US2321357A - Transformer - Google Patents

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US2321357A
US2321357A US296522A US29652239A US2321357A US 2321357 A US2321357 A US 2321357A US 296522 A US296522 A US 296522A US 29652239 A US29652239 A US 29652239A US 2321357 A US2321357 A US 2321357A
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transformer
tubes
core
coil section
shunt
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US296522A
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Boucher Charles Philippe
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BOUCHER INV S Ltd
BOUCHER INVENTIONS Ltd
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BOUCHER INV S Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B41/00Circuit arrangements or apparatus for igniting or operating discharge lamps
    • H05B41/14Circuit arrangements
    • H05B41/16Circuit arrangements in which the lamp is fed by dc or by low-frequency ac, e.g. by 50 cycles/sec ac, or with network frequencies
    • H05B41/20Circuit arrangements in which the lamp is fed by dc or by low-frequency ac, e.g. by 50 cycles/sec ac, or with network frequencies having no starting switch
    • H05B41/23Circuit arrangements in which the lamp is fed by dc or by low-frequency ac, e.g. by 50 cycles/sec ac, or with network frequencies having no starting switch for lamps not having an auxiliary starting electrode
    • H05B41/232Circuit arrangements in which the lamp is fed by dc or by low-frequency ac, e.g. by 50 cycles/sec ac, or with network frequencies having no starting switch for lamps not having an auxiliary starting electrode for low-pressure lamps

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  • Another object is to produce such a transformer unit which can be readily and simply produced at appreciably reduced first cost, requiring a, minimum of dies and tool equipment, and which is characterized by the comparative ease and low cost with which it can be either replaced in its entirety or serviced at the site where it is imstalled.
  • Still another object is to produce a new method of operating a plurality of luminescent gaseous discharge tubes by transformers, characterized by its simplicity and its flexibility in the disposition of both luminous and transformer units.
  • the invention accordingly consists in the combination of elements, features of construction and arrangement of parts, and the relation of each of the same to one or more of the others,
  • Figures 1 and 2 show in front and side elevation respectively, a shell-type transformer construction embodying my invention.
  • Figure 3 illustrates in front elevation my invention as applied to a core-type transformer unit.
  • FIGS. 4 through 9 inclusive illustrate the combination oftransformer units according to my invention in various circuit connections.
  • a further object of considerable importance is to produce a transformer unit of such construction as to avoid. the necessity, of discarding the equivalent of an entire transformer of the known type upon failure of only part thereof, when the equivalent of one-half of the known transformer is still capable of functioning in normal manner.
  • Pi1ortomyp1-esentinventiomtheonlysoluflontotheforegcingwasto employinconjlmctionwiththe firsttransformer, a secondtransformer having a mnlti-coil secondd'y winding,of one of the standard ratings.
  • a further object of my invention therefore is to avoid the difilmflties in transformer practice as hitherto known, and as pointed out in the foregoing, and to produce a transformer unit which can be used in connection with other transformer units to produce a transformer installation nearly exactly suited to the load demand of the particular sign being energized, all at a minimum o'f cost of production, installation and maintenance.
  • a half-transformer according to my inven tion, of 3000 or 4000 volts rating, can be added to the first transformer. This enables the 65 feet of tubing to be properly operated at a minimum cost of power and installation.
  • a further object of my invention is to produce a flexible transformer unit of low cost and great durability, which can fill in the gaps in the ratings of standard voltages for which known transformer equipment. is designed.
  • My invention may he applied with equal facility to either a shell-type transformer unit or a core-transformer unit. Examples of such constructions are illustrated in Figures 1 and 2, respectively.
  • the transformer unit consist of a main leg II, and peripherally-disposed return legs ll, l2, II and I4. Return legs ii and II are substantially parallel to main leg ll, while legs l3 and M are substantially at right angles thereto.
  • Legs Ii through ll comprise a frame, and the main leg 10 lies in the frame thus formed and is joined to legs l3 and I4 substantially at the midpoints thereof.
  • the Joints between the return legs I! and I4 and the main leg ll may be of-any suitable type, such as butt Joints or the like.
  • the said main and return legs I prefer to form of laminated construction, and preferably the laminae are held together against vibration by means such as bolts or the like. Rivets a are illustrated as serving as such binding means.
  • the frame consisting of return legs H through I4 and shunt extensions 20 and 2
  • the magnetic core can be made of as many Memos II, II and I, ll respectively; provided wardly towards and on opposite sides of the cenforthatpurposeinthecorefrsme.
  • Shunt extensions. 20,. II are provided'on re turn legs II and II, respectively, extending between the primary and secondary coil sections intrally-disposed main leg, to points just short thereof.
  • the shunt extensions are seen thus to 7 provide short air-gaps gl and 92. These airgaps preferably, but not same electrical constants. The functio ve the of these air-gaps will be pointed out hereinafter. Similarly, the design of the coil sections and their function will likewise be described at a later point herein.
  • a suitable casing is illustrated at 22, having closure 23.
  • Suitable means. such as bracket Bi ( Figure 2), serve to mount the transformer frame fixedly and rigidly in' the center of the casing, so that the dimensions of the casing may be reduced to a minimum,
  • Bracket Bi is formed of metal, so as to provide a suitable permanent metallic connectionbetween the transformer core and the casing 22.
  • This casing 22 in turn is grounded to earth, through its bottom member 24, at G2. WhileI have described and illustrated an embodiment in which a single transformer is housed in a casing, it is, of course, feasible to enclose several transformers in asingle box, if such arrangement is found desirable.
  • a primary connecting block 25 is mounted on the wall of casing 22.
  • This block is of suitable insulating material such as porcelain or the like.
  • Any suitable source 26 of altemating-current potential may be connected as by lead 21, 28, to this connecting block.
  • the primary coil section i6 of the transformer is energized from source 28 through conductors 29 and 30 which connect oppositc terminals of said primarycoil section to connecting block 25.
  • One terminal of the single high potential secondary coil section I! is connected at H to the transformer-core. Through bracket Bl (see Fig. '2) and G2 this terminal is thus maintained at ground potential at all times.
  • the opposite terminal of coil section II is connected by high potential conductor 22 to conducting bolt 23.
  • Bolt 33 eitcnds through a high potential bushing 34, constructed of porcelain or similar suitable material, fitted in the wall of casing 22.
  • the high potential conducting bolt connects with one end of a suitable negative load, illus-.
  • the single secondary coil section I! is designed to deliver one-half the voltage which is ordinarily developed across both coil sections of hitherto known single-circuit transformers designed for negative load work and having a plurality of coil sections'cooperating to deliver the full-rated secondary voltage.
  • secondary coil section I1 is equivalent to one-half the complete secondary winding of single-circuit transformers having the multl-coil secondary windings referred to. It is for this reasonthat I choose sometimes to designate my new transformer units as half-transformers.
  • a main leg l and return leg I! are provided, as are return legs l3 and It, similar to legs 13 and ll of Figure l.
  • Shunt extension I! and airgap 92 are provided, while return leg I l, shunt extension 2. and air-gap gl, all included in the construction of Figures 1 and 2, are omitted in their entirety.
  • Coil sections it and H are As described in connection with the construction of Figures 1 and 2, when a discharge is struck across the load on the transformer unit, the shunt extension 2i and air-gap 92 offer the path of least reluctance The flux courses through this shunt path, to the exclusion of the left-hand end of main leg l0, save for just suflicient flux to maintain the current demand in coil section II.
  • my new transformer units 'from substantially the same materials as those used in a single-circuit transformer having a multicoil section secondary winding of the same type and engineering.
  • One of my new transformer units requires slightly more than half the iron,-,
  • ary I connect through lead 32a to one or more tubes 35, which at their opposite ends are grounded at G3.
  • the secondary circuit may be traced as follows: Ground G2, core Illa, secondary i1, lead 32a, tube 35 and ground G3. Since one end of secondary I1 is grounded, the other end thereof alternately rises and falls above and below ground potential, as indicated by the plus and minus signs on Figure 4.
  • any secondary coil section thereof can be operated from a ground at one end thereof to-an outside terminal at the other end thereof without intersteel and copper employed in producing a transformer having a multi-coil secondary such as described in the foregoing.
  • two of my half-transformers are employed together to energize a negative load the increase in cost of materials over a transformer with a multi-coil secondary is more than compensated by the markedly decreased cost of servicing or replacing "required by defective operation, as by aging of insulation, defective'workmanship, accidents, and
  • the load represented by a luminescent gaseous discharge tube sign, for example, may be too large to be operated by a single transformer unit according tuting the load is too great for one transformer unit, then according to my invention I operate the tubes with two half-transformer units simply by connecting one end of the series of tubes to ondary coil sections can be replaced at a decided V Qadvantage by two of my transformer units as described herein.
  • each unit comprises a main-magnetic core Ila, a primary wind ing Ii, a secondary winding i1, and a shunt core portion Sh associated with the main magnetic core magnetically between the primary and secondary windings.
  • two transformer units are preferably so selected that together they provide a voltage output substantially that required by the series of tubes. It is desirable that the transformers have substantially the same current ratings in order to enjoy maximum efficiency of both units. It is also desirable that the transformer units have like voltage ratings. However, this last requirement is not essential, and for example, the transformer at one end of the series of tubes may have a 7500-volt rating, while that at the other end may have say a '6000 volt rating.
  • FIG. 5 One example of the foregoing is depicted in Figure 5, wherein the secondary windings of the transformer units are shown in series-opposition.
  • the free end of the secondary winding'of one transformer unit is connected to one end of a series of tubes, while the free end of the secondary winding of the other unit is connected to the otherend of the tubes.
  • the polarities of the secondaries which may be changed as desired merely by reversing their respective primaries, are such that the voltages at their'free ends are always positive or negative simultaneously. It is essential in such installaconductors 31a, tubes 35 and through grounds G3 back to the two secondary windings, grounds Gland cores Ila.
  • Such series-opposition assembly may be likened to a parallel connection. It is also feasible to operate my transformer units'ln full parallelconnection, wherein the secondary windings of ondary of one transformer unit will aid that of the other transformer unit, and further ensures that the total voltage across the outside terminals of the string of tubes 85 will be the sum of the voltages developed by the two secondary windings.
  • the available voltage at tube terminals with the connections shown in Figure 6 will be twice that available with connections according to Figure 5.
  • the right-hand secondary winding II in Figure 6 is shown as comprising more turns than the left-hand secondary, corresponding to say ratings of 7500 and 6000 volts, respectively.
  • FIG. 7 An example of the manner in which seriesopposition connections can be used to advantage is illustrated in Figure 7.
  • the tubes 3! are all disposed extending in the same direction, with their grounded terminals all at the same end, and their transformer-connected terminals at the other end.
  • the tubes may be disposed closely adjacent each other, in order to produce a desired pleasing and effective display, without puncture or rupture of the tubes under electrostatic stress, regardless of the materials from which the tubes are formed.
  • the tubes may actually touch each other, or two or moreof them may use a common wall, without detrimental efi'ect on their operation; because the potential difference existing across the wall between the tubes is substantially negligible at any point along the'tube length.
  • five 22 volt rimary windi'ngsor six 18.3 volt primary windings may be 3 successfullg anerated 110 volt circuit.
  • Such a connection is shown in Figure 8, wherein the five primary windings II are connected in series, by leads 21, II, acrossa common source of supply ll, of conventional voltage output.
  • FIG. 9 wherein is depicted a transformer 30 of multi-coil sec-- ondary design, having grounded midpoint, and high potential bushings 31, II for leading high potential current from the secondary circuits to tubes I8, 40.
  • Energizing current from source 26 enters transformer 36 over leads 21, 20.
  • the secondary coil sections of transformer 30 are considered as in series-aiding connection, although a series-opposition relation is perfectly feasible.
  • One secondary transformer terminal 42 i connected through lead 43 to tube 40, while a second terminal 44 is connected through lead 45 to tube 39.
  • transformer 38 is rated at say 15,000 volts and can operate say feet of tubing.
  • each tube ll and 40 is say 33 feet in length, or a total of 86 feet. This is precisely the case recited in an earlier part of the specification.
  • hazard was involved in attempting to operate the 66 feet of tubing by such a transformer.
  • great loss in investment, economy and efllciency resulted in using, for handling' such a load, a second transformer of like rating, or a transformer of the next higher standard rating.
  • My transformer units possess a flexibility not hitherto known. In various combinations, either among themselves or along with known transformers having multi-coil secondary windings, they can 'be adapted closely to the re- 1 which is more compact than is'hitherto known.
  • each said transformer comprising, a casing, a core including a shunt tioned within the casing, a single primary coil section and a single secondary coil section mounted on the core in electrically independent relation and having the shunt portion of the core located therebetween, first ends of the secondary coil sections being grounded to earth, and second ends of said secondary coil sections being connected to the corresponding free ends of said plurality of tubes.
  • amain transformer having a secondary winding, the midpoint of which is grounded; two luminescent gaseous discharge tubes of voltage demand substantially in excess of one-half of the rated voltage of said main transformer and each connected at one end to' an outer end of said secondary winding; and two additional transformers of rated voltage approximately that required to supply the excess of volt-- age demanded over the rated voltage of the main transformer and each having a core including a shunt core portion, a primary and a single secondary coil section mounted on said core in eleccore portion positioned within said casing, and a 'a single primary coil section, and a single sec ondary coilsection mounted on said core in electrically independent relation and having the shunt portion of the 'core located therebetween,
  • a first end of the secondary coil section being grounded to earth, and the second end of said secondary coil section being connected to an adjacent outer end of said plurality of tubes.
  • each said transformer comprising a core including a shunt core portion, a primary and a single secondary coil section mounted on the core in electrically independent relation and having the shunt-portion of the core located magnetically therebetween, one end of the plurality of tubes, the polarities of the sec- 2.
  • a plurality-of luminescent gaseous discharge tubes connected together, with the electric midpoint of-their lengths grounded;
  • each said transformer having a core including a shunt core portion, a single primary coil section and a single secondary coil section mounted on said core in electrically independent relation and having the shunt portion of the core located therebetween, a first end of the secondary coil section bein grounded to earth, and the second end of said secondary coil section being connected to the corresponding adjacent outer end of said plurality of tubes;
  • each said transformer comprising, a core including a shunt core portion, and a single primarycoil section and a single secondary coll section mounted on said core in electrically independent relation and having the.
  • each secondary coil section mounted on said core with the shunt portion of Y the core located therebetween, the said secondary coil sections all being of the same p larity, and one end of each secondary coil section being con- 1 nected to the adjacent end of a corresponding tube, the otherend of each said coil section being grounded to earth.
  • each said transformer comprising, a casing, a core including a shunt core portion posi-' 8.
  • a luminescent gaseous discharge tube a unitary transformer disposed for connection to one end of said tube, and a separate unitary transformer disposed for connection to the other end of said tube; each said transformer having a core including a shunt core portion, a single primary coil section and a single secondary coil section mounted on said core in electrically being grounded to earth, and the second end of the secondary coil section being connected to the corresponding end of said tube.
  • each said transformer comprising, a core including ashunt transformer comprising a core including a shunt core portion, a primary winding and a single secondary coil section mounted on said core in electrically independent relationship and having the shunt portion of the core located magnetically therebetween; each said secondary coil section of the transformers having one end connected with a point of common potential and having second ends connected with the corresponding free ends of said tubes.
  • a plurality of luminescent gaseous discharge tube loads each having one end thereof connected with a point of common potential; and a corresponding plurality of transformers, each said transformer comprising, a core including a shunt core portion, a primary winding and a single secondary coil section mounted on said core in electrically independent relationship and having the shunt portion of the core located magnetically therebetween, one end of the secondary coil section being connected with said point of common potential and a second end thereof being connected with a free end of one of said tube loads.

Description

June 8, 1943. c. P. BOUCHER TRANSFORMER Filed Sept. 25, 1939 3 Sheets-Sheet l AWN Q June 8, 1943. c. P. BOUCHER TRANSFORMER Filed Sept. 25. 1939 I5 Sheets-Sheet 2 June 8. 1943. c. P. BOUCHER TRANSFORMER Filed Sept. 25, 1939 5 Sheets-Sheet 3 Patented June 1943 UNITED STATES PATENT OFFICE rasssroausa Charles Philippe Boucher, Paterson, N. J., as-
signor to Boucher Inventions, Ltd Washington, D. 0., a corporation of Delaware Application September 25, 19:9,smn No. 290,522
11 Claims.
, conditions.
Another object is to produce such a transformer unit which can be readily and simply produced at appreciably reduced first cost, requiring a, minimum of dies and tool equipment, and which is characterized by the comparative ease and low cost with which it can be either replaced in its entirety or serviced at the site where it is imstalled.
Still another object is to produce a new method of operating a plurality of luminescent gaseous discharge tubes by transformers, characterized by its simplicity and its flexibility in the disposition of both luminous and transformer units.
Other objects will be obvious in part, and in part pointed out hereinafter.
The invention accordingly consists in the combination of elements, features of construction and arrangement of parts, and the relation of each of the same to one or more of the others,
the scope of the application of the invention being indicated in the claims at the end of the specification. 1
In the drawings:
Figures 1 and 2 show in front and side elevation respectively, a shell-type transformer construction embodying my invention.
Figure 3 illustrates in front elevation my invention as applied to a core-type transformer unit.
Figurea 4 through 9 inclusive illustrate the combination oftransformer units according to my invention in various circuit connections.
Asconducive to a more thorough understanding of my invention, it may be pointed out that in the operation of high potential negative loads, particularlyin the operation of luminescent gaseous discharge tubes, it is customary to use high voltage constant current transformers. It is the usual practiceto construct the secondary windand the ground is but one-half the potential difference existing between the terminals of the transformer secondary. Thus, while the full rated potential is impressed across the output electrodes of the transformer, no more than half of -that potential will pass to any object shorted across the secondary at some point along its extent It will be seen that. the possibility of mischanceresulting from accidental contact or abnormal operation is minimized.
Additionally such multi-coil construction with grounded midpoint permits decreasing the amount of insulation required, because of the lower voltages to be insulated against. Because the insulation represents an important item in the cost of the transformer, an important saving in the quantity of such material employed is followed by a sharp decrease in the production costs.
The significant point of the foregoing discussion of the present-day transformer designed for luminous tube duty is that such transformers;
even in their simplest embodiment and in their smallest units, comprise at least a core, a pri-.
mary coil section, two secondary coil sections,
and a casing.
Experience shows that despite all precautions employed in the manufacture of such transformers, it is the combination of the quality and quantity of insulation employed which is the controlling factor in determining the useful life of the transformer. Other factors being equal, the better the insulation is, the longer is the life of the transformeri In connection with what follows, it should be kept prominently in mind that transformers of the type under discussion represent a highly developed and highly competitive iield of commerce. Thus the realization of items of economy in the production of such transformers, be those economies immediate or far-reaching in their effect, is of the utmost practical importance. Particularly is this true when no loss in efliciency or serviceability attends the practice of such economics. 1
My investigations demonstrate that in the great majority of instances, transformers of the ings of such transformers in two coil sections and to ground the midpoint of the secondary. This splits the voltage. so that the effective voltage between the outermost turn of the transformer type under discussion having two secondary coil sections are discarded due to the defective operation of but one of the secondary coil sections. It is seldom indeed that the two secondary coil sections are damaged simultaneously, and I have found that the-primary coil section almostnever fails. From the foregoing, itfollows that upon failure of but one secondary coilsection, the ent simm r si disp 2 tire transformer must be removed from service and sent to the shop for repair or replacement. This is true despite the fact that the remaining secondary coil sections will still operate effectively. While one-half of the transformer is still capable of. proper functioning, the transformer must be replaced'by an entire new unit. As typical instances of such failures may be listed shorting of one of the secondary coil sections to the core or casing, or the like.
It becomes evident at 'once that the unavoidable loss resulting from discarding a transformer because of failure of one secondary coil section is materially increased where the transformer in question is of the multi-oircuit type, that is.
having a largenumber of secondary coil sec- .tions. In either event, the loss isconsiderable,
. ary coil section thereof, and in which the total loss of investment attendant upon suchfailure will likewise be reduced to a minimum. A further object of considerable importance is to produce a transformer unit of such construction as to avoid. the necessity, of discarding the equivalent of an entire transformer of the known type upon failure of only part thereof, when the equivalent of one-half of the known transformer is still capable of functioning in normal manner.
Also, in connection with the prior transformer art, it is.customary practice to design transformers having ,multi-coil secondary windings in certain standard ratings and load capacities.
This practice may be due in part to the rapidity with which costs of tooling, and production costs mount up where, what I term off-sizes," are manufactured in any variety. I
Adherence to the practice of producing only certain standard sizes, however, results in lack of eiliciency and economy in equipping many installations with transformers. Particularly is this true where the energy demand of the load is but slightly in excess of the rated output of a standard size transformer. To illustrate; assume a 15,000 volt transformer capable of operating say60 feet of tubing, and also assume a sign to be energized, employing, say, 65 feet of tubing. In such case, although the amount of T tubing to be energized over that which can be handled by the transformer at its rated output is only 5 feet, experience shows thatsuch a 65 foot tube could notbeoperatedhytheonetransformer alone without flickering or general dimmingofthedisplay. Pi1ortomyp1-esentinventiomtheonlysoluflontotheforegcingwasto employinconjlmctionwiththe firsttransformer, a secondtransformer having a mnlti-coil secondd'y winding,of one of the standard ratings. It was 11, in short, to double or nearly double the transformer cost in such an installation, simply to operate in safe manner a few additional feet of tubing which were essential A further object of my invention therefore is to avoid the difilmflties in transformer practice as hitherto known, and as pointed out in the foregoing, and to produce a transformer unit which can be used in connection with other transformer units to produce a transformer installation nearly exactly suited to the load demand of the particular sign being energized, all at a minimum o'f cost of production, installation and maintenance. In the typical instance pointed out hereinbefore, for example,'and employing a' 15,000 volt transformer capable of operating feet of tubing, to energize a foot length of tubing, a half-transformer according to my inven tion, of 3000 or 4000 volts rating, can be added to the first transformer. This enables the 65 feet of tubing to be properly operated at a minimum cost of power and installation.
As a corollary to the foregoing statement of object, it may be' said that a further object of my invention is to produce a flexible transformer unit of low cost and great durability, which can fill in the gaps in the ratings of standard voltages for which known transformer equipment. is designed.
My invention may he applied with equal facility to either a shell-type transformer unit or a core-transformer unit. Examples of such constructions are illustrated in Figures 1 and 2, respectively. As shown in Figure 1, the transformer unit consist of a main leg II, and peripherally-disposed return legs ll, l2, II and I4. Return legs ii and II are substantially parallel to main leg ll, while legs l3 and M are substantially at right angles thereto. Legs Ii through ll comprise a frame, and the main leg 10 lies in the frame thus formed and is joined to legs l3 and I4 substantially at the midpoints thereof. The Joints between the return legs I! and I4 and the main leg ll may be of-any suitable type, such as butt Joints or the like. However, I find it desirable to form them as pressedin magnetic joints II, II. The said main and return legs I prefer to form of laminated construction, and preferably the laminae are held together against vibration by means such as bolts or the like. Rivets a are illustrated as serving as such binding means. The main leg and return legs together form a closed, magnetic path.
Although such construction is not essential, I prefer to constructthe frame consisting of return legs H through I4 and shunt extensions 20 and 2| of laminations; each of which laminations comprises 'a single piece in order to enjoy a minimum magnetic reluctance in the main core path. However, I desire it to be understood that the magnetic core can be made of as many cesses II, II and I, ll respectively; provided wardly towards and on opposite sides of the cenforthatpurposeinthecorefrsme.
Shunt extensions. 20,. II are provided'on re turn legs II and II, respectively, extending between the primary and secondary coil sections intrally-disposed main leg, to points just short thereof. The shunt extensions are seen thus to 7 provide short air-gaps gl and 92. These airgaps preferably, but not same electrical constants. The functio ve the of these air-gaps will be pointed out hereinafter. Similarly, the design of the coil sections and their function will likewise be described at a later point herein.
I prefer to enclose the transformer unit in a suitable casing, fitting snugly thereabout, and provided with a suitable. closure. Such casing is illustrated at 22, having closure 23. Suitable means. such as bracket Bi (Figure 2), serve to mount the transformer frame fixedly and rigidly in' the center of the casing, so that the dimensions of the casing may be reduced to a minimum,
thus reducing costs of material; Bracket Bi is formed of metal, so as to provide a suitable permanent metallic connectionbetween the transformer core and the casing 22. This casing 22 in turn is grounded to earth, through its bottom member 24, at G2. WhileI have described and illustrated an embodiment in which a single transformer is housed in a casing, it is, of course, feasible to enclose several transformers in asingle box, if such arrangement is found desirable.
A primary connecting block 25 is mounted on the wall of casing 22. This block is of suitable insulating material such as porcelain or the like. Any suitable source 26 of altemating-current potential may be connected as by lead 21, 28, to this connecting block. The primary coil section i6 of the transformer is energized from source 28 through conductors 29 and 30 which connect oppositc terminals of said primarycoil section to connecting block 25.
One terminal of the single high potential secondary coil section I! is connected at H to the transformer-core. Through bracket Bl (see Fig. '2) and G2 this terminal is thus maintained at ground potential at all times. The opposite terminal of coil section II is connected by high potential conductor 22 to conducting bolt 23. Bolt 33 eitcnds through a high potential bushing 34, constructed of porcelain or similar suitable material, fitted in the wall of casing 22.
The high potential conducting bolt connects with one end of a suitable negative load, illus-.
trated in a typical instance as comprising a series of luminescent gaseous discharge tubes 25, II, which at their otherends are grounded at G3.
The single secondary coil section I! is designed to deliver one-half the voltage which is ordinarily developed across both coil sections of hitherto known single-circuit transformers designed for negative load work and having a plurality of coil sections'cooperating to deliver the full-rated secondary voltage. In other words, secondary coil section I1 is equivalent to one-half the complete secondary winding of single-circuit transformers having the multl-coil secondary windings referred to. It is for this reasonthat I choose sometimes to designate my new transformer units as half-transformers.
Assume now that current flows from source 22 to primary coil section it, energizing the latter. Flux is generated in main leg ll,flowing in two separate paths through the return legs II, II and M on theonehand, and II, I! and i4 onthe other, reuniting and returning to main leg ll. Of
course-in the opposite half-cycle of the charging current, or of a second later in the case of 60-; cycle current, the direction of the current .flow, and hence of flux flow, reverses.
As the flux courses through its path, it links the turns of coil section II, and builds up a volt- :age therein. At first, when the current in primaryeoil section II startsbuilding up at the beginning of any half-cycle of current ilow, its value is small, as so too, by consequence. is the value of the flux coursing through the magnetic core. The quantity of flux is as yet not enough to generate a voltage across the terminals of the secondary coil section I! sufficient to overcome the combined starting resistance of tubes 25. That is, it has not yet reached the striking potential of the system of tubes. Consequently, no current courses through coil section II, and the coursing of flux through the main leg II is unimpeded. During such times, the air-gaps pi and 2 offer a relatively great impedance to the coursing of flux through shunt extensions 20 and 2i, so that litt1e,.if any, of the flux follows these shunt paths.
At a certain point in each current half-cycle, however, secondary voltage becomes sullicient to overcome the starting resistance of tubes 15. When the value of secondary terminal voltage, known as the of tubes, is reached, an arc is struck across tubes 35, and current begins to flow through coil section II. This secondary current itselfe develops a magnetomotive force which opposes the flow of the main body of flux, it tends to impede the coursing ofthe main body of flux through the portion of main leg II that is linked by. the secondary coil section II. In short, the reluctance of the main flux path has momentarily become greater than that of the parellel shunt paths containing the air gaps gi and 92.
As a consequence, after the flux had divided during one half-cycle of current flow at the righthand end (Figure 1) of main leg II, it flows in two separate paths to return legs ii and i2. Being blocked in large part at the left-hand end of main leg It, the two streams traverse shunt extensions 20 and 2], across air-gaps gi and g2, and thence back through right-hand end of main leg ll. Just suiilcient flux courses through the left-hand end of the main leg to ensure that the required current is developed in the latter. With current flow in primary coil section I still in the same direction, the value of current later begins to fall oil, until the instantaneous voltage induced in secondary coil section i1 is no longer sufllcient to maintain the discharge in tubes ll. Tubes ll then extinguish. and the flux, no longer impeded, renews its coursing through the lefthand and of main leg II. By consequence, coursing of the fluxithrough the shunt paths 2| and 2! is substantially terminated.
During the next half-cycle the direction in which the flux courses through the core is reversed. When the voltage across the terminals of coil section II, reaches the striking potential of tubes 25, a glow discharge is struck and the to ensure that suillcient current is developed in;
secondary coil section II.
It'will be seen that the action thus described is substantially the same in the instance .that the secondary coil section becomes short-cifuited for any reason, as by the tubes themselv' becoming short-circuited. For example. assuming that coil section I! becomes short-circuited in any "striking potential" of the system-- mounted on main leg ll.
depicted in Figures 4 through 9 inclusive.
rated potential of the transformer unit above ground potential, and during the next half-cycle at the same potential below ground.
The basic construction of the core-type transformer unit of Figure 3 is quite similar to that of the shell-type transformer unit just described.
A main leg l and return leg I! are provided, as are return legs l3 and It, similar to legs 13 and ll of Figure l. Shunt extension I! and airgap 92 are provided, while return leg I l, shunt extension 2. and air-gap gl, all included in the construction of Figures 1 and 2, are omitted in their entirety. Coil sections it and H are As described in connection with the construction of Figures 1 and 2, when a discharge is struck across the load on the transformer unit, the shunt extension 2i and air-gap 92 offer the path of least reluctance The flux courses through this shunt path, to the exclusion of the left-hand end of main leg l0, save for just suflicient flux to maintain the current demand in coil section II.
I construct my new transformer units 'from substantially the same materials as those used in a single-circuit transformer having a multicoil section secondary winding of the same type and engineering. One of my new transformer units requires slightly more than half the iron,-,
ary I connect through lead 32a to one or more tubes 35, which at their opposite ends are grounded at G3. The secondary circuit may be traced as follows: Ground G2, core Illa, secondary i1, lead 32a, tube 35 and ground G3. Since one end of secondary I1 is grounded, the other end thereof alternately rises and falls above and below ground potential, as indicated by the plus and minus signs on Figure 4.
4 It has previously been demonstrated with reference to multi-circuit transformers that any secondary coil section thereof can be operated from a ground at one end thereof to-an outside terminal at the other end thereof without intersteel and copper employed in producing a transformer having a multi-coil secondary such as described in the foregoing. However, where two of my half-transformers are employed together to energize a negative load the increase in cost of materials over a transformer with a multi-coil secondary is more than compensated by the markedly decreased cost of servicing or replacing "required by defective operation, as by aging of insulation, defective'workmanship, accidents, and
the like, as well as by the greater flexibility, rep-- resented by lower first cost of installation. Particularly where servicing is difllcult or costly, manipulation of one of my transformer units,
having a weight only slightly more than half that of a transformer with multi-coil secondary, represents a great advantage over practiceshitherto required. In general, where luminescent sign tubes are to be serviced where they arelocated, I find that a transformer having two secfering in any way with good results of high induced secondary voltage, secondary current control, and the like. This was found to be true regardless of the polarity of the coil sections, provided only that the load connected to the secondary was of a negative character. Consideration will show that a half-transformer according to my invention willoperate at the same efficiency as either a single-circuit or multi-circuit transformer having all the secondary coil sections thereof individually connected to ground at one end thereof.
It may quite possibly happen that the load, represented by a luminescent gaseous discharge tube sign, for example, may be too large to be operated by a single transformer unit according tuting the load is too great for one transformer unit, then according to my invention I operate the tubes with two half-transformer units simply by connecting one end of the series of tubes to ondary coil sections can be replaced at a decided V Qadvantage by two of my transformer units as described herein.
As illustrative of the flexibility of my new transformer units,and to demonstrate their ready adaptability to various loading conditions, attention isdirected to the several lighting systems The transformer units shown schematically in these several depicted lighting systems resemble the units of Figures 1, 2 and 3, in that each unit comprises a main-magnetic core Ila, a primary wind ing Ii, a secondary winding i1, and a shunt core portion Sh associated with the main magnetic core magnetically between the primary and secondary windings.
Referring more particularly to Figure 4, it will f be seen that in a typical instance, 1 ground one end of secondary II to the core ile, in turn grounded at G2. The other end of thesecondone transformer unit, and the other end of the series of tubes to another transformer unit. The
two transformer units are preferably so selected that together they provide a voltage output substantially that required by the series of tubes. It is desirable that the transformers have substantially the same current ratings in order to enjoy maximum efficiency of both units. It is also desirable that the transformer units have like voltage ratings. However, this last requirement is not essential, and for example, the transformer at one end of the series of tubes may have a 7500-volt rating, while that at the other end may have say a '6000 volt rating.
One example of the foregoing is depicted in Figure 5, wherein the secondary windings of the transformer units are shown in series-opposition. In this case, the free end of the secondary winding'of one transformer unit is connected to one end of a series of tubes, while the free end of the secondary winding of the other unit is connected to the otherend of the tubes. The polarities of the secondaries, which may be changed as desired merely by reversing their respective primaries, are such that the voltages at their'free ends are always positive or negative simultaneously. It is essential in such installaconductors 31a, tubes 35 and through grounds G3 back to the two secondary windings, grounds Gland cores Ila.
Such series-opposition assembly may be likened to a parallel connection. It is also feasible to operate my transformer units'ln full parallelconnection, wherein the secondary windings of ondary of one transformer unit will aid that of the other transformer unit, and further ensures that the total voltage across the outside terminals of the string of tubes 85 will be the sum of the voltages developed by the two secondary windings. Thus the available voltage at tube terminals with the connections shown in Figure 6 will be twice that available with connections according to Figure 5. The further difference exists between the series-aiding connection of Figure 6 and the series-opposition connection of Figure that while in the last-mentioned case a grounded midpoint of the chain of tubes is mandatory, in the first-mentioned case it is optional. As a practical matter, it may be dispensed with since the voltage to ground, assuming transformer units of equal voltage ratings, is never in excess of the voltage developed in one secondary. To illustrate that the transformer units need not be of the same secondary voltages, the right-hand secondary winding II in Figure 6 is shown as comprising more turns than the left-hand secondary, corresponding to say ratings of 7500 and 6000 volts, respectively.
An example of the manner in which seriesopposition connections can be used to advantage is illustrated in Figure 7. Therein the polarities of all the secondary windings of the several transformer units are the same. The tubes 3! are all disposed extending in the same direction, with their grounded terminals all at the same end, and their transformer-connected terminals at the other end. In this manner, the tubes may be disposed closely adjacent each other, in order to produce a desired pleasing and effective display, without puncture or rupture of the tubes under electrostatic stress, regardless of the materials from which the tubes are formed. In point of fact, the tubes may actually touch each other, or two or moreof them may use a common wall, without detrimental efi'ect on their operation; because the potential difference existing across the wall between the tubes is substantially negligible at any point along the'tube length.
For simplicity, it is highly desirable at times to connect the primary coil sections of a number of the transformer units-inseries across a source of supply. For example, four 110 volt primaries may be connected in series across a 440 volt supply, two 55 volt primaries across a 110 volt supply, etc. In general, it is suflicient, in, order to employ this connection safely and advantaeoushn that the number of transformer units will be so large that upon failure of one sec tondary winding through open-circuitlng, for
example, an excessively high voltage will not induced in remaining secondary windings. Practical operation and economical construction can a be obtained, for example, by connecting live or six of my transformer units with their primary windings connected in series. In a typical case,
by way of illustration, five 22 volt rimary windi'ngsor six 18.3 volt primary windings may be 3 successfullg anerated 110 volt circuit. Such a connectionis shown in Figure 8, wherein the five primary windings II are connected in series, by leads 21, II, acrossa common source of supply ll, of conventional voltage output.
A series connection of the primary windings possesses the advantage of cheapness; but the lngs.
Finally, as illustrative of the great flexibility of my new transformer units, and their adaptability to all sorts of practical problems encountered in commercial practice, reference should be had to the construction of Figure 9, wherein is depicted a transformer 30 of multi-coil sec-- ondary design, having grounded midpoint, and high potential bushings 31, II for leading high potential current from the secondary circuits to tubes I8, 40. Energizing current from source 26 enters transformer 36 over leads 21, 20.
In the instance illustrated, the secondary coil sections of transformer 30 are considered as in series-aiding connection, although a series-opposition relation is perfectly feasible. One secondary transformer terminal 42 i connected through lead 43 to tube 40, while a second terminal 44 is connected through lead 45 to tube 39.
Now by way of illustration, let it be assumed that transformer 38 is rated at say 15,000 volts and can operate say feet of tubing. let it also be assumed that each tube ll and 40 is say 33 feet in length, or a total of 86 feet. This is precisely the case recited in an earlier part of the specification. There it was stated that hazard was involved in attempting to operate the 66 feet of tubing by such a transformer. It was also suggested that great loss in investment, economy and efllciency resulted in using, for handling' such a load, a second transformer of like rating, or a transformer of the next higher standard rating. a,
However, the problem is readily solved by the use, in conjunction Wlth the main transformer 36, of one or more comparatively small transformer units according to my invention. Accordingly, a 3000 or 4000 volt or like transformer unit following my new invention is shown as connected at the one end of tube ll opposite to transformer 30 and in series-aiding relationship with respect thereto. Similarly, a second transformer unit of 3000 or 4000 volts output is connected in series-aiding relationship at the free end of tube 30.. In this manner, the lacking voltage is provided with a fair degree of precision, and loss resulting from installation, operation and possible repair of equipment of unnecessarily large capacity, lsavoid It becomes apparent from the foregoin description that the transformer units according to durability and ruggedness.
My transformer units, all as pointed out in earlier parts of this specification, possess a flexibility not hitherto known. In various combinations, either among themselves or along with known transformers having multi-coil secondary windings, they can 'be adapted closely to the re- 1 which is more compact than is'hitherto known.
Servicing in situ, hitherto accomplished only with difficulty, can, by the practice of my invention, be accomplished with comparative facilityI Such servicing has been facilitated by reducing the weight of' the transformer units to a minimum.
As many possible embodiments may be made of my invention, and as many changes may be made in the embodiments hereinbefore set forth, it will be understood that all matter described herein or shown in the accompanying drawings, is to be interpreted as illustrative and not as a limitation.
1. In combination, a plurality of luminescent gaseous discharge tubes each having one end thereof grounded; and a transformer at the other end of each tube, each said transformer comprising, a casing, a core including a shunt tioned within the casing, a single primary coil section and a single secondary coil section mounted on the core in electrically independent relation and having the shunt portion of the core located therebetween, first ends of the secondary coil sections being grounded to earth, and second ends of said secondary coil sections being connected to the corresponding free ends of said plurality of tubes.
5. In combination, amain transformer having a secondary winding, the midpoint of which is grounded; two luminescent gaseous discharge tubes of voltage demand substantially in excess of one-half of the rated voltage of said main transformer and each connected at one end to' an outer end of said secondary winding; and two additional transformers of rated voltage approximately that required to supply the excess of volt-- age demanded over the rated voltage of the main transformer and each having a core including a shunt core portion, a primary and a single secondary coil section mounted on said core in eleccore portion positioned within said casing, and a 'a single primary coil section, and a single sec ondary coilsection mounted on said core in electrically independent relation and having the shunt portion of the 'core located therebetween,
a first end of the secondary coil section being grounded to earth, and the second end of said secondary coil section being connected to an adjacent outer end of said plurality of tubes.
trically independent relation and having the shunt portion of the core located therebetween. one end of which latter being groundedfand the other end of which being connected to the free end of one of said tubes in series-aiding relationship with respect to the main transformer.
6. The combination of a plurality of luminescent gaseous discharge tubes connected together in series; and a transformer at each free end of the plurality of Y tubes, each said transformer comprising a core including a shunt core portion, a primary and a single secondary coil section mounted on the core in electrically independent relation and having the shunt-portion of the core located magnetically therebetween, one end of the plurality of tubes, the polarities of the sec- 2. In combination, a plurality-of luminescent gaseous discharge tubes connected together, with the electric midpoint of-their lengths grounded;
and a'transformer at each end of said plurality of tubes, each said transformer having a core including a shunt core portion, a single primary coil section and a single secondary coil section mounted on said core in electrically independent relation and having the shunt portion of the core located therebetween, a first end of the secondary coil section bein grounded to earth, and the second end of said secondary coil section being connected to the corresponding adjacent outer end of said plurality of tubes;
. 3. Incomblnation, a plurality of luminescent gaseous discharge tubes disposed side by side,
, shunt core portion positioned within said casing,
a "primary and a single secondary coil section ondary coil sections with respect to each other being such that series-aiding relationship is ensured.
'1. In combination, a plurality of luminescent V gaseous discharge tubes each having one. end thereof grounded: and a transformer at the free end of each said tube; each said transformer comprising, a core including a shunt core portion, and a single primarycoil section and a single secondary coll section mounted on said core in electrically independent relation and having the.
shunt portion of the core located magnetically therebetween, one end of said secondary coil section being connected to ground, and a second end thereof being connected to a free end ofone of said tubes.
mounted on said core with the shunt portion of Y the core located therebetween, the said secondary coil sections all being of the same p larity, and one end of each secondary coil section being con- 1 nected to the adjacent end of a corresponding tube, the otherend of each said coil section being grounded to earth.
I. In combination, a plurality of luminescent gaseous discharge tubes connected together; and "a transformer at each free end'of said plurality of tubes, each said transformer comprising, a casing, a core including a shunt core portion posi-' 8. In combination, a luminescent gaseous discharge tube, a unitary transformer disposed for connection to one end of said tube, and a separate unitary transformer disposed for connection to the other end of said tube; each said transformer having a core including a shunt core portion, a single primary coil section and a single secondary coil section mounted on said core in electrically being grounded to earth, and the second end of the secondary coil section being connected to the corresponding end of said tube.
9. In combination, a luminescent gaseous discharge tube load and transformers corresponding to respective ends of said tube load, each said transformer comprising, a core including ashunt transformer comprising a core including a shunt core portion, a primary winding and a single secondary coil section mounted on said core in electrically independent relationship and having the shunt portion of the core located magnetically therebetween; each said secondary coil section of the transformers having one end connected with a point of common potential and having second ends connected with the corresponding free ends of said tubes.
11. In combination, a plurality of luminescent gaseous discharge tube loads each having one end thereof connected with a point of common potential; and a corresponding plurality of transformers, each said transformer comprising, a core including a shunt core portion, a primary winding and a single secondary coil section mounted on said core in electrically independent relationship and having the shunt portion of the core located magnetically therebetween, one end of the secondary coil section being connected with said point of common potential and a second end thereof being connected with a free end of one of said tube loads.
CHARLES PHILIPLPE BOUCHER.
US296522A 1939-09-25 1939-09-25 Transformer Expired - Lifetime US2321357A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3213346A (en) * 1962-11-23 1965-10-19 King Radio Corp Transistor power supply

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3213346A (en) * 1962-11-23 1965-10-19 King Radio Corp Transistor power supply

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