US2243861A - Apparatus for supplying fuel to internal combustion engines - Google Patents

Apparatus for supplying fuel to internal combustion engines Download PDF

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US2243861A
US2243861A US20749038A US2243861A US 2243861 A US2243861 A US 2243861A US 20749038 A US20749038 A US 20749038A US 2243861 A US2243861 A US 2243861A
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valve
pump
fuel
sleeve
plunger
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Richard W Hautzenroeder
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M41/00Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor
    • F02M41/02Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor being spaced from pumping elements
    • F02M41/06Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor being spaced from pumping elements the distributor rotating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/04Feeding by means of driven pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2700/00Supplying, feeding or preparing air, fuel, fuel air mixtures or auxiliary fluids for a combustion engine; Use of exhaust gas; Compressors for piston engines
    • F02M2700/13Special devices for making an explosive mixture; Fuel pumps
    • F02M2700/1317Fuel pumpo for internal combustion engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/85978With pump
    • Y10T137/86115Downstream cyclic distributor

Definitions

  • This invention relates, as indicated, .to apparatus for supplying fuel to internal combustion engines, but has reference more particularly to improvements in the unitary pump and distributor disclosed in Figs. 6 to 12 of my Patent No. 2,101,064, granted December '7, 1937.
  • the present structure embodies an additional element, i. e., a distributor valve, which performs a part of the function of the sleeve 33a in the patented form of the unit.
  • an additional element i. e., a distributor valve
  • the spindle which corresponds with the spindle Ia in the patented construction is permitted to make one complete revolution for each impulse of the pump, so that wider openings in the sleeve, corresponding to the openings 51a in the patented construction, and a wider groove, corresponding to the groove 50a.
  • Fig. 1 is a sectional view of a pump and distributor unit embodying the novel features of the invention
  • Figs. 2, 3, 4, 5 and 6 are transverse cross-sectional views of the unit, taken on the lines 2-2, 3-3, 4-4, 5-5 and 6-6 respectively of Fig. 1
  • Figs. 7 and 7a are views 11- lustrating the positions of various parts in the cycle of operations.
  • the unit comprises a housing consisting of a central portion formed of upper and lower sections I and 2 respectively, secured together by means of bolts 3, and end portions 4 and 5, secured to the central portion by means of bolts 6.
  • Liquid fuel is supplied to the unit by means of a booster pump of the gear type which consists forced by the booster pump into the annular space I5 above the flange I6 of an impulse pump cylinder II, the manner in which the fuel is thus conveyed, being as follows: The fuel enters the passageway I00 in the central housing section 2,
  • relief valve IB is shunted across the inlet and discharge grooves I06 and I08 in the plate i3, so as to feed back any excess pressure from the discharge side to the inlet side of the service D mp-
  • a scavenger pump is also provided, similar to the booster or service pump, and consisting of meshed gears I9 and 20, respectively mounted in the same manner as gears I0 and III.
  • a crooked groove, which is milled in the outer surface of plate E02 conveys the fuel from the dischargetween the valve and the housing section I.
  • a recess 20a in the housing section provides a surge chamber for the fuel during the operation of the pump. 4
  • the housing section 2 has an opening 2
  • the cylinder I! has a bore 22 extending axially and longitudinally therethrough in which is slida-bly mounted a plunger 23 having a cup-like tappet 24 secured to its lower end. Mounted in this tappet, coaxially with the plunger 23 is: a compression spring 25, which maintains the tappet 24 in contact with a cam 26 which is formed as an integral part of the shaft 6.
  • This cam it will be noted, has three lobes, the number of lobes depending, of course, upon the number of cylinders which are to be served.
  • the cylinder I! has a number of circumferentially spaced inclined passages 21, through which the fuel passes from the space I5. The lower ends of these passages are just above the upper end of the plunger 23 when such plunger has moved to its lowermost position.
  • the bore 22 of the cylinder is counterbored at its upper end to provide a seat for a valve 28, which is re-' silientlymaintained on its seat by means of a compression spring 29 which is interposed berectly above the spring 29 is a port 36 through which the fuel discharged by the impulse pump flows to the distributor to be now described.
  • the housing section I has a cylindrical bore 3
  • a rotatable cylindrical distributor valve 32 Disposed -within this bore and coaxial therewith is a rotatable cylindrical distributor valve 32 having a plurality of uniformly circumferentially spaced apertures 33 which are successively registrable with the port 30.
  • the valve 32 is-also provided at one end with a gear 34', the valve being continuously rotated by the shaft 9 through the' intermediary of a gear 35 keyed to the shaft 3, a transfer gear 36, revoluble about an axle 31, mounted in housing sections 2 and 4, and a small gear 38 formed integrallywith the gear 31.
  • the valve 32 is also provided with apertures 39 and 40 which are spaced longitudinally from each other and from the apertures 33, and which serve a purpose to be presently described. These apertures, it will be noted, are also spaced 180 from each other.
  • forming a timing valve.
  • This sleeve is provided at one end with a gear 42 which is in mesh with a sector gear 43 extending from one end of a rock shaft 44 mounted in the end portion 5 of the housing.
  • the shaft 44 may be rocked by means of a lever 45 secured to its opposite end, and in this way,
  • the sleeve may be rotated within limits so as to regulate the time of injection with respect to the position of the pistons within the cylinders.
  • the gear 42 is slotted'in its lower portion to receive the crank pin 46 of a crank 41 which is journalled in the end portion 5 of the housing.
  • the crank 41 has secured to one end thereof a lever 48, whereby the crank may be rocked to move the sleeve 4
  • has a recess 49 in its outer surface which extends circumferentially thereof for a considerable distance, as clearly shown in Fig. 2, the center of this recess being in alignment with the port 30 in housing section I.
  • a longitudinally extending groove or recess 56 in the outer surface of the sleeve extends from the central portion of the recess 49 to a passage 5
  • has a passage 52 extending radially therethrough, this passage, by means of a-longitudinally extending groove or recess 53, communicating with recesses 54 and 55 extending circumferentially of the sleeve, as. shown in Figs. 5 and 6.
  • the recesses 54 and 55 are similar to the recess 49, but are considerably longer than the latter and are spaced apart longitudinally of the sleeve to an extent such that the apertures 39 and 40 in the'valve 32 are respectively communicable with such recesses as the valve rotates.
  • also has an inclined aperture 56 formed in the wall thereof, which aperture is in communication with a groove 51 formed in the peripheral surface of the sleeve so that fuel passing out of the sleeve, through the aperture 56, may pass through such groove for a purpose hereinafter more fully explained.
  • the sleeve'4l has movably mounted therein an injector :plunger 58 which forms a substantially fluid-tight fit with the inner wall of the sleeve and which extends outwardly out of such sleeve and is engaged by a cap 59.
  • the cap 59 is engaged by a compression spring 60' which is axially restrained by the inner wall of the housing portion 5. Any fuel which seeps into the space occupied by this spring finds its way to the lower part of the housing portion 5, whence it is returned to the fuel supply tank by means of the scavenger pump previously described.
  • Projecting into the sleeve 4
  • intermediate the bearing 62 and the gear 34 is formed as a gear 63 which is in mesh with the gear 36, so that the spindle is driven synchronously with the crank-shaft of the engine and with the distributor valve 32.
  • is provided at its inner end with a reduced extension 64 which abuts and maintains the plunger 59 against displacement when the latter is not moved outwardly against the action of the spring 60 by means of fluid under pres sure.
  • has formed in its periphery a longitudinally extending groove 65 which establishes communication between the passage 52 in the sleeve 4
  • housing section I Leading from the bore 3
  • the present unit has been designed for a six-cylinder, four-stroke cycle engine, and there are accordingly two groups of three each of such passages, the groups being accessible by the ports 39 and 40 respective- 1y of the distributor valve.
  • Unions 6'! are employed to connect housing with the conduits which lead to the spray valves.
  • which rotates synchronously with the crankshaft of the engine, carries the groove 65 into communication with the passage 52 upon each revolution of the shaft 6
  • the passage of fuel to the passages 66 is permitted at only such times that the apertures 39 and 4
  • the apertures 39 and 4llare so arranged as to deliver the fuel to the various passages 66 in a. predetermined sequence, as is customary in the operation of internal combustion engines.
  • the relative position of the relief aperture 56 may be adjusted with respect to the valve 32 so that the fuel pressure required to move the plunger 58 so as to permit the escape of a portion of such fuel is varied, thereby-regulating the working pressure of the fuel on the interior of the sleeve 4
  • This axial movement of the sleeve may be effected by manual or automatic'control of the adjusting lever 48.
  • and the passages 66 may be regulated so as to effect what is commonly termed a retarded or advanced injection.
  • to effect such retarded or advanced injection is effected by the control lever 45 which may be actuated either manually or by a suitable form of governor operated from the engine.
  • the above adjustments are effective to produce the proper operating conditions irrespective of the pressure built up by the booster gear pump since the excess pressure or surplus of fuel supply is relieved and discharged back to the supply tank.
  • the entire range of adjustments, necessary and expedient to the proper operation of the fuel supply system for all conditions of operation to the engines to which the system is applied, is effected by the single sleeve 4
  • valve 32 By arranging the valve 32, sleeve 4
  • this permits the spindle 6
  • fluid friction and wire drawing is reduced to a minimum.
  • errors resulting from inaccura- -cies in workmanship are also reduced, due to the fact that the formation of the extremely narrow, tapered grooves 56a of the patented construction is rendered unnecessary.
  • Figs. 7- and 7a are views which illustrate more or less diagrammatically the positions of the valve 32, sleeve 4
  • Fig. 7a is, in reality, a continuation of Fi '7.
  • the position of the piston of the engine at various points in the cycle are illustrated at the extreme right of each figure, and the position of the impulse pump immediately to the left of the piston positions.
  • a group of six illustrations appear, the illustrations in each group being bracketed by the dotted lines, as indicated.
  • the lower row of three illustrations shows sections corresponding to section line 22 of Fig. 1
  • the upper row of three illustrations shows sections corresponding to the section line 6-6 of Fig. 1.
  • impulse pump plunger is approximately at the bottom of its stroke with the suction ports fully uncovered, the discharge valve sealing the pump against any residual pressure in the interior (a term I shall hereafter use to denote that space between the interrupter valve and injection plunger and any passages constantly in communication therewith); the distributor valve has also closed the passage between the interior and the impulse pump but has uncovered the vent, thus permitting the injection plunger to discharge any residual fuel.
  • the engine has now turned through of crankshaft travel, bringing the piston before top dead center; the impulse pump plunger has started its upward stroke and is gathering velocity although the suction ports are still uncovered permitting the pump to complete its filling or, if filled, permitting the excess to escape back into the surge chamber; communication is still established from the timing slot to the spray nozzle and from the interior to the vent although closed from the pump to the interior, the distributor having moved only one-half of 15 or 7
  • the interrupter valve moving at three times engine speed has movedcloser to the timing slot.
  • crankshaft travel Another 15 of crankshaft travel, the piston is at top dead center, the passage from timing slot to spray nozzle is open, the passage from the impulse pump to the interior is open, the vent is sealed by the distributor valve, the pump plunger has just sealed the suction ports and interrupter valve is just beginning to open.
  • crankshaft travel Another 15 of crankshaft travel, the piston has started down on the power stroke, the vent issealed, suction ports covered, the pump has been injecting fuel into the interior at an accelerating rate, the fuel maintaining a balance between the resistance of the spray nozzle to increasing rates of flow and the reactance of the injector plunger spring, compressing the latter and causing the fuel to be sprayed from the nozzle at an accelerated rate approximating half of the rate of delivery from the pump.
  • Combustion in the cylinder is at constant pressure or as near thereto as is possible in actual practice.
  • interrupter valve has just established communication through the timing slot permitting the residual fuel under the influence of the injector plunger spring to flow to the spray nozzle.
  • the distributor valve has just begun to open the passage from the pump to the interior, but the impulse pump discharge valve will remain seated as long as the pressure in the interior exceeds that within the impulse pump.
  • Piston is now on dead center, fuel is still flowing from the interior under the influence of the injector plunger spring but at a decelerating rate due to the extension of the latter; the passage from the impulse pump to the interioris open; the impulse pump plunger has sealed the suction ports and is beginning to force the discharge valve oil of its seat. Injection having been initiated at a comparatively high pressure, ignition lag is still short and combustion has been initiated.
  • the piston is now 15 past top dead center and started down on the power stroke; the impulse pump is delivering fuel at an accelerating rate as before, thus maintaining combustion at a relatively high level.
  • the interrupter valve has just pinched off communication to the spray valve which is now closing.
  • Piston is now 30 past top dead stop center, combustion completed (approximately on the Sabath or mixed cycle); interrupter valve groove is about 90 past the timing slot; the distributor valve is beginning to close off the passage from the timing slot to the spray nozzle; the pump is filling the interior to a degree determined by the axial position of the timing valve, any excess fuel being vented through the spill port in the timing valve.
  • Interrupter valve has sealed interior from spray valve, impulse pump delivering fuel at an accelerated rate as before 'but with interrupter valve closed pump can only recharge interior, thereby transforming the pumping energy into spring energy by displacing the injector plunger and compressing the injector plunger spring.
  • a combined accumulator and diverter comprising a body having a cylindrical bore, a .rotatably driven cylindrical valve mounted in said bore, a rotatably and axially movable cylindrical sleeve within said valve in close fitting engagement therewith, a
  • spindle adapted to be rotatably driven from the engine and in synchronism with said valve ex-- tending into one end of said sleeve, and an axially movable spring loaded plunger extending into the other end of said sleeve, said valve and said sleeve being apertured to receive fuel from a space between said spindle and plunger, said spindle having a groove or passage adapted upon relative rotation of said. spindle and sleeve to place the space between said spindle and plunger in communication with a discharge aperture in said sleeve and discharge apertures in said valve, said body being provided with the necessary apertures to permit ingress and egress of the fuel through the apertures in said sleeve.
  • a combined accumulator and diverter comprising a body having a cylindrical bore and apertures for permitting ingress of fuel to and egress of fuel from said bore, a rotatably driven cylindrical valve mounted in said bore, said valve having a plurality of clroumferentially spaced apertures successively communicable with said ingress aperture as the valve rotates and outlet apertures spaced axially of the valve, and from said circumferentially spaced apertures, a cylindrical,
  • a combined accumulator and diverter comprising a body having a cylindrical bore and apertures for permitting ingress of fuelto and egress of fuel from said bore, a rotatable cylindrical valve mounted in said bore, said valve having a plurality of circumferentially spaced inlet apertures successively communicable with said ingress aperture as the valve rotates and a pair of outlet apertures spaced axially of the valve and communicable with said egress aperture as the valve rotates, one of said outlet apertures being, disposed in a side of said valve opposite that in which the other outlet aperture is disposed, a cylindrical I sleeve within said valve in close-fitting engagement therewith, a spindle rotatable in timed relation with said valve extending into one-end of said sleeve, said sleeve being apertured to receive fuel from said inlet apertures and conduct the same into the space between said spindle and plunger, and being apertured to conduct fuel from said
  • a fuel pump and distributor unit for internal combustion engines comprising a body having a cam driven impulse pump, a cylindrical bore, a cylindrical valve mounted in said bore, a cylindrical sleeve mounted within said valve and in close fitting engagement therewith, a

Description

June? 1941- R. w. HAUTZENROE'DER I I APPARATUS FOR SUPPLYI NG FUEL TO INTERNAL COMBUSTION ENGINES Filed 'May 12, 1938 4 Sheets-Sheet 1 INVENTOR, fie/Zara? aff/dzzzj 'erzzoecfer- ATTO EYs.
June 3, 1941. R. w. HAUTZENROEDER APPARATUS FOR SUPPLYING FUEL To INTERNAL COMBUSTION ENGINES Filed May 12, 1938 Y 4 Sheets-Sheet 2 June 1941- R. w. HAUTZENROEDER 2,243,861
APPARATUS FOR SUPPLYING FUEL T0 INTERNAL COMBUSTION ENGINES 4 Sheeis-Sheet 3 Filed May 12, 1938 FULL v BE TABD IMPULSE ENG/NE Tunp CYCLE.
30 Baron: TOP DEAD CENTER 6 l5 BET-ORE. Tap vzAv C-ENTFR FROM #uMP INVENTOR. fiard Q1. f/auzsmmecr zw ffiivs.
1 6 oo 3 4 m 7w m 2 G N E N O I T s U B M O C L A N R E T N I O T L E U F G N T. Y L P P U S R O F s U T A R A P. P A
June 3, 1941- R. w. HAUTZENROEDER Filed May 12, 1938 4 Sheets-Sheet 4 FULL INTERMEDIATE ADVANCE 45 AFTER ra DEAD CENTER ENG "V C VGA-E- E. f u .Q 7 e n m W Y INVENTOR 7 622 raeqar Patented .iune 3, 1941 APPARATUS FOR SUPPLYING FUEL TO INTERNAL COMBUSTION ENGINES Richard W. Hautzenrocdcr, Mansfield, Ohio Application May 12, 1938, Serial No. 207,490
6 Claims.
This invention relates, as indicated, .to apparatus for supplying fuel to internal combustion engines, but has reference more particularly to improvements in the unitary pump and distributor disclosed in Figs. 6 to 12 of my Patent No. 2,101,064, granted December '7, 1937.
In the present modification of the unitary pump and distributor, the various parts have been so redesigned and relocated as to obtain (1) a shorter. and more direct connection between the pump and the distributor and (2) a continuously ascending flow of fuel to avoid dimculties resulting from the formation of expansible gas bubbles.
The present structure,- moreover, embodies an additional element, i. e., a distributor valve, which performs a part of the function of the sleeve 33a in the patented form of the unit. By the use of such an additional element, (1) the spindle which corresponds with the spindle Ia in the patented construction is permitted to make one complete revolution for each impulse of the pump, so that wider openings in the sleeve, corresponding to the openings 51a in the patented construction, and a wider groove, corresponding to the groove 50a. in the patented construction, may be employed, thereby reducing the fluid friction, and "wire drawing, and also reducing errors resulting from inaccuracies in workmanship; (2) greater variations in timing may be obtained without overlapping into the wrong discharge duct, and (3) more efiective sealing between the several discharge ducts is provided.
To the accomplishment of the foregoing and related ends, said'invention, then, consists of the means hereinafter fully described and particularly pointed out in the claims.
The annexed drawings and the following description set forth in detail certain mechanism embodying the invention, such disclosed means constituting, however, but one of various mechanical forms in which the principle of the invention may be used.
In said annexed drawings:
Fig. 1 is a sectional view of a pump and distributor unit embodying the novel features of the invention; Figs. 2, 3, 4, 5 and 6 are transverse cross-sectional views of the unit, taken on the lines 2-2, 3-3, 4-4, 5-5 and 6-6 respectively of Fig. 1; and Figs. 7 and 7a are views 11- lustrating the positions of various parts in the cycle of operations.
Referring more particularly to the drawings, the unit comprises a housing consisting of a central portion formed of upper and lower sections I and 2 respectively, secured together by means of bolts 3, and end portions 4 and 5, secured to the central portion by means of bolts 6.
J ournaled in bearings I mounted to the housing section 2 isa shaft 8, the terminal 9 of which may have a suitable gear keyed thereto and which gear is driven directly from the crank orcam shaft of the engine, so. that the pump and distributor to be now described are driven syn chronously with the rotation of the crankshaft and the reciprocation of the pistons in the cylinders.
Liquid fuel is supplied to the unit by means of a booster pump of the gear type which consists forced by the booster pump into the annular space I5 above the flange I6 of an impulse pump cylinder II, the manner in which the fuel is thus conveyed, being as follows: The fuel enters the passageway I00 in the central housing section 2,
passing thence through aligned openings I0l in the section 2, service pump back plate I02, pump body plate I03, pump center plate I04 and pump body plate I05, to (but not through) pump cover plate I3, thence vertically downward through a groove I00 in the inner surface of the plate I3, and into the space I01 at the intake side of the service pump (gears I0 and II). The fuel is carried by these gears to the discharge side of the pump, being discharged into a vertical groove I08 in the inner surface of the plate I3 at the right hand side thereof (Fig. 3), thence through aligned openings I09, in the members I05, I04 and I03 and I02, and into the space I5 through an inclined opening H0 in the section 2. A. relief valve IB is shunted across the inlet and discharge grooves I06 and I08 in the plate i3, so as to feed back any excess pressure from the discharge side to the inlet side of the service D mp- A scavenger pump is also provided, similar to the booster or service pump, and consisting of meshed gears I9 and 20, respectively mounted in the same manner as gears I0 and III. A crooked groove, which is milled in the outer surface of plate E02 conveys the fuel from the dischargetween the valve and the housing section I.
side of the scavenger pump intoaligned apertures ||4'in the plate I62 and section 2, thence into the passageway 5 to be carried back to the source of fuel supply.
A recess 20a in the housing section provides a surge chamber for the fuel during the operation of the pump. 4
The housing section 2 has an opening 2| therein which is closed at the bottom, and the upper end of this opening is counterbored to support the flange |6 of the impulse pump cylinder ll. The cylinder I! has a bore 22 extending axially and longitudinally therethrough in which is slida-bly mounted a plunger 23 having a cup-like tappet 24 secured to its lower end. Mounted in this tappet, coaxially with the plunger 23 is: a compression spring 25, which maintains the tappet 24 in contact with a cam 26 which is formed as an integral part of the shaft 6. This cam, it will be noted, has three lobes, the number of lobes depending, of course, upon the number of cylinders which are to be served.
The cylinder I! has a number of circumferentially spaced inclined passages 21, through which the fuel passes from the space I5. The lower ends of these passages are just above the upper end of the plunger 23 when such plunger has moved to its lowermost position. The bore 22 of the cylinder is counterbored at its upper end to provide a seat for a valve 28, which is re-' silientlymaintained on its seat by means of a compression spring 29 which is interposed berectly above the spring 29 is a port 36 through which the fuel discharged by the impulse pump flows to the distributor to be now described.
The housing section I has a cylindrical bore 3| extending horizontallytherethrough, this bore being disposed above and at right angles to the opening 2| in the housing section 2. Disposed -within this bore and coaxial therewith is a rotatable cylindrical distributor valve 32 having a plurality of uniformly circumferentially spaced apertures 33 which are successively registrable with the port 30. The valve 32 is-also provided at one end with a gear 34', the valve being continuously rotated by the shaft 9 through the' intermediary of a gear 35 keyed to the shaft 3, a transfer gear 36, revoluble about an axle 31, mounted in housing sections 2 and 4, and a small gear 38 formed integrallywith the gear 31. The valve 32 is also provided with apertures 39 and 40 which are spaced longitudinally from each other and from the apertures 33, and which serve a purpose to be presently described. These apertures, it will be noted, are also spaced 180 from each other.
. Closely fitted within the valve 32 and coaxial therewith is a cylindrical sleeve 4| forming a timing valve. This sleeve is provided at one end with a gear 42 which is in mesh with a sector gear 43 extending from one end of a rock shaft 44 mounted in the end portion 5 of the housing. The shaft 44 may be rocked by means of a lever 45 secured to its opposite end, and in this way,
the sleeve may be rotated within limits so as to regulate the time of injection with respect to the position of the pistons within the cylinders.
The gear 42 is slotted'in its lower portion to receive the crank pin 46 of a crank 41 which is journalled in the end portion 5 of the housing. The crank 41 has secured to one end thereof a lever 48, whereby the crank may be rocked to move the sleeve 4| axially within limits for a purpose to be presently described.
The sleeve 4| has a recess 49 in its outer surface which extends circumferentially thereof for a considerable distance, as clearly shown in Fig. 2, the center of this recess being in alignment with the port 30 in housing section I. A longitudinally extending groove or recess 56 in the outer surface of the sleeve extends from the central portion of the recess 49 to a passage 5| ex tending radially through the sleeve. At a :point diametrically opposite the port 30, the sleeve 4| has a passage 52 extending radially therethrough, this passage, by means of a-longitudinally extending groove or recess 53, communicating with recesses 54 and 55 extending circumferentially of the sleeve, as. shown in Figs. 5 and 6. The recesses 54 and 55 are similar to the recess 49, but are considerably longer than the latter and are spaced apart longitudinally of the sleeve to an extent such that the apertures 39 and 40 in the'valve 32 are respectively communicable with such recesses as the valve rotates.
The sleeve 4| also has an inclined aperture 56 formed in the wall thereof, which aperture is in communication with a groove 51 formed in the peripheral surface of the sleeve so that fuel passing out of the sleeve, through the aperture 56, may pass through such groove for a purpose hereinafter more fully explained.
The sleeve'4l has movably mounted therein an injector :plunger 58 which forms a substantially fluid-tight fit with the inner wall of the sleeve and which extends outwardly out of such sleeve and is engaged by a cap 59. The cap 59 is engaged by a compression spring 60' which is axially restrained by the inner wall of the housing portion 5. Any fuel which seeps into the space occupied by this spring finds its way to the lower part of the housing portion 5, whence it is returned to the fuel supply tank by means of the scavenger pump previously described.
Projecting into the sleeve 4| and forming a fluid-tight fit therewith, is a rotatable shaft or spindle 6|, constituting an interrupter valve, this spindle being journalled at one end in a bearing 62 mounted in housing portion 4. A portion of the spindle 6| intermediate the bearing 62 and the gear 34 is formed as a gear 63 which is in mesh with the gear 36, so that the spindle is driven synchronously with the crank-shaft of the engine and with the distributor valve 32. The spindle 6| is provided at its inner end with a reduced extension 64 which abuts and maintains the plunger 59 against displacement when the latter is not moved outwardly against the action of the spring 60 by means of fluid under pres sure.
The spindle 6| has formed in its periphery a longitudinally extending groove 65 which establishes communication between the passage 52 in the sleeve 4| and the annular space between the extension 64 of the spindle and the inner wall of said sleeve.
Leading from the bore 3| of housing section I. are spaced groups of radially extending passages 66 through'which the fuel is carried by means of suitable conduits (not shown) to sprayv valves, which may be of thetype shown in my Patent No. 2,101,064. These passages correspond in number to the number of cylinders of the engine to which the unit is'applied. The present unit has been designed for a six-cylinder, four-stroke cycle engine, and there are accordingly two groups of three each of such passages, the groups being accessible by the ports 39 and 40 respective- 1y of the distributor valve. Unions 6'! are employed to connect housing with the conduits which lead to the spray valves.
It will be noted that, upon rotation of the shaft 6|, when the groove 65 is brought into alignment with the passage 52, the fuel from the interior of the sleeve 4| is,permitted to flow therefrom through the groove 53 and recesses 54 and 55 into the passages 66, at such times that such flow is permitted by the valve 32.
The operation of the fuel pump and distributor unit may now be briefly described as follows. Upon rotation of the cam 26, a reciprocating movement is imparted to the plunger 23 of the fuel pump, and as the spring 25 moves such plunger downwardly from the position shown in Fig. 1, the valve 28 will seal the upper end of the bore 22. After the plunger 23 has moved downwardly for a distance suificient to uncover the passages 21, fuel will be forced by the booster gear pump Ill, ll into the space in the bore 22 between the upper end of the plunger and the valve 28. In order that the pump may be efficiently operated during the'rushes of fuel from the supply tank to the pump, the storage or surge chamber 20a is provided, which insures operation of the pump at full capacity. When the plunger 23 is moved upwardly at the beginning of the next, stroke, the passages 21 are sealed by the plunger and the fuel which is therefore entrapped in the bore 22 is forced upwardly, unseating the valve 28 and passing into the port 30.
The fuel under pressure leaves the port 30, passes through one of the apertures 33 in valve 32, and enters the annular space between the reduced extension 64 of the spindle 6| and the inner wall of the sleeve 4| by way of the recess 49, groove 50 and passage The fuel pressure will then cause the plunger 58 to be moved outwardly against the action of the spring 66 until the inner end of the plunger uncovers the aperture 56 to an extentsuch that equilibrium is established whereby the proper operating pressure is maintained on the interior of the sleeve 4|. The shaft 6| which rotates synchronously with the crankshaft of the engine, carries the groove 65 into communication with the passage 52 upon each revolution of the shaft 6| so as to permit a measured quantity of fuel to pass from the interior of the sleeve 4| to the passages 52 and thence through groove 53, recesses 54 and 55, apertures 39 and 40, and passages 66 to the various spray valves. The passage of fuel to the passages 66 is permitted at only such times that the apertures 39 and 4|lcome into registration with such passages during rotation of the valve 32. The apertures 39 and 4llare so arranged as to deliver the fuel to the various passages 66 in a. predetermined sequence, as is customary in the operation of internal combustion engines.
By axially moving the sleeve 4|, the relative position of the relief aperture 56 may be adjusted with respect to the valve 32 so that the fuel pressure required to move the plunger 58 so as to permit the escape of a portion of such fuel is varied, thereby-regulating the working pressure of the fuel on the interior of the sleeve 4|. This axial movement of the sleeve may be effected by manual or automatic'control of the adjusting lever 48. By rotating the sleeve 4| about its axis, the instant at which communication is established between the fuel in the interior of the sleeve 4| and the passages 66 may be regulated so as to effect what is commonly termed a retarded or advanced injection. This rotation of the sleeve 4| to effect such retarded or advanced injection is effected by the control lever 45 which may be actuated either manually or by a suitable form of governor operated from the engine. The above adjustments, it will be noted, are effective to produce the proper operating conditions irrespective of the pressure built up by the booster gear pump since the excess pressure or surplus of fuel supply is relieved and discharged back to the supply tank. The entire range of adjustments, necessary and expedient to the proper operation of the fuel supply system for all conditions of operation to the engines to which the system is applied, is effected by the single sleeve 4|, which adjustments can be made independently of any excess pressures or excess fuel delivered or supplied by the booster gear pump.
By arranging the valve 32, sleeve 4| and spin- ,dle 6| directly above the impulse pump, and horizontally instead of vertically, as shown in my aforesaid patent, a shorter and more direct connection between the pump and the distributor of the unit is obtained. Moreover, a continuously ascending flow of fuel is obtained, thereby avoiding difficulties resulting from the formation of expansible gas bubbles.
By employing an additional element in the distributor, to wit, the distributor valve 32, a number of advantages are secured over the unit disclosed in Figs. 6 to 12 of the aforesaid patent.
In the first place, this permits the spindle 6| to make one complete revolution for each impulse of the distributor pump instead of one-sixth of a revolution for each impulse, as in the patented construction, thereby permitting vthe use of widder openings in the sleeve 4| and a wider groove in the spindle 6|. As a result, fluid friction and wire drawing is reduced to a minimum. Moreover, errors resulting from inaccura- -cies in workmanship are also reduced, due to the fact that the formation of the extremely narrow, tapered grooves 56a of the patented construction is rendered unnecessary.
In the second place, greater variations in timirig may be obtained without danger of causing overlapping into the wrong discharge duct. In the third place, more effective sealing between the several discharge ducts is provided.
Figs. 7- and 7a are views which illustrate more or less diagrammatically the positions of the valve 32, sleeve 4| and spindle 6|, and the impulse pump, at various points in the engine,
cycle. Fig. 7a is, in reality, a continuation of Fi '7. In these views, the position of the piston of the engine at various points in the cycle are illustrated at the extreme right of each figure, and the position of the impulse pump immediately to the left of the piston positions. For each piston position, a group of six illustrations appear, the illustrations in each group being bracketed by the dotted lines, as indicated. In each group, the lower row of three illustrations shows sections corresponding to section line 22 of Fig. 1, while the upper row of three illustrations shows sections corresponding to the section line 6-6 of Fig. 1.
By referring to these operating diagrams and the following description, the operation will be readily understood.
Assuming that the timing valve 4| is in the full retard position, the action can be traced as follows:
At 45 before the top dead center of the piston and cylinder about to be fired, it will be noted that the opening in the distributor valve 32 has just established communication with the proper spray nozzle; the groove in the interrupter valve 6| is almost diametrically opposite of the timing slot in the timing valve thus sealing the interior of the timing valve 4| from the spray valve; the
impulse pump plunger is approximately at the bottom of its stroke with the suction ports fully uncovered, the discharge valve sealing the pump against any residual pressure in the interior (a term I shall hereafter use to denote that space between the interrupter valve and injection plunger and any passages constantly in communication therewith); the distributor valve has also closed the passage between the interior and the impulse pump but has uncovered the vent, thus permitting the injection plunger to discharge any residual fuel.
The engine has now turned through of crankshaft travel, bringing the piston before top dead center; the impulse pump plunger has started its upward stroke and is gathering velocity although the suction ports are still uncovered permitting the pump to complete its filling or, if filled, permitting the excess to escape back into the surge chamber; communication is still established from the timing slot to the spray nozzle and from the interior to the vent although closed from the pump to the interior, the distributor having moved only one-half of 15 or 7 The interrupter valve, moving at three times engine speed has movedcloser to the timing slot.
Another 15 of crankshaft travel, the piston is now 15 before top dead center. Timing slot to spray valve still open, interior to vent still open but beginning to close, impulse pump to interior just beginning to open, pump plunger beginning to close suction ports.
Another 15 of crankshaft travel, the piston is at top dead center, the passage from timing slot to spray nozzle is open, the passage from the impulse pump to the interior is open, the vent is sealed by the distributor valve, the pump plunger has just sealed the suction ports and interrupter valve is just beginning to open.
Another 15 of crankshaft travel, the piston has started down on the power stroke, the vent issealed, suction ports covered, the pump has been injecting fuel into the interior at an accelerating rate, the fuel maintaining a balance between the resistance of the spray nozzle to increasing rates of flow and the reactance of the injector plunger spring, compressing the latter and causing the fuel to be sprayed from the nozzle at an accelerated rate approximating half of the rate of delivery from the pump.
Combustion in the cylinder is at constant pressure or as near thereto as is possible in actual practice.
Another 15 of crankshaft travel, the piston is now 30 past top dead center and expansion of the combustion volume is becoming more marked, the vent is now doubly sealed, the passage from the timing slot to the spray nozzle is being reduced but is still open, the pump is still in communication with the interior although the rate of delivery is about to change from an accelerated rate to a decelerating rate. The interrupter valve has just "pinched off" communication from the interior to the timing slot without shock and the spray nozzle will now close, also without shock. Combustion is completed.
Another 15 of crankshaft travel, the piston is now 45 past top dead center and expansion is rapid, the interrupter valve groove is approximately from the timing slot, the pump is in communication with the interior and will remain in communication until it has completed its stroke at which point the discharge valve will close and the vent will begin to open, beginning the injection cycle for the next cylinder,
During the foregoing the engine speed has been at or near its minimum and the ignition lag of the fuel at a minimum as expressed in degrees of crankshaft travel. I
Assuming now that the engine has speeded up to its average or mean speed and that the timing valve 4| has beenmoved angularly to its intermediate position, the action can be traced as follows:
With the piston at 45 before .top dead center the interrupter valve, injection pump plunger, and distributor valve are again in the same position as before but due to the movement of the timing valve the interrupter valve will contact the timing slot sooner and the vent is inoperative (the distance from the nearest edges of the vent and the lower groove leading to the interior being greater than the openings in the distributor 'valve) with the result that the interior is partially charged with the residual discharge from the impulse pump.
Piston now 30 beforetop dead center, pump plunger moving up, suction ports open, passage to interior closed, vent sealed, timing slot to spray nozzle open.
Piston now 15 before top dead center, interrupter valve has just established communication through the timing slot permitting the residual fuel under the influence of the injector plunger spring to flow to the spray nozzle. The distributor valve has just begun to open the passage from the pump to the interior, but the impulse pump discharge valve will remain seated as long as the pressure in the interior exceeds that within the impulse pump.
Piston is now on dead center, fuel is still flowing from the interior under the influence of the injector plunger spring but at a decelerating rate due to the extension of the latter; the passage from the impulse pump to the interioris open; the impulse pump plunger has sealed the suction ports and is beginning to force the discharge valve oil of its seat. Injection having been initiated at a comparatively high pressure, ignition lag is still short and combustion has been initiated.
The piston is now 15 past top dead center and started down on the power stroke; the impulse pump is delivering fuel at an accelerating rate as before, thus maintaining combustion at a relatively high level. The interrupter valve has just pinched off communication to the spray valve which is now closing.
Piston is now 30 past top dead stop center, combustion completed (approximately on the Sabath or mixed cycle); interrupter valve groove is about 90 past the timing slot; the distributor valve is beginning to close off the passage from the timing slot to the spray nozzle; the pump is filling the interior to a degree determined by the axial position of the timing valve, any excess fuel being vented through the spill port in the timing valve.
Piston now 45 past top deadcenter, expansion proceeding rapidly, passage from interior to timing slot and from timing slot to spray nozzle both sealed, pump nearing end of stroke, interior charged with residual fuel for next injection.
and discharge valve, vent wholly inoperative,- pump plunger rising and suction ports uncovered as before. Interrupter valve same position as before but due to position of timingvalve, timing fslot only 90 (15 crankshaft travel) away.
Piston 30 ahead of top dead center, passage from timing slot to spray valve open, passage from pump to interior still sealed by both the distributor valve and discharge valve, pump plunger rising but suction ports still uncovered Interrupter valve is just beginning to communicate with spray valve through the timing slot,
the interior having been fully charged from the previous pump stroke. Injection is being initiated at maximum pressures under the influence of the injector plunger spring.
Piston now 15 before top dead center, the
' interrupter valve is fully open and injection is proceeding at or near the maximum possible rate under the influence of the injector plunger spring, the passage from the interior to the impulse pump is open but the suction ports are also still uncovered and the discharge valve seals the pump against the pressure in the interior. Since the ignition lag of the fuel, expressed in degrees .of crankshaft travel, is comparatively great at high engine speeds, the fuel injected up to this point is just beginning to ignite and most of it will burn between now and the next position.
Piston now on top dead center, the interrupter valve is just "pinching off communication from the interior to the spray valve, which is closing, the impulse plunger has just sealed the suction ports and is about to force the discharge valve oil. of its seat.
Combustion is practically completed with considerable pressure rise in the cylinder (approximatingconstant volume or Otto cycle combustion).
Piston now 15 past top dead center and starting on power stroke. Interrupter valve has sealed interior from spray valve, impulse pump delivering fuel at an accelerated rate as before 'but with interrupter valve closed pump can only recharge interior, thereby transforming the pumping energy into spring energy by displacing the injector plunger and compressing the injector plunger spring.
- The piston now 30 past top dead center, interior is practically fully charged as the pumping rate changes from acceleration to deceleration.
Piston now 45 past top dead center, interior fully charged. ready for the next injection, injector plunger spring heavily compressed, impulse pump still delivering fuel at a rapidly de- "celerating rate, the excess fuel passing 'off the duration of injection, as determined by the size, shape and relative position of the timing slot and interrupter valve groove has been assumed to be at its maximum.
, Other modes of applying the principle of my invention may be employed instead of the one explained, change being made as regards the mechanism herein disclosed, provided the means spindle adapted to be rotatably driven from the engine and in synchronism with said valve extending into one end of said sleeve, and an axially movable spring loaded plunger extending into the other end of said sleeve.
2. As an element of a fuel supply system for internal combustion engines, a combined accumulator and diverter comprising a body having a cylindrical bore, a .rotatably driven cylindrical valve mounted in said bore, a rotatably and axially movable cylindrical sleeve within said valve in close fitting engagement therewith, a
spindle adapted to be rotatably driven from the engine and in synchronism with said valve ex-- tending into one end of said sleeve, and an axially movable spring loaded plunger extending into the other end of said sleeve, said valve and said sleeve being apertured to receive fuel from a space between said spindle and plunger, said spindle having a groove or passage adapted upon relative rotation of said. spindle and sleeve to place the space between said spindle and plunger in communication with a discharge aperture in said sleeve and discharge apertures in said valve, said body being provided with the necessary apertures to permit ingress and egress of the fuel through the apertures in said sleeve.
3. As an element of a fuel supply system for internal combustion engines, a combined accumulator and diverter comprising a body having a cylindrical bore and apertures for permitting ingress of fuel to and egress of fuel from said bore, a rotatably driven cylindrical valve mounted in said bore, said valve having a plurality of clroumferentially spaced apertures successively communicable with said ingress aperture as the valve rotates and outlet apertures spaced axially of the valve, and from said circumferentially spaced apertures, a cylindrical,
sleeve within said valve in close fitting engagement therewith, a spindle rotatable in timed relation with said valve'extending into one end of said sleeve, and an axially movable plunger extending into the other'end of said sleeve.
4. As an element of a fuel supply system for internal combustion engines, a combined accumulator and diverter comprising a body having a cylindrical bore and apertures for permitting ingress of fuelto and egress of fuel from said bore, a rotatable cylindrical valve mounted in said bore, said valve having a plurality of circumferentially spaced inlet apertures successively communicable with said ingress aperture as the valve rotates and a pair of outlet apertures spaced axially of the valve and communicable with said egress aperture as the valve rotates, one of said outlet apertures being, disposed in a side of said valve opposite that in which the other outlet aperture is disposed, a cylindrical I sleeve within said valve in close-fitting engagement therewith, a spindle rotatable in timed relation with said valve extending into one-end of said sleeve, said sleeve being apertured to receive fuel from said inlet apertures and conduct the same into the space between said spindle and plunger, and being apertured to conduct fuel from said space to said outlet apertures, said spindle having a groove or passage adapted upon relative rotation of said spindle and sleeve. to place said space in communication with the discharge aperture in said sleeve.
5. A fuel pump and distributor unit for internal combustion engines comprising a body having a cam driven impulse pump, a cylindrical bore, a cylindrical valve mounted in said bore, a cylindrical sleeve mounted within said valve and in close fitting engagement therewith, a
spindle extending into one end of said sleeve, and means for rotating said valve and spindle in timed relation with said pump. 7 i
6. A fuel pump and distributor unit for internal combustion engines comprising a body having a cylindrical bore, an impulse pump for delivering charges of fuel to said bore, a cylindrical valve mounted in said bore, a cylindrical sleeve mounted within said valve, a spindle extending into one end of said sleeve, and means driven by the pump actuating means for driving said valve and spindle in timed relation with each other, and in timed relation with said im-= pulse pump.
R. W. HAUTZENROEDER.
US20749038 1938-05-12 1938-05-12 Apparatus for supplying fuel to internal combustion engines Expired - Lifetime US2243861A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2465784A (en) * 1946-04-05 1949-03-29 American Bosch Corp Fuel supply apparatus for internalcombustion engines
US2599522A (en) * 1949-05-17 1952-06-03 American Bosch Corp Fuel pump
US2699766A (en) * 1946-11-21 1955-01-18 Micro Prec Inc Fuel injection pump
US2771066A (en) * 1953-01-30 1956-11-20 Bosch Arma Corp Fuel injection pump
DE1098765B (en) * 1958-03-28 1961-02-02 Daimler Benz Ag Fuel injection pump for internal combustion engines
US3080818A (en) * 1958-03-28 1963-03-12 Daimler Benz Ag Fuel injection device
US3582240A (en) * 1968-04-01 1971-06-01 Diesel Kiki Co Distribution-type fuel injection pump
US4464099A (en) * 1981-07-09 1984-08-07 Lucas Industries Public Limited Company Fuel injection pumping apparatus
US4486154A (en) * 1981-09-04 1984-12-04 Robert Bosch Gmbh Fuel injection pump

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2465784A (en) * 1946-04-05 1949-03-29 American Bosch Corp Fuel supply apparatus for internalcombustion engines
US2699766A (en) * 1946-11-21 1955-01-18 Micro Prec Inc Fuel injection pump
US2599522A (en) * 1949-05-17 1952-06-03 American Bosch Corp Fuel pump
US2771066A (en) * 1953-01-30 1956-11-20 Bosch Arma Corp Fuel injection pump
DE1098765B (en) * 1958-03-28 1961-02-02 Daimler Benz Ag Fuel injection pump for internal combustion engines
US3080818A (en) * 1958-03-28 1963-03-12 Daimler Benz Ag Fuel injection device
US3582240A (en) * 1968-04-01 1971-06-01 Diesel Kiki Co Distribution-type fuel injection pump
US4464099A (en) * 1981-07-09 1984-08-07 Lucas Industries Public Limited Company Fuel injection pumping apparatus
US4486154A (en) * 1981-09-04 1984-12-04 Robert Bosch Gmbh Fuel injection pump

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