US20120021673A1 - Substrate holder to reduce substrate edge stress during chemical mechanical polishing - Google Patents
Substrate holder to reduce substrate edge stress during chemical mechanical polishing Download PDFInfo
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- US20120021673A1 US20120021673A1 US12/840,195 US84019510A US2012021673A1 US 20120021673 A1 US20120021673 A1 US 20120021673A1 US 84019510 A US84019510 A US 84019510A US 2012021673 A1 US2012021673 A1 US 2012021673A1
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- Prior art keywords
- substrate
- carrier head
- support ring
- membrane
- head assembly
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/27—Work carriers
- B24B37/30—Work carriers for single side lapping of plane surfaces
- B24B37/32—Retaining rings
Definitions
- Embodiments of the present invention generally relate to a method for chemical mechanical polishing (CMP) of a substrate and an apparatus for practicing the method.
- CMP chemical mechanical polishing
- Vias have been used in semiconductor fabrication to provide electrical coupling between one or more layers of conductive material within a semiconductor device. More recently, through-silicon vias (TSV) have arisen as an alternative method to conventional wire bonding.
- TSV through-silicon vias
- Through-silicon vias allow for shorter interconnects by forming an interconnect in the z-axis. The interconnect is created through a substrate by forming a via extending from a front surface to a back surface of the substrate. After creating the interconnects in the z-axis, multiple substrates can then be stacked on top of one another, and electrically coupled through the vertically extending interconnect. TSV substrates may provide a means for reducing the footprint of substrates in semiconductor applications.
- Embodiments of the present invention generally relate to methods for chemical mechanical polishing a substrate.
- the methods generally include coupling a first substrate to be polished to a dummy substrate, and removing a portion of the backside of the first substrate to reduce the thickness of the first substrate.
- the first substrate and the dummy substrate are positioned in a carrier head assembly comprising an inflatable membrane and a support ring.
- the first substrate is placed in contact with a polishing pad to reduce the surface roughness of the backside of the first substrate.
- the support ring restricts lateral movement of the inflatable membrane to prevent the first substrate from contacting an interior surface of the carrier head assembly.
- the support ring is sized to allow vertical movement of the inflatable membrane within the carrier head assembly.
- a method in one embodiment, includes coupling a first substrate to a second substrate.
- the first substrate has a first surface in contact with the second substrate, and the first surface is opposite a second surface.
- the second substrate and the first substrate are positioned in a carrier head assembly.
- the carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane.
- the second surface of the first substrate is contacted with a polishing pad to reduce the surface roughness of the second surface of the first substrate.
- a method in another embodiment, includes coupling a first surface of a first substrate to a second substrate.
- the second substrate and the first substrate are positioned in a carrier head assembly.
- the carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane and the second substrate.
- the inflatable membrane comprises a textured surface.
- the support ring is positioned to reduce lateral movement of the inflatable membrane and the second substrate such that the first substrate does not contact an interior surface of the carrier head assembly during polishing.
- a second surface of the first substrate is contacted with a polishing pad to reduce the surface roughness of the second surface of the first substrate.
- a method in another embodiment, includes coupling a first surface of a first substrate to a second substrate using an epoxy.
- the first surface of the first substrate is opposite a second surface, and the first surface has a device feature formed thereon.
- the second substrate and the first substrate are positioned in a carrier head assembly.
- the carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane and the second substrate.
- the support ring is sized to restrict substantially all lateral movement of the inflatable membrane, but allow the inflatable membrane to travel in a vertical direction.
- the first substrate is contacted with a polishing pad to reduce a surface roughness of the second surface of the first substrate.
- FIG. 1 is a schematic sectional view of one embodiment of a polishing station that includes a carrier head.
- FIGS. 2A and 2B are schematic sectional views of carrier head assemblies for use in substrate processing.
- FIG. 3A is a schematic perspective view of one embodiment of a membrane support structure for use in a polishing head membrane.
- FIGS. 3B and 3C are schematic views of textured surfaces of membranes for use in a polishing head.
- FIGS. 4A and 4B are schematic sectional views of carrier head assemblies.
- Embodiments of the present invention generally relate to methods for chemical mechanical polishing a substrate.
- the methods generally include coupling a first substrate to be polished to a dummy substrate, and removing a portion of the backside of the first substrate to reduce the thickness of the first substrate.
- the first substrate and the dummy substrate are positioned in a carrier head assembly comprising an inflatable membrane and a support ring.
- the first substrate is placed in contact with a polishing pad to reduce the surface roughness of the backside of the first substrate.
- the support ring restricts lateral movement of the inflatable membrane to prevent the first substrate from contacting an interior surface of the carrier head assembly.
- the support ring is sized to allow vertical movement of the inflatable membrane within the carrier head assembly.
- Embodiments of the present invention are beneficial for processing substrates useful for through-silicon via applications.
- Suitable apparatus for performing chemical mechanical polishing on substrates are the REFLEXION LKTM and the REFLEXION GT CMP systems available from Applied Materials, Inc. of Santa Clara, Calif. It is contemplated that other commercially available chemical mechanical polishing systems can advantageously utilize embodiments disclosed herein.
- FIG. 1 is a partial sectional view of one embodiment of a polishing station 100 that includes a carrier head body 104 .
- the polishing station 100 includes the carrier head assembly 102 and a platen assembly 120 .
- a first substrate 110 and a second substrate 112 are disposed in the carrier head assembly 102 during polishing.
- the carrier head assembly 102 generally retains a first substrate 110 against a polishing pad assembly 130 disposed on the platen assembly 120 .
- At least one of a carrier head assembly 102 or platen assembly 120 is rotated or otherwise moved to provide relative motion between the first substrate 110 and the polishing pad assembly 130 .
- FIG. 1 is a partial sectional view of one embodiment of a polishing station 100 that includes a carrier head body 104 .
- the polishing station 100 includes the carrier head assembly 102 and a platen assembly 120 .
- a first substrate 110 and a second substrate 112 are disposed in the carrier head assembly 102 during polishing.
- the carrier head assembly 102 generally retains a first
- the carrier head assembly 102 is coupled to an actuator or motor 150 that provides at least rotational motion to the substrate 110 about axis 118 .
- the motor 150 may also oscillate the carrier head assembly 102 , such that the substrate 110 is moved laterally back and forth across the surface 132 of the polishing pad assembly 130 .
- the polishing pad assembly 130 may comprise a conventional material such as a foamed polymer disposed on the platen assembly 120 as a pad.
- the conventional polishing material is foamed polyurethane.
- the pad is an IC1010 polyurethane pad, available from Rodel Inc., of Newark, Del.
- IC1010 polyurethane pads typically have a thickness of about 2.05 mm and a compressibility of about 2%.
- Other pads that can be used include IC1000 pads with and without an additional compressible bottom layer underneath the IC1000 pad, IC1010 pads with an additional compressible bottom layer underneath the IC1010 pad, and polishing pads available from other manufacturers.
- the compositions described herein are placed on the pad to contribute to the chemical mechanical polishing of a substrate.
- the carrier head assembly 102 includes a carrier head body 104 defining a substrate receiving pocket.
- the substrate receiving pocket allows a first substrate 110 and a second substrate 112 to be disposed therein.
- a membrane 114 is disposed in the substrate receiving pocket and may be evacuated to chuck a second substrate 112 to the carrier head assembly 102 , and pressurized to control the downward force of a first substrate 110 when pressed against the polishing pad assembly 130 .
- the membrane 114 is circumferentially encompassed by support ring 106 .
- the carrier head may be a multi-zone carrier head.
- One suitable carrier head assembly 102 is a TITAN HEADTM carrier head available from Applied Materials, Inc., located in Santa Clara, Calif.
- the platen assembly 120 is supported on a base 154 by bearings 156 that facilitate rotation of the platen assembly 120 about axis 117 .
- a motor 158 is coupled to the platen assembly 120 and rotates the platen assembly 120 such that the polishing pad assembly 130 is moved relative to the carrier head assembly 102 .
- the combined slurry/rinse arm assembly or fluid delivery arm assembly 140 is utilized to deliver slurry from a slurry supply 161 through tube 163 to a surface 132 of the polishing pad assembly 130 .
- the rinse fluid and the processing fluid may be provided to the polishing pad assembly 130 through separate delivery arm assemblies.
- the fluid delivery arm assembly 140 includes an arm 142 extending from a stanchion 144 .
- a motor 146 is provided to control the rotation of the arm 142 about a center line of the stanchion 144 .
- An adjustment mechanism 147 may be provided to control the elevation of a distal end 148 of the arm 142 relative to the working surface of the polishing pad assembly 130 .
- the adjustment mechanism 147 may be an actuator coupled to at least one of the arm 142 or the stanchion 144 for controlling the elevation of the distal end 148 of the arm 142 relative to the platen assembly 120 .
- the fluid delivery arm assembly 140 may include a plurality of rinse outlet ports 160 arranged to uniformly deliver a spray and/or stream of rinsing fluid to the surface of the polishing pad assembly 130 .
- the ports 160 are coupled by a tube 162 routed through the fluid delivery arm assembly 140 to a rinsing fluid supply 164 .
- the fluid delivery arm may have between 12 and 15 ports.
- the rinsing fluid supply 164 provides a rinsing fluid to the polishing pad assembly 130 before, during, and/or after polishing the phase change alloy containing substrate and/or after the substrate 110 is removed to clean the polishing pad assembly 130 .
- the polishing pad assembly 130 may also be cleaned using fluid from the ports 160 after conditioning the pad using a conditioning element, such as a diamond disk or brush (not shown).
- the polishing station 100 can also include a pad conditioner apparatus (not shown) to maintain the condition of the polishing pad assembly 130 so that it will effectively polish the first substrate 110 .
- the pad conditioner may be coupled to arm 142 , or may be coupled to a separate arm (not shown).
- the nozzle assembly 166 is disposed at the distal end of the arm 142 .
- the nozzle assembly 166 is coupled to the slurry supply 161 by a tube 168 routed through the fluid delivery arm assembly 140 .
- Slurry supply 161 may generally supply any processing fluid.
- the processing fluid supply may be a polishing slurry or polishing abrasive.
- the nozzle assembly 166 includes a nozzle 170 that may be selectively adjusted relative to the arm, such that the fluid exiting the nozzle 170 may be selectively directed to a specific area of the polishing pad assembly 130 .
- the nozzle 170 is configured to generate a spray of slurry. In another embodiment, the nozzle 170 is adapted to provide a stream of slurry. In another embodiment, the nozzle 170 is configured to provide a stream and/or spray of slurry at a rate between about 200 to about 500 ml/second to the polishing surface.
- a first substrate 110 may be a substrate used in through-silicon via applications.
- the first substrate 110 typically has a thickness of about 100 microns or less. Because the substrate is thin and flexible, the first substrate 110 is coupled to a second substrate 112 for support.
- the second substrate may have a thickness of about two inches. If a device feature is formed on a surface of the first substrate 110 , then first substrate 110 and second substrate 112 are coupled together such that the device feature is positioned between the two substrates, e.g., the surface of the first substrate 110 having the device feature formed thereon is oriented towards the second substrate 112 . Orienting the substrate in this manner protects the device feature formed on the first substrate 110 during subsequent processes.
- the two substrates may be fixedly coupled by epoxy, or any other suitable material that does not have an adverse effect on the substrates.
- the second substrate 112 is generally a glass dummy substrate or a sacrificial substrate. After coupling the first substrate 110 and the second substrate 112 , but prior to chemical mechanical polishing the first substrate 110 , a portion of the first substrate 110 may be removed. The thickness of the first substrate 110 may be reduced using mechanical grinding, or etching. The reduced thickness of the first substrate 110 allows for use in TSV and stacked chip applications. Generally, the first substrate has an initial thickness approximately equal to the second substrate prior to the reduction in thickness.
- the process used for reducing the thickness of the first substrate 110 typically leaves a rough surface on the backside of the first substrate.
- chemical mechanical polishing may be used.
- the reduced thickness of the first substrate 110 leaves the substrate flexible and fragile. Therefore, the first substrate 110 is coupled to a second substrate 112 as an additional means of support during grinding and polishing of the first substrate 110 .
- FIG. 2A is a schematic sectional view of a polishing head assembly for use in substrate processing.
- the polishing head assembly has a carrier head body 204 a defining a substrate receiving pocket.
- the substrate receiving pocket is adapted to contain a first substrate 210 a and second substrate 212 a during a chemical mechanical polishing process.
- a membrane 214 a is disposed within the substrate receiving pocket.
- the membrane 214 a may be a flexible elastic membrane.
- the membrane 214 a may be high strength silicone rubber.
- a surface 213 a of membrane 214 a generally is textured to increase the friction between the membrane 214 a and a second substrate 212 a. The friction provided by the textured surface 213 a prevents the second substrate 212 a, or the first substrate 210 a coupled thereto, from moving or sliding with respect to the membrane 214 a when placed in the substrate receiving pocket of the carrier head body 204 a. If the second substrate 212 a moves or slides with respect to membrane 214 a, the first substrate 210 a may come into contact with the carrier head body 204 a.
- the first substrate 210 a is thin and flexible, and can break easily. If the first substrate 210 a comes into contact with the carrier head body 204 a, the outer edge of the first substrate 210 a is subjected to increased stress which may cause the substrate to chip, crack, fracture or break.
- a support ring 206 a is disposed circumferentially around the membrane 214 a.
- the purpose of the support ring is to allow for vertical movement of the membrane 214 a, while restricting horizontal movement of the membrane 214 a within the carrier head assembly 202 a.
- the support ring 206 a provides lateral support and stiffness to the membrane 214 a, allowing the membrane 214 a to retain its shape and not over-flex in the horizontal direction.
- the membrane 214 a is formed of a flexible material, and may permit the first substrate 210 a to come into contact with the inner sidewall 208 a of the carrier head body 204 a during polishing if sufficient support is not provided.
- the first substrate 210 a may come into contact with the carrier head body 204 a as a result of a rocking motion applied to the carrier head assembly 202 a.
- the support ring 206 a may be formed of an elastic material and clamped to the membrane 214 a.
- the distance between support ring 206 a and the inner sidewall 208 a of the carrier head body 204 a is preferably just enough to allow the membrane 214 a to float in a vertical direction, but have substantially no vertical movement.
- the distance between the support ring 206 a and the carrier head body 204 a may be about ten-thousandths of an inch when the membrane is centered in the carrier head assembly 202 a.
- the support ring internal diameter is reduced, and a membrane clamp is not used to secure the support ring 206 a to the membrane 214 a.
- the membrane expands and further reduces the gap between the membrane 214 a and the sidewall 208 a. Furthermore, this expansion also increases the rigidity or stiffness of the membrane, allowing the first substrate 210 a and the second substrate 212 a to stay substantially centered in the carrier head body 204 a.
- the movement of the membrane is restricted in the horizontal direction.
- This restriction in the horizontal direction is useful for protecting the first substrate 210 a in instances where the first substrate is adhered to the second substrate 212 a off-center. For example, if the first substrate 210 a is coupled to the second substrate 212 a such that a portion of the first substrate 210 a extends past or protrudes beyond the outer diameter of the second substrate 212 a, it would be possible in some instances that the first substrate 210 a would contact the carrier head body 204 a.
- a support ring of increased thickness e.g., one having an outside diameter substantially the same or slightly less than the interior diameter of the carrier head body 204 a, assists in protecting the edges of the first substrate 210 a.
- the combination of increased support ring thickness to restrict lateral movement of the membrane 214 a, and the increased friction of surface 213 a to maintain the second substrate in the appropriate position reduces the edge-stress applied to the first substrate 210 a.
- the inner sidewall 208 a of carrier head body 204 a is substantially planar.
- the inner sidewall 208 a of the carrier head body 204 a may consist essentially of a substantially planar surface. It is preferable to not have any grooves to facilitate fluid flow, or any other deformations in the sidewall 208 a.
- grooves it may be possible that the first substrate 210 a or the second substrate 212 a may contact this groove. This may cause an unevenly worn spot to form where the first or second substrate occasionally contacts the groove.
- the first substrate 210 a contacts the groove it may cause the first substrate to chip or crack. Since the membrane 214 a is permitted to move in a vertical direction, it is possible that the first substrate 210 a could rub on the sidewall 208 a until the groove is contacted, damaging the first substrate 210 a.
- FIG. 2B is a schematic sectional view of carrier head assembly for use in substrate processing.
- a carrier head assembly 202 b has a carrier head body 204 b defining a substrate receiving pocket.
- a membrane 214 b is disposed in the substrate receiving pocket.
- the membrane has a textured surface 213 b with a relatively high coefficient of friction.
- the textured surface 214 b is placed in contact with a second substrate 212 b, which is coupled to a first substrate 210 b.
- the textured surface 213 b of membrane 214 b prevents the second substrate 212 b from moving relative to the membrane 214 b once placed in contact with the membrane 214 b.
- a support ring 206 b is placed circumferentially around and in contact with the membrane 214 b and the second substrate 212 b.
- the support ring 206 b in FIG. 2B is shown as extending along most of the sidewall of the second substrate 212 b, it is not necessary for the support ring to be in contact with substantially all of the sidewall of the second substrate 212 b.
- the support ring 206 b may be in contact with at least about 25 percent, at least about 50 percent, or at least about 75 percent of the sidewall of the second substrate 212 b.
- the support ring 206 b may be clamped to the membrane 214 b, and allow for the second substrate to be inserted therein for polishing.
- the extended support ring as shown in FIG. 2B is additionally used to hold the second substrate in the appropriate position with respect to the membrane 214 b.
- the support ring 206 b may hold the second substrate 212 b in the center of membrane 214 b.
- Both the textured surface 213 b and the support ring 206 b may be used to prevent the first substrate 210 b from contacting the inner sidewall 208 b of the carrier head body 204 b.
- FIG. 3A is a schematic perspective view of one embodiment of a membrane support structure for use in a polishing head membrane.
- the membrane support structure comprises a plurality of concentric circles 315 a - d.
- a membrane (not shown) adapted to be inflated, for example a bladder, may surround the concentric circles.
- the concentric circles 315 a - d provide additional rigidity to reduce lateral movement of the membrane during chemical mechanical polishing.
- the concentric circles 315 a - d are typically formed from the same material as the membrane, and may be coupled to an interior surface of the membrane to reduce movement within the membrane.
- the concentric circles 315 a - d may have holes therethrough (not shown) for allowing spaces between the concentric circles 315 a - d to be pressurized to inflate and hold a substrate against a polishing pad, or vacuum evacuated to chuck a substrate to a carrier head.
- the concentric circles 315 a - d aid in preventing the membrane from deforming or skewing due to the rocking motion applied during chemical mechanical polishing. If the membrane skews, any substrates being polished may come into contact with the sidewall of a polishing head, thereby damaging the substrate.
- FIGS. 3B and 3C are schematic views of textured surfaces of membranes for use in a polishing head.
- the texture is provided by a set of grooves 316 a - c that extend radially from near the center of the surface of the membrane 314 b.
- the grooves can be radially symmetric, or they could form a cross-hatch pattern, or they could be random.
- three grooves are shown. However, the number, size, and location of the grooves may vary depending on the particular application.
- the texture is provided by bumps 319 c that project from a surface of membrane 314 c.
- the bumps can form a pattern, or be randomly formed on the surface of the membrane 314 c.
- the bumps 319 c may form concentric circles, a spiral, or may be formed into regions. In the embodiment of FIG. 3C , the bumps radiate from the center of the surface of membrane 314 c in straight lines.
- the bumps 319 c can have a uniform concentration across the surface of membrane 314 c, or the bumps 319 c can have regions of different concentration.
- the bumps 319 c can have a uniform height, or the bumps can have different heights.
- FIG. 4A is a schematic sectional view of carrier head assembly 400 a.
- the membrane 414 a disposed in carrier head body 404 a lacks both sufficient rigidity and interior concentric circles for support. Therefore, the membrane 414 a adopts a skewed shape in the carrier head body 404 a when the first substrate 410 a is subjected to a chemical mechanical polishing process. Because the membrane 414 a skews, the first substrate 410 a is permitted to come into contact with the sidewall 408 a of carrier head body 404 a. This contact increases the stress on the edge of the first substrate 410 a leading to cracking, chipping, or breaking. It should be noted that an appropriately sized support ring 406 a could be used to increase rigidity and reduce flexing of the membrane 414 a.
- substrate 410 a is permitted to come into contact with the inner sidewall 408 a of carrier head body 404 a because the second substrate 412 a is permitted to move in relation to membrane 414 a.
- the second substrate 412 a can slide or move in relation to the membrane 414 a when there is not sufficient friction between the second substrate 412 a or the membrane surface 415 a.
- the membrane 414 a has a wide range of lateral movement due to the relatively small size of the support ring 406 a, which allows for a large gap between support ring 406 a and the inner sidewall 408 a of the carrier head body 404 a.
- the wide range of horizontal movement allows the first substrate 410 a to contact the inner sidewall 408 a. This can be especially problematic in instances where the first substrate 410 a is off-centered from the second substrate 410 b, and/or where the second substrate 412 a is off-centered from the membrane 414 a.
- FIG. 4B is a schematic sectional view of carrier head assembly 400 b.
- the membrane 414 b has sufficient rigidity such that membrane 414 b does not skew or horizontally flex during a chemical mechanical polishing process. However, membrane 414 b is still permitted to move in a vertical direction, which may be influenced or controlled by the amount of pressure in the membrane 414 b.
- the support ring 406 b has sufficient thickness such that the first substrate 410 b and the second substrate 412 b cannot contact the inner sidewall 408 b of the carrier head body 404 b.
- the membrane surface 415 b has sufficient texturing and a sufficiently high coefficient of friction such that the second substrate 412 b does not move with respect to the membrane 414 b during polishing. The texturing of membrane surface 415 b in combination with the rigidity of membrane 414 b and the support ring 406 b prevent the first substrate from contacting the carrier head body 404 b.
- Embodiments described herein provide methods and apparatus for chemical mechanical polishing of thin, flexible, or fragile substrates.
- fragile substrates are not permitted to contact the carrier head, and are therefore not subjected to increased edge stress which may break the substrates.
- a properly sized support ring assists in preventing the first substrate from contacting the carrier head when the first substrate is adhered to the second substrate off-center.
- the textured surface of the inflatable membrane assists in preventing the second substrate in contact therewith from sliding off center and contacting the carrier head.
Abstract
Embodiments of the present invention generally relate to methods for chemical mechanical polishing a substrate. The methods generally include coupling a first substrate to be polished to a dummy substrate, and removing a portion of the backside of the first substrate to reduce the thickness of the first substrate. The first substrate and the dummy substrate are positioned in a carrier head assembly comprising an inflatable membrane and a support ring. The first substrate is placed in contact with a polishing pad to reduce the surface roughness of the backside of the first substrate. The support ring restricts lateral movement of the inflatable membrane to prevent the first substrate from contacting an interior surface of the carrier head assembly. The support ring is sized to allow vertical movement of the inflatable membrane within the carrier head assembly.
Description
- 1. Field of the Invention
- Embodiments of the present invention generally relate to a method for chemical mechanical polishing (CMP) of a substrate and an apparatus for practicing the method.
- 2. Description of the Related Art
- Vias have been used in semiconductor fabrication to provide electrical coupling between one or more layers of conductive material within a semiconductor device. More recently, through-silicon vias (TSV) have arisen as an alternative method to conventional wire bonding. Through-silicon vias allow for shorter interconnects by forming an interconnect in the z-axis. The interconnect is created through a substrate by forming a via extending from a front surface to a back surface of the substrate. After creating the interconnects in the z-axis, multiple substrates can then be stacked on top of one another, and electrically coupled through the vertically extending interconnect. TSV substrates may provide a means for reducing the footprint of substrates in semiconductor applications.
- Therefore, there is a need in the art for methods and apparatus for processing substrates useful in TSV applications.
- Embodiments of the present invention generally relate to methods for chemical mechanical polishing a substrate. The methods generally include coupling a first substrate to be polished to a dummy substrate, and removing a portion of the backside of the first substrate to reduce the thickness of the first substrate. The first substrate and the dummy substrate are positioned in a carrier head assembly comprising an inflatable membrane and a support ring. The first substrate is placed in contact with a polishing pad to reduce the surface roughness of the backside of the first substrate. The support ring restricts lateral movement of the inflatable membrane to prevent the first substrate from contacting an interior surface of the carrier head assembly. The support ring is sized to allow vertical movement of the inflatable membrane within the carrier head assembly.
- In one embodiment, a method includes coupling a first substrate to a second substrate. The first substrate has a first surface in contact with the second substrate, and the first surface is opposite a second surface. The second substrate and the first substrate are positioned in a carrier head assembly. The carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane. The second surface of the first substrate is contacted with a polishing pad to reduce the surface roughness of the second surface of the first substrate.
- In another embodiment, a method includes coupling a first surface of a first substrate to a second substrate. The second substrate and the first substrate are positioned in a carrier head assembly. The carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane and the second substrate. The inflatable membrane comprises a textured surface. The support ring is positioned to reduce lateral movement of the inflatable membrane and the second substrate such that the first substrate does not contact an interior surface of the carrier head assembly during polishing. A second surface of the first substrate is contacted with a polishing pad to reduce the surface roughness of the second surface of the first substrate.
- In another embodiment, a method includes coupling a first surface of a first substrate to a second substrate using an epoxy. The first surface of the first substrate is opposite a second surface, and the first surface has a device feature formed thereon. The second substrate and the first substrate are positioned in a carrier head assembly. The carrier head assembly comprises an inflatable membrane in contact with the second substrate, and a support ring disposed circumferentially around the inflatable membrane and the second substrate. The support ring is sized to restrict substantially all lateral movement of the inflatable membrane, but allow the inflatable membrane to travel in a vertical direction. The first substrate is contacted with a polishing pad to reduce a surface roughness of the second surface of the first substrate.
- So that the manner in which the above recited features of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
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FIG. 1 is a schematic sectional view of one embodiment of a polishing station that includes a carrier head. -
FIGS. 2A and 2B are schematic sectional views of carrier head assemblies for use in substrate processing. -
FIG. 3A is a schematic perspective view of one embodiment of a membrane support structure for use in a polishing head membrane. -
FIGS. 3B and 3C are schematic views of textured surfaces of membranes for use in a polishing head. -
FIGS. 4A and 4B are schematic sectional views of carrier head assemblies. - To facilitate understanding, identical reference numerals have been used, where possible, to designate identical elements that are common to the figures. It is contemplated that elements disclosed in one embodiment may be beneficially utilized on other embodiments without specific recitation.
- Embodiments of the present invention generally relate to methods for chemical mechanical polishing a substrate. The methods generally include coupling a first substrate to be polished to a dummy substrate, and removing a portion of the backside of the first substrate to reduce the thickness of the first substrate. The first substrate and the dummy substrate are positioned in a carrier head assembly comprising an inflatable membrane and a support ring. The first substrate is placed in contact with a polishing pad to reduce the surface roughness of the backside of the first substrate. The support ring restricts lateral movement of the inflatable membrane to prevent the first substrate from contacting an interior surface of the carrier head assembly. The support ring is sized to allow vertical movement of the inflatable membrane within the carrier head assembly.
- Embodiments of the present invention are beneficial for processing substrates useful for through-silicon via applications. Suitable apparatus for performing chemical mechanical polishing on substrates are the REFLEXION LK™ and the REFLEXION GT CMP systems available from Applied Materials, Inc. of Santa Clara, Calif. It is contemplated that other commercially available chemical mechanical polishing systems can advantageously utilize embodiments disclosed herein.
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FIG. 1 is a partial sectional view of one embodiment of apolishing station 100 that includes acarrier head body 104. Thepolishing station 100 includes thecarrier head assembly 102 and aplaten assembly 120. Afirst substrate 110 and asecond substrate 112 are disposed in thecarrier head assembly 102 during polishing. Thecarrier head assembly 102 generally retains afirst substrate 110 against apolishing pad assembly 130 disposed on theplaten assembly 120. At least one of acarrier head assembly 102 orplaten assembly 120 is rotated or otherwise moved to provide relative motion between thefirst substrate 110 and thepolishing pad assembly 130. In the embodiment depicted inFIG. 1 , thecarrier head assembly 102 is coupled to an actuator ormotor 150 that provides at least rotational motion to thesubstrate 110 aboutaxis 118. Themotor 150 may also oscillate thecarrier head assembly 102, such that thesubstrate 110 is moved laterally back and forth across thesurface 132 of thepolishing pad assembly 130. - The
polishing pad assembly 130 may comprise a conventional material such as a foamed polymer disposed on theplaten assembly 120 as a pad. In one embodiment, the conventional polishing material is foamed polyurethane. In one embodiment, the pad is an IC1010 polyurethane pad, available from Rodel Inc., of Newark, Del. IC1010 polyurethane pads typically have a thickness of about 2.05 mm and a compressibility of about 2%. Other pads that can be used include IC1000 pads with and without an additional compressible bottom layer underneath the IC1000 pad, IC1010 pads with an additional compressible bottom layer underneath the IC1010 pad, and polishing pads available from other manufacturers. The compositions described herein are placed on the pad to contribute to the chemical mechanical polishing of a substrate. - In one embodiment, the
carrier head assembly 102 includes acarrier head body 104 defining a substrate receiving pocket. The substrate receiving pocket allows afirst substrate 110 and asecond substrate 112 to be disposed therein. Amembrane 114 is disposed in the substrate receiving pocket and may be evacuated to chuck asecond substrate 112 to thecarrier head assembly 102, and pressurized to control the downward force of afirst substrate 110 when pressed against thepolishing pad assembly 130. Themembrane 114 is circumferentially encompassed bysupport ring 106. In one embodiment, the carrier head may be a multi-zone carrier head. One suitablecarrier head assembly 102 is a TITAN HEAD™ carrier head available from Applied Materials, Inc., located in Santa Clara, Calif. - The
platen assembly 120 is supported on abase 154 bybearings 156 that facilitate rotation of theplaten assembly 120 aboutaxis 117. Amotor 158 is coupled to theplaten assembly 120 and rotates theplaten assembly 120 such that thepolishing pad assembly 130 is moved relative to thecarrier head assembly 102. - The combined slurry/rinse arm assembly or fluid
delivery arm assembly 140 is utilized to deliver slurry from aslurry supply 161 throughtube 163 to asurface 132 of thepolishing pad assembly 130. In an alternative embodiment, the rinse fluid and the processing fluid may be provided to thepolishing pad assembly 130 through separate delivery arm assemblies. In the embodiment depicted inFIG. 1 , the fluiddelivery arm assembly 140 includes anarm 142 extending from astanchion 144. Amotor 146 is provided to control the rotation of thearm 142 about a center line of thestanchion 144. Anadjustment mechanism 147 may be provided to control the elevation of adistal end 148 of thearm 142 relative to the working surface of thepolishing pad assembly 130. Theadjustment mechanism 147 may be an actuator coupled to at least one of thearm 142 or thestanchion 144 for controlling the elevation of thedistal end 148 of thearm 142 relative to theplaten assembly 120. - The fluid
delivery arm assembly 140 may include a plurality of rinseoutlet ports 160 arranged to uniformly deliver a spray and/or stream of rinsing fluid to the surface of thepolishing pad assembly 130. Theports 160 are coupled by atube 162 routed through the fluiddelivery arm assembly 140 to a rinsingfluid supply 164. In one embodiment, the fluid delivery arm may have between 12 and 15 ports. The rinsingfluid supply 164 provides a rinsing fluid to thepolishing pad assembly 130 before, during, and/or after polishing the phase change alloy containing substrate and/or after thesubstrate 110 is removed to clean thepolishing pad assembly 130. Thepolishing pad assembly 130 may also be cleaned using fluid from theports 160 after conditioning the pad using a conditioning element, such as a diamond disk or brush (not shown). The polishingstation 100 can also include a pad conditioner apparatus (not shown) to maintain the condition of thepolishing pad assembly 130 so that it will effectively polish thefirst substrate 110. The pad conditioner may be coupled toarm 142, or may be coupled to a separate arm (not shown). - The
nozzle assembly 166 is disposed at the distal end of thearm 142. Thenozzle assembly 166 is coupled to theslurry supply 161 by atube 168 routed through the fluiddelivery arm assembly 140.Slurry supply 161 may generally supply any processing fluid. The processing fluid supply may be a polishing slurry or polishing abrasive. Thenozzle assembly 166 includes anozzle 170 that may be selectively adjusted relative to the arm, such that the fluid exiting thenozzle 170 may be selectively directed to a specific area of thepolishing pad assembly 130. - In one embodiment, the
nozzle 170 is configured to generate a spray of slurry. In another embodiment, thenozzle 170 is adapted to provide a stream of slurry. In another embodiment, thenozzle 170 is configured to provide a stream and/or spray of slurry at a rate between about 200 to about 500 ml/second to the polishing surface. - In the embodiment depicted in
FIG. 1 , afirst substrate 110 may be a substrate used in through-silicon via applications. Thefirst substrate 110 typically has a thickness of about 100 microns or less. Because the substrate is thin and flexible, thefirst substrate 110 is coupled to asecond substrate 112 for support. The second substrate may have a thickness of about two inches. If a device feature is formed on a surface of thefirst substrate 110, thenfirst substrate 110 andsecond substrate 112 are coupled together such that the device feature is positioned between the two substrates, e.g., the surface of thefirst substrate 110 having the device feature formed thereon is oriented towards thesecond substrate 112. Orienting the substrate in this manner protects the device feature formed on thefirst substrate 110 during subsequent processes. - When coupling the
first substrate 110 and thesecond substrate 112, the two substrates may be fixedly coupled by epoxy, or any other suitable material that does not have an adverse effect on the substrates. Thesecond substrate 112 is generally a glass dummy substrate or a sacrificial substrate. After coupling thefirst substrate 110 and thesecond substrate 112, but prior to chemical mechanical polishing thefirst substrate 110, a portion of thefirst substrate 110 may be removed. The thickness of thefirst substrate 110 may be reduced using mechanical grinding, or etching. The reduced thickness of thefirst substrate 110 allows for use in TSV and stacked chip applications. Generally, the first substrate has an initial thickness approximately equal to the second substrate prior to the reduction in thickness. The process used for reducing the thickness of thefirst substrate 110 typically leaves a rough surface on the backside of the first substrate. To reduce the surface roughness on the backside of thefirst substrate 110, chemical mechanical polishing may be used. The reduced thickness of thefirst substrate 110 leaves the substrate flexible and fragile. Therefore, thefirst substrate 110 is coupled to asecond substrate 112 as an additional means of support during grinding and polishing of thefirst substrate 110. -
FIG. 2A is a schematic sectional view of a polishing head assembly for use in substrate processing. The polishing head assembly has acarrier head body 204 a defining a substrate receiving pocket. The substrate receiving pocket is adapted to contain afirst substrate 210 a andsecond substrate 212 a during a chemical mechanical polishing process. - A
membrane 214 a is disposed within the substrate receiving pocket. Themembrane 214 a may be a flexible elastic membrane. In one embodiment, themembrane 214 a may be high strength silicone rubber. Asurface 213 a ofmembrane 214 a generally is textured to increase the friction between themembrane 214 a and asecond substrate 212 a. The friction provided by thetextured surface 213 a prevents thesecond substrate 212 a, or thefirst substrate 210 a coupled thereto, from moving or sliding with respect to themembrane 214 a when placed in the substrate receiving pocket of thecarrier head body 204 a. If thesecond substrate 212 a moves or slides with respect tomembrane 214 a, thefirst substrate 210 a may come into contact with thecarrier head body 204 a. As previously mentioned, thefirst substrate 210 a is thin and flexible, and can break easily. If thefirst substrate 210 a comes into contact with thecarrier head body 204 a, the outer edge of thefirst substrate 210 a is subjected to increased stress which may cause the substrate to chip, crack, fracture or break. - A
support ring 206 a is disposed circumferentially around themembrane 214 a. The purpose of the support ring is to allow for vertical movement of themembrane 214 a, while restricting horizontal movement of themembrane 214 a within thecarrier head assembly 202 a. Additionally, thesupport ring 206 a provides lateral support and stiffness to themembrane 214 a, allowing themembrane 214 a to retain its shape and not over-flex in the horizontal direction. Themembrane 214 a is formed of a flexible material, and may permit thefirst substrate 210 a to come into contact with theinner sidewall 208 a of thecarrier head body 204 a during polishing if sufficient support is not provided. For example, thefirst substrate 210 a may come into contact with thecarrier head body 204 a as a result of a rocking motion applied to thecarrier head assembly 202 a. - The
support ring 206 a may be formed of an elastic material and clamped to themembrane 214 a. The distance betweensupport ring 206 a and theinner sidewall 208 a of thecarrier head body 204 a is preferably just enough to allow themembrane 214 a to float in a vertical direction, but have substantially no vertical movement. For example, the distance between thesupport ring 206 a and thecarrier head body 204 a may be about ten-thousandths of an inch when the membrane is centered in thecarrier head assembly 202 a. In another embodiment, the support ring internal diameter is reduced, and a membrane clamp is not used to secure thesupport ring 206 a to themembrane 214 a. Therefore, when pressure is applied on the membrane, the membrane expands and further reduces the gap between themembrane 214 a and thesidewall 208 a. Furthermore, this expansion also increases the rigidity or stiffness of the membrane, allowing thefirst substrate 210 a and thesecond substrate 212 a to stay substantially centered in thecarrier head body 204 a. - By having the
support ring 206 a substantially the same outer diameter as the inner diameter of the carrier head body, the movement of the membrane is restricted in the horizontal direction. This restriction in the horizontal direction is useful for protecting thefirst substrate 210 a in instances where the first substrate is adhered to thesecond substrate 212 a off-center. For example, if thefirst substrate 210 a is coupled to thesecond substrate 212 a such that a portion of thefirst substrate 210 a extends past or protrudes beyond the outer diameter of thesecond substrate 212 a, it would be possible in some instances that thefirst substrate 210 a would contact thecarrier head body 204 a. However, if thesupport ring 206 a prohibits substantially all of the horizontal movement of the membrane and the first and second substrates frictionally held thereby, then there is less likelihood that thefirst substrate 210 a will contact thecarrier head body 204 a. A support ring of increased thickness, e.g., one having an outside diameter substantially the same or slightly less than the interior diameter of thecarrier head body 204 a, assists in protecting the edges of thefirst substrate 210 a. The combination of increased support ring thickness to restrict lateral movement of themembrane 214 a, and the increased friction ofsurface 213 a to maintain the second substrate in the appropriate position reduces the edge-stress applied to thefirst substrate 210 a. - Additionally, the
inner sidewall 208 a ofcarrier head body 204 a is substantially planar. For example, theinner sidewall 208 a of thecarrier head body 204 a may consist essentially of a substantially planar surface. It is preferable to not have any grooves to facilitate fluid flow, or any other deformations in thesidewall 208 a. When grooves are present, it may be possible that thefirst substrate 210 a or thesecond substrate 212 a may contact this groove. This may cause an unevenly worn spot to form where the first or second substrate occasionally contacts the groove. Additionally, if thefirst substrate 210 a contacts the groove, it may cause the first substrate to chip or crack. Since themembrane 214 a is permitted to move in a vertical direction, it is possible that thefirst substrate 210 a could rub on thesidewall 208 a until the groove is contacted, damaging thefirst substrate 210 a. -
FIG. 2B is a schematic sectional view of carrier head assembly for use in substrate processing. In the embodiment ofFIG. 2B , acarrier head assembly 202 b has acarrier head body 204 b defining a substrate receiving pocket. Amembrane 214 b is disposed in the substrate receiving pocket. The membrane has atextured surface 213 b with a relatively high coefficient of friction. Thetextured surface 214 b is placed in contact with asecond substrate 212 b, which is coupled to afirst substrate 210 b. Thetextured surface 213 b ofmembrane 214 b prevents thesecond substrate 212 b from moving relative to themembrane 214 b once placed in contact with themembrane 214 b. - A
support ring 206 b is placed circumferentially around and in contact with themembrane 214 b and thesecond substrate 212 b. Although thesupport ring 206 b inFIG. 2B is shown as extending along most of the sidewall of thesecond substrate 212 b, it is not necessary for the support ring to be in contact with substantially all of the sidewall of thesecond substrate 212 b. For example, thesupport ring 206 b may be in contact with at least about 25 percent, at least about 50 percent, or at least about 75 percent of the sidewall of thesecond substrate 212 b. - The
support ring 206 b may be clamped to themembrane 214 b, and allow for the second substrate to be inserted therein for polishing. The extended support ring as shown inFIG. 2B is additionally used to hold the second substrate in the appropriate position with respect to themembrane 214 b. For example, thesupport ring 206 b may hold thesecond substrate 212 b in the center ofmembrane 214 b. Both thetextured surface 213 b and thesupport ring 206 b may be used to prevent thefirst substrate 210 b from contacting theinner sidewall 208 b of thecarrier head body 204 b. -
FIG. 3A is a schematic perspective view of one embodiment of a membrane support structure for use in a polishing head membrane. The membrane support structure comprises a plurality of concentric circles 315 a-d. A membrane (not shown) adapted to be inflated, for example a bladder, may surround the concentric circles. The concentric circles 315 a-d provide additional rigidity to reduce lateral movement of the membrane during chemical mechanical polishing. The concentric circles 315 a-d are typically formed from the same material as the membrane, and may be coupled to an interior surface of the membrane to reduce movement within the membrane. Additionally, the concentric circles 315 a-d may have holes therethrough (not shown) for allowing spaces between the concentric circles 315 a-d to be pressurized to inflate and hold a substrate against a polishing pad, or vacuum evacuated to chuck a substrate to a carrier head. The concentric circles 315 a-d aid in preventing the membrane from deforming or skewing due to the rocking motion applied during chemical mechanical polishing. If the membrane skews, any substrates being polished may come into contact with the sidewall of a polishing head, thereby damaging the substrate. -
FIGS. 3B and 3C are schematic views of textured surfaces of membranes for use in a polishing head. InFIG. 3B , the texture is provided by a set of grooves 316 a-c that extend radially from near the center of the surface of themembrane 314 b. The grooves can be radially symmetric, or they could form a cross-hatch pattern, or they could be random. In the embodiment ofFIG. 3B , three grooves are shown. However, the number, size, and location of the grooves may vary depending on the particular application. In the embodiment ofFIG. 3C , the texture is provided bybumps 319 c that project from a surface ofmembrane 314 c. The bumps can form a pattern, or be randomly formed on the surface of themembrane 314 c. For example, thebumps 319 c may form concentric circles, a spiral, or may be formed into regions. In the embodiment ofFIG. 3C , the bumps radiate from the center of the surface ofmembrane 314 c in straight lines. However, other variations are possible as long as bumps provide sufficient texture. Additionally, thebumps 319 c can have a uniform concentration across the surface ofmembrane 314 c, or thebumps 319 c can have regions of different concentration. Thebumps 319 c can have a uniform height, or the bumps can have different heights. -
FIG. 4A is a schematic sectional view ofcarrier head assembly 400 a. Themembrane 414 a disposed incarrier head body 404 a lacks both sufficient rigidity and interior concentric circles for support. Therefore, themembrane 414 a adopts a skewed shape in thecarrier head body 404 a when thefirst substrate 410 a is subjected to a chemical mechanical polishing process. Because themembrane 414 a skews, thefirst substrate 410 a is permitted to come into contact with thesidewall 408 a ofcarrier head body 404 a. This contact increases the stress on the edge of thefirst substrate 410 a leading to cracking, chipping, or breaking. It should be noted that an appropriatelysized support ring 406 a could be used to increase rigidity and reduce flexing of themembrane 414 a. - Additionally,
substrate 410 a is permitted to come into contact with theinner sidewall 408 a ofcarrier head body 404 a because thesecond substrate 412 a is permitted to move in relation tomembrane 414 a. Thesecond substrate 412 a can slide or move in relation to themembrane 414 a when there is not sufficient friction between thesecond substrate 412 a or themembrane surface 415 a. Also, themembrane 414 a has a wide range of lateral movement due to the relatively small size of thesupport ring 406 a, which allows for a large gap betweensupport ring 406 a and theinner sidewall 408 a of thecarrier head body 404 a. The wide range of horizontal movement allows thefirst substrate 410 a to contact theinner sidewall 408 a. This can be especially problematic in instances where thefirst substrate 410 a is off-centered from thesecond substrate 410 b, and/or where thesecond substrate 412 a is off-centered from themembrane 414 a. -
FIG. 4B is a schematic sectional view ofcarrier head assembly 400 b. Themembrane 414 b has sufficient rigidity such thatmembrane 414 b does not skew or horizontally flex during a chemical mechanical polishing process. However,membrane 414 b is still permitted to move in a vertical direction, which may be influenced or controlled by the amount of pressure in themembrane 414 b. Thesupport ring 406 b has sufficient thickness such that thefirst substrate 410 b and thesecond substrate 412 b cannot contact theinner sidewall 408 b of thecarrier head body 404 b. Additionally, themembrane surface 415 b has sufficient texturing and a sufficiently high coefficient of friction such that thesecond substrate 412 b does not move with respect to themembrane 414 b during polishing. The texturing ofmembrane surface 415 b in combination with the rigidity ofmembrane 414 b and thesupport ring 406 b prevent the first substrate from contacting thecarrier head body 404 b. - Embodiments described herein provide methods and apparatus for chemical mechanical polishing of thin, flexible, or fragile substrates. By restricting the movement of the inflatable membrane within the carrier head, fragile substrates are not permitted to contact the carrier head, and are therefore not subjected to increased edge stress which may break the substrates. Also, a properly sized support ring assists in preventing the first substrate from contacting the carrier head when the first substrate is adhered to the second substrate off-center. Additionally, the textured surface of the inflatable membrane assists in preventing the second substrate in contact therewith from sliding off center and contacting the carrier head. By reducing the contact between the first substrate and the carrier head, the amount of damage or stress subjected upon the first substrate can be reduced. This results in a higher overall yield and higher quality substrates by minimizing damage thereto.
- While the foregoing is directed to embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (20)
1. A method, comprising:
coupling a first substrate to a second substrate, the first substrate having a first surface in contact with the second substrate and the first surface opposite a second surface;
positioning the second substrate and the first substrate in a carrier head assembly, the carrier head assembly comprising:
an inflatable membrane in contact with the second substrate; and
a support ring disposed circumferentially around the inflatable membrane; and
contacting the second surface of the first substrate to a polishing pad to reduce the surface roughness of the second surface of the first substrate.
2. The method of claim 1 , wherein the support ring is sized to restrict substantially all lateral movement of the inflatable membrane, but allow the inflatable membrane to travel in a vertical direction.
3. The method of claim 1 , wherein the average distance between the support ring and an interior surface of the carrier head assembly is less than about ten-thousandths of an inch.
4. The method of claim 3 , wherein the interior surface of the carrier head assembly consists essentially of a planar surface.
5. The method of claim 4 , wherein the first substrate is coupled to the second substrate using an epoxy.
6. The method of claim 5 , wherein the first substrate comprises a through-silicon via, and a device feature formed on the first surface.
7. The method of claim 6 , further comprising removing a portion of the second surface of the first substrate to decrease the thickness of the first substrate prior to the contacting the second surface of the first substrate to a polishing pad.
8. A method, comprising:
coupling a first surface of a first substrate to a second substrate;
positioning the second substrate and the first substrate in a carrier head assembly, the carrier head assembly comprising:
an inflatable membrane in contact with the second substrate, the inflatable membrane comprising a textured surface; and
a support ring disposed circumferentially around the inflatable membrane and the second substrate, the support ring positioned to reduce lateral movement of the inflatable membrane and the second substrate such that the first substrate does not contact an interior surface of the carrier head assembly during polishing; and
contacting a second surface of the first substrate to a polishing pad to reduce the surface roughness of the second surface of the first substrate.
9. The method of claim 8 , wherein there is substantially no lateral movement of the inflatable membrane in the carrier head.
10. The method of claim 9 , wherein the average distance between the support ring and an interior surface of the carrier head assembly is less that about ten-thousandths of an inch.
11. The method of claim 10 , wherein the interior surface of the carrier head assembly consists essentially of a planar surface.
12. The method of claim 11 , further comprising removing a portion of the second surface of the first substrate to decrease the thickness of the first substrate prior to the contacting a second surface of the first substrate to a polishing pad.
13. The method of claim 12 , wherein first substrate is coupled to the second substrate using an epoxy.
14. The method of claim 8 , wherein the support ring contacts at least about 25 percent of the sidewall of the second substrate.
15. The method of claim 14 , wherein the support ring contacts at least about 50 percent of the sidewall of the second substrate.
16. The method of claim 15 , wherein the first substrate comprises a through-silicon via, and a device feature formed on the first surface.
17. A method, comprising:
coupling a first surface of a first substrate to a second substrate using an epoxy, the first surface of the first substrate opposite a second surface, the first surface having a device feature formed thereon;
positioning the second substrate and the first substrate in a carrier head assembly, the carrier head assembly comprising:
an inflatable membrane in contact with the second substrate; and
a support ring disposed circumferentially around the inflatable membrane and the second substrate, the support ring sized to restrict substantially all lateral movement of the inflatable membrane, but allow the inflatable membrane to travel in a vertical direction; and
contacting the first substrate to a polishing pad to reduce a surface roughness of the second surface of the first substrate.
18. The method of claim 17 , wherein the thickness of the first substrate is about 100 microns.
19. The method of claim 18 , wherein the support ring contacts at least about 25 percent of the sidewall of the second substrate.
20. The method of claim 19 , wherein the inflatable membrane comprises a textured surface in contact with the second substrate.
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/840,195 US20120021673A1 (en) | 2010-07-20 | 2010-07-20 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
CN2011800073717A CN102725829A (en) | 2010-07-20 | 2011-06-16 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
KR1020127021054A KR20130088739A (en) | 2010-07-20 | 2011-06-16 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
JP2013520712A JP2013531396A (en) | 2010-07-20 | 2011-06-16 | Substrate holder for reducing stress at the substrate edge during chemical mechanical polishing |
PCT/US2011/040745 WO2012012056A2 (en) | 2010-07-20 | 2011-06-16 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
TW100121660A TW201220381A (en) | 2010-07-20 | 2011-06-21 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/840,195 US20120021673A1 (en) | 2010-07-20 | 2010-07-20 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
Publications (1)
Publication Number | Publication Date |
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US20120021673A1 true US20120021673A1 (en) | 2012-01-26 |
Family
ID=45494017
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/840,195 Abandoned US20120021673A1 (en) | 2010-07-20 | 2010-07-20 | Substrate holder to reduce substrate edge stress during chemical mechanical polishing |
Country Status (6)
Country | Link |
---|---|
US (1) | US20120021673A1 (en) |
JP (1) | JP2013531396A (en) |
KR (1) | KR20130088739A (en) |
CN (1) | CN102725829A (en) |
TW (1) | TW201220381A (en) |
WO (1) | WO2012012056A2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US11298794B2 (en) * | 2019-03-08 | 2022-04-12 | Applied Materials, Inc. | Chemical mechanical polishing using time share control |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9873179B2 (en) * | 2016-01-20 | 2018-01-23 | Applied Materials, Inc. | Carrier for small pad for chemical mechanical polishing |
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US5820448A (en) * | 1993-12-27 | 1998-10-13 | Applied Materials, Inc. | Carrier head with a layer of conformable material for a chemical mechanical polishing system |
US5993302A (en) * | 1997-12-31 | 1999-11-30 | Applied Materials, Inc. | Carrier head with a removable retaining ring for a chemical mechanical polishing apparatus |
US6436228B1 (en) * | 1998-05-15 | 2002-08-20 | Applied Materials, Inc. | Substrate retainer |
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JP3068086B1 (en) * | 1999-05-07 | 2000-07-24 | 株式会社東京精密 | Wafer polishing equipment |
CN1179821C (en) * | 2000-05-12 | 2004-12-15 | 多平面技术公司 | Pneumatic diaphragm head having independent retaining ring and multi-region pressure control, and method to use the same |
US6569771B2 (en) * | 2001-10-31 | 2003-05-27 | United Microelectronics Corp. | Carrier head for chemical mechanical polishing |
US6758726B2 (en) * | 2002-06-28 | 2004-07-06 | Lam Research Corporation | Partial-membrane carrier head |
-
2010
- 2010-07-20 US US12/840,195 patent/US20120021673A1/en not_active Abandoned
-
2011
- 2011-06-16 JP JP2013520712A patent/JP2013531396A/en not_active Withdrawn
- 2011-06-16 WO PCT/US2011/040745 patent/WO2012012056A2/en active Application Filing
- 2011-06-16 KR KR1020127021054A patent/KR20130088739A/en not_active Application Discontinuation
- 2011-06-16 CN CN2011800073717A patent/CN102725829A/en active Pending
- 2011-06-21 TW TW100121660A patent/TW201220381A/en unknown
Patent Citations (8)
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US5820448A (en) * | 1993-12-27 | 1998-10-13 | Applied Materials, Inc. | Carrier head with a layer of conformable material for a chemical mechanical polishing system |
US5993302A (en) * | 1997-12-31 | 1999-11-30 | Applied Materials, Inc. | Carrier head with a removable retaining ring for a chemical mechanical polishing apparatus |
US6436228B1 (en) * | 1998-05-15 | 2002-08-20 | Applied Materials, Inc. | Substrate retainer |
US20020179251A1 (en) * | 1998-05-15 | 2002-12-05 | Applied Materials, Inc., A Delaware Corporation | Substrate retainer |
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US6623343B2 (en) * | 2000-05-12 | 2003-09-23 | Multi Planar Technologies, Inc. | System and method for CMP head having multi-pressure annular zone subcarrier material removal control |
US6966822B2 (en) * | 2000-05-12 | 2005-11-22 | Multi-Planar Technologies, Inc. | System and method for CMP having multi-pressure zone loading for improved edge and annular zone material removal control |
US20060105685A1 (en) * | 2000-05-12 | 2006-05-18 | Jiro Kajiwara | System and method for CMP having multi-pressure zone loading for improved edge and annular zone material removal control |
Cited By (2)
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US11298794B2 (en) * | 2019-03-08 | 2022-04-12 | Applied Materials, Inc. | Chemical mechanical polishing using time share control |
US11931854B2 (en) | 2019-03-08 | 2024-03-19 | Applied Materials, Inc. | Chemical mechanical polishing using time share control |
Also Published As
Publication number | Publication date |
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KR20130088739A (en) | 2013-08-08 |
WO2012012056A3 (en) | 2012-04-12 |
JP2013531396A (en) | 2013-08-01 |
WO2012012056A2 (en) | 2012-01-26 |
TW201220381A (en) | 2012-05-16 |
CN102725829A (en) | 2012-10-10 |
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Owner name: APPLIED MATERIALS, INC., CALIFORNIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:CHEN, HUNG CHIH;HSU, SAMUEL CHU-CHIANG;DANDAVATE, GAUTAM SHASHANK;AND OTHERS;SIGNING DATES FROM 20100916 TO 20100923;REEL/FRAME:025048/0045 |
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STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |