US2166305A - Thyratron welding control - Google Patents

Thyratron welding control Download PDF

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US2166305A
US2166305A US146020A US14602037A US2166305A US 2166305 A US2166305 A US 2166305A US 146020 A US146020 A US 146020A US 14602037 A US14602037 A US 14602037A US 2166305 A US2166305 A US 2166305A
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circuit
voltage
electric valve
control
electric
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US146020A
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Jr Louis G Levoy
George W Garman
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General Electric Co
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General Electric Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/24Electric supply or control circuits therefor
    • B23K11/248Electric supplies using discharge tubes

Definitions

  • Our invention relates to electric translating apparatus and more particularly to control circuits for electric valve translating apparatus.
  • an electric valve translating circuit for transmitting energy from an alternating current supply circuit to a load 50 circuit, such as a welding circuit.
  • a control sysan accurately determinable interval of time in accordance with a single circuit controlling opera tion.
  • the control system includes an electric valve circuit for generating an electrical impulse, or a train of electrical impulses, to determine the periodicity of the energization of the load circuit.
  • the generation of the electrical impulses may be controlled so that consecutive impulses occur during half cycles of voltage of opposite polarity of the alternating cur l0 rent supply circuit or during half cycles of voltage of a predetermined polarity of the supply circuit.
  • the electric valve control system also includes an independent second circuit for generating a voltage which controls the period of energization of the load circuit and the amount of energy transmitted thereto, or when the system is operating to effect intermittent or periodic energization of the load circuit, the second circuit controls the amount of energy transmitted to the load circuit and controls the ratio of the intervals of conduction to the intervals of nonconduction of the main or power electric valves.
  • Fig. l of the accompanying drawings diagrammatically shows an embodiment of our invention as applied to an electric valve translating system for energizing a welding circuit; and Fig. 2 represents certain operating characteristics thereof.
  • FIG. 1 of the accompanying drawings our invention is shown diagrammatically as applied to an electric valve translating system for transmitting energy from an alternating current supply circuit I to a load circuit, such as a welding circuit 2, through a transformer 3 having a primary winding 4 and a secondary winding 5.
  • a suitable circuit controlling means such as a switch 6, may be interposed between the supply circuit I and transformer 3.
  • a pair of oppositely connected electric valves 1 and 8 are connected in series relation with the primary winding 4 of transformer 3 and serve to control the voltage impressed on the winding 4 and to thereby control the current transmitted to the welding circuit 2.
  • the electric valves 1 and 8 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and in the particular arrangement illustrated in the drawings these valves are shown as being of the type employing an anode 9, a mercury pool cathode I0 and a control member ll of the immersion-igniter type.
  • circuit l2 which generates periodic electrical impulses or generates a predetermined number of periodic electrical impulses in response to a single circuit controlling operation.
  • the circuit I 2 may be of the type disclosed and claimed in a copending application of Harold W. Lord, Serial No. 146,019 filed concurrently herewith and assigned to the assignee of the present application.
  • the circuit l2 includes a source of directcurrent l3.
  • the source of direct current l3 may be supplied by any suitable arrangement such as a bi-phase rectifier l4 including a transformer l5, which is connected to the alternating current circuit I, and a pair of unidirectional conducting devices I6 and I1.
  • the circuit I2 also includes a voltage divider including serially-connected resistances l8, l9 and 26 which are connected across the source of direct current l3, and includes a second voltage divider including resistances 2
  • a pair of parallel electric paths are connected to be energized from the direct current source I3; one of these paths includes electric valve 24 and a serially-connected impedance element 25 and the other parallel path includes electric valve 26 and a serially-connected impedance element 21.
  • the electric valves 24 and 26 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and each includes an anode 26, a cathode 29 and a control member 36.
  • is connected across the parallel paths and is arranged to be charged alternately in opposite directions through electric valves 24 and 26 from the direct current source l3.
  • An inductive device such as a transformer 32 having a primary winding 33 connected in the anode-cathode circuits of electric valves 24 and 26 is employed to supply alternating voltages in response to the electrical impulses generated in the circuit l2 due to the charging of the capacitance 3
  • the transformer 32 is also provided with a secondary winding 34 having a neutral connection 35.
  • Suitable impedance means including. capacitances 36 and 31, resistances 36, 39 and 46 and circuit controlling means, such as a switch 4
  • A'switch 42 may be connected in the circuit to provide additional flexibility in the control of the periodicity of the electrical impulses generated by this circuit.
  • an excitation circuit including a suitable circuit controlling means, such as a reversing switch 43, which impresses on control members 36 of electric valves 24 and 26 alternating voltages displaced electrical degrees or in-phase alternating voltages.
  • the switch 43 is preferably of the snap acting type biased to the left-hand position and to the right-hand position.
  • An impedance 44 of relatively large value is connected across the switch 43 to prevent the grids 36 of electric valves 24 and 26 from floating during switching operations.
  • the excitation circuit also includes a 'trol on circuit transformer 45 having a primary winding 46 and secondary windings 41 and 46 which supply the alternating voltages for energizing control members 36 of electric valves 24 and 26.
  • Primary winding 46 is connected to alternating current circuit I.
  • the voltage supplied by the secondary winding 41 is impressed across cathode 29 and control member 36 or electric valve 24 through a circuit including a capacitance 45, and the voltage supplied by secondary winding 48 is impressed across cathode 29 and control member 36 of electric valve 26 through a circuit including capacitance 56.
  • and 52 are employed to impress on control members 36 of electric valves 24 and 26 a unidirectional negative biasing potential to be discussed hereinafter.
  • a suitable circuit controlling means such as a switch 53.
  • the switch 53 When the switch 53 is in the left-hand position the circuit is connected to generate a train of periodic electrical impulses, and when the switch is in the right-hand position the excitation circuit for electric valves 24 and 26 is connected to a circuit 54 which modifies the negative unidire c tional biasing potential impressed on control members 36 to permit these valves to generate only a predetermined number of electrical impulses, or only one electrical impulse.
  • the cir cult 54 may be of the type disclosed and claimed in the above identified copending application 01, Harold W. Lord. .
  • the circuit 54 includes a serially connected resistance 55, a capacitance 56 and a glow discharge valve 51 which are connected across the direct current source 13.
  • impedance element such as a resistance 56 of relatively large value, is connected across the glow dischargevalve 51 and serves as a means for impressing across the terminals thereof a relatively large transient voltage to render the valve conductive when a parallel circuit including a resistance 56 and a circuit controlling device, such as a switch 66, is opened.
  • the 011'! I cuit including the resistance 59 and switch 66 is connected across the serially connectedcapacitance 56 and the glow discharge valve 51.
  • a voltage divider including a serially connected resistance 6
  • voltage is transmitted to the switch 53 for electric valves 24 and 26 through a conductor 63.
  • An impedance 64 of relatively large value is connected in series relation with the conductor 63 and the excitation circuit for electric valves 24 and 26 and serves to render ineifective circuit 54 when the switch 53 is in the left-hand position. When the switch 53 is in the right-hand position, the impedance 64 is effectively short' circuited to permit circuit 54 to exert its conl2.
  • a circuit 81 is employed to generate a periodic voltage or an impulse of voltage which controls the amount of energy transmitted to the load circuit 2 during each period of energization thereof, or which may be employed to control the ratio of the intervals of conduction to the intervals of nonconduction of the electric valves I and 8 during periodic energization of the load circuit 2, or which may be employed to control the duration of the period of energization of the load circuit 2 when the system operates to effect only one internal of energization thereof.
  • the circuit 81 includes a capacitance 68 which is connected to be charged from the direct current source I3 through a serially connected resistance 88 and an adjustable impedance element such as an adjustable resistance I0.
  • the electric valve 12 includes an anode I3, a cathode I4 and a control member 15 and is preferably of the type employing an ionizable medium such as a gas or a vapor.
  • a capacitance I6 may be connected across the control member I5 and cathode I4 to absorb extraneous transient voltages and a current limiting resistance I6 may be connected in series relation with the control member I5.
  • a parallel connected capacitance I1 and a resistance I8 are connected in series relation with the parallel circuits of circuit I2 to establish in circuit I2 an additional bias voltage.
  • the circuit 61 is connected to the left-hand terminals of capacitance TI and resistance I8.
  • an excitation circuit for energizing control member I5 of electric valve I2 including a rectifier I8, energized in accordance with the voltage variations of secondary winding 34 of transformer 32, and including unidirectional conducting devices and 8I.
  • the rectified impulses of alternating current transmitted through resistance 82 impress on control member I5 of electric valve I2 impulses of voltage which render electric valve I2 conductive.
  • a parallel connected capacitance 83 and resistance 84 are connected in series relation with resistance 82 to impress on control member "I5 of electric valve I2 peaked or sharply defined impulses of voltage.
  • I provide a unidirec tional conducting device 85 which is connected between the common juncture of capacitance 68 and cathode I4 of electric valve I2 and a point 88 on resistance 22.
  • the features including the excitation circuit for electric valve I2 including the rectifier circuit I5 and the arrangement for controlling the magnitude of the periodic voltage generated by circuit 61 including electric valve 85 are disclosed and claimed in a copending application of Louis G. Levoy, Serial No. 146,021 filed concurrently herewith and assigned to the assignee of the present application.
  • circuit 81 The voltage generated by circuit 81 is employed to control the conductivities of electric valves I and 8.
  • a circuit 81 including an electric valve 88 controls the energization of immersion-igniter control members II of electric valves I and 8.
  • Electric valve 88 is provided with a control member 89 and is preferably of the type employing an ionizable medium such as a gas or a vapor.
  • the voltage generated by the circuit 61 is impressed on control member 89 of electric valve 88 through a circuit including a conductor 90 and a serially connected resistance 9
  • a cathode 92 of electric valve 88 is connected to the common juncture of resistances 2I and 22 through a conductor 83.
  • the circuit 81 is disclosed and broadly claimed in a copending application of Harold W.
  • the circuit 81 controls electric valves I06 to energize control members II of electric valves 1 and 8, and includes a transformer 94 having secondary windings 85 and 96 and unidirectional conducting devices 91 and 98 which rectify the alternating voltages of peaked wave form generated by transformer 94.
  • Transformer 94 is preferably of the saturable type designed to generate voltages of peaked wave form and may be energized from the alternating current circuit I through any conventional phase shifting arrangement such as the rotary phase shifter 89.
  • Electric valve 88 controls the alternating voltage of peaked wave form and in conjunction with the unidirectional devices 91 and 98 energizes primary winding IOI of transformer I00 in opposite directions to in- -duce a voltage of peaked wave form in secondary windings I02 and I03, which in turn energize excitation circuits I04 and I05 associated with electric valves I and 8, respectively.
  • the voltages impressed on control members II of electric valves I and 8 may be controlled by adjusting phase shifter 99 to effect control of the amount of energy transmitted to the load circuit 2 during each half cycle of voltage applied to electric valves 1 and 8 during the periods of conduction thereof.
  • Each of the excitation circuits I04 and I05 includes an electric valve I06 which is energized in accordance with the voltage appearing across the anode 8 and the cathode I0 of the associated main electric valve and comprises an anode I01, a cathode I08, a control member, such as a grid I09, and a screen grid H0.
  • the screen grid IIO may be connected to the cathode or to any potential less positive than that of the anode I01.
  • Electric valves I08 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and to serve as a protective means for these electric valves we employ a suitable current limiting arrangement such as a fuse I I I and a serially connected resistance II2.
  • rectifiers I I3 each including a transformer II4, unidirectional conducting devices II5, a capacitance II8 connected across the output of the rectifier and a voltage divider III.
  • a predetermined component of the output voltage of the respective rectifiers I I3 is impressed on the associated grid I09 through a circuit including serially connected resistances H8 and H9.
  • a capacitance I20 is connected in each of the excitation circuits I04 and I05 and serves to absorb extraneous transient voltages induced in windings I02 and I03 of transformer I00 when electric valves I06 become nonconductive.
  • the capacitance I 20 also serves to prevent the transfer of extraneous transient voltages from excitation circuits I04 and I05 to transformer I00.
  • electric valve I06 in either excitation circuit I04 or I05 becomes nonconductive, there is impressed in the associated excitation circuit through the associated grid I08 a voltage of steep wave front which, were it not for the presence of capacitance I20, would be reflected to the transformer I and hence to the other excitation circuit.
  • a capacitance I2I is connected across grid I00 and cathode I08 to absorb extraneous transient voltages.
  • the voltages of peaked wave form generated by windings I02 and I03 of transformer I00 are impressed across the terminals of resistances H8 in excitation circuits I05 and I04, respectively, and are of a magnitude sufficient to overcome the negative unidirectional biasing potentials to render electric valves I06 conductive at the proper times.
  • the circuit I2 will generate the periodic electrical impulses due to the alternate charging of capacitance 3
  • the alternating current output of secondary winding 84 is rectified by the rectifier I9 and impresses unidirectional impulses of voltage on control member of electric valve 12 to render electric valve I2 conductive in accordance with the periodicity established by circuit I2.
  • Circuit 61 operates to generate a periodic 'control voltage of a predetermined period in response to the electrical impulses generated by the circuit I2.
  • Capacitance 68 which is charged from the direct current source I3, is periodically discharged through the circuit including inductance II and electric valve 12, and the period of the periodic voltage generated by circuit 61 may be controlled by adjusting resistance I0.
  • the periodic voltage generated by circuit 61 is impressed across control member 88 and cathode 92 of electric valve 88 in circuit 81, and renders electric valve 88 conductive for a predetermined time to permit the transmission of a predetermined number .of impulses of voltage of peaked wave form, which in turn render electric valves 1 and 8 conductive for a corresponding interval of time.
  • Fig. 1 The operation of the arrangement-of our invention shown in Fig. 1 may be better understood by considering the operating characteristics represented in Fig. 2 where curve A represents the alternating voltage of supply circuit I, and curve B represents the periodic electrical quantities generated by circuit I2 which determine the periodicity of the energizations of load circuit I2.
  • Curve C represents the periodic control voltage generated by circuit 61 and which renders electric valve 88 in circuit 81 conductive for a predetermined number of half cycles of voltage of circuit I.
  • Curves D and E represent the alternating voltages impressed across anode 9 and cathode I0 01 electric valves I and 8, respectively, and curve F represents the alternating voltages of peaked wave form generated in secondary windings I02 and I03 of transformer I00 and which are impressed on grids I08 of electric valves I06 to render electric valves 1 and 8 conductive.
  • Spaces G represent the current in the load circuit 2 due to conduction of current by electric valve I
  • spaces H represent the current in the load circuit 2 due to the conduction of current by electric valve 8.
  • Curves G and H represent the current transmitted to the load circuit 2 when circuit 81 is adjusted to control the amount of energy transmitted to the load circuit during the half cycles of energization of the load circuit 2.
  • the period of electrical impulses generated by circuit I2 as represented by curve B may be relatively large, the periodic control voltage generated by circuit 61 is relatively small so that the interval of energization of the load circuit 2 is accurately determinable, and the ratio of the intervals of conduction to the intervals of nonconduction is also accurately determinable and controllable.
  • the consecutive energizations of the load circuit 2 are initiated during half cycles of voltage of opposite or like polarity of the alternating current circuit I as desired by the operator.
  • the switch 53 may be moved to the right-hand position to connect effectively circuit 54 to the system.
  • the circuit 54 then impresses oncontrol members 30 of electric valves 24 and 26, through resistances 5
  • the switch 60 is moved to the open circuit position, the negative unidirectional biasing potential impressed on control members 30 of electric valves 24 and 28 is temporarily decreased to permit the alternating voltages generated by transformer to render electric valve 24 or 26 conductive.
  • the switch 68 is normally maintained in the closed circuit position and when in that position the negative biasing potential supplied by circuit 54 is of sufficient magnitude to render ineffective the voltage supplied by transformer 45. Upon closing the switch 60 after an initiating operation, the circuit 54 is restored to its initial condition permitting a repetition of the above described sequence of operation.
  • the operation of circuit 54 is more fully explained in the above identified copending application of Harold W. Lord, Serial No. 138,809.
  • an alternating current supply circuit a load circuit
  • electric valve-translating apparatus connected between said circuits for effecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, means for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and independent means responsive to said electrical quantity for generating a periodic voltage to con-, trol the ratio of the intervals of conduction to the intervals of nonconduction of said electric valve translating apparatus.
  • an alternating current supply circuit a load circuit, electric valve translat ing apparatus connected between said circuits for eflecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, a circuit for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for generating a periodic voltage to control the ratio of the intervals of conduction to the intervals of nonconduction or said electric valve translating apparatus.
  • an alternating current supply circuit a load circuit, electric valve translating apparatus interposed between said circuits for transmitting energy therebetween, a source of direct current, a circuit energized from said source for-determining the periodicity of the energization of said load circuit by said electric valve translating apparatus comprising a capacitance and an electric valve means for effecting periodic charge and discharge of said capacitance to provide a periodic electrical quantity, and a circuit including a capacitance arranged to be charged from said source of direct current and an electric valve for eil'ecting discharge of said second mentioned capacitance in accordance with said period- 10 electrical quantity for controlling the conduc tivity of said electric valve translating apparatus to control the duration of the periods of energization of said load circuit.
  • an alternating current supply circuit a load circuit
  • electric translating apparatus includingelectric valve means having a control member for effecting periodic energization of said load circuit by transmitting trainsvof electrical impulses thereto, a circuit for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for impressing on said control member of said electric valve means a periodic control voltage to control the interval of time between consecutive energizations of said load circuit.
  • an alternating current supply circuit a load circuit
  • electric translating apparatus comprising electric valve means having a control member for eflecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, an excitation circuit for energizing said control member comprising means for impressing thereon an alternating voltage of peaked wave-form, a circuit 101' generating 2. 6 0 within a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for generating a periodic voltage to control said excitation circuit.
  • an alternating current supply circuit a load circuit
  • electric translating apparatus including electric valve means having a control member for eifec'ting periodic energize,- tion' of said load circuit by transmitting trains of electrical impulses thereto, an excitation circuit for energizing said control member comprising a source of alternating voltage of peaked wave form and a single electric valve having a control member'for controlling the number of half cycles of voltage of peaked wave form impressed on said first mentioned control member, a circuit for generating a periodic electrical quantity to control the periodicity of the energization of said load circuit, and 'a circuit comprising a source of direct current, a capacitance connected to be charged from said source and an electric valve responsive to said electrical quantity for periodically discharging said capacitance to impress a periodic voltage on the control member of the electric valve in said excitation circuit to control the maximum consecutive number of half cycles of voltage of peaked wave form transmitted thereby.
  • a source of direct current a circuit including a pair of parallel electric paths connected to said source of direct current and each including a serially connected impedance element and an electric valve, a capacitance connected across said parallel paths arranged to be charged alternately in opposite directions through the electric valves for generating a periodic electrical quantity, a second circuit for generating a periodic voltage comprising a. capacitance connected to be charged from said source of direct current and an electric valve means for periodically discharging said second mentioned capacitance in accordance with said periodic electrical quantity, and means for controlling said second circuit to control the period of said periodic voltage.
  • an alternating current supply circuit a load circuit, electric valve translating appa atus for eflecting periodic energization of said load circuit from said supply circuit, a source of direct current, a circuit energized from said source of direct current comprising a pair 01' parallel electric paths each including an electric valve having a control member, a capacitance connected across said paths and arranged to be charged alternately in opposite directions through the electric valves and means for selectively energizing said control members to generate a periodic electrical quantity consecutive impulses of which occur during half cycles of voltage of selected polarity 01 said supply circuit, and a circuit including a capacitance connected to be charged from said source and an electric valve responsive to said periodic electrical quantity for periodically discharging said second mentioned capacitance to supply a periodic

Description

y 1939- L. G. LEVOY. JR., El AL 2,166,305
THYRATRON I WELDING CONTROL Filed June 2, 1957 2 Sheeis-Sheet 1 FI'QJ.
Inventors: Louis G. Levog Jn, George W. Garman,
cf 41:4 by Their' Aizorneg.
| G. LEVOY, JR.. ET AL 2,166,305
THYRATRON WELDING CONTROL July 18, 1939.
Filed June 2, 1957 2 Sheets-Sheet 2- N V V U UV \ um m Inverfitor-s:
LouisGLevoy Jn, George W. G arman Attorney.
Patented July 18, 1939 UNITED STATES PATENT OFFICE THYRATRON WELDING CONTROL Application June 2, 1937, Serial No. 146,020
8 Claims.
Our invention relates to electric translating apparatus and more particularly to control circuits for electric valve translating apparatus.
Heretofore there have been devised numerous ll circuits for controlling the operation of electric valve translating apparatus to effect periodic or intermittent energization of a load circuit from an alternating current supply circuit. Many of these arrangements have employed electric valve i circuits for generating periodic electrical quantities, such as voltages or currents, to control the periodicity of the energization of the load circuit and these arrangements have also been employed to control the amount of energy transmitted to thz load circuit during each period of energizatiO'l and for controlling the ratio of the intervals of conduction to the intervals of nonconduction. However, in these prior art arrangements there has been evidenced considerable difficulty in et- 29 footing the desired flexibility ofcontrol of the periodicity of the energizations without sacrificing the highly desirable precision of control of the ratio of the intervals of conduction to the intervals of nonconduction. For example, in elec- 25 tric welding circuits where it is desirable to provide periodic energizations of the welding circuit, it is also desirable to provide control circuits in which the amount of energy transmitted to the load circuit and the ratio of the intervals of conduction to the intervals of nonconduction are accurately and precisely determinable and controllable.
It is an object of our invention to provide a new and improved electric valve translating circuit. 35 It is another object of our invention to provide a new and improved control system for electric valve translating apparatus.
It is a further object of our invention to provide a-new and improved electric valve circuit for 40 controlling an electric valve translating apparatus to effect periodic or intermittent energization of an associated load circuit in which the ratio of the intervals of conduction to the intervals of nonconduction is precisely and accurately controllable.
In accordance with the illustrated embodiment of our invention, we provide an electric valve translating circuit for transmitting energy from an alternating current supply circuit to a load 50 circuit, such as a welding circuit. A control sysan accurately determinable interval of time in accordance with a single circuit controlling opera tion. More particularly, the control system includes an electric valve circuit for generating an electrical impulse, or a train of electrical impulses, to determine the periodicity of the energization of the load circuit. The generation of the electrical impulses may be controlled so that consecutive impulses occur during half cycles of voltage of opposite polarity of the alternating cur l0 rent supply circuit or during half cycles of voltage of a predetermined polarity of the supply circuit. The electric valve control system also includes an independent second circuit for generating a voltage which controls the period of energization of the load circuit and the amount of energy transmitted thereto, or when the system is operating to effect intermittent or periodic energization of the load circuit, the second circuit controls the amount of energy transmitted to the load circuit and controls the ratio of the intervals of conduction to the intervals of nonconduction of the main or power electric valves.
For a better understanding of our invention, reference may be had to the following description taken in connection with the accompanying drawings and its scope will be pointed out in the appended claims. Fig. l of the accompanying drawings diagrammatically shows an embodiment of our invention as applied to an electric valve translating system for energizing a welding circuit; and Fig. 2 represents certain operating characteristics thereof.
In Fig. 1 of the accompanying drawings our invention is shown diagrammatically as applied to an electric valve translating system for transmitting energy from an alternating current supply circuit I to a load circuit, such as a welding circuit 2, through a transformer 3 having a primary winding 4 and a secondary winding 5. A suitable circuit controlling means, such as a switch 6, may be interposed between the supply circuit I and transformer 3. A pair of oppositely connected electric valves 1 and 8 are connected in series relation with the primary winding 4 of transformer 3 and serve to control the voltage impressed on the winding 4 and to thereby control the current transmitted to the welding circuit 2. The electric valves 1 and 8 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and in the particular arrangement illustrated in the drawings these valves are shown as being of the type employing an anode 9, a mercury pool cathode I0 and a control member ll of the immersion-igniter type.
To control the energization of the control members ii of electric valves I and 6 to control the periodicity of the energization of load circuit 2 from supply circuit I, we employ a circuit l2 which generates periodic electrical impulses or generates a predetermined number of periodic electrical impulses in response to a single circuit controlling operation. The circuit I 2 may be of the type disclosed and claimed in a copending application of Harold W. Lord, Serial No. 146,019 filed concurrently herewith and assigned to the assignee of the present application. The circuit l2 includes a source of directcurrent l3. The source of direct current l3 may be supplied by any suitable arrangement such as a bi-phase rectifier l4 including a transformer l5, which is connected to the alternating current circuit I, and a pair of unidirectional conducting devices I6 and I1. The circuit I2 also includes a voltage divider including serially-connected resistances l8, l9 and 26 which are connected across the source of direct current l3, and includes a second voltage divider including resistances 2|, 22 and 23 which are connected in series relation across the direct current source I3. A pair of parallel electric paths are connected to be energized from the direct current source I3; one of these paths includes electric valve 24 and a serially-connected impedance element 25 and the other parallel path includes electric valve 26 and a serially-connected impedance element 21. The electric valves 24 and 26 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and each includes an anode 26, a cathode 29 and a control member 36. A capacitance 3| is connected across the parallel paths and is arranged to be charged alternately in opposite directions through electric valves 24 and 26 from the direct current source l3. An inductive device, such as a transformer 32 having a primary winding 33 connected in the anode-cathode circuits of electric valves 24 and 26 is employed to supply alternating voltages in response to the electrical impulses generated in the circuit l2 due to the charging of the capacitance 3|. The transformer 32 is also provided with a secondary winding 34 having a neutral connection 35.
Suitable impedance means including. capacitances 36 and 31, resistances 36, 39 and 46 and circuit controlling means, such as a switch 4|, may be connected in the circuit l2 tocontrol the period of the electrical impulses generated by circuit l2. A'switch 42 may be connected in the circuit to provide additional flexibility in the control of the periodicity of the electrical impulses generated by this circuit.
As a means for controlling the circuit l2 -to generate electrical impulses of which consecutive impulses occur during half cycles of voltage of opposite polarity ofthe supply circuit I or during half cycles of voltage of a predetermined polarity of the circuit I, we employ an excitation circuit including a suitable circuit controlling means, such as a reversing switch 43, which impresses on control members 36 of electric valves 24 and 26 alternating voltages displaced electrical degrees or in-phase alternating voltages. The switch 43 is preferably of the snap acting type biased to the left-hand position and to the right-hand position. An impedance 44 of relatively large value is connected across the switch 43 to prevent the grids 36 of electric valves 24 and 26 from floating during switching operations. The excitation circuit also includes a 'trol on circuit transformer 45 having a primary winding 46 and secondary windings 41 and 46 which supply the alternating voltages for energizing control members 36 of electric valves 24 and 26. Primary winding 46 is connected to alternating current circuit I. The voltage supplied by the secondary winding 41 is impressed across cathode 29 and control member 36 or electric valve 24 through a circuit including a capacitance 45, and the voltage supplied by secondary winding 48 is impressed across cathode 29 and control member 36 of electric valve 26 through a circuit including capacitance 56. A pair of serially connected resistances 5| and 52 are employed to impress on control members 36 of electric valves 24 and 26 a unidirectional negative biasing potential to be discussed hereinafter.
As anagency for selectively energizing the control members 36 of electric valves 24 and 26 of control circuit l2 to generate intermittent or periodic electrical impulses or to cause circuit l2 to generate only a predetermined number of electrical impulses, we employ a suitable circuit controlling means. such as a switch 53. When the switch 53 is in the left-hand position the circuit is connected to generate a train of periodic electrical impulses, and when the switch is in the right-hand position the excitation circuit for electric valves 24 and 26 is connected to a circuit 54 which modifies the negative unidire c tional biasing potential impressed on control members 36 to permit these valves to generate only a predetermined number of electrical impulses, or only one electrical impulse. The cir cult 54 may be of the type disclosed and claimed in the above identified copending application 01, Harold W. Lord. .The circuit 54 includes a serially connected resistance 55, a capacitance 56 and a glow discharge valve 51 which are connected across the direct current source 13. impedance element, such as a resistance 56 of relatively large value, is connected across the glow dischargevalve 51 and serves as a means for impressing across the terminals thereof a relatively large transient voltage to render the valve conductive when a parallel circuit including a resistance 56 and a circuit controlling device, such as a switch 66, is opened. The 011'! I cuit including the resistance 59 and switch 66 is connected across the serially connectedcapacitance 56 and the glow discharge valve 51. A voltage divider, including a serially connected resistance 6| and a capacitance 62 is responsive to the voltage of the valve 51, and is connected across electric valve 51 to supply a negative unidirectional biasing potential which is a predetermined component of the voltage appearing across the .electric valve 51. voltage is transmitted to the switch 53 for electric valves 24 and 26 through a conductor 63. An impedance 64 of relatively large value is connected in series relation with the conductor 63 and the excitation circuit for electric valves 24 and 26 and serves to render ineifective circuit 54 when the switch 53 is in the left-hand position. When the switch 53 is in the right-hand position, the impedance 64 is effectively short' circuited to permit circuit 54 to exert its conl2. As a means for adjusting the resultant negative unidirectional biasing potential impressed on control members 36 of electric valves 24 and 26, we employ a voltage iividerincluding a resistance 65 having anad- \lstable tap 66 which is energized in accordance This component of.
with the voltage appearing across a predetermined portion of resistance III.
A circuit 81 is employed to generate a periodic voltage or an impulse of voltage which controls the amount of energy transmitted to the load circuit 2 during each period of energization thereof, or which may be employed to control the ratio of the intervals of conduction to the intervals of nonconduction of the electric valves I and 8 during periodic energization of the load circuit 2, or which may be employed to control the duration of the period of energization of the load circuit 2 when the system operates to effect only one internal of energization thereof. The circuit 81 includes a capacitance 68 which is connected to be charged from the direct current source I3 through a serially connected resistance 88 and an adjustable impedance element such as an adjustable resistance I0. To discharge the capacitance 88 in response to the electrical impulses generated by circuit I2, we provide a serially connected inductance II and an electric valve 12 which are connected across capacitance 68. The electric valve 12 includes an anode I3, a cathode I4 and a control member 15 and is preferably of the type employing an ionizable medium such as a gas or a vapor. A capacitance I6 may be connected across the control member I5 and cathode I4 to absorb extraneous transient voltages and a current limiting resistance I6 may be connected in series relation with the control member I5. A parallel connected capacitance I1 and a resistance I8 are connected in series relation with the parallel circuits of circuit I2 to establish in circuit I2 an additional bias voltage. The circuit 61 is connected to the left-hand terminals of capacitance TI and resistance I8.
We employ an excitation circuit for energizing control member I5 of electric valve I2 including a rectifier I8, energized in accordance with the voltage variations of secondary winding 34 of transformer 32, and including unidirectional conducting devices and 8I. The rectified impulses of alternating current transmitted through resistance 82 impress on control member I5 of electric valve I2 impulses of voltage which render electric valve I2 conductive. A parallel connected capacitance 83 and resistance 84 are connected in series relation with resistance 82 to impress on control member "I5 of electric valve I2 peaked or sharply defined impulses of voltage.
To control the magnitude of the periodic voltages generated by the circuit 61 so that the impulses of this voltage are symmetrical and of corresponding magnitude, I provide a unidirec tional conducting device 85 which is connected between the common juncture of capacitance 68 and cathode I4 of electric valve I2 and a point 88 on resistance 22. The features including the excitation circuit for electric valve I2 including the rectifier circuit I5 and the arrangement for controlling the magnitude of the periodic voltage generated by circuit 61 including electric valve 85 are disclosed and claimed in a copending application of Louis G. Levoy, Serial No. 146,021 filed concurrently herewith and assigned to the assignee of the present application.
The voltage generated by circuit 81 is employed to control the conductivities of electric valves I and 8. A circuit 81 including an electric valve 88 controls the energization of immersion-igniter control members II of electric valves I and 8. Electric valve 88 is provided with a control member 89 and is preferably of the type employing an ionizable medium such as a gas or a vapor. The voltage generated by the circuit 61 is impressed on control member 89 of electric valve 88 through a circuit including a conductor 90 and a serially connected resistance 9|. A cathode 92 of electric valve 88 is connected to the common juncture of resistances 2I and 22 through a conductor 83. The circuit 81 is disclosed and broadly claimed in a copending application of Harold W. Lord, Serial No. 138,809, filed April 24, 1937 and assigned to the assignee of the present application. The circuit 81 controls electric valves I06 to energize control members II of electric valves 1 and 8, and includes a transformer 94 having secondary windings 85 and 96 and unidirectional conducting devices 91 and 98 which rectify the alternating voltages of peaked wave form generated by transformer 94. Transformer 94 is preferably of the saturable type designed to generate voltages of peaked wave form and may be energized from the alternating current circuit I through any conventional phase shifting arrangement such as the rotary phase shifter 89. Electric valve 88 controls the alternating voltage of peaked wave form and in conjunction with the unidirectional devices 91 and 98 energizes primary winding IOI of transformer I00 in opposite directions to in- -duce a voltage of peaked wave form in secondary windings I02 and I03, which in turn energize excitation circuits I04 and I05 associated with electric valves I and 8, respectively. The voltages impressed on control members II of electric valves I and 8 may be controlled by adjusting phase shifter 99 to effect control of the amount of energy transmitted to the load circuit 2 during each half cycle of voltage applied to electric valves 1 and 8 during the periods of conduction thereof.
Each of the excitation circuits I04 and I05 includes an electric valve I06 which is energized in accordance with the voltage appearing across the anode 8 and the cathode I0 of the associated main electric valve and comprises an anode I01, a cathode I08, a control member, such as a grid I09, and a screen grid H0. The screen grid IIO may be connected to the cathode or to any potential less positive than that of the anode I01. Electric valves I08 are preferably of the type employing an ionizable medium, such as a gas or a vapor, and to serve as a protective means for these electric valves we employ a suitable current limiting arrangement such as a fuse I I I and a serially connected resistance II2. To impress on the grids I08 of electric valves I06 negative unidirectional biasing potentials, we employ any conventional arrangements such as rectifiers I I3 each including a transformer II4, unidirectional conducting devices II5, a capacitance II8 connected across the output of the rectifier and a voltage divider III. A predetermined component of the output voltage of the respective rectifiers I I3 is impressed on the associated grid I09 through a circuit including serially connected resistances H8 and H9. A capacitance I20 is connected in each of the excitation circuits I04 and I05 and serves to absorb extraneous transient voltages induced in windings I02 and I03 of transformer I00 when electric valves I06 become nonconductive. The capacitance I 20 also serves to prevent the transfer of extraneous transient voltages from excitation circuits I04 and I05 to transformer I00. When electric valve I06 in either excitation circuit I04 or I05 becomes nonconductive, there is impressed in the associated excitation circuit through the associated grid I08 a voltage of steep wave front which, were it not for the presence of capacitance I20, would be reflected to the transformer I and hence to the other excitation circuit. A capacitance I2I is connected across grid I00 and cathode I08 to absorb extraneous transient voltages. The voltages of peaked wave form generated by windings I02 and I03 of transformer I00 are impressed across the terminals of resistances H8 in excitation circuits I05 and I04, respectively, and are of a magnitude sufficient to overcome the negative unidirectional biasing potentials to render electric valves I06 conductive at the proper times.
The operation of the embodiment of our invention diagrammatically shown in Fig. 1 of the accompanying drawings will be explained when the system is operating to effect periodic energization of the load circuit 2. The switch 6, of course, is moved to closed circuit position and the electric valves I and 8 operate to control the voltage impressed on primary winding 4 of transformer 3 to control the energization of circuit 2. Let it be assumed that it is desirable to energize the load circuit 2 periodically and that it is desirable to initiate consecutive energizations thereof during half cycles of voltage of opposite polarity,
of the alternating current circuit I. To effect this result the switch 43 of circuit I2 is moved to the right-hand position so that the voltages impressed on control members 30 of electric valves 24 and 26 are displaced 180 electrical degrees. The manner in which this circuit operates to effect this type of control is explained in detail in the above mentioned copending patent application of Harold W. Lord, Serial No. 146,019. Furthermore, let it be assumed that the switch 53 is in the position shown in the drawings so that the circuit I2 generates a train of electrical impulses of predetermined periodicity. The periods of these impulses are determined primarily by the value of the capacitance 3|, impedances 25 and 21, and the number of the impedances, including capacitances 36 and 31 and resistances 38 and 39, which are connected in the circuit I2. The circuit I2 will generate the periodic electrical impulses due to the alternate charging of capacitance 3| from the direct current source I3 through electric valves 24 and 26, and the anode currents transmitted by these electric valves will induce an alternating voltage in the secondary winding 34 of transformer 32. The alternating current output of secondary winding 84 is rectified by the rectifier I9 and impresses unidirectional impulses of voltage on control member of electric valve 12 to render electric valve I2 conductive in accordance with the periodicity established by circuit I2.
Circuit 61 operates to generate a periodic 'control voltage of a predetermined period in response to the electrical impulses generated by the circuit I2. Capacitance 68, which is charged from the direct current source I3, is periodically discharged through the circuit including inductance II and electric valve 12, and the period of the periodic voltage generated by circuit 61 may be controlled by adjusting resistance I0. The periodic voltage generated by circuit 61 is impressed across control member 88 and cathode 92 of electric valve 88 in circuit 81, and renders electric valve 88 conductive for a predetermined time to permit the transmission of a predetermined number .of impulses of voltage of peaked wave form, which in turn render electric valves 1 and 8 conductive for a corresponding interval of time.
The operation of the arrangement-of our invention shown in Fig. 1 may be better understood by considering the operating characteristics represented in Fig. 2 where curve A represents the alternating voltage of supply circuit I, and curve B represents the periodic electrical quantities generated by circuit I2 which determine the periodicity of the energizations of load circuit I2. Curve C represents the periodic control voltage generated by circuit 61 and which renders electric valve 88 in circuit 81 conductive for a predetermined number of half cycles of voltage of circuit I. Curves D and E represent the alternating voltages impressed across anode 9 and cathode I0 01 electric valves I and 8, respectively, and curve F represents the alternating voltages of peaked wave form generated in secondary windings I02 and I03 of transformer I00 and which are impressed on grids I08 of electric valves I06 to render electric valves 1 and 8 conductive. Spaces G represent the current in the load circuit 2 due to conduction of current by electric valve I, and spaces H represent the current in the load circuit 2 due to the conduction of current by electric valve 8. Curves G and H represent the current transmitted to the load circuit 2 when circuit 81 is adjusted to control the amount of energy transmitted to the load circuit during the half cycles of energization of the load circuit 2. It is to be noted that although the period of electrical impulses generated by circuit I2 as represented by curve B may be relatively large, the periodic control voltage generated by circuit 61 is relatively small so that the interval of energization of the load circuit 2 is accurately determinable, and the ratio of the intervals of conduction to the intervals of nonconduction is also accurately determinable and controllable. As an additional matter, it is to be noted that the consecutive energizations of the load circuit 2 are initiated during half cycles of voltage of opposite or like polarity of the alternating current circuit I as desired by the operator.
If it is desired to effect onlyone period of energization of the load circuit 2 in response to a single circuit controlling operation, the switch 53 may be moved to the right-hand position to connect effectively circuit 54 to the system. The circuit 54 then impresses oncontrol members 30 of electric valves 24 and 26, through resistances 5| or 52, 64, 6i and 58, a negative potential sufficient to render ineffective the alternating voltages generated by transformer 45. When the switch 60 is moved to the open circuit position, the negative unidirectional biasing potential impressed on control members 30 of electric valves 24 and 28 is temporarily decreased to permit the alternating voltages generated by transformer to render electric valve 24 or 26 conductive. The switch 68 is normally maintained in the closed circuit position and when in that position the negative biasing potential supplied by circuit 54 is of sufficient magnitude to render ineffective the voltage supplied by transformer 45. Upon closing the switch 60 after an initiating operation, the circuit 54 is restored to its initial condition permitting a repetition of the above described sequence of operation. The operation of circuit 54 is more fully explained in the above identified copending application of Harold W. Lord, Serial No. 138,809.
While we have shown and described our invention as applied to a particular system of connections and as embodying various devices diagrammatically shown, it will be obvious to those skilled in the art that changes and modifications may be made without departing from our invention, and
we, therefore, aim in the appended claims to cover all such changes and modifications as fall the true spirit and scope 01' our invention.
What we claim as new and desire to secure by Letters Patent of the United States is:
1. In combination, an alternating current supply circuit, a load circuit, electric valve-translating apparatus connected between said circuits for effecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, means for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and independent means responsive to said electrical quantity for generating a periodic voltage to con-, trol the ratio of the intervals of conduction to the intervals of nonconduction of said electric valve translating apparatus.
2. In combination, an alternating current supply circuit, a load circuit, electric valve translat ing apparatus connected between said circuits for eflecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, a circuit for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for generating a periodic voltage to control the ratio of the intervals of conduction to the intervals of nonconduction or said electric valve translating apparatus.
3. In combination, an alternating current supply circuit, a load circuit, electric valve translating apparatus interposed between said circuits for transmitting energy therebetween, a source of direct current, a circuit energized from said source for-determining the periodicity of the energization of said load circuit by said electric valve translating apparatus comprising a capacitance and an electric valve means for effecting periodic charge and discharge of said capacitance to provide a periodic electrical quantity, and a circuit including a capacitance arranged to be charged from said source of direct current and an electric valve for eil'ecting discharge of said second mentioned capacitance in accordance with said period- 10 electrical quantity for controlling the conduc tivity of said electric valve translating apparatus to control the duration of the periods of energization of said load circuit.
4. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus includingelectric valve means having a control member for effecting periodic energization of said load circuit by transmitting trainsvof electrical impulses thereto, a circuit for generating a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for impressing on said control member of said electric valve means a periodic control voltage to control the interval of time between consecutive energizations of said load circuit.
5. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus comprising electric valve means having a control member for eflecting periodic energization of said load circuit by transmitting trains of electrical impulses thereto, an excitation circuit for energizing said control member comprising means for impressing thereon an alternating voltage of peaked wave-form, a circuit 101' generating 2. 6 0 within a periodic electrical quantity to control the periodicity of said trains of impulses transmitted to said load circuit, and a circuit comprising a source of direct current, a capacitance and an electric valve responsive to said electrical quantity for generating a periodic voltage to control said excitation circuit.
6. In combination, an alternating current supply circuit, a load circuit, electric translating apparatus including electric valve means having a control member for eifec'ting periodic energize,- tion' of said load circuit by transmitting trains of electrical impulses thereto, an excitation circuit for energizing said control member comprising a source of alternating voltage of peaked wave form and a single electric valve having a control member'for controlling the number of half cycles of voltage of peaked wave form impressed on said first mentioned control member, a circuit for generating a periodic electrical quantity to control the periodicity of the energization of said load circuit, and 'a circuit comprising a source of direct current, a capacitance connected to be charged from said source and an electric valve responsive to said electrical quantity for periodically discharging said capacitance to impress a periodic voltage on the control member of the electric valve in said excitation circuit to control the maximum consecutive number of half cycles of voltage of peaked wave form transmitted thereby.
7. In combination, a source of direct current, a circuit including a pair of parallel electric paths connected to said source of direct current and each including a serially connected impedance element and an electric valve, a capacitance connected across said parallel paths arranged to be charged alternately in opposite directions through the electric valves for generating a periodic electrical quantity, a second circuit for generating a periodic voltage comprising a. capacitance connected to be charged from said source of direct current and an electric valve means for periodically discharging said second mentioned capacitance in accordance with said periodic electrical quantity, and means for controlling said second circuit to control the period of said periodic voltage.
8. In combination, an alternating current supply circuit, a load circuit, electric valve translating appa atus for eflecting periodic energization of said load circuit from said supply circuit, a source of direct current, a circuit energized from said source of direct current comprising a pair 01' parallel electric paths each including an electric valve having a control member, a capacitance connected across said paths and arranged to be charged alternately in opposite directions through the electric valves and means for selectively energizing said control members to generate a periodic electrical quantity consecutive impulses of which occur during half cycles of voltage of selected polarity 01 said supply circuit, and a circuit including a capacitance connected to be charged from said source and an electric valve responsive to said periodic electrical quantity for periodically discharging said second mentioned capacitance to supply a periodic
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2429186A (en) * 1943-04-03 1947-10-14 Progressive Welder Company Apparatus for welding
US2436725A (en) * 1943-10-23 1948-02-24 Morrison Montford Electronic timing apparatus
US2701852A (en) * 1950-09-15 1955-02-08 Westinghouse Electric Corp Low frequency seam welder control

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2429186A (en) * 1943-04-03 1947-10-14 Progressive Welder Company Apparatus for welding
US2436725A (en) * 1943-10-23 1948-02-24 Morrison Montford Electronic timing apparatus
US2701852A (en) * 1950-09-15 1955-02-08 Westinghouse Electric Corp Low frequency seam welder control

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