US20240133147A1 - Retaining wall system - Google Patents
Retaining wall system Download PDFInfo
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- US20240133147A1 US20240133147A1 US18/402,398 US202418402398A US2024133147A1 US 20240133147 A1 US20240133147 A1 US 20240133147A1 US 202418402398 A US202418402398 A US 202418402398A US 2024133147 A1 US2024133147 A1 US 2024133147A1
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/0258—Retaining or protecting walls characterised by constructional features
- E02D29/0266—Retaining or protecting walls characterised by constructional features made up of preformed elements
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D29/00—Independent underground or underwater structures; Retaining walls
- E02D29/02—Retaining or protecting walls
- E02D29/0258—Retaining or protecting walls characterised by constructional features
- E02D29/0283—Retaining or protecting walls characterised by constructional features of mixed type
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2300/00—Materials
- E02D2300/0004—Synthetics
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Definitions
- the present invention relates generally to the field of retaining walls, and more particularly to a retaining wall system and retaining wall panels having an arcuate or curved profile, and in particular examples having a catenary curve profile.
- retaining walls are used to hold back soil and other substrates on terraces or embankments, for landscaping, soil stabilization, structural support, and other purposes.
- typical planar retaining walls utilize gravity and mass to hold back soil.
- Retaining walls consisting of stacked stone or block, concrete walls, wood walls, and sheet piling walls are known. Many known retaining walls may involve high labor costs and longer than desired installation times. The heavy materials of many types of retaining walls are not well-suited to do-it-yourself (DIY) type installations by homeowners or landscape professionals without heavy equipment.
- DIY do-it-yourself
- the present invention provides improved retaining walls, retaining wall components, and methods of retaining wall construction.
- the wall system can be installed faster than a traditional stacked stone or block wall, with less labor.
- the material costs are less than that of concrete or stacked stone/block walls.
- the system can be a do-it-yourself (DIY) retaining wall solution suited for installation by homeowners or contractors without the need for heavy equipment.
- DIY do-it-yourself
- the present invention relates to a wall panel preferably including a central body portion; a first side including a post attachment flange extending at an angle relative to a main directional plane of the wall panel, and configured to align with and attach to a first support post; and a second side including a post surround channel having a proximal portion, a medial portion and a distal portion, and configured to at least partially surround and engage with a second support post spaced a distance from the first support post.
- the invention in another aspect, relates to a retaining wall system preferably including a plurality of support posts arranged in a spaced array; and at least one wall panel configured for engagement between a first support post of the plurality of support posts and an adjacent second support post of the plurality of support posts.
- a first side of the at least one wall panel includes a post attachment flange configured for attachment to the first support post, and the second side of the at least one wall panel includes a post surround channel configured for attachment to the second support post.
- the invention relates to a retaining wall system preferably including a plurality of support posts arranged in a spaced array and including at least a first support post and a second support post; and at least one wall panel configured for engagement between the first support post and the second support post.
- the at least one wall panel preferably includes a central body portion having a catenary curved profile, a first side including a post attachment flange extending at an angle from the central body portion and configured for attachment to the first support post, and a second side including a post surround channel configured to at least partially surround and engage with the second support post.
- the invention in another aspect, relates to a retaining wall system including a plurality of support posts arranged in a spaced array, and at least one wall panel configured for engagement between a first support post and a second support post.
- the at least one wall panel preferably has a plan profile defining a curvature, and in particular examples the curvature profile defines a catenary curve.
- the invention in another aspect, relates to a panel for a retaining wall.
- the panel preferably includes a front face, a back face, a top edge, a bottom edge, a first side edge and a second side edge.
- the panel preferably defines a plan profile from a top perspective having an arched curvature, for example following a catenary curve.
- the invention in still another aspect, relates to a method of constructing a retaining wall.
- the method preferably includes installing a plurality of posts anchored in or to the ground in a spaced array and mounting at least one wall panel between adjacent pairs of the plurality of support posts.
- the at least one wall panel preferably has a plan profile defining a curvature, for example a catenary curve.
- the invention in another aspect, relates to a composite polymeric post for a retaining wall system.
- the post preferably includes a polymeric external portion and an internal portion comprising one or more of a wood-based core, a mineral-filled core, a hollow core, a solid core, and/or one or more stiffening rods extending through at least a portion of a length of the post.
- FIG. 1 is a perspective view of a retaining wall system according to an example embodiment of the present invention.
- FIG. 2 is a detailed view of a section of the retaining wall system of FIG. 1 , according to an example embodiment.
- FIG. 3 shows additional details of a retaining wall drainage system according to an example embodiment of the present invention.
- FIG. 4 shows details of a retaining wall panel according to an example embodiment of the present invention.
- FIG. 5 A is a cross-sectional view of an example post or piling component of a retaining wall system according to an example embodiment of the present invention.
- FIG. 5 B is a cross-sectional view of an example post or piling component of a retaining wall system according to another example embodiment of the present invention.
- FIG. 5 C is a cross-sectional view of an example post or piling component of a retaining wall system according to another example embodiment of the present invention.
- FIG. 6 shows an attachment screw fastener component of a retaining wall system according to example embodiments of the present invention.
- FIG. 7 shows a perspective view of a terraced retaining wall system according to another example embodiment of the present invention.
- FIG. 8 shows a cross-sectional view of a wall panel section of a retaining wall according to another example embodiment of the present invention.
- FIG. 9 shows a perspective view of a wall panel according to another example embodiment of the present invention.
- FIG. 1 shows a retaining wall system 10 according to one example embodiment of the invention.
- the retaining wall system 10 generally includes a plurality of generally upright or vertical posts, pilings, or columns 20 , and one or more wall panels 40 extending between adjacent posts 20 .
- the posts 20 may be installed in a spaced array, with their lower ends buried in, or otherwise anchored to the ground 15 , which may be at a lower elevation in front of the wall than the higher elevation or backfill 16 behind the wall.
- backfill 16 elevation level may reach part way up the height of the panels 40 .
- the backfill grade 16 may reach the top height of the panels 40 .
- the posts 20 may be arrayed in linear, curved, or other fashion, generally following the path of the retaining wall to be constructed. Adjacent posts 20 may be spaced from one another at regular intervals. In some examples, the spacing between posts 20 may be between about 3′ (36′′) to 8′ (96′′). In other embodiments, the spacing between posts 20 may be between about 3′ (36′′) to 6′ (72′′), or shorter or longer spacing as determined by the particular application. In particular embodiments, the spacing between posts 20 may be about 3′ (36′′), 4′ (48′′), or 5′ (60′′). In further examples, the spacing may be between about 42′′ to 48′′. In particular examples, the spacing between posts 20 may be 44′′.
- Posts 20 may be made from any suitable material and in any suitable shape.
- the posts 20 may comprise wooden posts, for example 4 ⁇ 4, 6 ⁇ 6, or other nominal dimension pressure treated lumber.
- the posts 20 may comprise an inner core 22 of wood with an outer cladding 24 of weather-resistant polymeric material such as polyvinyl chloride (PVC), vinyl or other plastics or polymers, such as for example TimberGuard® polymer encapsulated treated wood posts or pilings sold by CMI Limited Co. (https://www.cmilc.com/products/timberguard-treated-wood).
- the posts 20 may comprise poles, columns or beams of steel, aluminum or other metals; plastic or polymeric members; stone, concrete or masonry columns; or other vertical or generally upright structural members.
- a post 20 ′ may comprise a fully synthetic extrusion or body comprising high-density polyethylene (HDPE), polyvinyl chloride (PVC), and/or other plastic or polymeric materials of construction.
- the post 20 ′ may have an exterior wall 24 ′ having a wall thickness of, for example about 1 ⁇ 4′′ to 1 ⁇ 2′′ or more, for structural strength and attachment retention, and a hollow core 22 ′.
- the post may be a solid polymeric body without a hollow core.
- the post may comprise a solid or hollow composite/polymer post, for example comprising high-density polyethylene (HDPE), a mineral filled post, and/or, with particular reference to FIG. 5 C , a composite post 20 ′′ comprising a polymeric main body 22 ′′ with one or more (four are shown) embedded stiffener rods 24 ′′ formed of fiberglass, steel or other material.
- the stiffener rods 24 ′′ may extend through all or a portion of the length of the post, and can be embedded adjacent each of the four corners of the post as depicted, or may be generally centrally or otherwise located within the post body.
- the post ( 20 , 20 ′ or 20 ′′) may have a generally square four-sided cross-sectional configuration with external dimensions corresponding to standard wood lumber components, for example, 4 ⁇ 4 nominal (about 3.5′′ ⁇ 3.5′′) or 6 ⁇ 6 nominal (about 5.5′′ ⁇ 5.5′′), or other dimensions, and may be provided in various lengths (e.g., 6′, 8′, 10′, 12′, ect.).
- the posts ( 20 , 20 ′ or 20 ′′) may optionally have rounded or radiused external corners, or sharp corners.
- the posts may comprise a round, polygonal or otherwise configured cross-sectional profile.
- the posts ( 20 , 20 ′ or 20 ′′) may include finials or caps 26 and/or other decorative and/or functional components as shown in FIG. 2 .
- the panels 40 may have a top edge 41 , a bottom edge 42 , a first side edge 43 , a second side edge 44 , a front face 45 , and a back face 46 .
- the panels 40 may be generally rectangular or square.
- the panels 40 define a height H between the top edge 41 and the bottom edge 42 , a width W between the first side 43 and second side 44 , and a material thickness T between the front face 45 and back face 46 .
- the panel height H may be between about 1′ to about 12′ high, and in particular examples between about 3′ to about 8′ high.
- the panel width W generally corresponds to the spacing between the posts 20 .
- the actual panel width would be 44.5′′.
- another 1 ⁇ 4′′ or more may be added to the panel width W (for example about 44.75′′) to ensure that the panel touches the inside of the posts.
- the thickness T may be any suitable thickness. In example embodiments, the material thickness T may be about 1 ⁇ 8′′ to 1 ⁇ 2′′.
- the panels 40 may comprise rigid or semi-rigid materials.
- the panels 40 may be comprised of plastics, thermoset composite, fiber-reinforce plastic (FRP), and/or thermoplastic composite materials.
- the panels 40 may be formed of vinyl, polyvinyl chloride (PVC), steel, aluminum or other metals, composites, or other materials of construction.
- the panels 40 may be constructed of materials providing a degree of elasticity, allowing some flexure under load, and optionally having a shape-memory to bias the panels 40 against a load and back toward their unflexed state.
- the panels 40 may comprise attachment flanges 50 , 52 along their first side 43 and second side 44 for attachment to posts 20 .
- the attachment flanges 50 and 52 may optionally be pre-drilled with holes for receiving fasteners 60 to attach the panels 40 to the posts 20 .
- the panels 40 are curved between the first side 43 and second side 44 with an arcuate, arched or generally U-shaped curvature, with the concavity of the panels' curvature extending rearward, in the direction of the backfilled area behind the retaining wall (i.e., central portions of the panels between the posts extend further back into the backfill area than at side edges of the panels where the panels are attached to the posts as shown in FIG. 1 ), whereby the curvature of the wall panels resists the load or pressure resulting from the backfill.
- the panels 40 are extruded, molded or otherwise formed to have a catenary profile, in which the concavity extends into backfill 16 .
- the panels 50 have a catenary curve with a depth profile according to the equation:
- the catenary sheet panel 40 may be formed to have the catenary curvature in its natural unbiased equilibrium state without any load applied. In other embodiments, the panel 40 may be formed to elastically deform into the catenary curvature when a load is applied, for example the anticipated load of fill or soil backfill 16 loading behind the wall system when in use. In some embodiments, panels 40 may be preformed in the catenary shape before installation.
- the panels 40 may be fabricated as flat sheets or panels of flexible material, and later bent into the catenary shape during installation by flexing panels having a width greater than the spacing between adjacent posts and affixing the panels in compression in the flexed state between posts 20 .
- the curved profile of the panels 40 may result in a curvature depth D (the front-to-back distance from a first line extending between the first side 43 and second side 44 of the panel 40 to a parallel second line tangent with the point on the panel furthest from the first line, generally at the midpoint of the panel's 40 width and at or adjacent the inflection point or apex of the panel's 40 curvature), as indicated in FIG. 4 B .
- the depth of curvature “D” may be determined by the constants which are chosen to optimize the curve for the widths between adjacent posts 20 (nominally, 3′, 4′, 5′, etc.).
- the depth D may provide stiffness and strength to the panel 40 to resist forces applied by the backfill 16 loading behind the retaining wall system 10 .
- the catenary or curved profile of the catenary sheet or panel 40 allows the load or pressure applied by backfill 16 behind the retaining wall system 10 to be distributed across the panels 40 and to the posts 20 .
- C-channel, S-channel or other previously known types or profiles of retaining wall panels may concentrate stress loads on and around the center face lying roughly perpendicular to the load, and/or at one or more discontinuities or points of curvature along the panel profiles.
- the catenary sheet allows the load to be distributed over a wider area, resulting in a more even stress distribution and avoiding localized stress concentrations on the panel.
- the backfill 16 load biases the panels 40 toward a flatter curvature profile against the shape memory of the material, whereby the internal stress within the panel's 40 material resists deformation by the backfill 16 load.
- the biasing of the panel 40 toward a flatter curvature profile may cause the side-to-side width of the panel 40 to expand, pressing the sides edges of the panel 40 against the support posts 20 , to provide support against the backfill 16 load.
- Support posts 20 not at the ends of the wall will typically receive a side or transverse load from a first panel 40 on a first side of the post 20 , and a generally equal but opposed or oppositely-directed side or transverse load from a second panel 40 on an opposite second side of the post 20 , whereby the post 20 is held in generally equilibrium or balanced compression loading from opposite sides by the adjacent panels.
- the panel and post components of the wall work together to distribute and support the soil load behind the wall.
- posts at the ends of a wall system may be larger and/or more deeply embedded than intermediate posts, or may be otherwise reinforced, in order to resist the unbalanced load from a panel on one side of the post.
- the panels 40 may utilize the geometry of a catenary shape which translates outward forces into transverse forces allowing a “thin” panel 40 or part to do the work of a “thick”, planar, retaining wall.
- the catenary shape generally corresponds to the curve that an idealized hanging chain or cable assumes under its own weight when supported only at its ends.
- catenary arches or structures as disclosed herein are understood to provide superior strength because they redirect the force applied on the arch of the structure into compression forces pressing along the arch's curve, and in a uniformly loaded catenary arch, the line of thrust runs through its center.
- the retaining wall system 10 optionally further comprises a plurality of fasteners 60 for attachment of the panels 40 to the posts 20 , for example along the attachment flanges 50 , 52 of the panels 40 .
- the fasteners 60 may comprise bolts, screws, or other threaded fasteners, nails, clips, slots, or other retainers.
- the fasteners 60 may comprise 2′′ (or other length) stainless steel (or other material) lag bolts.
- the bolts may have painted heads 62 that match the colors of the panels 40 and/or the posts 20 .
- the fasteners 60 may include a washer 64 to spread the attachment load, a self-drilling drill point tip 66 , and/or wings 68 to make the hole in the plastic of the panel 40 a bit larger to allow for some expansion/contraction from temperature changes, loading or otherwise.
- Other fastener types can be used.
- the fastener head has a built-in washer to spread the load.
- the retaining wall system 10 optionally further comprises a drainage system 70 , shown in example form in FIGS. 3 A and 3 B (collectively FIG. 3 ), for draining groundwater from behind the retaining wall to reduce hydrostatic loading.
- the drainage system may comprise corrugated / perforated and/or solid piping 71 , gravel 72 , drain rock 73 , and/or geotextile fabric components 74 .
- Example embodiments of the invention may also include a method of constructing a retaining wall.
- the method may include digging or drilling post holes in the ground 15 and installing the posts 20 in the holes.
- the posts 20 may be driven or otherwise inserted into the ground 15 .
- the posts 20 are embedded to a depth of roughly one third to one half the exposed height of the wall.
- the wall panels 40 are not embedded or driven into the ground 15 , but instead are installed above grade, and backfilled behind the wall.
- the posts 20 are spaced in an array along the desired path of the wall.
- the spacing between posts 20 generally corresponds to width W of the panels 40 to be installed (for example on 4′, 5′, or 6′ centers).
- the posts 20 may be anchored by filling the post holes with dirt or filling with concrete and allowing the concrete to cure.
- Panels 40 having a curved profile may be attached between the posts 20 .
- the posts 20 are kept plumb and aligned during the attachment process, optionally with bracing or other supports.
- the catenary sheet panels 40 may be fastened to the posts 20 with fasteners such as bolts 60 .
- Drainage pipe system 70 may optionally be installed behind and at bottom of wall and covered with filter cloth 74 and stone 73 .
- Earth or gravel 72 is backfilled behind the wall.
- Decorative post caps 26 or other components may be installed on the posts 20 and/or panels 40 , if desired.
- FIG. 7 shows an example embodiment of a terraced retaining wall system incorporating at least two elevational levels of retaining walls incorporating wall panels and components according to the present invention.
- two levels of retaining walls are provided, for example a lower level retaining wall portion 112 and an upper level retaining wall portion 114 .
- the lower and upper retaining wall portions divide and support a lower ground level 120 , an intermediate ground level 122 , and an upper ground level 124 .
- One or more levels may optionally incorporate a drainage system as described above.
- a terraced retaining wall system incorporating three or more elevational levels of retaining walls incorporating wall panels and components according to the present invention may be provided.
- FIGS. 8 and 9 show a section of a retaining wall and wall panel according to another example embodiment of the invention, comprising a plurality of posts 20 ′ and one or more wall panels 140 , with fasteners 160 ′ attaching the panels to the posts.
- the posts 20 ′ are depicted as thick-walled hollow-core synthetic posts, but alternatively may comprise natural wood, pressure treated lumber, steel or other metal, composite wood core/plastic cladding, and/or other materials.
- the fasteners 160 may be of a type described above with reference to FIG. 6 , reference number 60 , or other standard or specialized fastener configurations.
- the wall panel 140 comprises a generally curved or arcuate central body portion 142 , a first side comprising a post attachment flange 144 , and an opposite second side comprising a post surround channel or section 146 .
- the central body portion 142 may comprise an arcuate, arched or generally U-shaped curvature viewed end-on or in cross-section (see FIG. 8 ), optionally defining a catenary curve with a depth profile as described above with reference to FIG. 4 , or alternatively may define another curved panel profile (for example a parabolic curved profile), a flat panel profile, or a segmented panel profile.
- the post attachment flange 144 extends along at least a portion of the length of the first side of the wall panel 140 and extends at an oblique or right angle relative to the main directional plane P of the wall panel (i.e., an imaginary plane extending between adjacent posts, parallel to a tangent to the curved profile at the apex or midpoint of curvature of the panel), and is configured to align with and attach to a side face of one of the posts 20 ′.
- the post surround channel or section 146 extends along at least a portion of the length of the second side of the wall panel 140 and includes a proximal portion 150 , a medial portion 152 , and a distal portion 154 .
- the proximal portion 150 extends at an oblique or right angle relative to the main directional plane P of the wall panel, generally parallel to and spaced a width-wise distance from the opposite side post attachment flange 144 of the panel 140 , and extending in the same direction from the central body portion 142 as the post attachment flange.
- the medial portion 152 extends transversely from the proximal portion 150 away from the central body portion 142 , generally parallel with the main directional plane P of the wall panel.
- the distal portion 154 extends transversely from the medial portion 152 , spaced a distance from and generally parallel with the proximal portion 150 .
- the proximal portion 150 and the distal portion 154 extend at generally right angles (about 90°) from the medial portion 152 , forming a generally square or rectangular cross-sectional channel configured to receive and at least partially surround and engage with a square or rectangular-sectioned post 20 ′.
- the proximal portion 150 , the medial portion 152 , and the distal portion 154 may form a curved or semi-circular cross-sectional channel configured to receive and at least partially surround and engage with a round or circular-sectioned post.
- the spacing between the proximal portion 150 and the distal portion 154 may be configured to closely receive and engage with the post and wall panel thickness dimensions intended for use.
- a spacing of about 3.75′′ may be provided between the proximal portion and the distal portion of the post-surround channel 146 .
- a spacing of about 6′′ or slightly greater may be provided between the proximal portion and the distal portion of the post surround channel 146 .
- the transverse dimension or width of the proximal portion 150 and/or the distal portion 154 may also be configured to substantially surround and engage the size and shape of the intended post 20 ′, for example having a width of at least about 3′′-3.5′′ for use with a nominal 4 ⁇ 4 post, or at least about 5′′-5.5′′ for use with a nominal 6 ⁇ 6 post.
- the central body portion 142 , the post attachment flange 144 and the post surround channel 146 comprise a substantially rigid, unitary or integral body, for example formed as a single piece by molding, extrusion, stamping or other manufacturing process.
- the panels 140 may be of substantially similar dimensions and materials of construction as described above with respect to the panels 40 .
- one or more panels 140 are mounted to and attached between posts 20 ′ along a spaced post array or fence-line to form a retaining wall assembly.
- a first panel 140 may be mounted between first and second adjacent posts of the spaced array, with the post surround channel 146 positioned around one of the posts, and the post attachment flange 144 along or against the other post.
- a second panel may optionally be mounted between one of the first and second posts and a third next-adjacent post.
- Fasteners 160 are installed through the proximal portion 150 of the post surround channel 146 of the first panel 140 and into one side of the post 20 ′ along one side of the wall panel 140 ; and/or installed through the distal portion 154 of the post surround channel 146 of the first panel 140 and through the post attachment flange 144 of the second panel (if present), and into the opposite side of the post.
- Successive panels may be installed in like manner between adjacent posts along the spaced post array or fence-line to form a retaining wall assembly of the desired length and configuration.
- two or more such retaining wall assemblies may be constructed to form a terraced retaining wall system.
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Abstract
A retaining wall system, retaining wall panel, and method of constructing a retaining wall, wherein panels of the retaining wall may define an arched or curved profile in plan view, for example following a catenary curvature, with the wall panel curvature being concave in a direction extending into the backfill area behind the retaining wall. The curvature resists backfill loading on the panel and evenly distributes the load across the panel without significant stress concentrations and transfers the load to posts or columns to which the panels are mounted. A wall panel having a post attachment flange on one side for attachment to one post, and a post surround channel on the other side for at least partially surrounding another post. The system may optionally include one or more composite polymeric posts for supporting the panels.
Description
- This application is a continuation-in-part of U.S. Non-Provisional patent application Ser. No. 17/717,183 filed Apr. 11, 2022, which claims the benefit of U.S. Provisional Patent Application Ser. No. 63/173,821 filed Apr. 12, 2021, the entireties of which are hereby incorporated herein by reference for all purposes.
- The present invention relates generally to the field of retaining walls, and more particularly to a retaining wall system and retaining wall panels having an arcuate or curved profile, and in particular examples having a catenary curve profile.
- Various forms and manners of construction of retaining walls are used to hold back soil and other substrates on terraces or embankments, for landscaping, soil stabilization, structural support, and other purposes. For example, typical planar retaining walls utilize gravity and mass to hold back soil. Retaining walls consisting of stacked stone or block, concrete walls, wood walls, and sheet piling walls are known. Many known retaining walls may involve high labor costs and longer than desired installation times. The heavy materials of many types of retaining walls are not well-suited to do-it-yourself (DIY) type installations by homeowners or landscape professionals without heavy equipment.
- Accordingly, it can be seen that needs exist for improved retaining walls, retaining wall components, and methods of retaining wall construction. It is to the provision of improved retaining walls, retaining wall components, and methods of retaining wall construction meeting these and other needs that the present invention is primarily directed.
- In example embodiments, the present invention provides improved retaining walls, retaining wall components, and methods of retaining wall construction. In example embodiments, the wall system can be installed faster than a traditional stacked stone or block wall, with less labor. In example embodiments, the material costs are less than that of concrete or stacked stone/block walls. In example embodiments, the system can be a do-it-yourself (DIY) retaining wall solution suited for installation by homeowners or contractors without the need for heavy equipment.
- In one aspect, the present invention relates to a wall panel preferably including a central body portion; a first side including a post attachment flange extending at an angle relative to a main directional plane of the wall panel, and configured to align with and attach to a first support post; and a second side including a post surround channel having a proximal portion, a medial portion and a distal portion, and configured to at least partially surround and engage with a second support post spaced a distance from the first support post.
- In another aspect, the invention relates to a retaining wall system preferably including a plurality of support posts arranged in a spaced array; and at least one wall panel configured for engagement between a first support post of the plurality of support posts and an adjacent second support post of the plurality of support posts. A first side of the at least one wall panel includes a post attachment flange configured for attachment to the first support post, and the second side of the at least one wall panel includes a post surround channel configured for attachment to the second support post.
- In yet another aspect, the invention relates to a retaining wall system preferably including a plurality of support posts arranged in a spaced array and including at least a first support post and a second support post; and at least one wall panel configured for engagement between the first support post and the second support post. The at least one wall panel preferably includes a central body portion having a catenary curved profile, a first side including a post attachment flange extending at an angle from the central body portion and configured for attachment to the first support post, and a second side including a post surround channel configured to at least partially surround and engage with the second support post.
- In another aspect, the invention relates to a retaining wall system including a plurality of support posts arranged in a spaced array, and at least one wall panel configured for engagement between a first support post and a second support post. The at least one wall panel preferably has a plan profile defining a curvature, and in particular examples the curvature profile defines a catenary curve.
- In another aspect, the invention relates to a panel for a retaining wall. In example forms, the panel preferably includes a front face, a back face, a top edge, a bottom edge, a first side edge and a second side edge. The panel preferably defines a plan profile from a top perspective having an arched curvature, for example following a catenary curve.
- In still another aspect, the invention relates to a method of constructing a retaining wall. The method preferably includes installing a plurality of posts anchored in or to the ground in a spaced array and mounting at least one wall panel between adjacent pairs of the plurality of support posts. The at least one wall panel preferably has a plan profile defining a curvature, for example a catenary curve.
- In another aspect, the invention relates to a composite polymeric post for a retaining wall system. The post preferably includes a polymeric external portion and an internal portion comprising one or more of a wood-based core, a mineral-filled core, a hollow core, a solid core, and/or one or more stiffening rods extending through at least a portion of a length of the post.
- These and other aspects, features and advantages of the invention will be understood with reference to the drawing figures and detailed description herein and will be realized by means of the various elements and combinations particularly pointed out in the appended claims. It is to be understood that both the foregoing general description and the following brief description of the drawings and detailed description of example embodiments are explanatory of example embodiments of the invention, and are not restrictive of the invention, as claimed.
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FIG. 1 is a perspective view of a retaining wall system according to an example embodiment of the present invention. -
FIG. 2 is a detailed view of a section of the retaining wall system ofFIG. 1 , according to an example embodiment. -
FIG. 3 (3A and 3B) shows additional details of a retaining wall drainage system according to an example embodiment of the present invention. -
FIG. 4 (4A, 4B, and 4C) shows details of a retaining wall panel according to an example embodiment of the present invention. -
FIG. 5A is a cross-sectional view of an example post or piling component of a retaining wall system according to an example embodiment of the present invention. -
FIG. 5B is a cross-sectional view of an example post or piling component of a retaining wall system according to another example embodiment of the present invention. -
FIG. 5C is a cross-sectional view of an example post or piling component of a retaining wall system according to another example embodiment of the present invention. -
FIG. 6 shows an attachment screw fastener component of a retaining wall system according to example embodiments of the present invention. -
FIG. 7 shows a perspective view of a terraced retaining wall system according to another example embodiment of the present invention. -
FIG. 8 shows a cross-sectional view of a wall panel section of a retaining wall according to another example embodiment of the present invention. -
FIG. 9 shows a perspective view of a wall panel according to another example embodiment of the present invention. - The present invention may be understood more readily by reference to the following detailed description of example embodiments taken in connection with the accompanying drawing figures, which form a part of this disclosure. It is to be understood that this invention is not limited to the specific devices, methods, conditions, or parameters described and/or shown herein, and that the terminology used herein is for the purpose of describing particular embodiments by way of example only and is not intended to be limiting of the claimed invention. Any and all patents and other publications identified in this specification are incorporated by reference as though fully set forth herein.
- Also, as used in the specification including the appended claims, the singular forms “a,” “an,” and “the” include the plural, and reference to a particular numerical value includes at least that particular value, unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” or “approximately” one particular value and/or to “about” or “approximately” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by use of the antecedent “about,” it will be understood that the particular value forms another embodiment.
- With reference now to the drawing figures, wherein like reference numbers represent corresponding parts throughout the several views,
FIG. 1 shows aretaining wall system 10 according to one example embodiment of the invention. Theretaining wall system 10 generally includes a plurality of generally upright or vertical posts, pilings, orcolumns 20, and one ormore wall panels 40 extending betweenadjacent posts 20. - The
posts 20 may be installed in a spaced array, with their lower ends buried in, or otherwise anchored to theground 15, which may be at a lower elevation in front of the wall than the higher elevation orbackfill 16 behind the wall. In particular examples,backfill 16 elevation level may reach part way up the height of thepanels 40. In other examples, thebackfill grade 16 may reach the top height of thepanels 40. - The
posts 20 may be arrayed in linear, curved, or other fashion, generally following the path of the retaining wall to be constructed.Adjacent posts 20 may be spaced from one another at regular intervals. In some examples, the spacing betweenposts 20 may be between about 3′ (36″) to 8′ (96″). In other embodiments, the spacing betweenposts 20 may be between about 3′ (36″) to 6′ (72″), or shorter or longer spacing as determined by the particular application. In particular embodiments, the spacing betweenposts 20 may be about 3′ (36″), 4′ (48″), or 5′ (60″). In further examples, the spacing may be between about 42″ to 48″. In particular examples, the spacing betweenposts 20 may be 44″. -
Posts 20 may be made from any suitable material and in any suitable shape. In example embodiments, theposts 20 may comprise wooden posts, for example 4×4, 6×6, or other nominal dimension pressure treated lumber. In alternate embodiments, for example as shown inFIGS. 5A , theposts 20 may comprise aninner core 22 of wood with anouter cladding 24 of weather-resistant polymeric material such as polyvinyl chloride (PVC), vinyl or other plastics or polymers, such as for example TimberGuard® polymer encapsulated treated wood posts or pilings sold by CMI Limited Co. (https://www.cmilc.com/products/timberguard-treated-wood). In alternate embodiments, theposts 20 may comprise poles, columns or beams of steel, aluminum or other metals; plastic or polymeric members; stone, concrete or masonry columns; or other vertical or generally upright structural members. For example, as shown inFIG. 5B , apost 20′ may comprise a fully synthetic extrusion or body comprising high-density polyethylene (HDPE), polyvinyl chloride (PVC), and/or other plastic or polymeric materials of construction. Thepost 20′ may have anexterior wall 24′ having a wall thickness of, for example about ¼″ to ½″ or more, for structural strength and attachment retention, and ahollow core 22′. Alternatively, the post may be a solid polymeric body without a hollow core. In other example embodiments, the post may comprise a solid or hollow composite/polymer post, for example comprising high-density polyethylene (HDPE), a mineral filled post, and/or, with particular reference toFIG. 5C , acomposite post 20″ comprising a polymericmain body 22″ with one or more (four are shown) embeddedstiffener rods 24″ formed of fiberglass, steel or other material. Thestiffener rods 24″ may extend through all or a portion of the length of the post, and can be embedded adjacent each of the four corners of the post as depicted, or may be generally centrally or otherwise located within the post body. The post (20, 20′ or 20″) may have a generally square four-sided cross-sectional configuration with external dimensions corresponding to standard wood lumber components, for example, 4×4 nominal (about 3.5″×3.5″) or 6×6 nominal (about 5.5″×5.5″), or other dimensions, and may be provided in various lengths (e.g., 6′, 8′, 10′, 12′, ect.). The posts (20, 20′ or 20″) may optionally have rounded or radiused external corners, or sharp corners. In alternate embodiments, the posts may comprise a round, polygonal or otherwise configured cross-sectional profile. Optionally, the posts (20, 20′ or 20″) may include finials or caps 26 and/or other decorative and/or functional components as shown inFIG. 2 . - As seen throughout
FIG. 4 , thepanels 40 may have atop edge 41, abottom edge 42, afirst side edge 43, asecond side edge 44, afront face 45, and aback face 46. In elevational view (i.e., viewed from the front or back), as seen with reference toFIG. 4A , in example embodiments thepanels 40 may be generally rectangular or square. Thepanels 40 define a height H between thetop edge 41 and thebottom edge 42, a width W between thefirst side 43 andsecond side 44, and a material thickness T between thefront face 45 and back face 46. In example embodiments, the panel height H may be between about 1′ to about 12′ high, and in particular examples between about 3′ to about 8′ high. The panel width W generally corresponds to the spacing between theposts 20. For example, if the center-to-center distance of two 4×4 posts is 48″, the actual panel width would be 44.5″. Optionally another ¼″ or more may be added to the panel width W (for example about 44.75″) to ensure that the panel touches the inside of the posts. The thickness T may be any suitable thickness. In example embodiments, the material thickness T may be about ⅛″ to ½″. - In example embodiments, the
panels 40 may comprise rigid or semi-rigid materials. In some embodiments, thepanels 40 may be comprised of plastics, thermoset composite, fiber-reinforce plastic (FRP), and/or thermoplastic composite materials. In other embodiments, thepanels 40 may be formed of vinyl, polyvinyl chloride (PVC), steel, aluminum or other metals, composites, or other materials of construction. In example forms, thepanels 40 may be constructed of materials providing a degree of elasticity, allowing some flexure under load, and optionally having a shape-memory to bias thepanels 40 against a load and back toward their unflexed state. - The
panels 40 may compriseattachment flanges first side 43 andsecond side 44 for attachment to posts 20. The attachment flanges 50 and 52 may optionally be pre-drilled with holes for receivingfasteners 60 to attach thepanels 40 to theposts 20. - In plan view (i.e., viewed from the top or bottom), as seen with reference to
FIG. 4B , thepanels 40 are curved between thefirst side 43 andsecond side 44 with an arcuate, arched or generally U-shaped curvature, with the concavity of the panels' curvature extending rearward, in the direction of the backfilled area behind the retaining wall (i.e., central portions of the panels between the posts extend further back into the backfill area than at side edges of the panels where the panels are attached to the posts as shown inFIG. 1 ), whereby the curvature of the wall panels resists the load or pressure resulting from the backfill. In example embodiments, thepanels 40 are extruded, molded or otherwise formed to have a catenary profile, in which the concavity extends intobackfill 16. In some examples thepanels 50 have a catenary curve with a depth profile according to the equation: -
- where C1, C2 & C3 are constants, x is in the direction of the width W, and y is in the direction of depth D described below. In example embodiments the constants may be chosen to optimize the curve for the widths between posts 20 (nominally, 3′, 4′, 5′, etc.). In example embodiments, the
catenary sheet panel 40 may be formed to have the catenary curvature in its natural unbiased equilibrium state without any load applied. In other embodiments, thepanel 40 may be formed to elastically deform into the catenary curvature when a load is applied, for example the anticipated load of fill orsoil backfill 16 loading behind the wall system when in use. In some embodiments,panels 40 may be preformed in the catenary shape before installation. In other embodiments, thepanels 40 may be fabricated as flat sheets or panels of flexible material, and later bent into the catenary shape during installation by flexing panels having a width greater than the spacing between adjacent posts and affixing the panels in compression in the flexed state between posts 20. - The curved profile of the
panels 40 may result in a curvature depth D (the front-to-back distance from a first line extending between thefirst side 43 andsecond side 44 of thepanel 40 to a parallel second line tangent with the point on the panel furthest from the first line, generally at the midpoint of the panel's 40 width and at or adjacent the inflection point or apex of the panel's 40 curvature), as indicated inFIG. 4B . In example embodiments the depth of curvature “D” may be determined by the constants which are chosen to optimize the curve for the widths between adjacent posts 20 (nominally, 3′, 4′, 5′, etc.). The depth D may provide stiffness and strength to thepanel 40 to resist forces applied by thebackfill 16 loading behind theretaining wall system 10. - The catenary or curved profile of the catenary sheet or
panel 40 allows the load or pressure applied bybackfill 16 behind theretaining wall system 10 to be distributed across thepanels 40 and to theposts 20. By contrast, C-channel, S-channel or other previously known types or profiles of retaining wall panels may concentrate stress loads on and around the center face lying roughly perpendicular to the load, and/or at one or more discontinuities or points of curvature along the panel profiles. In contrast, the catenary sheet allows the load to be distributed over a wider area, resulting in a more even stress distribution and avoiding localized stress concentrations on the panel. - In example installations and modes of use, the
backfill 16 load biases thepanels 40 toward a flatter curvature profile against the shape memory of the material, whereby the internal stress within the panel's 40 material resists deformation by thebackfill 16 load. Also, the biasing of thepanel 40 toward a flatter curvature profile may cause the side-to-side width of thepanel 40 to expand, pressing the sides edges of thepanel 40 against the support posts 20, to provide support against thebackfill 16 load. Support posts 20 not at the ends of the wall will typically receive a side or transverse load from afirst panel 40 on a first side of thepost 20, and a generally equal but opposed or oppositely-directed side or transverse load from asecond panel 40 on an opposite second side of thepost 20, whereby thepost 20 is held in generally equilibrium or balanced compression loading from opposite sides by the adjacent panels. In this manner, the panel and post components of the wall work together to distribute and support the soil load behind the wall. Optionally, posts at the ends of a wall system may be larger and/or more deeply embedded than intermediate posts, or may be otherwise reinforced, in order to resist the unbalanced load from a panel on one side of the post. - Otherwise defined, the
panels 40 may utilize the geometry of a catenary shape which translates outward forces into transverse forces allowing a “thin”panel 40 or part to do the work of a “thick”, planar, retaining wall. The catenary shape generally corresponds to the curve that an idealized hanging chain or cable assumes under its own weight when supported only at its ends. Without being bound by theory, catenary arches or structures as disclosed herein are understood to provide superior strength because they redirect the force applied on the arch of the structure into compression forces pressing along the arch's curve, and in a uniformly loaded catenary arch, the line of thrust runs through its center. - The retaining
wall system 10 optionally further comprises a plurality offasteners 60 for attachment of thepanels 40 to theposts 20, for example along theattachment flanges panels 40. In example forms, thefasteners 60 may comprise bolts, screws, or other threaded fasteners, nails, clips, slots, or other retainers. In particular embodiments, thefasteners 60 may comprise 2″ (or other length) stainless steel (or other material) lag bolts. In further examples, such as the example shown inFIG. 6 , the bolts may have paintedheads 62 that match the colors of thepanels 40 and/or theposts 20. Thefasteners 60 may include awasher 64 to spread the attachment load, a self-drillingdrill point tip 66, and/orwings 68 to make the hole in the plastic of the panel 40 a bit larger to allow for some expansion/contraction from temperature changes, loading or otherwise. Other fastener types can be used. In some embodiments the fastener head has a built-in washer to spread the load. - The retaining
wall system 10 optionally further comprises adrainage system 70, shown in example form inFIGS. 3A and 3B (collectivelyFIG. 3 ), for draining groundwater from behind the retaining wall to reduce hydrostatic loading. In example forms, the drainage system may comprise corrugated / perforated and/orsolid piping 71,gravel 72, drain rock 73, and/orgeotextile fabric components 74. - Example embodiments of the invention may also include a method of constructing a retaining wall. The method may include digging or drilling post holes in the
ground 15 and installing theposts 20 in the holes. Alternatively, theposts 20 may be driven or otherwise inserted into theground 15. In example forms, theposts 20 are embedded to a depth of roughly one third to one half the exposed height of the wall. In alternate embodiments, thewall panels 40 are not embedded or driven into theground 15, but instead are installed above grade, and backfilled behind the wall. Theposts 20 are spaced in an array along the desired path of the wall. The spacing betweenposts 20 generally corresponds to width W of thepanels 40 to be installed (for example on 4′, 5′, or 6′ centers). Theposts 20 may be anchored by filling the post holes with dirt or filling with concrete and allowing the concrete to cure. -
Panels 40 having a curved profile, for example according to the catenary equations above, may be attached between theposts 20. Theposts 20 are kept plumb and aligned during the attachment process, optionally with bracing or other supports. Thecatenary sheet panels 40 may be fastened to theposts 20 with fasteners such asbolts 60.Drainage pipe system 70 may optionally be installed behind and at bottom of wall and covered withfilter cloth 74 and stone 73. Earth orgravel 72 is backfilled behind the wall. Decorative post caps 26 or other components may be installed on theposts 20 and/orpanels 40, if desired. -
FIG. 7 shows an example embodiment of a terraced retaining wall system incorporating at least two elevational levels of retaining walls incorporating wall panels and components according to the present invention. In the depicted embodiment, two levels of retaining walls are provided, for example a lower level retainingwall portion 112 and an upper level retainingwall portion 114. The lower and upper retaining wall portions divide and support alower ground level 120, anintermediate ground level 122, and anupper ground level 124. One or more levels may optionally incorporate a drainage system as described above. In further example embodiments, a terraced retaining wall system incorporating three or more elevational levels of retaining walls incorporating wall panels and components according to the present invention may be provided. -
FIGS. 8 and 9 show a section of a retaining wall and wall panel according to another example embodiment of the invention, comprising a plurality ofposts 20′ and one ormore wall panels 140, withfasteners 160′ attaching the panels to the posts. Theposts 20′ are depicted as thick-walled hollow-core synthetic posts, but alternatively may comprise natural wood, pressure treated lumber, steel or other metal, composite wood core/plastic cladding, and/or other materials. Thefasteners 160 may be of a type described above with reference toFIG. 6 ,reference number 60, or other standard or specialized fastener configurations. - The
wall panel 140 comprises a generally curved or arcuatecentral body portion 142, a first side comprising apost attachment flange 144, and an opposite second side comprising a post surround channel orsection 146. Thecentral body portion 142 may comprise an arcuate, arched or generally U-shaped curvature viewed end-on or in cross-section (seeFIG. 8 ), optionally defining a catenary curve with a depth profile as described above with reference toFIG. 4 , or alternatively may define another curved panel profile (for example a parabolic curved profile), a flat panel profile, or a segmented panel profile. Thepost attachment flange 144 extends along at least a portion of the length of the first side of thewall panel 140 and extends at an oblique or right angle relative to the main directional plane P of the wall panel (i.e., an imaginary plane extending between adjacent posts, parallel to a tangent to the curved profile at the apex or midpoint of curvature of the panel), and is configured to align with and attach to a side face of one of theposts 20′. The post surround channel orsection 146 extends along at least a portion of the length of the second side of thewall panel 140 and includes aproximal portion 150, amedial portion 152, and adistal portion 154. Theproximal portion 150 extends at an oblique or right angle relative to the main directional plane P of the wall panel, generally parallel to and spaced a width-wise distance from the opposite sidepost attachment flange 144 of thepanel 140, and extending in the same direction from thecentral body portion 142 as the post attachment flange. Themedial portion 152 extends transversely from theproximal portion 150 away from thecentral body portion 142, generally parallel with the main directional plane P of the wall panel. Thedistal portion 154 extends transversely from themedial portion 152, spaced a distance from and generally parallel with theproximal portion 150. - In example embodiments, the
proximal portion 150 and thedistal portion 154 extend at generally right angles (about 90°) from themedial portion 152, forming a generally square or rectangular cross-sectional channel configured to receive and at least partially surround and engage with a square or rectangular-sectionedpost 20′. In alternate embodiments, theproximal portion 150, themedial portion 152, and thedistal portion 154 may form a curved or semi-circular cross-sectional channel configured to receive and at least partially surround and engage with a round or circular-sectioned post. The spacing between theproximal portion 150 and thedistal portion 154 may be configured to closely receive and engage with the post and wall panel thickness dimensions intended for use. For example, with a nominal 4×4 (3.5″×3.5″) square-sectionedpost 20′ and a ¼″ (0.25″) wall panel thickness T, a spacing of about 3.75″ (or slightly greater, i.e., +0.1″-0.5″ to allow for manufacturing and installation alignment tolerances) may be provided between the proximal portion and the distal portion of thepost-surround channel 146. In another example, with a nominal 6×6 post (5.5″×5.5″) and a 1/2″ (0.5″) wall panel thickness T, a spacing of about 6″ or slightly greater may be provided between the proximal portion and the distal portion of thepost surround channel 146. In further example embodiments, the transverse dimension or width of theproximal portion 150 and/or thedistal portion 154 may also be configured to substantially surround and engage the size and shape of the intendedpost 20′, for example having a width of at least about 3″-3.5″ for use with a nominal 4×4 post, or at least about 5″-5.5″ for use with a nominal 6×6 post. In example embodiments, thecentral body portion 142, thepost attachment flange 144 and thepost surround channel 146 comprise a substantially rigid, unitary or integral body, for example formed as a single piece by molding, extrusion, stamping or other manufacturing process. Thepanels 140 may be of substantially similar dimensions and materials of construction as described above with respect to thepanels 40. - In use, one or
more panels 140 are mounted to and attached betweenposts 20′ along a spaced post array or fence-line to form a retaining wall assembly. Afirst panel 140 may be mounted between first and second adjacent posts of the spaced array, with thepost surround channel 146 positioned around one of the posts, and thepost attachment flange 144 along or against the other post. A second panel may optionally be mounted between one of the first and second posts and a third next-adjacent post.Fasteners 160 are installed through theproximal portion 150 of thepost surround channel 146 of thefirst panel 140 and into one side of thepost 20′ along one side of thewall panel 140; and/or installed through thedistal portion 154 of thepost surround channel 146 of thefirst panel 140 and through thepost attachment flange 144 of the second panel (if present), and into the opposite side of the post. Successive panels may be installed in like manner between adjacent posts along the spaced post array or fence-line to form a retaining wall assembly of the desired length and configuration. Optionally, two or more such retaining wall assemblies may be constructed to form a terraced retaining wall system. - While the invention has been described with reference to example embodiments, it will be understood by those skilled in the art that a variety of modifications, additions and deletions are within the scope of the invention, as defined by the following claims.
Claims (26)
1. A wall panel comprising:
a central body portion;
a first side comprising a post attachment flange extending at an angle relative to a main directional plane of the wall panel, and configured to align with and attach to a first support post; and
a second side comprising a post surround channel having a proximal portion, a medial portion and a distal portion, and configured to at least partially surround and engage with a second support post spaced a distance from the first support post.
2. The wall panel of claim 1 , wherein the central body portion comprises a curved profile.
3. The wall panel of claim 2 , wherein the curved profile comprises a catenary curve.
4. The wall panel of claim 2 , wherein the curved profile defines a curvature corresponding to the formula
5. The retaining wall system of claim 4 , wherein the constants C1, C2, and C3 are all the same.
6. The retaining wall system of claim 4 , wherein the constants C1, C2, and C3 are all different.
7. The retaining wall system of claim 4 , wherein two of the constants C1, C2, and C3 are the same.
8. The wall panel of claim 1 , comprising a material of construction selected from the group comprising plastic, thermoset composite, fiber-reinforced plastic (FRP), vinyl, polyvinyl chloride (PVC), steel, aluminum, other metals, composites, and combinations thereof.
9. The wall panel of claim 1 , wherein the post attachment flange extends at an oblique or right angle relative to the main directional plane of the wall panel.
10. The wall panel of claim 1 , wherein the post surround channel defines a generally square or rectangular cross-sectional channel profile configured to at least partially surround and engage with a square or rectangular-sectioned second support post.
11. The wall panel of claim 10 , wherein a spacing of about 3.75″ is provided between the proximal portion and the distal portion of the post-surround channel.
12. The wall panel of claim 10 , wherein a spacing of about 6″ is provided between the proximal portion and the distal portion of the post-surround channel.
13. The wall panel of claim 1 , wherein the central body portion, the post attachment flange, and the post surround channel comprise a unitary body.
14. The wall panel of claim 1 , in combination with first and second support posts to comprise a wall system.
15. A retaining wall system comprising:
a plurality of support posts arranged in a spaced array; and
at least one wall panel configured for engagement between a first support post of the plurality of support posts and an adjacent second support post of the plurality of support posts, a first side of the at least one wall panel comprising a post attachment flange configured for attachment to the first support post, and the second side of the at least one wall panel comprising a post surround channel configured for attachment to the second support post.
16. The retaining wall system of claim 15 , wherein the at least one wall panel further comprises a central body portion having a curved profile.
17. The retaining wall system of claim 16 , wherein the curved profile comprises a catenary curve.
18. The retaining wall system of claim 16 , wherein the curved profile defines a curvature corresponding to the formula
19. The retaining wall system of claim 15 , wherein the post attachment flange extends at an oblique or right angle relative to a main directional plane of the wall panel.
20. The retaining wall system of claim 15 , wherein the post surround channel defines a generally square or rectangular cross-sectional channel profile.
21. The retaining wall system of claim 15 , wherein the post surround channel comprises a proximal portion, a medial portion and a distal portion, and is configured to at least partially surround and engage with the second support post.
22. The retaining wall system of claim 21 , wherein a spacing of about 3.75″ is provided between the proximal portion and the distal portion of the post-surround channel.
23. The retaining wall system of claim 21 , wherein a spacing of about 6″ is provided between the proximal portion and the distal portion of the post-surround channel.
24. The retaining wall system of claim 15 , comprising a terraced retaining wall system comprising a lower elevational level retaining wall portion and an upper elevational level retaining wall portion.
25. A retaining wall system comprising:
a plurality of support posts arranged in a spaced array and comprising at least a first support post and a second support post; and
at least one wall panel configured for engagement between the first support post and the second support post, and wherein the at least one wall panel comprises:
a central body portion having a catenary curved profile;
a first side comprising a post attachment flange extending at an angle from the central body portion and configured for attachment to the first support post;
a second side comprising a post surround channel configured to at least partially surround and engage with the second support post.
26. A composite polymeric post for a retaining wall system, the post comprising a polymeric external portion and an internal portion comprising one or more of a wood-based core, a mineral-filled core, a hollow core, a solid core, and/or one or more stiffening rods extending through at least a portion of a length of the post.
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US18/402,398 US20240133147A1 (en) | 2021-04-12 | 2024-01-02 | Retaining wall system |
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US202163173821P | 2021-04-12 | 2021-04-12 | |
US17/717,183 US11891770B2 (en) | 2021-04-12 | 2022-04-11 | Catenary panel retaining wall |
US18/402,398 US20240133147A1 (en) | 2021-04-12 | 2024-01-02 | Retaining wall system |
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US17/717,183 Continuation-In-Part US11891770B2 (en) | 2021-04-12 | 2022-04-11 | Catenary panel retaining wall |
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