US20130180208A1 - Apparatus for loading containers with objects - Google Patents
Apparatus for loading containers with objects Download PDFInfo
- Publication number
- US20130180208A1 US20130180208A1 US13/353,082 US201213353082A US2013180208A1 US 20130180208 A1 US20130180208 A1 US 20130180208A1 US 201213353082 A US201213353082 A US 201213353082A US 2013180208 A1 US2013180208 A1 US 2013180208A1
- Authority
- US
- United States
- Prior art keywords
- container
- bar member
- grooved bar
- base plate
- grooved
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B67/00—Apparatus or devices facilitating manual packaging operations; Sack holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/38—Opening hinged lids
- B65B43/39—Opening-out closure flaps clear of bag, box, or carton mouth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B67/00—Apparatus or devices facilitating manual packaging operations; Sack holders
- B65B67/08—Wrapping of articles
- B65B67/10—Wrapping-tables
Definitions
- the present invention relates to the packaging of small objects such as electronic memory products into containers.
- Jewel Cases are typically made from one piece of molded plastic which opens up as two parts. The first part is a bottom section that holds the memory, and the second part is a top section which folds over and snaps to the bottom section.
- the typical loading sequence requires (1) opening the empty case, (2) insertion of memory card in the correct orientation, and then (3) closing of the case. When performed by a single person, the process is slow and tedious.
- What is needed is an apparatus that provides a method for efficient loading of small objects into containers, either by manual means or by introduction of one or more automated handling machines.
- the apparatus is described that is used to load containers with small objects similar to Flash memory SD or micro SD cards, but the small objects are not limited to these examples.
- the apparatus can be made in three configurations: either (1) a fully manual operated configuration, (2) a manual configuration in combination with one or more automated machines, or finally as (3) a fully automated handling apparatus.
- the apparatus consists of a base plate with an attached bar containing a grooved bar member.
- the jewel cases are restrained in the grooved bar member in such a way as to allow for the jewel cases to be moved in a linear or circular direction and then provide means such that the cases can be easily loaded with the objects, and then removed from the base plate.
- FIG. 1A illustrates a top view of a jewel case in accordance with an embodiment.
- FIG. 1B illustrates a side view of a jewel case of FIG. 1A .
- FIG. 2A illustrates a top view of a first embodiment of an apparatus for loading a jewel case in an embodiment.
- FIG. 2B is a magnified end view of apparatus of FIG. 2A .
- FIG. 3 is the apparatus for loading the jewel cases of FIG. 2A and 2B with a, a magnified bar member.
- FIG. 4A is a top view of a second embodiment of an apparatus for loading jewel cases.
- FIG. 4B is an illustrated end view of FIG. 4A of sections for holding the jewel cases.
- FIG. 5A illustrates an adjustable means for holding the jewel case to accommodate various widths and heights.
- FIG. 5B illustrates a side view of the bar member with slots in accordance with an embodiment.
- FIG. 5C illustrates a side view of the bar member with slots for bolts and tapped holes.
- FIG. 6 is a diagram of an automated apparatus in accordance with the present embodiment.
- the present invention relates to the packaging of small objects such as electronic memory products into containers.
- the following description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements.
- Various modifications to the embodiments and the generic principles and features described herein will be readily apparent to those skilled in the art.
- the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features described herein.
- FIG. 1A illustrates a top view of a fully opened jewel case 100 in accordance with an embodiment.
- FIG. 1B illustrates a side view of a jewel case 100 of FIG. 1A .
- the jewel case 100 is normally molded from a single piece of plastic.
- the jewel case 100 comprises a top piece 101 , which has a top latch mechanism 102 .
- the jewel case 100 also has a bottom piece 110 which has a bottom latch mechanism 112 .
- the bottom latch mechanism 112 that forms a latch when mated with the top latch mechanism 102 .
- the jewel case 100 includes a bottom device holding fixture 113 that holds an object 120 , such as a flash memory card, being placed in the jewel case 100 , and also a hinge 105 , that holds together the top piece 101 and the bottom piece 110 when the jewel box 100 is closed.
- an object 120 such as a flash memory card
- FIG. 2A illustrates a top view of an apparatus 200 for loading a jewel case 100 in accordance with an embodiment.
- FIG. 2B is a magnified end view of apparatus 200 of FIG. 2A .
- the apparatus 200 comprises a base plate 201 which has a grooved bar 204 that runs the length of the base plate 201 .
- Section 210 represents the loading zone
- section 211 represents the middle zone
- section 212 represents the exit zone.
- FIG. 3 shows an open jewel case 100 inserted into the apparatus 200 such that the top latch mechanism 102 is constrained in the grooved bar 204 of the loading section 211 .
- the holding fixture 113 is easily loaded with the object 120 intended for placement in the jewel case 100 .
- the jewel case 100 is conveyed further down the base plate 201 to where the object 120 inside the jewel case 100 is inspected.
- the object 120 is then removed from the grooved bar 204 , the jewel case 100 is closed and the closed jewel case 100 is placed in an output bin (not shown).
- the process by which the objects 120 are inserted into the jewel cases 100 using the disclosed apparatus 202 is as follows.
- the jewel cases 100 are opened flat.
- the jewel cases 100 are then placed onto the base plate 201 in the loading zone 210 with the top latch mechanism 102 of the jewel case 100 inserted into the groove of bar 204 .
- the jewel cases 100 are then moved along the base to the middle zone 211 , allowing them to be loaded with the target objects 120 into a holder 113 of the jewel case bottom 110 .
- the jewel cases 100 are then moved to the exit zone 212 where they can be inspected for correct insertion of the target objects 120 .
- the jewel cases 100 are then removed from the base plate 201 and placed in the finished bin (not shown).
- FIG. 4A is a top view of an apparatus 204 for loading jewel cases 100 .
- FIG. 4B is an end view 403 A, 403 B and 4030 of sections for holding the jewel cases 100 .
- a second embodiment uses a modified grooved bar 402 .
- a modified groove bar 402 as shown in FIG. 4A and 4B , whereby an open area 404 A and 4040 is added to both the beginning and end of the bar 402 by elimination of the overhang of the groove 404 A and 404 C in bar 402 , as shown in FIG. 4B .
- This modification of bar 402 aids in the insertion and extraction of the jewel cases 100 in sections 210 and section 212 respectively.
- the length of the opening in the loading zone 210 can be short, because when the apparatus is used in a manual mode only one card is put into the groove of the modified grooved bar 402 at any given time.
- the height, z, and width, x, of the groove in the bar must be correctly machined.
- the width, x, of the groove is a critical dimension. If the width, x, is too narrow, the jewel case 100 cannot slide down the groove. If the groove is too wide, the jewel case 100 can easily rotate and cause a jam.
- the other critical dimension is the height, z, of the jewel case body 100 . If the groove height, z, is too short, the jewel case 100 will jam.
- FIG. 5A illustrates a magnified end view of means for holding the jewel case 100 to accommodate various widths and heights.
- FIG. 5B illustrates a top view of the bar 403 in accordance with an embodiment.
- FIG. 50 illustrates a side view of bar 404 .
- a third embodiment shown in FIG. 5A , 5 B and 50 provides means for adjustment of the apparatus 204 to accommodate different widths, z, of the side latch and the height x, of the side wall of jewel cases 100 .
- FIG. 6 is a diagram of an automated apparatus 602 in accordance with the present embodiment.
- a fourth embodiment is shown in FIG. 6 .
- a fully automated apparatus 602 is shown.
- the containers are inserted into a grooved bar 604 by machine 601 .
- the containers are then transported to a second machine 602 which places the object 120 in the container.
- the containers are then transported to a third machine 603 which removes the loaded containers and closes together the top lid/latch mechanism 102 and bottom lids/latch mechanism 112 of the jewel cases.
- a conveyor belt 605 is used to transport the containers from machine 601 to 602 and finally to 603 .
- three machines 601 , 602 and 603 plus a conveyor system are shown in FIG. 6 , any or all of these machines 601 , 602 and 603 may be used individually or in any combination to form an efficient container loading system.
Abstract
An apparatus is described that is used to load containers with small objects similar to Flash memory SD or micro SD cards. The apparatus can be made in three configurations; a fully manual operated configuration, a manual configuration in combination with one or more automated machines, and finally as a fully automated handling apparatus. In its simplest form, the apparatus consists of a base plate with an attached bar containing a grooved bar member such that the jewel cases are restrained in the grooved bar member in such a way as to allow the jewel cases to be moved in a linear or circular direction and provide means such that the cases can be easily loaded with the objects and then removed from the base plate.
Description
- The present invention relates to the packaging of small objects such as electronic memory products into containers.
- Memory products such as SD and micro SD Flash memory cards are normally shipped in plastic containers referred to as “Jewel Cases”. Jewel cases are typically made from one piece of molded plastic which opens up as two parts. The first part is a bottom section that holds the memory, and the second part is a top section which folds over and snaps to the bottom section. The typical loading sequence requires (1) opening the empty case, (2) insertion of memory card in the correct orientation, and then (3) closing of the case. When performed by a single person, the process is slow and tedious.
- What is needed is an apparatus that provides a method for efficient loading of small objects into containers, either by manual means or by introduction of one or more automated handling machines.
- An apparatus is described that is used to load containers with small objects similar to Flash memory SD or micro SD cards, but the small objects are not limited to these examples. The apparatus can be made in three configurations: either (1) a fully manual operated configuration, (2) a manual configuration in combination with one or more automated machines, or finally as (3) a fully automated handling apparatus.
- In its simplest form, the apparatus consists of a base plate with an attached bar containing a grooved bar member. The jewel cases are restrained in the grooved bar member in such a way as to allow for the jewel cases to be moved in a linear or circular direction and then provide means such that the cases can be easily loaded with the objects, and then removed from the base plate.
-
FIG. 1A illustrates a top view of a jewel case in accordance with an embodiment. -
FIG. 1B illustrates a side view of a jewel case ofFIG. 1A . -
FIG. 2A illustrates a top view of a first embodiment of an apparatus for loading a jewel case in an embodiment. -
FIG. 2B is a magnified end view of apparatus ofFIG. 2A . -
FIG. 3 is the apparatus for loading the jewel cases ofFIG. 2A and 2B with a, a magnified bar member. -
FIG. 4A is a top view of a second embodiment of an apparatus for loading jewel cases. -
FIG. 4B is an illustrated end view ofFIG. 4A of sections for holding the jewel cases. -
FIG. 5A illustrates an adjustable means for holding the jewel case to accommodate various widths and heights. -
FIG. 5B illustrates a side view of the bar member with slots in accordance with an embodiment. -
FIG. 5C illustrates a side view of the bar member with slots for bolts and tapped holes. -
FIG. 6 is a diagram of an automated apparatus in accordance with the present embodiment. - The present invention relates to the packaging of small objects such as electronic memory products into containers. The following description is presented to enable one of ordinary skill in the art to make and use the invention and is provided in the context of a patent application and its requirements. Various modifications to the embodiments and the generic principles and features described herein will be readily apparent to those skilled in the art. Thus, the present invention is not intended to be limited to the embodiments shown, but is to be accorded the widest scope consistent with the principles and features described herein.
-
FIG. 1A illustrates a top view of a fully openedjewel case 100 in accordance with an embodiment.FIG. 1B illustrates a side view of ajewel case 100 ofFIG. 1A . Thejewel case 100 is normally molded from a single piece of plastic. Thejewel case 100 comprises atop piece 101, which has atop latch mechanism 102. Thejewel case 100 also has abottom piece 110 which has abottom latch mechanism 112. Thebottom latch mechanism 112 that forms a latch when mated with thetop latch mechanism 102. Thejewel case 100 includes a bottomdevice holding fixture 113 that holds anobject 120, such as a flash memory card, being placed in thejewel case 100, and also ahinge 105, that holds together thetop piece 101 and thebottom piece 110 when thejewel box 100 is closed. -
FIG. 2A illustrates a top view of anapparatus 200 for loading ajewel case 100 in accordance with an embodiment.FIG. 2B is a magnified end view ofapparatus 200 ofFIG. 2A . Referring toFIGS. 2A and 2B together, theapparatus 200 comprises abase plate 201 which has agrooved bar 204 that runs the length of thebase plate 201.Section 210 represents the loading zone,section 211 represents the middle zone, andsection 212 represents the exit zone. -
FIG. 3 shows anopen jewel case 100 inserted into theapparatus 200 such that thetop latch mechanism 102 is constrained in thegrooved bar 204 of theloading section 211. When thejewel case 100 moves down thegrooved bar 204, theholding fixture 113 is easily loaded with theobject 120 intended for placement in thejewel case 100. After insertion of theobject 120, thejewel case 100 is conveyed further down thebase plate 201 to where theobject 120 inside thejewel case 100 is inspected. Theobject 120 is then removed from thegrooved bar 204, thejewel case 100 is closed and theclosed jewel case 100 is placed in an output bin (not shown). - Referring to
FIGS. 1 , 2 and 3 together, the process by which theobjects 120, such as flash memory cards, are inserted into thejewel cases 100 using the disclosed apparatus 202 is as follows. Thejewel cases 100 are opened flat. Thejewel cases 100 are then placed onto thebase plate 201 in theloading zone 210 with thetop latch mechanism 102 of thejewel case 100 inserted into the groove ofbar 204. Thejewel cases 100 are then moved along the base to themiddle zone 211, allowing them to be loaded with the target objects 120 into aholder 113 of thejewel case bottom 110. After being loaded, thejewel cases 100 are then moved to theexit zone 212 where they can be inspected for correct insertion of the target objects 120. Thejewel cases 100 are then removed from thebase plate 201 and placed in the finished bin (not shown). -
FIG. 4A is a top view of anapparatus 204 for loadingjewel cases 100.FIG. 4B is anend view jewel cases 100. A second embodiment uses a modifiedgrooved bar 402. A modifiedgroove bar 402 as shown inFIG. 4A and 4B , whereby anopen area 404A and 4040 is added to both the beginning and end of thebar 402 by elimination of the overhang of thegroove bar 402, as shown inFIG. 4B . This modification ofbar 402 aids in the insertion and extraction of thejewel cases 100 insections 210 andsection 212 respectively. The length of the opening in theloading zone 210 can be short, because when the apparatus is used in a manual mode only one card is put into the groove of the modifiedgrooved bar 402 at any given time. - Although
different jewel cases 100 are similar in size and appearance, the actual physical dimensions often vary in their exact height, length, and width. In a functioning apparatus, the height, z, and width, x, of the groove in the bar (not shown) must be correctly machined. In particular, the width, x, of the groove is a critical dimension. If the width, x, is too narrow, thejewel case 100 cannot slide down the groove. If the groove is too wide, thejewel case 100 can easily rotate and cause a jam. The other critical dimension is the height, z, of thejewel case body 100. If the groove height, z, is too short, thejewel case 100 will jam. - What is needed is a simple means of adjusting the exact position of the
grooved bar 402 in relation to thebase plate 201 of the apparatus.FIG. 5A illustrates a magnified end view of means for holding thejewel case 100 to accommodate various widths and heights.FIG. 5B illustrates a top view of thebar 403 in accordance with an embodiment.FIG. 50 illustrates a side view ofbar 404. A third embodiment shown inFIG. 5A , 5B and 50 provides means for adjustment of theapparatus 204 to accommodate different widths, z, of the side latch and the height x, of the side wall ofjewel cases 100. In this embodiment shown inFIG. 5 , the bar 202 ofFIG. 1 is replaced bybars bolts FIG. 5 , thebolts bars FIG. 5 that allow adjustment of the groove height, z, and width, x, are representative of the many possible means available to those skilled in the art for making these small adjustments. -
FIG. 6 is a diagram of anautomated apparatus 602 in accordance with the present embodiment. A fourth embodiment is shown inFIG. 6 . In this embodiment, a fullyautomated apparatus 602 is shown. The containers are inserted into agrooved bar 604 bymachine 601. The containers are then transported to asecond machine 602 which places theobject 120 in the container. The containers are then transported to athird machine 603 which removes the loaded containers and closes together the top lid/latch mechanism 102 and bottom lids/latch mechanism 112 of the jewel cases. Aconveyor belt 605 is used to transport the containers frommachine 601 to 602 and finally to 603. Although threemachines FIG. 6 , any or all of thesemachines - Although the present invention has been described in accordance with the embodiments shown, one of ordinary skill in the art will readily recognize that there could be variations to the embodiments and those variations would be within the spirit and scope of the present invention. Accordingly, many modifications may be made by one of ordinary skill in the art without departing from the spirit and scope of the appended claims.
Claims (13)
1. An apparatus for use in loading containers with objects, the bottom of each of the containers having a fixture that holds the object and also having a protruding member along one of its edges the apparatus comprising:
a base plate:
a grooved bar member attached to the base plate; the protruding member of the container bottom fits into the grooved bar member, such that when an open container is placed on the base plate inside the grooved bar member the container is constrained to travel in the grooved bar member allowing easy insertion of objects into the container by either manual or automated means.
2. The apparatus of claim 1 , in which the protruding member of the bottom of the container is a latch mechanism.
3. The apparatus of claim 1 , in which the container has a top and a bottom held together with a hinge and joined with a latch.
4. The apparatus of claim 1 , in which the container is a plastic jewel case.
5. The apparatus of claim 1 , in which the object is a Flash memory device.
6. The apparatus of claim 1 , in which the grooved bar member allows easy insertion of the container therewithin by having a lead in area where the width of the grooved bar member is significantly wider than the protruding member on the bottom of the container.
7. The apparatus of claim 1 , in which the grooved bar member allows easy extraction of the container constrained in the grooved bar member by having an exit area where the width of the grooved bar member is significantly wider than the protruding member on the bottom of the container.
8. The apparatus of claim 1 , wherein the height of the grooved bar member is variable by allowing the grooved bar member to move in a direction perpendicular to the base plate of the apparatus.
9. The apparatus of claim 1 , wherein the width of the grooved bar member is variable by allowing the grooved bar member to move in a direction parallel to the base plate of the apparatus.
10. The apparatus of claim 1 , where an automated machine is used to insert an open container with a protruding member in the grooved bar member.
11. The apparatus of claim 1 , where an automated machine is used to insert the object in a container that is constrained to travel in the grooved bar member.
12. The apparatus of claim 1 , where an automated machine is used to close a container that is constrained to travel in the grooved bar member.
13. The apparatus of claim 1 , where an automated machine is used to check whether an inserted object has been correctly placed in the container.
Priority Applications (1)
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US13/353,082 US20130180208A1 (en) | 2012-01-18 | 2012-01-18 | Apparatus for loading containers with objects |
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US13/353,082 US20130180208A1 (en) | 2012-01-18 | 2012-01-18 | Apparatus for loading containers with objects |
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US13/353,082 Abandoned US20130180208A1 (en) | 2012-01-18 | 2012-01-18 | Apparatus for loading containers with objects |
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