350,576
33 Claims.
My discovery and invention relates to methods and apparatus for pressure treatment of materials particularly for changing the gas content thereof, and particularly material which prior to and usually after treatment has been and is subject to the usual varying atmospheric conditions of the particular locations of the material prior to and after the treatment.
The discovery and invention is more particu larly adapted for the pressure treatment of plastic materials such as green ceramic materials which may include clays, shales, and mixtures -of the same used in the manufacture of heavy ceramic articles such as brick and tile, and ceramic mixtures such as areused in the manufacture of vitreous and semi-vitreous tableware, and ceramic mixtures such as are used in the manufacture of porcelain, such as insulators.
Other materials which may be advantageously treated by the methods and apparatus of the discovery and invention include plastics of all sorts, soaps, petroleum products, wall paper cleaner, and the like.
The methods and apparatus of the discovery and invention are not however limited for use in the treatment of any particular material or for any plastic or non-plastic or other condition of the same, but are adapted for use generally in changing the gas content of materials and thereby changing their physical characteristics, and
also for otherwise changing the condition or characteristics of material.
In the pressure treatment of materials, particularly plastic green ceramic materials, the subjecting of comminuted green ceramic mixtures to a sub-atmospheric pressure in a gas sealed stationary chamber and simultaneously pumping away the low pressure atmosphere in the chamb"r, has been practiced for many years in various forms of apparatus commonly known as de-airing apparatus.
A measure of the efiiciency of any particular de-airing apparatus which is convenient is the relative plasticity of the de-aired green material.
That is to say the greater the plasticity with res ect to tension, compression, or torsion Without rupture, the more completely de-aired, de-gassed, or homogenized the treated material has become.
Thepresent discovery and invention includes improvements applicable to the methods and apparatus of my prior application for United States Letters Patent, Serial No. 164,551, and also applicable to other methods and apparatus for changing the gas content'of material, such as those commonly known as de-airing methods and apparatus.
- I have discovered by experiment that the most effective reduction in the gas content of material may be attained either directly in a station .ary gas sealed chamber as is usual .in the art,
or in a pressure treatment rotary tube operating in a stationary gas sealed chamber as set forth,
in my priorapplication for United Statesletters Patent Serial No. 164,551 and herein, when the material occupies only about 10% of the total free volume of the chamber or tube.
In a usual de-airing apparatus having a stationary de-airing chamber, it is common for the material to back up and ultimately clog the entire volume of the de-airing chamber, necessitating frequent cleaning out of the de-airing chamber.
I have discovered that there is a tendency in the usual discharge screw press conveyor means of de-airing apparatus to make seams or folds in the discharge column of green plastic material by the ire-entrapment of residual gas content which may remain in the material, after passing either directly through the gas sealed de-airing chamber, or through a pressure treatment rotary tube operating therein.
The objects of the present improvements include in general the provision of improved methods, method steps, and apparatus for pressure treatment of materials for changing the gas content thereof and the like, and by which the gas content of any particular material may be more completely and efiiciently changed than by usual methods, method steps and apparatus.
Further objects of'the present improvements include in particular the provision of improvements in the methods, method steps, and apparatus set forth in my said prior application. for United States Letters Patent, Serial No. 164,511.
Further objects of the present improvements include the provision of improved methods, method steps, and apparatus for pressure treatment of materials particularly for changing the gas content thereof, and by which maybe controlled the relative volume of pieces of material occupying the free volume of the preferred pres sure treatment rotating tube to be as low as about 10% of the total free volume of the tube.
Further objects of the present improvements include the provision of improved screw press conveyor means particularly adapted for discharging material from a gas sealed pressure treatment chamber, and in which the material passing through and being compressed in the screw press conveyor means may be subject to a density and thus pressure or aconstituency dif ferent than the atmosphere, and the gas treating chamber being provided with improved means for assasos having an elongated bore in its inner end exposed to the gas in the chamber.
The nature of the improved apparatus of the present invention may be stated in general terms as including in apparatus for the pressure treatment of materials for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, and means associated with the intake opening and the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, which may preventing plugging thereof by the material moving therein.
Further objects of the present improvements include the provision of improved methods, method steps, and apparatus for reducing the gas content of material, and which, in the case of plastic material, have relatively high' efficiencies, that is produce homogenized plastic material of relatively great plasticity, when subject to tension, compression, bending, or twisting forces, or combinations of such forces.
chamber.
be termed an initial atmosphere.
. I A pressure treatment tube is operatively mounted for rotation preferably about a longitudinal eccentric axis within the gas sealed I An intake tube preferably extends from the intake opening of the chamber towards one end of the pressure treatment tube, and a Further objects of the present improvements include the provision of improved general and detail constructions and arrangements of certain parts of the apparatus.
The foregoing and other objects are attained by the methods, method steps, apparatus, parts, combinations, and sub-combinations of the present discovery and invention, and the nature of which is set forth in the following generalstatement, and preferred embodiments of which are setforth in the following description, and which are particularly and distinctly pointed out and set forth in the appended claims forming part hereof, or in claims which may, originate herein.
The nature of the improved methods and method steps of the present discovery and invention may be stated in general terms as including in the pressure treatment of materials for chan ing the gas content thereof and the like, the method steps including introducing pieces of the material in a gas sealed chamber, causing the pieces of material to arrange themselves in an elongated preferably eccentrically rotating tubu lar formation whose length is preferably substantially greater than its diameter as by centrifugal pressure against the inner surface of an eccentrically rotating tube, simultaneously moving the elongated tubular formation of the pieces of material lengthwise of themselves whereby the ,successive applicatlonsof the centrifugal pressures tend to reduce one or more dimensions of the pieces of material as by flattening and breaking, and simultaneously moving a mass ofgas in the gas sealed chamber in contact with the inner tubular face of the tubular formation of pieces of material so that the gas content of the pieces of material is changed to the extent that substantially all of the voids of the material have a gas density approaching the gas density of the gas sealed chamber.
Preferably in the case of green ceramic materials and the like, the pieces of material are introduced into the gas sealed chamber and into the tubular formation from an elongated sealing column having an elongated bore formed in the incoming end thereof; and the pieces of material are discharged from the chamberpreferably by forming therefrom an elongated sealing column discharge tube preferably extends from the discharge opening of the chamber towards the pressure treatment tube.
Adjacent ends of the treatment tube and the intake tube preferably telescope with each other,
and adjacent ends of the treatment tube and the discharge tube preferably telescope with each other. Means are provided operative between the telescoped tube ends for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends.
Feed screw means, preferably feed screw blades on a stationary tapered shaft, extend from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means pref erably feed screw blades on a tapered shaft extend from and rotate with the discharge end of the pressure treatment tube into th discharge tube.
The intake end of each screw shaft'is preferably offset from the axis of rotation of the rotating tube, and the longitudinal axis of each feed screw shaft is preferably angled with respect to the axis of rotation, and the discharge end of each feed screw shaft is preferably offset from the axis of rotation.
On the intake side of the intake feed screw. walls form a plug seal compartment which may be connected with a usual pug mill and the like.
On the discharge side of the discharge feed screw shaft, walls form a compression chamber and a discharge die.
Means are provided for controlling the gas density and pressure of the gas sealed chamber and for moving the gas mass therein as by a vacuum pump or pressure pump.
The apparatus furthermore includes improved general and detail arrangements of certain parts. as hereinafter set forth and claimed.
By way of example, several embodiments of the improved apparatus and parts hereof adapted for carrying out the improved methods and method steps hereof are illustrated in the accompanying drawings forming part hereof, in which Figure l is a vertical longitudinal sectional View of one embodiment of the improved apparatus hereof, on the axis of rotation of its rotary pressure treatment tube;
Fig. 2, a fragmentary view, similar to Fig. l. with the stationary and rotary feed screws removed and the preferred screen tube lining of ti":- discharge tube removed, for more clearly illustrating the arrangements with each other of the intake tube, the rotary and preferably eccentric pressure treatment; tube, the discharge tube, and associated parts;
Fig. 3, an enlarged fragmentary view similar to Fig. 1, showing more clearly the details and arrangements with each other of the intake tube, the rotary pressure treatment tube. portions of the discharge tube, and certain associated parts;
- Fig. 4, an enlarged'fragmentary view similar to Fig. 1, showing more clearly the details and arrangements with eachother of portions of the rotary pressure treatment tube, the discharge. tube, and certain associated parts;
Fig. 5, an enlarged fragmentary transverse sectional view, as on line 5, Fig 3;
' Fig. 6, an enlarged fragmentary tional view, as on line .6-6, Fig. 3;
Fig. 7, an enlarged fragmentary transverse sectional view, as on line II, Fig. 4; and.
Fig. '8, a fragmentary view, similar to Fig. 1, showing a second embodiment of the improved apparatus hereof.
Similar numerals refer to similar parts throughout the drawings.
One embodiment of the improved apparatus hereof is illustrated in Figs. 1 to 7 inclusive and transverse secindicated generally by I0, and includes walls indicated generallyv by II which form' a chamber I2 having an intake opening I3 and a discharge opening I4, and sealing means indicated generally by I5 are associated with the intake opening I3, and sealing means indicated generally by I6are associated with the discharge opening I4, and all other joints of the walls II of the chamber I 2 are gas. sealed, and the chamber i2 is thus a gas sealed chamber.
For certain purposes of the present'improvements, the chamber I2 has a substantial length, which may be, in an apparatus designed for use in a commercial semi-porcelain pottery manufacturing plant, upwards of six feet long. At the same time, the chamber I2 ha a substantial volume, which is attained when the length of the chamber is upwards of six feet by making the height of the chamber l2 upwards of three feet and the width upwards of threefeet.
Within the gas sealed chamber I2, a pressure treatment tube indicated generally by I! is mounted for rotation about an axis indicated by the dot-dash line l8 which preferably andas shown is a horizontal axis.
, The pressuretreatment tube I1 is preferably as shown cylindric, and its lengthiis preferably substantially greater than its diameter. For example, for an apparatus'for use in a commercial semi-porcelain pottery. manufacturing plant, the diameter of the pressure treatment tube'll may be upwards of one foot, audits length" may be upwards of three feet.
For certain purposes of the present improvements, the longitudinal= center axis of the'tube 11 indicated by the dot-dash line I9 is offset and parallel with the axisv of rotation I8, and the tube ll thus rotates about the eccentric axis I8 with respect to its own longitudinal center 1.116 chamber'walls II as shown and preferably includeopposite end walls I I-I and "-2. The intake opening I3 is formed in the end wall I I--I, and-the discharge opening I4. is formed in the opposite end wall II'2,;-and the intake and discharge openings I3 .and I4 are opposite each other. The, pressure treatment tube II extends between the opposite intake and discharge openings 4.3 and-I4. g
QA preferably cylindric intake tube preferspace between the telescoped tube with each other, and as shown the diameter of the'intake tube 20 is less than the diameter of the pressure tube I1, and the inner end of the intake tube 2|] telescopes within the intake end of the pressure treatment tube I1, there being preferably as shown a clearance between the telescoping ends of the pressure treatment tube I1 and the intake tube 20.
Similarly, adjacent ends of the pressure treatment tube I1 and the 'dischargetube 2| telescope with each other, and as shown the dis- 1 charge tube 2| has a greater diameter than the pressure treatment tube I1, and the inner end of the discharge tube 2|, telescopes over the discharge end of the pressure treatment tube II, there being preferably as shown a clearance between the telescoping ends of the pressure treat ment tube I1 and the discharge tube -2 I.
Material blocking and clearing means are provided between each set of telescoped tube ends forpreventing the escape of pieces of material from the tubes into the chamber I2 and the clogging of the clearance space between each set of telescoped tube ends. i
As shown, the material blocking and clearing means between the telescoped ends of the intake tube 20 and the pressure treatment tube II includes a helix thread 22 onthev external surface'of the intake tube 20,.thehelix thread 22 extending from outside of the intake end of the pressure treatment tube I'I into the clearance ends to the inner extremity of the intake tube 20.-
V The external helix thread 22 on the intaketube.
20 is preferably square, and cooperates with the rotating eccentric tube I! to form the material blocking and clearing means between the telescoped ends of the intake tube 20 andthe pressure treatment tube I'I.
Similarly, the material blocking and clearing means between. the telescoped ends of the pressuretreatmenttube I1 and the discharge tube 2| as shown includes a helix thread 23 on the external surface of the discharge end of the pressure treatment tube I1, thehelix thread 23 extending from outside of the innerend of the discharge tube 2| into'theclearance spacebetween the. telescoped tube ends to the discharge end Y extremity of the pressure treatment tube I1.-
' treatment, tube The external helix thread 23 on .the pressure I] is preferably square, and cooperates on the rotating eccentric tube. H with the discharge tube 2I to form the material .blocking and clearing means between the telescoped ends of'the pressure treatment tube "and the discharge tube '2 l The-intake tube 20 is preferably as shown part 'of the sealingfme'a'nsfi forthe intake opening I3, which furthermore includes an annular sealingplate24 whose inner face overlaps. the outer face of'thecha'mber end wall I'I- -l about the intake opening'i3 formed therein, and the sealingplate 24 is seal clamped to the end wall II- -l as by cap'screws' 25 extending through suitable apertures in the sealing plate and screwed into suitable-threaded apertures in the end wall I I-I. The annular sealing plate has its central opening 28 'fltted on and secured as by welding to the outer end of the intake tube 22. An enlarged web supporting and connecting'tube 2'1, coaxial with the tube 2|l, has its inner end secured as by arc welding to the outer face of the annular plate 24, and upon the outer end of the tube 21 there is secured as by welding an outwardly extending intake connecting flange 28. Within the outer end of the tube 21 and within the flange 22 there is located a web indicated generally by 29, which includes preferably as shown a hub Ill, preferably as shown eccentric with respect to the axis of rotation I8, and from which extend three radial web arms 3|, the outer ends of which abut against and are secured to as by welding the inner cylindric surfaces of the tube 21 and flange 28.
The web, 29 has its hub 3|! provided with an internally threaded bore 32 and serves as a support for and a part of feed screw means indicated generally by 23 for the pressure treatment tube l1.
' The feed screwmeans 83 furthermore includes a cantilever shaft 34 having a shouldered and externally threaded support end 35 screwed into the threaded bore of the hub 30 and extending therefrom longitudinally through the connecting and supporting tube 21 and the intake tube 22,
and from the intake tube 22 into and through the pressure treatment tube H to a point within the discharge end thereof.
The screw shaft 34 is stationary, and is preferably tapered with its largest cross section at its supporting or intake end at the inside ofthe 'hub 30 of the supporting web 29. The feed screw means 33 furthermore include a plurality of feed screw blades It each having its inner end secured to the shaft 34 and extending radially outwardly therefrom towards the inner cylindric surface of the pressure treatment tube l1, and the blades asaasss The helical direction of the screw blades 44 and the screw blades 26 are however opposite to each other, for obtaining feed in the same direction.
The discharge tube- 2| has as shown a length which is preferably substantially greater than its diameter, and may be as shown substantially longer than the pressure treatment tube ll.
The discharge sealing means It are formed as shown in part by the discharge tube 2| which extends through the discharge opening M which the end wall ||2 has formed therein, and the discharge sealing means it furthermore includes an annular sealing plate 45 having a" central opening 46 which flts on and is secured to as by welding a central portion of the discharge tube 2|. The inner face of the sealing plate 45 overlaps the outer face of the chamber end wall "-2 about the discharge opening |4 therein, and the sealing plate 45 is seal clamped to the end wall I |-2 as by cap screws 41 extending through suitable apertures in the sealing plate and screwed 30 are also suitably-angled with respect to each other to comprise helicoidal screw the shaft 34.
Within the discharge end of the pressure treatment tube I1 and adjacent the discharge end of the feed screw shaft 34 there is located a web faces about indicated generally by '31 including a hub 38,
preferably as shown eccentric with respect to the axis of rotation l8, and from which/ extend a plurality of radial web arms, the outer ends of which abut against and are secured as by welding to theinner surface of the discharge end of the'pressure treatment tube I1.
The web hub 22 is provided with an internally threaded bore 4| and serves as a support for and part of discharge tube feed screw means indicated generally by 4|, which furthermore include a cantilever shaft 42 having a shouldered and externally threaded supporting end 43 screwed into the threaded bore 40 of the web hub 38.
The cantilever shaft 42 extends from its supporting end 43 carried by the web 31 in the discharge end of the rotating pressure treatment tube |'I into and through the discharge tube 2| to a point adjacent the discharge end thereof. The feed screw shaft 42 is tapered with its larger transverse cross-section atits intake end at the discharge side of the supporting web 31.
The discharge tube feed screw means 4| furthermore include a plurality of feed screw blades each indicated generally by 44 which are secured to the shaft 42 and arranged therewith and with each other in a manner similar to the arrangement of the screw blades 3 on and with the shaft 24 and with each other.
irito suitable threaded apertures in the end wall I 2.
At the outer extremity of the discharge tube 2| beyond the outer face of the chamber end wall "-2 there is located a discharge connecting flange 48 which is secured to the discharge tube 2| as by welding.
At the intake side of the apparatus II as own there is located a pug mill indicated enerally by 49, which may be a Bolton pug mill, commonly used in the semi-porcelain dinnerware industry, and includes a laterally directed discharge tube 50 having at its extremity a connecting flange II which is connected with the intake connecting .flange 28 of the apparatus III as by a plurality gt tall; and nut means each indicated generally At the discharge end of the discharge tube 2|, a plug seal and die unit indicated generally by "is located and includes as shown a tube 54 having fitted at one end thereof an annular connecting flange 55 which is secured to the tube 54 as by welding, and at the other end thereof an annular discharge die It which is fitted and secured as by welding within the inner surface of the tube 54 v The tube I4 is coaxial with and has the same diameter as the discharge tube 2| and the connecting flange I! of the tube 54 abuts against the discharge connecting flange 48 of the apparatus The chamber walls furthermore include a 5 bottom or base wall "-3 and side walls "-4 and ||I. The end walls "-2, the bottom walls "-3, and the side walls ||-4 and "-5 are secured to each other at their edge joints as by welding.
Onthe inside faces of the end walls "-4 and "-2 and of the side walls "-4 and "-5, at the top thereof, longitudinally and inwardly extending flange bars "-6 and "-1, and "-8 and "-9 are secured respectively a by welding, the top faces of the chamber side and end walls and the flange bars being flush with each other to form a sealing and clamping seat, and a removable top wall I ||I overlaps the top faces of the flange bars and the side and end walls and is secured to the flange bars as by cap screws 59 extending through suitable apertures in the top 2,838,565 wall "-2 and screwed into suitable threaded generally by 63 through a sprocket and gear connection indicated generally-by 66 operative between the motor 63 and the vacuum pump 60.,
Preferred and improved means for operatively mounting the preferred cylindric pressure treatment tube I! for' eccentric rotation with respect to its own longitudinal center axi |9 about the axis of rotation l6, as shown includes within the chamber l2, a transverse supporting wall 65 located between the intake tube 26 and the discharge tube 2| and adjacentthe intake tube 26, and extends between the side walls "-4 and ||-5 and has end faces abutting and secured to the side walls as by welding.
Another transverse supporting wall 66 within the chamber I2 is located between the intake tube 26 and the discharge tube 2| and adjacent the discharge tube 2|, and extends between the side walls "-4 and "-5 and has end faces abutting and secured to the side walls as by welding.
The transverse supporting walls 65 and 66 have formed therein respectively central circular openings 61 and 66 of substantially greater diameter than the diameter of the pressure treatment tube I1 and the pressure treatment tube ll extends through the transverse wall openings 61. and 66.
The transverse supporting walls 65 and 66 preferably as shown are fiat walls of uniform thickness whose transverse faces are perpendicular with the axis of rotation I8.
The transverse supporting walls 65 and 66 are thus longitudinally spaced with respect, to the axis of rotation l6, and the tube. ll has located thereon longitudinally spaced eccentric ring disk wheels 69 and 16 located respectively at the same the diameters of the transverse supporting wall openings 61 and 68.
Improved adjustable means for rotatably supv.porting the integral eccentric wheel mounted pressure treatment tube I! on the supporting walls 65 and 66 include a plurality of ball bearings each indicated by 12 located'about the circuside of the transverse supportingwalls 65 and 66.
Each of the eccentric ring disk'wheels 69 and 10 has cylindric external peripheries of equal diameter as shown and whose center axes coincide with the axis of rotation l8.
Each of the eccentric ring disk wheels 69 and 76 hasa central eccentric aperture therein which fits about the external cylindric surface of the pressure treatment tube 1, and the wheels 69 and 16 are secured to the tube I! as by welding. The diameters of eccentricity of the two wheels 69 and 16 are parallel with each other, the diameter of eccentricity of the wheel 69 being indicated by the vertical dot-dash line II in Fig. 5, and the diameters of eccentricity of the wheels 69 and 16 lie in the sectional plane of Figs. 1, 2, 3, and. 4.
The external circular diameters of the wheels 69 and 10 are slightly less than the diameters of the transverse supporting wall openings 61 and 68 for permitting longitudinal movement of the pressure treatment tube I1 and its wheels 69 and 16 through the openings 61 and 66 for assembly and disassembly.
For the same purposes, the intakeand discharge openings l3 and I4 of the chamber end walls and ||2 respectively are preferably as shown circular and have diameters equal to lar external periphery of each wheel 69 and 10.
As best shown in Fig. 5, the external cylindric surface of the outer race ring 13 of each ball bearing 12 rolls against the external cylindric periphery of one of the wheels 69 or 10. Each ball bearing 12 furthermore includes in a usual manner, an inner race ring 14, and the outer and inner race rings 73 and 14 having oppositely opening race grooves formed therein in a usual manner and between which are located in a usual manner a plurality of balls 15.
Within the inner cylindric aperture of each ball bearing inner race ring 14, there is located an eccentric disk 16 having an outer cylindric surface fitting the inner cylindric surface of the particular inner'race ring 14.
Eacheccentric disk 16 has a cylindric aperture 11 formed therein, the center of which is eccentric. with the cylindric external surface of each disk. a
For each ball bearing .12 there is provided a cylindric aperture in one of the supporting walls and 66 having the same diameter as its eccentric disk aperture 11. The aperture 11 of the cocentric disk 16 mounting each bearing 12 registers with one of the \equal diameter apertures in one of the supporting walls 65 and 66, and each set of registering supporting wall and eccentric disk apertures has extending therethrough a supporting shank 16 which may be the shank of nut and bolt means indicated generally by 79. Each shank 18 is connected as by key and groove means I2 carried thereby is located at one side of one of the supporting walls 65 and 66. Means are provided, for clamping the several eccentric disks 16 and their supported roller bearing 72 on each of the supporting walls 65 and 66, which as shown includes for the supporting wall 65 a transverse clamping wall 8| having a central circular opening therein registering with the opening 61 of the wall 65 and through which the tube ll extends.
The clamping wall 8| is spaced from the supporting wall 65 with the eccentric disks I6 and their roller bearings 12 roll supporting the wheel 69 located between the clamping wall 6| and the supporting wall 65.
The clamping wall 6| is provided with shank apertures registering with the shank apertures of the eccentric disk 16 and the supporting wall 65, and the shank 16 of each bolt and nut means 19 on the supporting wall 65 likewise passes through one of the apertures in the clamping wall 8| and serves to clamp its eccentric disk 16 against the supporting wall 65.
A similar clamping wall 62, provided with a central circular opening therewith registering with the opening and through which the tube extends, is associated in a similar manner with the eccentric disks 16, the roller bearings", and the bolt and nut means 19 carried by the supporting wall The thrust of the rotating tube H is in the direction of the discharge end of the machine and is counterbalanced by the thrust of the sta 66 of the supporting wall 66 tionary discharge tube 2| and therefore thrust bearings are a small problem as compared to ordinary de-airing machines.
End thrust bearing means indicated generally by 83 are associated with the supporting wall 85 and the clamping wall 8| for absorbing the end thrust On one side of the wheel 89, and similar means indicated generally by 84 are associated with the supporting wall 86 and the clamping wall 82 for absorbing the end thrust on the opposite side of the wheel disk 10.
The end thrust bearing means 83 includes an angle bracket 85 having one leg 86 having an aperture formed therein which is supported on the shank of one of the bolt and nut means 19 and clamped against the face of the supporting wall 65 opposite the chamber end wall The other leg 81 of the angle bracket 85 extends from the supporting wall 65 towards the end wall and-has formed therein an aperture which receives and supports the shank of a bolt and nut means 88, the shank of which serves as a bearing for the thrust roller 89 which rolls against the side faceof the wheel 89 opposite the chember end wall The end thrust bearing means 84 is of similar detail construction, with oppositely arranged parts, and the thrust roller 99 of the end thrust bearing means 84 rolls against the face of the wheelHl opposite the chamber end wall ||2.
Drive means for rotating the pressure treatvment tube I! as shown includes a double gear 98 having an eccentric opening which fits on the tube IT to which the gear 98 is secured as by welding, and the gear 90 is located between the wheels 69 and I and is concentric with the axis of rotation |8.
v The pressure treatment tube drive means furthermore includes a motor indicated generally by v 9| located within the chamber l2 below the pressure-treatment tube H, the supporting wall 66, the wheel 10, the clamping wall 82, and the discharge tube 2|. The motor 9| includes a shaft 92 whose axis of rotation is parallel with the axis of rotation |8 of the tube l1, and which extends below the double driven gear 90, and the shaft 92 has mounted thereon a double drive gear 93 which is drive connected by a pair of chains 94 with the double driven gear 90.
The pressure treatment tube drive motor 9| and the vacuum pump drive motor 63 are connected through suitable and usual control means not shown with a usual source of electric power.
In the apparatus Hi, the discharge tube 2| is preferably provided with screen lining means, in the form of a tubular screen of IO mesh or finer indicated generally by 95.
As best shown in Fig. 3, the longitudinal axis indicated by the dot-dash line 98 of the feed screw shaft 34 of the feed screw means 33 operating in the pressure treatment tube I1 is angled with respect to the axis of rotation l8.
Similarly, as best shown in Fig. 4, the longitudinal axis indicated by the dot-dash line 91 of the feed screw shaft 42 of the discharge feed screw means 4| operating in the discharge tube 2| is angled with respect to the axis of rotation l8.
The preferred cylindric pressure treatment tube having its longitudinal center axis l9 eccentric with respect to the axis of rotation |8 may otherwise be described as including inner and outer tubular surfaces eccentric with respect to the axis of rotation l8.
- The eccentricity of the longitudinal center axis IQ of the pressure treatment tube H with respect to the axis of rotation l8, for attaining thepurposes of the present improvements, should be inch and upwards, and preferably between the limits inch and 1 inch.
The operation of the improved apparatus II will be described by way of example in carrying out the improved methods hereof in the pressure treatment of a semi-porcelain pottery body. The Bolton pug mill 49 through the connection of its discharge tube 50 with the connecting tube 21 and the intake tube 20, and the seal mounting of the tubes 21 and 20 by the annular sealing plate 24 across the intake opening |3 on the end wall I of the pressure chamber l2, constitute plastic material input column forming and feeding means associated with the intake opening I3.
Similarly, the discharge tube 2 I, the feed screw means 4| operating therein, the plug seal and die unit 53 connected with the outer end of the discharge tube 2|, and the seal mounting of the an I nular sealing plate 45 supporting the discharge tube 2| across the discharge opening I4 on the end wall ||2 of the gas sealed chamber l2, constitute plastic material output column forming and feeding means associated with the discharge opening l4.
The plastic material input column forming and feeding means associated with the intake opening and the plastic'material output column forming and feeding means associated with the discharge opening seal the interior of the chamber |2 from the atmosphere about the exterior thereof.
The pressure treatment tube I1 is rotated so that its inner tubular surface has a relatively great peripheral speed. For example with an 8 inch internal diameter of the pressure treatment tube it has been found that a rotaryispeed of R. P. M. for the pressure treatment tube I1 is very satisfactory in the treatment of semi-porcelain pottery clay body material.
A tubular plastic material input column enters the pressure treatment tube from the discharge end of the intake tube 20. The stationary feed screw means 33 in cooperation with the rotating pressure treatment tube l'l constitute feed means operative for moving pieces of material from the input column lengthwise along the inner surface of the rotating pressure treatment tube H to the output column forming and feeding means at the intake end of the discharge tube 2|. The speed of rotation of the pressure treatment tube is suiliciently great to produce a substantial centrifugal action upon the material passing therethrough causing the pieces of material to arrange themselves in an elongated rotating tubular formation for substantially the whole length of the pressure'treatment tube II.
This elongated rotating tubular formation whose length is thus substantially greater than its diameter is effected by centrifugal pressure of the pieces of material against the inner surface of the rotating tube I1, and rotation of the tubular formation of the pieces of material with the tube H. i
The action of the feed screw means 33 in combination with the rotating pressure treatment tube I1 is such as to simultaneously move the pieces of material in the tubular formation lengthwise of the tubular formation whereby the Simultaneously the mass of the gas in the gas sealed chamber I 2 is moved by operation of the vacuum pump 60 so that the moving gas contacts eccentricity are not closed until communication has been efiected.
The material passing through the apparatus I may be otherwise described as being subject to one stage of de-airing treatment in the pres sure treatment tube I1, and to a second stage of de airing treatment in the discharge tube 2|.
coinciding with a vacuum of substantially 27 inches of mercury or more.
The intake tube 20 and the discharge tube 2! are cylindric and concentric with the axis of rotation I8. Accordingly the eccentric tubular surfaces of the intake end of the pressure treatment tube l1 telescoped over the discharge end of the intake tube 20 produces a constantly varying clearance between the telescoped ends of the tube on any particular radial plane. This action in conjunction with the external helix thread 22 on the intake tube 20 serves to keep constantly clear the clearance space for gas passage between the telescoped ends of the tubes 20 and I1 and at the same time serves as a blocking means preventing the escape of pieces of material through the space between the telescoped ends of the tubes l1 and 20 into the gas sealed chamber [2.
A similar material blocking and clearing action is provided by the eccentrically rotating telescoped discharge end of the tube l1 operating within the intake end of the discharge tube 2|,
discharge end of the tube l'l.
As the tubular formation of material advances rotating with the pressure treatment tube ll.
The material in the discharge tube 2| tends to occupy a variable portion of the volume of the space between the inner surface of the stationary discharge tube 2| and the rotating feed screw shaft 42 and blades-44 in accordance with the resistance to discharge.
There is practically always a residual gas content substantially uniformly distributed through a mass of plastic ceramic material formed from pieces which have been subject to a vacuum treatment of as great as that of a vacuum of 27 inches of mercury or more.
Any working of such treated plastic ceramic material, as by the blades and shaft of a feed screw, serves to redistribute and re-entrap the residual gas content and form undesirable seams and pockets in the output column of the plastic material. v
Both the eccentricity and the angling of the shaft 42 of the feed screw means 4| with respect to the axis of rotation l8 serve to form in the inner end of the output column an enlarged bore and clearance spaces between the shaft 42 and the blades 44 which are exposed through the space between the telescoped end of the tubes 2| and I1 to the action of the moving gas mass in the chamber i2. The opening formed by the eccentricity and angle of the shaft is caused to remain open for the communication of gases to the chamber [2 by the viscosity of the plastic material by virtue of which these openings caused by 75 As a result, the output column of plastic material issuing from the discharge die 56 has a residual gas content which is substantially less than that obtained by other usual de-airing apparatus.
Conversely, the material in the output column of the improved apparatus H) has a plasticity which is substantially greater than that obtained by other usual apparatus.
The tubular formation of the pieces of material in the pressure treatment tube l1 during the operation of the apparatus l0 preferably occupy l in association with the helix thread 23 on the only about 10% of the total free-volumeof the tube, insuring a maximum exposure of the voids of the material to the action of the moving gas mass in the chamber l2.
In the operation of the improved apparatus l0, there is no clogging of the chamber l2 since the clearance spaces between the telescoped tube ends of the apparatus are kept open and at the same time material is prevented from escaping from the tubes into the chamber l2. 1
Consequently, the improved apparatus 10 may be op rated substantially indefinitely without danger of clogging. A thirty day run of one of the improved apparatus H) in a commercial semiporcelain pottery manufacturing plant produces no perceptible clogging or deposit of material in the chamber l2. Y
By contrast usual de-airing apparatus in a commercial semi-porcelain pottery have their vacuumchambers clogged very frequently, requiring shut down and cleaning out as often sometimes as twice a day, and always every thirty days.
The use of the screen lining means 95 in the discharge tub 2lserves to prevent backing up of material in the discharge tube.
In Fig. 8 a second embodiment of the improved apparatus is indicated generally by H0 and is identical with the apparatus H] with the exception that in the pressure treatment tube II! of the apparatus H0 there is also provided a tubular lining screen I98 for use in connection with any material which may tend to back up in 'and all novel subject matter contained herein which may at any time properly under the United States patent laws be set forth in the claims hereof or originating herein, and the elements of any such claims are intended to include their reasonable functional and structural equivalents.
I claim:
l. In the pressure treatment of material for changing the gas content thereof and the like, the
a method steps including introducing pieces of the material into a rotating tube within a gas sealed range themselves in an elongatedrotating tubular formation whose length is substantially greater than its diameter by centrifugal pressure against the inner surface of the rotating tube, simultaneously moving th pieces of material in the tubular formation lengthwise of the tubular formation whereby the application of the centrifugal pressure tends to reduce one or more di mensions of the pieces of material by flattening, and simultaneously moving a mass of gas in the gas sealed chamber and in the tube and in contact with the-inner tubular faces of the pieces of material in the tubular formation to change the gas content of the pieces of material to the extent that substantially all of the voids in the material have a gas density approaching the gas density of the gas in the sealed chamber.
2. In the pressure treatment of material for changing the gas content thereof and the like,
the method steps including introducing pieces of the material into an eccentrically rotating tube within a gas sealed chamber, causing the pieces of material to arrange themselves in an elongated eccentrically rotating tubular formation whose length is substantially greater than its diameter by centrifugal pressure against the inner surface of the eccentrically rotating tube, simultaneously moving the pieces of material in the tubular formation lengthwise of the tubular formation whereby the application of the centrifugal pressure tends to reduce one or more dimensions of the pieces of material by flattening, and simultaneously moving a mass of gas in the gas sealed chamber and in the tube and in contact with the inner tubular faces of the pieces of material in the tubular formation to change the gas content of the pieces of material to the extent that substantially all of the voids in the material have a gas density approaching the gas density of the gas in the sealed chamber. a
3. In the pressure treatment of material, the method steps including introducing a sealing column of plastic material into a gas sealed cham-- ber, forming an elongated bore in the incoming end of the column, causing pieces of material from the column to arrange themselves in a rotating tubular formation, simultaneously moving the pieces of material in the tubular formation lengthwise of the tubular formation, forming a sealing discharge column from the pieces of material of the tubular formation, and forming an elongated bore in the inner end of the discharge column exposed to the gas in the chamber.
4. In the pressure treatment of material, the method steps including moving pieces of material in a gas sealed chamber, forming a sealing'discharge column from the pieces of material, and forming an elongated bore in the inner end of the discharge column, and opening the material of the discharge column about th bore to exposure to the gas in thechamber.
5. In apparatus for the pressure treatment of material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation in the gas sealed chamber, the pressure treatment tube having a 2,838,565 chamber, causing the pieces of material to arlength substantially greater than its diameter and an opening communicaing with the gas sealed chamber, and feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
6. In apparatus for the pressure treatment of material for changing'the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operative mounted for rotation in the gas sealed chamber, the pressure treatment tube having a length upwards of three times its diameter and an opening communicating with the gas sealed chamber, and feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
7. In apparatus for the pressure treatment of material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber toward the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each'other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends.
8. In apparatus for the pressure treatment of material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatmenttube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescopcd tube ends in association with the Y eccentricaly rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamthe other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other.
10. In apparatus for the pressure treatment of material and the like, a treatment tube operatively mounted for rotation about an axis, the treatment tube having OPPOsite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, and means operative between thetelescoped tube ends in association with the eccentrically rotating end surfaces of the treatment tube for preventing the escape of pieces of material from the tubes and the clogging of the space between the telescoped tube ends.
11. In apparatus for the pressure treatment of material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof,
- means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a. pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed means operative for moving pieces of material lengthwise along the inner surface of the rotating pressure treatment tube.
12; In appaatu for the pressure treatment of material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, means associated with the intake opening and means associated with the discharge opening for sealing the interior of the chamber from the atmosphere about the exterior thereof,
means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treament tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association .with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed means operative for moving pieces.of material lengthwise along the inner, surface of the rotating pressure treatment tube, and feed screw means rotating with and extending from the pressure treatment tube into the discharge tube.
13. In apparatus for the pressure treatment of plastic material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, plastic material input column forming and feeding means associated with the,
intake opening and plastic material output column forming means associated with the discharging opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealing chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, a discharge tube extending. from, the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tubetele- "extending from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means rotating with andextending from the pressure treatment tube into 'sealed chamber having an intake opening and a discharge opening, plastic material input column forming and feeding means associated with the intake opening and plastic material output column forming means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealing chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and having opposite ends with surfaces eccentric with the axis of rotation,an intake'tube extending from the intake opening of the chamber towards one end of the pressure treatment tube,
' a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with'each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, and means operative between the telescoped tube ends in association with the eccentrically rotating end surfaces of the pressure treatment tube for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, feed screw means extending from the intake tube lengthwise through the rotating pressure treathaving a longitudinal axis which is angled with' respect to the longitudinal axis. of the tube in which it operates.
15. In apparatus for the pressure treatment of material and the like, a rotary tube arranged,
for the passage of material therethrough, feed screw means within the tube for feeding mate-. rial therethrough, the feed screw means including blades having outer peripheries eccentric with the tube.
16. In apparatus for the: pressure treatment of material and the like, a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a rotary shaft having a longitudinal axis which is angled with respect to its axis of rotation.
17. In apparatus for the pressure treatment of material and the like, a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a tapered shaft having a longitudinal axis which isangled with respect to the longitudinal axis of the tube and the tapered shaft having a larger end and a smaller end, and the tube having an intake end and a discharge end, the larger end of the shaft being located at the intake end of the tube.
18. In apparatus for the pressure treatment passage of material therethrough, feed screw means within: the tube for feeding material therethrough, the feed screw means including a rotary shaft which is eccentric with the tube. and the shaft having a longitudinal axis which is angled with respect to its axis of rotation.
19. In apparatus for the pressure treatment of material and the like, a tube arranged for the passage of material therethrough, feed screw means within the tube for feeding material therethrough, the feed screw means including a rotary tapered shaft which is eccentric with the tube, and the shaft having a longitudinal axis which is angled with respect to its axis of rotation.
20. In apparatus for the pressure treatment of plastic material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, plastic material input column forming and feeding means associated with the intake opening and plastic material output column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation in the gas sealed chamber, the pressure treatment tube having a length substantially greater than its diameter and an opening communicating with the gas sealed chamber, and feed means operative for moving pieces of material from the input column lengthwise along the inner surface of the rotating pressure treatment tube to the output column forming and feeding means.
21. In apparatus for the pressure treatment of plastic material for changing the gas content thereof and the like, walls-forming a gas sealed chamber having an intake opening and a discharge opening, plastic material input column forming and feeding means associated with the intake opening and plastic material output column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamher and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealedchamber, the pressure treatment tube having a length substantially greater than its diameter and having surfaces eccentric with the axis of rotation, and feed means operative for moving pieces of material from the input colunm lengthwise along the inner surface of the rotating pressure the intake opening and plastic material out-- put column forming and feeding means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealed chamber and for moving the gas mass therein, a pressure treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the pressure treatment tube having surfaces eccentric with the axis of rotation, and feed means operative for moving pieces of material from the input column lengthwise along the inner surface of the rotating pressure treatment tube to the output column forming and feeding means.
23. In apparatus for the pressure treatment of material and the like, a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intaketube telescoping with each other and ad- .iacent ends of the treatment tube and the discharge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being over inch.
24. In apparatus forthe pressure treatment of material and the like, a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being upwards of 1 inch.
25. In apparatus for the pressure treatment of material and the like, a treatment tube operatively mounted for rotation about an axis, the treatment tube having opposite ends with surfaces eccentric with the axis of rotation, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of th treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the dis charge tube telescoping with each other, the eccentricity of the end surfaces of the treatment tube with the axis of rotation being between 3*; inch and 1 inch.
26. In apparatus for the pressure treatment of plastic material for changing the gas content thereof and the like, walls forming ages sealed chamber having an intake opening and a discharge opening, plastic material input cclumn forming and feeding means associated with the intake opening and plastic material output column forming means associated with the discharge opening and sealing the interior of the chamber from the atmosphere about the exterior thereof, means for controlling the gas density and pressure within the gas sealing chamber and for moving the gas mass therein, a pressure treatment tube oneratively mounted for rotation about an axis within the gas sealed chamber, the input means including an intake tube extending from the intake openin of the chamber towards one end of the pressure treatment tube, the output means including a dischar e tube extending from the discharge opening of the chamber towards the other end of. the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, means operative between the telescoped tube ends for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tubeends, the discharge tube having a tubular screen lining, feed screw means extending from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means rotating with and extending from the pressure treatment tube into the discharge tube.
27. In apparatus for the pressure treatment of plastic material for changing the gas content thereof and the like, walls forming a gas sealed chamber having an intake opening and a discharge opening, plastic material input column forming and feeding means associated with the intake opening and .plastic material output col umn forming means associated with the discharge opening and sealing the interior of the chamber from the atmospher about the exterior thereof, means for controlling the gas density and pressure within the gas sealing chamber and for moving the gas mass therein, a pressure "treatment tube operatively mounted for rotation about an axis within the gas sealed chamber, the input means including an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, the output means inciuding a discharge tube extending from the discharge opening of the chamber towards the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube telescoping with each other, means operative between the telescoped tube ends for preventing the escape of pieces of material from the tubes into the chamber and the clogging of the space between the telescoped tube ends, the pressure treatment tube having a tubular screen lining and the discharge tube having a tubular screen lining, feed screw means extending from the intake tube lengthwise through the rotating pressure treatment tube, and feed screw means rotating with and extending from the pressure treatment tube into the discharge tube.
28. In apparatus for the pressure treatment of plastic materials and the like. a tube arranged for passage of material therethrough, a tubular screen lining within the tube, and feed screw means within the tube for feeding material therethrough.
29. In apparatus for the pressure treatment of plastic material and the like, a tube arranged for passage of material therethrough, screen lining means within the tube, and feed screw means within the tube for feeding material therethrough.
30. In apparatus for the pressure treatment of material for changing the gas content thereof centric with respect to a longitudinal axis, means operatively mounting the pressure treatment tube for rotation about the longitudi ial eccentric axis, the input means including an intake tube extending from the intake opening of the chamber towards one end of the pressure treatment tube, the output means including a discharge tube extending from the discharge opening of the chamber toward the other end of the pressure treatment tube, adjacent ends of the pressure treatment tube and the intake tube telescoping with each other and adjacent ends of the pressure treatment tube and the discharge tube tolescoping with each other.
31. In apparatus for the treatment of material, a treatment tube, the treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, the feed means operative formoving pieces of the material lengthwise through the rotating treatment tube.
32. In apparatus for the treatment of material, a. treatment tube, the treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, an intake tube extending toward one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with each other and adjacent ends of the treatment tube and the discharge tube telescoping with each other.
33. In apparatus for the treatment of material, a treatment tube, the treatment tube having surfaces eccentric with respect to a longitudinal axis, means operatively mounting the treatment tube for rotation about the longitudinal eccentric axis, an intake tube extending towards one end of the treatment tube, a discharge tube extending towards the other end of the treatment tube, adjacent ends of the treatment tube and the intake tube telescoping with other and adjacent ends of the treatment tube and the discharge tube telescoping with each other, and feed means operative for moving pieces of material through the tubes.
ELWIN A. HAWK.
US350676A 1940-08-03 1940-08-03 Method and apparatus for pressure treatment of materials for changing the gas content thereof Expired - Lifetime US2333565A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2601349A (en) * 1944-08-09 1952-06-24 Arthur R Welch Method of and apparatus for making covered wood products
US2633074A (en) * 1948-05-01 1953-03-31 Monsanto Chemicals Apparatus for densifying dry powdered solids
US3255286A (en) * 1961-10-20 1966-06-07 Prod Synthetiques Appliques Production of shaped articles from cellular thermoplastic materials
US5135310A (en) * 1987-05-14 1992-08-04 The Ringwood Company Mixing equipment especially for manufacturing starch adhesive
US5266370A (en) * 1991-04-03 1993-11-30 Pti/End-Corr, Inc. Centrifugally cast pipe
US20080057282A1 (en) * 2006-08-30 2008-03-06 Bishop Robert L Biomass densifier apparatus

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2601349A (en) * 1944-08-09 1952-06-24 Arthur R Welch Method of and apparatus for making covered wood products
US2633074A (en) * 1948-05-01 1953-03-31 Monsanto Chemicals Apparatus for densifying dry powdered solids
US3255286A (en) * 1961-10-20 1966-06-07 Prod Synthetiques Appliques Production of shaped articles from cellular thermoplastic materials
US5135310A (en) * 1987-05-14 1992-08-04 The Ringwood Company Mixing equipment especially for manufacturing starch adhesive
US5266370A (en) * 1991-04-03 1993-11-30 Pti/End-Corr, Inc. Centrifugally cast pipe
USRE36340E (en) * 1991-04-03 1999-10-12 A. O. Smith Corporation Centrifugally cast pipe
US20080057282A1 (en) * 2006-08-30 2008-03-06 Bishop Robert L Biomass densifier apparatus

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