US2259278A

US2259278A - Mechanism for feeding metallic sheets therough a bath

Info

Publication number: US2259278A
Application number: US242758A
Authority: US
Inventors: Harry W Theiss
Original assignee: CONTINENTAL STEEL CORP
Current assignee: CONTINENTAL STEEL Corp
Priority date: 1938-11-28
Filing date: 1938-11-28
Publication date: 1941-10-14
Anticipated expiration: 1958-10-14

Description

o1.14,1941. WTHEISS 2,259,278

MECHANISM FOR FEEDING METALLIC SHEETS THROUGH A BATH Filed Nov. 28, 1938 3 Sheets-Sheet l Oct. 14, 1941.

MECHANISM FOR FEEDING METALLIC SHEETS THROUGH A BATH Filed NOV. A28, 1938 H. W. THEISS ev'HIlu ULM@ 'I 4 :s sheets-sheet 2 v v aff/z3 @TK .j

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M/W/Qe@ H. w. THElss 2,259,278

MECHANISM FOR FEEDING METALLIC SHEETS THROUGH A BATH v Oct. 14, 1941.

Filed Nov. 28, 1938 5 Sheets-Shea?I 3 ramas @et it, isti MECHANISM' FOR FEEDING METALLI@` SHEETS THROUGH A BATH Harry W. Theiss, Louisville, hio. assignor to Continental Steel Corporation, Kokomo, Ind., a corporation of Indiana Application November 28, 1938,' Serial No. 242,758

4 Claims. (Cl. 26S-7) wherein-.

The apparatus of the present invention is designed more particularly for the carrying out of a method of pickling metallic sheets which forms the subject matter of my co-pending application, Serial No. 242,757, filed November 28, 1938.

In the pickling of metallic sheets in preparation for a coating` by electrolytic or similar processes it has been found highly advantageous to Y make provision `for the feeding of theindividual sheets in a processional series and through an '10 end to end of the tank and are discharged there-l from at timed intervals, thereby maintaining continuity in the operation.

It is also desirable to make provision for so constructing the feeding means that the same will f be located in elevated relation above the liquid in the tank and at points where they will be readily accessible, and in constructing'the guideway for the-sheets in units or sections so disposed that they may be readily mounted and assembled within the tank or individually removed .therefrom as occasion may require.

Further objects and details Vof the invention y will appear from the description thereof in conjunction with the accompanying drawings,

Figurel is a side elevation of the forward end of a pickling tank embodying the features of the present invention; 1 l

Fig. 2 is a view partly broken away showing the intermediate and terminal portions of the at their ends within the standards, and the uptank and associated mechanisms;

Fig. 3 is a vplan view of the intermediate portion of the tank;

' Fig. 4`is a sectional elevationof the forward end of the tankpand Fig. 5 is va cross sectional view taken on line -6-*5 of Fig. 4.

T he pickling tank I0 of the present invention is of elongated formationl and of sufficient length merged and elevated several times during the progress of the sheets from end to end of the tank. As shown, the tank is mounted upon legs `or standards II which serve to elevate it to a convenient height above the level of the floor. Within the tank and extending from end to end thereof is a sinuous guideway designated l2 in its entirety, which guideway is-so congured as to recurrently submerge and elevate the sheets and to impart to them a exing movement first in one direction and then in the other'so that While the sheets are progressing from end to end of the tank they are-constantly being bent back and forth which serves vto bring the acid in the tank into more intimate contact with' the surface ofthe sheets and to dislodge scale or other impurities adhering to the surface.

l'Ihe guideway I2 is made up of sections arranged in sequential series so that' the/discharge end of each section leads intothe mouth of the next succeeding section. 'Each section is composed of a series of upper slats I3 and a series of lower slats I4, the series being vertically spaced from one another to aiord an intermediate guideway for the travel of the sheets. The individual slats of each series are spaced laterally from one another as indicated in Fig. 3, so that abundant space is aiorded for the inow of the liquid, and the slats at the entering end I5 of each unit are more widely separated vertically than at the discharge end I6, so that a throated entrance is affordedfor the sheets.

Each section of the guideway is so configured that its entering and discharging ends stand above the level of the liquid within the tank while the intermediate section dips down close to -the bottom `of the tank, so that the sheets will enter each section and and pass down below the surface and be again elevated for discharge into the next succeeding section of the guideway.

At each point of juncture between adjacent sections of the guideway is loca ed a feeding unit comprising an upper feed roll Il and a lower feed roll Ill.` Each pair of rolls is mounted within standards I9, the lower rollsl being journalled per rolls being journalled within slide blocks 20 backed by springs 2l which hold the rolls inresilient compressive relation to one another. In order to maintain uniform pressure at all times throughout the entire series of rolls, hydraulic means are provided which include a head plate 22 for each of the springs 2|, which is acted upon by pressure admitted to a cylinder 23 through a to permit the metal sheets to be alternately subpipe 24 which connects with a header pipe'25, so

. entire series.

that equality in the compressive action is maintained throughout the entire series.

The rolls are preferably rubber covered and so disposed that their contacting surfaces align with the adjacent ends of the guide sections, and the spacing of the succeeding feed rolls is such that each'exible metal sheet will remain in the bite of a given pair of rolls until its leading edge enters the bite of the next succeeding pair, so that continuity in the feeding action is maintained and the sheets are compelled to follow the sinuous course afforded by the guideway.

In order to heat the pickling bath at recurrent intervals a series of submerged gas heaters 26 is provided, one of said heaters being located to surround the submerged bend or turn of each section of the guideway, which arrangement also affords a convenient support for holding the guide sections slightly elevated above the floor of the tank.

'Ihe entire series -of pairs of rolls is driven in unison from a common source such as a motor 21 located adjacent to the middle of the tank, which drives a main sprocket 28 through suitable shaft connections and reducing gears located in a housing 29. The main sprocket engages companion main sprocket chains 30 each of which drives a sprocket 3| located onV the shaft of the adjacent lower feed roll, and in order to drive the remaining feed rolls of the series, companion transmission sprocket chains 32 are provided which engage sprocketsp33 on the shafts of the In this way all of the lower feed rolls are driven in unison and at the same rate so that the feeding sequence will be maintained.

The sheets in the flrst instance are fed from a stack 34 located in proximity to the forward end of the tank, from which the sheets are lifted individually by suction means .35 having magnetic rolls 36--36 lwhose feedingl surfaces are aligned with the bite of the proximate pair of feed rolls located at the entering end of the tank, after which the sheets will be relayed in an undulating path from end to end of the tank and finally discharged therefrom into scrubber mechanism 31 which need not be described in detail.

In operation, the tank is filled to the intended level with an acid pickling bath, and the sheets are stacked at the front end of the tank and immediately below the vacuum cups or equivalent means for lifting the sheets singly to the intended level, at which point they come in contact with the magnetic rollers and are suspended therefrom and fed forwardly into the mouth of the rst section ofthe undulating guideway.

The sheets are confined between the upper and lower slats comprising the guideway, and being flexible will follow the Path of the guideway being shoved forward by the first rollers of the feeding series. The sheets are thus carried down and submerged within the liquid in the tank and are thence shoved upwardly into the-bite of the uid upon the opposite surfaces of the sheets, so that the pickling operation will be uniformly and evenly distributed on both sides of the sheets, with a resulting speed in the operation, and decrease in tendency to blister or other deleterious action.

The feeding of individual sheets is much more effective and convenient than any operation involving lthe feeding of a continuous strip, since such an operation would require the splicing or fastening of strips to one another in order to maintain the continuity of the operation. By feeding the individual sheets in the manner described the continuity of the procession can be maintained through extended intervals but without interference or the necessity of readjustment or special manipulation in the event gaps occur from time to time in the procession. This is due to the fact that each sheet is individually fed throughout the extent of the tank by the proper spacing of the rollers, so that while continuity in the operation is ordinarily desirable it is not indispensable.

I Although the apparatus has been particularly designed for use in connection with a tank containing a pickling liquid, it is not the intention to limit the claims to a pickling operation, since the feeding means are adapted for use in other second set of rollers, and so on throughout the continue throughout the entire path of travel of the sheets. Y',Ihis flexation, combinedwith the alternate submergencev and elevation of the sheets,

serves to loosen up any scale or impurities adhering. to the surface of the sheets and to more evenly and effectively distribute the pickling liq- As the sheets dip down into thel capacities. l

It will furthermore be understood that changes or variations in the structure shown may be introduced without departing from the spirit of the invention.

I claim:

1. In sheet feeding mechanism of the class described, the combination of a tank adapted to contain liquid, an undulatory guideway extending from end to end of the tank and alternately descending below the intended level of the liquid and alternately extending above said level and adapted to guide flexible sheets therethrough for alternate submergenceand elevation, pairs of rollers located each at a point of elevation of the guideway above the liquid lev`el, means for operating said pairs of rollers in unison for relaying the individual sheets through the guideway, said means including a common source of power and sprocketmechanism leading there@ from to one of the rollers of each pair, and fluid pressure means for exerting uniform pressure between the rollers of each pair.

2. In sheet feeding mechanism of the class described, the combination of a tank adapted to contain liquid, an undulatory guideway extending from end to end of the tank and alternately extending above and below the intended liquid level in the tank, said guideway comprising sections each consisting of vertically spaced slats between which the ,sheets are intended to travel, the entering end of each section being throated to facilitate the entry of sheets from fthe next preceding section, the divisions between the sections being above the liquid level in the tank, and pairs of feeding rollers located each at a point of division between the sections for relaying the sheets from section to section through the guideway, and fluid pressure means common to all of the pairs of rollers for maintaining equality of pressure of the several pairs ofrollers.

3. In sheet feeding mechanism of the class described, the' combination of a tank adapted to contain liquid, an undulatory guideway extending from end to end of the tank and alternately extending above and below the intended liquid level in thel tank, said guideway comprising sections'each consisting of vertically spaced slats between whichthe sheets are intended to travel, the entering end of each section being throated to facilitate the entry of sheets from the next preceding section, the divisions between the sections being above the liquid level in the tank,l pairs of feeding rollers located each at a point of division between the sections for relaying the sheets from section to section through the guideway, and uid pressure means common to all of the pairs of rollers for maintaining equality of pressure of the several pairs of rollers, and a submerged heating element surrounding the depressed base of at least one of the sections of the guideway.

4. In mechanism for feeding metallic sheets through a bath, the combination of a tank adapted to contain a pickling liquid, an undulatory guideway extending from end ,to end of the tank and alternately and recurrently descending below the intended level of the liquid and alternately and recurrently extending above said level and adapted to guide flexible sheets there- 'l l with the pickling of the sheets.

HARRY W. ''HEISS.