US2045883A - Control for oil burners or similar apparatus - Google Patents

Control for oil burners or similar apparatus Download PDF

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US2045883A
US2045883A US531387A US53138731A US2045883A US 2045883 A US2045883 A US 2045883A US 531387 A US531387 A US 531387A US 53138731 A US53138731 A US 53138731A US 2045883 A US2045883 A US 2045883A
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Charles M Stroud
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  • This invention relates to a control mechanism for a device operated by a plurality of electrical circuits. While the invention is capable of many applications, one particular application for the mechanism is in connection with an oil burner. Many modern commercial oil burners comprise a motor which drives a fan for delivering air to the burner, and this motor also usually drives the pump which supplies the oil. Such burners also include an ignition device, and there are thus electric circuits for the ignition and for the m0- tor. It is desirable, in some burners, to turn on the ignition and the motor at the same time, while in other burners it is desirable to have theignition turned on for difl'erent periods before the motor is started.
  • It is still another object of the invention to provide a'control mechanism for a device using a plurality of circuits comprising a thermostatic element, a member carried by and moved by said element including three flexible or resilient, strips, two of which carry contacts engageable with fixed contacts in the circuits to be controlled, together with means for holding the other strip in various positions influencing the action of said first mentioned strips.
  • thermostatic element carries a heating element supplied with electrical current, through a circuit including said last mentioned strip.
  • Fig. 1 is a plan view of the device
  • Fig. 2 is a horizontal section taken substantially on line 2-2 of Fig. 3;
  • Fig. 3 is a vertical section taken substantially on line 3--3 of Fig. l;
  • Fig. 4 is a wiring diagram of the device.
  • a device comprising a casing l0. While this casing' may be made of various shapes, in the embodiment of the invention illustrated, it is shown as of cylindrical cup-shaped form, and the same has secured therein by screws II a plate l2 formed of insulating material. Plate I2 is also supported on a plurality of posts l3 shown as three in number, into which are seated the screws I4 passing r spectively through said plate l2 and through e bottom of the casing ID. A post I5 is secured in the plate I! and upstands therefrom, said post passing through a block l6 seated on plate l2.
  • a strip or bar of bimetallic thermostatic metal I] surrounds post i5 and extends therefrom substantially parallel to plate I2, the same having a slightly downwardly offset end carrying a contact i8 engaging with a fixed contact l9 carried on a post 29 also secured in plate i2, said post having a threaded portion disposed below said plate receiving the nuts 2
  • a heating element 23 is secured to plate W and is supplied with current by conductors 2 5 and 25 extending respectively to binding posts 250; and 26 secured in plate 82. Post above the bar iii is split and has secured therein a bimetallic thermostatic bar or element 277. Bar 2'?
  • Strip 29 has thereon .a contact member 36 engageable with another contact member 37, said latter contact having a threaded shank 31a adjustable in a post 38 secured to plate i2.
  • Strip 30 has a contact 39 thereon, engageable with another contact member Q63 having a shank a.
  • Each of the shanks Sta, 3 5a and lite has a groove in its end for the reception of an adjusting tool such as a screw driver.
  • extend below plate l2 and are formed as binding posts to receive conductors to be later described.
  • a heating element 42 is secured to 5 bar 21 between bolt 3
  • These heating elements can be. of any suitable constructionand preferably will comprise sheets of mica or similar material having a plurality of strands of high 10 resistance wire thereon and properly insulated. Heating element 42 is supplied with current by conductors 43 and 44 connected respectively to posts 45 and 46 secured in plate I! and adapted to have conductors attached thereto beneath 15 said plate.
  • binding posts are provided, designated 41, 48, 49, 50 and 5!.
  • a tube Illa extends downwardly from the bottom of easing Ill communicating with said casing, and five conductors pass 20 through said tube into casing 10 and are connected respectively to the .binding posts 41 to 5 I
  • One of these conductors 52 is connected to the binding post 41 and binding post 41 is connected by conductor 53 to post 38.
  • Conductor 52 extends to or forms part of the ignition circuit and in the code.commonly used, this conductor is covered with red insulation.
  • a conductor 54 is connected to binding post 48 and binding post 48 is connected by conductor 55 to post 20.
  • 0011- ac ductor 54 extends to the live side of the supply line and in the code generally used, this conductor is covered with black insulation.
  • a conductor 55 is connected. to binding post 49 and this post is connected by a conductor 51 to binding post 26a.
  • Conductor .56 is connected to the grounded side of the line or the ground used in the device, and in the code generally used, this conductor is covered with white insulation.
  • Another conductor 58 is connected to binding 40 post 50 and this binding post is connected by a conductor 59 to binding post ti. This conductor extends to or forms part of the motor circuit of the device controlled. and in the commonly used code, conductor 58 is covered with blue insulation.
  • Another conductor 60 is connected to binding post 5
  • Conductor 50 extends to or is included in the circuit of the device which is operated by the heat or flame of the burner and in the commonly used code, this conductor is covered with green insulation.
  • a conductor 62 connects post 35 to post 65.
  • a bar or strip 63 of conducting metalon the bottom of plate i2 connects post 46 to post 26a.
  • a cover ilib is provided for easing l0, also of cup shape and having its edge portion we offset to be of larger diameter, and provided with slots 50d adapted to fit down over the screws 9i and being held thereby.
  • a wiring diagram for the device is shown.
  • a mercury tube switch it is shown carried by a thermostatic bar I I.
  • the latter represents a thermostat that will be disposed in the rooms to be heated.
  • Current is sup- 65 plied to one electrode of the switch through the conductor l2, and a conductor 13 extends from the other electrode.
  • Conductor 54 extends from conductor is to post 68 and conductor 55 extends from post 48 to post 20.
  • Post 20 has a contact [9 70 engaging contact IS on bar H, which bar I! is connected to post 15.
  • the heating element 23 is shown on bar i1 and is connected at one end to post 26a by conductor t8 and is connected at its other end to post 26 by conductor 25.
  • Post Zea is 75 connected by conductor 31 to post 49 and the latter is connected by conductor 53 to ground.
  • extends from post 23 to post 3
  • Switch 15 is operated by a protectostat or com- .bustion responsive device 13 used with the burner.
  • a conductor 11 extends from switch 15 to conductor 13.
  • Posts 33 and 4! are shown having respectively therein the contacts 31 and 43.
  • Post 33 is connected by a conductor 53 to post 41 and the latter is connected by a conductor 52 to'the ignition device 19 of the burner, one side of which is shown as connected to ground by a conductor 99.
  • the ignition device is now a well known piece of apparatus in the oil burner art and comprises a transformer with a pair of spaced electrodes in one circuit between which pass a series of sparks.
  • is connected by? conductor 59 to post 59 and the latter is connected by conductor'59 to the motor 32 used with the burner. The other side of the motor is shown as connected to ground by a conductor 33.
  • the bar 21 is shown carrying the flexible resilient members 29 and 39 and having the contacts 33 and 39 respectively thereon.
  • a heating element 42 is carried by bar 21, one end of which is connected by a conductor 44 to post 43 and the other end of which is connected by conductor 43 to the post 45.
  • Conductor 33 con nects post 46 and 23a and conductor 32 connects posts 45 and 35, the latter having thereon the contact member 34 engaged by the contact 33 on strip 32 carried by bar 21.
  • Heating element 42 is'now heated and thermostatic bar 21 begins to flex, moving its free end toward the left as shown in Fig. 1. This movement moves the strips 29 and 33 and contact 33 begins to move with a wiping movement along the face of the contact 31. Strip 39 also moves to the right as seen in Fig.1 and after a predetermined length of time, contact 39 will engage contact 49. This will close the motor circuit and the motor of the burner will now be started.
  • the flexible and resilient bar 23 which is flexed somewhat and under some tension, will not immediately separate its contact 33 from the contact 31,
  • strip 29 will be moved sufllci ently to move contact 33 away from contact 31 and thus break the ignition circuit.
  • the device 13 is used with the burner adapted to be actuated by the flame or heat of the burner, and this is usually a protectostat or combustion responsive device placed close to the flame or a device placed in the stack.
  • a circuit is closed and current flows to this device 10 through the conductor 11 and from said device through conductor 33 to post 5
  • the heating element 23 on bar H with the cooperating parts thus form a safety device for discontinuing the operation of theburner if the same fails to ignite properly.
  • the room thermostat will have to be moved so that its indicating member indicates atemperature below the room temperature. This breaks the circuit through conductor 39 and all parts return to original position.
  • heating element 23 will not be heated as above stated, and heating element 42 will continue to be heated. Should this heating element become too hot, bar 21 will flex sufllciently to move strip 32 so that the contact '33 is separated from the contact 34.
  • the movements of the strips 29 and 30. can be varied and influenced by the amount of tension placed on strip 32, tending to move it to the left as seen in Fig. 1, the more it will influence the movement of strips 29 and 30 to move to the right as seen in said figure.
  • Bar 21 when heated moves quite rapidly at first and then much more slowly, so that a fine adjustment can be had at contacts 33 and 34.
  • By positioning the three contacts 34, 31 and 40, therefore, and also positioning the strips 29, 30 and 32 a very fine adjustment of the mechanism can be had and also a great rangeof adjustment can be had. This is quite important, as the same control device can be. used for a great many different kinds of oil burners and other devices requiring different kinds of control.
  • the regulator can be used for regulating various devices operating by a plurality of electrical circuits, and is particularly adapted for regulating the modem oil burner having the ignition circuit and the motor circuit.
  • the ignition and motor circuits can be thrown into operation at the same time, or the motor circuit can be thrown into operation at different periods after the ignition circuit is closed. For instance, the motor circuit can be closed ten seconds, fifteen seconds or up to sixty seconds or more after the ignition circuit is closed. If desired, the ignition and motor circuits can be simultaneously closed and the ignition can be kept on ten or fifteen seconds or a much longer period after the motor starts.
  • control mechanism can be used with a great many different makes of burners which require difierent periods of adjustment and different timing for the various operations.
  • all three of the spring strips can be adjusted. and all cooperate in the movement of the strips by the thermostatic bar, the movement of the ignition and motor controlling strips influenced as stated, by the postion oi the strip extending in the opposite direction. This, together with the three adjustable contacts, gives the wide range of adjustment and timing.
  • the control mechanism also includes a simple safety device which will discontinue the operation of the device or burner controlled, under certain conditions, as when the burner fails to ignite.
  • the device as illustrated s is a high voltage device, that is, using regular or 220 volt current, but it is equally well adapted to be used with'low voltage. When used as a low voltage device, a transformer would be used. In spite of the large range of adjustment and 10 different timings possible with applicant's control mechanism, it is very simple and the same can be inexpensively made and marketed at a low price compared to the other present commercial control mechanisms.
  • the device has been amply 15 demonstrated in actual practice and found to be very successful and efilcient.
  • a regulator having in combination, a pair of spaced, fixed contacts, a support between said contacts, a thermostatic bar secured at one end to said support, flexible resilient members secured 30 respectively at the sides of said bar at some distance from said support, said members extending from said bar at opposite sides thereof and then extending in substantially parallel relation with their free ends directed toward the fixed 35 end of said bar, one of said members having'a contact thereon adapted normally to engage one of said adjustable contacts and the other member having a contact thereon adapted to engage but normally spaced from the other of said adjustable 40 contacts, a heating element secured to said bar, means for heating said element to flex said bar, and means for supplying current to .said bar, members and contacts thereon,whereby said bar will be flexed when heated and the contact on 45 said one of said flexible members will be moved to wipe along its respective one of said adjustable fixed contacts and then be moved away therefrom and the contact on the other of said flexible members will be moved into engagement with 50 its respective adjustable contact.
  • a switching device for cdntrolling a plurality of circuits having in combination, a pair of fixed adjustable contacts adapted to be connected respectively in the circuits to be controlled, a fixed support substantially midway between said contacts, a thermostatic bar fixed at one end 70 in said support and extending in a direction substantially perpendicular to a line joining said contacts, flexible resilient current carrying members secured respectively to each side of said bar at some distace from said support extending away from said bar and then extending substantially parallel in spaced relation thereto with their free ends directed toward said fixed end of said bar, a contact on each of said members, said contacts being adapted respectively to.
  • a switching device for controlling a plurality of circuits having in combination, a fixed support, a thermostatic bar secured at one end therein, a pair of flexible resilient movable members carried adjacent the free end of said bar having contacts thereon respectively, a pair of fixed adjustable contacts engageable respectively by said contacts, a safety means including a thermostatic member through ,which current is supplied to said bar, members and contacts, a heating element for said member, a contact engaging said member, andmeans for supplying current to said heating element through said last mentioned contact to cause movement of said thermostatic member away from said last mentioned contact and cut off the supply of current from said bar, members and first mentioned contacts.
  • a control device for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support midway of and substantially in a line joining said contacts, a thermostatic bar secured at one end to said support, flexible resilient strips secured to said bar at a point spaced quite a distance from said support extending away from said bar at opposite sides thereof and then extending substantially parallel in spaced relation to said bar toward the fixed end thereof, a contact carried by each of said strips and engageable with one of said first mentioned stationary contacts, and means for heating said bar to flex the same and move said strips to move the contacts thereon relatively to said first mentioned and second contacts.
  • a control device for a plurality of electrical circuits having in combination, a stationary adjustable contact adapted to be disposed in one circuit, a second stationary adjustable contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support located equidistant from said contacts and substantially on a line joining saidcontacts, a thermostatic bar secured at one end to said support, flexible resilient strips secured to said bar at a point spaced quite a distance from said support extending away from said bar at opposite sides thereof and then extending substantially parallel thereto in a direction toward the fixed endof said bar, contacts'carried by said strips respectively and adapted respectively to engage said first mentioned and second contacts, and means for heating said bar to flex the same and move said strips to move the contacts thereon relatively to said first mentioned and second contacts.
  • heating means being electrically heated, a flexible resilient member extending from the free end oi 5 said bar in a direction substantially opposite to said strips and having a contact adjacent its free end and a fixed adjustable contact engaging said last mentioned contact, said means for supplying current to said heating means including said last mentioned contacts.
  • a switching device for controlling a. plurality of circuits having in combination, a contact adapted to be disposed in one circuit, a contact adapted to be disposed in another circuit, a bar 15 secured at one end, a pair oi flexible strips carried by the free end of said bar each having a contact thereon, said contacts being engageable respectively with said first mentioned contacts, a heating means acting to flex said'bar and move said strips and contacts thereon, a pair of movable contacts through which current is supplied to said bar and a heating element adapted when sufficiently heated to separate said last mentioned contacts and cut of! current from said bar.
  • a switching device for controlling a pair of circuits having in combination, a pair of fixed contacts connected respectively in said circuits, a. current-carrying member in the general shape of a Y constructed and arranged to carry electric current, a thermostatic bar secured substantially at the junction of the legs of said Y and extending between the legs thereof, a fixed support tor the other end of said bar, the sides of said Y having contacts engageable respectively with said 35 flxed contacts, said fixed contacts being adjustable toward and from the sides of said Y and an adjustable contact engaging the stem. of said Y adjacent itsend, a heating element carried by said bar and means for supplying current to said 40 heating element and to said bar.
  • a control device for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support adjacent and substantially in a line joining said contacts, a thermostatic bar secured at one end to said support.
  • a control device for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first men- 65 tioned contact adapted to be disposed in anothercircuit, a fixed support midway of and substantially on a line joining said contacts, a thermostatic bar secured at one end to said support, contacts, disposed at either side oi said bar spaced therefrom and engageable respectively with said stationary contacts and means respectively carrying said last mentioned contacts connected to said bar and yieldingly movable toward and from the same.
  • I 75 circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned v contact adapted to be disposed in another circuit,
  • a fixed support disposed between and substantially midway of said contacts and adjacent a line joining said contacts, a thermostatic bar secured at one end to said support and extending substantially perpendicular to a line joining said contacts, flexible resilient members secured to said bar at a point spaced some distance from said support and contacts and disposed at opposite sides respectively of said bar and extending substantially parallel thereto, contacts carried respectively at the end of each of said last mentioned members engageable respectively with said first mentioned stationary contacts and means for heating said bar to flex the same and move said members to move the contacts thereon relatively to said first and second mentioned contents.
  • a control device for a plurality oi electrical 13 A'switching device for controlling a. plurality o1 circuits having in combination, a thermostatic bar adapted to be flexed, a. pair of resillent flexible strips secured to said bar and extending away from the same respectively at op-l posite sides thereof and then extending in spaced relation substantially parallel to said bar, contacts carried adjacent the free ends of said strips, a pair of spaced fixed adjustable contacts adapt: ed to be respectively e" gaged by said contactson 10 said strips, means for supporting one end ofsaid thermostatic bar in fixed relation adjac t'said contacts, a heating means on said bar for supplying current to said heating means and bar, said last mentioned means comprising a 15 flexible resilient strip extending from said bar in a direction opposite to said strips and havng a contact adjacent its free end and a fixed adjustable contact adapted to engage said latter contact.

Description

June 30, 1936. c. M. STROUD 2,045,883
' CONTROL FOR OIL BURNERS OR SIMILAR APPARATUS Filed Apr'l/ZO, 1931 2 Sheets-Sheet l June 30, 1936. c M STRQUD 2,045,883
CONTROL FOR OIL BURNERS OR SIMILAR APPARATUS Patented June 30, 1936 PATENT OFFICE 2,045,883 comer. sea on. BURNERS oa's mana'rus Charles M. Strand, Minneapolis, Minn. Application April 20, 1931, Serial No. 531,38!
13 Claims. (01. -820) This invention relates to a control mechanism for a device operated by a plurality of electrical circuits. While the invention is capable of many applications, one particular application for the mechanism is in connection with an oil burner. Many modern commercial oil burners comprise a motor which drives a fan for delivering air to the burner, and this motor also usually drives the pump which supplies the oil. Such burners also include an ignition device, and there are thus electric circuits for the ignition and for the m0- tor. It is desirable, in some burners, to turn on the ignition and the motor at the same time, while in other burners it is desirable to have theignition turned on for difl'erent periods before the motor is started. Manufacturers of different burners also 'wish to keep the ignition devices operative for difierent periods afterthe motor is started. After the burner is ignited, the ignition device is thrown? out of operation, or the ignition circuit broken, while the motor, of course, continues to operate. Practically all modern burners also include a protectostat -or a stack device which is operated by the flame or heat of the burner and cooperates with a safety device so that in case the burner does not ignite, the motor circuit will be broken and the burner mechanism thus stopped. While various devices have been constructed for furnishing automatic control of the modern oil burners, these devices have been quite complicated and thus quite expensive.
It is anobject of this invention, therefore, to provide an extremely simple and efllcient device for automatically controlling a device using a plurality of circuits, such as an oil burner.
It is a further object of the invention to provide a mechanism for controlling adevice using a plurality of circuits, such as an oil burner, com
prising a plurality of flexible resilient members carried by a thermostatic bar, said flexible members having contacts cooperating with fixed but adjustable contacts, for controlling the various circuits of the device.
It is a iurther object of the invention to provide a control mechanism comprising a bendable thermostatic bar carried on a fixed support at one static bar whereby said bar will bend when heated, and said contacts on said strips will bemoved relatively to said fixed contacts.
It is another object of the invention to'provide a control mechanism as set forth in the preceding paragraph, a third resilient strip being secured to said bar and extending therefrom in a direction opposite to said first mentioned strips, said third strip engaging an adjustable abutment whereby said third strip can be placed under different degrees of tension to vary the operation of said first mentioned strips and contacts in response to movements of said thermostatic bar.
It is also an object of this invention to provide a control mechanism as set forth in the two preceding paragraphs, in which said third strip has a contact engaging said. adjustable abutment, which abutment also constitutes a contact, a heating element secured to said thermostatic bar, the circuit for said heating element including said third strip and contact and said adjustable abutment contact.
It is still another object of the invention to provide a'control mechanism for a device using a plurality of circuits comprising a thermostatic element, a member carried by and moved by said element including three flexible or resilient, strips, two of which carry contacts engageable with fixed contacts in the circuits to be controlled, together with means for holding the other strip in various positions influencing the action of said first mentioned strips.
It is still another object of the invention to provide such a device as set forth in the preceding paragraph, in which said thermostatic element carries a heating element supplied with electrical current, through a circuit including said last mentioned strip.
It is also an object of the invention to provide a control mechanism including a thermostatic bar constructed and arranged to carry electrical current, a support to which said bar is-secured in combination with a safety device for supplying current to said bar including a thermostatic bar, a pair of contacts through which current is supplied and which are adapted to be separated by movement of said bar, said bar having a heating element thereon supplied with current through a circuit controlled by the heat of the burner to be regulated.
It is still another object of the invention to provide a control mechanism for a device using a plurality of circuits such as an oil burner including movable contacts for controlling the ignition and motor circuits of said burner, said contacts being moved by a thermostatic element in combination with a safety device which will cut oil the current to said control mechanism and burner if the burner fails to ignite, which safety device includes a thermostatic bar and means for heating the same.
These and other objects and advantages of the invention will be fully set forth in the following description made in connection with the accompanying drawings, in which like reference characters refer to similar parts throughout the several views and in which:--
Fig. 1 is a plan view of the device;
Fig. 2 is a horizontal section taken substantially on line 2-2 of Fig. 3;
Fig. 3 is a vertical section taken substantially on line 3--3 of Fig. l; and
Fig. 4 is a wiring diagram of the device.
Referring to the drawings, particularly Figs. 1, 2 and 3, a device is shown comprising a casing l0. While this casing' may be made of various shapes, in the embodiment of the invention illustrated, it is shown as of cylindrical cup-shaped form, and the same has secured therein by screws II a plate l2 formed of insulating material. Plate I2 is also supported on a plurality of posts l3 shown as three in number, into which are seated the screws I4 passing r spectively through said plate l2 and through e bottom of the casing ID. A post I5 is secured in the plate I! and upstands therefrom, said post passing through a block l6 seated on plate l2. A strip or bar of bimetallic thermostatic metal I] surrounds post i5 and extends therefrom substantially parallel to plate I2, the same having a slightly downwardly offset end carrying a contact i8 engaging with a fixed contact l9 carried on a post 29 also secured in plate i2, said post having a threaded portion disposed below said plate receiving the nuts 2| and washer 22, this portion of the post being constructed and arranged for the attachment of a conductor, thus forming a binding post. A heating element 23 is secured to plate W and is supplied with current by conductors 2 5 and 25 extending respectively to binding posts 250; and 26 secured in plate 82. Post above the bar iii is split and has secured therein a bimetallic thermostatic bar or element 277. Bar 2'? is illustrated as disposed in a vertical plane and is shown as secured to post it by a small headed and nutted bolt 28. Bar, 2? extends toward the center of the plate i2 and has secured to its end remote from post i 5, at one side thereof, a flexible memmember 36 is adjustable therein toward and from strip Strips 28 and 30 curve away from bar 27? adjacent thepoint at which they are attached, and extend toward post l5 in substantially parallel relation to bar 21. Strip 29 has thereon .a contact member 36 engageable with another contact member 37, said latter contact having a threaded shank 31a adjustable in a post 38 secured to plate i2. Strip 30 has a contact 39 thereon, engageable with another contact member Q63 having a shank a. threaded and adjustable in a post M secured to plate 82. Each of the shanks Sta, 3 5a and lite has a groove in its end for the reception of an adjusting tool such as a screw driver. The posts 35, 38 and 4| extend below plate l2 and are formed as binding posts to receive conductors to be later described. A heating element 42 is secured to 5 bar 21 between bolt 3| and post l5, similar to the heating element 23. These heating elements can be. of any suitable constructionand preferably will comprise sheets of mica or similar material having a plurality of strands of high 10 resistance wire thereon and properly insulated. Heating element 42 is supplied with current by conductors 43 and 44 connected respectively to posts 45 and 46 secured in plate I! and adapted to have conductors attached thereto beneath 15 said plate.
Five binding posts are provided, designated 41, 48, 49, 50 and 5!. A tube Illa extends downwardly from the bottom of easing Ill communicating with said casing, and five conductors pass 20 through said tube into casing 10 and are connected respectively to the .binding posts 41 to 5 I One of these conductors 52 is connected to the binding post 41 and binding post 41 is connected by conductor 53 to post 38. Conductor 52 extends to or forms part of the ignition circuit and in the code.commonly used, this conductor is covered with red insulation. A conductor 54 is connected to binding post 48 and binding post 48 is connected by conductor 55 to post 20. 0011- ac ductor 54 extends to the live side of the supply line and in the code generally used, this conductor is covered with black insulation. A conductor 55 is connected. to binding post 49 and this post is connected by a conductor 51 to binding post 26a. Conductor .56 is connected to the grounded side of the line or the ground used in the device, and in the code generally used, this conductor is covered with white insulation. Another conductor 58 is connected to binding 40 post 50 and this binding post is connected by a conductor 59 to binding post ti. This conductor extends to or forms part of the motor circuit of the device controlled. and in the commonly used code, conductor 58 is covered with blue insulation. Another conductor 60 is connected to binding post 5| and this post is connected by a conductor ill to binding post 26. Conductor 50 extends to or is included in the circuit of the device which is operated by the heat or flame of the burner and in the commonly used code, this conductor is covered with green insulation. A conductor 62 connects post 35 to post 65. A bar or strip 63 of conducting metalon the bottom of plate i2 connects post 46 to post 26a. A cover ilib is provided for easing l0, also of cup shape and having its edge portion we offset to be of larger diameter, and provided with slots 50d adapted to fit down over the screws 9i and being held thereby.
In Fig. 4 a wiring diagram for the device is shown. In this diagram a mercury tube switch it is shown carried by a thermostatic bar I I. The latter represents a thermostat that will be disposed in the rooms to be heated. Current is sup- 65 plied to one electrode of the switch through the conductor l2, and a conductor 13 extends from the other electrode. Conductor 54 extends from conductor is to post 68 and conductor 55 extends from post 48 to post 20. Post 20 has a contact [9 70 engaging contact IS on bar H, which bar I! is connected to post 15. The heating element 23 is shown on bar i1 and is connected at one end to post 26a by conductor t8 and is connected at its other end to post 26 by conductor 25. Post Zea is 75 connected by conductor 31 to post 49 and the latter is connected by conductor 53 to ground. The conductor 3| extends from post 23 to post 3| from which conductor 39 extends to a switch 15. Switch 15 is operated by a protectostat or com- .bustion responsive device 13 used with the burner.
A conductor 11 extends from switch 15 to conductor 13. Posts 33 and 4! are shown having respectively therein the contacts 31 and 43. Post 33 is connected by a conductor 53 to post 41 and the latter is connected by a conductor 52 to'the ignition device 19 of the burner, one side of which is shown as connected to ground by a conductor 99. The ignition device is now a well known piece of apparatus in the oil burner art and comprises a transformer with a pair of spaced electrodes in one circuit between which pass a series of sparks. Post 4| is connected by? conductor 59 to post 59 and the latter is connected by conductor'59 to the motor 32 used with the burner. The other side of the motor is shown as connected to ground by a conductor 33. The bar 21 is shown carrying the flexible resilient members 29 and 39 and having the contacts 33 and 39 respectively thereon. A heating element 42 is carried by bar 21, one end of which is connected by a conductor 44 to post 43 and the other end of which is connected by conductor 43 to the post 45. Conductor 33 con nects post 46 and 23a and conductor 32 connects posts 45 and 35, the latter having thereon the contact member 34 engaged by the contact 33 on strip 32 carried by bar 21.
In operation oi. the device described, when heat is needed the thermostat 1| which is disposed in the space to be heated is operated so that the mercury in switch 10 moves to the left inside of the tube and connects the electrodes therein, and a circuit is closed and current is furnished to the regulating device through conductor 54. This current passes to post 43 and thence through conductor 55 to post 29 through contacts 19 and I3 and strip l1, thence to the post l5 and into the plate 21. The contacts 31 and 40 will be so adiusted that if it is desired to have the ignition of the burner turned on before the motor is started, contact 33 will be in engagement with post 31 and contact 39 will be out of engagement with contact 43. It will be understood that contact 49 and post 4| are as stated, connected to the motor circuit. With this adjustment, as soon as current 35 and from post 35 through conductor 32 to post 45. Current passes from post 45 through the conductor 43 to the heating element 42, from the heating element 42 to post 43, from post 43 through bar 33 to post 250 and through conductor 51 to post 49 to conductor 53 and to ground. Heating element 42 is'now heated and thermostatic bar 21 begins to flex, moving its free end toward the left as shown in Fig. 1. This movement moves the strips 29 and 33 and contact 33 begins to move with a wiping movement along the face of the contact 31. Strip 39 also moves to the right as seen in Fig.1 and after a predetermined length of time, contact 39 will engage contact 49. This will close the motor circuit and the motor of the burner will now be started. The flexible and resilient bar 23 which is flexed somewhat and under some tension, will not immediately separate its contact 33 from the contact 31,
but in the initial movement of bar 21 the distorperiod, strip 29 will be moved sufllci ently to move contact 33 away from contact 31 and thus break the ignition circuit. The device 13 is used with the burner adapted to be actuated by the flame or heat of the burner, and this is usually a protectostat or combustion responsive device placed close to the flame or a device placed in the stack. When the thermostat 1| in the rooms to be heated operates to call for heat, a circuit is closed and current flows to this device 10 through the conductor 11 and from said device through conductor 33 to post 5| and thence through conductor 3| to post 23. This current passes through conductor to the heating element 23 and from said element through conductor 24 to post 26a, thence through conductor 51 to post 49 and through conductor 53 to ground. Heat is thus supplied to heating element 23 and the bar 11 is heated and commences to flex upwardly as shown in Fig. 3, so as to move contact l3 away from contact or post I9. "I! the burner ignites properly, the heat of the same will operate the protectostat or stack device 13 to open its switch 15 and the circuit supplying current to conductor 33'will be broken. If the burner does not ignite properly, heating element 23 will flex bar 11 so that after a predetermined length of time contact l3 will move away from contact l9 and the circuit therethrough will be broken. It will be noted that the currentwhich is being supplied to the operating device and which operated the ignition and motor circuits, is supplied through contacts l3 and I9 and this current will thus be discontinued. This therefore will break the motor circuit and the motor will be stopped and the burner will be put in inoperative position, heating element 42 will immediately cool, and bar 21 will move back to its original position and contact 36 will again engage contact 31 and contact 39 will move away from contact 43. The control device has thus been brought to original position and the operation of the burner stopped. It may be-stated that current is supplied to the motor through conductor 13, conductor 54, post 48,'conductor 55, post 29, contacts l3 and 19 to H. post 15, member 39, contacts 39 and 43, conductor 59, post 53 and conductor 59 to motor 32 and from motor 92 through conductor 83 to ground. The heating element 23 on bar H with the cooperating parts thus form a safety device for discontinuing the operation of theburner if the same fails to ignite properly. To break the circuit through heating element 23, the room thermostat will have to be moved so that its indicating member indicates atemperature below the room temperature. This breaks the circuit through conductor 39 and all parts return to original position.
Should the burner ignite properly, heating element 23 will not be heated as above stated, and heating element 42 will continue to be heated. Should this heating element become too hot, bar 21 will flex sufllciently to move strip 32 so that the contact '33 is separated from the contact 34.
This breaks the circuit through the heating device 42 and it will cool somewhat.- As soon as it cools, strip 32 will again move toward contact 34 and the heating circuit will be again completed. In the operation of the device, contact 33 moves out of engagement with contact 34 often, and a slight buzzing effect is produced at this point.
A great deal of work was necessary to secure the proper gauge of metal for the strips 29 and 30, which have been made of spring copper.
These strips can be nicely adjusted and this, together with the adjustment of contacts 31 and 40, gives a great range of control. II it is desired to throw on the ignition and the motor at the same time, contact 40 will be adjusted so that it is normally in engagement with contact 39. When current is supplied, both the motor and ignition circuits will be closed, and after a certain period, bar 21 will flex sufficiently to move' contact 36 away from contact 31 and break the ignition circuit. In this movement of bar 21 strip 30 will merely be flexed and its contact 39 will remain in engagement with contact 40. Contact 31 can be adjusted so that the ignition will remain on through different periods as desired. The contact 34 in addition to acting as a safety or break device for the heating circuit, also acts as an adjusting device. The movements of the strips 29 and 30.can be varied and influenced by the amount of tension placed on strip 32, tending to move it to the left as seen in Fig. 1, the more it will influence the movement of strips 29 and 30 to move to the right as seen in said figure. Bar 21 when heated moves quite rapidly at first and then much more slowly, so that a fine adjustment can be had at contacts 33 and 34. By positioning the three contacts 34, 31 and 40, therefore, and also positioning the strips 29, 30 and 32, a very fine adjustment of the mechanism can be had and also a great rangeof adjustment can be had. This is quite important, as the same control device can be. used for a great many different kinds of oil burners and other devices requiring different kinds of control.
From the above description it is seen that applicant has provided an extremely simple and yet very eificient regulator, and one that has a wide range of operation. The regulator can be used for regulating various devices operating by a plurality of electrical circuits, and is particularly adapted for regulating the modem oil burner having the ignition circuit and the motor circuit. The ignition and motor circuits can be thrown into operation at the same time, or the motor circuit can be thrown into operation at different periods after the ignition circuit is closed. For instance, the motor circuit can be closed ten seconds, fifteen seconds or up to sixty seconds or more after the ignition circuit is closed. If desired, the ignition and motor circuits can be simultaneously closed and the ignition can be kept on ten or fifteen seconds or a much longer period after the motor starts. A wide range of adjustment can thus be secured and as stated, the control mechanism can be used with a great many different makes of burners which require difierent periods of adjustment and different timing for the various operations. As stated, all three of the spring strips can be adjusted. and all cooperate in the movement of the strips by the thermostatic bar, the movement of the ignition and motor controlling strips influenced as stated, by the postion oi the strip extending in the opposite direction. This, together with the three adjustable contacts, gives the wide range of adjustment and timing. The control mechanism also includes a simple safety device which will discontinue the operation of the device or burner controlled, under certain conditions, as when the burner fails to ignite. The device as illustrated s is a high voltage device, that is, using regular or 220 volt current, but it is equally well adapted to be used with'low voltage. When used as a low voltage device, a transformer would be used. In spite of the large range of adjustment and 10 different timings possible with applicant's control mechanism, it is very simple and the same can be inexpensively made and marketed at a low price compared to the other present commercial control mechanisms. The device has been amply 15 demonstrated in actual practice and found to be very successful and efilcient.
It will, of course, be understood that various changes may be made in the form, details, arrangement and proportions of the parts, without 20 departing from the scope of applicant's invention, which generally stated, consists in a device capable of carrying out the objects above set forth, in the parts and combinations of parts disclosed and defined in the appended claims.
What is claimed is:-
- 1. A regulator having in combination, a pair of spaced, fixed contacts, a support between said contacts, a thermostatic bar secured at one end to said support, flexible resilient members secured 30 respectively at the sides of said bar at some distance from said support, said members extending from said bar at opposite sides thereof and then extending in substantially parallel relation with their free ends directed toward the fixed 35 end of said bar, one of said members having'a contact thereon adapted normally to engage one of said adjustable contacts and the other member having a contact thereon adapted to engage but normally spaced from the other of said adjustable 40 contacts, a heating element secured to said bar, means for heating said element to flex said bar, and means for supplying current to .said bar, members and contacts thereon,whereby said bar will be flexed when heated and the contact on 45 said one of said flexible members will be moved to wipe along its respective one of said adjustable fixed contacts and then be moved away therefrom and the contact on the other of said flexible members will be moved into engagement with 50 its respective adjustable contact.
2. The structure set forth in claim 1, a third flexible resilient member extending from said bar in a direction opposite to said first mentioned members, a contact carried on said third mem- 55 her, an adjustable contact with which said last mentioned contact engages, and means for supplying current to said heating means through said last mentioned contacts, whereby if said bar is flexed suificiently by said heating element, said 60 contact on said third member will be separated from said last mentioned adjustable contact and the circuit through said heating element will be broken.
3. A switching device for cdntrolling a plurality of circuits having in combination, a pair of fixed adjustable contacts adapted to be connected respectively in the circuits to be controlled, a fixed support substantially midway between said contacts, a thermostatic bar fixed at one end 70 in said support and extending in a direction substantially perpendicular to a line joining said contacts, flexible resilient current carrying members secured respectively to each side of said bar at some distace from said support extending away from said bar and then extending substantially parallel in spaced relation thereto with their free ends directed toward said fixed end of said bar, a contact on each of said members, said contacts being adapted respectively to. engage said fixed adjustable contacts and one of said last mentioned contacts being normally in engagement with one or said fixed adjustable contacts and the other being normally spaced from the other of said fixed adjustable contacts, a heating element carried by said bar for flexing the same, and means for supplying current to said bar and to said heating element for flexing said bar whereby said one of said last mentioned contacts will wipe along said fixed adjustable contact with which it is in engagement andwill then separate therefrom and said other of said last mentioned contacts will move into engagement with its fixed adjustable contact.
4. A switching device for controlling a plurality of circuits having in combination, a fixed support, a thermostatic bar secured at one end therein, a pair of flexible resilient movable members carried adjacent the free end of said bar having contacts thereon respectively, a pair of fixed adjustable contacts engageable respectively by said contacts, a safety means including a thermostatic member through ,which current is supplied to said bar, members and contacts, a heating element for said member, a contact engaging said member, andmeans for supplying current to said heating element through said last mentioned contact to cause movement of said thermostatic member away from said last mentioned contact and cut off the supply of current from said bar, members and first mentioned contacts.
5. A control device for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support midway of and substantially in a line joining said contacts, a thermostatic bar secured at one end to said support, flexible resilient strips secured to said bar at a point spaced quite a distance from said support extending away from said bar at opposite sides thereof and then extending substantially parallel in spaced relation to said bar toward the fixed end thereof, a contact carried by each of said strips and engageable with one of said first mentioned stationary contacts, and means for heating said bar to flex the same and move said strips to move the contacts thereon relatively to said first mentioned and second contacts.
6. A control device for a plurality of electrical circuits having in combination, a stationary adjustable contact adapted to be disposed in one circuit, a second stationary adjustable contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support located equidistant from said contacts and substantially on a line joining saidcontacts, a thermostatic bar secured at one end to said support, flexible resilient strips secured to said bar at a point spaced quite a distance from said support extending away from said bar at opposite sides thereof and then extending substantially parallel thereto in a direction toward the fixed endof said bar, contacts'carried by said strips respectively and adapted respectively to engage said first mentioned and second contacts, and means for heating said bar to flex the same and move said strips to move the contacts thereon relatively to said first mentioned and second contacts.
'l'. The structure set forth in claim 3, said heating means being electrically heated, a flexible resilient member extending from the free end oi 5 said bar in a direction substantially opposite to said strips and having a contact adjacent its free end and a fixed adjustable contact engaging said last mentioned contact, said means for supplying current to said heating means including said last mentioned contacts.
8. A switching device for controlling a. plurality of circuits having in combination, a contact adapted to be disposed in one circuit, a contact adapted to be disposed in another circuit, a bar 15 secured at one end, a pair oi flexible strips carried by the free end of said bar each having a contact thereon, said contacts being engageable respectively with said first mentioned contacts, a heating means acting to flex said'bar and move said strips and contacts thereon, a pair of movable contacts through which current is supplied to said bar and a heating element adapted when sufficiently heated to separate said last mentioned contacts and cut of! current from said bar.
9. A switching device for controlling a pair of circuits having in combination, a pair of fixed contacts connected respectively in said circuits, a. current-carrying member in the general shape of a Y constructed and arranged to carry electric current, a thermostatic bar secured substantially at the junction of the legs of said Y and extending between the legs thereof, a fixed support tor the other end of said bar, the sides of said Y having contacts engageable respectively with said 35 flxed contacts, said fixed contacts being adjustable toward and from the sides of said Y and an adjustable contact engaging the stem. of said Y adjacent itsend, a heating element carried by said bar and means for supplying current to said 40 heating element and to said bar.
10. A control device for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned contact adapted to be disposed in another circuit, a fixed support adjacent and substantially in a line joining said contacts, a thermostatic bar secured at one end to said support.
flexible resilient members secured to said bar at 50 a point spaced from said support and disposed at opposite sides of said bar extending substan-- tially parallel thereto with their free ends directed toward the fixed end of said bar, contacts carried respectively by each of said last mentioned members engageable respectively with said first mentioned. stationary contacts and means for heating said bar to flex the same and move said members to move the contacts thereon relatively to said first mentioned andsecond con- 60 tacts.
11. A control device. for a plurality of electrical circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first men- 65 tioned contact adapted to be disposed in anothercircuit, a fixed support midway of and substantially on a line joining said contacts, a thermostatic bar secured at one end to said support, contacts, disposed at either side oi said bar spaced therefrom and engageable respectively with said stationary contacts and means respectively carrying said last mentioned contacts connected to said bar and yieldingly movable toward and from the same. I 75 circuits having in combination, a stationary contact adapted to be disposed in one circuit, a second stationary contact adjacent said first mentioned v contact adapted to be disposed in another circuit,
a fixed support disposed between and substantially midway of said contacts and adjacent a line joining said contacts, a thermostatic bar secured at one end to said support and extending substantially perpendicular to a line joining said contacts, flexible resilient members secured to said bar at a point spaced some distance from said support and contacts and disposed at opposite sides respectively of said bar and extending substantially parallel thereto, contacts carried respectively at the end of each of said last mentioned members engageable respectively with said first mentioned stationary contacts and means for heating said bar to flex the same and move said members to move the contacts thereon relatively to said first and second mentioned contents.
amazes 12. A control device for a plurality oi electrical 13. A'switching device for controlling a. plurality o1 circuits having in combination, a thermostatic bar adapted to be flexed, a. pair of resillent flexible strips secured to said bar and extending away from the same respectively at op-l posite sides thereof and then extending in spaced relation substantially parallel to said bar, contacts carried adjacent the free ends of said strips, a pair of spaced fixed adjustable contacts adapt: ed to be respectively e" gaged by said contactson 10 said strips, means for supporting one end ofsaid thermostatic bar in fixed relation adjac t'said contacts, a heating means on said bar for supplying current to said heating means and bar, said last mentioned means comprising a 15 flexible resilient strip extending from said bar in a direction opposite to said strips and havng a contact adjacent its free end and a fixed adjustable contact adapted to engage said latter contact. 20
CHARLES M. STROUD.
US531387A 1931-04-20 1931-04-20 Control for oil burners or similar apparatus Expired - Lifetime US2045883A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2694133A (en) * 1950-10-09 1954-11-09 Western Gold & Platinum Works Automatic controller

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2694133A (en) * 1950-10-09 1954-11-09 Western Gold & Platinum Works Automatic controller

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