US20150175286A2 - Device for providing consumable materials - Google Patents
Device for providing consumable materials Download PDFInfo
- Publication number
- US20150175286A2 US20150175286A2 US14/376,636 US201314376636A US2015175286A2 US 20150175286 A2 US20150175286 A2 US 20150175286A2 US 201314376636 A US201314376636 A US 201314376636A US 2015175286 A2 US2015175286 A2 US 2015175286A2
- Authority
- US
- United States
- Prior art keywords
- magazine
- consumable material
- control unit
- display unit
- recited
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/02—Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/14—Introducing or removing groups of bottles, for filling or emptying containers in one operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/24—Weighing mechanism control arrangements for automatic feed or discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C2049/024—Combined blow-moulding and manufacture of the preform or the parison not using inherent heat of the preform, i.e. 2 step blow moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/4205—Handling means, e.g. transfer, loading or discharging means
- B29C49/42051—Means for stripping, aligning or de-stacking
- B29C49/42057—Aligning disorderly arranged preforms, e.g. delivered disorderly
Definitions
- the present invention relates to a device and a method for providing consumable material for a packaging machine.
- a filling line in the beverage industry comprises, for instance, a module for producing the beverage containers, in particular a blow molding machine, a module for filling the beverages into the containers, a module for sealing the filled containers, and further modules, according to the requirements, for assembling the filled containers into packaging units and for packaging.
- An operator monitors the ongoing operation in such a filling line.
- the operator has to provide for sufficient consumable material at all times, carry out conversion operations where required, repair defects in the filling line, etc.
- Containers of synthetic material, in particular bottles, are often produced in blow molding machines from so-called preforms.
- the preforms are the consumable material and they are provided in silos and fed to the blow molding machine via an inclined conveyor, for instance.
- the preforms are preferably delivered as bulk material in packaging units, for instance in boxes or containers, and then poured into the silo.
- the operator who operates and monitors the machine, in general also monitors the filling level of the preforms in the silo in order to ensure that there is always sufficient consumable material for the continuous operation of the blow molding machine. Monitoring in this context is performed by way of visual inspection. A narrow opening or a viewing window is, for instance, provided in the silo for this purpose. The operator then has to assess how much time is left before he has to refill again. In order to avoid a shortage of preforms in the silo, the level is currently monitored by means of a light barrier. When there is only a small quantity of consumable material left in the silo, a message on a display notifies the operator so that he can refill the silo in time.
- the silo has to be emptied completely first, before the new preforms can be filled into it. This is customarily performed by discharging the preforms via the inclined conveyor. According to the number of preforms left in the silo, this can imply an enormous loss of time during which production is not possible.
- DE 203 08 513 U1 shows a device for feeding preforms to a blow molding machine wherein the preforms are provided in a silo and fed to a heating section via an inclined conveyor, a roller sorter, and an elevator conveyor; and then the preforms are heated in the heating section and subsequently formed in the downstream blow molding machine.
- container caps for instance, are provided in silos for the purpose of sealing the bottles after these have been filled with beverages.
- the silo also has to be emptied completely in the instance of a product change before new caps can be filled into the silo.
- the task of the invention is to monitor the quantity of consumable material in a magazine in order to perform an adaptation of the filling level in the magazine in an easy manner.
- the invention relates to a device for providing consumable material for a packaging machine.
- the device comprises a magazine for the consumable material, from which magazine consumable material is removed during the ongoing process via a feed device and fed to the packaging machine.
- Such a device is, in particular, employed in filling lines with a stretch blow molding machine and/or a filler.
- the term “packaging machine” is to be understood to include, for instance, a blow molding device for the production of containers, in particular bottles, from so-called preforms.
- the preforms constitute the consumable material, which is provided in a silo and first fed to a heating section via an inclined conveyor, a roller sorter, and an elevator conveyor, for instance, and subsequently fed to a blow molding machine.
- the term “packaging machine” is further to be understood to include a sealer, which applies crown caps, or other types of caps, to bottles coming from a filler and filled with a liquid, for instance a beverage or the like.
- the caps constitute the provided consumable material.
- the packaging machine can also be a so-called unscrambler, which sorts and/or positions the finished bottles, which are delivered as piece goods, so that the said bottles can subsequently be filled.
- the device comprises a detection device for determining an actual quantity of consumable material in the magazine.
- this is a unit for determining the absolute mass of the magazine or of the mass of consumable material in the magazine.
- the detection device is preferably coupled to a display unit and/or a control unit.
- the said unit displays, in particular, the actual quantity of consumable material in the magazine. It can be provided that the detection device determines the mass of consumable material in the magazine and calculates and displays the number of units of consumable material in the magazine based on the known mass per unit of consumable material, for instance, based on the known mass of a preform. Furthermore, it can be provided that the display unit and/or control unit calculates and displays the units of consumable material required for the remainder of the ongoing production based on known and determined data. Furthermore, it can be provided that the time until the next refill of the magazine is calculated and displayed based on the respective actual weight of consumable material and the known throughput.
- the display unit and/or control unit comprises a warning function and produces a warning signal on the actual quantity of consumable material in the magazine falling below a defined minimum quantity.
- This can be an acoustic and/or an optical signal. In this manner, it can be prevented that the magazine is completely emptied during ongoing operation. Production stop or idle running of the downstream packaging machine is thus prevented.
- the number of packaging units to be produced determines the target quantity of required consumable material.
- the display unit and/or control unit can, for instance, sum up and display the quantities of the respectively newly refilled consumable material. In particular, it is possible to save the respective actual quantity in a separate data logger of the display unit and/or control unit immediately after each refill of new preforms.
- the display unit and/or control unit determines the residual quantity of consumable material required until the end of production by subtracting the sum of consumable material that has been filled in from the target quantity. This residual quantity corresponds to the quantity of consumable material that will be required until completion of the packaging process, for instance until a product change etc.
- the display unit and/or control unit can furthermore display an advantageous division into filling units of the calculated residual quantity.
- the display unit and/or control unit specifies, for instance, the number of times the magazine is to be filled to the maximum and a partial quantity to be added to a final charge or the like.
- the weight of a unit of consumable material always constitutes an average value, which varies within a certain production-based tolerance range. This tolerance must also be considered and included in the calculation so that there is no shortage of provided units of consumable material left in the magazine in the end.
- an additional sensor can be arranged downstream of the packaging machine for counting the finished packaging units, for instance. This counted value is in turn transmitted to the display unit and/or control unit and then serves as correction value for respectively determining the residual quantity of consumable material as precisely as possible.
- the detection device can be arranged below the magazine, i.e. it can be positioned on top of a unit for determining an actual quantity, for instance.
- the detection device can also be integrated into the base section of the magazine; the base plate of the magazine can be designed as weighing plate, for instance. It is possible to determine the required target quantity of consumable material from the number of packaging units to be produced and the known weight of one unit of consumable material. In other words, it is possible to calculate the number of preform packaging units required for the remainder of the production from the desired number of bottles to be produced, the known weight of an individual preform and the known number or the known weight of a packaging unit, for instance a box, of preforms.
- the display thus indicates, for instance, whether one complete packaging unit or several complete packaging units of preforms or only a part of a packaging unit of preforms should be filled into the magazine or the silo next.
- the detection device can alternatively be arranged upstream of the magazine.
- the quantity of consumable material filled into the magazine is respectively determined.
- the amount of consumable material that is still required results from the sum of the filling quantities, and again, it can be displayed whether the magazine has to be filled up completely or only partly.
- a scale installed upstream of the magazine can be designed to be considerably smaller and more precise, thus allowing the required number of consumable units, in particular preforms or caps, to be metered more precisely.
- it can be provided for the display unit and/or control unit to display the quantity filled in last and/or the total quantity already filled in.
- the display unit and/or control unit is, for instance, stationarily integrated into the device, and a display panel, for instance, is then arranged in such a manner that the values displayed thereon are clearly visible from outside of the device. It can alternatively be provided for the display unit and/or control unit to comprise at least one mobile display panel.
- the determined or calculated data are transmitted wirelessly, for instance by means of radio communication, from the display unit and/or control unit to the mobile display so that the operator can keep an eye on the data even if he is not immediately next to the machine.
- the invention further relates to a method for providing consumable material for a packaging machine wherein the consumable material is provided as bulk material in a magazine and is removed from said magazine by means of at least one conveyor device and fed to the packaging machine.
- the magazine can accommodate a defined maximum quantity of packaging material.
- a detection device coupled to the magazine detects the actual quantity of packaging material in the magazine.
- This actual quantity of packaging material can be transmitted to a display unit and/or control unit, which calculates a residual quantity of packaging material required for the ongoing production, as already described above.
- the display unit and/or control unit displays to an operator the quantity of packaging material that has to be filled into the magazine. It is displayed, for instance, that the magazine can be filled to the maximum or else that the magazine is to be filled only partly for producing the final desired packaging units.
- the display unit and/or control unit can produce a second warning signal when the maximum quantity or the calculated partial quantity of consumable material has been filled into the magazine. This can again be an acoustic and/or optical warning signal.
- the display unit and/or control unit can control an automatic filling device.
- the filling device fills consumable material from a supply into the magazine.
- the display unit and/or control unit stops the filling process performed by the filling device when the magazine contains the required quantity of consumable material.
- FIG. 1 shows a device according to the prior art of DE 203008513 for feeding preforms.
- FIG. 2 shows a first embodiment form of a device according to the invention for providing preforms.
- FIG. 3 shows a second embodiment form of a device according to the invention for providing preforms.
- FIG. 4 shows a third embodiment form of a device according to the invention for providing preforms.
- FIG. 1 shows a device 1 according to the prior art of DE 203008513 for feeding preforms 2 .
- the preforms 2 are provided as bulk material in boxes 3 .
- Preforms 2 are transferred into a silo 4 at periodic intervals, poured into the silo 4 , and there form the supply of preforms 2 for the blow molding machine 11 .
- the preforms 2 reach a roller sorter 6 via an inclined conveyor 5 , where they are accordingly aligned.
- Via an elevator conveyor 7 and a slide 8 the preforms 2 reach an infeed star 9 of a heating section 10 .
- the slide 8 additionally effects a buffer function, which allows for uninterrupted feeding into the heating section 10 and into the subsequent blow molding device 11 .
- the preforms 2 are formed into bottles 12 in the blow molding device 11 , with said bottles 12 being fed via a conveyor 13 to further processing devices (not illustrated here), for instance a filler or the like.
- the arrows represent the transport direction TR of the preforms 2 or the bottles 12 .
- FIG. 2 shows a first embodiment form of a device 20 according to the invention for providing preforms 24 .
- the preforms 24 are removed from a silo 22 and fed to a blow molding machine 30 via a removal conveyor 26 .
- a scale 41 which determines the actual quantity Va of preforms 24 located in the silo 22 and displays it at a display unit and/or control unit 42 . From the known mass Vs of a preform 24 it is then possible to calculate, for instance, the current number Na of preforms 24 in the silo 22 . It is furthermore possible to calculate the time t until the silo 22 has to be refilled with preforms 24 again based on the measured actual quantity Va and the known throughput D.
- the display unit and/or control unit 42 preferably comprises a mobile display 43 , in particular a touch pad, which the operator can carry along and to which the determined and calculated data of the display unit and/or control unit 42 are transmitted by means of radio communication. This enables the operator to organize his time better. He can thus also structure and organize his work better.
- FIG. 3 shows a second embodiment form of a device 20 according to the invention for providing preforms 24 .
- the preforms 24 are located in a silo 22 , from where they are removed and fed to a blow molding machine 30 via a removal conveyor 26 (cf. also FIG. 1 ).
- the silo 22 is associated with a detection device 40 .
- the silo 22 is arranged on a scale 41 , which respectively determines and displays the mass Va of the preforms 24 located in the silo 22 .
- the display is performed via a display panel 43 of a display unit and/or control unit 42 .
- the display panel 43 can be located directly at the scale 41 , for instance.
- it can be a mobile display, to which the determined values are preferably transmitted wirelessly, in particular via radio communication, so that the operator can read the values even if he is not immediately next to the device 20 .
- the display unit and/or control unit 42 saves, for instance, the data on the quantities Vi of preforms 24 already filled into the silo 22 . Based on the sum of the filling quantities Vi and the known target quantity Vt, the display unit and/or control unit 42 calculates a quantity Vr of preforms 24 that are required for the remainder of the planned production.
- the display unit and/or control unit 42 can determine a filling plan, which specifies, for instance, that the silo has to be refilled three more times, each of these times with a maximum quantity Vmax of preforms 24 and subsequently only once more with a partial quantity Vp. For instance, three times, each time four packaging units ( 3 , cf. FIG. 1 ), and subsequently only a partial quantity Vp of approximately 2.5 packaging units of preforms 24 are poured into the silo 22 . This partial quantity Vp is calculated such that none or only a small number of preforms 24 will be left in the silo 22 at the end of the production.
- the partial quantity Vp takes into account the fact that the mass of the individual preforms 24 is subject to fluctuations in a certain range of tolerance. This ensures that the silo 22 is largely empty at the end of production and that the loss of time for the complete emptying of the silo 22 is kept as low as possible.
- a first warning signal 51 is produced when the scale 41 determines that the quantity of preforms 24 left in the silo 22 has fallen below a defined minimum Vmin. This is to prevent the ongoing operation of the blow molding machine 30 from being stopped due to inadequate infeed of preforms 24 .
- a second warning signal S 2 is produced after the maximum filling quantity Vmax or the calculated partial quantity Vp of preforms 24 has been filled into the silo 22 , for instance manually or in a partly or fully automated process.
- Both the first and the second warning signal 51 , S 2 can be acoustic as well as optical signals.
- FIG. 4 shows a third embodiment form of a device 20 according to the invention for providing preforms 24 .
- the detection device 40 or the scale 41 determines the mass of the preforms 24 in the silo 22 , which leads to the display unit and/or control unit 42 calculating the actual quantity Va of preforms 24 .
- the display unit and/or control unit 42 furthermore determines and saves the respective quantity Vi of preforms 24 that have been filled in. It is, for instance, possible to write the respective actual quantity Va to a separate data logger of the display unit and/or control unit 42 immediately after each refill of new preforms 24 . Based on the sum of all filling quantities Vi and the known target quantity Vt , the display unit and/or control unit 42 determines a residual quantity Vr (not illustrated here, cf. FIG. 3 ). From this residual quantity Vr, the display unit and/or control unit 42 calculates the respective filling quantity Vr, and in particular whether it is required to refill a maximum quantity Vmax or a partial quantity Vp.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012101114A DE102012101114A1 (de) | 2012-02-14 | 2012-02-14 | Vorrichtung zum Bereitstellen von Verbrauchsmaterial |
DE102012101114.1 | 2012-02-14 | ||
PCT/EP2013/052135 WO2013120718A1 (de) | 2012-02-14 | 2013-02-04 | Vorrichtung zum bereitstellen von verbrauchsmaterial |
Publications (2)
Publication Number | Publication Date |
---|---|
US20150030417A1 US20150030417A1 (en) | 2015-01-29 |
US20150175286A2 true US20150175286A2 (en) | 2015-06-25 |
Family
ID=47720483
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US14/376,636 Abandoned US20150175286A2 (en) | 2012-02-14 | 2013-02-04 | Device for providing consumable materials |
Country Status (5)
Country | Link |
---|---|
US (1) | US20150175286A2 (zh) |
EP (1) | EP2815216A1 (zh) |
CN (1) | CN104114983A (zh) |
DE (1) | DE102012101114A1 (zh) |
WO (1) | WO2013120718A1 (zh) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210136852A (ko) * | 2020-05-08 | 2021-11-17 | 울만 팍-시스테메 게엠베하 운트 코. 카게 | 포장 머신과 포장 상품의 포장방법 |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102014010862B4 (de) * | 2014-07-25 | 2021-01-07 | Khs Corpoplast Gmbh | Verfahren und Vorrichtung zum Transport von Vorformlingen |
US20170090740A1 (en) * | 2015-09-30 | 2017-03-30 | Agco Corporation | User Interface for Mobile Machines |
EP3453651A1 (de) * | 2017-09-07 | 2019-03-13 | M. Tanner AG | Transport- und zufuehreinheit fuer vorformlinge |
DE102022122805A1 (de) | 2022-09-08 | 2024-03-14 | Krones Aktiengesellschaft | Verfahren zur automatischen Ermittlung von Verbrauchsdaten von Medien in einer Abfülllinie und Vorrichtung zum Ausführen des Verfahrens |
DE102022123054A1 (de) | 2022-09-09 | 2024-03-14 | Krones Aktiengesellschaft | Verfahren zur Produktionsüberwachung einer Etikettiermaschine und Etikettiermaschine zur Etikettierung von Behältern |
DE102022123055A1 (de) | 2022-09-09 | 2024-03-14 | Krones Aktiengesellschaft | Verfahren zur Produktionsüberwachung einer Etikettiermaschine und Etikettiermaschine zur Etikettierung von Behältern |
CN116433162A (zh) * | 2023-04-17 | 2023-07-14 | 北京建工环境修复股份有限公司 | 试剂耗材管理方法、装置、电子设备和存储介质 |
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US4354244A (en) * | 1980-02-25 | 1982-10-12 | Eur-Control M&D, U.S.A., Inc. | Method and apparatus for determining the moisture content of particulate material that may contain an unknown amount of moisture in a frozen state |
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US20130061557A1 (en) * | 2010-05-25 | 2013-03-14 | Koji Kitano | Aseptic filling system |
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2012
- 2012-02-14 DE DE102012101114A patent/DE102012101114A1/de not_active Withdrawn
-
2013
- 2013-02-04 EP EP13704569.6A patent/EP2815216A1/de not_active Withdrawn
- 2013-02-04 WO PCT/EP2013/052135 patent/WO2013120718A1/de active Application Filing
- 2013-02-04 CN CN201380009391.7A patent/CN104114983A/zh active Pending
- 2013-02-04 US US14/376,636 patent/US20150175286A2/en not_active Abandoned
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US4354244A (en) * | 1980-02-25 | 1982-10-12 | Eur-Control M&D, U.S.A., Inc. | Method and apparatus for determining the moisture content of particulate material that may contain an unknown amount of moisture in a frozen state |
US4569406A (en) * | 1983-09-28 | 1986-02-11 | Yamato Scale Company, Limited | Combination weighing machine having volume confining function |
US20080219803A1 (en) * | 2005-11-30 | 2008-09-11 | Werner Runft | Weighing Device for a Packaging Machine |
US20130061557A1 (en) * | 2010-05-25 | 2013-03-14 | Koji Kitano | Aseptic filling system |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20210136852A (ko) * | 2020-05-08 | 2021-11-17 | 울만 팍-시스테메 게엠베하 운트 코. 카게 | 포장 머신과 포장 상품의 포장방법 |
KR102600263B1 (ko) * | 2020-05-08 | 2023-11-08 | 울만 팍-시스테메 게엠베하 운트 코. 카게 | 포장 머신과 포장 상품의 포장방법 |
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DE102012101114A1 (de) | 2013-08-14 |
CN104114983A (zh) | 2014-10-22 |
EP2815216A1 (de) | 2014-12-24 |
US20150030417A1 (en) | 2015-01-29 |
WO2013120718A1 (de) | 2013-08-22 |
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