US2244035A - Metal treating method and machine - Google Patents

Metal treating method and machine Download PDF

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US2244035A
US2244035A US206696A US20669638A US2244035A US 2244035 A US2244035 A US 2244035A US 206696 A US206696 A US 206696A US 20669638 A US20669638 A US 20669638A US 2244035 A US2244035 A US 2244035A
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buckets
articles
shaft
series
bucket
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US206696A
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James B Whitmore
Frank A Newcombe
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CBS Corp
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Westinghouse Electric and Manufacturing Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/02Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid
    • B65G49/04Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction
    • B65G49/0409Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length
    • B65G49/0436Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath
    • B65G49/0472Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath along a non continuous circuit
    • B65G49/0477Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath along a non continuous circuit with lifting means for circuit parts
    • B65G49/0481Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath along a non continuous circuit with lifting means for circuit parts with lifting means locating at the bath area
    • B65G49/0486Conveying systems characterised by their application for specified purposes not otherwise provided for for conveying workpieces through baths of liquid the workpieces being immersed and withdrawn by movement in a vertical direction specially adapted for workpieces of definite length arrangements for conveyance from bath to bath along a non continuous circuit with lifting means for circuit parts with lifting means locating at the bath area provided with rotating or pivoting arms

Definitions

  • This invention relates to a method and machine for treating articles formed of metal, and is especially adapted for the treatment of bases for incandescent electric lamps.
  • the principal object of our invention is to clean, finish and dry metal Amanufacturing lamps.
  • a further object of our invention is the provision of an automatic conveyor for transporting barrels or other receptacles containing metal articles to and from a cleaning machine.
  • a still further object of our invention is the application of an automatic hoist for elevating largecontainers, such as barrels, dumping them into a hopper, ⁇ and transferring the empty barrels to a gravity runway by means of which they are transported for refilling, the elevator returningV to starting position automatically.
  • An additional object of our invention is the provision of machinery for automatically weighing a charge of metal articles and dumping said charge into a bucket for treatment.
  • Another object of our invention is the provision of a series of foraminous buckets which receives a charge of metal articles for treatment at one end, and automatically transports said articles by dumping from one bucket to the next throughout the series, whereby-said articles are subjected to treatments by means of liquids inl which said buc"ets are immersed.
  • a still further object of our invention is the use of a vibrator feeder to take a large load, as discharged from the last bucket on the dip machine, and feed this load at a uniform rate to a dryer, thus increasing the ei'lciency of the dryer by receiving a uniform ilow of material instead of intermittent loads.
  • a further object of our invention is the provision of drying apparatus for metal articles, comprising a rotating drum with means for causing said articles to advance from one end to the other, means for feeding sawdust or the like with said articles, means for heating said articles and sawdust in the apparatus, means for removing said sawdust from said drum-before said articles, means for reclaiming, returning and renewing said articles during their passage through theapparatus.
  • Fig. 1 is a plan of apparatus embodying our invention for transporting, elevating, treating, and drying metal articles.
  • Fig. 2 is a side elevation of the apparatus illustrated in Fig. 1.
  • Fig. 3 is a diagrammatic elevational representation of the apparatus of Figs. 1 and 2, illus,- trating all of the treating buckets in normal positions immersed in tanks of liquid, with the even numbered bucketsempty and the odd numbered buckets in positions in which their contents are treated by the immersing liquids, the automatic weighing and feeding device being shown in position shortly after it has been emptied into the flrst bucket.
  • Fig. 4 is a fragmentary diagrammatic view, corresponding to Fig. 3, but showing the next position, in which the odd numbered buckets have been raised and are discharging their contents into the even numbered buckets.
  • Fig. 5 is a fragmentary diagrammatic view, corresponding to Fig. 3, but showing the arrangement of the parts in the next position after the odd numbered buckets have been dropped to their normal positions, after discharge of their contents into the even numbered buckets.
  • Fig. 6 is a fragmentary elevational view, corresponding to Fig. 3, but showing the next position in which the first bucketis being filled from the automatic weighing and feeding device, and the even numbered buckets are discharging their contents into the odd numbered buckets therebeyond, except that the last bucket is discharging its contents into the hopper of a vibrator associated with the drying apparatus.
  • Fig 7 is a chart showing the connections between the tanks, in which the treating buckets are immersed, and the compositions of the liquids desirably used in said tanks.
  • Fig. 8 is a plan view of four of the buckets and associated drying apparatus, corresponding generally with Fig. 1 but showing details on an enlarged scale.
  • Fig. 9 is a vertical sectional view on the line IX-IX of Fig. 8, in the direction of the arrows.
  • Fig. 10 is a vertical sectional view on the line X--X of Fig. 8, in the direction of the arrows.
  • Fig. 11 is a fragmentary sectional view on the line XI-)U of Fig. 10 in the direction of the arrows.
  • Fig. 12 is a detailed elevational view, partly in' section, of one of the mercury safety switches shown in Fig. 9.
  • Fig. 13 is a diagrammatic view of the drying apparatus, supplementing that shown at the lefthand end of Fig. 3.
  • Fig. 14 is a wiring diagram of the motor and associated operating mechanism for the buckets.
  • the machine of our invention involves generally a loading platform Il, one or more automatic conveyors I2, a transfer conveyor I3, a hoist I4, an automatic feeding belt I5, an automatic weighing and feeding device I6, and a series of tanks and associated foraminous buckets, which we have numbered I to I0, inclusive, from right to left.
  • Each tank with a possible exception which will be discussed later, normally contains aliquid, and said tanks are interconnected, as will be explained in detail when Fig.
  • Each bucket is constructed of screen or perforated sheet metal, so that liquid quickly drains out of, or flows into it, as it rises from or descends into its tank.
  • 'I'he last bucket cooperates with and periodically discharges into a vibrator I1, which in turn feeds drying apparatus I8 at a uniform rate of speed, smoothing out the intermittent loads coming from the last bucket.
  • the loading platform II is desirably formed of a series of rollers I9, so that upon placing thereupon a container barrel 20 of lamp bases, or other brass or metal articles, the same may be readily moved by hand from the outer end, to align with the receiving end of one of the automatic conveyors I2.
  • Each conveyor I2 comprises a series of rollers 2l which are driven by suitable power means to advance the barrels, or other containers 20, from the receiving end to the discharge end of the conveyor.
  • the construction of each conveyor is desirably such that a barrel placed thereon results in its automatic movement a sufiicient distance to make place for another barrel, so that the movement of barrels from the receiving end to the discharge end is automatic, as long as barrels are fed thereto, until the conveyor is filled.
  • This automatic movement of each con- ,veyor is effected by suitable switch members 22 until it reaches the hoist I4, whereupon he pushes it onto the carriage 25 and causes the latter to raise said barrel, as by means of the operating cable 26 and the motor 2'I,l to the position illustrated in Fig. 2, and dump the contained articles into the hoist hopper 28, where they slide' down over the inclined plates 29 and 3U and 3I tolbe received on the automatic feeding belt I5, which traverses the distance between supporting pulleys 32 and 33.
  • the automatic hoist I4 is desirably so constructed, that when a barrel 20 is dumped it is then lowered to the level of, and delivered onto, the. inclined roller slide 34 along which it descends by gravity to the discharge end, indi- ⁇ cated by the reference character 35, from which it may be removed for refilling.
  • the automatic feeding belt I5 is so constructed, and electrically connected with the mechanism vfor operating the automatic Weighing and feeding device I6 that it operates to discharge the articles 36 being handled, only until the automatic weighing device has taken on the desired load, which may be a convenient charge such as thirty to forty pounds, whereupon the operating mechanism for the automatic weighing and feeding device I6 starts to discharge its load into bucket I, as illustrated in Fig. 6.
  • a flap or gate 31 is desirably associated with the feeding belt I5 to cut off the flow of the articles 36 when the belt stops operating.
  • a flap or gate 38 is also used with the automatic weighing and feeding device I6 for a similar purpose.
  • the machinery for operating the buckets I to I0, inclusive is so arranged and interrelated that the odd and even numbered buckets alternately operate to discharge their contents toward the left, as viewed in Figs. 3 to 6, inclusive, the operation of these buckets being timed, as by means of time delay relays in the driving motor circuit, to allow the desired amount of soaking of the bases, or other articles, in the treating solutions contained in some or all of the correspondingly numbered tanks I to I0, inclusive.
  • Drying mechanism received the articles 36, in a uniform stream,v
  • the drum 3 9 may be rotated by having supporting. annular members 43 and 44 engaging an idler roller 45 and a drive roller 46, geared to a suitable motor or other power device 41, or driven therefrom by a chain 41.
  • sawdust 60 'or other similar material is desirably fed to the drying.
  • drum 39 shownin Figs. 1, 3, and 13, as by means of a conveyor 48, operated by a chain 49 and motor or other power means 58, which feeds sawdust t0 a Worm 5I, which may also be driven from the same motor 50 by means of a chain 52.
  • the righthand end of the worm I discharges the sawdust to the corresponding end of a worm?- 53, which may be driven from the worm 5I by means of a chain 54, the lefthand end of the worm 53 discharging sawdust on the articles 36 after they have been fed to the drying drum 39.
  • the drum 39 is formed with apertures 55 in a portion thereof, said apertures being large enoughY to permit the discharge of sawdust, while too small to allow the articles 36 to drop therethrough, so that the sawdust after serving its purpose, is discharged through said apertures 55 to an outer drum 56, likewise provided with a helical flange 51, said flange, however, winding in the opposite direction so that the sawdust received in the drum 56 is fed to the right, as viewed in Fig. 3, to be finally discharged into the bottom of the conveyor shaft 58, from whence it is elevated by the conveyor 46 for recirculation.
  • New sawdust may be put in the system in any desired manner, as by means of a worm conveyor (not shown) between the fresh sawdust supply and the bottom portion of the conveyor shaft 58. Sawdust may be withdrawn through a suitable aperture (not shown) in theV circulating system, as required.
  • Suitable means such as a gas 4burner device or heater 59, is provided for heating the drums 39 and 56, whereby the articles 36 and the treating sawdust 60 are dried to the desired extent.
  • a hood 6I with suitable piping and stack ⁇ 62, is provided, in which the righthand end of the barrel 39 rotates.
  • 'I'he burner device 59and intermediate portions of the drums 39 and 56 are surrounded by a suitable housing 63, provided with one or more stacks 64 for carrying oi the heated waste gases and circulating them through the dryer.
  • Fig. 13 for a specific disclosure of the means for circulating the heated gases through the drying apparatus, also partly shown in Figs. 1 and 3, we find that the hot gases generated by operation of the burner 59, after passing around the inner drying drum 39 and outer drying drum 56, instead of passing directly to a stack, such as designated by the reference character 204, are drawn by a blower 205 and discharged directly into the drum 39 by means of a pipe 206. Dampers 220 and 221 are desirably provided in the outlet pipes from the outer drum 56 to equalize the suction from the blower 205. The pipe 206 passes into the outlet hood 201 from which the dried articles are discharged from the drum 39 into receiving can 42.
  • the gases are withdrawn upwardly from the dryer 39, through the hood 6I, at the other end of said drum, and pipe 62, by means of a v.lower 201,v to combinerwith the discharge from a blower 206 which draws some of the hot gases through the drum apertures 55, over the sawdust in the outer drum 56, and on upwardly over the sawdust being transferred by the conveyor 46, thereby drying and ridding said sawdust of ne dust.
  • the stack 204 has a damper 2
  • 3 is desirably collected in an enclosure or funnel 222 for discharge to a sump through pipe 223.y
  • the sawdust is desirably fed from the worm 53 to the drum 39 at a point inwardly of the perforations 2I3, as shown most clearly in Fig. 13, thereby avoiding the absorption of an unnecessary amount of water.
  • tank I is employed for cleaning and grease removing, also to apply a coating of soap that prevents the bases from sticking together, and for that purpose is supplied with a caustic soap solution, desirably composed, by weight, of .2% of caustic soda and 1% of shoil soap.
  • a caustic soap solution desirably composed, by weight, of .2% of caustic soda and 1% of shoil soap.
  • this solution desirably allow this solution to ow in at the rate of about forty gallons per hour, the temperature of said solution being maintained at about 180i F., by introducing steam thereinto at the rate ol about forty pounds per hour.
  • the overflow from this tank runs through drain pipe to the sewer.
  • the caustic soap supply pipe is designated by the reference character 66, and the steam supply pipe by 61..
  • Tank 3 and its bucket are desirably formed of the same kinds of material as tank 2 and itsbucket.
  • Tank 4 is desirably made of learthenware or stainlesssteel, its bucket formed of nichrome or stainless steel, and they are employed for the acid dip bath.
  • the tank receives a mixed acid solution through pipe from an acid storage tank (not shown), the solution being returned to the storage tank through pipe 16.
  • the acid mixture is desirably delivered to the bath at the rate of about twenty-live gallons per minute.
  • the acid used may be made from mixed acid consisting of '18% of sulphuric acid, lOl/2% of nitric acid, by adding water to give it a specific gravity of 4147 Baume.
  • the bath is heated by the acid attacking the brass of the bases and its temperature ranges from 60 to 140 F.
  • a cooling coil 11 is employed for preventing the temperature lfrom rising above the higher figure.
  • the acid returned to the storage tank is reconditioned automatically for reuse.
  • Tank 5 is made 0f iron and rubber covered inside and out and its bucket, as well as that in tank 6, is desirably formed of stainless steel or nichrome for washing, and the tank desirably receives about two thousand gallons of water per hour from tank 6, which is also used for washing and made of the same kind ofA material as tank 5, through pipe 18, said water being driven by pump 19.
  • the overflow from tank 5 drains to the neutralizing tank through pipe 80.
  • which, through pump 82, may ,feed water to tanks 2 and 3, is not used in the present process.
  • Unheated water is employed for -tanks 6 and 5 so that the baths are normally at a temperature of about 60 F.
  • the acidity of the water in tank 5 is desirably maintained automatically, as by the use of a Leeds and Northrup conductivity controller, at l per cent sulphuric acid, or less. This acidity is caused'by the acid carried over from tank 4, but if the acid content in tank 5 exceeds 1%, more water is desirably automatically flowed from the lineinto tank 6 to keep the acidity in said tank less than .2%.
  • the use of water in this way that is, delivering it firstgto tank 6 through pipe 83 and from there to tank 5 through pipe 18, cuts ,the water consumption for these twotanks in half. Any overflow from tank 6 passes to neutralizing tank through pipe 84.
  • ⁇ Tank 1 is desirably made of iron, rubber covered inside and out, and its bucket of bronze, or stainless steel.
  • the tank is employed for a soap bath and desirably receives, through pipe 85, a caustic soap solution formed of .2% of caustic soda and 1% fish-oil soap by weight, at
  • the tank receives about' one thousand gallons of water per hour from tank 9 through pipe 89, driven by pump 90.
  • is not used in this process except to wash out tank, the overflow pipe 92 serving to allow the waste water to pass to the sewer. No steam is used in this tank for this process, so the temperature of the liquid is normally at about 60 F.
  • Tank 9 is made of iron, rubber covered inside and out, and its bucket is desirably formed of nichrome, or stainless steel, so that they may also be used for aA silvering process.
  • tank 9 is for washing, desirably receiving about one thousand gallons of water per hour, from the line through pipe 93. No steam is used, so the temperature of the bath is normally about 60 F. All of this Water is desirably drawn to tank 8 through valve 94, but any overflow may pass to the sewer through pipe 95.
  • Pipe 96 is not employed in the present process, nor are the pipes 9'
  • Tank I0 is made of iron, rubber covered inside and out, and its bucket may be made of bronze or stainless steel. They are ⁇ used for washing, and water desirably flows thereto from the line through pipe 99 at the rate of about one hundred and fifty gallons per hour.' The overflow from this passes to the sewer through pipe
  • may be employed to heat the water to a temperature of about F., by introducing about one hundred and fifty pounds of steam per hour.
  • each tank is desirably about one hundred gallons.
  • Each bucket because of the fact that in its extreme dumping position it has passed its upper dead center, is desirably counterweighted to insure its return to lowered position, as will subsequently be explained.
  • tanks I to 6, inclusive haveI the same liquids and are used in the same way as in the bright dipping process just described.
  • tank 1 has introduced thereinto a .2% solution of caustic soda, through pipe 85, preferably at the rate of Yabout seventy-five gallons per hour. Strength is maintained automatically by a conductivitycontroller. The overflow from this tank, which is necessary to maintain the bath at the desired strength, passes to the sewer through pipe 81. The bath is maintained at a temperature of about 180 F. by steam yintroduced through pipe 86 at the rate of about 80 pounds per hour. Water pipe 88 is not used in this process.
  • Tank 8 is employed for washing the bases preparatory to silvering and desirably receives about three hundred gallons of water per hour from the line through pipe 9
  • Pipe 89 is not employed in this process.
  • the water is heated to about 180 F., ⁇ as by introducing steam at the rate of about three hundred and fty pounds per hour through pipe
  • Tank 9 is for the silvering or "silver-strike bath. "It receives a silver solution, ata rate necessary to keep the bath up to strength, through pipe 96. The overflow from this tank is practithe lin'e through pipe 99, the overflow from which passes to the sewer through pipe
  • FIGs. 8 to 12, inclusive show some of the tanks, associated buckets numbered 1 to
  • the tanks and associated buckets desirably operate under a glass hood 2
  • Bucket number I0 is secured to arms
  • 04 is rocked, or rotated first in one direction and then in the other, by the motor
  • is rotatably mounted in a gear box I3 and through reduction gearing, such as a worm and wheel, not shown, drives a shaft
  • 04l is a sprocket wheel which drives a sprocket wheel
  • Bucket number 9 is secured to arms
  • 34 carries a sprocket wheel
  • 34* also carries a sprocket wheel
  • 43 is interposed in the operating train, between the sprocket wheel
  • 40 are respectively disposed on the left and right sides of their shafts
  • 43 is mounted in bearings
  • 43 also carries a sprocket wheel
  • 04 c arries sprocket wheel
  • This same operating motion is carried from the shaft
  • the motion is in turn transmitted to the remainder of this even series of buckets, so that all the buckets numbered
  • 63 acting through chains on sprocket wheel segments
  • I preferably employ mercury safety switches
  • 66 may be associated with the shaft
  • 61 is preferably provided with a spring
  • 66 has been described as associated with the counterweight segment
  • the mechanism is put into operation by first closing the line switch
  • 19 is preferably spring-biased to open position, so that the arrangement is desirably such that a stick circuit through conductor
  • the stick circuit is, in the present embodiment, represented as closed by switch 223 when the starting button
  • 81 is for insuring that the buckets, after being lowered, stay in the treating solutions for the desired period of time, so that no action takes place until the selected period of time has elapsed.
  • a dash pot or other time delay means may be used so that the circuit through the reversing line starting device
  • a circuit is completed from conductor
  • the controller may be eiected manually, to set the motor for a desired speed of operation, and that after setting, the motor will then continue to operate at that speed, without further movement of the controller during the period of operation.
  • the present hoist as installed, can be loaded direct from an automatic conveyor automatically, without any manual labor being necessary, and in loading the hoist in this manner any ⁇ number of barrels could be handled in a given period of time, depending upon the speed of transfer and hoisting.
  • the automatic weighing unit can handle a large variation in sizes of the articles weighed, also it can handle a wide range of weight, meaning that it is effective and accurate for small or large parts, either light orv heavy.
  • the dip machine is not dependent on an automatic weighing or loading device, as it can be loaded by hand or by a mechanical or manual volume type feeder using a measure of some sort. In other words, the machine can be operated entirely independent of either hoist, hopper, or
  • esses such as "bright dipping” and silvering ara ticles, such as bases for incandescent electric lamps, including the coating of brass with a protective nlm of soap.
  • the apparatus also preferably includes means for heating bases and sawdust in a dryer with gas and circulating the heat throughout the dryer, means for automatically adding new sawdust, means for automatically removing a portion of the old sawdust at regular intervals, and means for visua1 inspection of bases throughout the entire process from start toynish.
  • the articles are desirably transferred to the vibrator I1, as previously mentioned, from whence they pass through the dryer and are eventually received in barrel I2.
  • 'I'he method of handling metal articles comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container onto a feed belt, causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt, until a given weight of articles has been collected as a batch, delivering said batch to the end one of a series of buckets associated with a corresponding series of tanks, and elevating and lowering said buckets with respect to said tanks whereby batches of said articles are transferred from one bucket to the next, and from there on through the series to be finally delivered to drying mechanism.
  • the method of handling metal articles comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container onto a feed belt, and causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt, until a. given amount of articles has been weighed as a batch, for delivery to surface treatment apparatus.
  • Apparatus for treating metal articles comprising a series of tanks containing desired vsolutions, foraminous buckets mounted so as to be swingable alternately into and out' of said tanks, with alternate buckets operating together, so that when the odd numbered bucket-s are out of their tanks the even numbered buckets are in their tanks and vice versa, whereby the raised buckets discharge into the succeeding lowered buckets, and the last of the series discharges into means for drying said articles.
  • Apparatus for treating metal articles com'- prising a series of foraminous buckets movable into and out of associated tanks, means for automatically weighing batches of said articles and deliveringsaid batches one at a time to the first of said series of buckets, and means for operating said buckets so as to simultaneously tilt the odd numbered, and then the even numbered buckets, to pass said articles fromone to the next along the whole series, whereby they are successively treated in solutions contained in said tanks.
  • Apparatus for treating metal articles comprising a series of foraminous buckets rockably mounted for movement into and out of associated tanks, means for delivering said articles in successive batches to the end one of said series of buckets, means for operating said buckets so that said end bucket, and every alternate bucket therefrom, discharges into the intermediate and succeeding buckets, and then said intermediate buckets discharge into the succeeding bucket, with the final one of the series discharging to dryingmeans for said articles.
  • Apparatus for handling metal articles comprising conveyor means for transferring containers thereof, ⁇ a hoist for receiving and raising said containers, a feed belt receiving said articles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles, until a given weightthereof has accumulated, and then discharging said articles therefrom, a series of buckets, with the first one receiving said articles from said lastme: tioned belt and passing them to the next bucket, from where they pass successively through the succeeding buckets, tanksin which said buckets are alternately. dipped and withdrawn therefrom, for treating said articles in liquids contained in said tanks, and drying mechanism receiving said articles from the end of said series of buckets.
  • a series of tanks adapted to contain liquids
  • a series of shafts extending parallel to one another, transverse to and extending over said series of tanks
  • a corresponding series of buckets one mounted on each shaft and adapted, upon rotation of the latter, to dip into or rise out of a tank
  • sprocket wheels on said shafts
  • a motor for driving said shafts a chain connecting said motor to a sprocket wheel loose on the adjacent endmost shaft, a sprocket wheel tight on said shaft
  • a countershaft terminating short of said series of buckets, pivotally mounted and disfposed parallel to and adjacent the next to the end shaft, intermeshing gears on said last-menalternate bucket-carrying shaft therefrom, so that said shafts move for raising and lowering their supported buckets simultaneously with the end shaft, similar connections between the next to and end 'shaft and the remaining bucketcarrying shafts, so that said remaining buckets operate together, but in the opposite direction from the first mentioned set of bucket
  • a series of tanks adapted to contain liquids, a corresponding series of shafts extending parallel to one another, and each shaft extending tran-sverse to said series and over one of said tanks, a foraminous bucket mounted on each shaft, adapted to hold said articles, and be rotated thereby into and out of its tank, a motor, driving means between said motor and the adjacent endmost shaft, a countershaft for the bucketcarrying shaft next to said end shaft, gearing between said countershaft and its bucket-carrying shaft, so that said shafts rotate in opposite directions, motion transmitting means between the end shaft and every alternate shaft of said series, so that one-half of said shafts and their buckets move with the end bucket, motion transmitting means between the next to the end shaft and the remaining shafts, so that the other shafts and their buckets move together in the opposite direction, whereby alternate buckets 'are lowered while the others are raised to discharge their content-s into the following buckets or from said series, for transferring articles being treated from one end to
  • a series of tanks adapted to contain liquids, a series of shafts extending parallel to one another, transverse to and extending over said series of tanks, a. corresponding series of buckets, one mounted on each shaft and each adapted, upon rotation of its shaft, to dip into or rise out of the associated tank, a motor, driving means connecting said motor to one of said shafts, a countershaft disposed adjacent, and connected by gearing to, the shaft next to said motor-connected shaft, for reversing the direction of rotation therebetween, and driving means between said motor-connected shaft and alternate i bucket-carrying shafts, and between the countershaft geared shaft and the remaining bucketcarrying shafts, so that alternate buckets are in elevated positions, while the remainder are lowered, for the purpose of causing articles to be dumped from one bucket to another throughout the series.
  • a series of tanks adapted to contain liquids, a series of shafts extending parallel to one another, transverse to and extending over said series of tanks, a corresponding series of buckets, one mounted on each shaft and each adapted, upon rotation of its shaft, to dip into or rise out of the carrying shafts, and between the countershaft l geared shaft and the remaining bucket-carrying shafts, so that alternate buckets are in elevated positions, while the remainder are lowered, for the purpose of causing articles to be dumped from one bucket to another throughout the series, and a reversing switch in the circuit tov the motor and actuated from the motor-driven shaft, so that upon raising one set'of buckets the motor is reversed to lower said set and raise the other set, effecting another reversal and return of said buckets to initial positions.
  • a series of tanks adapted to contain liquids, a corresponding series of shafts extending parallel to one another, and each shaft extending transverse to said series and over one of said tanks, a foraminous bucket mounted on each shaft, adapted to hold said articles, and be rotated thereby into and out of its tank, an electric mo ⁇ tor, driving means between said motor and the adjacent endmost shaft', a countershaft for the bucket-carrying shaft next to said end shaft, gearing between said countershaft and its bucket-carrying shaft, so that said shafts rotate in opposite directions, motion transmitting means between the end shaft and every alternate shaft of said series, so that one-half of said shafts and their buckets move with the end bucket, motion transmitting means between the next to the end shaft and the remaining shafts so that the other shafts and their buckets move together in the opposite direction, whereby alternate buckets are lowered while the others are raised to discharge their contents into the following buckets or from said series, for transferring articles being treated from one end to the other of said series, counterweights
  • Apparatus for handling metal articles comprising conveyor means for transferring containers thereof, a hoist for receiving and raising said containers, a feed belt receiving said articles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles until a given weight thereof has accumulated, and then discharging said articles therefrom, a series of buckets, the first of which is positioned to receive said discharged articles,
  • cles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles, until a given weight thereof has accumulated. and then discharging said articles therefrom, a series of tanks adapted to contain liquids, a corresponding series of buckets mounted on shafts over said tanks, the first of said buckets being adapted to receive said articles from said last-mentioned belt, said buckets being adapted upon rotation of the shafts to dip into, or rise out of a tank, sprocket wheels on saidshafts, a motor for driving said shafts.
  • Apparatus for handling metal articles comprising conveyor means for transferring containers thereof, a hoist for receiving and raising said containers, a feed belt receiving said artishaft to the countershaft so as to reverse the direction of motion between said adjacent bucket-carrying shafts Vand sprocket wheel, chain connections between the endmost shaft and every alternate bucket-carrying shaft therefrom, so that said shafts move for raising and lowering their supporting buckets simultaneously with the end shaft, ,similar connections between the next to the end shaft and the remaining shafts, so that said remaining buckets operate together, but in the opposite direction from the first-mentioned set of buckets, means connected to the endmost bucket-carrying shaft for reversing the direction of rotation of the motor, when one set or the other of the buckets reach the -top of its rising motion, and means for preventing interference between said buckets, whereby the articles are passed from the nrst bucket through the series of buckets in the corresponding tanks,
  • Apparatus for treating metal articles comprising a series of tanks containing the desired solutions, buckets mounted so as to be swingable alternately into-and out of said tanks, with alternate buckets operating together, so that when the odd numbered buckets are out of their tanks the even numbered buckets are in their tanks, and vice versa, whereby the raised buckets discharge into the succeeding lowered buckets. and drying mechanism receiving the articles discharged from the last of said series of buckets, said mechanism comprising coaxial hollow cylinders, the inner one extending beyond the outer,
  • the method of handling metal articles comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container on to a feed belt, causing said feed belt to automatically discharge said articles on to an automatic weighing and feeding belt, until a givenweight thereof has been collected as a batch, delivering said batch to the end one of a series of buckets associated with a corresponding series of tanks, said tanks containing liquid in which said buckets dip, moving said buckets from immersed positions to where they discharge their contents to adjacent buckets, in such a manner that the odd numbered buckets discharge into the even numbered buckets simultaneously, and then the even numbered ones discharge into the following odd numbered ones simultaneously, whereby said articles are transferred through the entire series of buckets, and a desired treatment effected in liquids in said tanks.
  • the method of handling metal articles comprising delivering a batch thereof to the end one of a series of/buckets associated with a corresponding serles of tanks, said tanks containing liquid in which said buckets dip, moving said buckets from immersed positions to where they discharge their contents to adjacent buckets, in such a manner that lthe odd numbered buckets discharge into the even numbered buckets simultaneously, and then the even numbered ones discharge into the following odd numbered ones simultaneously, whereby said articles arev transferred through the enltire series of buckets, and a desired treatment effected in liquids in said tanks.
  • the meth-od of handling metal articles comprising delivering to a hoist, causing said hoist to dump said articles onto a feed belt, causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt until a given amount thereof has been weighed as a batch, and washing each baltch, first in a soap solution, then in Water, then in acid, then in water, then in'a soap solution, and finally in Water, in order to impart abright and lasting finish thereto.
  • the methodl of handling metal articles comprising delivering to a hoist, dumping from said hoist onto a feed belt, causing the latter to automatically discharge said articles onto an automatic weighing and feeding belt, until a given amount has been weighed as a batch, serially delivering such batches to one of a series of foraminous buckets movable into and out of associated tanks, and operating said buckets so 'as to pass said articles from one bucket to the next, whereby they are successively treated in a soap solution, water, acid, water, a soap solution, and water, in order to impart a desired finish thereto.
  • the method of handling metal anticles comprising delivering to a hoist, causing said hoist to dump said articles onto the feed belt, causing said feed belt toV automatically discharge said articles onto an autom-artic weighing and feeding belt, until .a given amount thereof has been weighted as a batch, passing successive batches of said articles from one bucket to another in a series to wash them in one solution after another, smoothing out the rate of fiow by discharging said articles on a vibrating feed device, and finally delivering them by said device in a practically uniform stream to drying mech--A anism.

Description

Jne 3, 1941. .1. B. wHrrMRx-z ETAL 2,244,035
METAL TREATING METHOD AND MACHINE Filed May '7, 1938 7 Sheets-Sheet 2 ATTORNEY June 3, 194i',
.1. B, wHrrMoRE E-rAL METAL TREATING METHOD AND MACHINE Filed mayv 7, 1938 7 Sheets-Sheet 3 ATTORNEY June 3, 1941. J. B. wHlTMoRE Erm.
METAL TREATING METHOD AND MACHINE 7 Sheets-Sheet 4 Filed Ilay '7, 1938 wNN , o .QN www MWL ATTORNEY June 3, 1941 J. B. wH-lTMoRE :TAL 2,244,035
METAL TREATING METHOD AND MACHINE Filed lay 7, 1938 7 Sheets-Sheet 5 Jlm53 1941- J. B. wHlrMoRE Erm. 2244935 I METAL ATRATING METHOD AND MACHINE Filed Ma`y '7, 19:58 7 sheets-sheet e v 'MLLUNWL ATTORNEY June 3, 1941. J. B. WHITMoRE ErAL 2,244,035
METAL 'IREA'IING METHOD AND MACHINE Filed May 7, 1938 '7 shuts-sheet 7 Patented June 3, 1941 2,244,035 L, METAL 'raEA'rrNG mamon AND MACHINE James B. Whitmore, Bloomfield, and Frank A.
Newcombe, Nutley, N. J., assiguors to Westinghouse Electric Manufacturing Company, East Pittsburgh, Pa., a corporation of Pennsylvania Application May 7, l1938, Serial No. 206,696
21 Claims.
This invention relates to a method and machine for treating articles formed of metal, and is especially adapted for the treatment of bases for incandescent electric lamps.
The principal object of our invention, generally considered, is to clean, finish and dry metal Amanufacturing lamps.
A further object of our invention is the provision of an automatic conveyor for transporting barrels or other receptacles containing metal articles to and from a cleaning machine.
A still further object of our invention is the application of an automatic hoist for elevating largecontainers, such as barrels, dumping them into a hopper, `and transferring the empty barrels to a gravity runway by means of which they are transported for refilling, the elevator returningV to starting position automatically.
An additional object of our invention is the provision of machinery for automatically weighing a charge of metal articles and dumping said charge into a bucket for treatment.
Another object of our invention is the provision of a series of foraminous buckets which receives a charge of metal articles for treatment at one end, and automatically transports said articles by dumping from one bucket to the next throughout the series, whereby-said articles are subjected to treatments by means of liquids inl which said buc"ets are immersed.
A still further object of our invention is the use of a vibrator feeder to take a large load, as discharged from the last bucket on the dip machine, and feed this load at a uniform rate to a dryer, thus increasing the ei'lciency of the dryer by receiving a uniform ilow of material instead of intermittent loads.
A further object of our inventionis the provision of drying apparatus for metal articles, comprising a rotating drum with means for causing said articles to advance from one end to the other, means for feeding sawdust or the like with said articles, means for heating said articles and sawdust in the apparatus, means for removing said sawdust from said drum-before said articles, means for reclaiming, returning and renewing said articles during their passage through theapparatus.
Cil
Other objects and advantages of the invention, relating to the particular arrangement and construction of the various parts, will become apparent as the description proceeds.
Referring to the drawings illustrating our invention:
Fig. 1 is a plan of apparatus embodying our invention for transporting, elevating, treating, and drying metal articles.
Fig. 2 is a side elevation of the apparatus illustrated in Fig. 1.
Fig. 3 is a diagrammatic elevational representation of the apparatus of Figs. 1 and 2, illus,- trating all of the treating buckets in normal positions immersed in tanks of liquid, with the even numbered bucketsempty and the odd numbered buckets in positions in which their contents are treated by the immersing liquids, the automatic weighing and feeding device being shown in position shortly after it has been emptied into the flrst bucket.
Fig. 4 is a fragmentary diagrammatic view, corresponding to Fig. 3, but showing the next position, in which the odd numbered buckets have been raised and are discharging their contents into the even numbered buckets.
Fig. 5 is a fragmentary diagrammatic view, corresponding to Fig. 3, but showing the arrangement of the parts in the next position after the odd numbered buckets have been dropped to their normal positions, after discharge of their contents into the even numbered buckets.
Fig. 6 is a fragmentary elevational view, corresponding to Fig. 3, but showing the next position in which the first bucketis being filled from the automatic weighing and feeding device, and the even numbered buckets are discharging their contents into the odd numbered buckets therebeyond, except that the last bucket is discharging its contents into the hopper of a vibrator associated with the drying apparatus.
Fig 7 is a chart showing the connections between the tanks, in which the treating buckets are immersed, and the compositions of the liquids desirably used in said tanks.
Fig. 8 is a plan view of four of the buckets and associated drying apparatus, corresponding generally with Fig. 1 but showing details on an enlarged scale. Fig. 9 is a vertical sectional view on the line IX-IX of Fig. 8, in the direction of the arrows.
Fig. 10 is a vertical sectional view on the line X--X of Fig. 8, in the direction of the arrows.
Fig. 11 is a fragmentary sectional view on the line XI-)U of Fig. 10 in the direction of the arrows.
Fig. 12 is a detailed elevational view, partly in' section, of one of the mercury safety switches shown in Fig. 9.
Fig. 13 is a diagrammatic view of the drying apparatus, supplementing that shown at the lefthand end of Fig. 3.
Fig. 14 is a wiring diagram of the motor and associated operating mechanism for the buckets.
Referring to the drawings in detail, like parts being designated by like reference characters, and first considering Figs. 1 to 6, inclusive, there are shown the general assemblies of apparatus for handling and treating metal parts, such as bases for incandescent electric lamps or other metal articles of similar character.
As such bases come from the machine which makes them, they, being generally made of brass, are more or less tarnished and dirty and it is desirable to clean and impart a bright and lasting finish thereto before they are used for manufacturing incandescent electric lamps. The machine of our invention involves generally a loading platform Il, one or more automatic conveyors I2, a transfer conveyor I3, a hoist I4, an automatic feeding belt I5, an automatic weighing and feeding device I6, and a series of tanks and associated foraminous buckets, which we have numbered I to I0, inclusive, from right to left. Each tank, with a possible exception which will be discussed later, normally contains aliquid, and said tanks are interconnected, as will be explained in detail when Fig. '1 is described, so that economy in the use of the liquids is effected. Each bucket is constructed of screen or perforated sheet metal, so that liquid quickly drains out of, or flows into it, as it rises from or descends into its tank. 'I'he last bucket cooperates with and periodically discharges into a vibrator I1, which in turn feeds drying apparatus I8 at a uniform rate of speed, smoothing out the intermittent loads coming from the last bucket.
*The loading platform II is desirably formed of a series of rollers I9, so that upon placing thereupon a container barrel 20 of lamp bases, or other brass or metal articles, the same may be readily moved by hand from the outer end, to align with the receiving end of one of the automatic conveyors I2.
Each conveyor I2 comprises a series of rollers 2l which are driven by suitable power means to advance the barrels, or other containers 20, from the receiving end to the discharge end of the conveyor. The construction of each conveyor is desirably such that a barrel placed thereon results in its automatic movement a sufiicient distance to make place for another barrel, so that the movement of barrels from the receiving end to the discharge end is automatic, as long as barrels are fed thereto, until the conveyor is filled. This automatic movement of each con- ,veyor is effected by suitable switch members 22 until it reaches the hoist I4, whereupon he pushes it onto the carriage 25 and causes the latter to raise said barrel, as by means of the operating cable 26 and the motor 2'I,l to the position illustrated in Fig. 2, and dump the contained articles into the hoist hopper 28, where they slide' down over the inclined plates 29 and 3U and 3I tolbe received on the automatic feeding belt I5, which traverses the distance between supporting pulleys 32 and 33.
The automatic hoist I4 is desirably so constructed, that when a barrel 20 is dumped it is then lowered to the level of, and delivered onto, the. inclined roller slide 34 along which it descends by gravity to the discharge end, indi-` cated by the reference character 35, from which it may be removed for refilling.
The automatic feeding belt I5 is so constructed, and electrically connected with the mechanism vfor operating the automatic Weighing and feeding device I6 that it operates to discharge the articles 36 being handled, only until the automatic weighing device has taken on the desired load, which may be a convenient charge such as thirty to forty pounds, whereupon the operating mechanism for the automatic weighing and feeding device I6 starts to discharge its load into bucket I, as illustrated in Fig. 6. A flap or gate 31 is desirably associated with the feeding belt I5 to cut off the flow of the articles 36 when the belt stops operating. A flap or gate 38 is also used with the automatic weighing and feeding device I6 for a similar purpose.
The machinery for operating the buckets I to I0, inclusive, is so arranged and interrelated that the odd and even numbered buckets alternately operate to discharge their contents toward the left, as viewed in Figs. 3 to 6, inclusive, the operation of these buckets being timed, as by means of time delay relays in the driving motor circuit, to allow the desired amount of soaking of the bases, or other articles, in the treating solutions contained in some or all of the correspondingly numbered tanks I to I0, inclusive.
Drying mechanism received the articles 36, in a uniform stream,v
and which are advanced toward the left, as viewed in Fig. 3, by corresponding rotation of the drum 39, whereupon they are eventually discharged into a receiving barrel 42, and are then ready for inspection prior to use in the manufacture of lamps. The drum 3 9 may be rotated by having supporting. annular members 43 and 44 engaging an idler roller 45 and a drive roller 46, geared to a suitable motor or other power device 41, or driven therefrom by a chain 41.
In order to facilitate the drying operation, and to some extent polish thI articles being treated in the tanks, sawdust 60 'or other similar material is desirably fed to the drying. drum 39, shownin Figs. 1, 3, and 13, as by means of a conveyor 48, operated by a chain 49 and motor or other power means 58, which feeds sawdust t0 a Worm 5I, which may also be driven from the same motor 50 by means of a chain 52. The righthand end of the worm I discharges the sawdust to the corresponding end of a worm?- 53, which may be driven from the worm 5I by means of a chain 54, the lefthand end of the worm 53 discharging sawdust on the articles 36 after they have been fed to the drying drum 39.
In order to reclaim the sawdust for reuse, the drum 39is formed with apertures 55 in a portion thereof, said apertures being large enoughY to permit the discharge of sawdust, while too small to allow the articles 36 to drop therethrough, so that the sawdust after serving its purpose, is discharged through said apertures 55 to an outer drum 56, likewise provided with a helical flange 51, said flange, however, winding in the opposite direction so that the sawdust received in the drum 56 is fed to the right, as viewed in Fig. 3, to be finally discharged into the bottom of the conveyor shaft 58, from whence it is elevated by the conveyor 46 for recirculation. New sawdust may be put in the system in any desired manner, as by means of a worm conveyor (not shown) between the fresh sawdust supply and the bottom portion of the conveyor shaft 58. Sawdust may be withdrawn through a suitable aperture (not shown) in theV circulating system, as required.
Suitable means, such as a gas 4burner device or heater 59, is provided for heating the drums 39 and 56, whereby the articles 36 and the treating sawdust 60 are dried to the desired extent. In order to reclaim as much heat as possible and to take care of any fumes generated during the heating operation, a hood 6I, with suitable piping and stack` 62, is provided, in which the righthand end of the barrel 39 rotates. 'I'he burner device 59and intermediate portions of the drums 39 and 56 are surrounded by a suitable housing 63, provided with one or more stacks 64 for carrying oi the heated waste gases and circulating them through the dryer.
Referring now to Fig. 13 for a specific disclosure of the means for circulating the heated gases through the drying apparatus, also partly shown in Figs. 1 and 3, we find that the hot gases generated by operation of the burner 59, after passing around the inner drying drum 39 and outer drying drum 56, instead of passing directly to a stack, such as designated by the reference character 204, are drawn by a blower 205 and discharged directly into the drum 39 by means of a pipe 206. Dampers 220 and 221 are desirably provided in the outlet pipes from the outer drum 56 to equalize the suction from the blower 205. The pipe 206 passes into the outlet hood 201 from which the dried articles are discharged from the drum 39 into receiving can 42. The gases are withdrawn upwardly from the dryer 39, through the hood 6I, at the other end of said drum, and pipe 62, by means of a v.lower 201,v to combinerwith the discharge from a blower 206 which draws some of the hot gases through the drum apertures 55, over the sawdust in the outer drum 56, and on upwardly over the sawdust being transferred by the conveyor 46, thereby drying and ridding said sawdust of ne dust.
The gases are finally discharged into pipe 209 leading to spray chamber 2|0, from which stack 2H extends. lIn the spray chamber, ariy fine dust or sawdust drawn along with the stream of air by bldwers 201 and 206, is washed out before passing to the stack 2|| and carried by the water pipe 2| 2 for discharge to a. sump.
The stack 204 has a damper 2|4 to allow for adjustment in case it is desired not to use all of the hot gases from the `burner 59 for recirculation, or in case the blower 205 fails to function. During normal operation said damper 2I4 will remain closed, allowing substantiallyno gas to discharge directly to the stack 204.
In order to avoid evaporating an unnecessary amount of water, that part of the inner drum 39 which extends beyond the outer drum 56, toward the buckets and treating tanks, is desirably provided with perforations 2I3, in order to drain away water which might possibly be received from the vibrator I1. Water which passes through said perforations 2|3 is desirably collected in an enclosure or funnel 222 for discharge to a sump through pipe 223.y The sawdust is desirably fed from the worm 53 to the drum 39 at a point inwardly of the perforations 2I3, as shown most clearly in Fig. 13, thereby avoiding the absorption of an unnecessary amount of water.
Bright-dipping and silvering process In order to clearly show how the apparatus of our invention may be employed, we will now describe its use in connection with two treatments vwhich brass bases for incandescent elec- 'tric lamps may be subjected to, with reference to the diagrammatic showing in Fig. '7 of the manner in which' the tanks of the embodiment of our invention disclosed are. connected to sources of supply, drains, and to each other, as
well as the character of the liquids received therein. I
We will first describe the process of cleaning and brightening brass bases for incandescent electric lamps, which is generally designated as bright dipping. From the chart of Fig. '1, it will be seen that tank I is employed for cleaning and grease removing, also to apply a coating of soap that prevents the bases from sticking together, and for that purpose is supplied with a caustic soap solution, desirably composed, by weight, of .2% of caustic soda and 1% of shoil soap. For tanks of the size employed in the illustrated embodiment of our invention, we desirably allow this solution to ow in at the rate of about forty gallons per hour, the temperature of said solution being maintained at about 180i F., by introducing steam thereinto at the rate ol about forty pounds per hour. The overflow from this tank runs through drain pipe to the sewer. The caustic soap supply pipe is designated by the reference character 66, and the steam supply pipe by 61.. We prefer to form the tank l of iron and cover the entire surface, inside and out, with rubber, and make the associated bucket of bronze or stainless steel.
Water is desirably introduced into tank 2, for Washing the bases, from the line through pipe 66, at the rate of about threev hundred gallons per hour, the overflow from said tank passing through pipe 69 to the sewer. Although a pipe 10 is shown connecting with tanks 3 and 5, through valve 1I, yet this is not used in the present process. The washing is effected in unheated water which is normally at a temperature of about 60 F. The tank 2 is made of iron Tank 3 is, in the present process, employed merely forv draining the wash water from the bases received from tank 2, the valve 13 being kept closed and the pipe connection 12 not being used. Water dripping from the bases; received from tank 2 is allowed to drain into a neutralizing tank through pipe 14. Tank 3 and its bucket are desirably formed of the same kinds of material as tank 2 and itsbucket.
Tank 4 is desirably made of learthenware or stainlesssteel, its bucket formed of nichrome or stainless steel, and they are employed for the acid dip bath. For that purpose the tank receives a mixed acid solution through pipe from an acid storage tank (not shown), the solution being returned to the storage tank through pipe 16. The acid mixture is desirably delivered to the bath at the rate of about twenty-live gallons per minute. The acid used may be made from mixed acid consisting of '18% of sulphuric acid, lOl/2% of nitric acid, by adding water to give it a specific gravity of 4147 Baume. The bath is heated by the acid attacking the brass of the bases and its temperature ranges from 60 to 140 F. A cooling coil 11 is employed for preventing the temperature lfrom rising above the higher figure. The acid returned to the storage tank is reconditioned automatically for reuse.
Tank 5 is made 0f iron and rubber covered inside and out and its bucket, as well as that in tank 6, is desirably formed of stainless steel or nichrome for washing, and the tank desirably receives about two thousand gallons of water per hour from tank 6, which is also used for washing and made of the same kind ofA material as tank 5, through pipe 18, said water being driven by pump 19. The overflow from tank 5 drains to the neutralizing tank through pipe 80. Pipe 8|, which, through pump 82, may ,feed water to tanks 2 and 3, is not used in the present process.
Unheated water is employed for - tanks 6 and 5 so that the baths are normally at a temperature of about 60 F. The acidity of the water in tank 5 is desirably maintained automatically, as by the use of a Leeds and Northrup conductivity controller, at l per cent sulphuric acid, or less. This acidity is caused'by the acid carried over from tank 4, but if the acid content in tank 5 exceeds 1%, more water is desirably automatically flowed from the lineinto tank 6 to keep the acidity in said tank less than .2%. The use of water in this way; that is, delivering it firstgto tank 6 through pipe 83 and from there to tank 5 through pipe 18, cuts ,the water consumption for these twotanks in half. Any overflow from tank 6 passes to neutralizing tank through pipe 84.
`Tank 1 is desirably made of iron, rubber covered inside and out, and its bucket of bronze, or stainless steel. The tank is employed for a soap bath and desirably receives, through pipe 85, a caustic soap solution formed of .2% of caustic soda and 1% fish-oil soap by weight, at
the rate of about 25 gallons per hour. 'I'he bath is desirably maintained at a temperature of about 'f 180 F., by steam introduced through pipe 86 at the rate of about thirty pounds `per hour. Any
overflow passes td, the sewer through pipe 81.,
and out, and its bucket may be made of bronze or stainless steel. They are used for washing the bases. For that purpose, the tank receives about' one thousand gallons of water per hour from tank 9 through pipe 89, driven by pump 90.
The water pipe 9| is not used in this process except to wash out tank, the overflow pipe 92 serving to allow the waste water to pass to the sewer. No steam is used in this tank for this process, so the temperature of the liquid is normally at about 60 F.
Tank 9 is made of iron, rubber covered inside and out, and its bucket is desirably formed of nichrome, or stainless steel, so that they may also be used for aA silvering process. In Ithe present process, tank 9 is for washing, desirably receiving about one thousand gallons of water per hour, from the line through pipe 93. No steam is used, so the temperature of the bath is normally about 60 F. All of this Water is desirably drawn to tank 8 through valve 94, but any overflow may pass to the sewer through pipe 95. Pipe 96 is not employed in the present process, nor are the pipes 9'|V and 98, which latter pipes connect with a coil which may beused for steam.
Tank I0 is made of iron, rubber covered inside and out, and its bucket may be made of bronze or stainless steel. They are `used for washing, and water desirably flows thereto from the line through pipe 99 at the rate of about one hundred and fifty gallons per hour.' The overflow from this passes to the sewer through pipe |00. A
`steam pipe |0| may be employed to heat the water to a temperature of about F., by introducing about one hundred and fifty pounds of steam per hour.
The capacity of each tank, corresponding with the foregoing description, is desirably about one hundred gallons. Each bucket, because of the fact that in its extreme dumping position it has passed its upper dead center, is desirably counterweighted to insure its return to lowered position, as will subsequently be explained.
Another process which may be practiced, when using the described apparatus of our invention, is that, in which bases are silver-plated or coated with a very thin wash of silver. In this process, tanks I to 6, inclusive, haveI the same liquids and are used in the same way as in the bright dipping process just described.
T o prepare the bases for silvering, tank 1 has introduced thereinto a .2% solution of caustic soda, through pipe 85, preferably at the rate of Yabout seventy-five gallons per hour. Strength is maintained automatically by a conductivitycontroller. The overflow from this tank, which is necessary to maintain the bath at the desired strength, passes to the sewer through pipe 81. The bath is maintained at a temperature of about 180 F. by steam yintroduced through pipe 86 at the rate of about 80 pounds per hour. Water pipe 88 is not used in this process.
Tank 8 is employed for washing the bases preparatory to silvering and desirably receives about three hundred gallons of water per hour from the line through pipe 9|, the overflow passing to the sewer through pipe 92. Pipe 89 is not employed in this process. The water is heated to about 180 F.,` as by introducing steam at the rate of about three hundred and fty pounds per hour through pipe |02. l
Tank 9 is for the silvering or "silver-strike bath. "It receives a silver solution, ata rate necessary to keep the bath up to strength, through pipe 96. The overflow from this tank is practithe lin'e through pipe 99, the overflow from which passes to the sewer through pipe |00. The temperature of the water is desirably maintained at about 180 F., by steam introduced through pipe at the rate of about three hundred and fifty pounds per hour.
Construction and operation of bucket mechanism Figs. 8 to 12, inclusive, show some of the tanks, associated buckets numbered 1 to |0,- inclusive, and the bucket-operating mechanism, on a scale enlarged as compared with the showing in Figs. 1 to 6, inclusive, the positions of said buckets being as shown .in Fig. 4. The tanks and associated buckets desirably operate under a glass hood 2|4' which collects fumes and gases generated in the tanks during the treating operations and discharges them to a stack 2|5, at thev same time providing for visual inspection.
On account of the fact that the odd numbered buckets I, 3, 5, 1, and 9 are in elevated position when the even numbered buckets 2, 4 6, 6 and I0 are lowered, and vice versa, the counterweight and driving arrangement for the even numbered buckets is slightly different from that of the odd numbered buckets, so that it is possible to use a single reversible driving motor which is designated by the reference |02. Inasmuch as the mechanism for al1 of the odd numbered buckets, except No. 9, is alike, and that for all the even numberedy buckets, except No. I0, is alike, only that for the four buckets 1, 9, 9, and I0, shown in Figs. 8 and 9, will now be described in detail.
Bucket number I0 is secured to arms |03 which. are rigidly mounted on an operating shaft |04, rotatably mounted in bearings |05, |06, and |01, supported by suitable framework |43. 'I'he shaft |04 is rocked, or rotated first in one direction and then in the other, by the motor |92, from a sprocket wheel |09 on the motor drive shaft |09, which drives 'a sprocket wheel I I0 on a shaft through a sprocket chain II2. The shaft |I| is rotatably mounted in a gear box I3 and through reduction gearing, such as a worm and wheel, not shown, drives a shaft ||4 carrying a sprocket wheel ||5, which drives a sprocket wheel I|6, rotatably mounted loose on the shaft |04, by means of a chain II1.
Rotated with the sprocket wheel ||6 on the shaft |04l is a sprocket wheel which drives a sprocket wheel ||9, mounted on a shaft |20, by
means of a chain |2I, so that it serves to actuate the reversing mercury switch |22, see Figs. l0 and 11 for details, which is con'nected as by means of a circuit, such as illustrated in Fig. 14, to the lever |26, also pivoted at |24 and adapted to oscillate thereabout between stops |21 and |23.
'I'he lever |23 operates between stops |29 and |30, so that after the lever |26 has been moved l' u from one extreme to the other by means of one of the actuating rollersv I3| and |32 pivotally mounted on the sprocket wheel I I9, the lever |23 and its associated reversing switch |22 snaps from one extreme -to the other, under the action of the springs |25, to cause a reversal of the motor |02, with the raising of the lower set of buckets and the vlowering of the other set, as will subsequently be explained.
Bucket number 9 is secured to arms |33 rigidly mounted on shaft |34, rotatably mounted in bearings |35,` |36, and |31, supported on the same framework |46. The shaft |34 carries a sprocket wheel |33, operating the adjacent odd numbered bucket-carrying shaft |34* by means of a chain |39 passing over a sprocket wheel |33* fixed on said shaft. 'I'he shaft |34* also carries a sprocket wheel |33b ilxed thereon, which, by means of a chain |39", operates the next odd numbered bucket, not shown, mechanism similar to that on shaft |34, which carries bucket number 1, being on the shafts carrying the buckets Nos. 5,- 3, and I, so that they all operate in unison with the buckets 9 and 1.
Each shaft for the odd numbered buckets 1, 5, 3, and is biased by means of a counterweight, such as designated by the reference character |40, suspended by a chain |4| passing over and secured to a sprocket segment |42 fixed on the shaft |34, so that when the motor |92 is reversed, after raising the odd numbered buckets, the same tend to automatically return to their lowered positions under the action of the counterweight |40, and the corresponding counterweights for the other odd numbered buckets, with the exception that the counterweight |4I)l for the bucket 9 is secured to a sprocket segment |42* by means of a chain'I4I mounted on a countershaft |43, which moves with, but in a direction opposite to that of, the shaft |34, by reason of the intermeshing gears |44 and |45 fixed respectively on the shafts |43 and |34.
The shaft |43 is interposed in the operating train, between the sprocket wheel ||6 on the shaft |04 and the shaft |34, in order vto effect a reversal of motion of the latter as compared with the former. Inasmuch as the shaft |43 operates reversely, as compared with the shaft |34', the counterweights |40* and |40 are respectively disposed on the left and right sides of their shafts |43 and |34, as viewed in Fig. 9, so that they tend to return the associated buckets 9 and 1 from raised to lowered positions, upon being allowed to do so by corresponding motion of the motor |02.
The shaft |43 is mounted in bearings |46 and |41 carried by the same framework |46. The shaft |43 also carries a sprocket wheel |49 loose thereon and operated, from sprocket wheel |50 movable with sprocket wheel ||6, by means of chain |5| passing therearound.
The shaft |04 c arries sprocket wheel |52 movable therewith and thereby actuates the shaft |04a carrying the bucket 8 by means of a chain |53 operating over sprocket wheel |52 fixed on shaft |04, This same operating motion is carried from the shaft |04n through shaft-affixed sprocket wheel |52b and associated chain |53b to a corresponding sprocket wheel fixed on a shaft carrying the bucket 6, as shown in Fig. 4. By a similar arrangement, the motion is in turn transmitted to the remainder of this even series of buckets, so that all the buckets numbered |0, 3, 6, 4 and 2 operate together, just like the odd numbered buckets, only they move in the reverse directions or are reversed in their motions.
Counterweights |63, acting through chains on sprocket wheel segments |65 xed on the shafts supporting the even numbered buckets, bias said buckets just like the counterweight |40 controls the bucket 1.
The operation of the buckets will now be described, starting from the position illustrated in Figs. 8, 9, and 10, assuming the motor starting to operate, after being reversed in direction, so that the shaft ||4 is moving counterclockwise, thereby causing the driven sprocket wheel ||6 and connected wheel |50 to also move counterclockwise, as viewed in Figs. 9 and 10, and the driver lug or segment |54, which extends from the latter sprocket wheel |50, to start to close up the space between it and the associated lug |55 extending toward the sprocket wheel |50 from the adjacent sprocket wheel |52.
In view of this initial lost motion between the lugs, there is no immediate raising of the even numbered buckets from the lowered positions illustrated in Figs. 4, 8, 9, and 10. The chain from the sprocket wheel |50, however, operates immediately on the sprocket wheel |49 to withdraw the driver lug |56, extending therefrom into engagement with the driven lug |51 of the gear wheel |44, to allow the odd numbered buckets to drop by gravity under the influence of the associated counterweights |40, |40, etc., so that their noses or tapered spout portions |58 are withdrawn from the registering even numbered buckets, and have entirely cleared said buckets by the time the even numbered buckets start to rise after engagement between the lugs |54 and |55.
By the time the even numbered buckets have been completely raised-by the lug |54 acting on the lug |55, the sprocket wheel ||9 has been rotated through the anglel59 and the roller |3| thereon has reached the position which. the roller |32 formerly occupied, s0 that the lever |26 has moved from its full position at the right, toward its dotted position at the left, until it passes the point of alignment with the lever |23, where the actuating springs |25 snap both into their lefthand dotted positions against the respective stops |28 and |30, causing the mercury switch to break the circuit to the wire |60 and complete the circuit between the wire |6| and the wire |62, to
cause a reversal of the actuating motor |02, l
thereby returning the driver lug |54 to allow the driven lug |55, and its sprocket wheel |52 and associated mechanism, to return to their positions illustrated in Figs. 4, 8, and 9, first allowing the even numbered buckets to drop out of the way of the odd numbered buckets, and, after the lost motion between the lugs |56 and |51 has been taken up, effecting a raising or upward tilting of the odd numbered buckets to the former positions shown, after which the operation may be repeated.
As a lsafeguard against raising either set of buckets beyond their normal upper positions, as illustrated in Fig. 9 for example, I preferably employ mercury safety switches |66 and |61 for breaking the circuit to the motor |02 and discontinuing the operation of the buckets, in case of failure of the reversing switch |22jto properly function and stopl the buckets upon reaching their normal topmost positions.
Safety switch |66 may be associated with the shaft |04, as shown in detail in Fig. 12, so that upon said shaft turning through the proper angle toraise the bucket I0 to its maximum permissible elevation, the set screw |68, adjustably carried by the arm |69 extending from the counterweight segment |65, is just in position ready to rotate the lever |10', pivoted at |1I,` to trip said switch |66 and break the circuit between wires |12 and |13, forming part of the motor circuit, to thereby stop the operation of the motor |02.
Each switch |66 and |61 is preferably provided with a spring |14 for returning it to operative position, except when positively tripped by overrunning of the associated counterweight segment. The switch |66 has been described as associated with the counterweight segment |65, and the switch |61 is desirably similarly associated with the counterweight segment |42a which, of course, moves in the opposite direction upon raising of the associated bucket 9, so that the switch |61, although similarly constructed as compared with the switch |66, is normally inclined in the opposite direction, so as to be tripped when rotated counterclockwise, as distinguished from a clockwise tripping of the switch '|66 as viewed in Figs. 9 and 12. It will therefore be seen that we have provided means for safeguarding the raising movement of both sets of buckets.
Motor control circuits The wiring between the motor, reversing switch |22, and safety switches |66 and |61 is desirably as disclosed in Fig. 14, and the circuits there portrayed will now be explained. Although the circuits lare for three-phase operation of the motor |02, it will be understood that we are not restricted to such operation. The'reference characters L1, In, and L3 represent the three-phase supply lines which go through a line switch |15, and fuses or other circuit-breaking means |16, |11, and |18, to line starting switch |19 controlled by starting means or push button |80, and stopping means or push button |8|.
The mechanism is put into operation by first closing the line switch |15, and then pushing in the starting. button |80, to close a circuit through conductor |82 connecting supply lines L1 and La through safety switches |66 and |61, preferably arranged in series, to-energize switch operating solenoid |83, to effect closing of the line starting switch |19. The switch |19 is preferably spring-biased to open position, so that the arrangement is desirably such that a stick circuit through conductor |84 may keep the switch closed if the starting button tends to move to open position upon release. The stick circuit is, in the present embodiment, represented as closed by switch 223 when the starting button |80 is depressed, but such circuits are well known in the art. No such circuit is necessary if the starting button |80 will stay in closed position after being depressed. In either case the solenoid |83 is kept energized.
Upon `closing of the line starter switch |19, current will iiow from supply line L1 through conductors |85, |62, reversing switch |22, conductor |60, solenoid |86 in time-delay relay |81 and on to line In through the conductor |88. 'Ihe time-delay relay |81 is for insuring that the buckets, after being lowered, stay in the treating solutions for the desired period of time, so that no action takes place until the selected period of time has elapsed. In other words, a dash pot or other time delay means may be used so that the circuit through the reversing line starting device |89 is not initiated, by the engagement between the contacts |90 and |9| until that period of time has elapsed, subsequent to closing the switch |19, or if the mechanism has been in operation, subsequent to stopping the motor |02. After the relay |81 has operated to cause the contacts |90 and I9I to engage, a circuit is completed from conductor |85 through 'contacts |90 and |9I,l conductor |92, and solenoid |93 which yoperates to close the circuit in the starter |89, so that current will ilow4 through lines L1, La,
fects connections with windings T11, T12, and
T13, resulting in what we have designated as speed #2. It will 'be understood that the movement of ,the controller may be eiected manually, to set the motor for a desired speed of operation, and that after setting, the motor will then continue to operate at that speed, without further movement of the controller during the period of operation.
Upon the reversing switch |22 being tripped, by
the movement of the lever |26 from its full to itsdotted-line position, as viewed in Fig. 10, the circuit through the solenoid |86 is interrupted, resulting in separating the contacts |90 and |9I so that the circuit therebetween is broken, and the solenoid |93 deenergized, resulting in opening the switch in the reversing line starter |89 and stopping the motor |02.
Circuit is now made, instead, through conductors |62 and |6I, and solenoid |95, resulting in the operation of the time-delay relay |96, and the closing of a circuit through contacts |91 and |98 upon the termination of the selected period of time. This engagement of the contacts |91 and |98 completes the circuit from conductor |85 therethrough to conductor |99 on through solenoid 200, to effect the closing of reversing line starter 20|. The closing of starter 20| connects line La to eld winding T3 on the motor through conductor 202, line L1 to field winding T1 of the motor through conductor 203, and line La to the field winding Ta of the motor, the same as heretofore, through conductor 2|1. This rearrangement of connections, of course, effects a reversal of the motor |02, so that it returns the raised vbuckets to lowered positions and the lowered Gene-ral remarks From the foregoing, it will be seen that we have devised apparatus which is adjustable over a wide range of output speed and may be used for various metal treating or finishing proc- The hoist' used' does not have to be an automatic one as a hand operated hoist will do. Also a'hoist would not be needed if the machine was on one floor and the top of the hopper even with the oor above, as the hopper could then be lled without a hoist. Also the present hoist, as installed, can be loaded direct from an automatic conveyor automatically, without any manual labor being necessary, and in loading the hoist in this manner any `number of barrels could be handled in a given period of time, depending upon the speed of transfer and hoisting.
The automatic weighing unit can handle a large variation in sizes of the articles weighed, also it can handle a wide range of weight, meaning that it is effective and accurate for small or large parts, either light orv heavy.
The dip machine is not dependent on an automatic weighing or loading device, as it can be loaded by hand or by a mechanical or manual volume type feeder using a measure of some sort. In other words, the machine can be operated entirely independent of either hoist, hopper, or
esses, such as "bright dipping" and silvering ara ticles, such as bases for incandescent electric lamps, including the coating of brass with a protective nlm of soap.
weighing or loading unit.
The apparatus also preferably includes means for heating bases and sawdust in a dryer with gas and circulating the heat throughout the dryer, means for automatically adding new sawdust, means for automatically removing a portion of the old sawdust at regular intervals, and means for visua1 inspection of bases throughout the entire process from start toynish.
Although the operations of raising and lowering the buckets I to I0, inclusive, from and into the associated tanks, causes considerable agitation of the liquids therein, yet such agitation is desirably amplified by means of pipes 2|8 provided with series of apertures 2I9 for discharging compressed air into the lower portions of the tanks for stirring the liquids therein.
After the final washing in tank I0, the articles are desirably transferred to the vibrator I1, as previously mentioned, from whence they pass through the dryer and are eventually received in barrel I2.
Although preferred embodiments of our invention have been disclosed, it will be understood that modifications may be made within the spirit and scope of the appended claims.
We claim:
1. 'I'he method of handling metal articles comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container onto a feed belt, causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt, until a given weight of articles has been collected as a batch, delivering said batch to the end one of a series of buckets associated with a corresponding series of tanks, and elevating and lowering said buckets with respect to said tanks whereby batches of said articles are transferred from one bucket to the next, and from there on through the series to be finally delivered to drying mechanism.
2. The method of handling metal articles comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container onto a feed belt, and causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt, until a. given amount of articles has been weighed as a batch, for delivery to surface treatment apparatus.
3. Apparatus for treating metal articles comprising a series of tanks containing desired vsolutions, foraminous buckets mounted so as to be swingable alternately into and out' of said tanks, with alternate buckets operating together, so that when the odd numbered bucket-s are out of their tanks the even numbered buckets are in their tanks and vice versa, whereby the raised buckets discharge into the succeeding lowered buckets, and the last of the series discharges into means for drying said articles.
4. Apparatus for treating metal articles com'- prising a series of foraminous buckets movable into and out of associated tanks, means for automatically weighing batches of said articles and deliveringsaid batches one at a time to the first of said series of buckets, and means for operating said buckets so as to simultaneously tilt the odd numbered, and then the even numbered buckets, to pass said articles fromone to the next along the whole series, whereby they are successively treated in solutions contained in said tanks.
5. Apparatus for treating metal articles comprising a series of foraminous buckets rockably mounted for movement into and out of associated tanks, means for delivering said articles in successive batches to the end one of said series of buckets, means for operating said buckets so that said end bucket, and every alternate bucket therefrom, discharges into the intermediate and succeeding buckets, and then said intermediate buckets discharge into the succeeding bucket, with the final one of the series discharging to dryingmeans for said articles.
6. Apparatus for handling metal articles comprising conveyor means for transferring containers thereof, `a hoist for receiving and raising said containers, a feed belt receiving said articles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles, until a given weightthereof has accumulated, and then discharging said articles therefrom, a series of buckets, with the first one receiving said articles from said lastme: tioned belt and passing them to the next bucket, from where they pass successively through the succeeding buckets, tanksin which said buckets are alternately. dipped and withdrawn therefrom, for treating said articles in liquids contained in said tanks, and drying mechanism receiving said articles from the end of said series of buckets.
7. In mechanism for treating metal articles, a series of tanks adapted to contain liquids, a series of shafts extending parallel to one another, transverse to and extending over said series of tanks, a corresponding series of buckets, one mounted on each shaft and adapted, upon rotation of the latter, to dip into or rise out of a tank, sprocket wheels on said shafts, a motor for driving said shafts, a chain connecting said motor to a sprocket wheel loose on the adjacent endmost shaft, a sprocket wheel tight on said shaft, a countershaft terminating short of said series of buckets, pivotally mounted and disfposed parallel to and adjacent the next to the end shaft, intermeshing gears on said last-menalternate bucket-carrying shaft therefrom, so that said shafts move for raising and lowering their supported buckets simultaneously with the end shaft, similar connections between the next to and end 'shaft and the remaining bucketcarrying shafts, so that said remaining buckets operate together, but in the opposite direction from the first mentioned set of buckets, means connected to the endmost bucket-carrying shaft for 4reversing the direction of rotation of the motor, when one set or the other of the buckets reaches the top of its rising motion, means for insuring that said buckets return to lowered positions when permitted by said motor, and lost motion between the tight and loose sprocket wheels on the endmost shaft, and between the sprocket wheel and gear on the countershaft, whereby the lowering `of the uppermost set of buckets starts before the klowermost set of buckets starts to rise, to avoid interference therebetween.
8. In mechanism for treating metal articles, a series of tanks adapted to contain liquids, a corresponding series of shafts extending parallel to one another, and each shaft extending tran-sverse to said series and over one of said tanks, a foraminous bucket mounted on each shaft, adapted to hold said articles, and be rotated thereby into and out of its tank,a motor, driving means between said motor and the adjacent endmost shaft, a countershaft for the bucketcarrying shaft next to said end shaft, gearing between said countershaft and its bucket-carrying shaft, so that said shafts rotate in opposite directions, motion transmitting means between the end shaft and every alternate shaft of said series, so that one-half of said shafts and their buckets move with the end bucket, motion transmitting means between the next to the end shaft and the remaining shafts, so that the other shafts and their buckets move together in the opposite direction, whereby alternate buckets 'are lowered while the others are raised to discharge their content-s into the following buckets or from said series, for transferring articles being treated from one end to the other of said series.
9. In mechanism for treating metal articles, a series of tanks adapted to contain liquids, a series of shafts extending parallel to one another, transverse to and extending over said series of tanks, a. corresponding series of buckets, one mounted on each shaft and each adapted, upon rotation of its shaft, to dip into or rise out of the associated tank, a motor, driving means connecting said motor to one of said shafts, a countershaft disposed adjacent, and connected by gearing to, the shaft next to said motor-connected shaft, for reversing the direction of rotation therebetween, and driving means between said motor-connected shaft and alternate i bucket-carrying shafts, and between the countershaft geared shaft and the remaining bucketcarrying shafts, so that alternate buckets are in elevated positions, while the remainder are lowered, for the purpose of causing articles to be dumped from one bucket to another throughout the series.
10. In mechanism for treating metal articles, a series of tanks adapted to contain liquids, a series of shafts extending parallel to one another, transverse to and extending over said series of tanks, a corresponding series of buckets, one mounted on each shaft and each adapted, upon rotation of its shaft, to dip into or rise out of the carrying shafts, and between the countershaft l geared shaft and the remaining bucket-carrying shafts, so that alternate buckets are in elevated positions, while the remainder are lowered, for the purpose of causing articles to be dumped from one bucket to another throughout the series, and a reversing switch in the circuit tov the motor and actuated from the motor-driven shaft, so that upon raising one set'of buckets the motor is reversed to lower said set and raise the other set, effecting another reversal and return of said buckets to initial positions.
11. In mechanism for treating metal articles,
a series of tanks adapted to contain liquids, a corresponding series of shafts extending parallel to one another, and each shaft extending transverse to said series and over one of said tanks, a foraminous bucket mounted on each shaft, adapted to hold said articles, and be rotated thereby into and out of its tank, an electric mo` tor, driving means between said motor and the adjacent endmost shaft', a countershaft for the bucket-carrying shaft next to said end shaft, gearing between said countershaft and its bucket-carrying shaft, so that said shafts rotate in opposite directions, motion transmitting means between the end shaft and every alternate shaft of said series, so that one-half of said shafts and their buckets move with the end bucket, motion transmitting means between the next to the end shaft and the remaining shafts so that the other shafts and their buckets move together in the opposite direction, whereby alternate buckets are lowered while the others are raised to discharge their contents into the following buckets or from said series, for transferring articles being treated from one end to the other of said series, counterweights for insuring the return of the buckets to lowered positions, and safety switches in series in the motor circuit and associated with adjacent counter-weights, so that excessive raising of one or the other of the sets of buckets stop the motor.
12. Apparatus for handling metal articles, comprising conveyor means for transferring containers thereof, a hoist for receiving and raising said containers, a feed belt receiving said articles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles until a given weight thereof has accumulated, and then discharging said articles therefrom, a series of buckets, the first of which is positioned to receive said discharged articles,
cles when dumped thereon by said hoist and automatically discharging the same, an automatic weighing and feeding belt receiving said discharged articles, until a given weight thereof has accumulated. and then discharging said articles therefrom, a series of tanks adapted to contain liquids, a corresponding series of buckets mounted on shafts over said tanks, the first of said buckets being adapted to receive said articles from said last-mentioned belt, said buckets being adapted upon rotation of the shafts to dip into, or rise out of a tank, sprocket wheels on saidshafts, a motor for driving said shafts. a chain connecting said motor to a sprocket wheel loose on the 'adjacent endmost shaft, a sprocket tight on said shaft, a countershaft terminating short of said series of buckets, pivotally mounted and disposed parallel to and adjacent the next to the end shaft, inter-meshing gears on said last mentioned shaft and countershaft, a sprocket wheel loose on said countershaft, a chain oon- 1- necting the loose sprocket wheel on the endmost said buckets being swingable alternately into and out of corresponding tanks containing desired liquids, with alternate buckets operated together, so that when the odd numbered buckets are out of their tanks the even numbered buckets are in their tanks, and vice versa, whereby ,the raised buckets discharge into the succeeding lowered buckets, and means for drying said articles, receiving the same from the last bucket of the series` 13. Apparatus for handling metal articles, comprising conveyor means for transferring containers thereof, a hoist for receiving and raising said containers, a feed belt receiving said artishaft to the countershaft so as to reverse the direction of motion between said adjacent bucket-carrying shafts Vand sprocket wheel, chain connections between the endmost shaft and every alternate bucket-carrying shaft therefrom, so that said shafts move for raising and lowering their supporting buckets simultaneously with the end shaft, ,similar connections between the next to the end shaft and the remaining shafts, so that said remaining buckets operate together, but in the opposite direction from the first-mentioned set of buckets, means connected to the endmost bucket-carrying shaft for reversing the direction of rotation of the motor, when one set or the other of the buckets reach the -top of its rising motion, and means for preventing interference between said buckets, whereby the articles are passed from the nrst bucket through the series of buckets in the corresponding tanks,
and drying mechanism receiving said articles y from the end bucket of said series.
14. Apparatus for treating metal articles, comprising a series of tanks containing the desired solutions, buckets mounted so as to be swingable alternately into-and out of said tanks, with alternate buckets operating together, so that when the odd numbered buckets are out of their tanks the even numbered buckets are in their tanks, and vice versa, whereby the raised buckets discharge into the succeeding lowered buckets. and drying mechanism receiving the articles discharged from the last of said series of buckets, said mechanism comprising coaxial hollow cylinders, the inner one extending beyond the outer,
inwardly extended flanges helically arranged in both cylinders, whereby rotation of said cylinders will transport contained articles from one end to the other of the inner cylinder, the flanges of one cylinder being right handed, and those of the other left handed, apertures in said inner cylinder adjacent the discharge end for allowing drying material to be passed from said inner to said outer cylinder, and returned towards the starting end of said outer cylinder, conveyor means for transporting and feeding said material to the inner cylinder after discharge from said outer-cylinder, and means for heating said cylinders.
l5. In mechanism for treating metal articlesl a series of tanks adapted to contain liquids, a
series of shafts, a corresponding series of buckrise out of the associated` tank, an electric motor, a line starter switch, driving means connecting said motor to one of said shafts, a countershaft disposed adjacent and connected to the 1 shaft next to said motor-connected shaft, for re- A versing the direction of rotation therebetween, driving means between said motor-connected shaft and alternate bucket-carrying shafts, and between the countershaft-connected shaft and the remaining bucket-carrying shafts, so that alternate buckets are in elevated positions, while termined number of revolutions, first in one direction, until it trips the reversing switch to break the motor circuit and stop the motor for a period of time predetermined by the setting of one of the relays, after which period one of the reversing line starters is energized to close the circuit to the motor in a direction opposite to that in which it previously operated, so that it starts in said direction and moves through the same predetermined number of revolutions, whereupon it trips the reversing ,switch n the opposite direction, to break the motor circuit and again stop said motor for a similar selected period of time determined by the setting of the other relay, after which period the other reversing line starter is energized to close the circuit to the motor in the opposite direction, so lthat it starts in said direction and repeats the operations, sc that one set of buckets is first raised, the motor reversed to lower said set and raise the other set, effecting another reversal and return vof said buckets to initial positions.
16. The method of handling metal articles, comprising delivering a container thereof to a hoist, causing said hoist to dump said articles from said container on to a feed belt, causing said feed belt to automatically discharge said articles on to an automatic weighing and feeding belt, until a givenweight thereof has been collected as a batch, delivering said batch to the end one of a series of buckets associated with a corresponding series of tanks, said tanks containing liquid in which said buckets dip, moving said buckets from immersed positions to where they discharge their contents to adjacent buckets, in such a manner that the odd numbered buckets discharge into the even numbered buckets simultaneously, and then the even numbered ones discharge into the following odd numbered ones simultaneously, whereby said articles are transferred through the entire series of buckets, and a desired treatment effected in liquids in said tanks.
17. The method of handling metal articles, comprising delivering a batch thereof to the end one of a series of/buckets associated with a corresponding serles of tanks, said tanks containing liquid in which said buckets dip, moving said buckets from immersed positions to where they discharge their contents to adjacent buckets, in such a manner that lthe odd numbered buckets discharge into the even numbered buckets simultaneously, and then the even numbered ones discharge into the following odd numbered ones simultaneously, whereby said articles arev transferred through the enltire series of buckets, and a desired treatment effected in liquids in said tanks. s
18. The meth-od of handling metal articles, comprising delivering to a hoist, causing said hoist to dump said articles onto a feed belt, causing said feed belt to automatically discharge said articles onto an automatic weighing and feeding belt until a given amount thereof has been weighed as a batch, and washing each baltch, first in a soap solution, then in Water, then in acid, then in water, then in'a soap solution, and finally in Water, in order to impart abright and lasting finish thereto.
19. The methodl of handling metal articles, comprising delivering to a hoist, dumping from said hoist onto a feed belt, causing the latter to automatically discharge said articles onto an automatic weighing and feeding belt, until a given amount has been weighed as a batch, serially delivering such batches to one of a series of foraminous buckets movable into and out of associated tanks, and operating said buckets so 'as to pass said articles from one bucket to the next, whereby they are successively treated in a soap solution, water, acid, water, a soap solution, and water, in order to impart a desired finish thereto.
20. The method of handling metal articles, compri-sing delivering a batch .thereof to the end Vone of a series of buckets associated with a corresponding series of tanks, said tanks containing liquids in which said buckets dip, moving said buckets from immersed positions to' where they discharge their contents to adjacent buckets, in such a manner that the odd numbered buckets discharge into the even numbered buckets slmultaneously, and then the even numbered ones discharge into the following odd numbered ones simultaneously, whereby said artic-les are successively transferred through a soap solution, water, acid, water, a soap solution, and finally water, serially contained in said tanks, in order to impart a bright and lasting finish thereto.
21. The method of handling metal anticles. comprising delivering to a hoist, causing said hoist to dump said articles onto the feed belt, causing said feed belt toV automatically discharge said articles onto an autom-artic weighing and feeding belt, until .a given amount thereof has been weighted as a batch, passing successive batches of said articles from one bucket to another in a series to wash them in one solution after another, smoothing out the rate of fiow by discharging said articles on a vibrating feed device, and finally delivering them by said device in a practically uniform stream to drying mech--A anism.
JAMES B. WHITMORE. FRANK A. NEWCOMBE.
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2594175A (en) * 1946-04-22 1952-04-22 Edwin G Judd Method of and apparatus for washing residues
US3106925A (en) * 1962-02-05 1963-10-15 Autosonics Inc Modular cleaning apparatus
US3168383A (en) * 1960-06-16 1965-02-02 Phillips Petroleum Co Drying of wet carbon black pellets
US3251137A (en) * 1962-04-09 1966-05-17 Phillips Petroleum Co Radiant drying of particulate material
US3578002A (en) * 1969-09-25 1971-05-11 Economics Lab Apparatus and method for processing workpieces
US5371911A (en) * 1993-07-23 1994-12-13 Industrial Piping, Inc. Drum processing apparatus
US20070294910A1 (en) * 2004-11-16 2007-12-27 Dietrich Eichler Rotary Drum for the Aerobic Heating of Pourable Solids
US20090260252A1 (en) * 2007-10-25 2009-10-22 Piovan Spa Infrared dehumidifier
US20120186608A1 (en) * 2011-01-24 2012-07-26 Itoham Foods Inc. Foreign matter removal device, foreign matter removal method and foreign matter removal system

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2594175A (en) * 1946-04-22 1952-04-22 Edwin G Judd Method of and apparatus for washing residues
US3168383A (en) * 1960-06-16 1965-02-02 Phillips Petroleum Co Drying of wet carbon black pellets
US3106925A (en) * 1962-02-05 1963-10-15 Autosonics Inc Modular cleaning apparatus
US3251137A (en) * 1962-04-09 1966-05-17 Phillips Petroleum Co Radiant drying of particulate material
US3578002A (en) * 1969-09-25 1971-05-11 Economics Lab Apparatus and method for processing workpieces
US5371911A (en) * 1993-07-23 1994-12-13 Industrial Piping, Inc. Drum processing apparatus
US20070294910A1 (en) * 2004-11-16 2007-12-27 Dietrich Eichler Rotary Drum for the Aerobic Heating of Pourable Solids
US20100186254A1 (en) * 2004-11-16 2010-07-29 Fan Separator Gmbh Rotary Drum for the Aerobic Heating of Pourable Solids
US7980002B2 (en) * 2004-11-16 2011-07-19 Röhren-und Pumpenwerk Bauer Gesellschaft mbH Rotary drum for the aerobic heating of pourable solids
US20090260252A1 (en) * 2007-10-25 2009-10-22 Piovan Spa Infrared dehumidifier
US20120186608A1 (en) * 2011-01-24 2012-07-26 Itoham Foods Inc. Foreign matter removal device, foreign matter removal method and foreign matter removal system
US8778088B2 (en) * 2011-01-24 2014-07-15 Itoham Foods Inc. Foreign matter removal device, foreign matter removal method and foreign matter removal system

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