US2073079A - Lapping machine - Google Patents

Lapping machine Download PDF

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Publication number
US2073079A
US2073079A US622662A US62266232A US2073079A US 2073079 A US2073079 A US 2073079A US 622662 A US622662 A US 622662A US 62266232 A US62266232 A US 62266232A US 2073079 A US2073079 A US 2073079A
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Prior art keywords
work
lapping
wheel
article
contact
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US622662A
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Frederick J Theler
George V Johnston
Peaslee Willetts
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Cincinnati Grinders Inc
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Cincinnati Grinders Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/02Lapping machines or devices; Accessories designed for working surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/18Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
    • B24B5/22Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding cylindrical surfaces, e.g. on bolts
    • B24B5/225Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding cylindrical surfaces, e.g. on bolts for mass articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S29/00Metal working
    • Y10S29/091Plural discharge openings

Definitions

  • a further object of the invention is the provision of a lapping machine having universal adjustment whereby all sizes of work pieces within the range of. the machine may be expeditiously produced.
  • Figure 1 is a front elevationof a machine em bodying" the principles u of this invention.
  • Figure 2 is an end elevation thereof as seen from the left hand side in Figure 1.
  • Figure 3 is a top plan view of the machine shown in Figures 1 and 2.
  • Figure 4 is a fragmentary longitudinal sectional view as seen along line 4-4 on Figure 3.
  • Figure 5 is a transverse sectional view as seen along line 5-5 on Figure 1.
  • Figure 6 is a sectional view taken on line 66 of Figure 5.
  • Figure 7 is a sectional view similar to Figure 5 showing a modified structure for performing the invention.
  • Figure 8 is a sectional view taken on line 88 mounted on any suitable type of support, such as the bed ill which has formed on its upper surface at opposite ends the guides H and I2 being received in correspondingly shaped guideways l3 formed in heads or slides l4 and I5 mounted respectively at the left and right hand sides of the bed It, as viewed in Figure 1.
  • the head l5 may be conveniently termed the work control head while the head I is the operating head and since the heads are substantially duplicates of one another it is deemed suflicient if in the main but one of them be described in detail.
  • the head l4 has secured therein against rotation and independent axial movement, a nut 16 in threaded engagement with an adjusting screw I7 rotatably journaled against axial movement in abearing l8 secured to the extreme end of the guide II.
  • the screw I1 projects beyond the bearing l8 and'has secured thereto a hand'or pilot. wheel l9.whereby said screw is rotated for effecting the adjustment of the slide or bracket l4 relative to the way II.
  • the head It, at its forward end, is provided with a face plate 20 against which is butted an oscillatable or tiltable carrier 2
  • is oscillatably mounted on the bearing portion 24 of a trunnion I00 carried by the face plate 20 of the head.
  • the wall or face plate 20 of the head is provided with a plurality of elongated arcuate slots 25, 26 and 2! ( Figure 2) through which respectively extend clamping bolts 28, 29 and 30.
  • the bolts 28 and 303 respectively enter the base of the trunnion v.
  • may be oscillated relative to the face plate 20 or adjusted about the axis of trunnion 24 and clamped in said oscillated or adjusted position by-means of the bolts 28, 29 and 30.
  • the face plate 20 has projecting from its rear surface a lug or ear 32 ( Figure 2) having formed therethrough a threaded, hole into which an adjusting bolt 33 is threaded having its one end abutting a collar or roller 34' 'carried by the stud or bolt 28.
  • a pointer or zero mark "H see Figure 1, which co-operates with suitable graduations I02 carried by the adjacent end of the slide face plate 20.
  • a'shaft or spindle 88 ( Figures 1 and 4) to which is secured a comparatively long roll or drum 88 ( Figure 5) adapted to rotate with the shaft and adapted to have its axis 45 disposed at an angle depending upon the adjustment of the carrier 2
  • the head I! is likewise provided with a face plate 81 ( Figures 1 and 3) against which is butted 1 a carrier 88 having integral therewith the journal bearings 88 and 48.
  • Rotatably mounted in the Journal bearings 88 and 48 is a spindle or shaft 4
  • carrier 88 and parts carried thereby are adapted to be oscillated or adjusted about a trunnion secured in the bracket or slide I! which trunnion is similar to the trunnion Hill of the slide or head l4.
  • the peripheries of the rolls or drums 86 and 42 are spaced from one another to form a work receiving throat through which the work I 88 passes while being operated upon.
  • sprocket 48 or 44 In order to rotate the shafts or spindles 88 and 4
  • the sprocket chain is also trained about an idler sprocket 48 rotatably Journaled cm a stud 41 secured in the 20 bed It, at a pointsubstantially midway between the sprockets 48 and 44 near the base thereof as well as about a second idler sprocket 48 rotatably journaled on a stud 48 projecting from the bed III to one side of the stud 41.
  • the chain 45 is further passed around the driven sprocket 88 keyed or otherwise secured to one end of a countershaft 8i rotatably Journaled in the walls of the bed It.
  • also carries a sheave 52 having a plurality of V-shaped grooves therein each receiving a V-type belt 58 which belts are inturn trained about adriving sheave 54 secured in any desirable manner to the motor shaft I! of theelectrical motor or prime mover 88 secured to one end of the bed It.
  • drums 88 and 42 are simultaneously rotated in the same direction from a single source of power such as the motor I8 ( Figure 1). It should also be noted that the sprockets 48 and 44 are of slightly different diameters so that a slight differential in rotation between the drums 88 and 42 is had. Further, the direction of rotation of the drums is such that the proximate points thereof, which form the work receiving throat,
  • the face plates 20 and 81 have extending between them a pair of tie rods 51 and 58 ( Figure 3) being respectively positioned at 70 the rear and forward sides or ends thereof.
  • the tie, bars 51 and 58 each have one of their ends secured respectively at 58 and 68 in the face plate 81 and have their other ends extending through the face plate 28, which ex- 75 tending ends are threaded to receive nuts SI and 82, each nut provided with handles 84 whereby it may be readily rotated or adjusted.
  • the face plate 20 adjacent each of the nuts 6i and 62 is provided with a pointer 64 ( Figure 1)' which overlies the nut forco-operating with graduations 65 placed around the exterior of the nuts adjacent the face plate 28.
  • a pointer 64 Figure 1' which overlies the nut forco-operating with graduations 65 placed around the exterior of the nuts adjacent the face plate 28.
  • the drums 88 and 42 are adapted to have their axes disposed at an angle to one another and each has its' axis disposed at an angle to the horizontal plane of the machine.
  • the drum 42 of 'the work control head has its axis disposed at a relativelyslight angle to the horizontal extending upwardly from right to left, as seen in Figure 5, or having its axis disposed at an angle extending upwardly from the rear toward the front end of the machine, the direction of extent of this angle being such as to automatically feed work pieces from the front or entrance side of the machine to the discharge or rear thereof.
  • the drum 36 of the operating head has its axis disposed at a much steeper angle than the axis of the drum 42 and in an opposite direction, or extending upwardly from left to right, as seen in Figure 5, or extending upwardly from the front end toward the rear end of the machine.
  • This roll or drum provides the finish on the work as it is axially fed by the control roll or drum 42.
  • the axis of. the work I08 is disposed above the plane or. line joining the axes of the rolls at the points where the axes of said rolls cross each other when viewed, for example, from the left-hand end of the apparatus as seen in Figure 1, which as shown in Figure 5, is substantially midway of the length of the rolls.
  • proximate points of the said rolls are spaced from one another a suitable distance to provide this relationship, which distance is less than the diameter of the work and represents the point or points above the point where the roll 86 tends to pull the work downwardly through the throat, as viewed in Figure 4, for thereby, as is later explained in greater detail, we are enabled to gain certain advantages flowing from the fact that the work pieces, throughout their entire travel from left to right, as viewed in Figure 5, are supported by the two rolls or drums 42 and 8B and from the fact that thereby we may dispense with a separate work carrier or support underneath the work pieces; in Figures 4 and 5 it will be noted that the space immediately underneath the work pieces I08, throughout the region in between the operating member 88 and the control member 42, is devoid of means for supporting the work pieces 'along their lowermosr. faces. All of this is more clearly described hereinafter.
  • the bed I has secured to it substantially midway of its length and at opposite ends of the grinding throat, posts 86 and 81 (Figure having their upper ends bifurcated or forked to provide arms 58 and 69 ( Figure 6). Near the lower ends of the arms 08 and 99 they are provided in alignment with one another with slots 10 and 1I through which extends clamp bolts 12 for securing in adjustable position a block 13 having a trough 14 formed at the upper end thereof.
  • the trough 14 is faced with soft rubber, felt or other material to avoid scratching or marring of the work as it is introduced into.
  • Trough 14 is positioned or alined with respect to the faces of the rotary members 42 and 36, the latter being trued or shaped as hereinafter described, to introduce the work pieces I03 (see Figure 5) in between these two members to be supported thereby and operated upon.
  • the post 61' carries a similar mechanism including a block similar to block 13 for providing a discharge trough or chute 15 ( Figure 5), likewise faced with soft, non-scratching material receiving the work from the throat.
  • the work I03 can- 15 is also appropriately alined with respect to the operative faces of the members 30 and 42 at the right-hand end thereof, as viewed in Figure 5, in order to receive the work pieces from these members and virtually to form an alined continuation of the support for the work pieces I03 formed by the rotary members 36 and 42 themselves, in this embodiment or form of their invention.
  • the pressure shoe 80 is held in contact with the work by gravity only and is weighted in any suitable manner to vary the pressure on the work.
  • the shoe has projecting upwardly from it a pair of'studs 82 and 83 ( Figure 5) adapted to receive weights such as 84 which may be one or more in number depending on the necessary or desired pressure to be had on the work.
  • the surface on the work is produced by the coaction with the above described parts of a circulating abrading material which may be any known lapping compound in which a liquid and a fine abradant material are employed.
  • a circulating abrading material which may be any known lapping compound in which a liquid and a fine abradant material are employed.
  • the abradant material and liquid are thoroughly agitated to insure the proper suspension in the liq'- uid of the abradant material, which is circulated by a suitable pump 85 ( Figure 1) secured to the rear end of the bed I0 and driven by multiple V-belts or the like 88 which extend in turn about an extension of the sheave 52 on the coun tershaft 5i and a sheave 81 associated with the pump 85.
  • a flexible hose or conduit 88 which terminates in a valve 89 carried by a bracket 90 secured to the head I5.
  • terminating as shown in Figures 3 and 5, in a T 92 from which branch,
  • the branch distributor pipes 93 and 94 extend, the latter terminating in caps 95 and 98.
  • the branch distributor pipes are each provided with a plurality of holes or slits 91 through which the abrading material flows against the side of the pressure shoe for distribution along the drum 38.
  • the lapping compound is normally contained in a. tank or sump J04, shown diagrammatically in Figure 9, disposed within the bed I0 from which it is drawn by the pump 85 through a suction pipe I05.
  • a. tank or sump J04 shown diagrammatically in Figure 9, disposed within the bed I0 from which it is drawn by the pump 85 through a suction pipe I05.
  • the. pipe or conduit 88 has extending from it a conduit I06 in which is placed a relief valve I01 connected by a pipe I08 to the tank or sump I04.
  • the pump-85 has a capacity greatly in excess of the amount of lapping compound needed orcapable of being discharged through the orifices 91 in the branch distributor pipes 93 and 94 so that a large amount of the lapping compound is returned to the tank or sump I04 through the relief valve I01 at such a speed and in such quantities that it constantly agitates the material therein.
  • pressure shoe H0 is supported in the same manner as disclosed in Figure 5 and described above.
  • the pressure shoe does, not carry a yieldable or soft wear strip, but instead has formed adjacent the ears 18 and 19 lugs III and.
  • the mechanism is shown with the proximate portions of the wheels spaced further from one another so that the work piece, instead of being entirely supported bythe wheels as in the embodiment above described in connection with Figures 4, 5 and 6, may be supported on a work rest blade H1 or the like.
  • This work rest blade H1 either is made of some relatively non-scratching material or is provided with a strip or surface, as shown at I I8 in Figure 10,, made of such a non-scratching material.
  • the operating or lapping member is tilted at the same relatively steep angle as was above described while the control or feed member is tilted at the opposite but very slight angle.
  • the axis of the work is disposed in a plane parallel with the plane of the axis of the g'rinding wheel or parallel with the abrasive periphery of the wheel so that a line contact is had between the wheel and work parallel with the axis of the work.
  • Any vibraticnor lateral movement of either the work or the wheel causes the wheel to dig into the work and thereby results in work having ridges and valleys extending the full length of the work and around it so that a smooth surface is not formed thereon.
  • These ridges and valleys constitute what is commercially known as chatterw on the work, which when the work is placed in use results in relatively rapid wearing .of the part until the ridges are completely removed.
  • the direction of motion of the surface of the lapping member is oblique to the line of contact between the periphery of the member and the surface of X the work, whereby the operating or lapping member simultaneously engages the tops of a pluralityof ridges and operates upon the latter obliquely to the line of contact between the work and member.
  • the line of movement of a point on the lapping member to traverse that point across the line of contact of the member with the work is not at an angle of 90 degrees to the axis of the work, but is obliquely disposed relative thereto whereby the above-mentioned point on the lapping member, which point may be considered to be an abrasive particle, actually contacts with and obliquely absolutely devoid of any chatter.
  • the soft rubber or felt contact strip with either the overhead pressure shoe or work supporting blade such as that shown in Figure 10, the abrasive grains and particles which are carried by the work during its rotation, are wiped off or embedded in the surface thereof.
  • the soft pressure shoe yields and allows any abrasive grains that are carried thereto by the work to embed themselves therein so that the grains do not dig into the work and scratch or mar the surface thereof. This is of substantial advantageand the results are preferable to those achieved if a relatively non-yielding pressure shoe or supporting strip were employed without some provision against the action of abrasive grains, for such a nonyielding pressure shoe or support might act as of a proper fiat lapped finish on the work.
  • a relatively non-yielding pressure shoe or supporting strip were employed without some provision against the action of abrasive grains, for such a nonyielding pressure shoe or support might act as of a proper fiat lapped finish on the work.
  • This ratio produces a very fiat (smooth or devoid of grooves and ridges) lapped finish and as the ratio is increased.
  • the finish produced approaches a grinding finish, which as is well known is composed of alternate grooves and ridges, but due to the angle of the operating member the grooves and ridges are not formed circumferentially of the work, as is usual grinding practice as above described, but are formed diagonally thereof.
  • the nearer the ratio between the peripheral speed of the wheel and work approaches 1 to 1, the flatter and finer the finish, while the greater this ratio becomes, the nearer the finish approaches a grinding finish.
  • the grit of the abrasive grains must be within a certain range of fineness to obtain these results.
  • the abrasive material circulated by the pump 85 is equally distributed by the overhead pressure shoe along the periphery of the operating member so that an equal action is ao'raovo had throughout the length thereof. It has fur ther been found that with the wheels properly aligned and trued the overhead pressure shoe holds the work in contact with the wheels 5 throughout its length and with equal pressure, so that should the work piece be slightly tapered the larger end thereof is held against the members with greater force or under greater pressure until it is reduced to substantially the same dilil ameter as the other or smaller end whereby the machine in addition to providing a lapped finish on the work also produces work pieces that are round and straight from end to end.
  • the lapping, and controlling members are preferably of substantial axial length, illustratively and preferably (see, for example, Figures 3, 5 or 7) of an axial length in excess of their diameters; throughout the length l of the controlling member 42 and along its line of contact with the work piece or pieces I03.
  • anypoint on the member 36 such as an abrasive particle moves obliquely to the circumierential ridges and valleys (resulting from 40 the grinding of the. work prior to being sub jected to the operation of our apparatus) and at an obliqueness opposed to the direction of feeding or axial travel of the work I03, all while the latter is being rotated,'and thereby the reduction or levelling oil of the ridges is dependably and quickly achieved.
  • the action of the abrasive particles throughout the extent of the line of contact between the work and the lappingmerm ber 36 is thus made to be eifective in a direction oblique to this line of contact and hence not parallel to the direction in which the grooves or valleys extend circumferentially about the work piece and as the work piece is continuously rotated and moved through the machine, the effect v is somewhat ,like wiping this obliqueness of action, opposed to the direction of feed, continuously around the whole work piece in a manner to cause abrasive particles to traverse (rather than to line up with) the ridges and valleys and hence to achieve a rapid and dependable reduction of high points on the work. This reduction takes place whether the high points are due to longitudinal chatters or circumferential grinding grooves, or scratches, or both.
  • the machine of this invention is particularly advantageous in the production of fine surfaces on circular work pieces and that there has been provided a mechanism that willrapidly, con tinuously and at a high rate of production produce work pieces having a lapped surface or finish thereon, thereby materially reducing the cost ofmanufacture of such work pieces.
  • a lapping machine of the class described the combination of a bed, a pair of opposed peripherally operative controlling and lapping members adapted to be rotated at slightly dif ferent speeds, the controlling member having its axis disposed at an angle to the intended axial 6 position of a work piece to be operated upon and extending in a given direction, the lapping member having its axis disposed at a greater opposite angle than that of the controlling member, means supporting one of said members for ad- 10 justment toward and away from the other to space the proximate portions of the peripheries thereof a distance less at all points than the diameter of the work to be operated upon, said members engaging the work in respective 1 lines of contact spaced apart by a distance substantially equal to the diameter of the work and lying in a plane above said proximate portions of the peripheries of said members, and pressure means having a non-scratching contact strip 20 above the work for engagement with the work to-hold the same in contact with the peripheries of said members, means
  • a rotating control member carried by the control head and operable at a given rate of speed
  • a lapping member rotatably carried by 40 the operating head and operable at a speed slightly in excess of the speed oi the control member
  • the adjusting means 01' said heads being adapted to position the members a distance apart less than the diameter of the work to be operated 45 upon, a post at each end of the control and opcrating members, a pressure member supported by the posts for contact with the work to hold same in engagement with the control and operating members, a non-scratching contact surface 60 between the work and pressure member, and means carried by the posts for supplying work pieces to the members and receiving same therefrom.
  • a 3 In a lapping machine of the class described 55 the combination of a bed, a work head and control head mounted on opposite ends of the bed, means adjacent each end of the bed for actuating the heads toward and from one another to position same,, a rotating control member carried 60 by the control head and operable at a given rate of speed, a lapping member rotatably carried by the operating head and operable at a speed slightly in excess of the speed of the control member, the adjusting means of said heads being adapted as to position the members a distance apart less than the diameter of the work to be operated upon, a post at each end of the control and opcrating .members, a pressure member supported by the posts for contact with the work to hold 70 same in engagement with the control and oper-v means securing the control and operating members to their respective heads for tilting adjustment relative thereto whereby the axes of the members may be disposed at an angle to one an- 6 other and to the bed.
  • a lapping machine of the class described the combination of a bed, a work head and control head mounted on opposite ends of the bed, means adjacent each end of the bed for actu- 10 ating the heads toward and from one another to position same, arotating control member carried by the control head and operable at'a given rate of speed, a lapping member rotatably carried by the operating head and operable at a speed slightly in excess of the speed of the control member, the adjusting means of said heads being adapted to position the members a distance apart less than the diameter of the work to be operated upon, a post at each end of the control and operating members, a pressure member supported by the posts for contact with the work to hold same in engagement with the control and operating members, a non-scratching contact surface between the work and pressure member, means carried by the posts for supplying work pieces to the members and receiving same therefrom, means securing the control and operating members to" regulating wheel, a lapping wheel having extremely fine grit, a member against which the article to be lappedmay
  • a regulating wheel, a lapping wheel having fine grit said wheels bein adapted to receive a cylindrical article therebefween in contact with the peripheries of both of them and said lapping wheel having its active'surface moving in a direction inclined with respect to the axis of said article, means driving said'regulating wheel at such rate and direction as to causeit positively to rotate and-feed said article, means driving said" lapping wheel in a direction of rotation about its axis the same as that of said regulating wheel andat a surface speed exceeding the surface speed of the article-being operated-upon by an amount which is below the eflective cutting speed of a grinding wheel, the length of said wheels in the direction of the axis of said articles being sufficient to causethe line 'of; contact of said lapping wheel with said article to extend circumferentially about said articles to a substantial ex tent and to bridge a plurality of said
  • a regulating wheel mounted at one side of said guiding member with its axis inclined thereto and driven at such speed as to 5 positively rotate and feed with its periphery in an cndwise direction the articles to be lapped
  • a lapping wheel having extremely fine grit opposed to said'regulating wheel and adapted to operate upon the surface of said articles with its periphery in a predetermined and substantially constant direction oblique to the axis thereof, means adapted independently to adjust the angles of each of said wheels relative to the path of travel of the article, and means driving said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulatingwhe'el at a surface speed which exceeds the surface speed of the article upon which it operates, the surface speedsof the lapping wheel and the article being lapped being closely approximate each to the other and such as to alter substantially the direction of the path of contact of particles on the lapping wheel with the article, said path of contact being the vectorlal resultant of vectors representing
  • a regulating wheel adapted to engage with its periphery and positively to rotate the article to be lapped at a predetermined rate
  • a lapping wheel having extremely fine grit adapted to engage said article with its periphery and mounted so as to cause its active surfaceto travel obliquely with respect to the directionof movement of the surface of the article which it con-- tacts
  • means adapted to guide a series of articles into said position between said wheels, and means driving said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulating wheel and a rate ofsurface speed in excess of that of said article which is below and only a fraction of the effective cutting speed of a grinding wheel, and is such as to cause thepaths of contact of its particles with said article to be substantially altered in direction by the movement of the surface of said article, and the length of said wheels in the direction of the axis of said articles being 'sum
  • a regulating wheel adapted to engage with its periphery and positively to rotate the article to be lapped at a predetermined rate, said regulating wheel being arranged with respect to the axis of said article to efiect an axial feeding component thereon, a lapping wheel having extremely fine grit adapted to engage with its periphery said article and mounted so as to cause its active surface to travel obliquely with respect to the direction of movement of the surface of the article which it contacts, each ofsaid wheels having an active surface longer than the diameter thereof, means adapted to swing one of said wheels in a.
  • a helical line which bridges a plurality of said ridges, rotating said regulating wheelat such rate as will cause it to govern the rotation of an article in contact therewith, and simultaneously moving the active surface of said lapping wheel relatively to the surface of said article in a direction substantially opposite to that of the neighboring surface of said regulating wheel and inclined with respect to said ridges, and the surface speed of said'artlcle being substantially equal'to that of said regulating wheel and being exceeded by the surface speed of said lapping wheel in contact therewith by an amount which is below and only a fraction of the effective cutting speed of a grinding" wheel.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Description

March 9, 1937. F. J. THELER ET AL 2,073,079
LAPPING MACHINE Filed July 15, 1952 L 4 Sheets-Sheet 2 Patented Marc 9, 1&3?
UNITED STATES LAPPIN G MACHINE Frederick J. Theler, Cincinnati, George V. Johnston, Loveland, and Willetts Peaslee, Cincinnati, Ohio, assignors tov Cincinnati Grinders Incorporated, Cincinnati, Ohio, a corporation of Ohio Application July 15, 1932, Serial No. 622,662
15 Claims.
A further object of the invention is the provision of a lapping machine having universal adjustment whereby all sizes of work pieces within the range of. the machine may be expeditiously produced. v
Other objects and advantages of the present invention should be readily apparent by reference to the following specification considered in conjunction with the accompanying drawings, forming a part thereof, and it is to be understood that any modifications may be made in the exact structural details there shown and described within the scope of the appended claims, without departing from or exceeding the spirit of the invention.
In the drawings:
Figure 1 is a front elevationof a machine em bodying" the principles u of this invention.
Figure 2 is an end elevation thereof as seen from the left hand side in Figure 1.
Figure 3 is a top plan view of the machine shown in Figures 1 and 2. t
Figure 4 is a fragmentary longitudinal sectional view as seen along line 4-4 on Figure 3.
Figure 5 is a transverse sectional view as seen along line 5-5 on Figure 1.
Figure 6 is a sectional view taken on line 66 of Figure 5.
Figure 7 is a sectional view similar to Figure 5 showing a modified structure for performing the invention.
Figure 8 is a sectional view taken on line 88 mounted on any suitable type of support, such as the bed ill which has formed on its upper surface at opposite ends the guides H and I2 being received in correspondingly shaped guideways l3 formed in heads or slides l4 and I5 mounted respectively at the left and right hand sides of the bed It, as viewed in Figure 1. The head l5 may be conveniently termed the work control head while the head I is the operating head and since the heads are substantially duplicates of one another it is deemed suflicient if in the main but one of them be described in detail.
Accordingly, the head l4 has secured therein against rotation and independent axial movement, a nut 16 in threaded engagement with an adjusting screw I7 rotatably journaled against axial movement in abearing l8 secured to the extreme end of the guide II. The screw I1 projects beyond the bearing l8 and'has secured thereto a hand'or pilot. wheel l9.whereby said screw is rotated for effecting the adjustment of the slide or bracket l4 relative to the way II.
The head It, at its forward end, is provided with a face plate 20 against which is butted an oscillatable or tiltable carrier 2| (Figure 4) which includes journal bearings 22 and 23 (Figure 3); The carrier 2| is oscillatably mounted on the bearing portion 24 of a trunnion I00 carried by the face plate 20 of the head. H. The wall or face plate 20 of the head is provided with a plurality of elongated arcuate slots 25, 26 and 2! (Figure 2) through which respectively extend clamping bolts 28, 29 and 30. The bolts 28 and 303 respectively enter the base of the trunnion v.
bearings 22 and 23, while the bolt 29 is received in a threaded hole formed in a flange 3| formed along the upper end of the carrier 2|. From the foregoing it will be noted that the carrier 2| may be oscillated relative to the face plate 20 or adjusted about the axis of trunnion 24 and clamped in said oscillated or adjusted position by-means of the bolts 28, 29 and 30. In order to minutely oscillatably adjust the said carrier, the face plate 20 has projecting from its rear surface a lug or ear 32 (Figure 2) having formed therethrough a threaded, hole into which an adjusting bolt 33 is threaded having its one end abutting a collar or roller 34' 'carried by the stud or bolt 28. To determine the amount of oscillation given to the carrier 2| it has formed on or secured to the end thereof a pointer or zero mark "H, see Figure 1, which co-operates with suitable graduations I02 carried by the adjacent end of the slide face plate 20.
Extending through the carrier journal bearlugs 22 and 28 is a'shaft or spindle 88 (Figures 1 and 4) to which is secured a comparatively long roll or drum 88 (Figure 5) adapted to rotate with the shaft and adapted to have its axis 45 disposed at an angle depending upon the adjustment of the carrier 2| around the axis of the trunnion 24.
The head I! is likewise provided with a face plate 81 (Figures 1 and 3) against which is butted 1 a carrier 88 having integral therewith the journal bearings 88 and 48. Rotatably mounted in the Journal bearings 88 and 48 is a spindle or shaft 4| to which is secured for rotation therewith a roller drum 42 (Figures 1 and 4). The
15 carrier 88 and parts carried thereby are adapted to be oscillated or adjusted about a trunnion secured in the bracket or slide I! which trunnion is similar to the trunnion Hill of the slide or head l4. The peripheries of the rolls or drums 86 and 42 are spaced from one another to form a work receiving throat through which the work I 88 passes while being operated upon.
In order to rotate the shafts or spindles 88 and 4| they are each respectively provided on one end with a sprocket 48 or 44 about which is extended a sprocket chain 45. The sprocket chain is also trained about an idler sprocket 48 rotatably Journaled cm a stud 41 secured in the 20 bed It, at a pointsubstantially midway between the sprockets 48 and 44 near the base thereof as well as about a second idler sprocket 48 rotatably journaled on a stud 48 projecting from the bed III to one side of the stud 41. The chain 45 is further passed around the driven sprocket 88 keyed or otherwise secured to one end of a countershaft 8i rotatably Journaled in the walls of the bed It. The countershaft 5| also carries a sheave 52 having a plurality of V-shaped grooves therein each receiving a V-type belt 58 which belts are inturn trained about adriving sheave 54 secured in any desirable manner to the motor shaft I! of theelectrical motor or prime mover 88 secured to one end of the bed It.
From the foregoing it will be noted that the drums 88 and 42 are simultaneously rotated in the same direction from a single source of power such as the motor I8 (Figure 1). It should also be noted that the sprockets 48 and 44 are of slightly different diameters so that a slight differential in rotation between the drums 88 and 42 is had. Further, the direction of rotation of the drums is such that the proximate points thereof, which form the work receiving throat,
rotate or move in opposite directions, namely,
"" the face or periphery of drum 42 in theithroat travels upwardly as indicated by the arrow associatedtherewith in Figure 1 while the thereto opposed periphery of the drum 88 travels downwardly, again as indicated by the arrow asso- 60 ciated therewith.
Work pieces produced by this machine must not only have the surface thereof smooth and devoid of scratches'and grooves, but must be held circular from end to and within very narrow limits. Therefore, in order to maintain the parts in ad- Justed positions and prevent deflection thereof during operation, the face plates 20 and 81 have extending between them a pair of tie rods 51 and 58 (Figure 3) being respectively positioned at 70 the rear and forward sides or ends thereof. As seen in Figure 3, the tie, bars 51 and 58 each have one of their ends secured respectively at 58 and 68 in the face plate 81 and have their other ends extending through the face plate 28, which ex- 75 tending ends are threaded to receive nuts SI and 82, each nut provided with handles 84 whereby it may be readily rotated or adjusted. The face plate 20 adjacent each of the nuts 6i and 62 is provided with a pointer 64 (Figure 1)' which overlies the nut forco-operating with graduations 65 placed around the exterior of the nuts adjacent the face plate 28. In the operation of the machine, if it is found that the pins do not feed through the work throat at a uniform rate, or one end of the throat pinches the work more than the other, the proper nut 8| or 82 is actuated to .either reduce or enlarge that end of the work receiving throat.
As shown in the drawings and because of the tiltable carriers 2| and 88 as above described,. the drums 88 and 42 are adapted to have their axes disposed at an angle to one another and each has its' axis disposed at an angle to the horizontal plane of the machine. The drum 42 of 'the work control head has its axis disposed at a relativelyslight angle to the horizontal extending upwardly from right to left, as seen in Figure 5, or having its axis disposed at an angle extending upwardly from the rear toward the front end of the machine, the direction of extent of this angle being such as to automatically feed work pieces from the front or entrance side of the machine to the discharge or rear thereof. The drum 36 of the operating head has its axis disposed at a much steeper angle than the axis of the drum 42 and in an opposite direction, or extending upwardly from left to right, as seen in Figure 5, or extending upwardly from the front end toward the rear end of the machine. This roll or drum provides the finish on the work as it is axially fed by the control roll or drum 42.
As shown in Figure 4 in connection with one embodiment of the mechanical features of our invention, the axis of. the work I08 is disposed above the plane or. line joining the axes of the rolls at the points where the axes of said rolls cross each other when viewed, for example, from the left-hand end of the apparatus as seen in Figure 1, which as shown in Figure 5, is substantially midway of the length of the rolls. In
other words and as is later more fully described and for reasons later herein set forth in .greater detail, the line through which or the path of travel along which the axis of the work is moved (from left to right in Figure 5) is above any line joining the axes of the opposed rolls ordrums 86 and 42. The proximate points of the said rolls are spaced from one another a suitable distance to provide this relationship, which distance is less than the diameter of the work and represents the point or points above the point where the roll 86 tends to pull the work downwardly through the throat, as viewed in Figure 4, for thereby, as is later explained in greater detail, we are enabled to gain certain advantages flowing from the fact that the work pieces, throughout their entire travel from left to right, as viewed in Figure 5, are supported by the two rolls or drums 42 and 8B and from the fact that thereby we may dispense with a separate work carrier or support underneath the work pieces; in Figures 4 and 5 it will be noted that the space immediately underneath the work pieces I08, throughout the region in between the operating member 88 and the control member 42, is devoid of means for supporting the work pieces 'along their lowermosr. faces. All of this is more clearly described hereinafter.
In order to maintain proper contact between the periphery of said rolls or wheels 38 and 42 and work I03, the bed I has secured to it substantially midway of its length and at opposite ends of the grinding throat, posts 86 and 81 (Figure having their upper ends bifurcated or forked to provide arms 58 and 69 (Figure 6). Near the lower ends of the arms 08 and 99 they are provided in alignment with one another with slots 10 and 1I through which extends clamp bolts 12 for securing in adjustable position a block 13 having a trough 14 formed at the upper end thereof. The trough 14 is faced with soft rubber, felt or other material to avoid scratching or marring of the work as it is introduced into.
the machine. Trough 14 is positioned or alined with respect to the faces of the rotary members 42 and 36, the latter being trued or shaped as hereinafter described, to introduce the work pieces I03 (see Figure 5) in between these two members to be supported thereby and operated upon. The post 61'carries a similar mechanism including a block similar to block 13 for providing a discharge trough or chute 15 (Figure 5), likewise faced with soft, non-scratching material receiving the work from the throat. Trough 7 as already above pointed out, the work I03 can- 15 is also appropriately alined with respect to the operative faces of the members 30 and 42 at the right-hand end thereof, as viewed in Figure 5, in order to receive the work pieces from these members and virtually to form an alined continuation of the support for the work pieces I03 formed by the rotary members 36 and 42 themselves, in this embodiment or form of their invention. I
Near the upperends of the arms 68 and 69 they support a pin 16 (Figures 5 and 6) which passes through an elongated slot 11 formed in lugs 18 and 19 projecting from opposite ends'of a pressure shoe 80. The pressure shoe 80 has secured to its lower end a soft rubber, felt or other non-scratching contact strip 8| (Figures 5 and 6) which bears on the upper surface of the work to hold it in contact with the peripheries of the drums 36 and 42. The pressure shoe 80 (see Figure 3) contacts with the work or work pieces I03 and tends to force or hold them downwardly (see Figure 4) but because the proximate points of the rotary members 36 and 42 are spaced from one another by a distance which is less than the diameter of the work $03,
not drop downwardly, as viewed in' Figure 4, nor can the pressure shoe 80 cause the work to be forced downwardly and hence out of the operating throat and into the ab0ve-mentioned free space immediately underneath the work I03 (see Figure 4). The pressure shoe 80 is held in contact with the work by gravity only and is weighted in any suitable manner to vary the pressure on the work. In order to vary this pressure, and hence the pressure of contact between'the work and the rotary members 42 and 36, the shoe has projecting upwardly from it a pair of'studs 82 and 83 (Figure 5) adapted to receive weights such as 84 which may be one or more in number depending on the necessary or desired pressure to be had on the work.
The surface on the work is produced by the coaction with the above described parts of a circulating abrading material which may be any known lapping compound in which a liquid and a fine abradant material are employed.- The abradant material and liquid are thoroughly agitated to insure the proper suspension in the liq'- uid of the abradant material, which is circulated by a suitable pump 85 (Figure 1) secured to the rear end of the bed I0 and driven by multiple V-belts or the like 88 which extend in turn about an extension of the sheave 52 on the coun tershaft 5i and a sheave 81 associated with the pump 85. Extendingfrom the pump 85 is a flexible hose or conduit 88 which terminates in a valve 89 carried by a bracket 90 secured to the head I5. Extending from the other side of the valve 89 is a pipe 9| terminating, as shown in Figures 3 and 5, in a T 92 from which branch,
distributor pipes 93 and 94 extend, the latter terminating in caps 95 and 98. The branch distributor pipes are each provided with a plurality of holes or slits 91 through which the abrading material flows against the side of the pressure shoe for distribution along the drum 38.
To limit the ultimate drop of the pressure shoe 80, as when there is no work in the throat, the
lugs 18 and 19 have threaded into them stop,
bolts 98- and 99, respectively, adapted to engage with the pins 10. Suitable lock nuts are associated with the bolts for locking them in adjusted positions. When desired to grind different diameters of work, the bolts 98 and 99 are adjusted to=- properly position the wear strip 8| relative to the axis of the work. I r
The lapping compound is normally contained in a. tank or sump J04, shown diagrammatically in Figure 9, disposed within the bed I0 from which it is drawn by the pump 85 through a suction pipe I05. In order to keep the lapping compound thoroughly mixed the. pipe or conduit 88 has extending from it a conduit I06 in which is placed a relief valve I01 connected by a pipe I08 to the tank or sump I04. The pump-85 has a capacity greatly in excess of the amount of lapping compound needed orcapable of being discharged through the orifices 91 in the branch distributor pipes 93 and 94 so that a large amount of the lapping compound is returned to the tank or sump I04 through the relief valve I01 at such a speed and in such quantities that it constantly agitates the material therein. The
compound actually dicharged through'thedistributor pipes 93 and 94 is collected on a suitable drain board provided in the machine (diagrammatically indicated in Figure 9compare Fig. ures 5 and 7) for returning same to the sump or tank by way of the conduit I09 connected at opposite ends with the drain board and conduit I08.
In the modification shown in Figures land 8, the
pressure shoe H0 is supported in the same manner as disclosed in Figure 5 and described above. The pressure shoe, however, does, not carry a yieldable or soft wear strip, but instead has formed adjacent the ears 18 and 19 lugs III and.
plying the desired pressure on the work tomaintain the proper contact with the wheels.
In; the embodiment shown in Figure 10 the mechanism is shown with the proximate portions of the wheels spaced further from one another so that the work piece, instead of being entirely supported bythe wheels as in the embodiment above described in connection with Figures 4, 5 and 6, may be supported on a work rest blade H1 or the like. This work rest blade H1 either is made of some relatively non-scratching material or is provided with a strip or surface, as shown at I I8 in Figure 10,, made of such a non-scratching material. In this construction the operating or lapping member is tilted at the same relatively steep angle as was above described while the control or feed member is tilted at the opposite but very slight angle.
In ordinary grinding machines the axis of the work is disposed in a plane parallel with the plane of the axis of the g'rinding wheel or parallel with the abrasive periphery of the wheel so that a line contact is had between the wheel and work parallel with the axis of the work. Any vibraticnor lateral movement of either the work or the wheel causes the wheel to dig into the work and thereby results in work having ridges and valleys extending the full length of the work and around it so that a smooth surface is not formed thereon. These ridges and valleys constitute what is commercially known as chatterw on the work, which when the work is placed in use results in relatively rapid wearing .of the part until the ridges are completely removed.
By the use of this machine and with the'operating or lapping member disposed with its axis at a relatively steep angle to the axis of the work, the direction of motion of the surface of the lapping member, this being the direction in which the finely divided abradant material of the lapping compound is made effective upon the work, is oblique to the line of contact between the periphery of the member and the surface of X the work, whereby the operating or lapping member simultaneously engages the tops of a pluralityof ridges and operates upon the latter obliquely to the line of contact between the work and member. In other words, the line of movement of a point on the lapping member to traverse that point across the line of contact of the member with the work is not at an angle of 90 degrees to the axis of the work, but is obliquely disposed relative thereto whereby the above-mentioned point on the lapping member, which point may be considered to be an abrasive particle, actually contacts with and obliquely absolutely devoid of any chatter.
traverses the tops of the ridges between a pair of the valleys and thereby insures the reduction of said ridges -to thelevel of the valleys, and results in work pieces having a smooth surface By this action, therefore, no abrasive particle or point on the lapping member can move in a path to carry it clear through a valley, but it must obliquely traverse a ridge and thereby must do its share of the work in reducing that ridge.
It will be noted that in the mechanism illustrated in Figures 1 to 8, inclusive, and as already set forth above, there is no work support of any type and that the work pieces are solely supported by the peripheries of the opposed operating and control members. By this construction no imperfections in the supporting member or members due either to being non-parallel or out of alignment or for any other cause are transferred to the work since the work is influenced only by and is under control of the opposed members which have their peripheries trued or shaped to the necessary and desired form. In certain circumstances the operative surfaces of either or both of these opposed members may be slightly concaved so that either or both members contact the work piece throughout its length. The
concave shapes of the members 42 and 40 are indicated in the drawings, the operating or lapping member 36 being tilted at a greater angle and having a somewhat greater degree of concavity than that of the regulating member 42. Furthermore, by supporting the work on the peripheries of the wheels, no scratches are imparted to the work as would be the case if a relatively hard supporting blade or the like were provided, which would also be subject to considerable wear, as is well known in standard commercial centerless grinding practice. In order to maintain proper pressure of contact between the work and the peripheries of the operating and control members at the respective and opposed lines of tangency or of contact of the latter with the work, the overhead pressure shoe, above de-.
scribed, is provided. By the use of the soft rubber or felt contact strip with either the overhead pressure shoe or work supporting blade such as that shown in Figure 10, the abrasive grains and particles which are carried by the work during its rotation, are wiped off or embedded in the surface thereof. In other words, the soft pressure shoe yields and allows any abrasive grains that are carried thereto by the work to embed themselves therein so that the grains do not dig into the work and scratch or mar the surface thereof. This is of substantial advantageand the results are preferable to those achieved if a relatively non-yielding pressure shoe or supporting strip were employed without some provision against the action of abrasive grains, for such a nonyielding pressure shoe or support might act as of a proper fiat lapped finish on the work. In
elling at about 410 peripheral feet a minute, the
best results are obtained. This ratio produces a very fiat (smooth or devoid of grooves and ridges) lapped finish and as the ratio is increased.
the finish producedapproaches a grinding finish, which as is well known is composed of alternate grooves and ridges, but due to the angle of the operating member the grooves and ridges are not formed circumferentially of the work, as is usual grinding practice as above described, but are formed diagonally thereof. In other words, the nearer the ratio between the peripheral speed of the wheel and work approaches 1 to 1, the flatter and finer the finish, while the greater this ratio becomes, the nearer the finish approaches a grinding finish. It being understood, of course. that the grit of the abrasive grains must be within a certain range of fineness to obtain these results.
In the operation of the machine illustrated in the drawings, the abrasive material circulated by the pump 85 is equally distributed by the overhead pressure shoe along the periphery of the operating member so that an equal action is ao'raovo had throughout the length thereof. It has fur ther been found that with the wheels properly aligned and trued the overhead pressure shoe holds the work in contact with the wheels 5 throughout its length and with equal pressure, so that should the work piece be slightly tapered the larger end thereof is held against the members with greater force or under greater pressure until it is reduced to substantially the same dilil ameter as the other or smaller end whereby the machine in addition to providing a lapped finish on the work also produces work pieces that are round and straight from end to end.
As is clear from the drawings and as is in- 1 dicated also above, the lapping, and controlling members are preferably of substantial axial length, illustratively and preferably (see, for example, Figures 3, 5 or 7) of an axial length in excess of their diameters; throughout the length l of the controlling member 42 and along its line of contact with the work piece or pieces I03. the member 42, due to' its tilt with respect to the axis or path of travel of the work and hence due to the inclination between the path oi movement upwardly (Figure 1) of its operative surface with respect to the path of movement or axis of the work piece, steadily eifects a feeding movement of the work pieces from the front or entrance side of the machine to the' discharge or rear thereof (left to right, as viewed in Figures 5 and 7) while the higher speed member (member '36) performing the lapping action has, as
above described, such an opposite inclination or obliqueness between the generally downward (see Figure 1) movement of its operative sur face and the path of travel or axis of the work piece that anypoint on the member 36, such as an abrasive particle moves obliquely to the circumierential ridges and valleys (resulting from 40 the grinding of the. work prior to being sub jected to the operation of our apparatus) and at an obliqueness opposed to the direction of feeding or axial travel of the work I03, all while the latter is being rotated,'and thereby the reduction or levelling oil of the ridges is dependably and quickly achieved. The action of the abrasive particles throughout the extent of the line of contact between the work and the lappingmerm ber 36 is thus made to be eifective in a direction oblique to this line of contact and hence not parallel to the direction in which the grooves or valleys extend circumferentially about the work piece and as the work piece is continuously rotated and moved through the machine, the effect v is somewhat ,like wiping this obliqueness of action, opposed to the direction of feed, continuously around the whole work piece in a manner to cause abrasive particles to traverse (rather than to line up with) the ridges and valleys and hence to achieve a rapid and dependable reduction of high points on the work. This reduction takes place whether the high points are due to longitudinal chatters or circumferential grinding grooves, or scratches, or both.
From the foregoing it will, therefore, be noted that the machine of this invention is particularly advantageous in the production of fine surfaces on circular work pieces and that there has been provided a mechanism that willrapidly, con tinuously and at a high rate of production produce work pieces having a lapped surface or finish thereon, thereby materially reducing the cost ofmanufacture of such work pieces.
What is claimed is:
, 1. In a lapping machine of the class described the combination of a bed, a pair of opposed peripherally operative controlling and lapping members adapted to be rotated at slightly dif ferent speeds, the controlling member having its axis disposed at an angle to the intended axial 6 position of a work piece to be operated upon and extending in a given direction, the lapping member having its axis disposed at a greater opposite angle than that of the controlling member, means supporting one of said members for ad- 10 justment toward and away from the other to space the proximate portions of the peripheries thereof a distance less at all points than the diameter of the work to be operated upon, said members engaging the work in respective 1 lines of contact spaced apart by a distance substantially equal to the diameter of the work and lying in a plane above said proximate portions of the peripheries of said members, and pressure means having a non-scratching contact strip 20 above the work for engagement with the work to-hold the same in contact with the peripheries of said members, means carried by the bed adjacent the ends of said members for supporting the pressure member, means operatively related 25 to the pressure means for varying the pressure thereof on the work, meanscarried by one of said pressure member supporting means for supplying unfinished work to said members, and means carried by the other of said pressure member 30 supporting means for receiving the work from said members.
2. In a lapping machine of the class described the combination of a bed, a work head and control head mounted on opposite ends of the bed, 35
means adjacent each end of the bed for actuating the heads toward and from one another to position same, a rotating control member carried by the control head and operable at a given rate of speed, a lapping member rotatably carried by 40 the operating head and operable at a speed slightly in excess of the speed oi the control member, the adjusting means 01' said heads being adapted to position the members a distance apart less than the diameter of the work to be operated 45 upon, a post at each end of the control and opcrating members, a pressure member supported by the posts for contact with the work to hold same in engagement with the control and operating members, a non-scratching contact surface 60 between the work and pressure member, and means carried by the posts for supplying work pieces to the members and receiving same therefrom.
a 3. In a lapping machine of the class described 55 the combination of a bed, a work head and control head mounted on opposite ends of the bed, means adjacent each end of the bed for actuating the heads toward and from one another to position same,,a rotating control member carried 60 by the control head and operable at a given rate of speed, a lapping member rotatably carried by the operating head and operable at a speed slightly in excess of the speed of the control member, the adjusting means of said heads being adapted as to position the members a distance apart less than the diameter of the work to be operated upon, a post at each end of the control and opcrating .members, a pressure member supported by the posts for contact with the work to hold 70 same in engagement with the control and oper-v means securing the control and operating members to their respective heads for tilting adjustment relative thereto whereby the axes of the members may be disposed at an angle to one an- 6 other and to the bed.
4. In a lapping machine of the class described the combination of a bed, a work head and control head mounted on opposite ends of the bed, means adjacent each end of the bed for actu- 10 ating the heads toward and from one another to position same, arotating control member carried by the control head and operable at'a given rate of speed, a lapping member rotatably carried by the operating head and operable at a speed slightly in excess of the speed of the control member, the adjusting means of said heads being adapted to position the members a distance apart less than the diameter of the work to be operated upon, a post at each end of the control and operating members, a pressure member supported by the posts for contact with the work to hold same in engagement with the control and operating members, a non-scratching contact surface between the work and pressure member, means carried by the posts for supplying work pieces to the members and receiving same therefrom, means securing the control and operating members to" regulating wheel, a lapping wheel having extremely fine grit, a member against which the article to be lappedmay rest in a position between said wheels and in contact with the periphcries of both of thesame, means driving said' regulating wheel at a rate whereby it positively rotates said article at a predetermined speed, means adapted to guide a series of articles to be lapped to said position, means mounting said lapping wheel in a position in-which its active tion inclined with respect to the axis thereof, means adapted to drive said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulating wheel and,
at a surface speed which exceeds the surface speed of the article upon which it operates byan amount which is below the effective cutting speed of a grinding wheel, means adapted to vary the angular position of said regulating wheel with respect to the path of the article and thereby vary the rate of feed of the article, and means adapted to adjust independently the angle between said path and said lapping wheel to vary the angle of travel of the lapping surface with respect to the direction of travel of the surface of the article which it contacts.
6. In apparatus, for lapping the surface of articles of round. cross-section having elongated ridges extending lengthwise along its surface, in combination, a regulating wheel, a lapping wheel having extremely fine grit adapted to act upon the surface of the article to' be lapped without substantial reduction in size thereof, a'member along which articles to belapped may travel axially in'a series into and out of position between and in contact with the peripheries of said wheels, said regulating wheel being driven at such rate as positively to rotate said articles in accordance with its surface speed and being adapted to feed said articles in an axial direction, and said lapsurface will move across said article in a direcping wheel being mounted with its active surface moving in a direction inclined with respect to the axis of said articles, and means driving said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulating wheel and at a surface speed which exceeds the surface speed of the article being acted upon by an amount which is below and only afraction of the effective cutting speed oi a grinding wheel, the line of' contact between said lapping wheel and said article extending circumferentially about said articleto bridge a plurality of said ridges.-
7. In apparatus for lapping the surface of articles of round cross-section having elongated ridges extending lengthwise along its surface, in combination, a regulating wheel, a lapping wheel having fine grit, said wheels bein adapted to receive a cylindrical article therebefween in contact with the peripheries of both of them and said lapping wheel having its active'surface moving in a direction inclined with respect to the axis of said article, means driving said'regulating wheel at such rate and direction as to causeit positively to rotate and-feed said article, means driving said" lapping wheel in a direction of rotation about its axis the same as that of said regulating wheel andat a surface speed exceeding the surface speed of the article-being operated-upon by an amount which is below the eflective cutting speed of a grinding wheel, the length of said wheels in the direction of the axis of said articles being sufficient to causethe line 'of; contact of said lapping wheel with said article to extend circumferentially about said articles to a substantial ex tent and to bridge a plurality of said ridges, means adapted to adjust the angle of said regulating wheel to vary the rate of feed of the article, and means adapted to adjust independently the angle at which the active lapping surface travels with respect to the article.
8. In apparatus for lapping the surface of articles of round cross-section, in combination, a
guiding member along which articles to be lapped substantially the same as that of said regulating wheel and at a surface speed which exceeds the surface speed of the article upon which it operates by a speed below the effective cutting speed of a grinding wheel, both of said wheels being elongated with respect to their diameter and being oppositely inclined with respect to the path of travel of the article, and means adapted indeadapted to engage said article with its periphery aoraoro 1 contacts by a speed which is below the effective cutting speed of a grinding wheel, the lncllnaticn of said lapping wheel with respect to the article being such that its line of contact therewith will extend circumferentlally about the article to 15 bridge a plurality of said ridges. and means 20 articles of round cross-section, in combination, a
guiding member along which articles to be lapped may travel, a regulating wheel mounted at one side of said guiding member with its axis inclined thereto and driven at such speed as to 5 positively rotate and feed with its periphery in an cndwise direction the articles to be lapped, a lapping wheel having extremely fine grit opposed to said'regulating wheel and adapted to operate upon the surface of said articles with its periphery in a predetermined and substantially constant direction oblique to the axis thereof, means adapted independently to adjust the angles of each of said wheels relative to the path of travel of the article, and means driving said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulatingwhe'el at a surface speed which exceeds the surface speed of the article upon which it operates, the surface speedsof the lapping wheel and the article being lapped being closely approximate each to the other and such as to alter substantially the direction of the path of contact of particles on the lapping wheel with the article, said path of contact being the vectorlal resultant of vectors representing respectively the speed and direction of movement of a particle on the lapping wheel and the speed and direction of movement of that portion of the article engaged by the lapping wheel particle, and said resultant being at an angle of more than 20 and axis of the article.
11. In apparatus for lapping the surface of articles of round cross-section having longitudinally extending ridges on its surface, in combination, a regulating wheel adapted to engage with its periphery and positively to rotate the article to be lapped at a predetermined rate, a lapping wheel having extremely fine grit adapted to engage said article with its periphery and mounted so as to cause its active surfaceto travel obliquely with respect to the directionof movement of the surface of the article which it con-- tacts, means adapted to guide a series of articles into said position between said wheels, and means driving said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulating wheel and a rate ofsurface speed in excess of that of said article which is below and only a fraction of the effective cutting speed of a grinding wheel, and is such as to cause thepaths of contact of its particles with said article to be substantially altered in direction by the movement of the surface of said article, and the length of said wheels in the direction of the axis of said articles being 'sumcient to cause the line of contact of said lapping wheel with saidv articles to' extend circumferentially about said articles to a substantial extent and to bridge over a plurality of said ridges.
, 12. In apparatus for lapping the surface of articles of round cross-section, in combination, a regulating wheel adapted to engage with its periphery and positively to rotate the article to be lapped at a predetermined rate, said regulating wheel being arranged with respect to the axis of said article to efiect an axial feeding component thereon, a lapping wheel having extremely fine grit adapted to engage with its periphery said article and mounted so as to cause its active surface to travel obliquely with respect to the direction of movement of the surface of the article which it contacts, each ofsaid wheels having an active surface longer than the diameter thereof, means adapted to swing one of said wheels in a. horizontal plane relative to the other, means adapted to guide a series of articles into said position between said wheels, and means driving said lapping wheel ina direction of rotation about its axis the same as that of said regulating wheel and at a rate of surface speed relative to that of the work and in excess of that of the article and so far below the efl'ective cutting speed of a grinding wheel as to cause the paths of contact of its particles with said article to be substantially altered in direction by the movement of the surface of said article, the line of contact between said lapping wheel and said article extending circumferentially about the article to a substantial extent. v
13. The art of lapping the surface of articles having elongated ridges thereon which consists in passing said articles in succession into and out of a. position between a regulating wheel and a. lapping wheel the active particles of which lapping wheel are greatly finer than the width of said ridges, said articles in said position being in engagement with said regulating wheel and also with said lapping wheel along. a helical line which bridges a plurality of said ridges, rotating said regulating wheelat such rate as will cause it to govern the rotation of an article in contact therewith, and simultaneously moving the active surface of said lapping wheel relatively to the surface of said article in a direction substantially opposite to that of the neighboring surface of said regulating wheel and inclined with respect to said ridges, and the surface speed of said'artlcle being substantially equal'to that of said regulating wheel and being exceeded by the surface speed of said lapping wheel in contact therewith by an amount which is below and only a fraction of the effective cutting speed of a grinding" wheel.
14. The art of lapping the surface of cylindrical articles which consists in feeding them endwise in series between and in contact with the peripheries of a regulating wheel and a lapping wheel having an extremely fine abrasive surface, moving the surface of said regulating wheel in such direction as to tend to feed said articles endwise and at such speed as to control and de- I termine the rate of rotation andrate of feed of said articles, rotating said lapping wheel in a direction of rotation about its axis substantially the same as that of said regulating wheel and at such surface direction and speed relative to the surface speed of said article in contact therewith as will exceed that'of said article and causethe path of contact of the particles of said lapping wheel with said article to be distorted into a direction lying between 20 and 10 away from a plane transverse to the axis of the article by reason of the relatively substantial surface speed 01' the article.
15. The art of perfecting cylindrical articles by removing elongated projecting ridges from the surface thereot which consists in advancing said articles endwise at constant speed along a path in which they contact the concave periphery of an abrasive member of fine grit along a helical line which extends from end to end or the member and which bridges a plurality of saidridges at an acute angle, rotating said articles at con-
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2460472A (en) * 1943-10-13 1949-02-01 Ex Cell O Corp Process for improving the surface of form ground races
US2498163A (en) * 1947-01-06 1950-02-21 Landis Machine Co Method of grinding noncircular sections
US2720908A (en) * 1952-09-06 1955-10-18 Goodrich Co B F Method of splicing tubular articles
US2810237A (en) * 1954-12-22 1957-10-22 Size Control Company Lap grinding machine
USB332811I5 (en) * 1973-02-16 1975-01-28
US4051634A (en) * 1976-02-06 1977-10-04 Cincinnati Milacron, Inc. Regulating wheel pivot adjusting device
US4441280A (en) * 1979-12-10 1984-04-10 Schumag Gmbh Device for centerless grinding of rotation-symmetrical surfaces on work pieces
US20080220694A1 (en) * 2007-03-08 2008-09-11 Fricso Ltd. Centerless feed-through super-finishing device having a lapping system containing a freely-disposed abrasive

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2460472A (en) * 1943-10-13 1949-02-01 Ex Cell O Corp Process for improving the surface of form ground races
US2498163A (en) * 1947-01-06 1950-02-21 Landis Machine Co Method of grinding noncircular sections
US2720908A (en) * 1952-09-06 1955-10-18 Goodrich Co B F Method of splicing tubular articles
US2810237A (en) * 1954-12-22 1957-10-22 Size Control Company Lap grinding machine
USB332811I5 (en) * 1973-02-16 1975-01-28
US3924359A (en) * 1973-02-16 1975-12-09 Sundstrand Syracuse Centerless grinder with hydraulic drive
US4051634A (en) * 1976-02-06 1977-10-04 Cincinnati Milacron, Inc. Regulating wheel pivot adjusting device
US4441280A (en) * 1979-12-10 1984-04-10 Schumag Gmbh Device for centerless grinding of rotation-symmetrical surfaces on work pieces
US20080220694A1 (en) * 2007-03-08 2008-09-11 Fricso Ltd. Centerless feed-through super-finishing device having a lapping system containing a freely-disposed abrasive
US7744444B2 (en) * 2007-03-08 2010-06-29 Fricso Ltd Centerless feed-through super-finishing device having a lapping system containing a freely-disposed abrasive

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