US20150225949A1 - Thinned building board - Google Patents
Thinned building board Download PDFInfo
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- US20150225949A1 US20150225949A1 US14/613,044 US201514613044A US2015225949A1 US 20150225949 A1 US20150225949 A1 US 20150225949A1 US 201514613044 A US201514613044 A US 201514613044A US 2015225949 A1 US2015225949 A1 US 2015225949A1
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- thinned
- building board
- strengthening
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- board according
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/28—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups combinations of materials fully covered by groups E04C2/04 and E04C2/08
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/19—Sheets or webs edge spliced or joined
- Y10T428/192—Sheets or webs coplanar
- Y10T428/197—Sheets or webs coplanar with noncoplanar reinforcement
Definitions
- the present invention relates to a board, especially to a thinned building board for use on constructions and buildings.
- the walls and the ceilings are installed with building materials that have soundproof, fireproof or heatproof effects, such as glass wool or polystyrene, etc.
- the glass wool has great heatproof, fireproof, sound-absorbing and soundproof properties, but it also tends to produce glass fibers scattering in the air. Glass fibers cause allergy when contacting human skin, or may further damage health when entering from the respiratory track into human body. After use for a period of time, the interior of the glass wool will be wet because of absorbing water vapor in the air, such that the sound-absorbing and soundproof effects deteriorate.
- the polystyrene has great heatproof, soundproof and waterproof properties. However, when polystyrene is exposed to heat (up to the melting point), it will melt and can hardly be fireproof, and will release toxic gases and flammable gases, incite production of flames and spread of fire, and cause pollution.
- the present invention provides a thinned building board which has better structural strength, is not prone to fragmentation, and has soundproof effects, sound-absorbing effects, fireproof effects, heatproof effects, and low cost.
- the present invention provides a thinned building board, comprising multiple block units which are laminated with one another, and each block unit is composed of a light material; and at least one strengthening unit is each mounted between two adjacent ones of the multiple block units.
- the light material includes, but is not limited to, cement, vermiculite, foam rock, foam glass and recycled grains of ceramic foam.
- each of the block units which are made of light material, can tightly connect to the adjacent block units as an integrated whole by the strengthening units, so the present invention has better structural strength, is not prone to fragmentation, and has thinner thickness and larger board area.
- the present invention has soundproof, sound-absorbing, fireproof and heatproof effects by the properties of the light material, and the block unit of the present invention is bound by the light material, and then manufactured through specific stacking, combining, shaving and cutting.
- the present invention is made of light material which is less costly and easier to obtain, so that the present invention has lower manufacture cost.
- each of the block units are laminated with one another and stacked in matrix arrangement, thereby having enhanced structural strength to resist the shear stress from cutting and the vibrating force from shaving.
- a strengthening grid is embedded in each of the at least one strengthening unit for enhancing the entire structural strength of the building board.
- each block unit comprises multiple sub-block units; the sub-block units of the same block unit are laminated with one another and arranged in parallel, and a reinforcing layer is located between each two adjacent sub-block units of the same block unit.
- a strengthening grid is embedded in each of the at least one strengthening unit.
- the sub-block units of the adjacent block units are arranged perpendicularly with each other. For example, the arrangement of the sub-block units of the block unit is vertical, and then the arrangement of the sub-block units of the adjacent block unit is horizontal, whereby the structural strength can be enhanced and the building board will not be prone to fragmentation by the vibration of shaving process.
- FIG. 1 is a perspective view of the first preferred embodiment of the thinned building board of the present invention
- FIG. 2 is a flowchart of the manufacturing of the thinned building board in FIGS. 1 ;
- S 1 , S 2 and S 3 represent Step 1 , Step 2 and Step 3 respectively;
- FIG. 3 illustrates Step 1 of manufacturing the first embodiment of the thinned building board in FIG. 1 ;
- FIG. 4 illustrates a front view of Step 2 of manufacturing the first embodiment of the thinned building board in FIG. 1 ;
- FIG. 5 illustrates a right side view of Step 2 of manufacturing the first embodiment of the thinned building board in FIG. 1 ;
- FIG. 6 illustrates Step 3 of manufacturing the first embodiment the thinned building board in FIG. 1 ;
- FIG. 7 is a perspective view of a second preferred embodiment of the thinned building board of the present invention.
- FIG. 8 illustrates manufacturing of the second preferred embodiment of the thinned building board of the present invention
- FIG. 9 is a perspective view of a third preferred embodiment of the thinned building board of the present invention.
- FIG. 10 illustrates a first operational view of the first preferred embodiment of the thinned building board of the present invention
- FIG. 11 illustrates a second operational view of the first preferred embodiment of the thinned building board of the present invention.
- FIG. 12 illustrates an operational view of the third preferred embodiment of the thinned building board of the present invention.
- the first preferred embodiment of the present invention provides a thinned building board comprising multiple block units 10 and at least one strengthening unit 20 .
- each block unit 10 is laminated with one another, and each block unit comprises a light material, wherein the light material includes, but is not limited to, cement, vermiculite, foam rock, foam glass and recycled grains of ceramic foam which have soundproof, sound-absorbing, fireproof or heatproof effects. Furthermore, each of the block units 10 comprises foaming agent or adhesive.
- each one of the at least one strengthening unit 20 is mounted between two adjacent block units 10 , and each strengthening unit 20 comprises a strengthening grid 21 .
- each strengthening unit 20 is a cement adhesive layer
- the strengthening grid 21 of each strengthening unit 20 is a fiberglass grid.
- each block unit 10 is made of a block 30
- the block 30 is manufactured from a light material bound under room temperature.
- Multiple blocks 30 are laminated and stacked on one another.
- Each strengthening unit 20 is made of a strengthening body 40 .
- a bulk unit 50 is made from the strengthening bodies 40 bound between the adjacent blocks 30 (S 1 ).
- the bulk unit 50 is cut to form multiple slabs 51 (S 2 ), and a bulk 60 is made from the strengthening bodies 40 bound between the adjacent slabs 51 , as shown in FIGS. 2 and 6 .
- the bulk 60 is cut into slices to obtain the thinned building board of the first preferred embodiment of the present invention (S 3 ) as shown in FIGS. 1 and 2 .
- a block unit 10 A is made from a block body 70 A, and the block body 70 A is manufactured from a porous material. Multiple block bodies 70 A are arranged in parallel, and then a reinforcing layer 12 A is bound between the adjacent block bodies 70 A to form multiple blocks 30 A.
- a bulk 60 A is composed of the blocks 30 A and strengthening bodies 40 .
- sub-block units 11 A of the adjacent block units 10 A are arranged perpendicularly to each other, each of the block bodies 70 A of the same block 30 A are laminated and arranged in parallel, and the block bodies 70 A of the adjacent blocks 30 A are arranged perpendicularly to each other.
- the bulk 60 A has better structural strength to resist shear stress of the cutting, so that the bulk 60 A will not easily break during the cutting process.
- the bulk 60 A is cut into slices to obtain the thinned building board of the second preferred embodiment of the present invention.
- each block unit 10 A comprises multiple sub-block units 11 A, and the sub-block units 11 A of the same block unit 10 A are laminated in parallel with one another. Furthermore, the sub-block units 11 A of each block unit 10 A are arranged perpendicularly to the sub-block units 11 A of an adjacent block unit 10 A. For example, the sub-block units 11 A of the block unit 10 A are arranged vertically, and the sub-block units 11 A of the adjacent block unit 10 A are arranged horizontally.
- a reinforcing layer 12 A is located between two adjacent sub-block units 11 A, and the reinforcing layer 12 A comprises a sub-block unit 121 A which is coated by the reinforcing layer 12 A.
- each reinforcing layer 12 A is a cement adhesive layer
- the sub-block unit 121 A of each reinforcing layer 12 A is a fiberglass grid.
- each block unit 10 B comprises multiple sub-block units 11 B, the sub-block units 11 B of the same block unit 10 B are laminated in parallel, and the sub-block units 11 B of each block unit 10 B are arranged perpendicularly to the sub-block units 11 A of the adjacent block unit 10 A.
- a reinforcing layer 12 B is located between each two adjacent sub-block units 11 B, and a strengthening unit 20 B is located between each two adjacent block units 10 B.
- each block unit 10 is formed as, but not limited to, a square; in the second and third preferred embodiments as shown in FIGS. 7 and 9 , each sub-block unit 11 A, 11 B of the block unit 10 A, 10 B is formed as, but not limited to, a rectangle. More preferably, the shapes of each block unit 10 , 10 A, 10 B and each sub-block unit 11 A, 11 B depend on the structural strength and the desired shape of the finished product, i.e., the thinned building board, which is determined in advance.
- each block unit 10 , 10 A, 10 B which is made of porous material
- each strengthening unit 20 each strengthening unit 20
- each sub-block unit 11 A, 11 B which is made of porous material
- the present invention provides enhanced structural strength, fragmentation resistance, thinner thickness and larger board area.
- the thinned building board of the present invention can solve the shortcomings of the conventional foam cement boards, foam glass boards and ceramic grain boards that are unable to be made into thinner boards due to weak structure.
- the thinned building board of the present inventions can be directly installed on the wall for soundproof, fireproof or heatproof purposes, it also can be stacked on one another and combined into street furniture, exterior wall panels or public arts. Due to the enhanced structural strength of the thinned building board of the present invention, the building material formed from the present invention also can provide enhanced structural strength.
- the thinned building board of the present invention is bound by light material, and then manufactured through specific stacking, combining, shaving and cutting. Compared to the marble board which requires shaving and cutting the marble rock from mining, the thinned building board of the present invention uses the light material which is less costly and easier to obtain and has the same properties with the marble board, such that the present invention has lower manufacturing cost.
- the conventional method for clay firing is widely used in irregular building material because it is easy to manufacture irregular shapes.
- building material from deformation or collapse then losing its original shape during sintering, heat-resistant jigs or struts as support are manufactured in advance.
- the cost is remarkable.
- the thickness of the building material is increased to avoid collapse during the sintering process, the building material will induce internal stress.
- the building material breaks by the internal stress released after alternating of high and low temperatures, the lifetime of the building material decreases.
- the present invention can be solidified at room temperature and also has heat-resistant property.
- the thinned building board of the present invention can be manufactured at first, and then made into an irregular building by cutting, craving, stacking or sintering process, and the supporting jigs are not needed during sintering process so that the cost for jigs will be saved.
- the thinned building boards of the present invention are respectively processed for shape cutting by computer numerical control (CNC) cutting machine.
- a base 80 is formed by stacking, laminating and combining multiple thinned building boards of the present invention after the cutting process, and then the surface of the base 80 is coated with a slurry interface layer for combination as an integrated whole of the base 80 with glass glaze or glass paint during high temperature of sintering process.
- a surface layer 81 is formed by the slurry interface layer with glass glaze or glass paint to form a specific shape or pattern of the building material.
- the purpose of high temperature sintering is only to combine the surface of the base 80 and the slurry interface layer with glass glaze or glass paint, such that the time of sintering process can be shortened, the resource cost can be saved without the need to wait for temperature drop, and the time will be saved.
- the thinned building board of the present invention which has suitable structural strength is chosen for a pre-determined irregular shape.
- the thinned building board of the present invention is chosen for stacking for obtaining the optimal structural strength, and then carved to obtain irregular building material or object having the preferred structural strength.
- a chair 90 is composed by the combination of the thinned building board of the third preferred embodiment of the present invention and other suitable building boards. Therefore, except for directly used as a building board, the present invention also can be made into building material, street furniture, exterior wall panels or public arts having preferred structural strength and irregular or specified shape, which is achieved by cutting, stacking, etc.
Abstract
A thinned building board comprises multiple block units and at least one strengthening unit. The multiple block units are laminated with one another, and each block unit comprises a light material. Each one of the at least one strengthening unit is located between two adjacent block units. Each of the block units, which are made of porous material, can tightly connect to the adjacent block units as an integrated whole via the strengthening units, so the thinned building board has enhanced strengthening structure and is not prone to fragmentation. Meanwhile, the thinned building board has soundproof, sound-absorbing, fireproof and heatproof effects by the properties of the porous material, and the block unit of the thinned building board is bound by the light material, and then manufactured through specific stacking, combining, shaving, and cutting, so that the thinned building board has low manufacture cost.
Description
- 1. Field of the Invention
- The present invention relates to a board, especially to a thinned building board for use on constructions and buildings.
- 2. Description of the Prior Arts
- In general, for the purposes of comfort and safety of people in the building, the walls and the ceilings are installed with building materials that have soundproof, fireproof or heatproof effects, such as glass wool or polystyrene, etc.
- The glass wool has great heatproof, fireproof, sound-absorbing and soundproof properties, but it also tends to produce glass fibers scattering in the air. Glass fibers cause allergy when contacting human skin, or may further damage health when entering from the respiratory track into human body. After use for a period of time, the interior of the glass wool will be wet because of absorbing water vapor in the air, such that the sound-absorbing and soundproof effects deteriorate.
- The polystyrene has great heatproof, soundproof and waterproof properties. However, when polystyrene is exposed to heat (up to the melting point), it will melt and can hardly be fireproof, and will release toxic gases and flammable gases, incite production of flames and spread of fire, and cause pollution.
- In order to solve the disadvantages in soundproof, sound-absorbing, heatproof and fireproof effects of glass wool and polystyrene, conventionally, glass wool and polystyrene are replaced with foam cement boards, foam glass boards, ceramic grain boards or marble boards. However, foam cement boards, foam glass boards and ceramic grain boards are made of materials such as lime, glass, ceramic grain etc. together with foaming agent, adhesive, etc., and gaps are formed between the materials and adhesive, and between the adjacent two materials, causing poor structural strength. The boards when made thinned are thus fragile. As a result, conventional foam cement boards, foam glass boards and ceramic grain boards are thick in unit but cannot be made into large area.
- Although conventional marble boards can be cut into a thin board from the original marble rock, excavating marble from the mining site is complicated, and cutting and shaving the marble into the thin board is time-consuming with relative high cost.
- According to the above disadvantages, the present invention provides a thinned building board which has better structural strength, is not prone to fragmentation, and has soundproof effects, sound-absorbing effects, fireproof effects, heatproof effects, and low cost.
- In order to achieve the above purpose, the present invention provides a thinned building board, comprising multiple block units which are laminated with one another, and each block unit is composed of a light material; and at least one strengthening unit is each mounted between two adjacent ones of the multiple block units.
- According to the present invention, the light material includes, but is not limited to, cement, vermiculite, foam rock, foam glass and recycled grains of ceramic foam.
- The advantages of the present invention are as follows: each of the block units, which are made of light material, can tightly connect to the adjacent block units as an integrated whole by the strengthening units, so the present invention has better structural strength, is not prone to fragmentation, and has thinner thickness and larger board area. Meanwhile, the present invention has soundproof, sound-absorbing, fireproof and heatproof effects by the properties of the light material, and the block unit of the present invention is bound by the light material, and then manufactured through specific stacking, combining, shaving and cutting. The present invention is made of light material which is less costly and easier to obtain, so that the present invention has lower manufacture cost.
- Preferably, each of the block units are laminated with one another and stacked in matrix arrangement, thereby having enhanced structural strength to resist the shear stress from cutting and the vibrating force from shaving.
- Preferably, a strengthening grid is embedded in each of the at least one strengthening unit for enhancing the entire structural strength of the building board.
- More preferably, each block unit comprises multiple sub-block units; the sub-block units of the same block unit are laminated with one another and arranged in parallel, and a reinforcing layer is located between each two adjacent sub-block units of the same block unit. A strengthening grid is embedded in each of the at least one strengthening unit. Preferably, the sub-block units of the adjacent block units are arranged perpendicularly with each other. For example, the arrangement of the sub-block units of the block unit is vertical, and then the arrangement of the sub-block units of the adjacent block unit is horizontal, whereby the structural strength can be enhanced and the building board will not be prone to fragmentation by the vibration of shaving process.
- Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.
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FIG. 1 is a perspective view of the first preferred embodiment of the thinned building board of the present invention; -
FIG. 2 is a flowchart of the manufacturing of the thinned building board inFIGS. 1 ; S1, S2 and S3 represent Step 1, Step 2 and Step 3 respectively; -
FIG. 3 illustrates Step 1 of manufacturing the first embodiment of the thinned building board inFIG. 1 ; -
FIG. 4 illustrates a front view of Step 2 of manufacturing the first embodiment of the thinned building board inFIG. 1 ; -
FIG. 5 illustrates a right side view of Step 2 of manufacturing the first embodiment of the thinned building board inFIG. 1 ; -
FIG. 6 illustrates Step 3 of manufacturing the first embodiment the thinned building board inFIG. 1 ; -
FIG. 7 is a perspective view of a second preferred embodiment of the thinned building board of the present invention; -
FIG. 8 illustrates manufacturing of the second preferred embodiment of the thinned building board of the present invention; -
FIG. 9 is a perspective view of a third preferred embodiment of the thinned building board of the present invention; -
FIG. 10 illustrates a first operational view of the first preferred embodiment of the thinned building board of the present invention; -
FIG. 11 illustrates a second operational view of the first preferred embodiment of the thinned building board of the present invention; and -
FIG. 12 illustrates an operational view of the third preferred embodiment of the thinned building board of the present invention. - As shown in
FIG. 1 , the first preferred embodiment of the present invention provides a thinned building board comprisingmultiple block units 10 and at least one strengtheningunit 20. - As shown in
FIG. 1 , themultiple block units 10 are laminated with one another, and each block unit comprises a light material, wherein the light material includes, but is not limited to, cement, vermiculite, foam rock, foam glass and recycled grains of ceramic foam which have soundproof, sound-absorbing, fireproof or heatproof effects. Furthermore, each of theblock units 10 comprises foaming agent or adhesive. - As shown in
FIG. 1 , each one of the at least one strengtheningunit 20 is mounted between twoadjacent block units 10, and each strengtheningunit 20 comprises a strengtheninggrid 21. In a preferred embodiment, each strengtheningunit 20 is a cement adhesive layer, and the strengtheninggrid 21 of each strengtheningunit 20 is a fiberglass grid. - As shown in
FIGS. 1 to 3 , the manufacture of the first preferred embodiment of the thinned building board is as the following: eachblock unit 10 is made of ablock 30, and theblock 30 is manufactured from a light material bound under room temperature.Multiple blocks 30 are laminated and stacked on one another. Each strengtheningunit 20 is made of a strengtheningbody 40. Abulk unit 50 is made from the strengtheningbodies 40 bound between the adjacent blocks 30 (S1). As shown inFIGS. 2 , 4 and 5, thebulk unit 50 is cut to form multiple slabs 51 (S2), and abulk 60 is made from the strengtheningbodies 40 bound between theadjacent slabs 51, as shown inFIGS. 2 and 6 . Thebulk 60 is cut into slices to obtain the thinned building board of the first preferred embodiment of the present invention (S3) as shown inFIGS. 1 and 2 . - As shown in
FIGS. 7 and 8 , in the second preferred embodiment of the present invention, ablock unit 10A is made from ablock body 70A, and theblock body 70A is manufactured from a porous material.Multiple block bodies 70A are arranged in parallel, and then a reinforcinglayer 12A is bound between theadjacent block bodies 70A to formmultiple blocks 30A. Abulk 60A is composed of theblocks 30A and strengtheningbodies 40. On the cross section of thebulk 60A,sub-block units 11A of theadjacent block units 10A are arranged perpendicularly to each other, each of theblock bodies 70A of thesame block 30A are laminated and arranged in parallel, and theblock bodies 70A of theadjacent blocks 30A are arranged perpendicularly to each other. As a result, thebulk 60A has better structural strength to resist shear stress of the cutting, so that thebulk 60A will not easily break during the cutting process. Thebulk 60A is cut into slices to obtain the thinned building board of the second preferred embodiment of the present invention. - As shown in
FIG. 7 , in a second preferred embodiment of the present invention, eachblock unit 10A comprisesmultiple sub-block units 11A, and thesub-block units 11A of thesame block unit 10A are laminated in parallel with one another. Furthermore, thesub-block units 11A of eachblock unit 10A are arranged perpendicularly to thesub-block units 11A of anadjacent block unit 10A. For example, thesub-block units 11A of theblock unit 10A are arranged vertically, and thesub-block units 11A of theadjacent block unit 10A are arranged horizontally. A reinforcinglayer 12A is located between two adjacentsub-block units 11A, and the reinforcinglayer 12A comprises asub-block unit 121A which is coated by the reinforcinglayer 12A. Preferably, each reinforcinglayer 12A is a cement adhesive layer, and thesub-block unit 121A of each reinforcinglayer 12A is a fiberglass grid. - As shown in
FIG. 9 , in a third preferred embodiment,multiple block units 10B are sequentially laminated with one another. Eachblock unit 10B comprises multiplesub-block units 11B, thesub-block units 11B of thesame block unit 10B are laminated in parallel, and thesub-block units 11B of eachblock unit 10B are arranged perpendicularly to thesub-block units 11A of theadjacent block unit 10A. A reinforcinglayer 12B is located between each two adjacentsub-block units 11B, and astrengthening unit 20B is located between each twoadjacent block units 10B. - Further, in the first preferred embodiment as shown in
FIG. 1 , eachblock unit 10 is formed as, but not limited to, a square; in the second and third preferred embodiments as shown inFIGS. 7 and 9 , eachsub-block unit block unit block unit sub-block unit - The advantage of the thinned building board of the present invention is that each
block unit adjacent block unit unit 20. Furthermore, eachsub-block unit sub-block unit unit - On the other hand, the thinned building board of the present inventions can be directly installed on the wall for soundproof, fireproof or heatproof purposes, it also can be stacked on one another and combined into street furniture, exterior wall panels or public arts. Due to the enhanced structural strength of the thinned building board of the present invention, the building material formed from the present invention also can provide enhanced structural strength.
- In another aspect, the thinned building board of the present invention is bound by light material, and then manufactured through specific stacking, combining, shaving and cutting. Compared to the marble board which requires shaving and cutting the marble rock from mining, the thinned building board of the present invention uses the light material which is less costly and easier to obtain and has the same properties with the marble board, such that the present invention has lower manufacturing cost.
- Furthermore, the conventional method for clay firing is widely used in irregular building material because it is easy to manufacture irregular shapes. To avoid the irregular, especially large-scale, building material from deformation or collapse then losing its original shape during sintering, heat-resistant jigs or struts as support are manufactured in advance. However, the cost is remarkable. When the thickness of the building material is increased to avoid collapse during the sintering process, the building material will induce internal stress. When the building material breaks by the internal stress released after alternating of high and low temperatures, the lifetime of the building material decreases.
- As the thinned building board of the present invention provides enhanced structural strength and will not easy break or deform during cutting process, the present invention can be solidified at room temperature and also has heat-resistant property. The thinned building board of the present invention can be manufactured at first, and then made into an irregular building by cutting, craving, stacking or sintering process, and the supporting jigs are not needed during sintering process so that the cost for jigs will be saved.
- As shown in
FIGS. 1 , 10 and 11, in one of the preferred embodiments, the thinned building boards of the present invention are respectively processed for shape cutting by computer numerical control (CNC) cutting machine. Abase 80 is formed by stacking, laminating and combining multiple thinned building boards of the present invention after the cutting process, and then the surface of thebase 80 is coated with a slurry interface layer for combination as an integrated whole of the base 80 with glass glaze or glass paint during high temperature of sintering process. Asurface layer 81 is formed by the slurry interface layer with glass glaze or glass paint to form a specific shape or pattern of the building material. Meanwhile, the purpose of high temperature sintering is only to combine the surface of thebase 80 and the slurry interface layer with glass glaze or glass paint, such that the time of sintering process can be shortened, the resource cost can be saved without the need to wait for temperature drop, and the time will be saved. - In another preferred embodiment, the thinned building board of the present invention which has suitable structural strength is chosen for a pre-determined irregular shape. The thinned building board of the present invention is chosen for stacking for obtaining the optimal structural strength, and then carved to obtain irregular building material or object having the preferred structural strength. As shown in
FIGS. 9 and 12 , achair 90 is composed by the combination of the thinned building board of the third preferred embodiment of the present invention and other suitable building boards. Therefore, except for directly used as a building board, the present invention also can be made into building material, street furniture, exterior wall panels or public arts having preferred structural strength and irregular or specified shape, which is achieved by cutting, stacking, etc. - Even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and features of the invention, the disclosure is illustrative only. Changes may be made in the details, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims (19)
1. A thinned building board, comprising:
multiple block units which are laminated with one another, each block unit comprising a light material; and
at least one strengthening unit each mounted between two adjacent ones of the multiple block units.
2. The thinned building board according to claim 1 , wherein the block units are stacked in matrix arrangement.
3. The thinned building board according to claim 1 , wherein each block unit comprises multiple sub-block units; the sub-block units of the same block unit are laminated with one another and arranged in parallel, and a reinforcing layer is located between each two adjacent sub-block units of the same block unit.
4. The thinned building board according to claim 3 , wherein the sub-block units of the adjacent block units are arranged perpendicularly to each other.
5. The thinned building board according to claim 1 , wherein a strengthening grid is embedded in each of the at least one strengthening unit.
6. The thinned building board according to claim 2 , wherein a strengthening grid is embedded in each of the at least one strengthening unit.
7. The thinned building board according to claim 4 , wherein a strengthening grid is embedded in each of the at least one strengthening unit.
8. The thinned building board according to claim 3 , wherein a reinforcing grid is embedded in each of the reinforcing layers.
9. The thinned building board according to claim 7 , wherein a reinforcing grid is embedded in each of the reinforcing layers.
10. The thinned building board according to claim 5 , wherein the strengthening grid of each strengthening unit is a fiberglass grid.
11. The thinned building board according to claim 6 , wherein the strengthening grid of each strengthening unit is a fiberglass grid.
12. The thinned building board according to claim 9 , wherein the strengthening grid of each strengthening unit is a fiberglass grid.
13. The thinned building board according to claim 8 , wherein the reinforcing grid of each reinforcing layer of each block unit is a fiberglass grid.
14. The thinned building board according to claim 12 , wherein the reinforcing grid of each reinforcing layer of each block unit is a fiberglass grid.
15. The thinned building board according to claim 3 , wherein the reinforcing layer of each block unit is a cement adhesive layer.
16. The thinned building board according to claim 14 , wherein the reinforcing layer of each block unit is a cement adhesive layer.
17. The thinned building board according to claim 1 , wherein the light material includes foam cement, vermiculite, foam rock, foam glass or recycled grains of ceramic foam.
18. The thinned building board according to claim 2 , wherein the light material includes foam cement, vermiculite, foam rock, foam glass or recycled grains of ceramic foam.
19. The thinned building board according to claim 16 , wherein the light material includes foam cement, vermiculite, foam rock, foam glass or recycled grains of ceramic foam.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103202215 | 2014-02-07 | ||
TW103202215U TWM483975U (en) | 2014-02-07 | 2014-02-07 | Thin construction plate |
Publications (1)
Publication Number | Publication Date |
---|---|
US20150225949A1 true US20150225949A1 (en) | 2015-08-13 |
Family
ID=51793620
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/613,044 Abandoned US20150225949A1 (en) | 2014-02-07 | 2015-02-03 | Thinned building board |
Country Status (2)
Country | Link |
---|---|
US (1) | US20150225949A1 (en) |
TW (1) | TWM483975U (en) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5834082A (en) * | 1992-05-04 | 1998-11-10 | Webcore Technologies, Inc. | Reinforced foam cores and method and apparatus of production |
-
2014
- 2014-02-07 TW TW103202215U patent/TWM483975U/en not_active IP Right Cessation
-
2015
- 2015-02-03 US US14/613,044 patent/US20150225949A1/en not_active Abandoned
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5834082A (en) * | 1992-05-04 | 1998-11-10 | Webcore Technologies, Inc. | Reinforced foam cores and method and apparatus of production |
Also Published As
Publication number | Publication date |
---|---|
TWM483975U (en) | 2014-08-11 |
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Legal Events
Date | Code | Title | Description |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |