US2080420A - Method of charge forming - Google Patents

Method of charge forming Download PDF

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US2080420A
US2080420A US467212A US46721230A US2080420A US 2080420 A US2080420 A US 2080420A US 467212 A US467212 A US 467212A US 46721230 A US46721230 A US 46721230A US 2080420 A US2080420 A US 2080420A
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reaction
oil
chamber
catalyzer
pipe
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John T Havekost
Zwingenberger Pauia
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M31/00Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture
    • F02M31/02Apparatus for thermally treating combustion-air, fuel, or fuel-air mixture for heating
    • F02M31/16Other apparatus for heating fuel
    • F02M31/18Other apparatus for heating fuel to vaporise fuel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Patented May I8, 1937 METHOD OF CHARGE FORMING John T. Havekost, Jackson Heights, N. Y., and
  • This invention relates to the transformation of heavy fuel oil into a fuel of low boiling point, which is readily vaporized into a gas/suitable for internal combustionengines, as, for instance, those used for running of industrial machinery as well as vehicles, such as automobiles,'busses, trucks, boats, and other means of transportation.
  • Residues such as carbon, soot and the like were formed, and would cover the spark plugs, and so forth, whereby considerable annoyances were caused.
  • Figure 1 is a fragmentary front elevation of a combustion engine embodying the means for carrying our invention into effect, parts of the means, in relation to the cylinder of the combustion engine shown, being in somewhat larger proportion, and parts being shown in section so as more fully to disclose essential parts;
  • Figure 2 is a fragmentary plan view, showing a bypass of the exhaust pipe to provide a passage through a part of the device in which the transformation is effected;
  • Figure 315 a fragmentary vertical sectional view of a modified form of the reaction chamber
  • Figure 4 is a fragmentary sectional plan view showing the spacedrelation of the inlets for oil, air and water vapor, or steam.
  • numeral i0 denotes the cylinder of a combustion engine of any of the usual types
  • II is the inlet pipe for the fuel gas
  • I2 is the exhaust pipe for the burned gases.
  • Two elbow pipes l3 and I4 branch off from this exhaust pipe I2 and are joined to a hollow cylindrical vessel
  • the cylindrical wall l6 rises perpendicularly from the bottom of the chamber its upper end is outwardly flared at its union with the roof of the same chamber.
  • the cylindrical wall l6 thus forms a reaction chamber l8 which is open at its lower end, and is closed by a cap I!) at its upper wider end, closed.
  • the chamber may be connected with an oil feed pipe 2
  • the pipes 20 and 24 are so positioned in relation to each other that a jet of oil from pipe 20 and a jet of steam or water from pipe 24 intersect with each other substantially at the middle, or on the axis, of the cylindrical reaction vessel I8, and closely above the catalyzer 25, which may be arranged within a tube 25 of fused quartz, porcelain, fire clay, or the like refractory material, tube 26 being in close contact with wall IS
  • the catalyzer 25 is made of asbestos covered with a metal oxide, as will be further explained below, or may consist of some metal wire netting, it being by no means necessary that the catalyzer 25 be arranged within tube 26, but, for matters of observing the work of the various catalyzers, we prefer to have it, at present, in the chamber so as to exclude any consideration of the contemporaneous action of the iron in the catalyzing reaction.
  • Pipe 20 is connected with a storage tank for oil (not shown), and may be controlled by valve 21.
  • the pipe 24 is connected with any suitable water supply (not shown), and by the branchpipes 28 and 29, is in communication with a steam or water vapor generator 30, here shown as operatively surrounding exhaust pipe I2.
  • is interposed in pipe 24 between the connections thereto of pipes 28 and 29, the latter having valves 32 and 33, respectively, interposed therein.
  • 8 has an extension chamber 34, arranged below and fully communicating with reaction chamber H! to serve as a condensing chamber, for which purpose it is surrounded by a cooler 35 provided with inlet and outlet tubes 36 and 31, respectively, for the cooling water.
  • a vertically arranged S bend 38 connects at its upper end with the condensing chamber near the lower end of reaction chamber H! where the products from the reaction chamber are still in the gaseous form.
  • the S bend communicates with inlet pipe H of cylinder I0, and its lower end co-operatively connects with a carburetor 39, which have a bypass for air.
  • the condensing chamber 34 is provided at its lower end with a drainage pipe 40 which communicates by pipe 4
  • is provided with a check valve 43, and pipe 42, with a valve 44.
  • pipes 40 and 42 may be put into communication by a connection piece 45, consisting of a valve and connecting nipples, so that, upon closing valve 44 and opening valve 45, .carburetor 39 may be fed directly from condensing chamber 34.
  • the inlet pipe H is cut and provided at both its ends with perpendicularly disposed standards 46 so as to serve as journals for a vane 41 provided with a set of propellers 4'
  • the housing is connected with exhaust pipe
  • are interposed in S bend 38 to arrest any back firing from engine Ill.
  • a plate valve 52 is arranged in the lower end of bend 38, somewhat above carburetor 39, and another plate valve 53 is arranged in the vertical part of bend 38 slightly above the highest point of inlet pipe both plate valves being spacedly related to each other and co-operatively engaged by a lever system 56 so that, when one of them is closed, the other is open, and vice versa.
  • a plate valve 54 is, furthermore, rotatably arranged within exhaust pipe
  • a heavy fuel oil as, for instance, Pennsylvania crude oil, which preferably has been deprived of its sediment by filtering or like operation, and further was de-sulfurized by any of the well known methods; then we adjust valve 21 so that a predetermined quantity of the heavy fuel oil, as, for instance, 2 gallons per hour, may pass through pipe 20 into the bell shaped funnel of the reaction zone, or chamber l8.
  • a vane propeller such as described above, the air entering through apertures 22 of cap 23; furthermore,
  • the water-vapor or steam is generated by closing valve 3
  • reaction chamber 3 is lined by a fused quartz tube or other similar refractory material.
  • catalyzer '25 is arranged in the tube.
  • This catalyzer 25 may consist of a metal in any suitable form, as, for instance, in the form of wire netting, clippings, balls, rods, or in the form of a fine precipitate coating of granulated refractory material; in fact, any form ofl'ering a considerable surface to gases, without substantially reducing quantitatively the flow of the gases, may be applied.
  • noble metals such as platinum, palladium, gold, silver
  • base metals such as copper, nickel, aluminum, iron, cobalt, manganese, or any other metal, the oxide or oxides of which are known to burn up hydrogen at ordinary or elevated temperatures.
  • an oxide catalyzer is formed, for instance, by first saturating asbestos fibres, preferably of long staple, or an asbestos fabric of very wide mesh, with a solution of a salt of the selected metal, as, for instance, copper sulfate, silver nitrate, or the like, then acting on the metal salt with an alkali metal hydroxide, thereby precipitating the metal in form of its hydroxide, and
  • catalyzer 25 which may be of copper or silver. This is heated by the hot exhaust gases, which pass from exhaust pipe i2 through elbow l3 into chamber II to heat inner wall I 6 and thereby heat the catalyzer 25.
  • This catalyzer is preheated to a temperature sufilciently high to start the reaction before the mixture of oil, air and steam is passed over it.
  • valve 53 may be closed so that the vapors of the newly formed light hydrocarbons cannot pass into the inlet pipe of the combustion engine, but must descend into condensation chamber 34 where the hydrocare bons are dephlegmated by a cooling agent, for instance, water-in chamber 35a, acting upon the walls of chamber 34 and upon a coil 35b connected to chamber 351: so as to induce convection currents of the fluid.
  • a cooling agent for instance, water-in chamber 35a, acting upon the walls of chamber 34 and upon a coil 35b connected to chamber 351: so as to induce convection currents of the fluid.
  • uncondensable gases such as the nitrogen of the air and carbon dioxide, is described below.
  • the temperature in the reaction chamber rises, and with the admission of oil, air and steam adjusted. the reaction becomes self-sustaining without further heating by the exhaust gases.
  • the particular temperature at'which this stage is reached may vary with various catalyzers, but may easily be ascertained by a thermometer and, with a copper catalyzer, lies at red'glow heat.
  • valve 44 being closed into "carburetor 39 operatively connected with the inlet pipe H, through the S bend, valve 52 being open and upper valve 53 closed.
  • valves 52 and 53 are so adjusted or regulated that both valves are partly open, and the internal combustion engine is operated partly with the gaseous reaction products and partly with the gasoline mixture obtained by draining into carburetor 39 the condensate of the eaction products from the storage tank (not shown) through the valve 44, valve 45 being closed into the carburetor 39 and discharging the gasified mixture from the carburetor into the lower elbow of the S bend, where it combines with the aforesaid part of the reaction products and the whole mixture passes into the engine.
  • these expanding gases may also be discharged through open valve 49 of pipe 48 upon the outer set of the turbine or driving blades 41b of vane 41, and thus cause movement of air and the reaction products under somepressure into the combustion engine.
  • the gases After the impact of the expanding exhaust gases on driving blades 41b, the gases leave casing 55 around inlet pipe II I through exhaust 50 and empty into conduit pipe l2 near its exit.
  • the diameter of the reaction chamber l8 will determine how much gaseous fuel is produced by converting the heavy fuel oils into light hydrocarbons; the reaction zone is always somewhat larger than necessary, and the unused, part of the reaction products condenses in chamber 34, to be stored in a tank (not shown) Though we here describe vane 47 and its ef feet, We are aware that the same is not absolutely necessary and that its function may be effected by other devices, and in view of the suction by the piston of the combustion engine, it may even be entirely dispensed with.
  • the engine can again be placed in operation after an interruption. Furthermore, the transformation of the oil in reaction chamber l8 may be continued after stopping the engine by simply continuing.
  • reaction chamber l8 the introduction of oil and water vapor into reaction chamber l8 and taking care that the admission of the air into the same continues as before.
  • the action'chamber could be arranged around the outside of the exhaust pipe.
  • the steam which is desired for the reaction of transforming the heavy fuel oil into the gaseous fuel, may be generated also in some other vessel than the steam chamber 30 shown in Figure 1; there are other possibilities to produce steam, as, for instance, the heat generated by the reaction between the oil and the air forming a part of our invention and from any source connected in some way or other with the combustion process within an internal combustion engine.
  • the mixture of the-oil spray, air and water vapor passes through the reaction chamber in a vertical direction and that at each area, or crosssection, of said reaction chamber the spaced re-- consequently also the spaced relation between the catalyzer and the gases, resulting from the contact of aforesaid mixture with said catalyzer, if uniform. It is evident, therefore, that the aforesaid mixture everywhere meets with the same equal resistance so as to guarantee an even distribution in each area with the result that the chemical reaction goes on evenly within "each singlearea of the reaction chamber and that the generation of the gaseous products in the reaction chamber is thus confined to an area in which they are subject to a relatively minimum and uniform frictional resistance.
  • exhaust pipe I2 is centrally disposed within reaction chamber 60, and catalyzer 25 is arranged on the outer wall of exhaust pipe l2.
  • the reaction chamber 60 is covered with a plate SI through which an oil feed 62 is tightly arranged and suitably perpendicularly disposed.
  • the steam supply 63 is arranged coaxially within air pipe 64, the outlets of both furthermore being in the same plane and slightly below the perpendicularly disposed oil feed 62 so that, when steam and air is blown into reaction chamber 60, the incoming oil is dispersed into a fine spray. It is shown by Figure '4 that the position of pipes 63 and 64 relative to the inside wall of reactionchamber 60 is substantially parallel to the tangent on the peripheral circumference of the outside wall. The fine spray of oil, air and steam follows.
  • a chamber 65 may surround the reaction chamber 60, having an inlet 66 for water, and anoutlet 61 for steam to be conducted by a suitable conduit '63 into reaction chamber 60.
  • an exit pipe from the condensing chamber is provided with a check valve 68 at its outer end so as to allow the discharge of these uncondensable gases and to prevent air from entering the condensing chamber.
  • the method of producing from a high boiling fuel oil a continuous and self-maintaining st ply of fuel for a gasoline internal combustion engine comprising: heating to a predetermined reaction temperature a reaction zone connected with the intake of said engine and containing a catalyzer; causing a mixture of oil, air and water to react in aforesaid zone; continuing the reaction by its own exothermic heat; producing gaseous reaction productsin excess; condensing the excess of the gaseous reaction products; and feeding said condensate to the carburetor of said engine.
  • the method of producing from a high boiling fuel oil a continuous and self-maintaining supply of fuel for a gasoline engine comprising: heating to a predetermined reaction temperature a reaction zone of the intake of said engine containing a catalyzer; causing a mixture of oil, air and water to react in aforesaid zone; continuing the reaction by its own exothermic heat; producing the gaseous reaction products in excessjcondensing the excess of the gaseous reaction products; feeding some of said products directly to the engine; and storing the condensate in revaporizable relationship of reserve to said engine.
  • the method of operating with a high boiling fuel oil and internal combustion engine for low boiling fuel oil comprising: mixing said high boiling fuel oil, air and water in the presence of a catalyzer; heating said catalyzer by the exothermic heat of operating the engine with the reaction products; condensing substantially all the gaseous reaction'products; storing the condensate; and feeding it into the engine.
  • the method of producing from a high boiling fuel oil a continuous and self-maintaining supply for an internal combustion engine of gasified fuel or fuel gasiflable at substantially atmospheric temperatures comprising heating to a predetermined temperature with the exhaust gases of the engine a reaction zone containing a catalyzer, causing a mixture of oil, air and water to pass downwardly through the reactionzone and over the catalyzer, continuing. the downward movement of the reacted mixture beyond the reaction zone and'into a condensing ,vzone, circulating a cooling medium through the condensing zone, and continuing the reaction at the reaction zone under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
  • the method of producing from a high boiling fuel oil a continuous and self-maintaining supply for an internal combustion engine of gasified fuel or fuel gasifiable at substantially atmospheric temperatures comprising heating to a predetermined temperature with the exhaust gases of the engine a reaction zone containing a catalyzer, causing a mixture of oil, air and water to pass downwardly through the reaction zone and over the catalyzer, continuing the downward movement of the reacted mixture beyond the reaction zone and into a condensing zone, circulating a cooling medium through thecondensing zone and the reacted mixture passing through the condensing zone and in a general direction opposite to that of the movement of the reacted mixture, and continuing the reaction at the reaction zone'under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
  • This catalyzer before the mixture of oil, air and steam is passed over it, is preheated to a temperature sufficiently high to start the reaction.

Description

Patented May I8, 1937 METHOD OF CHARGE FORMING John T. Havekost, Jackson Heights, N. Y., and
Otto K. Zwingenberger, Elizabeth, N.-J.; Paula Zwingenberger, administratrix of said Otto .K. Zwingenberger, deceased, assignor to said Havekost y Application July 11, 1930, Serial No. 467,212 Renewed May 15, 1936.
is Claims.
' For more than a decade, three different and perplexing facts made it diflicult for the oil refiner to effect a balance in his operations:
1. A rapidly swelling demand from the motoring public for more gasoline, this demand having multiplied nearly four times in the past decade;
2. Inability, with the existing processes, to derive more than 42% of gasoline from crude oil; and I 3. Consequent overproduction of heavy fuel oil and other residues far and above the market demands.
In view of this rapidly swelling demand for gasoline and of the'overproduction of crude oil, the importance of an invention, which oflers relief in this situation by effecting the transformation of crude oil into gas for power purposes is, therefore, apparent.
This invention relates to the transformation of heavy fuel oil into a fuel of low boiling point, which is readily vaporized into a gas/suitable for internal combustionengines, as, for instance, those used for running of industrial machinery as well as vehicles, such as automobiles,'busses, trucks, boats, and other means of transportation.
It is known that heavy fuel oils, as a source for power, have the advantage over the fuel oil applied prior hereto for the operation of combustion engines in that they furnish a higher power effect at a lower cost owing to better thermal efficiency and the lower cost of the raw fuel oil.
If, notwithstanding such advantages obtainable by the use of heavy fuel oils, their application was not universally adopted, such failure was probably due to the fact that the heavy and were, therefore, not burned up completely.
Residues, such as carbon, soot and the like were formed, and would cover the spark plugs, and so forth, whereby considerable annoyances were caused.
Though we are aware that the problem of burning heavy fuel oils for power purposes is solved to some extent by the Diesel motor, other types of internal combustion engines, receiving a charge of an explosive gas mixture from an outside source, are, however, still restricted to the application of a relatively low boiling liquid, the vapors of which form with air an explosive gas mixture. Such liquids are chiefly the low boiling liquid hydrocarbons of the type, CnH2n+2, for instance, in the form of the well-known gasoline as supplied by the oil companies, while the application of heavy fuel oils, or heavy hydrocarbons, in such explosive engines, notwithstanding many efforts to solve the problem, have failed and have not furnished one practical solution which would be in use even on a moderate scale. It is an object of this invention to provide ways and means by which heavy fuel oils may be transformed and applied to internal combustion engines in a manner similar to the utilization of gasoline so that the inherent energy may be developed as completely as possible in order that a high thermal effect similar to the effect given by the Diesel motormay be attained.
Under heavy fuel oils we understand all such hydrocarbons which areof higher specific gravity and boiling point than gasoline and, therefore, I
are not any more included in the class constituting what presently is sold as gasoline on the market.
It is a further object of the invention to provide means for applying heavy fuel oils in an internal combustion engine so that, without any material change of this type of machine, the cooperation with the aforesaid engine of a desired supply of operative fuel for the production of an explosive gas mixture may proceed according to demand.
It is also an object of the invention to provide means by which not only all the gas for the machine, but, if desired, more than the required amount can be produced.
With these and other objects in view, which will be more apparent as the description proceeds, reference is hadto the accompanying drawing, illustrating by way of example how we may proceed in the operation of ourinvention in connection with an average type of an internal combustion engine.
On the drawing,
Figure 1 is a fragmentary front elevation of a combustion engine embodying the means for carrying our invention into effect, parts of the means, in relation to the cylinder of the combustion engine shown, being in somewhat larger proportion, and parts being shown in section so as more fully to disclose essential parts;
Figure 2 is a fragmentary plan view, showing a bypass of the exhaust pipe to provide a passage through a part of the device in which the transformation is effected;
Figure 315 a fragmentary vertical sectional view of a modified form of the reaction chamber, and Figure 4 is a fragmentary sectional plan view showing the spacedrelation of the inlets for oil, air and water vapor, or steam.
On the drawing, numeral i0 denotes the cylinder of a combustion engine of any of the usual types, II is the inlet pipe for the fuel gas, and I2 is the exhaust pipe for the burned gases. Two elbow pipes l3 and I4 branch off from this exhaust pipe I2 and are joined to a hollow cylindrical vessel |5 having, centrally arranged therein a cylindrical wall l6 so as to form a chamber l'l communicating, by the elbow pipes I3 and H, with the exhaust pipe l2.
The cylindrical wall l6 rises perpendicularly from the bottom of the chamber its upper end is outwardly flared at its union with the roof of the same chamber. The cylindrical wall l6 thus forms a reaction chamber l8 which is open at its lower end, and is closed by a cap I!) at its upper wider end, closed. Through cap IS, the chamber may be connected with an oil feed pipe 2|), an air admission pipe 2| with apertures 22 at its upper terminal regulated by means of a cap 23, and a pipe 24 for the admission of steam or water.
The pipes 20 and 24 are so positioned in relation to each other that a jet of oil from pipe 20 and a jet of steam or water from pipe 24 intersect with each other substantially at the middle, or on the axis, of the cylindrical reaction vessel I8, and closely above the catalyzer 25, which may be arranged within a tube 25 of fused quartz, porcelain, fire clay, or the like refractory material, tube 26 being in close contact with wall IS The catalyzer 25 is made of asbestos covered with a metal oxide, as will be further explained below, or may consist of some metal wire netting, it being by no means necessary that the catalyzer 25 be arranged within tube 26, but, for matters of observing the work of the various catalyzers, we prefer to have it, at present, in the chamber so as to exclude any consideration of the contemporaneous action of the iron in the catalyzing reaction.
Pipe 20 is connected with a storage tank for oil (not shown), and may be controlled by valve 21. The pipe 24 is connected with any suitable water supply (not shown), and by the branchpipes 28 and 29, is in communication with a steam or water vapor generator 30, here shown as operatively surrounding exhaust pipe I2. A valve 3| is interposed in pipe 24 between the connections thereto of pipes 28 and 29, the latter having valves 32 and 33, respectively, interposed therein.
The reaction chamber |8 has an extension chamber 34, arranged below and fully communicating with reaction chamber H! to serve as a condensing chamber, for which purpose it is surrounded by a cooler 35 provided with inlet and outlet tubes 36 and 31, respectively, for the cooling water.
A vertically arranged S bend 38 connects at its upper end with the condensing chamber near the lower end of reaction chamber H! where the products from the reaction chamber are still in the gaseous form. In about the middle of its vertical part the S bend communicates with inlet pipe H of cylinder I0, and its lower end co-operatively connects with a carburetor 39, which have a bypass for air.
The condensing chamber 34 is provided at its lower end with a drainage pipe 40 which communicates by pipe 4| with a storage tank (not shown), from which, by pipe 42, carburetor 39 may be fed. The pipe 4| is provided with a check valve 43, and pipe 42, with a valve 44. Furthermore, pipes 40 and 42 may be put into communication by a connection piece 45, consisting of a valve and connecting nipples, so that, upon closing valve 44 and opening valve 45, .carburetor 39 may be fed directly from condensing chamber 34.
The inlet pipe H is cut and provided at both its ends with perpendicularly disposed standards 46 so as to serve as journals for a vane 41 provided with a set of propellers 4'| rotarily arranged between the ends of the inlet pipe II and within a suitable housing 55 between and fixedly retaining the ends of pipe I I. The housing is connected with exhaust pipe |2 by a pipe 48 having a valve 49. Upon opening valve 49, the pressure of the exhaust gases acts on the turbine or driving blades 47 of vane 41, to impart rotary motion thereto, the exhaust gases leaving through pipe 50 to be discharged again into exhaust pipe |2 near its exit.
Wire screens 5| are interposed in S bend 38 to arrest any back firing from engine Ill.
A plate valve 52 is arranged in the lower end of bend 38, somewhat above carburetor 39, and another plate valve 53 is arranged in the vertical part of bend 38 slightly above the highest point of inlet pipe both plate valves being spacedly related to each other and co-operatively engaged by a lever system 56 so that, when one of them is closed, the other is open, and vice versa.
A plate valve 54 is, furthermore, rotatably arranged within exhaust pipe |2 for the purpose of shutting off elbow pipe |3 from connection with exhaust pipe |2.
In view of the object of the invention to apply heavy fuel oils as a source of motive power for internal combustion engines, we assume, to simplify the description of how we proceed to operate such an internal combustion engine by our invention, that the engine has already run for some time, and that its exhaust pipe is at the maximum temperature to which it is ordinarily heated by the exhaust gases.
In the operation of our invention, we proceed about as follows:
We fill the storage tank (not shown) with a heavy fuel oil, as, for instance, Pennsylvania crude oil, which preferably has been deprived of its sediment by filtering or like operation, and further was de-sulfurized by any of the well known methods; then we adjust valve 21 so that a predetermined quantity of the heavy fuel oil, as, for instance, 2 gallons per hour, may pass through pipe 20 into the bell shaped funnel of the reaction zone, or chamber l8. When oil is started, air is delivered from pipe 2| by a vane propeller such as described above, the air entering through apertures 22 of cap 23; furthermore,
we admit water, or water-vapor, or steam, through 'a pipe 24 from generator 30.
The water-vapor or steam is generated by closing valve 3| and opening valve 33 so as to admit water into generator 30, wherein the heat of the exhaust gases, penetrating through the wall of exhaust pipe |2, evaporates the water, the vapor of which then escapes through open valve 32 and through pipe 24 into reaction chamber l8.
As already stated, the inner wall of reaction chamber 3 is lined by a fused quartz tube or other similar refractory material. By suitable supports, (not shown), catalyzer '25 is arranged in the tube.
This catalyzer 25 may consist of a metal in any suitable form, as, for instance, in the form of wire netting, clippings, balls, rods, or in the form of a fine precipitate coating of granulated refractory material; in fact, any form ofl'ering a considerable surface to gases, without substantially reducing quantitatively the flow of the gases, may be applied.
As catalyzers, we may apply any of the socalled noble metals, such as platinum, palladium, gold, silver, and also the base metals, such as copper, nickel, aluminum, iron, cobalt, manganese, or any other metal, the oxide or oxides of which are known to burn up hydrogen at ordinary or elevated temperatures.
While we have stated above that we apply the catalyzers in the form of a metal having a great surface, we may apply the catalyzer directly in the form of an oxide of the metals specified above.
.Such an oxide catalyzer is formed, for instance, by first saturating asbestos fibres, preferably of long staple, or an asbestos fabric of very wide mesh, with a solution of a salt of the selected metal, as, for instance, copper sulfate, silver nitrate, or the like, then acting on the metal salt with an alkali metal hydroxide, thereby precipitating the metal in form of its hydroxide, and
heating the washed hydroxide to remove the water therefrom and obtaining the metallic oxide thereby.
We prefer particularly as catalyzers the oxides of those metals which are known to burn up hydrogen at a low temperature, either below or approximately at the boiling point of water, that is, at approximately 100 C.; such metals, also preferred on account of their relatively low price, include silver, copper, and nickel.
Taking copper, for instance, as a catalyzerby way of example, we apply the same in the form of wire netting of relatively wide mesh, a strip of the netting being rolled up so as to form a twisted or spiral path and to give a swirling motion to the gaseous and liquid materials within the reaction chamber.
It is advantageous to form the mixture of air, water in liquid or vapor form, and oil in the upper bell of the reaction chamber over catalyzer 25, which may be of copper or silver. This is heated by the hot exhaust gases, which pass from exhaust pipe i2 through elbow l3 into chamber II to heat inner wall I 6 and thereby heat the catalyzer 25.
This catalyzer is preheated to a temperature sufilciently high to start the reaction before the mixture of oil, air and steam is passed over it.
When such temperature is reached, the above described mixture is started upon the catalyzer, the oxygen of the copper oxide attacks the oil in the presence of steam, which is admitted chiefly to avoid explosions in the reaction zone, and, lighter hydrocarbons are formed; the oxygen of the air re-oxidizes the copper or other metal catalyzer and this alternate reduction of the metal oxide to metal and the re-oxidation of the same cause the process of transforming the heavy fuel oil. Through this reaction a minor fraction of the oil is destroyed.
During this operation, valve 53 may be closed so that the vapors of the newly formed light hydrocarbons cannot pass into the inlet pipe of the combustion engine, but must descend into condensation chamber 34 where the hydrocare bons are dephlegmated by a cooling agent, for instance, water-in chamber 35a, acting upon the walls of chamber 34 and upon a coil 35b connected to chamber 351: so as to induce convection currents of the fluid. The discharge of uncondensable gases, such as the nitrogen of the air and carbon dioxide, is described below.
The temperature in the reaction chamber rises, and with the admission of oil, air and steam adjusted. the reaction becomes self-sustaining without further heating by the exhaust gases. The particular temperature at'which this stage is reached may vary with various catalyzers, but may easily be ascertained by a thermometer and, with a copper catalyzer, lies at red'glow heat.
If we now consider running the internal combustion engine with the reaction products, we
First, by condensing all the reaction products in chamber 34; running the internal combustion engine with a gasoline mixture obtained from the reaction products discharged throughpipe 40 and valve 45, valve 44 being closed into "carburetor 39 operatively connected with the inlet pipe H, through the S bend, valve 52 being open and upper valve 53 closed.
Secondly, lower valve 52 and valves 45 and 44 are closed, and upper valve 53 is fully open, so that the engine is run directly with the reaction products coming from reaction chamber I8. In this case, however, the surplus of the reaction products condenses within condensation chamber 34 and pass through check valve 43 and pipe 4| to the storage tank, not shown.
Thirdly, valves 52 and 53 are so adjusted or regulated that both valves are partly open, and the internal combustion engine is operated partly with the gaseous reaction products and partly with the gasoline mixture obtained by draining into carburetor 39 the condensate of the eaction products from the storage tank (not shown) through the valve 44, valve 45 being closed into the carburetor 39 and discharging the gasified mixture from the carburetor into the lower elbow of the S bend, where it combines with the aforesaid part of the reaction products and the whole mixture passes into the engine.
When the internal combustion engine is in full operation and constantly exhausts burned have three different possibilities of operating it:
gases, these expanding gases may also be discharged through open valve 49 of pipe 48 upon the outer set of the turbine or driving blades 41b of vane 41, and thus cause movement of air and the reaction products under somepressure into the combustion engine. After the impact of the expanding exhaust gases on driving blades 41b, the gases leave casing 55 around inlet pipe II I through exhaust 50 and empty into conduit pipe l2 near its exit.
The diameter of the reaction chamber l8 will determine how much gaseous fuel is produced by converting the heavy fuel oils into light hydrocarbons; the reaction zone is always somewhat larger than necessary, and the unused, part of the reaction products condenses in chamber 34, to be stored in a tank (not shown) Though we here describe vane 47 and its ef feet, We are aware that the same is not absolutely necessary and that its function may be effected by other devices, and in view of the suction by the piston of the combustion engine, it may even be entirely dispensed with.
As the decomposition of 'the oil in reaction chamber I8 is rendered self-maintaining and continuous, it is obvious that temporarily stopping the engine does not interfere with starting the apparatus again. There always is produced enough of the condensate, which can be accumulated either in condensing chamber 34,,
or, in the storage tank (not shown) connectedtherewith by pipe 4|, that by feeding the condensate into'carburetor 39 to produce an explosive gas mixture for the engine, the engine can again be placed in operation after an interruption. Furthermore, the transformation of the oil in reaction chamber l8 may be continued after stopping the engine by simply continuing.
the introduction of oil and water vapor into reaction chamber l8 and taking care that the admission of the air into the same continues as before.
We have described above the best mode of carrying out our invention as far as is known to us at the present state of its development. Various changes could obviously be made without deviating from the spirit, or sacrificing the advantages, of our invention; so, for instance, the re-.
action'chamber could be arranged around the outside of the exhaust pipe. Furthermore, the steam, which is desired for the reaction of transforming the heavy fuel oil into the gaseous fuel, may be generated also in some other vessel than the steam chamber 30 shown in Figure 1; there are other possibilities to produce steam, as, for instance, the heat generated by the reaction between the oil and the air forming a part of our invention and from any source connected in some way or other with the combustion process within an internal combustion engine.
We wish to say, in connection with this supply of steam into the reaction chamber, that it is by no means necessary to introduce steam or water vapor into the reaction chamber; the chamber is always at a temperature sufliciently high to transform immediately such amounts of water into vapor as is necessary for the smooth operation of the reaction which is of exothermic character, and, therefore, can be so regulated as to take care of the immediate vaporization of water in the reaction chamber.
It is one of the'desirable features of our method that the mixture of the-oil spray, air and water vapor passes through the reaction chamber in a vertical direction and that at each area, or crosssection, of said reaction chamber the spaced re-- consequently also the spaced relation between the catalyzer and the gases, resulting from the contact of aforesaid mixture with said catalyzer, if uniform. It is evident, therefore, that the aforesaid mixture everywhere meets with the same equal resistance so as to guarantee an even distribution in each area with the result that the chemical reaction goes on evenly within "each singlearea of the reaction chamber and that the generation of the gaseous products in the reaction chamber is thus confined to an area in which they are subject to a relatively minimum and uniform frictional resistance.
In the modified arrangement illustrated by Figures 3 and 4, exhaust pipe I2 is centrally disposed within reaction chamber 60, and catalyzer 25 is arranged on the outer wall of exhaust pipe l2. The reaction chamber 60 is covered with a plate SI through which an oil feed 62 is tightly arranged and suitably perpendicularly disposed. The steam supply 63 is arranged coaxially within air pipe 64, the outlets of both furthermore being in the same plane and slightly below the perpendicularly disposed oil feed 62 so that, when steam and air is blown into reaction chamber 60, the incoming oil is dispersed into a fine spray. It is shown by Figure '4 that the position of pipes 63 and 64 relative to the inside wall of reactionchamber 60 is substantially parallel to the tangent on the peripheral circumference of the outside wall. The fine spray of oil, air and steam follows.
therefore, a helical path in its'travel through the reaction chamber.
A chamber 65 may surround the reaction chamber 60, having an inlet 66 for water, and anoutlet 61 for steam to be conducted by a suitable conduit '63 into reaction chamber 60.'
To discharge the nitrogen of the air and noncondensable gases, generated by the process from the condensing chamber, when the gaseous fuel supply to the internal combustion engine is furnished by the carburetor, an exit pipe from the condensing chamber is provided with a check valve 68 at its outer end so as to allow the discharge of these uncondensable gases and to prevent air from entering the condensing chamber.
What is'claimed is:
1. The method of producing from a high boiling fuel oil a continuous and self-maintaining st ply of fuel for a gasoline internal combustion engine, said method comprising: heating to a predetermined reaction temperature a reaction zone connected with the intake of said engine and containing a catalyzer; causing a mixture of oil, air and water to react in aforesaid zone; continuing the reaction by its own exothermic heat; producing gaseous reaction productsin excess; condensing the excess of the gaseous reaction products; and feeding said condensate to the carburetor of said engine.
2. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply of fuel for a gasoline engine, said method comprising: heating to a predetermined reaction temperature a reaction zone of the intake of said engine containing a catalyzer; causing a mixture of oil, air and water to react in aforesaid zone; continuing the reaction by its own exothermic heat; producing the gaseous reaction products in excessjcondensing the excess of the gaseous reaction products; feeding some of said products directly to the engine; and storing the condensate in revaporizable relationship of reserve to said engine.
3. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply of fuel for a gasoline internal combustion engine, said method comprising: heating a reaction zone to a predetermined reaction temperature by the heat set free in the operation of said engine;
causing a mixture of oil, air and water catalytically to react in aforesaid zone; maintaining the reaction by its own exothermic heat; producing gaseous reaction products in excess; condensing the excess; storing the condensate; and complementarily feeding non-condensed reaction gases cally to react in aforesaid zone; producing gaseous reaction productsin excess; condensing substantially all the gaseous reaction products; storing the condensate; and feeding the revaporized condensate into the engine.
5. The method of producing from a high boilr ing fuel oil a continuous and self-maintaining supply of fuel for an internal combustion engine, said method comprising: heating a reaction zone, containing a catalyzer; to red glow heat; producing gaseous reaction products in excess by mix- Ill) ing said oil, air and water in aforesaid zone;
feeding part of said products directly into said engine; condensing part thereof for carburetion; and continuing the reaction by its own exothermic heat.
6. The method of producing from a high boil- "ing fuel oil a fuel for operation of a gasoline internal combustion engine, said method comprisingz' heating a reaction zone, containing a catalyzer, to red glow heat; mixing said oil, air and water in aforesaid zone; continuing the reaction by its .own exothermic heat; producing admixture of the revaporized condensate.
9. The method of operating with a high boiling fuel oil and internal combustion engine for low boiling fuel oil, said method comprising: mixing said high boiling fuel oil, air and water in the presence of a catalyzer; heating said catalyzer by the exothermic heat of operating the engine with the reaction products; condensing substantially all the gaseous reaction'products; storing the condensate; and feeding it into the engine.
10. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply of gasified fuel or fuel gasiflable at substantially atmospheric temperatures, said method comprising heating a reaction zone containing a catalyzer to a predetermined temperature,
causing a mixture of oil, air and water to pass downwardly through the reaction zone and over the catalyzer, continuing the downward move ment of the reacted mixture beyond the reaction zone and into a condensing zone, circulating a cooling medium through the condensing zone, and continuing the reaction at the reaction zone under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
11. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply for an internal combustion engine of gasified fuel or fuel gasiflable at substantially atmospheric temperatures, said method comprising heating to a predetermined temperature with the exhaust gases of the engine a reaction zone containing a catalyzer, causing a mixture of oil, air and water to pass downwardly through the reactionzone and over the catalyzer, continuing. the downward movement of the reacted mixture beyond the reaction zone and'into a condensing ,vzone, circulating a cooling medium through the condensing zone, and continuing the reaction at the reaction zone under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
12. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply for an internal combustion engine of gasiiled fuel or fuel gasiflabie at substantially atmospheric temperatures, said method comprising heating to a predetermined temperature with the exhaust gases of the engine a reaction zone containing a catalyzer, causing a mixture of oil,
air and water to pass downwardly through the reaction zone and over the catalyzer, continuing the downward movement of the reacted mixture beyond the reaction zone and into a condensing zone, circulating a cooling medium upwardly through the condensingzone, and continuing the reaction at thereaction zone under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
' 13. The method of producing from a high boiling fuel oil a continuous and self-maintaining supply for an internal combustion engine of gasified fuel or fuel gasifiable at substantially atmospheric temperatures, said method comprising heating to a predetermined temperature with the exhaust gases of the engine a reaction zone containing a catalyzer, causing a mixture of oil, air and water to pass downwardly through the reaction zone and over the catalyzer, continuing the downward movement of the reacted mixture beyond the reaction zone and into a condensing zone, circulating a cooling medium through thecondensing zone and the reacted mixture passing through the condensing zone and in a general direction opposite to that of the movement of the reacted mixture, and continuing the reaction at the reaction zone'under the exothermic heat of the reaction while condensed products of the reaction are led away from the condensing zone.
JOHN T. HAVEKOST. OI'IO K. ZWINGENBERGER.
p CERTIFICATE OF CORRECTION. v Patent No. 2,oao,h2o. May 1 1957.
JOHN T. HAVEKOST, ET AL.
It is he r e'oy certified that error appears in the printed specification of the above numbered patent requiring correction as follows: Page 5, first column, line 1+5, after the reference numeral "16" insert a comma; line 1+6, strike out the reference numeral "25"; line 1 .7, beginning with the words "This catalyzer" strike out all to and including the word and period "destroyed." in line 61 and insert instead the following paragraphs:
This catalyzer, before the mixture of oil, air and steam is passed over it, is preheated to a temperature sufficiently high to start the reaction. l
when such temperature is reached, the above described mixture is directed upon the catalyzer. The oxygen of the copper oxide attacks the oil, inthe presence of steam which is admitted chiefly to avoid explosions in the reaction zone, and lighter hydrocarbons are formed. The oxygen of the air then re-oxidizes the copper or other metal catalyzer. By this alternate reductionof the metal oxide to metal, and the re-oxidation of the same, the process of transforming the heavy fuel oil proceeds. Through this reaction, aminor fraction of the 011 is destroyed. 4
and second column, line 1h, after "closed" insert a comma; line 17, strike out the period after closed" and insert instead asemicolon; line 21 for "pass" read passes; line 25, strike out the period after "shown" and insert instead a semicolon; line 55 strike out "the"; linefilp, insert a comma after "closed"; line 58-, strike out "and the whole mixture passes" and insert instead the words to then pass as one mixture; line 1+9, for "exhaust readconduit and for "conduit" read exhaust; line 51, strike out "the"; line 61;., for "decomposition" read transformation; page 1+, first column, line 58, beginning. with "It is one" strike out all to and including the word and period "resistance," in line 57, and insert the following paragraph It is one of the desirable features of our method that the mixture of the oil spray, air and water vapor passes through the reaction chamber in a vertical direction, that, at each area or cross-section of said reaction chamber, the .spaced reaction between the catalyzer andthe original mixture of I applied substances'isuniform and that consequently also the spaced relation between the catalyzer and the gases, result-r ing from the contact of aforesaid mixture 'with said catalyzer is uniform; It is evident, therefore that theafore said mixture everywheremeets. with the same equal resistance so as to gua antee aneven distribution in each area, with v the result that the chemical reaction goes on evenly within each single area of the reaction chamber, and that the generation of the gaseous products in the reaction chamber is thus confined t'o'sn area in which they are subjected toa relatively mini. I mum and uniform'frictional resistance. 7
and second column, line 8, after "process'f insert a comma; line 7h,claim 5, str'ike-out the semicolon after "catalyzer and insert instead a comma; page 5, first column, line 57, claim 9, for "and" read an; and that the said Letters Patent should be read with these corrections therein that the same conform to the record of the case in the Patent Office.
Signed and sealed this 26th day of October, A. D. 1937.
Henry Arsdale,
(Seal) Acting Commissioner of Patents.
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2420325A (en) * 1942-10-07 1947-05-13 Nettel Frederick Method and means for operating internal-combustion engines
US2719604A (en) * 1954-03-02 1955-10-04 Stewart Warner Corp Method and apparatus for generating lubricating oil mist
US2749223A (en) * 1952-06-18 1956-06-05 Frank J Schraeder Jr Apparatus for operating internal combustion engines
US2932561A (en) * 1960-04-12 Hydrogen
US3021681A (en) * 1958-10-15 1962-02-20 George J Perry Combustion engines
US4002150A (en) * 1974-08-12 1977-01-11 Toyota Jidosha Kogyo Kabushiki Kaisha Gas generator for mounting on an automobile
US4089314A (en) * 1977-02-22 1978-05-16 Donald B. Conlin Carburetor
US4333422A (en) * 1980-08-27 1982-06-08 Mahoney Fred G Hot fuel gas generator with dual controls
WO1986005552A1 (en) * 1985-03-21 1986-09-25 John Manolis Heat transfer bracket device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2932561A (en) * 1960-04-12 Hydrogen
US2420325A (en) * 1942-10-07 1947-05-13 Nettel Frederick Method and means for operating internal-combustion engines
US2749223A (en) * 1952-06-18 1956-06-05 Frank J Schraeder Jr Apparatus for operating internal combustion engines
US2719604A (en) * 1954-03-02 1955-10-04 Stewart Warner Corp Method and apparatus for generating lubricating oil mist
US3021681A (en) * 1958-10-15 1962-02-20 George J Perry Combustion engines
US4002150A (en) * 1974-08-12 1977-01-11 Toyota Jidosha Kogyo Kabushiki Kaisha Gas generator for mounting on an automobile
US4089314A (en) * 1977-02-22 1978-05-16 Donald B. Conlin Carburetor
US4333422A (en) * 1980-08-27 1982-06-08 Mahoney Fred G Hot fuel gas generator with dual controls
WO1986005552A1 (en) * 1985-03-21 1986-09-25 John Manolis Heat transfer bracket device

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