US2180079A - Convertible sawing and abrading machine - Google Patents

Convertible sawing and abrading machine Download PDF

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US2180079A
US2180079A US183764A US18376438A US2180079A US 2180079 A US2180079 A US 2180079A US 183764 A US183764 A US 183764A US 18376438 A US18376438 A US 18376438A US 2180079 A US2180079 A US 2180079A
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Prior art keywords
band
elements
abrading
pulleys
working zone
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US183764A
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Leighton A Wilkie
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Continental Machines Inc
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Continental Machines Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D63/00Dressing the tools of sawing machines or sawing devices for use in cutting any kind of material, e.g. in the manufacture of sawing tools
    • B23D63/18Straightening damaged saw blades; Reconditioning the side surface of saw blades, e.g. by grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D53/00Machines or devices for sawing with strap saw-blades which are effectively endless in use, e.g. for contour cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D55/00Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
    • B23D55/06Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of drives for strap saw blades; of wheel mountings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D55/00Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
    • B23D55/08Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for guiding or feeding strap saw blades
    • B23D55/082Devices for guiding strap saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D57/00Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
    • B23D57/0076Devices for converting any machine for sawing purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B25/00Grinding machines of universal type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/44Filing
    • Y10T29/444Continuous band type

Definitions

  • This invention relates to a convertible machine for abrading, polishing, sawing, and the like; and constitutes a continuation in part of the copending application of Leighton A. Wilkie, namelyd May 27, 1935, Serial No. 23,554.
  • the invention has for one of its objects, the provision of a new and improved machine that may be readily converted into a band saw, a iiling or abrading device ⁇ , or a polishing machine, as occasion may require.
  • Another object of the invention is the provision of a new and improved convertible sawing and abrading device together with novel means for welding the ends of the band when the same is severed or becomes broken.
  • a further object of the invention is the provision of new and improved means for facilitating the removal and replacement of bands for performing various different operations by the same band operating mechanism.
  • a further object of the invention is the provision of a new and improved convertible abrading, polishing and sawing mechanism that is simple in construction, eicient in operation, composed of few moving parts, easily assembled, that is compact and comparatively light in weight, and that may be readilychanged from one type of operating mechanism into another.
  • FIG. 1 is a side elevation ofthe machine showing the same as being used as a band saw device
  • Fig. 2 is a front elevation thereof, with parts broken away;
  • Fig. 3 is a side elevation of the machine showing the same converted into an abrading or fLling ,machine;
  • Fig. 4 is a front elevation of a portion of the band and abrading device together with its guides and a portion of the table;
  • Fig. 5 is a section on the line 5-5 of Fig. 4;
  • Fig. 6 is a section on the line 6--6 of Fig. 4;
  • Fig. 7 is a perspective view of the guide or backing member and a portion of the band
  • Fig. 8 is a perspective view of two adjacent le elements
  • Fig. 9 is a vertical sectionon the line 9-9 of Fig. 4;
  • Fig. 10 is a Vertical with parts broken away, grinding mechanism
  • Fig. 11 is a diagrammatic View showing the welding mechanism
  • Fig. 12 is a section on the line l2-l2 of Fig. 10;
  • Fig. 13 is a top plan view of the holding members for the welding mechanism, with parts broken away;
  • Fig. 14 is a side elevation of a portion of the 5 machine, with parts broken away; but showing the holding mechanism and control lever for the welding device on an enlarged scale.
  • the present invention seeks to overcome these diiculties by the provision of a single mechanism f' occupying a minimum o f space that may be readily and easily changed from a machine ior'pera0 forming one type of work to another with a mini.- mum of time and expense.
  • the device is made complete with all the necessary mechanism for effecting the change.
  • 'I'his mechanism includes Il a welding device and grinder whereby in the change from filing to sawing where the saw is inserted through a closed opening, for instance, the change may be readily made.
  • the saw is severed, then inserted through im the opening in the work and the ends welded, the welded part tempered and the weld ground, after which the band is trained around the pulleys.
  • the entire time consumed in making the change will not be more than from one to three minutes. 4t
  • the reference character 5 designates generally the combined sawing, abrading and filing machine which comprises a base 6, Figs. 1, 2 and 3, on which is mounted the motor and operating mechanism 5 for the device and on which is mounted an overhanging arm portion 1.
  • the base 6 and arm portion 1 are housed within a casing 8 which conforms roughly to the form of the device.
  • the lower portion of the casing is provided with a sa of adjacent side door 9 and the upper portion with the doors I3 and II.
  • the intermediate portion of the casing is provided with an opening covered by a closure or closure plate I2 on which the welding mechanism is mounted as will presently appear.
  • the base and overhanging arm support the vertically alined pulleys
  • a band saw blade I5 is trained about the pulleys I3 and I4 in the usual manner, Figs. 1 and 2.
  • a conventional saw band guide I6, adjustable through the bracket 44, is provided, and the base has the conventional table I1 mounted on the same through which the saw band extends.
  • the bracket 44 is shown in Fig. 3 and is rigidly mounted in the frame of the machine.
  • the pulleys I3 and I4 are operated by a suitable motor I3 mounted on the base 6 within the casing 8 as shown in dotted lines in Fig. 1. ⁇
  • This motor is geared to a change speed mechanism I 9 by a belt or chain 2
  • the change speed device is manually adjusted by a suitable hand wheel 23 as will presently appear.
  • the journal 26 for the shaft of the pulley I4 is adjustably mounted in the slot 21 in a portion of the arm 1 of the apparatus in the usual manner. Since this is'conventional, it is not thought necessary to further illustrate or describe the same. It is by means of this adjustment that tension may be placed on the band for operating the same and the tension released whereby the band may be attached and detached as will presently appear.
  • the saw band I5 is removed from the pulleys and the guide I6 is also removed from the supporting bracket 44 and a ille band and a backing member are applied as will presently appear.
  • the filing mechanism comprises an endless flexible metallic band 23 to which a plurality of file elements 29 are attached.
  • the adjacent ends. of the flle elements 29 interengage.
  • Each ille element 29 has a reduced portion 3
  • is curved on its outer surface, as shown more clearly in Fig. 7 of the drawings.
  • the contiguous end of the adjacent file element is provided with a corresponding recess 333 for receiving the extension 3
  • each projection which may be considered as a surface converging outwardly, engaging the recess having what may be considered as surfaces .diverging inwardly, cooperates with said recess to guide the contacting ends of the file elements into perfect alinement.
  • ille sections interilt in such a manner as to prevent relative lateral movement of e ends of the ille elements relative to each l other and during the passage of the ille band Figs. 3 to 9, inclusive, ⁇
  • the ille elements are secured to the band by any suitable means such as the rivets or screws 33 which engage an end portion of the ille elements and rigidly connect the same to the bands.
  • the le elements are connected to the band adjacent to the advancing ends thereof in order that the end having the projection 3
  • a backing member 33 is employed for this purpose.
  • This backing member comprises a channel element 34 having rabbets 35 in the inner side of each ilange 36 forming ledges 43 on which the ille elements or the file band, if it be made as wide as the flle elements,
  • the depth of these rabbets is such that the flanges '36 will extend alongside the illing elements '29 at each side edge thereof for guiding the same in their movement.
  • the depth of the groove beyond the ledges 43 is such that suillcient clearance for the band 23 is provided.
  • the intermediate portion of the channel member 34 of the portion opposite the table I1 has its sides removed as at 31 on each side thereof so that the width of the backing member 33 will lnot be greater immediately above the table than that of the ille elements whereby the use of the endless ille in corners and the like will be permitted.
  • the same is split and has one end provided with a keyhole slot 33 that is adapted to vengage a headed pin 33 on one of the ille. elements.
  • the end portions are disposed at right angles to each other and engaged ilatwise with the pin entering the large end of the keyhole. After sliding the pin into the narrow end of the keyhole, the two end portions are swung into alignment with the ends of the band abutting, this being permitted by the rounded ends of the band.
  • the ille elements will ride on the shoulders or ledges 43 formed by the rabbets 35 as shownin Fig. 6, and the band 23 will be disposed in the slot below the rabbets, the slot being of such depth as to provide sufflcient clearance for the overlapping ends of the band.
  • the flles move downwardly along the backing member 34 and the inner edges of the flanges 33 are bevelled outwardly as at 4
  • bracket 42 attached to the backing member has an upwardly extending arm 43, Fig. 3, which is adjustably mounted in the bracket 44 on the frame of the machine.
  • Appropriate means are also provided for holding the band iand file elements in position in the backing member 34.
  • a plurality of rollers mounted in a U-shaped bracket 46 for engaging the forward side of the file elements are provided for this purpose.
  • the bracket 4B has one arm extended and provided with a horizontal slot 41 in which is adapted to engage an adjusting bolt 48, Fig. 5.
  • the bolt also extends through a vertical slot 49 in a bracket 50 rigidly secured to the back of the backing member 34 which will permit not only an inner and outer movement of the bracket 46 and rollers 45, relative to the backing member 30, but will permit the same to be adjusted vertically.
  • the speed of the band In sawing and abrading metal, the speed of the band must be varied for various kinds of metals and for the different tools employed. It has been found that the speed of the bands for filing or sawing soft metals is many times greater than when operating on hard material. For instance, while the velocity of the band in operating on chrome steel of a given thickness should be approximately 'l5 feet per minute, the speed of the band may be increased to as much as 400 feet per minute when operating on softer metal of the same thickness. Likewise, the speeds of the band will depend on the kind and thickness of the metal and the like.
  • the speed at which the saw band or abrading band operates most advantageously is within comparatively narrow limits.
  • the convential stepped pulley for securing the different speeds does not give that variation in speeds required to operate most efliciently under the various operating conditions to which devices of this nature are subjected.
  • the change speed device I9 comprises a. shaft I on which are keyed a pair of expansive pulleys 2 and 3.
  • Each pulley comprises a pair of complementary sections 4 and 5a slidable along the shaft I.
  • Each section is cone-shaped on its inner side and each cone comprises a series of projections 6a alternating with recesses 'la and the projections and recesses of one section are adapted to engage the recesses and projections, respectively, of the other section, somewhat like the teeth of a gear.
  • each pulley normally force the sections together to form V-shaped grooves in which the conventional V- shaped belts 2
  • brackets 9a through which a threaded rod 9b extends, constitute the journal of the shaft I.
  • the rod 9b is journaled in suitable brackets secured to the casing 8 and is rotated byy a hand wheel 20 through bevel gears 9c,Fig. 1.
  • the bracket 9a will travel upward carrying with it the pulleys 2 and 3.
  • the tension on the band 23 is released whereby the springs 8a and 8b will force the two sections of the pulley 2 toward each other thereby increasing the effective diameter of the pulley 2.
  • the present invention contemplates the use of a welding device for butt welding the ends of the band. Means are also provided forV removing the flash or reducing the welded part to the desired thickness after the welding operation.
  • a welding mechanism 52 housed in the rear portion of the casing 8 and mounted on the removable plate I2 is provided.
  • This mechanism has a fixed terminal 53 and a movable terminal 54, Fig. 11, extending to the exterior of the casing as shown in Fig. l.
  • These terminals are each provided with clamping members for clamping the ends of the band fixedly to the terminals 53 and 54.
  • These clamping members may be of any suitable form, but as shown on the drawing, the terminals 53 and 54 are provided at their outer ends with slots' 56, Fig.
  • a clamping block 51 whichis adapted to be forced downwardly against the ends of the band for clamping the same against the lower marginal surface of the slot.
  • Suitable screws 58, swiveled at their lower ends in the blocks 51, are provided for this purpose.
  • the terminals have inwardly extending projections 53a and 54a, Fig. 13, adjacent the inner ends of the slots for shortening the gap between the terminals at that point whereas the outer ends of the terminals are much farther apart.
  • the former is desirable for welding and the latter for annealing, as will presently appear.
  • the movable terminal 54 is rigidly connected to a swinging arm 59, Fig. 11, which is pivoted as at 6
  • a spring 64 normaly holds the movable terminal 54 out of contact with the stationary terminal 53. While in use, the movable terminal is held inwardly by a control lever 62.
  • the lever 62 is rigidly connected to a shaft 63 extending through and pivoted in the closure plate l2.
  • the arm 'I0 is preferably provided with an adjustable Contact screw which engages the arm 59 as clearly shown in Fig. 12 of the drawings. This screw is adapted to be adjusted to the desired length for causing the proper movement of the arm 59 when engaged by the screw 60 upon the release of the lever 62.
  • the arm 10 is held rearwardly by the spring 64 which, in the construction shown, extends through an enlarged opening 65 in the terminal supporting arm 59.
  • a pin 65a extending transversely through the spring 64 serves to connect each end portion to the arm 59.
  • the lever 62 is located outwardly of the plate I2, Figs. 1, 11 and 12, constitutes a means for moving the terminal 54 for causing it to swing inward to bring the ends of the band into contact as will presently appear.
  • the parts be so arranged that when the lever ⁇ 62 is depressed, it will operate a switch for closing the welding circuit through the abutting ends of the band. Means are also provided for automatically opening a switch in the welding circuit when the welding operation is complete.
  • the switch 61 is closed by the arm 10 which will force the movable elements 68 of the switch against the iixed contacts 69 when the lever 62 is pressed downward.
  • the arm 10 is adapted to engage a spring pressed button 1I, Fig. 12, for closing the switch when it is depressed and to open the switch when it is released.
  • 'I'he switch 61 is adjustably secured in position on the wall closure plate I2 by any suitable means.
  • a bracket 12, Fig. 12, having an outstanding flange 13 is secured to the wall oi' the closure plate I2.
  • the flange 13 is provided with an opening through which a threaded stem 14, secured to the switch 61, extends.
  • This stem is adjustably mounted by means of the nuts 15 on the stem 14 at each side of the flange 13. By means of these nuts, the position of the button 1I may be brought nearer or farther from the arm 10.
  • a mercury switch 16 is employed for this purpose.
  • the switch16' has an upstanding arm 11 pivoted as at-18 to the closure plate I2 and has a lower extending arm 19 provided with a slot 8
  • the arm 83 has an extension 85 which is slotted as at 86 for engaging the pin 81 on an armv 88 carried by the movable terminal.
  • having the switches 61 and 16 therein and a secondary winding 92 connected with the terminals 53 and 54 are employed for furnishing the current for performing the welding operation. Since the details of the transformer and the wiring arrangement constitute no part of the present invention, it is not thought necessary to illustrate and describe the same more in detail other than to f state that the lead 93 of the secondary winding 92 that is connected with the movable terminal 54 is preferably flat as shown in Fig. 10 so as to provide suicient flexibility to permit the proper movement of the terminal block 54.
  • the two ends of the band to be welded are inserted in the inner ends of the slots beneath the projections 63a and 54a and are clamped in position in end to end alinement, the lever 62 is depressed for forcing the lever 59 inward for closing the switch 69 and held in lowered position whereby the tension of the spring 64 will cause the ends of the band to be yieldingly forced against each other.
  • the tension of the spring 64 will cause said block to move farther and farther inward until it tilts the mercury switch 16 sufcient vto open the circuit.
  • a grinder 94 is mounted on the ledge 95 'and operates about a horizontal axis. 'Ihe grinder may be mounted on the armature shaft of the motor 96 which operatesl thegrinder. "A shield 91. is preferablym provided for theV grinder 94.
  • While the device is described as being convertible into a band'saw or iiling machine, it is understood that it may be used as a polishing device or sanding machine depending on the nature of the band and elements used therewith.
  • a pair of pulleys a metallic one piece band trained about said pulleys, means for rotating one of said pulleys, file elements rigidly connected to said band, the adjacent ends of said file elements interftting and having their ends abutting continuously across said elements along a line at right angles to the edges of said band. and means on the adjacent ends of said band for detachably connecting the same together whereby said band may be inserted in closed openings for filing the interior thereof and for removing the band and elements from along a straight line at right angles to said band continuously across said elements.
  • a flexible band In an abrading device, a flexible band, abrading elements, means for securing the intermediate portions of said elements to said band, and overlapping intertting connections between the adjacent ends oi said elements, the joint be ⁇ tween the abrading surfaces being straight and at right angles to the center line of the'band and extending entirelyv across said elements.
  • a frame a pair of pulleys mounted in vertically spaced relation on said frame, a work table rigidly mounted onsaid frame between said pulleys and having an opening therethrough, a thin metal band trained about said pulleys and extending through said opening, a backing member having means at its ends only for preventing the lateral movement of said band, said thin metal band having flle elements thereon movable along said guides, the edgewise stiffness of said band preventing lateral movement of said band and filing elements between the ends of said backing member, means for detachably mounting said backingl member on said frame whereby said backing member and band may be removed, and a saw band mounted on said pulleys.
  • An abrading device comprising an endless iiexible steel band, means for supporting and moving said band, abrading elements secured to said band, a band guide comprising a channel member having a rabbet in the inner surface of each flange for guiding said band and elements ⁇ and having portions of said iianges removed from the exterior of said flanges adjacent to the points where the Work is applied to the abrading elements whereby said band will be guided in its movement from the ends of the guide and said elements will be exposed for abrading said work at the point where said portions of the anges are removed.
  • a channel member having ledges on the inner surfaces of the ilanges for receiving a band of 4.000 elements and having the sides of the flanges between the endsof the channel member removedto a depth equal to the thickness of the flanges outwardly oi' said ledges to form a reduced portion in said member no wider than said flle elements.
  • a base a pair of vertically spaced pulleys mounted on said base, a metallic exible band trained about said pulleys, and abrading elements mounted on said band, said elements having overlapping interengig connections between the adjacent ends of adjacent elements so formed that the joints between the meeting ends of the abrading elements on the abrading surface are substantially normal to the center line of the band.
  • a base a support on the base, a pair of pulleys spaced'vertically and edgewise on said support, a work rest on said support between the pulleys, a steel band trained about said pulleys, abrading elements secured to the outer side of said band, a guide device for said band extending above and below said work rest, the upper and lower ends of said guide device being in the form of channels having side flanges between which the connected band and abrading elements slide so that the guide device supports the connected band and abrading elements against the inward iiatwise pressure of work against the abrading elements and against edgewise displacement, the portion of the guide device between its channeled ends being no wider than said band extends, a backing member for said band in said working zone, said member extending above and below said table4 and having its ends provided with flanges extending outwardly alongside the side edges of said file elements for guiding the same, the portion of 'said Vguide in said working zone being no wider than said elements, a support
  • a frame a pair of pulleys supported on said frame in spaced relation in a vertical plane, a substantially horizontal table supported by said frame between said pulleys and providing a Working zone above the same, a one-piece iiexiblev metallic band trained over said pulleys and extending through an opening in said table, le elements each secured to said band at points between its ends and having a ling surface on the side opposite said band, the adjacent ends of said elements being provided with semi-circular projections and cooperating recesses interlocking therewith and located inwardly of the filing surface, the outer sides of said elements abutting in the working zone to form a continuous filing surface, and a backing member on the inner side of said band for resisting inward pressure applied to the work during the operation of the device.
  • a flexible band le elements having abrading surfaces, means for securing the intermediate portions of said elements to said band, ⁇ the outer surfaces of adjacent elements abutting to form a continuous filing surface while in use, and overlapping intertting connections between the adjacent ends of said elements, said interfltting connections being 'ing above and blow the table for supporting the connected band and file elements against the pressure of work applied to the ille elements, side guides at the ends only of said backing member for supporting the connected band and le elements against edgewise displacement above and below the working zone "but not in it, the intermediate portion of said backing member being no wider than said ille elements', and the stinness of the band against edgewise ilexure supporting the connected band and file elements against edgewise displacement in the working zone between said side guides.
  • abrading elements attached medially of their ends to said flexible band to be successively carried thereby through the working zone, rigid guide means supporting said band and abrading elements adjacent to the working zone but not in the working zone against edgewise displacement out o f their intended path, and a rigid backup support for the connected band and abrading elements, said rigid backup support extending substantially across the working zone and being sumciently narrower than said rigid guide means to have no portion thereof extend beyond the side edges of the abrading elements whereby the abrading elements may enter corners of work without interference from the backup support, said connected band and abrading elements being supported against edgewise displacement in crossing the working zone solely by the stiness oi' the band against edgewise flexure.
  • a plurality of abrading elements carried by the band means for supporting work to be lacted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone, means above and beneath but not in the working zone for supporting the band against edgewise displacement, and a continuous backup support extending through the working zone between said supporting means to support the band and abrading elements against iiatwise displacement in the working zone, said backup support being no wider than the abrading elements so as not to interfere with proper functioning of the abrading elements in corners of work.
  • backup support having a longitudinally continuous surface along which the band and abrading elements slide, means rigidly mounting saidbackup support with the ends thereof extending above and beneath the edges thereof to engage over the sides of the connected bandand abrading elements and thereby support the band and abrading elements outside the working zone against edgewise displacement, said means engaging the connected band and abrading elements for an extent long enough to insure that the inherent stiffness of the band against edgewise ilexure holds the same and the abrading elements against edgewise displacement in the working zone.
  • said backup support means rigidly mounting said backup support with the ends thereof extending above and beneath the working zone, said backup support being no wider than the abrading elements, and means directly connected with said backup support at the opposite ends thereof to be disposed above and beneath the working zone and projecting beyond the side edges of the backup support to engage over the sides of the connected band and abrading elements and thereby support the band and abrading elements outside the working zone against edgewise displacement, said last named means providing two supports close enough together that the portion of the connected band and abrading elements spanning the distance therebetween is held against edgewise displacement by the inherent stiffness of the band itself.
  • a plurality of abrading elements carried by the band means for supporting work to be acted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone
  • 'a backup support having a longitudinally continuous surface along which the band and abrading elements slide, means rigidly mounting said backup support with the ends thereof extending above and beneath the working zone, said backup support being no wider than the abrading elements, and spaced walls rigidly connected with the backup support at the ends thereof to be positioned above and beneath the working zone but not in the working zone, said walls being spaced apart a distance to receive the abrading elements therebetween and slidably engage the side walls thereof to thereby support the connected band and abrading elements against edgewise displacement above and beneath the working zone.
  • a base a pair of vertically spaced pulleys mounted on said base, a metallic exible band trained about said pulleys, abrading elements mounted on said band, and means projecting from one end of each element interposed between said band and the adjacent end of the adjacent element when said elements are in longitudinal alignment so that the latter element laps -over said ⁇ projecting means, said lapping portions o! the elements interengaging to prevent relative lateral movement of said elements.
  • a frame In a filing machine, a frame, a pair of vertically spaced pulleys carried by said frame, a thin atwise flexible metallic band trained about said pulleys, le elements secured to said band, a table providing a working zone around one stretch of the band between said pulleys above, and in proximity to, said table, guides for engaging the. side edges of said le elements adjacent to but' not in said working zonefor preventing lateral edgewise movement of said eiements, the edgewise stiffness of said band between said guides preventing lateral edgewise movement of said band and elements in said working zone, and means for resisting rearward fiatwise movement of said band within said working zone, said last named means being no wider than said elements.
  • a frame In a ling machine, a frame, a pair of vertically spaced pulleys carried by said frame, a carrier trained about said pulleys and having substantially straight stretches of travel between the pulleys, le elements mounted on said carrier, the adjacent ends of said elements having an overlapping and interlocking connection, said connection comprising a projection on one element spaced below the plane of the ling surface, said projection having diverging side walls and being engageable in a complementary recess in the other element whereby the latter element laps over the projection and a continuous tiling surface is provided with the overlapping interlocking connection disposed wholly below said filing surface, and whereby said connections automatically guide the elements into longitudiha.
  • a frame a pair of vertically spaced pulleys carried by said frame, a thin exible metallic band trained about said pulleys, tlie elements secured to said band, a working table secured to said frame between said pulleys, guides engaging the side edges of said nle elements adjacent to, but spaced from, said table, and a backing member at the level of '.said table for resisting the inward movement of said band and elements during the iling opera'- tion and extending above the table to form a working zone, said member at said level being no wider than said elements.
  • a supporting frame a pair of vertically spaced pulleys supported on said frame, a band trained about said pulleys, a table mounted on said frame in a plane between said pulleys and provided with an opening through which said band extends, abrading .elements on said band, means engaging the side edges of said elements adjacent said table for preventing lateral movement of said elements and means at said table for preventing rearward movement of said band during the ling operation, said last named means being no wider than said elements.

Description

Nov. 14, 1939. L A., wlLKlE 2,180,079
CONVERTIBLE SAWING AND ABRADING `MACHINE Filed Jan. 7, 195s 5 sheets-sheet 1 Nov. 14, 1939. L.. A. wlLKlE CONVERTIBLE SAWING AND ABRADING MACHINE 5 Sheets-sheet 2 Filed Jan. 7, 1938 Nov. 14, 1939. L, A WILKIE 2,180,079
CONVERTIBLE SAWING AND ABRADING MACHINE Filed Jan. 7, 1938 5 Sheets-Sheet 3 Nov. 14, 1939.
CONVERTIBLE SAWING'-AND ABRADING MACHINE Filed Jan. 7, 1938 5 SheetsLSheet 4 Nov. I4, 1939. 1 A. wlLKlr-z -2,180,079
CONVERTIBLE SAWING AND ABRADING MACHINE Filed Jan. 7, 1958 i 5 Sheets-Sheet 5 ,lf2/Menton' Patented Nov. 14, 1939 UNITED STATES vPATENT 'oFFicE Leighton A. Wilkie, Minneapolis, Minn., assignor to Continental Machines,
Incorporated, Minneapolis, Minn., a corporation of Minnesota.
Application January 7, In C anada February 27 Claims.
This invention relates to a convertible machine for abrading, polishing, sawing, and the like; and constitutes a continuation in part of the copending application of Leighton A. Wilkie, iiled May 27, 1935, Serial No. 23,554.
The invention has for one of its objects, the provision of a new and improved machine that may be readily converted into a band saw, a iiling or abrading device`, or a polishing machine, as occasion may require.
Another object of the invention is the provision of a new and improved convertible sawing and abrading device together with novel means for welding the ends of the band when the same is severed or becomes broken.
A further object of the invention is the provision of new and improved means for facilitating the removal and replacement of bands for performing various different operations by the same band operating mechanism.
A further object of the invention is the provision of a new and improved convertible abrading, polishing and sawing mechanism that is simple in construction, eicient in operation, composed of few moving parts, easily assembled, that is compact and comparatively light in weight, and that may be readilychanged from one type of operating mechanism into another.
Other and furtherxobjectsl 'and advantages of the invention will appear from the following description taken inA connection with the accompanying drawings, in which Fig. 1 is a side elevation ofthe machine showing the same as being used as a band saw device;
Fig. 2 is a front elevation thereof, with parts broken away;
Fig. 3 is a side elevation of the machine showing the same converted into an abrading or fLling ,machine;
Fig. 4 is a front elevation of a portion of the band and abrading device together with its guides and a portion of the table;
Fig. 5 is a section on the line 5-5 of Fig. 4;
Fig. 6 is a section on the line 6--6 of Fig. 4;
Fig. 7 is a perspective view of the guide or backing member and a portion of the band;
Fig. 8 is a perspective view of two adjacent le elements;
Fig. 9 is a vertical sectionon the line 9-9 of Fig. 4;
Fig. 10 is a Vertical with parts broken away, grinding mechanism;
Fig. 11 is a diagrammatic View showing the welding mechanism;
section of the machine, showing the welding and 1938, Serial No. 183,764
Fig. 12 is a section on the line l2-l2 of Fig. 10;
Fig. 13 is a top plan view of the holding members for the welding mechanism, with parts broken away; and
Fig. 14 is a side elevation of a portion of the 5 machine, with parts broken away; but showing the holding mechanism and control lever for the welding device on an enlarged scale.
The equipment for modern machine shops requires various types of mechanism for performing numerous kinds of operations required from time to time in the normal functioning of the shop, such, for instance, as sawing, abrading, polishing and the like. It is common practice to provide separate machines for the diierent oper- .15 ations but such an arrangement is objectionable for numerous reasons." y
Additional ooi" space` must be provided and where the. workspaceis' limited, this is a serious problem. Furthermore, the expense of providing 2o a separate machine for performing eachoperation is a very serious consideration, especially with the"` more modest shop owner. Then, too, with too" many machines, those while not in use will be more or less in the-way of the. operator in using g5 the other machines.
The present invention seeks to overcome these diiculties by the provision of a single mechanism f' occupying a minimum o f space that may be readily and easily changed from a machine ior'pera0 forming one type of work to another with a mini.- mum of time and expense. In order that this may be done expeditiously, the device is made complete with all the necessary mechanism for effecting the change. 'I'his mechanism includes Il a welding device and grinder whereby in the change from filing to sawing where the saw is inserted through a closed opening, for instance, the change may be readily made. In making the change, the saw is severed, then inserted through im the opening in the work and the ends welded, the welded part tempered and the weld ground, after which the band is trained around the pulleys. The entire time consumed in making the change will not be more than from one to three minutes. 4t
Referring now to the drawings, the reference character 5 designates generally the combined sawing, abrading and filing machine which comprises a base 6, Figs. 1, 2 and 3, on which is mounted the motor and operating mechanism 5 for the device and on which is mounted an overhanging arm portion 1. The base 6 and arm portion 1 are housed within a casing 8 which conforms roughly to the form of the device. The lower portion of the casing is provided with a sa of adjacent side door 9 and the upper portion with the doors I3 and II. The intermediate portion of the casing is provided with an opening covered by a closure or closure plate I2 on which the welding mechanism is mounted as will presently appear. The base and overhanging arm support the vertically alined pulleys |3 and' I4 as is usual in such constructions.
As shown, a band saw blade I5 is trained about the pulleys I3 and I4 in the usual manner, Figs. 1 and 2. A conventional saw band guide I6, adjustable through the bracket 44, is provided, and the base has the conventional table I1 mounted on the same through which the saw band extends. The bracket 44 is shown in Fig. 3 and is rigidly mounted in the frame of the machine. The pulleys I3 and I4 are operated by a suitable motor I3 mounted on the base 6 within the casing 8 as shown in dotted lines in Fig. 1.` This motor is geared to a change speed mechanism I 9 by a belt or chain 2| and this in turn is geared to a drive pulley 22 by a suitable belt or drive chain 23. The change speed device is manually adjusted by a suitable hand wheel 23 as will presently appear. A pinion 24, keyed to the shaft of the pulley 22, meshes with a gear 25 on the shaft on which the pulley I3 is mounted. It will thus be seen that by means of this arrangement, the pulley I3 is geared down and that its speed is considerably reduced from4 that of the motor shaft. The journal 26 for the shaft of the pulley I4 is adjustably mounted in the slot 21 in a portion of the arm 1 of the apparatus in the usual manner. Since this is'conventional, it is not thought necessary to further illustrate or describe the same. It is by means of this adjustment that tension may be placed on the band for operating the same and the tension released whereby the band may be attached and detached as will presently appear.
When it is desired to employ the device as a ling machine as shown in Figs. 3 to 9, inclusive, the saw band I5 is removed from the pulleys and the guide I6 is also removed from the supporting bracket 44 and a ille band and a backing member are applied as will presently appear.
The filing mechanism, comprises an endless flexible metallic band 23 to which a plurality of file elements 29 are attached. The adjacent ends. of the flle elements 29 interengage. Each ille element 29 has a reduced portion 3| extending forwardly therefrom and this reduced portion forms a shoulder 32 extending transversely across the outer surface of the file element The extension 3| is curved on its outer surface, as shown more clearly in Fig. 7 of the drawings. The contiguous end of the adjacent file element is provided with a corresponding recess 333 for receiving the extension 3|. By providing the outer surface of the pro- Jection 3| with a curved surface for engaging a corresponding recess 330 in the continuous end of the adjacent ille element, the ends of the illing elements are guided into alinement. In other words, the convex surface of each projection, which may be considered as a surface converging outwardly, engaging the recess having what may be considered as surfaces .diverging inwardly, cooperates with said recess to guide the contacting ends of the file elements into perfect alinement. The recess 333 and projection 3| ille sections interilt in such a manner as to prevent relative lateral movement of e ends of the ille elements relative to each l other and during the passage of the ille band Figs. 3 to 9, inclusive,`
across the working zone. The shoulder 32 of the following file element abuts the adjacent end of the preceding ille element thereby forming substantially continuous filing surfaces.
The ille elements are secured to the band by any suitable means such as the rivets or screws 33 which engage an end portion of the ille elements and rigidly connect the same to the bands. The le elements are connected to the band adjacent to the advancing ends thereof in order that the end having the projection 3| will be held adjacent the band while moving around the pulleys whereby the reduced portion will be in position to be properly engaged by the free end of the following ille on the straight run of the band.
Since the ille elements are attached to a metal band, there is no stretching of the band and consequently, the surface of the illing element will remain smooth and continuous.
Suitable means are provided for resisting the yielding movement of the ille elements when the work is forced against the same during the operation of the machine. In the form of the construction shown, a backing member 33 is employed for this purpose. This backing member comprises a channel element 34 having rabbets 35 in the inner side of each ilange 36 forming ledges 43 on which the ille elements or the file band, if it be made as wide as the flle elements,
may travel. The depth of these rabbets is such that the flanges '36 will extend alongside the illing elements '29 at each side edge thereof for guiding the same in their movement. The depth of the groove beyond the ledges 43 is such that suillcient clearance for the band 23 is provided.
The intermediate portion of the channel member 34 of the portion opposite the table I1 has its sides removed as at 31 on each side thereof so that the width of the backing member 33 will lnot be greater immediately above the table than that of the ille elements whereby the use of the endless ille in corners and the like will be permitted. In order to facilitate the attachment and removal of the band 28, the same is split and has one end provided with a keyhole slot 33 that is adapted to vengage a headed pin 33 on one of the ille. elements. In connecting the ends of the band, the end portions are disposed at right angles to each other and engaged ilatwise with the pin entering the large end of the keyhole. After sliding the pin into the narrow end of the keyhole, the two end portions are swung into alignment with the ends of the band abutting, this being permitted by the rounded ends of the band.
In the operation of the device, the ille elements will ride on the shoulders or ledges 43 formed by the rabbets 35 as shownin Fig. 6, and the band 23 will be disposed in the slot below the rabbets, the slot being of such depth as to provide sufflcient clearance for the overlapping ends of the band. When in operation, the flles move downwardly along the backing member 34 and the inner edges of the flanges 33 are bevelled outwardly as at 4| to assist in guiding,l the ends of the ille elements into the channel at the lower end of the narrow portion 31 of the backing member.
Suitable means are provided for raising and lowering the backing member 34. bracket 42 attached to the backing member has an upwardly extending arm 43, Fig. 3, which is adjustably mounted in the bracket 44 on the frame of the machine.
As shown. a`
Appropriate means are also provided for holding the band iand file elements in position in the backing member 34. As shown, a plurality of rollers mounted in a U-shaped bracket 46 for engaging the forward side of the file elements are provided for this purpose. The bracket 4B has one arm extended and provided with a horizontal slot 41 in which is adapted to engage an adjusting bolt 48, Fig. 5. The bolt also extends through a vertical slot 49 in a bracket 50 rigidly secured to the back of the backing member 34 which will permit not only an inner and outer movement of the bracket 46 and rollers 45, relative to the backing member 30, but will permit the same to be adjusted vertically.
In sawing and abrading metal, the speed of the band must be varied for various kinds of metals and for the different tools employed. It has been found that the speed of the bands for filing or sawing soft metals is many times greater than when operating on hard material. For instance, while the velocity of the band in operating on chrome steel of a given thickness should be approximately 'l5 feet per minute, the speed of the band may be increased to as much as 400 feet per minute when operating on softer metal of the same thickness. Likewise, the speeds of the band will depend on the kind and thickness of the metal and the like.
Furthermore, the speed at which the saw band or abrading band operates most advantageously is within comparatively narrow limits. Experience has shown, for instance, that the convential stepped pulley for securing the different speeds does not give that variation in speeds required to operate most efliciently under the various operating conditions to which devices of this nature are subjected.
`In Figs. l, 2 and 3 is disclosed a device with which any variation of speed of the abrading or sawing band within limits, may be obtained. In the form of construction shown, which is by way of example only, the change speed device I9 comprises a. shaft I on which are keyed a pair of expansive pulleys 2 and 3. Each pulley comprises a pair of complementary sections 4 and 5a slidable along the shaft I. Each section is cone-shaped on its inner side and each cone comprises a series of projections 6a alternating with recesses 'la and the projections and recesses of one section are adapted to engage the recesses and projections, respectively, of the other section, somewhat like the teeth of a gear. Springs 8a and 8b at opposite sides of each pulley normally force the sections together to form V-shaped grooves in which the conventional V- shaped belts 2| and 23 are adapted to engage. Suitable means are provided for simultaneously tightening the belt 2| and loosening the belt 23 and vice versa for obtaining a fine adjustment or change of speed of the saw or abrading belt.
In the construction shown, brackets 9a, through which a threaded rod 9b extends, constitute the journal of the shaft I. `-The rod 9b is journaled in suitable brackets secured to the casing 8 and is rotated byy a hand wheel 20 through bevel gears 9c,Fig. 1. When the handle 20 is operated in one direction, the bracket 9a will travel upward carrying with it the pulleys 2 and 3. As the pulleys move upward, the tension on the band 23 is released whereby the springs 8a and 8b will force the two sections of the pulley 2 toward each other thereby increasing the effective diameter of the pulley 2. The movement of the shaft I will place more tension on the V-belt 2| and this in turn will crowd the sections of the pulley 3 outward against the tension of the springs 8a and 3b whereby the eective diameter of the pulley 3 will be decreased. As a result of these changes in these two pulleys, the speed of the saw or abrading band will gradually increase. The opposite effect is obtained by turning the handle 20 in the opposite direction. With such an arrangement, the finest adjustment in speed may be obtained. v
In the use of integral endless bands, as for instance in sawing, it is desirable that means be provided for connecting thel ends of the band when the same become broken or when it is desirable to sever the band in order to insert the same in a closed opening for operating therein. The apparatus is provided with means for accomplishing this result thereby reducing ,the
time necessary to repair the band to a minimum.
In connecting the ends of steel bands, it has been proposed to braze the` same but this requires the ends of the band to be scarfed and overlapped thereby consuming time and labor and a material shortening of the band. The present invention contemplates the use of a welding device for butt welding the ends of the band. Means are also provided forV removing the flash or reducing the welded part to the desired thickness after the welding operation.
' In the form of the device selected to illustrate one embodiment of the invention, a welding mechanism 52,"housed in the rear portion of the casing 8 and mounted on the removable plate I2 is provided. This mechanism has a fixed terminal 53 and a movable terminal 54, Fig. 11, extending to the exterior of the casing as shown in Fig. l. These terminals are each provided with clamping members for clamping the ends of the band fixedly to the terminals 53 and 54. These clamping members may be of any suitable form, but as shown on the drawing, the terminals 53 and 54 are provided at their outer ends with slots' 56, Fig. l1, in which is movably mounted a clamping block 51 whichis adapted to be forced downwardly against the ends of the band for clamping the same against the lower marginal surface of the slot. Suitable screws 58, swiveled at their lower ends in the blocks 51, are provided for this purpose. The terminals have inwardly extending projections 53a and 54a, Fig. 13, adjacent the inner ends of the slots for shortening the gap between the terminals at that point whereas the outer ends of the terminals are much farther apart. The former is desirable for welding and the latter for annealing, as will presently appear.
The movable terminal 54 is rigidly connected to a swinging arm 59, Fig. 11, which is pivoted as at 6| to the plate I2, Fig. 10. A spring 64 normaly holds the movable terminal 54 out of contact with the stationary terminal 53. While in use, the movable terminal is held inwardly by a control lever 62. The lever 62 is rigidly connected to a shaft 63 extending through and pivoted in the closure plate l2. An arm 1|), rigidly secured to the shaft 63 and connected to the inner end of the spring 64, is adapted to be moved forwardly by the handle 62 for moving the arm 59 forwardly, and with it, the terminal 54, as will presently appear. The arm 'I0 is preferably provided with an adjustable Contact screw which engages the arm 59 as clearly shown in Fig. 12 of the drawings. This screw is adapted to be adjusted to the desired length for causing the proper movement of the arm 59 when engaged by the screw 60 upon the release of the lever 62. The arm 10 is held rearwardly by the spring 64 which, in the construction shown, extends through an enlarged opening 65 in the terminal supporting arm 59. A pin 65a extending transversely through the spring 64 serves to connect each end portion to the arm 59. The lever 62 is located outwardly of the plate I2, Figs. 1, 11 and 12, constitutes a means for moving the terminal 54 for causing it to swing inward to bring the ends of the band into contact as will presently appear.
It is desirable that the parts be so arranged that when the lever`62 is depressed, it will operate a switch for closing the welding circuit through the abutting ends of the band. Means are also provided for automatically opening a switch in the welding circuit when the welding operation is complete. In the form of the construction shown, Figs. 11 and 12, the switch 61 is closed by the arm 10 which will force the movable elements 68 of the switch against the iixed contacts 69 when the lever 62 is pressed downward. In practice, the arm 10 is adapted to engage a spring pressed button 1I, Fig. 12, for closing the switch when it is depressed and to open the switch when it is released.
'I'he switch 61 is adjustably secured in position on the wall closure plate I2 by any suitable means. As shown, a bracket 12, Fig. 12, having an outstanding flange 13 is secured to the wall oi' the closure plate I2. The flange 13 is provided with an opening through which a threaded stem 14, secured to the switch 61, extends. This stem is adjustably mounted by means of the nuts 15 on the stem 14 at each side of the flange 13. By means of these nuts, the position of the button 1I may be brought nearer or farther from the arm 10.
Any suitable mechanism is providedfor automatically opening a switch in the primary of the welding circuit when the welding operation is completed. In the form of the device shown in Figs. 11 and 12, a mercury switch 16 is employed for this purpose. The switch16'has an upstanding arm 11 pivoted as at-18 to the closure plate I2 and has a lower extending arm 19 provided with a slot 8| which is adapted to be engaged by a pin 82 on the upper end of a swinging arm 83, pivoted at its lower end as at 84. The arm 83 has an extension 85 which is slotted as at 86 for engaging the pin 81 on an armv 88 carried by the movable terminal. 'I'he parts are so proportioned that when the movable terminal 54 is moved inward by the lever 62, the inward swinging of the arm 59 will cause the arm 83 to move about' the pivot 84 and this in turn will tilt the mercury bulb switch 16 and open the circuit which is normally closed when the device is not in operation.
A suitable transformer 89, Figs. 10 and 11, having a. primary winding 9| having the switches 61 and 16 therein and a secondary winding 92 connected with the terminals 53 and 54 are employed for furnishing the current for performing the welding operation. Since the details of the transformer and the wiring arrangement constitute no part of the present invention, it is not thought necessary to illustrate and describe the same more in detail other than to f state that the lead 93 of the secondary winding 92 that is connected with the movable terminal 54 is preferably flat as shown in Fig. 10 so as to provide suicient flexibility to permit the proper movement of the terminal block 54.
In the operation of the device, the two ends of the band to be welded are inserted in the inner ends of the slots beneath the projections 63a and 54a and are clamped in position in end to end alinement, the lever 62 is depressed for forcing the lever 59 inward for closing the switch 69 and held in lowered position whereby the tension of the spring 64 will cause the ends of the band to be yieldingly forced against each other. As the abutting ends oi' the saw are softened, the pressure will cause them to shorten due to the swedging of the heated ends. The tension of the spring 64 will cause said block to move farther and farther inward until it tilts the mercury switch 16 sufcient vto open the circuit. The lever 62 is then released and the set screws 58 unscrewed, which will permit the arm 59 to be retracted by the spring 64. 'Ihe band is now welded but is very hard. In order to temper the weld, the band is slid forward to the outer endsof the slots as shown in dotted lines in Fig. 13 and again clamped in position after which the lever 62 is depressed for an instant until the weld becomes blue in color and is then released. This reheating for an instant to a blue color anneals the Welded portion.
After the welding operation, it is necessary to remove the ilash or enlargements at the weld. 'I'he welding operation causes a thickening of the band and this thickened portion must be reduced before the band can be used. Suitable means are provided for grinding the band to the proper dimensions. As shown, a grinder 94 is mounted on the ledge 95 'and operates about a horizontal axis. 'Ihe grinder may be mounted on the armature shaft of the motor 96 which operatesl thegrinder. "A shield 91. is preferablym provided for theV grinder 94.
It will thusl be'seen that a combination.` device is provided which may be readily and easily' changed so as to'perform various operations at a minimum of time, labor and expense.
While the deviceis described as being convertible into a band'saw or iiling machine, it is understood that it may be used asa polishing device or sanding machine depending on the nature of the band and elements used therewith.
It is thought from the foregoing taken in connection with the accompanying drawings that the construction and operation of my device will be apparent to those skilled in the art, and that changes in size, shape, proportion and details of construction may be made without departing from the spirit andscope of the appended claims.
I claim as my invention: l
1. In an abrading device, a pair of pulleys, a metallic one piece band trained about said pulleys, means for rotating one of said pulleys, file elements rigidly connected to said band, the adjacent ends of said file elements interftting and having their ends abutting continuously across said elements along a line at right angles to the edges of said band. and means on the adjacent ends of said band for detachably connecting the same together whereby said band may be inserted in closed openings for filing the interior thereof and for removing the band and elements from along a straight line at right angles to said band continuously across said elements.
3. In an abrading device, a flexible band, abrading elements, means for securing the intermediate portions of said elements to said band, and overlapping intertting connections between the adjacent ends oi said elements, the joint be` tween the abrading surfaces being straight and at right angles to the center line of the'band and extending entirelyv across said elements.
4. In a convertible metal ling and sawing machine, a frame, a pair of pulleys mounted in vertically spaced relation on said frame, a work table rigidly mounted onsaid frame between said pulleys and having an opening therethrough, a thin metal band trained about said pulleys and extending through said opening, a backing member having means at its ends only for preventing the lateral movement of said band, said thin metal band having flle elements thereon movable along said guides, the edgewise stiffness of said band preventing lateral movement of said band and filing elements between the ends of said backing member, means for detachably mounting said backingl member on said frame whereby said backing member and band may be removed, and a saw band mounted on said pulleys.`
5. An abrading device comprising an endless iiexible steel band, means for supporting and moving said band, abrading elements secured to said band, a band guide comprising a channel member having a rabbet in the inner surface of each flange for guiding said band and elements` and having portions of said iianges removed from the exterior of said flanges adjacent to the points where the Work is applied to the abrading elements whereby said band will be guided in its movement from the ends of the guide and said elements will be exposed for abrading said work at the point where said portions of the anges are removed.
6. In an abrading device, a channel member having ledges on the inner surfaces of the ilanges for receiving a band of iile elements and having the sides of the flanges between the endsof the channel member removedto a depth equal to the thickness of the flanges outwardly oi' said ledges to form a reduced portion in said member no wider than said flle elements.
7. In a device of the class described, a base, a pair of vertically spaced pulleys mounted on said base, a metallic exible band trained about said pulleys, and abrading elements mounted on said band, said elements having overlapping interengig connections between the adjacent ends of adjacent elements so formed that the joints between the meeting ends of the abrading elements on the abrading surface are substantially normal to the center line of the band.
8. In combination, a base, a support on the base, a pair of pulleys spaced'vertically and edgewise on said support, a work rest on said support between the pulleys, a steel band trained about said pulleys, abrading elements secured to the outer side of said band, a guide device for said band extending above and below said work rest, the upper and lower ends of said guide device being in the form of channels having side flanges between which the connected band and abrading elements slide so that the guide device supports the connected band and abrading elements against the inward iiatwise pressure of work against the abrading elements and against edgewise displacement, the portion of the guide device between its channeled ends being no wider than said band extends, a backing member for said band in said working zone, said member extending above and below said table4 and having its ends provided with flanges extending outwardly alongside the side edges of said file elements for guiding the same, the portion of 'said Vguide in said working zone being no wider than said elements, a support for said member, means for removably mounting said support on said frame, said band being severed and having means for detachably connecting the severed ends together whereby said backing member and band may be removed, and another band mounted in its stead.
10. In a device of the class described, a frame, a pair of pulleys supported on said frame in spaced relation in a vertical plane, a substantially horizontal table supported by said frame between said pulleys and providing a Working zone above the same, a one-piece iiexiblev metallic band trained over said pulleys and extending through an opening in said table, le elements each secured to said band at points between its ends and having a ling surface on the side opposite said band, the adjacent ends of said elements being provided with semi-circular projections and cooperating recesses interlocking therewith and located inwardly of the filing surface, the outer sides of said elements abutting in the working zone to form a continuous filing surface, and a backing member on the inner side of said band for resisting inward pressure applied to the work during the operation of the device.
11. In an abrading device, a flexible band, le elements having abrading surfaces, means for securing the intermediate portions of said elements to said band, `the outer surfaces of adjacent elements abutting to form a continuous filing surface while in use, and overlapping intertting connections between the adjacent ends of said elements, said interfltting connections being 'ing above and blow the table for supporting the connected band and file elements against the pressure of work applied to the ille elements, side guides at the ends only of said backing member for supporting the connected band and le elements against edgewise displacement above and below the working zone "but not in it, the intermediate portion of said backing member being no wider than said ille elements', and the stinness of the band against edgewise ilexure supporting the connected band and file elements against edgewise displacement in the working zone between said side guides.
13. In an abrading machine, the combination of, a work supporting table having a hole therethrough, the space'directly above the'table constituting a working zone, a pulley above the table, a pulley beneath the table, a one-piece ribbonlike metal band trained over said pulleys and passing through the hole in the work supporting table. abrading elements attached medially of their ends to said flexible band to be successively carried thereby through the working zone, rigid guide means supporting said band and abrading elements adjacent to the working zone but not in the working zone against edgewise displacement out o f their intended path, and a rigid backup support for the connected band and abrading elements, said rigid backup support extending substantially across the working zone and being sumciently narrower than said rigid guide means to have no portion thereof extend beyond the side edges of the abrading elements whereby the abrading elements may enter corners of work without interference from the backup support, said connected band and abrading elements being supported against edgewise displacement in crossing the working zone solely by the stiness oi' the band against edgewise flexure.
14. In an. abrading machine, the. combination of, -edgewise spaced pulleys, a one-piece metal band trained about said pulleys and moving with a straight run through a distance between said pulleys, said band being atwise flexible to enable it to follow the curvature of the pulleys, but being wide enough to be edgewise inflexible, a plurality of abrading elements carried by said band to be successively movable thereby through said space,
means for supporting work in juxtaposition to the abrading elements as they move through said space so that said space constitutes a working zone, guide means adjacent to but entirely outside the working zone for supporting the band against edgewise displacement during its travel through the Working zone, and a backup support for supporting the band and the abrading elements carried thereby against iiatwise displacel ment by the pressure of work applied to the abrading elements, said backup support extending across the working zone' and being sufciently narrow than said rigid guide means to have no portion thereof extend beyond the side edges of the abrading elements whereby the abrading elements may enter corners of work without interference from the backup support. A
15. In an abrading machine, the combination of, edgewise spaced pulleys, a one-piece metal band trained about said pulleys and moving with a straight run through a distance between said pulleys, said band being flatwise exible to enable s. itjto follow the curvature of the pulleys but being y wide enough to be edgewise iniiexible, a plurality against edgewise displacement during its travel through the working zone, and a rigid supporting member having a longitudinally continuous surface along which the band and abrading elements travel, said supporting member being disposed in the working zone to support the abrading elements against the pressure applied thereon by the work, and being suiliciently narrower than said rigid guide means vto have no portion thereof extend beyond the side edges of the abrading elements whereby the abrading elements may enter corners of work without interference from the supporting member.
16. In an abrading machine, the combination of, edgewise spaced pulleys, a' flat ribbon-like onepiece metal band encircling the pulleys, said band being wide enough to be edgewise inflexible so that a portion of the band spanning the distance between two supports which hold the same againstedgewise displacement is held by the inherent stiffness of the band itself against edgewise motion, .a plurality of abrading elements carried by the band, means for supporting work to be lacted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone, means above and beneath but not in the working zone for supporting the band against edgewise displacement, and a continuous backup support extending through the working zone between said supporting means to support the band and abrading elements against iiatwise displacement in the working zone, said backup support being no wider than the abrading elements so as not to interfere with proper functioning of the abrading elements in corners of work.
17. In an abrading machine, the combination of, edgewise spaced pulleys, a flat ribbon-like onepiece metal band encircling the pulleys, said band inherent stiness of the band itself against edgewise motion, a plurality of abrading elements carried by the band, means for supporting work to be acted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone, means above but not in the working zone for supporting the band and the abrading elements thereon against edgewise displacement,I and a backup support extending Vsubstantially through the working zone and having a longitudinally continuous surface along with the band and abrading elements slide to be supported against iiatwise displacement, and said backup support being no wider than the abrading elements so as not to interfere with proper functioning of the abrading elements in corners of Work.
18. In an abrading machine, the combination of,.edgewise spaced pulleys, a fiat ribbon-like onepiece metal band encircling the pulleys, said band being wide enough to be edgewise inflexible, a plurality of abrading elements carried by the band, means for supporting work to be acted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone, a. backup support having a longitudinally continuous surface along which the band and abrading elements slide, means rigidly mounting saidbackup support with the ends thereof extending above and beneath the edges thereof to engage over the sides of the connected bandand abrading elements and thereby support the band and abrading elements outside the working zone against edgewise displacement, said means engaging the connected band and abrading elements for an extent long enough to insure that the inherent stiffness of the band against edgewise ilexure holds the same and the abrading elements against edgewise displacement in the working zone. f
19. In an abrading machine, the combination of, edgewise spaced pulleys, a iiat ribbon-like onepiece metal band encircling the pulleys, said band being wide enough to be edgewise inexible, a plurality of abrading elements carried by the band, means for supporting work to be acted upon by Lthe abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so thatr the space adjacent to the work supporting means constitutes a working zone, a backup support having a longitudinally continuous surface along which. the band and abrading elements slide, means rigidly mounting said backup support with the ends thereof extending above and beneath the working zone, said backup support being no wider than the abrading elements, and means directly connected with said backup support at the opposite ends thereof to be disposed above and beneath the working zone and projecting beyond the side edges of the backup support to engage over the sides of the connected band and abrading elements and thereby support the band and abrading elements outside the working zone against edgewise displacement, said last named means providing two supports close enough together that the portion of the connected band and abrading elements spanning the distance therebetween is held against edgewise displacement by the inherent stiffness of the band itself.
20. In an abrading machine, the combination of, edgewise spaced pulleys, a iiat ribbon-like onepiece metal band encircling the pulleys, said band being wide enough to be edgewise inflexible so that a portion of the band spanning the distance between two supports which hold the same against edgewise displacement is held by the inherent stiffness of the band itself against edgewise motion, a plurality of abrading elements carried by the band, means for supporting work to be acted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley sothat the space adjacent to the work supporting means constitutes a working zone, a backup support having a longitudinally continuous surface along which the band and abrading elementsslide, means rigidly mounting said backup support with the ends thereof extending above and beneath the working zone, said backup support being no wider than the abrading elements, and rigid side walls connected with said backup support at least at one end thereof but outside the working zone, said side walls being so positioned and spaced apart that the abrading elements slide closely therebetween whereby the connected band and abrading elements are held against edgewise displacement in juxtaposition to the working zone.
2l. In an abrading machine, the combination of, edgewise spaced pulleys, a flat ribbon-like one-piece metall band encircling the pulleys.' said band being wide enough to beedgewise inflexible so that a portion ofthe band spanning the distance between two supports which .hold the.
same against edgewise displacement is heldv by the inherent stiffness of the band'itself against edgewise motion, a plurality of abrading elements carried by the band, means for supporting work to be acted upon by the abrading elements, said means being located in juxtaposition to one stretch of the band as it passes from pulley to pulley so that the space adjacent to the work supporting means constitutes a working zone, 'a backup support having a longitudinally continuous surface along which the band and abrading elements slide, means rigidly mounting said backup support with the ends thereof extending above and beneath the working zone, said backup support being no wider than the abrading elements, and spaced walls rigidly connected with the backup support at the ends thereof to be positioned above and beneath the working zone but not in the working zone, said walls being spaced apart a distance to receive the abrading elements therebetween and slidably engage the side walls thereof to thereby support the connected band and abrading elements against edgewise displacement above and beneath the working zone.
22. In a device of the class described, a base, a pair of vertically spaced pulleys mounted on said base, a metallic exible band trained about said pulleys, abrading elements mounted on said band, and means projecting from one end of each element interposed between said band and the adjacent end of the adjacent element when said elements are in longitudinal alignment so that the latter element laps -over said `projecting means, said lapping portions o! the elements interengaging to prevent relative lateral movement of said elements.
23. In a filing machine, a frame, a pair of vertically spaced pulleys carried by said frame, a thin atwise flexible metallic band trained about said pulleys, le elements secured to said band, a table providing a working zone around one stretch of the band between said pulleys above, and in proximity to, said table, guides for engaging the. side edges of said le elements adjacent to but' not in said working zonefor preventing lateral edgewise movement of said eiements, the edgewise stiffness of said band between said guides preventing lateral edgewise movement of said band and elements in said working zone, and means for resisting rearward fiatwise movement of said band within said working zone, said last named means being no wider than said elements.
24. In a ling machine, a frame, a pair of vertically spaced pulleys carried by said frame, a carrier trained about said pulleys and having substantially straight stretches of travel between the pulleys, le elements mounted on said carrier, the adjacent ends of said elements having an overlapping and interlocking connection, said connection comprising a projection on one element spaced below the plane of the ling surface, said projection having diverging side walls and being engageable in a complementary recess in the other element whereby the latter element laps over the projection and a continuous tiling surface is provided with the overlapping interlocking connection disposed wholly below said filing surface, and whereby said connections automatically guide the elements into longitudiha. i,
nal alignmentas they leave the pulleys and `begin their straight stretches.
25. In a ming machine, a frame. a pair of vertically spaced pulleys carried by said frame, a thin exible metallic band trained about said pulleys, tlie elements secured to said band, a working table secured to said frame between said pulleys, guides engaging the side edges of said nle elements adjacent to, but spaced from, said table, and a backing member at the level of '.said table for resisting the inward movement of said band and elements during the iling opera'- tion and extending above the table to form a working zone, said member at said level being no wider than said elements.
26. In a ling machine, a series of illes of uniform and equal width, interengaglng connections between the ends of the les by which they are held in longitudinal alignment with their side edges flush, .means for connecting the les to form an endless ille band, said means being ilexible in adirection ilatwise with respect to theiiles but inexible in a direction edgewise with respect thereto, spaced means mounting and driving the iile band to cause one stretch thereof to move through a working zone, Aa worksupport in said working zone for supporting work to be pressed against the Illing surface of the le band as it passes through the working zone, spaced side guides having close sliding engagement with the side edges of the illes to support the ille band against edgewise displacement, means rigidly mounting said side guides adjacent to but not in the working zone, and a backup support in the working zone having a continuous longitudinal surface along which the file band slides to be supported against inward ilatwise motion in response to the pressure of work thereon, said backup support being no wider than the illes so as not to interfere with the functioning thereof in corners of work.
27. In a iiling device, a supporting frame, a pair of vertically spaced pulleys supported on said frame, a band trained about said pulleys, a table mounted on said frame in a plane between said pulleys and provided with an opening through which said band extends, abrading .elements on said band, means engaging the side edges of said elements adjacent said table for preventing lateral movement of said elements and means at said table for preventing rearward movement of said band during the ling operation, said last named means being no wider than said elements.
LEIGHTONA. WILKIE.
cERTIFIcATE 'oF conREcTIoN. patent No. 2,180,079. e November'lh. 1959- mmHToN A. wILxm.
It is hereby certified that error appears in the `printed slixeoificationA ofthe above numbered patent requiring correction as follows: Page 6, tiret column, line '52, claim lh, for the word "narrow" read narrower; samp page, second column, line 5h., claim-17, forv "with" readwhioh; 'and that the said Letters Patent shouldbe read with this correction therein that theV same may conform lto the record of the case in the Patent Office.
Signed and sealed this 19th day of December, A; D. 1959.
Henry van Arsdale, (Seal) Acting Comissioner of Patents.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2431605A (en) * 1944-09-01 1947-11-25 William B Boice Endless band tool
US2472509A (en) * 1946-08-29 1949-06-07 Christopher J Anderson Blade-shearing band-saw attachment
US2566551A (en) * 1944-09-01 1951-09-04 Boice Crane Company Band tool guide
US2695637A (en) * 1950-10-05 1954-11-30 Kearney & Trecker Corp Band sawing machine
US2768479A (en) * 1954-06-28 1956-10-30 Zweig Bros Abrading machine
US2827085A (en) * 1950-10-05 1958-03-18 Rockwell Mfg Co Band saw guides and guards

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2431605A (en) * 1944-09-01 1947-11-25 William B Boice Endless band tool
US2566551A (en) * 1944-09-01 1951-09-04 Boice Crane Company Band tool guide
US2472509A (en) * 1946-08-29 1949-06-07 Christopher J Anderson Blade-shearing band-saw attachment
US2695637A (en) * 1950-10-05 1954-11-30 Kearney & Trecker Corp Band sawing machine
US2827085A (en) * 1950-10-05 1958-03-18 Rockwell Mfg Co Band saw guides and guards
US2768479A (en) * 1954-06-28 1956-10-30 Zweig Bros Abrading machine

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