US20120233877A1 - High-stability multi-density midsole - Google Patents
High-stability multi-density midsole Download PDFInfo
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- US20120233877A1 US20120233877A1 US13/424,243 US201213424243A US2012233877A1 US 20120233877 A1 US20120233877 A1 US 20120233877A1 US 201213424243 A US201213424243 A US 201213424243A US 2012233877 A1 US2012233877 A1 US 2012233877A1
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- midsole
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/22—Footwear with health or hygienic arrangements with foot-supporting parts with fixed flat-foot insertions, metatarsal supports, ankle flaps or the like
- A43B7/223—Footwear with health or hygienic arrangements with foot-supporting parts with fixed flat-foot insertions, metatarsal supports, ankle flaps or the like characterised by the constructive form
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B3/00—Footwear characterised by the shape or the use
- A43B3/0036—Footwear characterised by the shape or the use characterised by a special shape or design
- A43B3/0063—U-shaped
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/02—Soles; Sole-and-heel integral units characterised by the material
- A43B13/12—Soles with several layers of different materials
- A43B13/125—Soles with several layers of different materials characterised by the midsole or middle layer
- A43B13/127—Soles with several layers of different materials characterised by the midsole or middle layer the midsole being multilayer
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/181—Resiliency achieved by the structure of the sole
- A43B13/186—Differential cushioning region, e.g. cushioning located under the ball of the foot
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B13/00—Soles; Sole-and-heel integral units
- A43B13/14—Soles; Sole-and-heel integral units characterised by the constructive form
- A43B13/18—Resilient soles
- A43B13/187—Resiliency achieved by the features of the material, e.g. foam, non liquid materials
- A43B13/188—Differential cushioning regions
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
- A43B7/142—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the medial arch, i.e. under the navicular or cuneiform bones
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/1415—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot
- A43B7/143—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the location under the foot situated under the lateral arch, i.e. the cuboid bone
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/1405—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form
- A43B7/1475—Footwear with health or hygienic arrangements with foot-supporting parts with pads or holes on one or more locations, or having an anatomical or curved form characterised by the type of support
- A43B7/148—Recesses or holes filled with supports or pads
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- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/22—Footwear with health or hygienic arrangements with foot-supporting parts with fixed flat-foot insertions, metatarsal supports, ankle flaps or the like
- A43B7/226—Footwear with health or hygienic arrangements with foot-supporting parts with fixed flat-foot insertions, metatarsal supports, ankle flaps or the like characterised by the material
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
- A43B7/00—Footwear with health or hygienic arrangements
- A43B7/14—Footwear with health or hygienic arrangements with foot-supporting parts
- A43B7/24—Insertions or other supports preventing the foot canting to one side , preventing supination or pronation
Definitions
- Embodiments herein relate generally to the field of footwear, and more particularly to components of performance footwear, such as midsoles.
- the heel “crash pad” is a soft, beveled midsole feature that facilitates compression of the lateral posterior portion of the midsole as the heel impacts the ground, thereby reducing the initial rate of pronation.
- Medial posting is a common midsole feature designed to reduce maximum pronation. As the stride transitions from heel to mid-stance, the foot pronates in greater measure until it is opposed by a stiffer, less compressive midsole in the arch and just posterior to the arch.
- the stiff and less yielding medial midsole will work to force the ankle to quickly rotate to an inverted position and the soft, beveled crash pad may not provide enough resistance to contain excessive and potentially catastrophic inversion of the foot.
- FIGS. 1A-1D illustrate bottom ( FIGS. 1A and 1B ) and top ( FIGS. 1C and 1D ) views of a high-stability, impact-absorbing, multi-density midsole that includes a generally soft cushioning element and a firmer mid-foot element, in accordance with various embodiments;
- FIGS. 2A-2D illustrate a medial side view ( FIG. 2A ), a bottom view ( FIG. 2B ), a lateral side view ( FIG. 2C ), and a posterior view ( FIG. 2D ) of the mid-foot element shown in FIG. 1 , in accordance with various embodiments;
- FIGS. 3A-3D illustrate four examples of a high stability, impact-absorbing, multi-density midsole and its corresponding mid-foot element, including an example with a medium length lateral posterior tail and a long medial posterior tail ( FIG. 3A ), an example with a short lateral posterior tail and a long medial posterior tail ( FIG. 3B ), an example with a medium lateral posterior tail and a medium medial posterior tail ( FIG. 3C ), and an example with a short lateral posterior tail and a medium medial posterior tail ( FIG. 3D ), in accordance with various embodiments.
- Coupled may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements are not in direct contact with each other, but yet still cooperate or interact with each other.
- a phrase in the form “NB” or in the form “A and/or B” means (A), (B), or (A and B).
- a phrase in the form “at least one of A, B, and C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).
- a phrase in the form “(A)B” means (B) or (AB) that is, A is an optional element.
- Embodiments herein are directed to performance footwear components, such as midsoles, that may reduce the initial pronation and supination rates that may occur when the heel strikes on a surface, including uneven, rough surfaces such as gravel roads, scree, talus, or rutted trails. In some embodiments, this may be accomplished by providing a midsole having a full heel area that may provide a long, soft spring rate to absorb shock and/or impact from rocks and debris at heel strike. In various embodiments, the disclosed midsoles may also reduce the maximum pronation and supination angles that result from heel-to-mid-stance transition on uneven, irregular surfaces.
- various examples of the disclosed high-stability midsoles may provide a mid-foot structure/element that may guide either a pronated or supinated foot to a neutral position by the mid-stance-to-toe-off phase of a running gait.
- embodiments herein may be applicable to a wide variety of activities, such as running and hiking; various sports, such as volleyball, basketball, and tennis; various professions, such as medical, industrial, safety, rescue, and military, and other suitable applications.
- the midsole may include both a generally soft cushioning element and a firmer mid-foot element.
- the generally soft cushioning element may include a heel portion that may provide a cushioning and impact-absorbing layer and that is configured to absorb the impact and/or shock of the heel hitting a rock or other uneven surface, without causing the instability (e.g., pronation or supination) that may be caused by a traditional (e.g. firm) posted midsole.
- the mid-foot element may be any suitable shape including angled curved, parabolic, hyperbolic, etc.
- the midsole also may include a mid-foot element that may be firmer than the soft cushioning element, and that may have one or more medial and/or lateral posterior “tails” that may extend along at least a portion of a corresponding medial or lateral edge of the heel portion of the cushioning element.
- the firmer consistency of the medial and or posterior tails of the mid-foot element may then begin to correct any pronation or supination and may return the foot to a neutral position, for instance by the time the foot has transitioned to the midstrike or toe-off phases.
- the firmness of the cushioning element and/or mid-foot element and the length and/or height of the mid-foot element and/or posterior tails may be varied to suit a particular condition or set of conditions, such as the surface conditions, a user's running/walking style, a particular sport, activity, or profession, weight of the user, weight and distribution of carried objects such as backpacks, leg length or height of the user, or to accommodate or correct a particular gait problem, such as over-pronation or oversupination.
- FIGS. 1A-1D illustrate bottom ( FIGS. 1A (partially exploded) and 1 B (coupled)) and top ( FIGS. 1C (partially exploded) and 1 D (coupled)) views of a high-stability, impact-absorbing midsole 100 that includes a generally soft cushioning element 110 and a firmer mid-foot element 112 , in accordance with various embodiments.
- cushioning element 110 may include at least a heel portion 114 configured to absorb shock or impact force from a heelstrike, for instance on uneven terrain.
- mid-foot element 112 may be configured to mate or align with cushioning element 110 , and may include one or more posterior tails, such as a medial posterior tail 116 and/or a lateral posterior tail 118 .
- medial posterior tail 116 may extend at least partially along the medial edge 120 of heel portion 114
- lateral posterior tail 118 may extend at least partially along the lateral edge 122 of heel portion 114 .
- cushioning element 110 and mid-foot element 112 may have different response properties, which may be characterized in terms of density, durometer, flex, specific gravity, and other footwear design characteristics. These different properties may allow for a variety of biomechanical improvements, including, but not limited to improved impact cushioning, support, and stability, for instance when used on uneven terrain.
- materials having different response properties e.g., different durometers, which may generate different sensations of softness or firmness
- midsole 100 may include different response property areas arranged about one or more edges 120 , 122 of heel portion 114 , with, for example, a higher density or durometer material disposed therein in mid-foot element 112 .
- one or more posterior tails 116 , 118 may serve to arrest and reverse any excessive pronation or supination and return the foot to a more neutral position.
- midsole 100 depicts midsole 100 as having two separate (discrete, couplable) components (e.g., cushioning element 110 and mid-foot element 112 ), one of skill in the art will appreciate that midsole 100 may be constructed as a single component having different response property regions, i.e., the cushioning element and the frame may be integral components of the midsole.
- midsole 100 may be constructed as a unitary structure, which, in some embodiments, may have blended transitions between materials having different densities or durometers, such as described in U.S. Patent Application No. 61/345,978, which is incorporated by reference herein.
- the term “blended transition zones” and any variation thereof may generally refer to the interlocking or intermixing of materials (e.g. foams) having different response properties (e.g. densities or durometers), such that there is not a definite, clearly defined linear or planar path between the materials with different response properties.
- materials e.g. foams
- response properties e.g. densities or durometers
- Cushioning element 110 may also include a midfoot portion 124 and a forefoot portion 126 .
- cushioning element 110 may form an entire upper surface of midsole 100 , providing the entire footbed with cushioning, for instance for comfort and impact absorption.
- mid-foot element 112 also may include an anterior medial tail 128 and/or an anterior lateral tail 130 , and may maintain a neutral foot position during toe-off.
- anterior medial tail 128 and anterior lateral tail 130 may provide lateral stabilization, and they may help the shoe to flex across the forefoot in an anatomically correct location.
- midsole 100 may be constructed only as a mid-foot element 112 , or as a mid-foot element 112 configured to mate with a top surface of cushioning element 110 .
- midsole 100 is illustrated as having forefoot 126 , mid-foot 124 , and heel 114 portions, one of skill in the art will appreciate that some embodiments of midsole 100 may only include a heel portion 114 and a mid-foot portion 124 .
- FIGS. 2A-2D illustrate a medial side view ( FIG. 2A ), a bottom view ( FIG. 2B ), a lateral side view ( FIG. 2C ), and a posterior view ( FIG. 2D ) of the mid-foot element 112 shown in FIGS. 1A-1D , in accordance with various embodiments.
- mid-foot element 212 may have a thickness dimension 232 that may vary in different regions.
- the thickness 232 of mid-foot element 212 may be greater in regions where greater firmness or support is desired (for example, in a mid-foot portion), and it may be smaller or non-existent in regions where less firmness or support is needed (e.g., in a heel portion or fore-foot portion).
- the thickness 232 of mid-foot element 212 also may be greater at the medial and/or lateral edges, for instance, when greater stabilization or protection from supination or pronation is desired.
- FIGS. 3A-3D illustrate four examples of a high stability, impact-absorbing, multi-density midsole 300 ( a - d ), including cushioning element 310 ( a - d ) and its corresponding mid-foot element 312 ( a - d ). These include an example of a cushioning element 310 a and corresponding mid-foot element 312 a, wherein mid-foot element 312 a may have a medium length lateral posterior tail 318 a and a long medial posterior tail 316 a ( FIG.
- FIG. 3A an example of a cushioning element 310 b and corresponding mid-foot element 312 b, wherein mid-foot element 312 b may have a short lateral posterior tail 318 b and a long medial posterior tail 316 b
- FIG. 3B an example of a cushioning element 310 c and corresponding mid-foot element 312 c, wherein mid-foot element 312 c may have a medium lateral posterior tail 318 c and a medium medial posterior tail 316 c ( FIG.
- mid-foot element 312 d may have a short lateral posterior tail 318 d and a medium medial posterior tail 316 d ( FIG. 3D ), in accordance with various embodiments.
- the length of the posterior tails 316 ( a - d ), 318 ( a - d ) may be varied to suit a particular condition or set of conditions.
- the medium length lateral posterior tail 318 a and long medial posterior tail 316 a illustrated in FIG. 3A may serve to stabilize the foot in both medial and lateral directions and may provide strong protection from over-pronation and moderate protection from over-supination.
- the short lateral posterior tail 318 b and a long medial posterior tail 316 b illustrated in FIG. 3B may provide strong protection from over-pronation, for instance for a user or set of conditions prone to over-pronation but not at serious risk of over-supination.
- 3C has a medium lateral posterior tail 318 c and a medium medial posterior tail 316 c, and may provide moderate protection from both overpronation and over-supination.
- the example illustrated in FIG. 3D includes a short lateral posterior tail 318 d and a medium medial posterior tail 316 d , which may provide moderate protection from over-pronation, for instance for a user or set of conditions in which over-pronation is more of a risk than over-supination.
- FIGS. 3A-3D illustrate the lengths of the lateral posterior tail(s) and the medial posterior tail(s) measured as a percentage of entire sole length measured from the heel.
- the long tails reach back to about 10% of full length from the heel, for example, about 3-14%, about 5-13%, or about 7-12%.
- a medium tail reaches back to about 20% of full length from the heel, for example, about 15-24%, about 17-23%, or about 18-21%
- a short tail reaches back to about 30% of full length from the heel, for example about 25-37%, about 27-35%, or about 28-33%.
- These lengths are merely examples, and may be modified in line with the teachings herein as desired for different functionality.
- a tail may be as long as about 3%, 5% or 7% of full length from the heel, as short as about 37%, 35%, or 33% of full length from the heel, or any length therebetween.
- the thickness and/or height of each tail may be individually configured for a desired amount of lateral or medial support. For example, a slightly thicker tail may provide more support, and a slightly thinner tail may provide less support, as compared to the illustrated examples.
- anterior tails 128 , 228 , 328 ( a - d ), and 130 , 230 , 330 ( a - d ) may be similarly varied in length to create a desired degree of stability and mid-foot alignment during toe-off.
- the thickness and/or height of each anterior or posterior tail may be optimized to provide the degree of support desired for a particular user or set of conditions.
- the thickness of mid-foot element 112 , 212 , 312 ( a - d ) may be increased in any region where more stabilization or firmer support is desired, or for a heavier or taller user.
- midsoles include a support shank for this purpose or to stabilize the midsole from torsional motion.
- a support shank such as a steel shank may be included in some embodiments
- mid-foot element 112 , 212 , 312 may make a support shank unnecessary.
- mid-foot element 112 may occupy the full thickness of the midsole in some regions, such as in the mid-foot portion 126 for instance to provide firm arch support.
- cushioning element 110 , 310 may be made thicker in a particular region or throughout midsole 100 , 200 , 300 ( a - d ) if greater comfort or cushioning is required, for instance for a heavier user, for certain terrain conditions, or for a user with foot pain or an injury.
- any number of response property areas may be used, for instance 3, 4, 5, 6, or even more.
- Such different response property areas may be arranged in a number of strategic configurations.
- an additional low density or low durometer material may be used wherever extra softness or cushioning is needed, such as in the heel or fore-foot portions, or for use when the user has an injury or otherwise requires more cushioning.
- an additional higher density or higher durometer material may be included in any area requiring firm support, extra stability, or extra durability.
- the specific configuration of the midsole may be customized to suit the needs, footstrike pattern, terrain, or running style of an individual user.
- the response property areas are referred to herein as low and high (e.g., as it relates to firmness, density, or durometer), one of skill in the art will appreciate that these terms are relative.
- the term “low” may correspond to about 40-60 Asker C, or about 50-60 Asker C in some embodiments.
- the term “high” may correspond to about 60-75 Asker C, or about 65-75 Asker C in some embodiments. In other embodiments, greater or lower response property materials also may be used to suit the desired application.
- the midsole material may extend around and/or over the instep, for instance to provide greater protection and stability through the midfoot portion. In still other embodiments, the midsole material may extend around and/or over the fore-foot portion, for instance to provide protection to the toes. In particular embodiments, the midsole material may extend around the entire foot and may form a part of or all of the footwear upper, for instance in boots or shoes that provide extra ankle support or foot protection. In some embodiments, the portion of the midsole material that extends past the midsole may include a less dense material, such as an extra soft response property material.
- the different response properties may be achieved by a variety of materials suitable for midsole construction.
- EVA foam materials may be formed or cut to a desired size and shape to form the cushioning element 110 , 210 , 310 ( a - d ) and/or mid-foot element 112 , 212 , 312 ( a - d ), and the two components may be glued or otherwise affixed together.
- midsole-forming techniques are known, such as pre-form and compression molding, injection molding, pellet pour and the like.
- polymer foam pellets such as EVA pellets
- the midsole may include one or more other types of material in foamed or solid form, such as rubberized EVA, polyurethane, thermo-plastic elastomers, polyolefins, rubber, or any other suitable midsole/footwear construction material.
- material in foamed or solid form such as rubberized EVA, polyurethane, thermo-plastic elastomers, polyolefins, rubber, or any other suitable midsole/footwear construction material.
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Abstract
Embodiments herein relate generally to the field of footwear, and more particularly to components of performance footwear, such as midsoles, and in particular related to high-stability, multi-density midsoles. In some embodiments, the midsoles disclosed herein may protect a user from over-pronation and/or over-supination of the foot. Embodiments of the high stability midsoles disclosed herein may include a cushioning element and a mid-foot element. In various embodiments, the mid-foot element may be configured to mate with the cushioning element in the mid-foot portion, and may include at least one posterior tail configured to align with a medial or lateral edge of the heel portion of the cushioning element. Alternatively, the midsole may have integrated cushioning regions with different response property regions.
Description
- The present application claims priority to U.S. Provisional Patent Application No. 61/454,441, filed Mar. 18, 2011, entitled “HIGH-STABILITY MULTI-DENSITY MIDSOLE,” the disclosure of which is hereby incorporated by reference in its entirety.
- Embodiments herein relate generally to the field of footwear, and more particularly to components of performance footwear, such as midsoles.
- Since the introduction of cushioned midsoles in running shoes, injuries associated with the impact of foot strikes have been reduced. Concomitantly, runners have adapted to cushioned running shoes by increasing stride length and landing more toward the lateral posterior edge of the heel. This adaptation may be associated with excessive foot/ankle motion. Moreover, pronation injuries such as inversion and eversion sprains are thought to occur if the initial pronation velocity is too high or the maximum pronation angle is too great.
- To mitigate the negative effects of a cushioned heel, the modern running shoe evolved to feature different midsole stiffness regions. The heel “crash pad” is a soft, beveled midsole feature that facilitates compression of the lateral posterior portion of the midsole as the heel impacts the ground, thereby reducing the initial rate of pronation. “Medial posting” is a common midsole feature designed to reduce maximum pronation. As the stride transitions from heel to mid-stance, the foot pronates in greater measure until it is opposed by a stiffer, less compressive midsole in the arch and just posterior to the arch.
- Both of these concepts effectively use local midsole stiffness to control motion when running on a smooth surface such as a road, in which heel strike kinematics are predictable and repeatable. However, for the trail runner, the surface is much more variable and much less predictable. The smooth, firm road is replaced by a wide range of grades potentially covered with loose gravel, scree, talus, and many other impediments. Consequently, the initial point of heel contact can greatly vary from step-to-step. For example, if the foot lands on a rock under the medial posterior portion of a medially posted running shoe heel, the stiff and less yielding medial midsole will work to force the ankle to quickly rotate to an inverted position and the soft, beveled crash pad may not provide enough resistance to contain excessive and potentially catastrophic inversion of the foot.
- Embodiments will be readily understood by the following detailed description in conjunction with the accompanying drawings. Embodiments are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings.
-
FIGS. 1A-1D illustrate bottom (FIGS. 1A and 1B ) and top (FIGS. 1C and 1D ) views of a high-stability, impact-absorbing, multi-density midsole that includes a generally soft cushioning element and a firmer mid-foot element, in accordance with various embodiments; -
FIGS. 2A-2D illustrate a medial side view (FIG. 2A ), a bottom view (FIG. 2B ), a lateral side view (FIG. 2C ), and a posterior view (FIG. 2D ) of the mid-foot element shown inFIG. 1 , in accordance with various embodiments; and -
FIGS. 3A-3D illustrate four examples of a high stability, impact-absorbing, multi-density midsole and its corresponding mid-foot element, including an example with a medium length lateral posterior tail and a long medial posterior tail (FIG. 3A ), an example with a short lateral posterior tail and a long medial posterior tail (FIG. 3B ), an example with a medium lateral posterior tail and a medium medial posterior tail (FIG. 3C ), and an example with a short lateral posterior tail and a medium medial posterior tail (FIG. 3D ), in accordance with various embodiments. - In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which are shown by way of illustration embodiments that may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
- Various operations may be described as multiple discrete operations in turn, in a manner that may be helpful in understanding embodiments; however, the order of description should not be construed to imply that these operations are order dependent.
- The description may use perspective-based descriptions such as up/down, back/front, and top/bottom. Such descriptions are merely used to facilitate the discussion and are not intended to restrict the application of disclosed embodiments.
- The terms “coupled” and “connected,” along with their derivatives, may be used. It should be understood that these terms are not intended as synonyms for each other. Rather, in particular embodiments, “connected” may be used to indicate that two or more elements are in direct physical or electrical contact with each other. “Coupled” may mean that two or more elements are in direct physical or electrical contact. However, “coupled” may also mean that two or more elements are not in direct contact with each other, but yet still cooperate or interact with each other.
- For the purposes of the description, a phrase in the form “NB” or in the form “A and/or B” means (A), (B), or (A and B). For the purposes of the description, a phrase in the form “at least one of A, B, and C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C). For the purposes of the description, a phrase in the form “(A)B” means (B) or (AB) that is, A is an optional element.
- The description may use the terms “embodiment” or “embodiments,” which may each refer to one or more of the same or different embodiments. Furthermore, the terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments, are synonymous.
- Embodiments herein are directed to performance footwear components, such as midsoles, that may reduce the initial pronation and supination rates that may occur when the heel strikes on a surface, including uneven, rough surfaces such as gravel roads, scree, talus, or rutted trails. In some embodiments, this may be accomplished by providing a midsole having a full heel area that may provide a long, soft spring rate to absorb shock and/or impact from rocks and debris at heel strike. In various embodiments, the disclosed midsoles may also reduce the maximum pronation and supination angles that result from heel-to-mid-stance transition on uneven, irregular surfaces. For instance, various examples of the disclosed high-stability midsoles may provide a mid-foot structure/element that may guide either a pronated or supinated foot to a neutral position by the mid-stance-to-toe-off phase of a running gait.
- While certain embodiments are discussed with reference to trail running, embodiments herein may be applicable to a wide variety of activities, such as running and hiking; various sports, such as volleyball, basketball, and tennis; various professions, such as medical, industrial, safety, rescue, and military, and other suitable applications.
- Various embodiments of the midsole may include both a generally soft cushioning element and a firmer mid-foot element. In various embodiments, the generally soft cushioning element may include a heel portion that may provide a cushioning and impact-absorbing layer and that is configured to absorb the impact and/or shock of the heel hitting a rock or other uneven surface, without causing the instability (e.g., pronation or supination) that may be caused by a traditional (e.g. firm) posted midsole. In various embodiments, the mid-foot element may be any suitable shape including angled curved, parabolic, hyperbolic, etc.
- In various embodiments, the midsole also may include a mid-foot element that may be firmer than the soft cushioning element, and that may have one or more medial and/or lateral posterior “tails” that may extend along at least a portion of a corresponding medial or lateral edge of the heel portion of the cushioning element. In various embodiments, after the initial heelstrike, as the foot begins to roll forward, the firmer consistency of the medial and or posterior tails of the mid-foot element may then begin to correct any pronation or supination and may return the foot to a neutral position, for instance by the time the foot has transitioned to the midstrike or toe-off phases. In various embodiments, the firmness of the cushioning element and/or mid-foot element and the length and/or height of the mid-foot element and/or posterior tails may be varied to suit a particular condition or set of conditions, such as the surface conditions, a user's running/walking style, a particular sport, activity, or profession, weight of the user, weight and distribution of carried objects such as backpacks, leg length or height of the user, or to accommodate or correct a particular gait problem, such as over-pronation or oversupination.
-
FIGS. 1A-1D illustrate bottom (FIGS. 1A (partially exploded) and 1B (coupled)) and top (FIGS. 1C (partially exploded) and 1D (coupled)) views of a high-stability, impact-absorbingmidsole 100 that includes a generallysoft cushioning element 110 and afirmer mid-foot element 112, in accordance with various embodiments. In various embodiments, cushioningelement 110 may include at least aheel portion 114 configured to absorb shock or impact force from a heelstrike, for instance on uneven terrain. In various embodiments,mid-foot element 112 may be configured to mate or align withcushioning element 110, and may include one or more posterior tails, such as amedial posterior tail 116 and/or alateral posterior tail 118. In some embodiments,medial posterior tail 116 may extend at least partially along themedial edge 120 ofheel portion 114, and/orlateral posterior tail 118 may extend at least partially along thelateral edge 122 ofheel portion 114. - In various embodiments, cushioning
element 110 andmid-foot element 112 may have different response properties, which may be characterized in terms of density, durometer, flex, specific gravity, and other footwear design characteristics. These different properties may allow for a variety of biomechanical improvements, including, but not limited to improved impact cushioning, support, and stability, for instance when used on uneven terrain. In the illustrated embodiment, materials having different response properties (e.g., different durometers, which may generate different sensations of softness or firmness) are strategically positioned in a configuration that may be useful in, for example, athletic shoes or boots, to help reduce the initial pronation and/or supination rate and the maximum pronation and supination angle. For instance,midsole 100 may include different response property areas arranged about one ormore edges heel portion 114, with, for example, a higher density or durometer material disposed therein inmid-foot element 112. In use, asheel portion 114 absorbs the impact force of the initial heelstrike, one or moreposterior tails - Although
FIGS. 1A-1D depictmidsole 100 as having two separate (discrete, couplable) components (e.g., cushioningelement 110 and mid-foot element 112), one of skill in the art will appreciate thatmidsole 100 may be constructed as a single component having different response property regions, i.e., the cushioning element and the frame may be integral components of the midsole. For instance, instead of discrete components,midsole 100 may be constructed as a unitary structure, which, in some embodiments, may have blended transitions between materials having different densities or durometers, such as described in U.S. Patent Application No. 61/345,978, which is incorporated by reference herein. As used herein, the term “blended transition zones” and any variation thereof may generally refer to the interlocking or intermixing of materials (e.g. foams) having different response properties (e.g. densities or durometers), such that there is not a definite, clearly defined linear or planar path between the materials with different response properties. - Cushioning
element 110 may also include amidfoot portion 124 and aforefoot portion 126. Thus, in some embodiments, cushioningelement 110 may form an entire upper surface ofmidsole 100, providing the entire footbed with cushioning, for instance for comfort and impact absorption. In various embodiments,mid-foot element 112 also may include an anteriormedial tail 128 and/or an anteriorlateral tail 130, and may maintain a neutral foot position during toe-off. Furthermore, anteriormedial tail 128 and anteriorlateral tail 130 may provide lateral stabilization, and they may help the shoe to flex across the forefoot in an anatomically correct location. - Additionally, one of skill in the art will appreciate that although
mid-foot element 112 is depicted as mating with a bottom surface ofcushioning element 110,midsole 100 may be constructed only as amid-foot element 112, or as amid-foot element 112 configured to mate with a top surface ofcushioning element 110. Furthermore, althoughmidsole 100 is illustrated as havingforefoot 126,mid-foot 124, and heel 114 portions, one of skill in the art will appreciate that some embodiments ofmidsole 100 may only include aheel portion 114 and amid-foot portion 124. -
FIGS. 2A-2D illustrate a medial side view (FIG. 2A ), a bottom view (FIG. 2B ), a lateral side view (FIG. 2C ), and a posterior view (FIG. 2D ) of themid-foot element 112 shown inFIGS. 1A-1D , in accordance with various embodiments. As illustrated inFIGS. 2A and 2C ,mid-foot element 212 may have athickness dimension 232 that may vary in different regions. For instance, thethickness 232 ofmid-foot element 212 may be greater in regions where greater firmness or support is desired (for example, in a mid-foot portion), and it may be smaller or non-existent in regions where less firmness or support is needed (e.g., in a heel portion or fore-foot portion). Thethickness 232 ofmid-foot element 212 also may be greater at the medial and/or lateral edges, for instance, when greater stabilization or protection from supination or pronation is desired. -
FIGS. 3A-3D illustrate four examples of a high stability, impact-absorbing, multi-density midsole 300(a-d), including cushioning element 310(a-d) and its corresponding mid-foot element 312(a-d). These include an example of acushioning element 310 a andcorresponding mid-foot element 312 a, whereinmid-foot element 312 a may have a medium lengthlateral posterior tail 318 a and a long medialposterior tail 316 a (FIG. 3A ), an example of acushioning element 310 b andcorresponding mid-foot element 312 b, whereinmid-foot element 312 b may have a short lateralposterior tail 318 b and a long medialposterior tail 316 b (FIG. 3B ), an example of acushioning element 310 c andcorresponding mid-foot element 312 c, whereinmid-foot element 312 c may have a medium lateralposterior tail 318 c and a medium medialposterior tail 316 c (FIG. 3C ), and an example of acushioning element 310 d andcorresponding mid-foot element 312 d, whereinmid-foot element 312 d may have a short lateralposterior tail 318 d and a medium medialposterior tail 316 d (FIG. 3D ), in accordance with various embodiments. - As illustrated, the length of the posterior tails 316(a-d), 318(a-d) may be varied to suit a particular condition or set of conditions. For instance, the medium length
lateral posterior tail 318 a and long medialposterior tail 316 a illustrated inFIG. 3A may serve to stabilize the foot in both medial and lateral directions and may provide strong protection from over-pronation and moderate protection from over-supination. In another example, the short lateralposterior tail 318 b and a long medialposterior tail 316 b illustrated inFIG. 3B may provide strong protection from over-pronation, for instance for a user or set of conditions prone to over-pronation but not at serious risk of over-supination. The example illustrated inFIG. 3C has a medium lateralposterior tail 318 c and a medium medialposterior tail 316 c, and may provide moderate protection from both overpronation and over-supination. Finally, the example illustrated inFIG. 3D includes a short lateralposterior tail 318 d and a medium medialposterior tail 316 d, which may provide moderate protection from over-pronation, for instance for a user or set of conditions in which over-pronation is more of a risk than over-supination. -
FIGS. 3A-3D illustrate the lengths of the lateral posterior tail(s) and the medial posterior tail(s) measured as a percentage of entire sole length measured from the heel. For example, the long tails reach back to about 10% of full length from the heel, for example, about 3-14%, about 5-13%, or about 7-12%. Likewise, a medium tail reaches back to about 20% of full length from the heel, for example, about 15-24%, about 17-23%, or about 18-21%, and a short tail reaches back to about 30% of full length from the heel, for example about 25-37%, about 27-35%, or about 28-33%. These lengths are merely examples, and may be modified in line with the teachings herein as desired for different functionality. For instance, a tail may be as long as about 3%, 5% or 7% of full length from the heel, as short as about 37%, 35%, or 33% of full length from the heel, or any length therebetween. In addition to varying the length of the tails, the thickness and/or height of each tail may be individually configured for a desired amount of lateral or medial support. For example, a slightly thicker tail may provide more support, and a slightly thinner tail may provide less support, as compared to the illustrated examples. - One of skill in the art will appreciate that, although not illustrated,
anterior tails mid-foot element mid-foot element mid-foot element 112 may occupy the full thickness of the midsole in some regions, such as in themid-foot portion 126 for instance to provide firm arch support. Additionally or alternatively, in some embodiments, cushioningelement 110, 310(a-d) may be made thicker in a particular region or throughoutmidsole 100, 200, 300(a-d) if greater comfort or cushioning is required, for instance for a heavier user, for certain terrain conditions, or for a user with foot pain or an injury. - In the foregoing embodiments, one of skill in the art will appreciate that, although only two different material response property areas are illustrated (e.g., cushioning
element 110 and mid-foot element 112), any number of response property areas may be used, for instance 3, 4, 5, 6, or even more. Such different response property areas may be arranged in a number of strategic configurations. For example, an additional low density or low durometer material may be used wherever extra softness or cushioning is needed, such as in the heel or fore-foot portions, or for use when the user has an injury or otherwise requires more cushioning. In another example, an additional higher density or higher durometer material may be included in any area requiring firm support, extra stability, or extra durability. As described above, in some embodiments, the specific configuration of the midsole may be customized to suit the needs, footstrike pattern, terrain, or running style of an individual user. - Although the response property areas are referred to herein as low and high (e.g., as it relates to firmness, density, or durometer), one of skill in the art will appreciate that these terms are relative. For example, where the material response property is durometer, the term “low” may correspond to about 40-60 Asker C, or about 50-60 Asker C in some embodiments. Correspondingly, where the material response property is durometer, the term “high” may correspond to about 60-75 Asker C, or about 65-75 Asker C in some embodiments. In other embodiments, greater or lower response property materials also may be used to suit the desired application.
- In some embodiments, the midsole material may extend around and/or over the instep, for instance to provide greater protection and stability through the midfoot portion. In still other embodiments, the midsole material may extend around and/or over the fore-foot portion, for instance to provide protection to the toes. In particular embodiments, the midsole material may extend around the entire foot and may form a part of or all of the footwear upper, for instance in boots or shoes that provide extra ankle support or foot protection. In some embodiments, the portion of the midsole material that extends past the midsole may include a less dense material, such as an extra soft response property material.
- The different response properties may be achieved by a variety of materials suitable for midsole construction. For example, in some embodiments, EVA foam materials may be formed or cut to a desired size and shape to form the
cushioning element 110, 210, 310(a-d) and/ormid-foot element - Although certain embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent embodiments or implementations calculated to achieve the same purposes may be substituted for the embodiments shown and described without departing from the scope. Those with skill in the art will readily appreciate that embodiments may be implemented in a very wide variety of ways. This application is intended to cover any adaptations or variations of the embodiments discussed herein. Therefore, it is manifestly intended that embodiments be limited only by the claims and the equivalents thereof.
Claims (27)
1. A high stability midsole comprising:
a cushioning element comprising mid-foot and heel portions; and
a mid-foot element configured to mate with the cushioning element in the mid-foot portion, wherein the mid-foot element comprises at least one posterior tail configured to align with a medial or lateral edge of the heel portion of the cushioning element.
2. The high stability midsole of claim 1 , wherein the heel portion comprises low density foam, and wherein the low density foam comprises 40-60 Asker C foam.
3. The high stability midsole of claim 1 , wherein the heel portion comprises low density foam, and wherein the low density foam comprises 50-60 Asker C foam.
4. The high stability midsole of claim 1 , wherein the mid-foot element comprises high density foam, and wherein the high density foam comprises 60-75 Asker C foam.
5. The high stability midsole of claim 1 , wherein the mid-foot element comprises high density foam, and wherein the high density foam comprises 65-75 Asker C foam.
6. The high stability midsole of claim 1 , wherein the heel portion comprises 50-60 Asker C foam, and wherein the mid-foot element comprises 60-75 Asker C foam.
7. The high stability midsole of claim 1 , wherein the mid-foot element comprises a medial posterior tail configured to align with a medial edge of the heel portion of the cushioning element, and a lateral posterior tail configured to align with a lateral edge of the heel portion of the cushioning element.
8. The high stability midsole of claim 7 , wherein the medial posterior tail is long and the lateral posterior tail is of medium length.
9. The high stability midsole of claim 7 , wherein the medial posterior tail is long and the lateral posterior tail is short.
10. The high stability midsole of claim 7 , wherein the medial posterior tail is of medium length and the lateral posterior tail is of medium length.
11. The high stability midsole of claim 7 , wherein the medial posterior tail is of medium length and the lateral posterior tail is short.
12. The high stability midsole of claim 7 , wherein the medial posterior tail is of medium length and the lateral posterior tail is long.
13. The high stability midsole of claim 7 , wherein the medial posterior tail is longer than the lateral posterior tail.
14. The high stability midsole of claim 7 , wherein the medial posterior tail is shorter than the lateral posterior tail.
15. The high stability midsole of claim 7 , wherein the medial posterior tail and the lateral posterior tail are substantially the same length.
16. The high stability midsole of claim 1 wherein the cushioning element further comprises a fore-foot portion, and wherein the mid-foot element comprises a medial anterior tail configured to align with a medial edge of the fore-foot portion of the cushioning element and a lateral anterior tail configured to align with a lateral edge of the fore-foot portion of the cushioning element.
17. The high stability midsole of claim 16 , wherein the medial anterior tail is longer than the lateral anterior tail.
18. The high stability midsole of claim 1 , wherein the midsole is configured to be customizable to suit a particular user, gait problem, or terrain.
19. The high stability midsole of claim 1 , wherein the cushioning element and the mid-foot element are two separate components of the midsole.
20. The high stability midsole of claim 1 , wherein the cushioning element and the mid-foot element are integral components of the midsole.
21. A high stability midsole comprising:
a cushioning element comprising fore-foot, mid-foot, and heel portions, wherein the heel portion comprises 40-60 Asker C foam; and
a mid-foot element comprising 60-75 Asker C foam and configured to mate with the cushioning element in the mid-foot portion, wherein the mid-foot element comprises:
a medial posterior tail configured to align with a medial edge of the heel portion of the cushioning element;
a lateral posterior tail configured to align with a lateral edge of the heel portion of the cushioning element;
a medial anterior tail configured to align with a medial edge of the fore-foot portion of the cushioning element; and
a lateral anterior tail configured to align with a lateral edge of the fore-foot portion of the cushioning element.
22. The high stability midsole of claim 21 , wherein the medial posterior tail is longer than the lateral posterior tail.
23. The high stability midsole of claim 21 , wherein the medial posterior tail is shorter than the lateral posterior tail.
24. The high stability midsole of claim 21 , wherein the medial posterior tail is substantially the same length as the lateral posterior tail.
25. The high stability midsole of claim 21 , wherein the medial anterior tail is longer than the lateral anterior tail.
26. The high stability midsole of claim 21 , wherein the cushioning element and the mid-foot element are two separate components of the midsole.
27. The high stability midsole of claim 21 , wherein the cushioning element and the mid-foot element are integral components of the midsole.
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- 2012-03-19 CA CA2829125A patent/CA2829125A1/en not_active Abandoned
- 2012-03-19 EP EP20120759980 patent/EP2685858A4/en not_active Withdrawn
- 2012-03-19 CN CN201610772998.6A patent/CN106263222A/en active Pending
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Also Published As
Publication number | Publication date |
---|---|
CN103429110A (en) | 2013-12-04 |
CA2829125A1 (en) | 2012-09-27 |
KR20130122687A (en) | 2013-11-07 |
EP2685858A4 (en) | 2014-08-20 |
CN106263222A (en) | 2017-01-04 |
KR101556048B1 (en) | 2015-09-25 |
JP2014509902A (en) | 2014-04-24 |
EP2685858A1 (en) | 2014-01-22 |
WO2012129182A1 (en) | 2012-09-27 |
JP5688168B2 (en) | 2015-03-25 |
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