US20200056293A1 - Electrolysis apparatus capable of producing disinfectant or cleaning agent, and electrolysis method therefor - Google Patents

Electrolysis apparatus capable of producing disinfectant or cleaning agent, and electrolysis method therefor Download PDF

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US20200056293A1
US20200056293A1 US16/569,153 US201916569153A US2020056293A1 US 20200056293 A1 US20200056293 A1 US 20200056293A1 US 201916569153 A US201916569153 A US 201916569153A US 2020056293 A1 US2020056293 A1 US 2020056293A1
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electrolysis
additive
present disclosure
hypochlorous acid
aqueous solution
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Eun Sang Kim
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KTC CO Ltd
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    • C25B9/06
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/50Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/02Hydrogen or oxygen
    • C25B1/04Hydrogen or oxygen by electrolysis of water
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/14Alkali metal compounds
    • C25B1/16Hydroxides
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/18Alkaline earth metal compounds or magnesium compounds
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/18Alkaline earth metal compounds or magnesium compounds
    • C25B1/20Hydroxides
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00Electrolytic production of inorganic compounds or non-metals
    • C25B1/01Products
    • C25B1/24Halogens or compounds thereof
    • C25B1/26Chlorine; Compounds thereof
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B5/00Electrogenerative processes, i.e. processes for producing compounds in which electricity is generated simultaneously
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25BELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/17Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/36Hydrogen production from non-carbon containing sources, e.g. by water electrolysis

Definitions

  • the present disclosure relates to an electrolysis apparatus capable of producing a disinfectant or a cleaning agent and an electrolysis method therefor, and more particularly, to an apparatus and a method for producing a disinfectant or a cleaning agent based on an additive added to electrolysis.
  • Sterilization refers to the process of killing or eliminating germs within a short time by applying physical and chemical stimuli to the germs. Sterilization may be divided into a process of making an object completely free from germs and a process of making an object almost free from germs according to how much sterilization is performed.
  • Sterilization may be achieved by mechanical destruction of a fungus body, strong denaturation of proteins, enzyme inactivation, etc., and may include a physical method and a chemical method.
  • Physical sterilization provides a physical environment in which germs are killed or eliminated by drying, sunning, emitting ultraviolet rays, or irradiating a target object.
  • Chemical sterilization provides a chemical environment in which germs are killed or eliminated by using a disinfectant, a sterilization gas, etc.
  • Sterilization is for removing germs which are harmful to a human body, and in the case of food, germs are removed by cleaning.
  • the germs may cause food poisoning or waterborne diseases. That is, if germs causing waterborne diseases and germs causing food poisoning remain on tableware, food processing equipment, cooking equipment, production devices in a food factory, mass feeding facilities, etc., the germs may cause food poisoning and waterborne diseases. Therefore, in order to prevent food poisoning and waterborne diseases, germs on tableware, food processing equipment, cooking equipment, production devices in a food factory, mass feeding facilities, etc., should be killed or eliminated. Sterilization described above may mostly use the physical and chemical methods, but there are problems that devices and facilities for sterilization are required and it takes a long time to sterilize.
  • a recent method uses sterilizing water in replacement of cleaning water for cleaning various cooking equipment easily, and performs cleaning and sterilization simultaneously, thereby increasing sterilization efficiency. Since food should be sterilized to ensure safety, disinfectants and sterilizers are currently designated as managed objects under the Food Sanitation Act.
  • Chlorine may kill, eliminate or inactivate germs by changing permeability of cell membranes of germs. Chlorine is good in terms of residuality of a sterilizing function and economic feasibility, and is widely used as a water sterilizer.
  • trihalomethane which is a carcinogen is generated due to a reaction of an organic compound of source water sterilized with chlorine.
  • the amount of trihalomethane increases as the amount of supplied chlorine increases.
  • chlorine has unique odor and remains after sterilization. Accordingly, there is a trend of reducing the amount of chlorine used to sterilize in order to minimize generation of a carcinogen and to prevent odor.
  • the sterilization effect may be reduced due to the reduction in the amount of used chlorine, and, as the amount of remaining chlorine is reduced, there is a high risk that germs remaining in a pipe during the supply of water are not killed or eliminated. Therefore, sterilizing water including a material capable of sterilizing is used to enhance the sterilization effect.
  • the sterilizing water may sterilize contaminated materials or cooking equipment used for food and food ingredients, and may kill or eliminate germs which may cause food poisoning and waterborne diseases, thereby enhancing safety.
  • Sodium hypochlorite is used as a disinfectant to kill or eliminate putrefying bacteria of food or pathogens, and is used for drinks, vegetables and fruits, containers, equipment, tableware, etc.
  • Sodium hypochlorite dissolves easily in water and an aqueous solution thereof decomposes during storage and generates chlorine gas. Therefore, if sodium hypochlorite is stored for a long time, it is not effective as a disinfectant.
  • Sterilizing power may be influenced by a hydrogen ion concentration (pH) and an amount of available chlorine. Therefore, sterilizing power may increase if sterilizing water is in an undissociated state and a hydrogen ion concentration (pH) is low.
  • the sterilization method using sodium hypochlorite may include a method of injecting sodium hypochlorite (NaOCl) which is commercially available, and a method of directly generating sodium hypochlorite by using electrolysis on the spot.
  • NaOCl sodium hypochlorite
  • electrolysis electrolysis on the spot.
  • a large amount of sodium hypochlorite should be used, and accordingly, a large facility is required to produce sterilizing water.
  • a large amount of sterilizing water should be produced by a single driving operation. Therefore, there is a need for a device for storing and moving the large amount of produced sterilizing water.
  • a sterilization apparatus (U.S. Pat. No. 789,325, U.S. Patent Publication No. 2004-013707) which uses hypochlorous acid which is produced in small quantity during electrolysis for producing sodium hypochlorite, and has high sterilizing power is used.
  • hypochlorous acid In an electrolysis process for producing sodium hypochlorite (NaOCL), hypochlorous acid (HOCL) is generated along with hydrogen (H) and hypochlorite ion (OCL ⁇ ). Hypochlorous acid has about 70 times sterilizing power of sodium hypochlorite. In addition, hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration (pH), and has the maximum sterilizing power when pH is 4.3-5.9.
  • pH hydrogen ion concentration
  • sterilizing water is produced by using hypochlorous acid
  • sterilizing water having high sterilizing power is produced with a small amount of hypochlorous acid
  • the size of a sterilizing water production apparatus may be reduced.
  • sterilizing water since it is easy to produce a small amount of sterilizing water, sterilizing water may be produced without any device for moving and storing.
  • hypochlorous acid is produced in small quantity and also is mixed with sodium hypochlorite which is mass-produced, there may be a problem that it is difficult to separate hypochlorous acid and sodium hypochlorite.
  • hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration. That is, if the hydrogen ion concentration falls out of the range of 4.3 to 5.9 having the maximum sterilizing power, hypochlorous acid has so low sterilizing power that it may not be used as sterilizing water.
  • hypochlorous acid in a place where a disinfectant is used such as home, making a hydrogen ion concentration fall within a range having the maximum sterilizing power, and producing hypochlorous acid by separating from sodium hypochlorite.
  • An object of the present disclosure is to solve the above-described problems and other problems. Another object is to provide an apparatus and a method for producing a disinfectant or a cleaning agent by using a device producing hypochlorous acid.
  • an electrolysis apparatus including: an additive container configured to add an additive to electrolysis; and a non-diaphragm electrolytic cell in which the electrolysis is performed, wherein the electrolysis is performed by electrolyzing water containing chloride ions (Cl ⁇ ), sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl) in the non-diaphragm electrolytic cell.
  • hypochlorous acid may be directly produced in a home.
  • additives used in electrolysis are individually or exactly mixed, and may be used as an additive.
  • the additive includes sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl).
  • NaCl sodium chloride
  • HCl hydrochloric acid aqueous solution
  • FIG. 1 is a concept view of an electrolysis apparatus 101 according to an embodiment of the present disclosure
  • FIG. 2 is a flowchart of an electrolysis method according to an embodiment of the present disclosure
  • FIG. 3 is a cross-sectional view of a measuring container of the present disclosure
  • FIG. 4 is a cross-sectional view of a measuring cup of the present disclosure
  • FIG. 5 is an enlarged view of one side of the measuring cup according to another embodiment of the present disclosure.
  • FIG. 6 is a cross-sectional view illustrating the portion A of FIG. 5 in detail.
  • Sodium hypochlorite is a colorless or pale greenish yellow liquid, and has odor of chlorine.
  • the formula is NaClO.
  • Sodium hypochlorite dissolves easily in water, and an aqueous solution thereof decomposes during storage, thereby generating chlorine gas. Therefore, if sodium hypochlorite is stored for a long time, sodium hypochlorite is not effective as a disinfectant.
  • Sterilizing power is influenced by pH and an amount of available chlorine, and accordingly, may increase when sodium hypochlorite is in an undissociated state and pH is low, and the sterilizing power is reduced by amino acid, protein, sugar, etc.
  • the sterilizing power is the greatest when sodium hypochlorite is diluted to have a concentration of 100 ppm and pH is adjusted to 8-9.
  • Sodium hypochlorite is highly corrosive and thus should not contact a metal container.
  • tableware should be cleaned before sodium hypochlorite is used to sterilize tableware.
  • Sodium hypochlorite should be stored in a lightproof glass container.
  • Hypochlorous acid is used for water, fruits, tableware, tofu, etc. as a disinfectant.
  • Hypochlorous acid is produced by distilling bleaching powder in a carbon dioxide atmosphere, shaking a carbon tetrachloride solution of chlorine dioxide with water simultaneously, or passing chlorine gas through an aqueous solution of sodium bicarbonate at low temperature, and has the feature of existing as an aqueous solution.
  • a concentrated solution of a highest concentration of 25% has a greenish yellow color, and a dilute solution is colorless and has pungent odor similar to that of bleaching powder.
  • hypochlorous acid is less acidic than acetic acid, and an aqueous solution thereof is unstable, discharges oxygen and decomposes, and generates hydrochloric acid and chloric acid and shows strong oxidation.
  • hypochlorous acid may be stored for many days, but, when it is stored at room temperature, it is not easier to store than sodium hypochlorite.
  • hypochlorous acid In an electrolysis process for producing sodium hypochlorite (NaOCL), hypochlorous acid (HOCL) is produced along with hydrogen (H) and hypochlorite ion (OCL ⁇ ) may also be generated.
  • Hypochlorous acid has about 70 times sterilizing power of sodium hypochlorite.
  • hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration (pH), and has the greatest sterilizing power when pH is 4.3-5.9.
  • the present disclosure suggests a method for generating (producing hypochlorous acid in a home through electrolysis and directly using the same. Therefore, even if it is not easy to store hypochlorous acid, hypochlorous acid may be directly and easily produced and used through the suggested method.
  • an embodiment of the present disclosure suggests a method for producing hypochlorous acid or sodium hypochlorite as a disinfectant, or producing potassium hydroxide as a cleaning agent according to a kind of an additive added in an electrolysis apparatus.
  • an embodiment of the present disclosure may include a non-diaphragm electrolytic cell provided with an electrode, and water containing chloride ions (Cl ⁇ ), sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl) may be electrolyzed on the non-diaphragm electrolytic cell.
  • an embodiment of the present disclosure may further include an additive container to add an additive to the electrolysis.
  • the additive container will be described in detail below.
  • a selective product may be obtained according to a kind of an additive, and results of experiments therefor are attached as follows:
  • hypochlorous acid solution HOCl
  • KOH potassium hydroxide
  • hypochlorous acid solution may be utilized as a disinfectant having very high sterilizing power as described above, and potassium hydroxide may be used for various purposes as a natural cleaning agent.
  • the present disclosure suggests the apparatus and the method for producing a cleaning agent or a disinfectant based on the results of the experiments described above.
  • FIG. 1 is a concept view of an electrolysis apparatus 101 according to an embodiment of the present disclosure.
  • FIG. 2 is a flowchart of an electrolysis method according to an embodiment of the present disclosure.
  • the electrolysis apparatus 101 may include a non-diaphragm electrolytic cell 103 and a container 102
  • An liquid storage part A 10 and a liquid storage part B 20 are integrally formed with a container main body 30 which is formed with synthetic resin by molding, and a measuring cup 40 having the volume scale displayed on a side surface thereof is disposed on an upper portion of the container main body 30 .
  • Pumping tubes 11 , 21 are coupled to both sides of the container main body 30 to pump materials stored in the A liquid storage part 10 and the B liquid storage part 20 into the measuring cup 40 , and an opening and closing lid 50 is removably coupled to an upper portion of the measuring cup 40 by screwing.
  • FIG. 3 is a cross-sectional view of the measuring container of the present disclosure
  • FIG. 4 is a cross-sectional view of the measuring cup of the present disclosure.
  • the discharge measuring container of the present disclosure may contain different materials in the liquid storage part A 10 and the liquid storage part B 20 .
  • a different product may be produced according to a kind of an additive, and the liquid storage part A 10 and the liquid storage part B 20 of the container 102 are provided to contain different additives, respectively.
  • Table 4 presented below shows examples of additives that may be separately stored in the container 102 according to an embodiment of the present disclosure.
  • a user may selectively add a desired additive, and also, may mix the two additives at an exact ratio and may put the mixture to the electrolysis.
  • a mixing ratio of additives according to an embodiment of the present disclosure is important. This is because pH of a desired level varies according to a user. For example, if a user thinks that a disinfectant of low pH is effective and satisfies his/her own using condition, the user may increase the amount of second additive stored in the liquid storage part B 20 in the 1 st or 2 nd example.
  • pH may be changed according to a purpose. In this case, there may be a need to change the mixing ratio of the additives appropriately. For example, when a user wishes to sterilize a bathroom, the user may mix additives to reduce pH to obtain higher sterilizing power. To the contrary, if a user wishes to sterilize a body such as a wound, the user should mix additives to reach pH which is close to neutral pH and is effective.
  • the user may exactly measure additives separately stored in the liquid storage part A 10 and the liquid storage part B 20 of the container 102 according to an embodiment of the present disclosure, and may easily add the additives.
  • the first additive When the liquid storage part A 10 is pressed, the first additive is pumped through the pumping tube 11 and a selected amount of the first additive is contained in the measuring cup 40 .
  • Each additive may be individually and independently used, or, by pumping the second additive by pressing the B liquid storage part 20 , the first and second additives may be mixed at a selected ratio and may be used in the mixed state.
  • the container 102 which may discharge and measure materials according to the present disclosure may store different kinds of materials, simultaneously, and may selectively use only a specific material if necessary or may mix two or more materials at a selected ratio and use the same, such that using convenience of a product may be maximized.
  • a disinfectant and a cleaning agent may be selectively produced as described in the 1 st to 3 rd experiments.
  • FIGS. 5 and 6 illustrate a backflow prevention structure according to another embodiment of the present disclosure.
  • a backflow prevention instrument 60 is provided in a connection part with the pumping tube 11 , 21 in the measuring cup 40 .
  • a net 61 is disposed on a side surface of the measuring cup 40 to prevent the backflow prevention instrument 60 from being released and to prevent foreign substances from entering, and an inclined surface 62 inclining downward toward the pumping tube 11 , 21 is formed in the connection part with the pumping tube 11 , 21 to maintain the backflow prevention instrument 60 in contact with an outlet of the pumping tube 11 , 21 .
  • a lubrication layer 62 a may be coated on the inclined surface 62 to prevent the backflow prevention instrument 60 from adhering and to prevent foreign substances from being adsorbed, and it is preferable that the lubrication layer 62 a is formed with a mixture composition of 20-40 weight % of Teflon, 10-30 weight % of nano-silver, 10-20 weight % of methyl metacrylate (MMA), 10-20 weight % of silica glass, 5-10 weight % of unsaturated polyester resin, 1-5 weight % of oyster shell powder.
  • MMA methyl metacrylate
  • the backflow prevention instrument 60 usually blocks an inlet of the pumping tube 11 , 21 due to the presence of the inclined surface 62 , and opens by a pressure interaction only when the pumping tube is pumped.
  • a liquid mixed in the measuring cup 40 may be prevented from flowing back through the pumping tubes 11 , 21 by the backflow prevention instrument 60 during a discharge process.
  • the backflow prevention instrument 60 smoothly moves and a problem caused by adsorption of foreign substances may be solved.
  • oyster shell powder, methyl metacrylate, and silica glass are added, the durability of the lubrication layer 62 a increases and a crack on the lubrication layer 62 a , which is caused by contact by the backflow prevention instrument 60 , may be prevented.
  • the unsaturated polyester resin increases binding power of oyster shell powder and silica glass, such that the lubrication layer 62 a may be prevented from being peeled off in part.
  • process S 201 water containing chloride ions is put into the non-diaphragm electrolytic cell 103 .
  • the above-described additives may be added.
  • a selected amount of a first additive in liquid storage part A 10 and a selected amount of a second additive in liquid storage part B 20 may be pumped to the measuring cup 40 , respectively, thereby making a selected amount of a mixed liquid.
  • the mixed liquid of the additives is put into the non-diaphragm electrolytic cell 103 .
  • a product obtained by electrolysis and a pH value of the product may vary according to the additive as described above.
  • process 203 power is supplied to the electrode of the non-diaphragm electrolytic cell 103 , and electrolysis is performed for producing a cleaning agent or a disinfectant.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

The present disclosure relates to an apparatus and a method for preparing a disinfectant or a cleaning agent according to an additive. Specifically, the present disclosure relates to an electrolysis apparatus comprising: an additive container to which an additive to be used for electrolysis is added; and a diaphragm-free electrolysis cell in which the electrolysis occurs, wherein, with respect to the electrolysis, water containing chloride ions (Cl−), sodium chloride (NaCl) and a hydrochloric acid (HCl) aqueous solution are electrolyzed in the diaphragm-free electrolysis cell.

Description

  • This application is a continuation of International Application No. PCT/KR2018/008261, filed on Jul. 23, 2018, which claims priority to Korean Patent Application No. 10-2017-0108585, filed on Aug. 28, 2017. The disclosures of the aforementioned applications are hereby incorporated by reference in their entireties.
  • FIELD
  • The present disclosure relates to an electrolysis apparatus capable of producing a disinfectant or a cleaning agent and an electrolysis method therefor, and more particularly, to an apparatus and a method for producing a disinfectant or a cleaning agent based on an additive added to electrolysis.
  • BACKGROUND
  • Sterilization refers to the process of killing or eliminating germs within a short time by applying physical and chemical stimuli to the germs. Sterilization may be divided into a process of making an object completely free from germs and a process of making an object almost free from germs according to how much sterilization is performed.
  • Sterilization may be achieved by mechanical destruction of a fungus body, strong denaturation of proteins, enzyme inactivation, etc., and may include a physical method and a chemical method. Physical sterilization provides a physical environment in which germs are killed or eliminated by drying, sunning, emitting ultraviolet rays, or irradiating a target object. Chemical sterilization provides a chemical environment in which germs are killed or eliminated by using a disinfectant, a sterilization gas, etc.
  • Sterilization is for removing germs which are harmful to a human body, and in the case of food, germs are removed by cleaning.
  • If harmful germs remain, the germs may cause food poisoning or waterborne diseases. That is, if germs causing waterborne diseases and germs causing food poisoning remain on tableware, food processing equipment, cooking equipment, production devices in a food factory, mass feeding facilities, etc., the germs may cause food poisoning and waterborne diseases. Therefore, in order to prevent food poisoning and waterborne diseases, germs on tableware, food processing equipment, cooking equipment, production devices in a food factory, mass feeding facilities, etc., should be killed or eliminated. Sterilization described above may mostly use the physical and chemical methods, but there are problems that devices and facilities for sterilization are required and it takes a long time to sterilize.
  • Accordingly, a recent method uses sterilizing water in replacement of cleaning water for cleaning various cooking equipment easily, and performs cleaning and sterilization simultaneously, thereby increasing sterilization efficiency. Since food should be sterilized to ensure safety, disinfectants and sterilizers are currently designated as managed objects under the Food Sanitation Act.
  • Water normally supplied and used to clean may be sterilized by using chlorine (Cl2). Chlorine may kill, eliminate or inactivate germs by changing permeability of cell membranes of germs. Chlorine is good in terms of residuality of a sterilizing function and economic feasibility, and is widely used as a water sterilizer.
  • However, it is known that trihalomethane (THM) which is a carcinogen is generated due to a reaction of an organic compound of source water sterilized with chlorine. In particular, the amount of trihalomethane increases as the amount of supplied chlorine increases. In addition, chlorine has unique odor and remains after sterilization. Accordingly, there is a trend of reducing the amount of chlorine used to sterilize in order to minimize generation of a carcinogen and to prevent odor.
  • Accordingly, the sterilization effect may be reduced due to the reduction in the amount of used chlorine, and, as the amount of remaining chlorine is reduced, there is a high risk that germs remaining in a pipe during the supply of water are not killed or eliminated. Therefore, sterilizing water including a material capable of sterilizing is used to enhance the sterilization effect. The sterilizing water may sterilize contaminated materials or cooking equipment used for food and food ingredients, and may kill or eliminate germs which may cause food poisoning and waterborne diseases, thereby enhancing safety.
  • Related-art sterilizing water is mostly used in a sterilization method using sodium hypochlorite. Sodium hypochlorite is used as a disinfectant to kill or eliminate putrefying bacteria of food or pathogens, and is used for drinks, vegetables and fruits, containers, equipment, tableware, etc. Sodium hypochlorite dissolves easily in water and an aqueous solution thereof decomposes during storage and generates chlorine gas. Therefore, if sodium hypochlorite is stored for a long time, it is not effective as a disinfectant. Sterilizing power may be influenced by a hydrogen ion concentration (pH) and an amount of available chlorine. Therefore, sterilizing power may increase if sterilizing water is in an undissociated state and a hydrogen ion concentration (pH) is low.
  • The sterilization method using sodium hypochlorite may include a method of injecting sodium hypochlorite (NaOCl) which is commercially available, and a method of directly generating sodium hypochlorite by using electrolysis on the spot. To increase sterilizing power, a large amount of sodium hypochlorite should be used, and accordingly, a large facility is required to produce sterilizing water. To reduce a production cost of sterilizing water produced in the large production facility, a large amount of sterilizing water should be produced by a single driving operation. Therefore, there is a need for a device for storing and moving the large amount of produced sterilizing water.
  • To solve these problems, a sterilization apparatus (U.S. Pat. No. 789,325, U.S. Patent Publication No. 2004-013707) which uses hypochlorous acid which is produced in small quantity during electrolysis for producing sodium hypochlorite, and has high sterilizing power is used.
  • In an electrolysis process for producing sodium hypochlorite (NaOCL), hypochlorous acid (HOCL) is generated along with hydrogen (H) and hypochlorite ion (OCL). Hypochlorous acid has about 70 times sterilizing power of sodium hypochlorite. In addition, hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration (pH), and has the maximum sterilizing power when pH is 4.3-5.9.
  • Accordingly, if sterilizing water is produced by using hypochlorous acid, sterilizing water having high sterilizing power is produced with a small amount of hypochlorous acid, and accordingly, the size of a sterilizing water production apparatus may be reduced. In addition, since it is easy to produce a small amount of sterilizing water, sterilizing water may be produced without any device for moving and storing.
  • However, since hypochlorous acid is produced in small quantity and also is mixed with sodium hypochlorite which is mass-produced, there may be a problem that it is difficult to separate hypochlorous acid and sodium hypochlorite.
  • In addition, hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration. That is, if the hydrogen ion concentration falls out of the range of 4.3 to 5.9 having the maximum sterilizing power, hypochlorous acid has so low sterilizing power that it may not be used as sterilizing water.
  • Accordingly, there is a demand for researches on a method for directly producing hypochlorous acid in a place where a disinfectant is used such as home, making a hydrogen ion concentration fall within a range having the maximum sterilizing power, and producing hypochlorous acid by separating from sodium hypochlorite.
  • SUMMARY
  • An object of the present disclosure is to solve the above-described problems and other problems. Another object is to provide an apparatus and a method for producing a disinfectant or a cleaning agent by using a device producing hypochlorous acid.
  • The technical objects to be achieved by the disclosure are not limited to those mentioned above, and other technical objects that are not mentioned above may be clearly understood to those skilled in the art based on the description provided below.
  • According to one aspect of the present disclosure to achieve the above-described object or other objects, there is provided an electrolysis apparatus including: an additive container configured to add an additive to electrolysis; and a non-diaphragm electrolytic cell in which the electrolysis is performed, wherein the electrolysis is performed by electrolyzing water containing chloride ions (Cl), sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl) in the non-diaphragm electrolytic cell.
  • Effects of the electrolysis apparatus and method according to the present disclosure are as follows:
  • According to at least one of the embodiments of the present disclosure, hypochlorous acid may be directly produced in a home.
  • In addition, according at least one of the embodiments of the present disclosure, various kinds of additives used in electrolysis are individually or exactly mixed, and may be used as an additive.
  • For example, the additive includes sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl).
  • An additional scope to which the present disclosure is applicable will be obvious from the following detailed descriptions. However, since various changes and modifications may be clearly understood by those skilled in the art within the technical concept and the scope of the present disclosure, the detailed descriptions and specific embodiments such as preferred embodiments of the present disclosure should be understood as examples.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a concept view of an electrolysis apparatus 101 according to an embodiment of the present disclosure;
  • FIG. 2 is a flowchart of an electrolysis method according to an embodiment of the present disclosure;
  • FIG. 3 is a cross-sectional view of a measuring container of the present disclosure, and FIG. 4 is a cross-sectional view of a measuring cup of the present disclosure;
  • FIG. 5 is an enlarged view of one side of the measuring cup according to another embodiment of the present disclosure; and
  • FIG. 6 is a cross-sectional view illustrating the portion A of FIG. 5 in detail.
  • DETAILED DESCRIPTION
  • Hereinafter, embodiments disclosed in the present disclosure will be described in detail with reference to the accompanying drawings. The same reference numerals are used for the same or similar elements regardless of signs in the drawings, and a redundant explanation thereof is omitted. The suffixes “module” and “part” used for elements in the following description are given or used interchangeably only in consideration of easy writing of specification, and have no distinct meaning or role. In the description of exemplary embodiment, certain detailed explanations of related art are omitted when it is deemed that they may unnecessarily obscure the essence of the embodiments disclosed in the present disclosure. In addition, the accompanying drawings are just for easy understanding of embodiments disclosed in the present disclosure, and do not limit the technical concept disclosed in the present disclosure. In addition, it should be understood that the present disclosure includes all variations, equivalents, and substitutes within the technical concept and the scope of the present disclosure.
  • If the terms such as “first” and “second” are used to describe elements, these elements should not be limited by such terms. These terms are used for the purpose of distinguishing one element from another element only.
  • In the following description, it will be understood that when an element is referred to as being “coupled to” or “connected to” another element, the element may be directly coupled or connected to another element or there may be an intervening element therebetween. On the other hand, it will be understood that when an element is referred to as being “directly coupled to” or “directly connected to” another element, there is no intervening element therebetween.
  • The singular forms are intended to include the plural forms as well, unless the context clearly indicates otherwise.
  • It will be further understood that the term “include” or “have” used in the present application indicates the presence of features, numbers, steps, operations, elements, and components described in the specification, or a combination thereof, and do not preclude the presence or addition of one or more other features, numbers, steps, operations, elements, or components, or a combination thereof.
  • Sodium hypochlorite is a colorless or pale greenish yellow liquid, and has odor of chlorine. The formula is NaClO. Sodium hypochlorite dissolves easily in water, and an aqueous solution thereof decomposes during storage, thereby generating chlorine gas. Therefore, if sodium hypochlorite is stored for a long time, sodium hypochlorite is not effective as a disinfectant. Sterilizing power is influenced by pH and an amount of available chlorine, and accordingly, may increase when sodium hypochlorite is in an undissociated state and pH is low, and the sterilizing power is reduced by amino acid, protein, sugar, etc. The sterilizing power is the greatest when sodium hypochlorite is diluted to have a concentration of 100 ppm and pH is adjusted to 8-9. Sodium hypochlorite is highly corrosive and thus should not contact a metal container. To increase the sterilizing power, tableware should be cleaned before sodium hypochlorite is used to sterilize tableware. Sodium hypochlorite should be stored in a lightproof glass container.
  • Hypochlorous acid (HClO) is used for water, fruits, tableware, tofu, etc. as a disinfectant. Hypochlorous acid is produced by distilling bleaching powder in a carbon dioxide atmosphere, shaking a carbon tetrachloride solution of chlorine dioxide with water simultaneously, or passing chlorine gas through an aqueous solution of sodium bicarbonate at low temperature, and has the feature of existing as an aqueous solution. A concentrated solution of a highest concentration of 25% has a greenish yellow color, and a dilute solution is colorless and has pungent odor similar to that of bleaching powder. Hypochlorous acid is less acidic than acetic acid, and an aqueous solution thereof is unstable, discharges oxygen and decomposes, and generates hydrochloric acid and chloric acid and shows strong oxidation. When hypochlorous acid is stored at −20° C., hypochlorous acid may be stored for many days, but, when it is stored at room temperature, it is not easier to store than sodium hypochlorite.
  • In an electrolysis process for producing sodium hypochlorite (NaOCL), hypochlorous acid (HOCL) is produced along with hydrogen (H) and hypochlorite ion (OCL) may also be generated. Hypochlorous acid has about 70 times sterilizing power of sodium hypochlorite. In addition, hypochlorous acid has a big difference in sterilizing power according to a hydrogen ion concentration (pH), and has the greatest sterilizing power when pH is 4.3-5.9.
  • The present disclosure suggests a method for generating (producing hypochlorous acid in a home through electrolysis and directly using the same. Therefore, even if it is not easy to store hypochlorous acid, hypochlorous acid may be directly and easily produced and used through the suggested method.
  • Furthermore, an embodiment of the present disclosure suggests a method for producing hypochlorous acid or sodium hypochlorite as a disinfectant, or producing potassium hydroxide as a cleaning agent according to a kind of an additive added in an electrolysis apparatus.
  • To achieve this, an embodiment of the present disclosure may include a non-diaphragm electrolytic cell provided with an electrode, and water containing chloride ions (Cl), sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl) may be electrolyzed on the non-diaphragm electrolytic cell.
  • In addition, an embodiment of the present disclosure may further include an additive container to add an additive to the electrolysis.
  • The additive container will be described in detail below.
  • In an embodiment of the present disclosure, a selective product may be obtained according to a kind of an additive, and results of experiments therefor are attached as follows:
  • [Experiment Method 1]
  • 1) An additive was added to source water (tap water) of 500 ml (water containing chloride ions), non-diaphragm electrolysis was performed for about 5 minutes, and then pH of a product was measured.
  • 2) The experiment was conducted many times by changing a ratio of salt water (NaCl) of 30% concentration and hydrochloric acid (HCl) in the additive.
  • TABLE 1
    pH value of a product according to a “ratio of salt water to a
    hydrochloric acid aqueous solution” in the additive
    Ratio
    2:1 4:1 1:1
    5 ml:2.5 ml 4 ml:2 ml 5 ml:1.25 ml 3 ml:3 ml 2 ml:2 ml
    1st experiment 3.37 5.37 3.93 2.95 2.96
    2nd experiment 3.36 4.30 4.52 2.46 3.01
    3rd experiment 3.67 5.06 4.01 2.56 2.75
    4th experiment 3.33 5.12 4.83 2.85 3.52
    5th experiment 3.48 5.62 3.89 2.48 3.12
    6th experiment 3.63 5.83 4.12 2.49 3.48
  • [Experiment Method 2]
  • 1) An additive was added to different amounts of source water (tap water, water containing chloride ions) (500 ml, 1000 ml), non-diaphragm electrolysis was performed for about 5 minutes, and then pH of a product was measured.
  • 2) The experiment was conducted many times after the additive is made to have the 1:1 ratio of salt water (NaCl) of 15% concentration and hydrochloric acid (HCl) (2 ml: 2 ml)
  • TABLE 2
    pH value of a product according to an amount of source water
    Amount of source water 500 ml 1000 ml
    1st experiment 3.41 5.82
    2nd experiment 3.56 5.76
    3rd experiment 3.45 5.55
    4th experiment 3.85 5.01
    5th experiment 5.58 5.80
    6th experiment 5.97 5.67
  • [Experiment Method 3]
  • 1) An additive was added to source water (tap water) of 500 ml (water containing chloride ions), non-diaphragm electrolysis was performed for about 5 minutes, and then pH of a product was measured.
  • 2) The experiment was conducted many times by changing an amount of potassium carbonate (K2CO3) aqueous solution of the additive.
  • TABLE 3
    pH value of a product according to an amount
    of potassium carbonate aqueous solution
    Amount of potassium carbonate aqueous solution
    2 ml 4 ml 6 ml
    1st experiment 10.78 10.93 11.04
    2nd experiment 10.70 10.90 11.01
    3rd experiment 10.69 10.94 11.02
    4th experiment 10.65 10.95 11.02
    5th experiment 10.68 10.91 11.06
    6th experiment 10.60 10.91 11.05
  • As a result of the experiments by the experiment methods 1 and 2, a hypochlorous acid solution (HOCl) was produced as a product, and as a result of the experiments by the experiment method 3, potassium hydroxide (KOH) was produced as a product.
  • According to the experiment methods 1 and 2, the following reactions occur on respective (+) and (−) electrodes, and hypochlorous acid is generated:

  • (+) electrode

  • HCl→H++Cl

  • 2Cl→Cl2+2e

  • C2l+H2O→HOCl (hypochlorous acid)+HCl

  • (−) electrode

  • HCl→H++Cl

  • 2H++2e →H2
  • It is apparent that the hypochlorous acid solution may be utilized as a disinfectant having very high sterilizing power as described above, and potassium hydroxide may be used for various purposes as a natural cleaning agent.
  • Therefore, the present disclosure suggests the apparatus and the method for producing a cleaning agent or a disinfectant based on the results of the experiments described above.
  • FIG. 1 is a concept view of an electrolysis apparatus 101 according to an embodiment of the present disclosure. FIG. 2 is a flowchart of an electrolysis method according to an embodiment of the present disclosure.
  • In an embodiment of the present disclosure, the electrolysis apparatus 101 may include a non-diaphragm electrolytic cell 103 and a container 102
  • An liquid storage part A 10 and a liquid storage part B 20 are integrally formed with a container main body 30 which is formed with synthetic resin by molding, and a measuring cup 40 having the volume scale displayed on a side surface thereof is disposed on an upper portion of the container main body 30. Pumping tubes 11, 21 are coupled to both sides of the container main body 30 to pump materials stored in the A liquid storage part 10 and the B liquid storage part 20 into the measuring cup 40, and an opening and closing lid 50 is removably coupled to an upper portion of the measuring cup 40 by screwing.
  • FIG. 3 is a cross-sectional view of the measuring container of the present disclosure, and FIG. 4 is a cross-sectional view of the measuring cup of the present disclosure.
  • The discharge measuring container of the present disclosure may contain different materials in the liquid storage part A 10 and the liquid storage part B 20.
  • That is, in the electrolysis apparatus 10 according to an embodiment of the present disclosure, a different product may be produced according to a kind of an additive, and the liquid storage part A 10 and the liquid storage part B 20 of the container 102 are provided to contain different additives, respectively. Table 4 presented below shows examples of additives that may be separately stored in the container 102 according to an embodiment of the present disclosure.
  • TABLE 4
    1st additive in the liquid 2nd additive in the liquid
    storage part A 10 storage part B 20
    1st example Salt water (15%) Hydrochloric acid (2.5%)
    aqueous solution
    2nd example Salt water (15%) Citric acid (150 ml + 30 g)
    aqueous solution
    3rd example Salt water (15%) + Potassium hydroxide
    hydrochloric acid (2.5%) aqueous solution
    aqueous solution
    4th example Salt water (15%) + citric Potassium hydroxide
    acid aqueous solution aqueous solution
    5th example Salt water (15%) Vinegar
  • When different additives are stored in the respective storage parts 10, 20 according to the 1st to 4th examples, a user may selectively add a desired additive, and also, may mix the two additives at an exact ratio and may put the mixture to the electrolysis.
  • A mixing ratio of additives according to an embodiment of the present disclosure is important. This is because pH of a desired level varies according to a user. For example, if a user thinks that a disinfectant of low pH is effective and satisfies his/her own using condition, the user may increase the amount of second additive stored in the liquid storage part B 20 in the 1st or 2nd example.
  • pH may be changed according to a purpose. In this case, there may be a need to change the mixing ratio of the additives appropriately. For example, when a user wishes to sterilize a bathroom, the user may mix additives to reduce pH to obtain higher sterilizing power. To the contrary, if a user wishes to sterilize a body such as a wound, the user should mix additives to reach pH which is close to neutral pH and is effective.
  • When a user wishes to apply additives according to various situations such as purposes or skin types, the user may exactly measure additives separately stored in the liquid storage part A 10 and the liquid storage part B 20 of the container 102 according to an embodiment of the present disclosure, and may easily add the additives.
  • When the liquid storage part A 10 is pressed, the first additive is pumped through the pumping tube 11 and a selected amount of the first additive is contained in the measuring cup 40. Each additive may be individually and independently used, or, by pumping the second additive by pressing the B liquid storage part 20, the first and second additives may be mixed at a selected ratio and may be used in the mixed state.
  • That is, the container 102 which may discharge and measure materials according to the present disclosure may store different kinds of materials, simultaneously, and may selectively use only a specific material if necessary or may mix two or more materials at a selected ratio and use the same, such that using convenience of a product may be maximized.
  • In addition, when potassium hydroxide is used as the second additive contained in the liquid storage part B 20 as in the 3rd and 4th examples, a disinfectant and a cleaning agent may be selectively produced as described in the 1st to 3rd experiments.
  • FIGS. 5 and 6 illustrate a backflow prevention structure according to another embodiment of the present disclosure. A backflow prevention instrument 60 is provided in a connection part with the pumping tube 11, 21 in the measuring cup 40. A net 61 is disposed on a side surface of the measuring cup 40 to prevent the backflow prevention instrument 60 from being released and to prevent foreign substances from entering, and an inclined surface 62 inclining downward toward the pumping tube 11, 21 is formed in the connection part with the pumping tube 11, 21 to maintain the backflow prevention instrument 60 in contact with an outlet of the pumping tube 11, 21.
  • In addition, a lubrication layer 62 a may be coated on the inclined surface 62 to prevent the backflow prevention instrument 60 from adhering and to prevent foreign substances from being adsorbed, and it is preferable that the lubrication layer 62 a is formed with a mixture composition of 20-40 weight % of Teflon, 10-30 weight % of nano-silver, 10-20 weight % of methyl metacrylate (MMA), 10-20 weight % of silica glass, 5-10 weight % of unsaturated polyester resin, 1-5 weight % of oyster shell powder.
  • According to the structure as described above, the backflow prevention instrument 60 usually blocks an inlet of the pumping tube 11, 21 due to the presence of the inclined surface 62, and opens by a pressure interaction only when the pumping tube is pumped.
  • Accordingly, a liquid mixed in the measuring cup 40 may be prevented from flowing back through the pumping tubes 11, 21 by the backflow prevention instrument 60 during a discharge process.
  • Since the lubrication layer 62 a is formed on the inclined surface 62, the backflow prevention instrument 60 smoothly moves and a problem caused by adsorption of foreign substances may be solved. In particular, since oyster shell powder, methyl metacrylate, and silica glass are added, the durability of the lubrication layer 62 a increases and a crack on the lubrication layer 62 a, which is caused by contact by the backflow prevention instrument 60, may be prevented.
  • In addition, the unsaturated polyester resin increases binding power of oyster shell powder and silica glass, such that the lubrication layer 62 a may be prevented from being peeled off in part.
  • The electrolysis method according to an embodiment of the present disclosure is explained by referring to FIG. 2. In process S201, water containing chloride ions is put into the non-diaphragm electrolytic cell 103.
  • Next, in process S202, the above-described additives may be added. For example, a selected amount of a first additive in liquid storage part A 10 and a selected amount of a second additive in liquid storage part B 20 may be pumped to the measuring cup 40, respectively, thereby making a selected amount of a mixed liquid. And then, the mixed liquid of the additives is put into the non-diaphragm electrolytic cell 103. A product obtained by electrolysis and a pH value of the product may vary according to the additive as described above.
  • In process 203, power is supplied to the electrode of the non-diaphragm electrolytic cell 103, and electrolysis is performed for producing a cleaning agent or a disinfectant.
  • While embodiments of the electrolysis method and the electrolysis apparatus using the same according to the present disclosure have been described, they may be described as at least one embodiment, and the technical concept of the present disclosure and constitutions and operations thereof are not limited by the embodiments, and the scope of the technical concept of the present disclosure is not limited/restricted by the drawings or the detailed descriptions made with reference to the accompanying drawings. In addition, the concept of the disclosure and the embodiments suggested in the present disclosure may be used by those skilled in the art to which the present disclosure belongs, as a basis for modifying to or designing a different structure for performing the same object of the present disclosure. An equivalent structure modified or changed by those skilled in the art to which the present disclosure belongs is included in the technical scope of the present disclosure described in the claims, and various changes, substitutions, and variations may be made without departing from the technical concept or the scope of the present disclosure described in the claims.

Claims (10)

What is claimed is:
1. An electrolysis apparatus comprising:
a container to receive at least one additive to be used to perform electrolysis; and
a non-diaphragm electrolytic cell in which the electrolysis is performed,
wherein the electrolysis is performed by electrolyzing water containing chloride ions (Cl) and the additive in the non-diaphragm electrolytic cell.
2. The electrolysis apparatus of claim 1, wherein a pH value of a product obtained by the performing of the electrolysis varies according to the at least one additive.
3. The electrolysis apparatus of claim 1, wherein the performing of electrolysis produces hypochlorous acid (HOCl) or potassium hydroxide (KOH) according to the at least one additive.
4. An method for selectively producing a disinfectant or a cleaning agent by performing electrolysis, the method comprising:
putting water containing chloride ions (Cl) into a non-diaphragm electrolytic cell;
adding at least one additive; and
supplying power to an electrode provided in the non-diaphragm electrolytic cell.
5. The method of claim 4, wherein the electrolysis produces hypochlorous acid (HOCl) or potassium hydroxide (KOH) according to the at least one additive.
6. The electrolysis apparatus of claim 1, wherein the at least one additive includes sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl).
7. The electrolysis apparatus of claim 1, wherein the container includes a plurality of storage parts where the at least one additive is selectively received.
8. The electrolysis apparatus of claim 6, wherein the container includes a plurality of storage parts where the at least one additive is selectively received.
9. The method of claim 4, wherein the additive includes sodium chloride (NaCl), and a hydrochloric acid aqueous solution (HCl).
10. The method of claim 4, wherein a pH value of a product obtained by the performing of the electrolysis varies according to the at least one additive.
US16/569,153 2017-08-28 2019-09-12 Electrolysis apparatus capable of producing disinfectant or cleaning agent, and electrolysis method therefor Abandoned US20200056293A1 (en)

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