US2241129A - Locomotive stoker - Google Patents

Locomotive stoker Download PDF

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US2241129A
US2241129A US183190A US18319038A US2241129A US 2241129 A US2241129 A US 2241129A US 183190 A US183190 A US 183190A US 18319038 A US18319038 A US 18319038A US 2241129 A US2241129 A US 2241129A
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hopper
coal
grates
fuel
head
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US183190A
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Walter J Hathaway
Edward F Frondorf
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23KFEEDING FUEL TO COMBUSTION APPARATUS
    • F23K3/00Feeding or distributing of lump or pulverulent fuel to combustion apparatus
    • F23K3/04Feeding or distributing of lump or pulverulent fuel to combustion apparatus for locomotive boiler furnaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S241/00Solid material comminution or disintegration
    • Y10S241/60Furnace stokers

Definitions

  • An object of our invention is to provide a locomotive stoker so designed as to feed fuel to the fire box from underneath the fire bed in an efilcient manner.
  • Another object is to provide a locomotive stoker of the underfed type in which the fuel is delivered to the combustion zone in such a manner as to effectively burn all the gases as well as the finer particles of the coal.
  • a further object is to provide a stoker in which the fuel from the fuel bin is divided into a plurality of streams and delivered to the combustion zone of the fire box from beneath the fire bed in a uniform and efiicient manner.
  • Another object is to provide a locomotive stoker designed to deliver coal to the combustion zone in a positive manner regardless of the physical nature of the coal, steam pressure, or inclination of the road bed.
  • Another object is to provide a locomotive stoker capable of operating in an efficient manner with little attention on the part of the fireman, thereby enabling the operator to give more attention to other engine duties.
  • Another object is to provide a locomotive stoker in which a conveyor in the nature of a screw is located underneath the coal bin of the tender within the water compartment thereof and in which the screw and the crushers associated therewith are arranged in a compact manner together with a simple driving mechawardly of the tender in contradistinction to drives connected with the rear end of the screw, thereby conserving space in the tender and water compartment so as not to reduce the capacity thereof.
  • Another object is to provide a locomotive stoker capable of feeding fuel to the combustion zone from beneath the same in such a man ner as to attain efficient combustion and smokeless operation.
  • Another object is to provide a locomotive stoker designed to maintain a uniform fuel bed in the fire box but in which a larger volume of fuel may be maintained therein so as to secure a hot fire with less draft, thus eliminating the necessity of constricting the engine exhaust nozzle as is done in conventional practice, thus reducing the back pressure effective on the engine cylinders so as to render the locomotive more efficient at high speeds.
  • a further object is to provide a locomotive stoker including an efficient conveyor system for delivering fuel to the fire box in a noiseless manner, thereby eliminating the hissing noise peculiar to stokers embodying steam distributing jets, thus facilitating the communication of signals and the oral reading of train orders between the fireman and engineer.
  • Another object is to provide a stoker in which the conveyor system conveys fuel underneath the fioor of the cab and is delivered to the fire box from beneath the fire bed, thus eliminatin the accumulation of dust in the cab.
  • a further object is to provide a locomotive stoker embodying primary and secondary crushers and in which the secondary or final crusher is so designed and located as to be readily accessible for removal of foreign matter in the na-,
  • Fig. 1 is a sectional view of a locomotive boiler illustrating the fire box provided with our underfeed stoker;
  • Fig. 2 is a fragmentary top plan view of the tender and a portion of the fire box illustrated in section;
  • Fig. 3 is a sectional view along the line 3-3
  • Fig. 11 is a sectional view along the line II-'II v of Fig. 6; I
  • Fig. 12 is a sectional view along the line I2-I2 of Fig. 8;
  • Fig. 13 is a sectional view along the line I3l3 oi Fig. 11;
  • Fig. 14 is a sectional view along the line "-44 of Fig. 11;
  • Fig. 15 is a sectional view along the line II5 of Fig. 8;
  • Fig. 16 is a sectional view along the line I6I6 of Fig. 15;
  • Fig. is a sectional view along the line Il-Il of Fig. 7;
  • i 18 is a sectional view along the line Ill-I8 of Fig. 17;
  • Fig. 19 is a sectional view along the line I9I 9 of Fig. 1;
  • Fig.'20 is a sectional view along the line 20-20 of Fig.
  • Fig. 21 is a sectional view along the line 2I-2 I of Fig. 19;
  • Fig. 22 is a sectional view along the line 22-22 of Fig. 19;
  • Fig. 23 is a perspective view of a portion of a modified form of retort.
  • a conventional boiler 30 including the usual fire box 32 (see Fig. l).
  • the boiler 30 of the locomotive is associated with a tender 34 partially illustrated in Fig. 2.
  • the tender includes the usual slope sheets 36 which direct coal to our trough 38.
  • the tender is also provided with hinged doors 40 which may be opened inwardly but are so arranged as to abut at their free ends to take the closing position of Fig. 2. As illustrated in Figs. 3 and 5,.the
  • trough 33 includes side flanges 42 which are riveted to the slope sheets 36 at 44.
  • the rear end of the trough 38 is closed, as at 46, and includes a flange 48 riveted at 50 to one of the slope sheets 36.
  • a plurality of brackets 52 is secured on the bottom 54 of the tender as by welding.
  • the trough 38 is illustrated as having a curved bottom with the brackets 52 shaped to conform to the curvature thereof for efiectively supporting the trough.
  • Our trough .38 lies within the water compartment 56 of the tender, but its flanges 42 and 48 are arranged in water-tight relation to the slope sheets 36 so as to prevent the entrance of water into the coal bin defined by the ward end extending through the neck 64.
  • the bottom 64 includes an upstanding wall 80 at the forward end of the tender, which wall includes an opening 32 for the reception of the forward end of the trough 38.
  • a tubular neck 64 which includes a flange 66 secured tothe wall by bolts 68.
  • Flange 66 is arranged in water-tight relation with the wall 60 while the forward end of the trough 38 has a water-tight fit with the neck 64, as at I0.
  • Neck 64 includes webs I2 cast integrally .with the flange l4 bolted at I6 to the deck I8 0! the tender 34.
  • Flange I4 is in water-tight relation with the deck.
  • the crusher head 82 includes flanges 84 provided with openings for the reception of bolts 86 threaded into the rear web I2 of the neck 64.
  • the crusher head 82 includes a plurality of teeth 88 which have their ends terminating substantially in a common plane and at an angle of about 45 to the axis of the screw 80.
  • the teeth are of generally tapered configuration, as at 90, with their outer ends terminating in sharp points 92.
  • Coal delivered to the trough 38 is advanced in the direction of the crusher head 82, which head breaks up the large lumps as they are advanced by the screw.
  • the ends of the teeth 88' in the angular plane previously described, accommodation is provided for relatively large lumps.
  • the lower row of teeth 88 is spaced closely to the screw, but the angularity of all the teeth is such as to permit the large lumps to pass underneath the crusher head. If the lumps wedge between the crusher head and the screw, the screw advances the lumps while the teeth break up the lumps in such proportions as to feed easily through the neck 62.
  • the side walls of the trough 38 are recessed at 94 to receive the marginal edges of plates 96.
  • These plates are slidably housed within the recesses 04 by the flanges 98 of the side slope sheets 36.
  • the flange 14 of the webs I2 is also recessed at I00 in the same manner as the flanges 42.
  • Fig. 3 illustrates one of the plates 86 as being positioned underneath the deck 18, at which time an opening I02 is provided through which coal from the tender may enter the trough 30.
  • the next plate 96 may be pulled forwardly for shifting the opening I02 under the coal.
  • the plates 96 cover the major portionof the trough 38, but the plates may be shifted as the coal is used to establish communication between the trough and the coal bin,
  • each plate is provided with a plurality of openings I04 for the reception of a hook.
  • a short screw I06 by a universal joint I08 (see Fig. 3).
  • the forward-end of the screw I06 is connected with a crushing spool I I0 through the medium of a universal joint H2 (see Figs. 6 and 11).
  • Figs. 11 and 13 illustrate the crushingspool H0 as being positioned inside a tubular neck II4 having crushing teeth H6.
  • Neck H4 is connected with a curved head H 8 upon which we mount a coupling member I20 (see Figs. 6, 8, 11 and 12).
  • Coupling member I 20 comprises sections-I22 provided with abutting flanges I24 connected by bolts I26. The flanges are positioned on diametrically opposite sides of the coupling member with the'flanges shaped to provide openings I26.
  • the head II8 carries a pin I30 which extends into the opening I28 in the upper flanges I24.
  • Coupling member I20 is so related to the head II 8 as to provide a universal joint.
  • the upper opening I 28 is of sufficient length to permit relative movement of the pin I30 in one direction while movement of the head in a plane at right angles thereto is about the pin I30 as an axis.
  • Coupling member I20 is connected with an outer slip sleeve I32 which embraces an inner slip sleeve I34 (see Figs. 6 and 11).
  • an outer slip sleeve I32 which embraces an inner slip sleeve I34 (see Figs. 6 and 11).
  • a flange I36 which is retained within a groove I38 in both sections I22 of the coupling member I20. Because of the split character of the coupling member, the flange I36 may extend completely about the circumference of the slip sleeve I32 so as to provide a good connection.
  • FIG. 3 illustrates the inner slip sleeve I34 as being provided with a flange I40 connected with the sections I42 of a coupling member I44 identical in construction with the coupling member I20., Only one of the sections I42 is illustrated in Fig. 3.
  • Neck 64 includes a head I46 of the same construction as the head "8, and the coupling member I44 is connected with the head I46 in the same manner as the head H8 is connected with the coupling member I20.
  • Head I46 is also provided with a pin I48 lying within an opening I50 corresponding to the opening I28.
  • the universal joint I08 is located in axial alignment with the pin I48 while the universal joint H2 is located in axial alignment with the pin I30.
  • Coupling member I44 is connected with the head I46 for universal movement in the same manner as the head I I8 is connected with the coupling member
  • Slip sleeves I32 and I34 are slidably related so as to accommodate slack between the locomotiveand the tender.
  • the sleeves constitute a conduit establishing communication between the necks 64 and H4, and the outer slip sleeve I 32' may rotate about the inner slip sleeve I34 to accommodate relative swaying between the locomotive and the tender.
  • the sections I22 of the coupling member I20 fixedly clamp the outer slip sleeve I32 against relative rotation while the sections I42 of the coupling member I44 fixedly clamp the inner slipsleeve I34.
  • Crusher head 82 constitutes a primary crusher while'the crushing spool H and the toothed neck I I4 constitute a secondary or finishing crusher. Coal processed by the secondary crusher is ready for delivery to the fire box of the locomotive.
  • Teeth H6 extend about the inner face of the neck II4, but shorten progressively in the direction of the bottom area as indicated at I52.
  • the teeth II6 define an opening of suflicient diameter to permit the screw 80 to be pushed through the neck II4, as when 9.5-
  • Figs. 8, 12. and 13 we illustrate the neck as being provided with an opening I56 closed by a cover I58 which carries some of the teeth H6.
  • the cover is hingedly connected at I 60 and is latched to the neck I I4 by bolts I62 hingedly connected at I64 with the neck.
  • Two spaced lugs I66 are provided on each side of the cover I58 to facilitate connection with the bolts I62.
  • a hopper I10 Underneath the cab deck I68 we mount a hopper I10 (see Figs. 6, 7, 8, 9, 11 and 12). Hopper I10 extends transversely of the locomotive and is bolted at I12 to a bracket I14 bolted at I16 to the mud ring I18 of the locomotive. Referring to Figs. 6, 8, 11 and 14, the neck H4 is connected with a head I flanged at I82 and bolted at I84 to the flange I86 carried by the rear wall I88 of the hopper I10. Head I80 includes diverging conduits I90 communicating with the neck H4 and the hopper I10. The head I80 also includes a coal dividing rib I92 which co-operates with the head I80 to define the conduits I90.
  • the spool 0' includes a shaft I94 which extends through the .bore I96 in the dividing head I92.
  • the head I92 is provided with a packing gland I98 which prevents coal dust and the like from entering the. bore.
  • abracket 200 To the dividing head I92 we mount abracket 200 by bolts 202.
  • the head I 92 and the bracket 200 are so shaped as to provide a gear box 204 within which we mount a worm wheel 206 fixedly mounted on the enlarged reach 208 of the shaft I94.
  • Thrust bearings 2I0 and 2I2 are associated with the dividing head I92 and the bracket 200 for restraining the shaft I94 from relative longitudinal movement. While the crushing spool H0 and the screws I06 and 80 are connected in end to end relation, the screws 80 and I06 may slide relatively to the trough 38 and the inner slide sleeve I34 to accommodate telescopic shifting between the slide sleeves I32 and I34.
  • Worm wheel 206 is arranged in mesh with a worm 214 keyed to a shaft 2I6 extending longitudinally of the hopper I10 exteriorly of its rear wall I88.
  • a plurality of worm gears 2I8, 226, 222, and 224 is keyed to the shaft 2I6 (see Fig. 10).
  • the worm gears 2I8, 220, 222 and 224 are housed within gear boxes 226.
  • the gear boxes 226 associated with the worm wheels 2I8 and 224 each comprises a body 228 east integrally with the rear wall I88 of the hopper I10 and a cover 230 detachably coinnected with its respective body by bolts 232 (see Figs. 8 and 10).
  • the head I80 includes pockets 234 (see Figs. 8 and 10), which pockets house the worm gears 220 and 222. These pockets are enclosed by covers 236 made secure by bolts 238.
  • Gear boxes 226 include bearings 240 for supporting the shaft 2I6.
  • the worm gears 2I8 and 224 are arranged in mesh with worm wheels 242 keyed to screws 244 (see Figs-8 and 10).
  • Worm gears 220 and 222 are arranged in mesh with worm wheels 246 keyed to screws 248.
  • Screws 244 and 248 extend transversely through the hopper I10 in close relation with its bottom, as illustrated in Figs. 7 and 9. Referring to Figs. 1 and 20; the screws 244 and 248 extend into the fire box 32.
  • All the screws 244 and 248 are made up of sections 250, 252 and 254 arranged in end to end relation and connected by universal joints 256.
  • the screws 244 and 248 taper gradually inwardly of the flre box throughout their entire length.
  • Each of the screws lies within a retort 258 (see Figs. 1, 8, 14,
  • retorts 258 are substantially U-shaped in cross section and opening up with the upper margins of the side walls flared outwardly.
  • the bracket I14 extends the full width of the boiler 38 and includes U-shaped formations 268 which embrace the rear ends of the retorts 258 for supporting purposes (see Figs. 1 and 20).
  • Fig. 19 we illustrate one of the retorts as having an extension 262 extending into the opening 264 in the bracket I14.
  • the bracket is recessed at 286 to bring its bottom 268 flush with-the bottom 218 of the opening 264, which opening establishes communication between the retort and the hopper I18.
  • Screws 212 connect the extension 262 with the bracket I14.
  • the bracket I14 includes plates 214 which close the rear ends of the retorts 256 above the extensions 262 (see Figs. 19 and 20).
  • Each retort 258 is made up of sections 216 having overlapping relation, as at 218, and connected by screws 288 (see Fig..19). All the retorts are con-' nected in the same manner.
  • Figs. 19 and 21 across beam 282 affords support for the retorts 258 intermediate their
  • the beam 282 includes curvatures 284 which embrace, the curved bottoms of the retorts, and the ends of the beam are secured to the mud ring I18 by bolts 286.
  • the forward ends of the retorts 258 are supported within the U-shaped formations 288 of a bracket 298 bolted to the mud ring I18, as at 292 (see Fig. 22).
  • Bolts 294 securely fasten the forward ends of the retorts to the bracket 298 (see Fig. 19)
  • grates 296 Between the retorts 258 we mount grates 296.
  • Figs. 1,- 8 and 21 we illustrate the retorts 258 and the grates 296 as being arranged in alternate relation with a small grate 298 positioned between each side wall of the boiler and the retort adjacent thereto.
  • All the grates are of triangular configuration in cross section, each comprising spaced triangular plates 388 integrally connected through the medium of spacers 382 (see Figs. 8 and 21).
  • the central spacers 382 extend beyond each end of the grates to provide shafts 384 and 386 for rotatably mounting the grates (see Fig. 6).
  • the shafts 384 are journaled in bearings 388 on the bracket I14 (see Figs. 6,
  • Figs. 1 and 20 we illustrate the gears 3I8 associated with the grates 296 as being of uniform diameter, but larger than the gears associated with the side grates 286.
  • Fig. 20 illustrates the bearings 388 associated with-the shafts 384 of the side grates 288 as being elevated above the other bearings to bring the top surfaces of the smaller grates 298 in a common plane with the grates 296.
  • Fig. 22 illustrates the bracket 298 as being provided with bearings 3I2 for supporting the shafts 386 at the opposite ends of the grates.
  • gears 318 of the grates 296 we illustrate the gears 318 of the grates 296 as being arranged in mesh with gears 3I4, whilethe gears 3I8 associated with the side gra es 298 are in mesh with idle gears 3I6, which in turn are in mesh with gears 3I8.
  • Gears 314 are each connected with ashaft 328 rotatably joumaled in the bracket I14 as illustrated in Fig. 6.
  • Each shaft 328 is provided with an actuating head 322 with the central head located inside the hopper I18 and the two other heads located outside the hopper adjacent the rear wall I88.
  • Gears 3I8 are keyed to shafts 324 iournaled in the bracket I14 (see Fig. 15).
  • Shafts 324 extend through the hopper I18 and are supported as at 321 in addition to being provided with actuating heads 328 corresponding to the heads 322.
  • the shafts 328 associated with the two grates adjacent the central grate extend through the hopper in the same manner as shafts 324.
  • Coal from the tender 34 is delivered to the hopper I18 through the medium of the conduits I98.
  • the conduits I98 deposit the coal into the hopper I18 at a midpoint but means are provided for distributing the coal throughout the entire length of the hopper into operative relation with all the screws in the fire box.
  • Figs. '1, 8 and 9. To the end walls 326 of the hopper we connect brackets329 for supporting the outer ends of the bars 338 through the medium of chains 332.
  • the inner ends of the bars 338 are pivotally connected with the lower ends of links 334.
  • the upper ends of th links 334 are pivotally connected at 336 with a bracket 338 carried by the bracket 288.
  • Bars 338 parallel the bottom of the hopper I18 and are located substantially midway between its top and bottom.
  • Links 334 are arranged in parallel relation and. also parallel the chains 332. These links are pivotally connected at 348 with an eccentric 342 slotted at 344 for the reception of the bushing 346 carried by the crank 348, which in turn is fixedly connected with the shaft I94, best illustrated in Fig. 6.
  • the bracket 288 includes a packing gland 358 which embraces th shaft I94 adjacent th crank 348.
  • Each bar 338 carries a plurality of paddles 352 (see Figs. 7, 9, 17 and 18).
  • the paddles 352 are provided with spaced flanges 354 pivotally connected with the bars 338 by bolts 356 (see Figs. 1'7 and 18).
  • the bolts 356 are located forwardly of the faces 358 so that the paddles may move from the full to dotted line positions of Figs. 7 and 18.
  • the flange 368 In the full line position of Fig. 18, the flange 368 has abutting relation with the lower edge of the bar 338 and in the dotted line position the face 358 lies adjacent the lower edge of the bar.
  • Rotation of the crank 348 imparts lateral motion to the eccentric 342, which in turn imparts reciprocatory motion to the bars 338.
  • the paddles 352 associated with one of the bars 338 are mounted for reverse action with respect to the paddles on the other bar. Coal delivered to the hopper I18 is distributed-toward each end of the hopper by the paddles 352.
  • the two bars move as a unit but as one bar moves in the direction of its respective end of the hopper the paddles 352 take the vertical positions of Fig. '7 for moving the coal.
  • the paddles on the other bar are pivoted upwardly against their respective bar so as to ride freely over and through the coal.
  • the paddles reverse their action for moving coal toward the other end of the hopper, thus uniformly distributing the coal throughout the full length of the hopper.
  • Figs. 8 and 12 illustrate the shaft 2I6 as being provided with a gear 362 located within a gear housing 364 bolted to-the hopper I18 at 368.
  • Gear 362 is in mesh with a gear 368 connected with a shaft 318, which in turn is driven by a twocylinder stoker engine 812 through the medium of universal joints 314.
  • the stoker engine 312 is of the'reversible type and is well known in the art and need not be described in further detail.
  • the rear end of the boiler is supported by a plate 384 which has its lower edge bolted at 386,
  • the screw is rotated through the medium of the shaft 2I6, the worm 2I4, the worm wheel 206, shaft I94, spool H0 and screw I06.
  • the screw 80 Through rotation of the screw 80, the coal is advanced and crushed into proper size as it passes the crusher head 82 and through the neck H4.
  • the spool H0 is tapered rearwardly so as to facilitate entrance of the larger lumps between the spool and the teeth I I6. As the coal passes the spool I I0 it enters the conduits I and is delivered to the hopper I10.
  • Fig. 10 illustrates the gears 242 as being smaller than the gears 246 with the worm gears 2I8 larger than the worm gears 220 so asto increase the speed of the screws 244.
  • the bracket is bored at 406 to slidably support a latch pin 408 urged in the direction of the head 328 bya spring 0. In the normal position of the pin 408, the head 328 is latched against rotation.
  • Fig. 15 illustrates the lower end of the bar 4I6 as being located within one of the openings 400.
  • the head 328 is unlatched by lifting the pin 408 through the aid of a suitable hook walls of all the troughs are provided with curved vanes 396, which facilitate upward movement of the coal in the troughs.
  • the coal Since the retorts 258 lie beneath the .upper face of the grates 296 and 298, the coal is fed to the firebox from underneath the burning coal bed so as to secure proper combustion of the fuel. A fire bed of uniform thickness is maintained in the fire box since the coal being advanced by anyone auger will tend to rise more rapidly in the zones of least resistance. The combustion is faster along the side sheets of the fire box, but the screws 244 are rotated approximately twenty-five per cent faster than the screws 248 so as to compensate the additional fuel consumption along the side sheets.
  • the grates 296 and 298 may be dumped through the medium of the actuating heads 322 and 328.
  • w illustrate the manner in which the heads 322 and 328 may be actuated. All the heads are of the same construction and operated in the same manner.
  • the head 328 of. Figs. 15 and 16 is provided with two diametrically opposed recesses 398 and a plurality of openings 400.
  • brackets 402 which are bolted to the wall 404.
  • Figs. 6 and 14 illustrate one of the brackets as being mounted on the inner face of the opposite which may be connected with the eye 4I8. Oscillation of the bar 6 in either direction rotates the grate. While the distance the bar MS may be oscillated is somewhat limited, the bar may be shifted to the adjacent opening 400 to permit "stoker of the underfed type, the gases must of the grate to be rotated the necessary amount.
  • the screws 244 embody positive coal delivering action throughout their entire length of the fire box.
  • the vanes 396 aid in elevating the coal into the combustion zone, but the delivery of coal is relatively uniform in that it tends to elevate in the areas of least resistance, thus maintaining a fire bed of uniform thickness.
  • the gases do not escape unburned, as is true of stokers of the overfed type.
  • the fine particles of coal in the nature ofdust cannot'pass off in an unburned condition.
  • fine coal particularly when dry, is far from consumed in that large quantities are thrown out of the stack because of the strong draft. In our stoker such fine coal cokes and will burn as a lump. There is no waste in coal or gases, thus effecting a large saving in expense of operation.
  • the system is compactly arranged and is anplicable to locomotives and tenders of conventional design. Our stoker will operate with little attention on the part of the fireman so that more time may be devoted to other duties such as observing signals, crossings, and the like.
  • the trough 38 In filling the tender 34 with coal the trough 38 is closed.
  • the trough may be completely closed by arranging the plates 96 according to Figs. 2 and 3 and pushing the plate 96 underneath the deck 18 into abutting relation with the adjacent plate.
  • the opening between the fuel bin and the trough 38 may be completely closed before arriving at a terminal .fere with the starting of the stoker.
  • Figs. 19 and 21 illustrate an ash pan- 420 underneath the fire box. This ash pan is cut out at 422 (see Fig. 21) to accommodate a portion of the beam 282. The ash pan may be bolted at 424 to the beam. The lower part of the ash pan is not illustrated in view of its conventional nature.
  • the pivotal connection I60 for the cover- I58 comprises pins passing throughfianges 428 on the cover I58 and flanges 428 on the head I88.
  • Neck I I4 includes a flange 438 abutting a flange 432 on'the head I80. These flanges are fixedly connected by bolts 434.
  • Neck H4 is also provided with a second flange 436 which abuts a flange 438 formed on the head II8. These flanges are fixedly connected by bolts 448.
  • Cover I58 permits access to the spool III) for checking purposes. Should the teeth IIG become damaged, a new neck may be substituted by merely removing the bolts 434 and 440. By removing the cover I58, the neck may be lowered forremoval purposes, since the opening I58 is of sufficient proportion to accommodate the spool III).
  • Fig. 23 illustrates a modified retort 442 which corresponds to the retorts 258.
  • the difierence lies in the nature of the vanes 444.
  • the vanes are integrally connected with the walls of the retort and extend downwardly thereof at an angle to the axis of the retort, but the lower edges of the vanes are curved at 446 and are spaced sufficiently far'from the bottom of the retort to accommodate the screw.
  • a locomotive fi-re :box spaced grates, a hoper extending transversely of the fire box exteriorly of the same, a conveyor for moving fuel from a source of supp1y into the hopper, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel'into the fire box from positions underneath the grates, reciprocatory fueldistri-buting means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft extending longitudinally of the hopper exterior-ly of the latter, an operating connection between the power operated shaft and said conveyor; an operating connection between said power operated shaft and the fuel distributing means, and gear connections between the power operated shaft and said rotary conveyors.
  • a locomotive fire box spaced grates, a hopper extending transversely of the fire box exteriorly of the same, a conveyor for moving fuel from a source of supply into the hopper, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates.
  • fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft, an operating connection between the power operated shaft and said conveyor, an operating connection between said power operated shatt and the fuel distributing means, and operating connections between the power operated shaft and said rotary conveyors.
  • a locomotive fire box spaced grates, a hopper extending transversely of the fire box exteriorly of the same for receiving fuel from a source of supply, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates, reciprocatory fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft extending longitudinally of the hopper exteriorly of the latter. an operating connection between said power operated shaft and the reciprocatory fuel distributing means, and gear connections between the power operated shaft and said rotary conveyors.
  • hopper extending transversely of the fire box exteriorly of the same for receiving fuel from a source of supply, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates, fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft, an operating connection between said power operated shaft and the fuel distributing means, and operating connections between the power operated shaft and said rotary conveyors.
  • a locomotive firebox spaced grates, return; positioned between the grates, rotary conveyors disposed in said retorts for feeding fuel into the fire box from positions underneath said grates, a fuel hopper extending transversely of the fire box exteriorly of the same and communicating with said retorts with each rotary conveyor extending into the hopper, a deck associated with said fire box, said hopper being located underneath said deck, a rotary screw for moving fuel from a source of supply into said hopper, a power shaft, an operating connection between the power shaft and said screw, operating connections between said power shaft and said rotary conveyors, reciprocatory fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, and an operating connection between said power shaft and the reciprocatory fuel distributing means, with the latter horizontally pomtioned underneath said deck.

Description

May 6, 1941. .w. J.. HATl- IAWAY ET 1.
LOGOMOTIVE STOKER Filed Jan. 3', 1938 10 Sheets-Sheet 1 mvzugons THEIR ATTORNEYS giamw I .HMM MQQ J. HATHAWAY ETAL 2,241,129
LocoMoTIvE STOKER Fil ed Jan. 3, 1938 osheets srieet 2 3% mymra WMN mmw mm THEIR ATTORNEYS 10 Sheef s-Sheet s THEIR ATTORNEYS w. J. HATHAWAY ETAL LOCOMOTIVE STOKER E iled Jan..3, 1938- May 6, 1941.
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LOCOMOTIVE STOKER Filed Jan. 5, 1938 1 Sheets-She et 4 554515115 l w SQ THEIR ATTORNEYS May 6, 1941 w. HATHAWAY ET AL 2,241,129
LOCOMOTIVE STOKER Filed Jan. 5, 1938 10 Sheets-Sheet 5 TH EIR ATTORNEYS y 1- w. 'J.' HATHAWAY ETAL 2,241,129
LOCOMOTIVE STYOKER Filed Jan. 3, 1938 1 0 Sheets-Sheet 6 ilillllila 1 i Im] f [Illllllllllllllllll 204 206 m N m5 NVENTORS THEIR ATTORNEYS May 6, 1941. w. J. HATHAWAY ET AL LOCOMOTIIVE S'I'OKER Filed Jan. 3, 1938 10 Sheets-Sheet 7 INVENTORS THEIR ATTORNEYS May 6, 1941 W. J. HATHAW AY ETAL POCOMOTIVE STOKE-R Filed Jan. 3, 1938 10 Sheets-Sheet 8 THEIR ATTORNEYS 1941- w. J. HATHAWAY. ET AL' ,129
LOCOMOTIVE STOKER l0 Shets-Sheet 9 Filed Jan. 3, 1938 INVENTORS THEIR ATTORNEYS %%N wkm AWW X MW: mm
May 6, 1941.
w. J. HATHAWAY ETAL 2,241,129
LOCOMOTIVE- STOKER Y Filed Jan. 3, 1938 BY mywva.
THEIR ATTORNEYS Patented May 6, 1 941 UNITED *STATES PATENT OFFICE LOCOMOTIVE' STOKER Walter J. Hathaway, Kankakee, Ill., and Edward F. Frondorf, Harrison, Ohio Application January 3, 1938, Serial No. 183,190 5 Ciaims. (Cl. 110-44) Our invention relates to locomotives and includes among its objects and advantages the provision of an improved underfed stoker.
In the present types of overfed locomotive stokers, large quantities of unburned fuel and gases are thrown out of the stack. In the stokers employing steam Jets for distributing the coal in the fire box, variation in size of the coal as well as its specific gravity have a direct bearing on the proper distribution of the coal in the fire box. The coal varies in size and. weight. At times it is dry and at other times wet. It may be hard or soft, any of which conditions makes it difilcult to secure proper distribution by steam Jets. In connection with the steam jet method of distribution, high and low-steam pressures necessitate adjustment of the steam jets. Travelling on up or down grades will also modify the distribution. In many cases the jet openings become' worn and will, thereby, decrease the efllciency of coal distribution. Because of the variable nature of the physical condition of the fuel as well as steam pressure, much of the firemans time is directed to the proper control of the steam Jets.
An object of our invention is to provide a locomotive stoker so designed as to feed fuel to the fire box from underneath the fire bed in an efilcient manner.
Another object is to provide a locomotive stoker of the underfed type in which the fuel is delivered to the combustion zone in such a manner as to effectively burn all the gases as well as the finer particles of the coal.
A further object is to provide a stoker in which the fuel from the fuel bin is divided into a plurality of streams and delivered to the combustion zone of the fire box from beneath the fire bed in a uniform and efiicient manner. v
Another object is to provide a locomotive stoker designed to deliver coal to the combustion zone in a positive manner regardless of the physical nature of the coal, steam pressure, or inclination of the road bed.
Another object is to provide a locomotive stoker capable of operating in an efficient manner with little attention on the part of the fireman, thereby enabling the operator to give more attention to other engine duties.
Another object is to provide a locomotive stoker in which a conveyor in the nature of a screw is located underneath the coal bin of the tender within the water compartment thereof and in which the screw and the crushers associated therewith are arranged in a compact manner together with a simple driving mechawardly of the tender in contradistinction to drives connected with the rear end of the screw, thereby conserving space in the tender and water compartment so as not to reduce the capacity thereof.
Another object is to provide a locomotive stoker capable of feeding fuel to the combustion zone from beneath the same in such a man ner as to attain efficient combustion and smokeless operation.
Another object is to provide a locomotive stoker designed to maintain a uniform fuel bed in the fire box but in which a larger volume of fuel may be maintained therein so as to secure a hot fire with less draft, thus eliminating the necessity of constricting the engine exhaust nozzle as is done in conventional practice, thus reducing the back pressure effective on the engine cylinders so as to render the locomotive more efficient at high speeds.
A further object is to provide a locomotive stoker including an efficient conveyor system for delivering fuel to the fire box in a noiseless manner, thereby eliminating the hissing noise peculiar to stokers embodying steam distributing jets, thus facilitating the communication of signals and the oral reading of train orders between the fireman and engineer.
Another object is to provide a stoker in which the conveyor system conveys fuel underneath the fioor of the cab and is delivered to the fire box from beneath the fire bed, thus eliminatin the accumulation of dust in the cab.
A further object is to provide a locomotive stoker embodying primary and secondary crushers and in which the secondary or final crusher is so designed and located as to be readily accessible for removal of foreign matter in the na-,
ture of obstructions and in which the final crusher is readily accessible regardless of the amount of fuel carried in the tender.
In the accompanying drawings:
Fig. 1 is a sectional view of a locomotive boiler illustrating the fire box provided with our underfeed stoker;
Fig. 2 is a fragmentary top plan view of the tender and a portion of the fire box illustrated in section;
Fig. 3 is a sectional view along the line 3-3 Fig. 11 is a sectional view along the line II-'II v of Fig. 6; I
Fig. 12 is a sectional view along the line I2-I2 of Fig. 8;
Fig. 13 is a sectional view along the line I3l3 oi Fig. 11;
Fig. 14 is a sectional view along the line "-44 of Fig. 11;
Fig. 15 is a sectional view along the line II5 of Fig. 8;
Fig. 16 is a sectional view along the line I6I6 of Fig. 15;
Fig. is a sectional view along the line Il-Il of Fig. 7;
i 18 is a sectional view along the line Ill-I8 of Fig. 17;
Fig. 19 is a sectional view along the line I9I 9 of Fig. 1;
Fig.'20 is a sectional view along the line 20-20 of Fig.
Fig. 21 is a sectional view along the line 2I-2 I of Fig. 19;
Fig. 22 is a sectional view along the line 22-22 of Fig. 19; and
Fig. 23 is a perspective view of a portion of a modified form of retort.
In the embodiment selected to illustrate our invention, we make use of a conventional boiler 30 including the usual fire box 32 (see Fig. l). The boiler 30 of the locomotive is associated with a tender 34 partially illustrated in Fig. 2. The tender includes the usual slope sheets 36 which direct coal to our trough 38. The tender is also provided with hinged doors 40 which may be opened inwardly but are so arranged as to abut at their free ends to take the closing position of Fig. 2. As illustrated in Figs. 3 and 5,.the
trough 33 includes side flanges 42 which are riveted to the slope sheets 36 at 44. The rear end of the trough 38 is closed, as at 46, and includes a flange 48 riveted at 50 to one of the slope sheets 36.
A plurality of brackets 52 is secured on the bottom 54 of the tender as by welding. The trough 38 is illustrated as having a curved bottom with the brackets 52 shaped to conform to the curvature thereof for efiectively supporting the trough. Our trough .38 lies within the water compartment 56 of the tender, but its flanges 42 and 48 are arranged in water-tight relation to the slope sheets 36 so as to prevent the entrance of water into the coal bin defined by the ward end extending through the neck 64.
in the art and need not be described in further detail.
Referring to Figs. 3 and 4, the bottom 64 includes an upstanding wall 80 at the forward end of the tender, which wall includes an opening 32 for the reception of the forward end of the trough 38. To the outer face of the wall 60 we mount a tubular neck 64 which includes a flange 66 secured tothe wall by bolts 68. Flange 66 is arranged in water-tight relation with the wall 60 while the forward end of the trough 38 has a water-tight fit with the neck 64, as at I0. Neck 64 includes webs I2 cast integrally .with the flange l4 bolted at I6 to the deck I8 0! the tender 34. Flange I4 is in water-tight relation with the deck.
Within the trough 38 we mount a screw conveyor 80 which normally lies on the curved bottom of the trough. The screw extends substantially the full length of the trough with its for- To the inner web I2 we mount a crusher head 02. In Fig. 5, the crusher head 82 includes flanges 84 provided with openings for the reception of bolts 86 threaded into the rear web I2 of the neck 64. The crusher head 82 includes a plurality of teeth 88 which have their ends terminating substantially in a common plane and at an angle of about 45 to the axis of the screw 80. The teeth are of generally tapered configuration, as at 90, with their outer ends terminating in sharp points 92.
Coal delivered to the trough 38 is advanced in the direction of the crusher head 82, which head breaks up the large lumps as they are advanced by the screw. In arranging the ends of the teeth 88' in the angular plane previously described, accommodation is provided for relatively large lumps. The lower row of teeth 88 is spaced closely to the screw, but the angularity of all the teeth is such as to permit the large lumps to pass underneath the crusher head. If the lumps wedge between the crusher head and the screw, the screw advances the lumps while the teeth break up the lumps in such proportions as to feed easily through the neck 62.
In Figs. 3, 4 and 5, the side walls of the trough 38 are recessed at 94 to receive the marginal edges of plates 96.. These plates are slidably housed within the recesses 04 by the flanges 98 of the side slope sheets 36. The flange 14 of the webs I2 is also recessed at I00 in the same manner as the flanges 42.
Fig. 3 illustrates one of the plates 86 as being positioned underneath the deck 18, at which time an opening I02 is provided through which coal from the tender may enter the trough 30. As the coal supply at the forward end of the tender is used, the next plate 96 may be pulled forwardly for shifting the opening I02 under the coal. Thus, the plates 96 cover the major portionof the trough 38, but the plates may be shifted as the coal is used to establish communication between the trough and the coal bin, To facilitate adjustment of the plates 96, each plate is provided with a plurality of openings I04 for the reception of a hook.
To the forward end of the screw 80 we connect a short screw I06 by a universal joint I08 (see Fig. 3). The forward-end of the screw I06 is connected with a crushing spool I I0 through the medium of a universal joint H2 (see Figs. 6 and 11). Figs. 11 and 13 illustrate the crushingspool H0 as being positioned inside a tubular neck II4 having crushing teeth H6. Neck H4 is connected with a curved head H 8 upon which we mount a coupling member I20 (see Figs. 6, 8, 11 and 12). Coupling member I 20 comprises sections-I22 provided with abutting flanges I24 connected by bolts I26. The flanges are positioned on diametrically opposite sides of the coupling member with the'flanges shaped to provide openings I26.
The head II8 carries a pin I30 which extends into the opening I28 in the upper flanges I24. Coupling member I20 is so related to the head II 8 as to provide a universal joint. In other words, the upper opening I 28 is of sufficient length to permit relative movement of the pin I30 in one direction while movement of the head in a plane at right angles thereto is about the pin I30 as an axis.
Coupling member I20 is connected with an outer slip sleeve I32 which embraces an inner slip sleeve I34 (see Figs. 6 and 11). At one end of the outer slip sleeve I32, we provide a flange I36 which is retained within a groove I38 in both sections I22 of the coupling member I20. Because of the split character of the coupling member, the flange I36 may extend completely about the circumference of the slip sleeve I32 so as to provide a good connection. Fig. 3 illustrates the inner slip sleeve I34 as being provided with a flange I40 connected with the sections I42 of a coupling member I44 identical in construction with the coupling member I20., Only one of the sections I42 is illustrated in Fig. 3.
Neck 64 includes a head I46 of the same construction as the head "8, and the coupling member I44 is connected with the head I46 in the same manner as the head H8 is connected with the coupling member I20. Head I46 is also provided with a pin I48 lying within an opening I50 corresponding to the opening I28. The universal joint I08 is located in axial alignment with the pin I48 while the universal joint H2 is located in axial alignment with the pin I30. Coupling member I44 is connected with the head I46 for universal movement in the same manner as the head I I8 is connected with the coupling member Slip sleeves I32 and I34 are slidably related so as to accommodate slack between the locomotiveand the tender. The sleeves constitute a conduit establishing communication between the necks 64 and H4, and the outer slip sleeve I 32' may rotate about the inner slip sleeve I34 to accommodate relative swaying between the locomotive and the tender. The sections I22 of the coupling member I20 fixedly clamp the outer slip sleeve I32 against relative rotation while the sections I42 of the coupling member I44 fixedly clamp the inner slipsleeve I34.
The lower openings I28 and I50 in the coupling members I20 and I44, respectively, provide drains for any water which might be in the coal. The two coupling members fit sufliciently loose with respect to their respective heads H8 and I46 to permit free relative movement and the passage of water. Crusher head 82 constitutes a primary crusher while'the crushing spool H and the toothed neck I I4 constitute a secondary or finishing crusher. Coal processed by the secondary crusher is ready for delivery to the fire box of the locomotive.
Teeth H6 (see Figs. 11 and 13) extend about the inner face of the neck II4, but shorten progressively in the direction of the bottom area as indicated at I52. The teeth II6 define an opening of suflicient diameter to permit the screw 80 to be pushed through the neck II4, as when 9.5-
sembling or disassembling. In Figs. 8, 12. and 13, we illustrate the neck as being provided with an opening I56 closed by a cover I58 which carries some of the teeth H6. The cover is hingedly connected at I 60 and is latched to the neck I I4 by bolts I62 hingedly connected at I64 with the neck. Two spaced lugs I66 are provided on each side of the cover I58 to facilitate connection with the bolts I62.
Underneath the cab deck I68 we mount a hopper I10 (see Figs. 6, 7, 8, 9, 11 and 12). Hopper I10 extends transversely of the locomotive and is bolted at I12 to a bracket I14 bolted at I16 to the mud ring I18 of the locomotive. Referring to Figs. 6, 8, 11 and 14, the neck H4 is connected with a head I flanged at I82 and bolted at I84 to the flange I86 carried by the rear wall I88 of the hopper I10. Head I80 includes diverging conduits I90 communicating with the neck H4 and the hopper I10. The head I80 also includes a coal dividing rib I92 which co-operates with the head I80 to define the conduits I90.
The spool 0' includes a shaft I94 which extends through the .bore I96 in the dividing head I92. The head I92 is provided with a packing gland I98 which prevents coal dust and the like from entering the. bore. To the dividing head I92 we mount abracket 200 by bolts 202. The head I 92 and the bracket 200 are so shaped as to provide a gear box 204 within which we mount a worm wheel 206 fixedly mounted on the enlarged reach 208 of the shaft I94.
Thrust bearings 2I0 and 2I2 are associated with the dividing head I92 and the bracket 200 for restraining the shaft I94 from relative longitudinal movement. While the crushing spool H0 and the screws I06 and 80 are connected in end to end relation, the screws 80 and I06 may slide relatively to the trough 38 and the inner slide sleeve I34 to accommodate telescopic shifting between the slide sleeves I32 and I34.
Worm wheel 206 is arranged in mesh with a worm 214 keyed to a shaft 2I6 extending longitudinally of the hopper I10 exteriorly of its rear wall I88. A plurality of worm gears 2I8, 226, 222, and 224 is keyed to the shaft 2I6 (see Fig. 10). The worm gears 2I8, 220, 222 and 224 are housed within gear boxes 226. The gear boxes 226 associated with the worm wheels 2I8 and 224 each comprises a body 228 east integrally with the rear wall I88 of the hopper I10 and a cover 230 detachably coinnected with its respective body by bolts 232 (see Figs. 8 and 10).
The head I80 includes pockets 234 (see Figs. 8 and 10), which pockets house the worm gears 220 and 222. These pockets are enclosed by covers 236 made secure by bolts 238. Gear boxes 226 include bearings 240 for supporting the shaft 2I6. The worm gears 2I8 and 224 are arranged in mesh with worm wheels 242 keyed to screws 244 (see Figs-8 and 10). Worm gears 220 and 222 are arranged in mesh with worm wheels 246 keyed to screws 248. Screws 244 and 248 extend transversely through the hopper I10 in close relation with its bottom, as illustrated in Figs. 7 and 9. Referring to Figs. 1 and 20; the screws 244 and 248 extend into the fire box 32.
All the screws 244 and 248 are made up of sections 250, 252 and 254 arranged in end to end relation and connected by universal joints 256. In Figs. 1 and 19, it will be noted that the screws 244 and 248 taper gradually inwardly of the flre box throughout their entire length. Each of the screws lies within a retort 258 (see Figs. 1, 8, 14,
ends.
19 and 20). In Figs. 19, 21 and 22, we illustrate the retorts 258 as being substantially U-shaped in cross section and opening up with the upper margins of the side walls flared outwardly.
The bracket I14 extends the full width of the boiler 38 and includes U-shaped formations 268 which embrace the rear ends of the retorts 258 for supporting purposes (see Figs. 1 and 20). In Fig. 19, we illustrate one of the retorts as having an extension 262 extending into the opening 264 in the bracket I14. The bracket is recessed at 286 to bring its bottom 268 flush with-the bottom 218 of the opening 264, which opening establishes communication between the retort and the hopper I18.
Screws 212 connect the extension 262 with the bracket I14. The bracket I14 includes plates 214 which close the rear ends of the retorts 256 above the extensions 262 (see Figs. 19 and 20). Each retort 258 is made up of sections 216 having overlapping relation, as at 218, and connected by screws 288 (see Fig..19). All the retorts are con-' nected in the same manner.
In Figs. 19 and 21, across beam 282 affords support for the retorts 258 intermediate their The beam 282 includes curvatures 284 which embrace, the curved bottoms of the retorts, and the ends of the beam are secured to the mud ring I18 by bolts 286. The forward ends of the retorts 258 are supported within the U-shaped formations 288 of a bracket 298 bolted to the mud ring I18, as at 292 (see Fig. 22). Bolts 294 securely fasten the forward ends of the retorts to the bracket 298 (see Fig. 19)
Between the retorts 258 we mount grates 296. In Figs. 1,- 8 and 21, we illustrate the retorts 258 and the grates 296 as being arranged in alternate relation with a small grate 298 positioned between each side wall of the boiler and the retort adjacent thereto. All the grates are of triangular configuration in cross section, each comprising spaced triangular plates 388 integrally connected through the medium of spacers 382 (see Figs. 8 and 21). The central spacers 382 extend beyond each end of the grates to provide shafts 384 and 386 for rotatably mounting the grates (see Fig. 6). The shafts 384 are journaled in bearings 388 on the bracket I14 (see Figs. 6,
- 15 and 20), while the shafts 386 are journaled in the same manner on the bracket 298. In Fig. 21, we illustrate the normal positions of the grates 286, at which time their top surfaces lie in a plane common to the upper edges of the retorts 258. In the positions of the grates illustrated in Fig. 21, their lower points rest on the beam 282 for support. a
To the shafts 384 we fixedly connect gears 3l8. In Figs. 1 and 20, we illustrate the gears 3I8 associated with the grates 296 as being of uniform diameter, but larger than the gears associated with the side grates 286. Fig. 20 illustrates the bearings 388 associated with-the shafts 384 of the side grates 288 as being elevated above the other bearings to bring the top surfaces of the smaller grates 298 in a common plane with the grates 296. Fig. 22 illustrates the bracket 298 as being provided with bearings 3I2 for supporting the shafts 386 at the opposite ends of the grates.
In Fig. 28, we illustrate the gears 318 of the grates 296 as being arranged in mesh with gears 3I4, whilethe gears 3I8 associated with the side gra es 298 are in mesh with idle gears 3I6, which in turn are in mesh with gears 3I8. Gears 314 are each connected with ashaft 328 rotatably joumaled in the bracket I14 as illustrated in Fig. 6. Each shaft 328 is provided with an actuating head 322 with the central head located inside the hopper I18 and the two other heads located outside the hopper adjacent the rear wall I88. Gears 3I8 are keyed to shafts 324 iournaled in the bracket I14 (see Fig. 15). Shafts 324 extend through the hopper I18 and are supported as at 321 in addition to being provided with actuating heads 328 corresponding to the heads 322. The shafts 328 associated with the two grates adjacent the central grate extend through the hopper in the same manner as shafts 324.
Coal from the tender 34 is delivered to the hopper I18 through the medium of the conduits I98. The conduits I98 deposit the coal into the hopper I18 at a midpoint but means are provided for distributing the coal throughout the entire length of the hopper into operative relation with all the screws in the fire box. To this end attention is directed to Figs. '1, 8 and 9. To the end walls 326 of the hopper we connect brackets329 for supporting the outer ends of the bars 338 through the medium of chains 332. The inner ends of the bars 338 are pivotally connected with the lower ends of links 334. The upper ends of th links 334 are pivotally connected at 336 with a bracket 338 carried by the bracket 288. Bars 338 parallel the bottom of the hopper I18 and are located substantially midway between its top and bottom. Links 334 are arranged in parallel relation and. also parallel the chains 332. These links are pivotally connected at 348 with an eccentric 342 slotted at 344 for the reception of the bushing 346 carried by the crank 348, which in turn is fixedly connected with the shaft I94, best illustrated in Fig. 6. The bracket 288 includes a packing gland 358 which embraces th shaft I94 adjacent th crank 348.
Each bar 338 carries a plurality of paddles 352 (see Figs. 7, 9, 17 and 18). The paddles 352 are provided with spaced flanges 354 pivotally connected with the bars 338 by bolts 356 (see Figs. 1'7 and 18). The bolts 356 are located forwardly of the faces 358 so that the paddles may move from the full to dotted line positions of Figs. 7 and 18. In the full line position of Fig. 18, the flange 368 has abutting relation with the lower edge of the bar 338 and in the dotted line position the face 358 lies adjacent the lower edge of the bar.
Rotation of the crank 348 imparts lateral motion to the eccentric 342, which in turn imparts reciprocatory motion to the bars 338. The paddles 352 associated with one of the bars 338 are mounted for reverse action with respect to the paddles on the other bar. Coal delivered to the hopper I18 is distributed-toward each end of the hopper by the paddles 352. The two bars move as a unit but as one bar moves in the direction of its respective end of the hopper the paddles 352 take the vertical positions of Fig. '7 for moving the coal. At the same time, the paddles on the other bar are pivoted upwardly against their respective bar so as to ride freely over and through the coal. During the return travel of the bars, the paddles reverse their action for moving coal toward the other end of the hopper, thus uniformly distributing the coal throughout the full length of the hopper.
Figs. 8 and 12 illustrate the shaft 2I6 as being provided with a gear 362 located within a gear housing 364 bolted to-the hopper I18 at 368. Gear 362 is in mesh with a gear 368 connected with a shaft 318, which in turn is driven by a twocylinder stoker engine 812 through the medium of universal joints 314. The stoker engine 312 is of the'reversible type and is well known in the art and need not be described in further detail.
guides 382 bolted to the bottom of the hopper.
The rear end of the boiler is supported by a plate 384 which has its lower edge bolted at 386,
to the frame and its upper edge bolted at 388 to the bracket I10 (see Figs. 12 and The forward end of the boiler is supported by a transverse bracket 390 bolted at 392 to the mud ring I18 and at 394 to the frame 316 (see Fig. 19). All such supports are well known in the art.
From the foregoing description of the various parts of the device the operation thereof will be readily understood. The screw is rotated through the medium of the shaft 2I6, the worm 2I4, the worm wheel 206, shaft I94, spool H0 and screw I06. Through rotation of the screw 80, the coal is advanced and crushed into proper size as it passes the crusher head 82 and through the neck H4. The spool H0 is tapered rearwardly so as to facilitate entrance of the larger lumps between the spool and the teeth I I6. As the coal passes the spool I I0 it enters the conduits I and is delivered to the hopper I10.
Rotation of the shaft I94 rotates the crank 348, which in turn reciprocates the bars 330 for spreading the coal toward the two ends ofthe hopper I10 to be picked up by the screws 244 and 248. Both screws 244 and 248 are of the same size, but the screws 244 are rotated at a faster speed than the screws 248 so as to deliver a larger amount of coal to the side areas of the fire box. Fig. 10 illustrates the gears 242 as being smaller than the gears 246 with the worm gears 2I8 larger than the worm gears 220 so asto increase the speed of the screws 244.
As the coal is picked up by the screws 244 and 248 it is advanced in the troughs 258. The side side wall of the hopper. In Figs. 15 and 16, the bracket is bored at 406 to slidably support a latch pin 408 urged in the direction of the head 328 bya spring 0. In the normal position of the pin 408, the head 328 is latched against rotation.
While the heads 322 and 328 are located underneath the cab deck I 68, the deck is provided with three openings 2 to lend access to the heads. These openings are normally covered by hinged covers 4 (see Figs. 2, 14 and 15). In dumping grates, we make use of a bar 4I6 which may le passed through the openings 4I2 for connection with the heads. Fig. 15 illustrates the lower end of the bar 4I6 as being located within one of the openings 400. The head 328 is unlatched by lifting the pin 408 through the aid of a suitable hook walls of all the troughs are provided with curved vanes 396, which facilitate upward movement of the coal in the troughs. Since the retorts 258 lie beneath the .upper face of the grates 296 and 298, the coal is fed to the firebox from underneath the burning coal bed so as to secure proper combustion of the fuel. A fire bed of uniform thickness is maintained in the fire box since the coal being advanced by anyone auger will tend to rise more rapidly in the zones of least resistance. The combustion is faster along the side sheets of the fire box, but the screws 244 are rotated approximately twenty-five per cent faster than the screws 248 so as to compensate the additional fuel consumption along the side sheets.
The grates 296 and 298 may be dumped through the medium of the actuating heads 322 and 328. In Figs. 15 and 16, w illustrate the manner in which the heads 322 and 328 may be actuated. All the heads are of the same construction and operated in the same manner. The head 328 of. Figs. 15 and 16 is provided with two diametrically opposed recesses 398 and a plurality of openings 400.
To the rear wall I88 of the hopper I10 we mount brackets 402 which are bolted to the wall 404. Figs. 6 and 14 illustrate one of the brackets as being mounted on the inner face of the opposite which may be connected with the eye 4I8. Oscillation of the bar 6 in either direction rotates the grate. While the distance the bar MS may be oscillated is somewhat limited, the bar may be shifted to the adjacent opening 400 to permit "stoker of the underfed type, the gases must of the grate to be rotated the necessary amount.
Our grates are triangular in cross section so that each grate has three fire bed supporting surfaces. The gears 3I4 (see Fig. 20) are so related to the gears 3I0 as to rotate the grates associated therewith degrees, the pins 408 automatically drop into the other recess 398 for positively latching that in its proper position in the fire box. Grates 3I8 are ratioed with respect to the gears 308 in the same manner so that all the grates will be turned 120 degrees through degree rotation of their respective heads. The heads in combination with the latch pins 408 provide positive means for latching the grates against accidental rotation, and the grates will be properly adjusted whenever the pins have latching relation with one of the recesses. Because of the elevated positions of the side grates 298, it is necessary to interpose the idle gears 3I6 between the gears 308 and 3I8.
The screws 244 embody positive coal delivering action throughout their entire length of the fire box. The vanes 396 aid in elevating the coal into the combustion zone, but the delivery of coal is relatively uniform in that it tends to elevate in the areas of least resistance, thus maintaining a fire bed of uniform thickness. In providing a necessity pass through the combustion zone. The gases do not escape unburned, as is true of stokers of the overfed type. Similarly, the fine particles of coal in the nature ofdust cannot'pass off in an unburned condition. In overfed stokers, fine coal, particularly when dry, is far from consumed in that large quantities are thrown out of the stack because of the strong draft. In our stoker such fine coal cokes and will burn as a lump. There is no waste in coal or gases, thus effecting a large saving in expense of operation.
Because of thorough and efficient combustion, we attain smokeless operation.
The system is compactly arranged and is anplicable to locomotives and tenders of conventional design. Our stoker will operate with little attention on the part of the fireman so that more time may be devoted to other duties such as observing signals, crossings, and the like.
In filling the tender 34 with coal the trough 38 is closed. The trough may be completely closed by arranging the plates 96 according to Figs. 2 and 3 and pushing the plate 96 underneath the deck 18 into abutting relation with the adjacent plate. Similarly, the opening between the fuel bin and the trough 38 may be completely closed before arriving at a terminal .fere with the starting of the stoker.
Figs. 19 and 21 illustrate an ash pan- 420 underneath the fire box. This ash pan is cut out at 422 (see Fig. 21) to accommodate a portion of the beam 282. The ash pan may be bolted at 424 to the beam. The lower part of the ash pan is not illustrated in view of its conventional nature.
The pivotal connection I60 for the cover- I58 comprises pins passing throughfianges 428 on the cover I58 and flanges 428 on the head I88. Neck I I4 includes a flange 438 abutting a flange 432 on'the head I80. These flanges are fixedly connected by bolts 434. Neck H4 is also provided with a second flange 436 which abuts a flange 438 formed on the head II8. These flanges are fixedly connected by bolts 448.
Cover I58 permits access to the spool III) for checking purposes. Should the teeth IIG become damaged, a new neck may be substituted by merely removing the bolts 434 and 440. By removing the cover I58, the neck may be lowered forremoval purposes, since the opening I58 is of sufficient proportion to accommodate the spool III).
Fig. 23 illustrates a modified retort 442 which corresponds to the retorts 258. The difierence lies in the nature of the vanes 444. In the modification, the vanes are integrally connected with the walls of the retort and extend downwardly thereof at an angle to the axis of the retort, but the lower edges of the vanes are curved at 446 and are spaced sufficiently far'from the bottom of the retort to accommodate the screw.
Without further elaboration, the foregoing will so fully describe our invention that others may, by applying current knowledge, readily adapt the same for use under various conditions of service.
We claim:
1. In a locomotive fi-re :box, spaced grates, a hoper extending transversely of the fire box exteriorly of the same, a conveyor for moving fuel from a source of supp1y into the hopper, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel'into the fire box from positions underneath the grates, reciprocatory fueldistri-buting means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft extending longitudinally of the hopper exterior-ly of the latter, an operating connection between the power operated shaft and said conveyor; an operating connection between said power operated shaft and the fuel distributing means, and gear connections between the power operated shaft and said rotary conveyors.
2. In a locomotive fire box, spaced grates, a hopper extending transversely of the fire box exteriorly of the same, a conveyor for moving fuel from a source of supply into the hopper, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates. fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft, an operating connection between the power operated shaft and said conveyor, an operating connection between said power operated shatt and the fuel distributing means, and operating connections between the power operated shaft and said rotary conveyors.
3. In a locomotive fire box, spaced grates, a hopper extending transversely of the fire box exteriorly of the same for receiving fuel from a source of supply, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates, reciprocatory fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft extending longitudinally of the hopper exteriorly of the latter. an operating connection between said power operated shaft and the reciprocatory fuel distributing means, and gear connections between the power operated shaft and said rotary conveyors.
4. In a locomotive fire box, spaced grates, a
hopper extending transversely of the fire box exteriorly of the same for receiving fuel from a source of supply, rotary conveyors disposed between the spaced grates extending into said hopper for feeding fuel into the fire box from positions underneath the grates, fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, a power operated shaft, an operating connection between said power operated shaft and the fuel distributing means, and operating connections between the power operated shaft and said rotary conveyors.
' 5. In a locomotive firebox, spaced grates, return; positioned between the grates, rotary conveyors disposed in said retorts for feeding fuel into the fire box from positions underneath said grates, a fuel hopper extending transversely of the fire box exteriorly of the same and communicating with said retorts with each rotary conveyor extending into the hopper, a deck associated with said fire box, said hopper being located underneath said deck, a rotary screw for moving fuel from a source of supply into said hopper, a power shaft, an operating connection between the power shaft and said screw, operating connections between said power shaft and said rotary conveyors, reciprocatory fuel distributing means inside the hopper for distributing fuel into receiving relation with the rotary conveyors, and an operating connection between said power shaft and the reciprocatory fuel distributing means, with the latter horizontally pomtioned underneath said deck.
WALTER J. HATHAWAY. EDWARD F. FRONDORF.
US183190A 1938-01-03 1938-01-03 Locomotive stoker Expired - Lifetime US2241129A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2455817A (en) * 1944-06-30 1948-12-07 Battelle Development Corp Method and apparatus for burning carbonaceous fuels
US3583344A (en) * 1969-07-02 1971-06-08 Pfaff Ag G M Top feed means for sewing machines
US3885665A (en) * 1972-10-11 1975-05-27 Sprout Waldron & Co Inc Reversible refiner feeder
US4633818A (en) * 1985-12-20 1987-01-06 Combustion Engineering, Inc. Mobile coal-fired fluidized bed power unit

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2455817A (en) * 1944-06-30 1948-12-07 Battelle Development Corp Method and apparatus for burning carbonaceous fuels
US3583344A (en) * 1969-07-02 1971-06-08 Pfaff Ag G M Top feed means for sewing machines
US3885665A (en) * 1972-10-11 1975-05-27 Sprout Waldron & Co Inc Reversible refiner feeder
US4633818A (en) * 1985-12-20 1987-01-06 Combustion Engineering, Inc. Mobile coal-fired fluidized bed power unit

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