US20090293373A1 - System and method for construction of log structure - Google Patents
System and method for construction of log structure Download PDFInfo
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- US20090293373A1 US20090293373A1 US12/127,587 US12758708A US2009293373A1 US 20090293373 A1 US20090293373 A1 US 20090293373A1 US 12758708 A US12758708 A US 12758708A US 2009293373 A1 US2009293373 A1 US 2009293373A1
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- log
- support pieces
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- logs
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- 238000010276 construction Methods 0.000 title description 34
- 238000009429 electrical wiring Methods 0.000 claims description 14
- 238000009428 plumbing Methods 0.000 claims description 12
- 230000000875 corresponding Effects 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 10
- 238000003801 milling Methods 0.000 claims description 6
- 239000006260 foam Substances 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 4
- 229910000746 Structural steel Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000006011 modification reaction Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000004566 building material Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000009432 framing Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000002335 preservative Effects 0.000 description 2
- 239000003755 preservative agent Substances 0.000 description 2
- 230000000630 rising Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000002916 wood waste Substances 0.000 description 2
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
- E04B2/70—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood
- E04B2/701—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with integrated supporting and obturation function
- E04B2/705—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with integrated supporting and obturation function with longitudinal horizontal elements placed between columns
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/02—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
Abstract
A system and method for constructing a log structure includes logs having pairs of parallel spaced apart longitudinally extending grooves on opposing sides of the logs. Inner edges of the grooves may be tapered inwardly to receive lumber support pieces. A wall is constructed by providing a base log having a pair of parallel spaced-apart longitudinally extending grooves on an upper surface of the log, inserting lower edges of a pair of lumber support pieces into the grooves, and positioning the grooves of a log over upper edges of the lumber support pieces. Further lumber support pieces and logs are attached in like manner until the desired height is reached. A corner piece for forming corners of the structure having vertically extending channels for receiving ends of the lumber support pieces is provided.
Description
- This invention relates to the manufacture and construction of wooden log structures, and in particular to the manufacture and construction of wooden log structures using logs of non-uniform shape.
- Conventional construction of a log structure involves scribing the bottom of each log being placed successively above the log below to form a rising wall in such a way that it fits closely with the log that it is to be placed above. Scribing is done using various guidelines, and usually involves cutting the desired shape with a manually operated chainsaw. A disadvantage of this method is that it requires “House Logs”, which are expensive to acquire because they must be very straight with limited taper, so that they may be fitted together with a minimal amount of reshaping from the log home builder operating the chainsaw. Such persons have generally trained as a log builder under the guidance of a more experienced teacher with years of experience. Consequently, they are very highly paid workers. This “Scribe Method” for building log structures is still very slow, with only a few logs being prepared each day. This inevitably results in an expensive log structure.
- Another method which is more automated involves milling sawn timbers, so the resulting pieces fit tightly together in a vertical stacked relationship. The sawn timbers are shaped to look like small logs. This method is still quite expensive, and results in difficulties in supplying electricity to the dwelling, or hiding plumbing from view. Further, the insulating capacity of the relatively thin wooden walls is relatively low.
- There is thus a need for a design of a log structure that is suitable for use with logs of uneven shape, and which permits the concealment of electrical or plumbing infrastructure while providing good insulative capabilities.
- The foregoing examples of the related art and limitations related thereto are intended to be illustrative and not exclusive. Other limitations of the related art will become apparent to those of skill in the art upon a reading of the specification and a study of the drawings.
- The following embodiments and aspects thereof are described and illustrated in conjunction with systems, tools and methods which are meant to be exemplary and illustrative, not limiting in scope. In various embodiments, one or more of the above-described problems have been reduced or eliminated, while other embodiments are directed to other improvements.
- A system for building a log structure is provided. A plurality of logs are provided. Each log has one pair of parallel spaced apart longitudinally extending grooves on one surface, and one pair of parallel spaced-apart longitudinally extending grooves on a second surface of the log opposite the first surface. A plurality of lumber support pieces are provided, first edges of the lumber support pieces being dimensioned to engage the grooves on the first surface of the logs, and second edges of the lumber support pieces being dimensioned to engage the grooves on the second surface of the logs. Inner edges of each groove may be tapered inwardly from the outer surface of the log towards the base of the groove. The grooves may be milled to a uniform shape, regardless of the exterior dimensions of the log. The system may include corner posts having two pairs of longitudinally extending parallel channels dimensioned to receive ends of the lumber support pieces. The system may also include an insert dimensioned to be inserted between the ends of the logs and the channels of the corner posts.
- A method for building a log wall is provided. A base log having two parallel spaced apart grooves on an upper edge of the base log is provided, as are a plurality of lumber support pieces dimensioned to fit into the grooves. Each lumber support piece has upper and lower edges and ends. A plurality of logs are provided. Each log has a pair of parallel spaced-apart longitudinally extending grooves on both an upper and a lower surface of the log. A base log is positioned at the desired location of the log wall, and a lower edge of each one of a first pair lumber support pieces is inserted into one of the grooves on the upper edge of the base log. The grooves on a lower surface of a first log are inserted onto upper edges of the first pair of lumber support pieces. Lower edges of each one of a second pair of lumber support pieces are inserted into each of the grooves on the upper edge of the first log. Successive layers of logs and lumber support pieces may be added in like manner until the desired height of the log wall is achieved. The inner edges of the grooves may be provided with an inward taper from the outside of the log toward the base of the groove. The grooves may be milled to a uniform shape, regardless of the exterior dimensions of the logs.
- A log structure is provided. The log structure has at least one base log with two parallel spaced apart grooves on an upper surface of the base log. Lower edges of each one of a first pair of lumber support pieces are fittingly engaged with one of the grooves on the base log. The log structure has at least one log with a pair of parallel spaced apart longitudinally extending grooves on an upper surface and on a lower surface of the log, the grooves on the lower surface of the log being fittingly engaged with upper edges of the first pair of lumber support pieces. The log structure has at least a second pair of lumber support pieces, lower edges of each one of the second pair of lumber support pieces being fittingly engaged with one of the grooves on the upper surface of the at least one log. The structure may have further layers of logs and lumber support pieces joined in like manner to provide a log wall of the desired height above each of the at least one base logs.
- The structure may have at least one corner post with two pairs of longitudinally extending parallel channels dimensioned to receive ends of the lumber support pieces. First ends of all of the lumber support pieces above a first end of the at least one base log are engaged with the channels of the corner post. The structure may further include at least one insert between the ends of the logs and the channels of the at least one corner post. Spaces defined between adjacent logs and a pair of lumber support pieces may be used to run electrical wiring or plumbing, or may be filled with insulation. An inner edge of each groove may taper inwardly from the outer surface of the log towards the base of the groove. The grooves may be milled to a uniform shape, regardless of the exterior dimensions of the log.
- A log wall including a plurality of logs, each log having at least one groove on an upper surface of the log and at least one groove on a lower surface of the log, and also including a plurality of lumber support pieces having edges dimensioned to engage with the grooves on the logs, is also provided. The wall is formed by alternating vertical layers of lumber support pieces and logs, such that the edges of the lumber support pieces are engaged with the grooves of the logs. A second wall portion spaced apart from and extending parallel to a first wall portion and constructed in like manner may be provided.
- In addition to the exemplary aspects and embodiments described above, further aspects and embodiments will become apparent by reference to the drawings and by study of the following detailed descriptions.
- Exemplary embodiments are illustrated in referenced figures of the drawings. It is intended that the embodiments and figures disclosed herein are to be considered illustrative rather than restrictive.
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FIG. 1A is an end view of an embodiment of a portion of alog wall 10 made in accordance with one aspect of the invention. -
FIG. 1B is a perspective view of theFIG. 1A embodiment. -
FIG. 2 is an end view of an embodiment of alog 20 showinggrooves -
FIG. 3 is a schematic drawing showing howgrooves curved log 21. -
FIGS. 4A-4C show different embodiments of a base log.FIG. 4A is an end view of abase log 36A that is the same as logs 20.FIG. 4B is an end view of abase log 36B wherein the lower surface of the log is cut to provide aflat edge 38.FIG. 4C is an end view of abase log 36C wherein the lower surface of the log has been cut to provide aflat edge 38′, which includeslower grooves 26′ to receivelumber support pieces 22. -
FIG. 5 is a perspective view of an embodiment of alog wall 10 wherein electrical wiring is provided withinspace 40. -
FIG. 6 is an end view of an embodiment of a portion of alog wall 12 made in accordance with another aspect of the invention. -
FIG. 7 is an end view of an embodiment of alog wall 16. -
FIGS. 8A-8D show the construction of acorner 56 of alog structure 14.FIG. 8A shows the engagement oflogs 20 withcorner post 58.FIG. 8B shows a possible placement ofoptional guide bolts 62 onlogs 20.FIG. 8C shows acorner portion 56 wherein ends 64 of lumber support pieces andchannels 60 of thecorner post 58 have been half-dovetailed.FIG. 8D shows an embodiment of acorner 56 wherein the angle between the walls of the log structure is 135°. -
FIG. 9 shows an embodiment of a roofing structure made fromlogs 20 androofing panels 66. -
FIG. 10 is an exploded view of an alternative embodiment of acorner 56 that includes an insert between the ends oflogs 20 andchannels 60. - Throughout the following description specific details are set forth in order to provide a more thorough understanding to persons skilled in the art. However, well known elements may not have been shown or described in detail to avoid unnecessarily obscuring the disclosure. Accordingly, the description and drawings are to be regarded in an illustrative, rather than a restrictive, sense.
- With reference to
FIG. 1A , alog wall 10 may be formed from a series oflogs 20 andlumber support pieces 22. As best illustrated inFIG. 2 , alog 20 for use in the construction ofwall 10 is provided with two pairs ofparallel grooves Grooves log 20, and are milled to a uniform shape, regardless of the local diameter oflog 20, to receivelumber support pieces 22 of uniform dimensions. The resulting distance between thetop edge 25 andbottom edge 27 oflumber support pieces 22 islog gain 23. Whilelog gain 23 may be the same for all logs used, in order to maintain layers oflogs 20 with a uniform spacing, it is not necessary that loggain 23 be the same. Use of a varyinglog gain 23 may be efficient, for example, where logs 20 of widely differing diameters are to be used, to avoid wood waste by cutting excessivelydeep channels logs 20 of larger diameter. Accordingly, regardless of the diameter of the logs used, or the variations in shape or taper oflogs 20, logwall 10 may be rapidly and readily constructed from such logs, becauselogs 20 may be prepared off-site and in large quantities. - An example of how
grooves curved log 21 allowcurved log 21 to be used in the construction oflog wall 10 is shown inFIG. 3 . Becausegrooves log 20 orcurved log 21,grooves lumber support pieces 22. Accordingly, logs 20 or 21 may be prepared off-site and before construction oflog wall 10, without the need for a skilled craftsperson, thereby greatly reducing the time and cost previously associated with the construction of a log structure. - Each of
grooves log 20 is in the installed orientation.Inner edges log 20 toward the base ofgrooves grooves grooves groove inner edge grooves lumber support pieces 22 towards theouter edges grooves lumber support pieces 22 to be more easily inserted intogrooves log wall 10 becoming tighter as the weight oflogs 20 presses down onlumber support pieces 22. This design also has the advantage of permitting less water to leak into the joint on the outside surface oflog wall 20 than would be the case ifinner edges - To form a
log wall 10, a base log is provided. The base log may be formed in the same manner as logs 20, as illustrated, for example, bybase log 36A inFIG. 4A .Lumber support pieces 22 may then be placed on the ground, foundation, or other structure that is intended to supportlog wall 10, andlower grooves 26 ofbase log 36A may receivelumber support pieces 22. Alternatively, the base log may be cut to provide aflat edge 38.Flat edge 38 may itself contact the ground, foundation, or other structure that is intended to supportlog wall 10, as illustrated bybase log 36B inFIG. 4B . In that case, it will be appreciated thatlog 36B may be provided withoutlower grooves 26. Alternatively,flat edge 38′ may includelower grooves 26′ to receivelumber support pieces 22, as illustrated for example bybase log 36C inFIG. 4C . In the embodiment ofFIG. 4C ,lumber support pieces 22 extending fromlower grooves 26′ would contact the ground, foundation, or other structure intended to supportlog wall 10. Preferably, the base log ofwall 10 is placed on a concrete slab or concrete perimeter foundation, to ensure that water does not collect around the base log.Logs 20 may also be treated with suitable preservatives to ensure thatlogs 20 do not decay over time. -
Log wall 10 may then be built uponbase log lumber support pieces 22 intoupper grooves 24 of the base log, then positioninglower grooves 26 of alog 20 over the upper edges oflumber support pieces 22. The weight oflog 20, and oflog wall 10 as the wall is constructed, will causelumber support pieces 22 to be tightly inserted intogrooves wall 10.Log wall 10 may be built to the desired height by likewise continuing to provide alternate layers oflogs 20 andlumber support pieces 22. - A
log wall 10 constructed as described above, i.e. wherein logs 20 have pairs of parallel grooves, provides an open space 40 (seeFIGS. 1A and 5 ) defined between twoadjacent logs 20 and the two parallellumber support pieces 22 positioned therebetween.Open space 40 may be used to provide a space to run electrical wiring throughout a log building structure, as shown inFIG. 5 , or for plumbing in warmer climates. If it is desired to run electrical wiring inopen space 40, sealed wire runs 42 would be supported in place aslog wall 10 is being constructed, as shown inFIG. 5 . Sealed wire runs 42 could be hung out of pre-cut electrical box openings, so that sealed wire runs 42 could be tied together and locked up afterlog wall 10 has been erected. In this manner, electrical wiring may be directed to switch boxes orelectrical outlets 44 where desired within the structure. -
Open spaces 40 may also be insulated to a higher R factor than the wooden log itself by providing pre-cut holes (not shown) in thoselumber support pieces 22 which will be on the interior of the structure. An expanding foam insulation, which may be for example Icynene™, may be blown intospaces 40, and the pre-cut holes thereafter plugged to provide a smooth interior wall surface. - In an
alternative wall structure 12 shown inFIG. 6 , eachlog 48 is provided with onesingle groove 50 on each of its opposing surfaces.Grooves 50 are dimensioned to fittingly engageedges lumber support pieces 22. Alog wall structure 12 may be constructed by forming afirst wall portion 52 comprising alternating layers oflogs 48 andlumber support pieces 22. An adjacentsecond wall portion 54 extending parallel tofirst wall portion 52 and spaced a desired distance apart therefrom may likewise be formed from alternating layers oflogs 48 andlumber support pieces 22 to formwall structure 12. Preferably the vertical elevation oflogs 48 in the first andsecond wall portions second wall portions alternative wall structure 12 than would ordinarily be used to constructlog wall 10, because only asingle groove 50 must be cut intolog 48. With this construction, anopen space 55 is defined between first andsecond wall portions Open space 55 may be used to run electrical wiring or plumbing pipe, or be filled with expanding foam insulation, as described above with reference tospace 40. - If it is not necessary or desired to define an
open space 55 between the wall portions ofwall structure 12, then asingle wall portion log wall 16, shown inFIG. 7 . In the construction oflog wall 16, logs of larger diameter andlumber support pieces 22 of greater width may be used to provide a moresubstantial wall 16. - With reference to
FIG. 8A-8D , to construct acorner 56 of alog structure 14, a timberlog corner post 58 may be used. Timberlog corner post 58 may be, for example, one quarter of a rounded log. Timberlog corner post 58 includes a pair of longitudinally extending spaced apartchannels 60, which are vertically oriented when corner post 58 is in the installed configuration. The space betweenchannels 60 corresponds to the space betweengrooves 24, and betweengrooves 26, onlogs 20, so thatlumber support pieces 22 project intochannels 60 whenstructure 14 is assembled (seeFIG. 8A ).Steel guide bolts 62 may be affixed tologs 20 at each end oflog 20, and secured in timberlog corner post 58 inchannels 60, for example as shown inFIG. 8A andFIG. 8B . - With reference to
FIG. 8C , the ends 64 oflumber support pieces 22 may also or alternatively be half-dovetailed to allow for shrinkage and movement ofstructure 14, while preventinglumber support pieces 22 from being pulled out fromvertical channels 60. In embodiments where the ends 64 oflumber support pieces 22 are half-dovetailed,channels 60 will be half-dovetailed in corresponding fashion to engage with the ends oflumber support pieces 22. However, the ends 64 may be profiled with a slightly smaller half-dovetail thanchannels 60, to allow for movement or shrinkage ofstructure 14, while still preventing ends 64 from being pulled out fromvertical channels 60. - While in the illustrated embodiments a
corner post 58 providing an approximately 90° angle has been shown to describe the construction ofcorner 56, it will be appreciated thatcorner 58 could be constructed to define other angles, depending on the desired shape oflog structure 14. For example, as illustrated inFIG. 8D , corner post 58 could be configured to provide an angle of 135° between intersecting log walls if it was desired to construct alog structure 14 having an octagonal shape. - With reference to
FIG. 10 , an insert such as floating woodenkey stock 70 may be inserted between the ends oflogs 20 and corner post 58 inchannels 60. Floating woodenkey stock 70 is preferably cut from framing lumber, and is preferably cut across the grain to allow for shrinkage. Floating woodenkey stock 70 is cut to appropriate dimensions to match thelog gain 23 oflog 20 and the depth ofchannel 60, so as to fill the space defined between the end oflog 20 andchannel 60. Optionally,end grain channels 72 may be cut intologs 20, to receive woodenkey stock 70. In this case, floating woodenkey stock 70 is cut to an appropriate dimension to fill the space defined bychannel 60 andend grain channels 72. Use of floating woodenkey stock 70 prevents air from flowing freely through the spaces defined between the end oflog 20 andchannel 60. - To construct a
log structure 14, an appropriate number of base logs may be positioned at the desired location oflog walls 10 of the structure. Corner posts 58 providing the desired angle of intersection oflog walls 10 may then be positioned at thecorners 56 ofstructure 14, so thatchannels 60 in corner posts 58 are aligned withgrooves 24 of base log 36. Corner posts 58 may optionally be coupled to base logs 36, for example withsteel guide bolts 62 as described earlier. During construction ofstructure 14, corner posts 58 are preferably supported in a vertical orientation, to ensure thatlog walls 10 do not tilt or lean. For example, bridging pieces of lumber (not shown) may be used to secure corner posts 58 in a vertical orientation during construction ofstructure 14. - Lower edges of a first layer of
lumber support pieces 22 may then be slid vertically downchannels 60 and inserted intogrooves 24. Provided thatlumber support pieces 22 are longer thanlog 20, their ends can extend intochannels 60. Of course, the ends 64 oflumber support pieces 22 should not extend past the ends oflogs 20 by a length longer than the depth ofchannels 60. A first layer oflogs 20 may then be built up by fittinggrooves 26 of a log overupper edges 25 of the lumber support pieces. Successive layers oflogs 20 andlumber support pieces 22 may be built up in like manner, to formwalls 10 oflog structure 14. - As can be seen from
FIG. 9 , logs 20 or 48 andlumber support pieces 22 may also be joined in similar fashion to construct a roofing structure.Logs Roofing panels 66 may be inserted intogrooves logs Roofing panels 66 have a similar shape tolumber support pieces 22; however,roofing panels 66 are inserted transversely rather than longitudinally intogrooves lumber support pieces 22, so as to provide a short span of roof betweenlogs logs 20 are used in the construction of a roofing structure, the resultingspace 68 defined between opposing pairs ofroofing panels 66 extending betweenlogs 20 may be filled with expanding foam insulation as described with reference tospace 40, thereby increasing the R value of the roof. - Although the embodiments described above have been described with reference to building materials constructed from wood, it will be appreciated that the construction techniques described above could likewise be applied to
logs 20 andsupport pieces 22 made from any materials suitable for constructing a structure, including metal, plastic or rubber. - Additionally, while the
lumber support pieces 22 andgrooves logs 20, it will be appreciated that shorter lumber support pieces could be placed longitudinally in end-to-end relationship, continuously or discontinuously, to achieve substantially the same function. Further, while for ease of construction,lumber support pieces 22 will generally be of uniform dimensions (i.e. the width oftop edge 25 will generally be the same as the width of bottom edge 27), it will be appreciated that the dimensions ofedges grooves - It will also be appreciated that in some embodiments, additional support may be provided to log
walls 10 by, for example, providing holes that extend vertically throughwall 10 and inserting structural steel through the holes. Optionally, the ends of the structural steel may be threaded, and a bolt affixed to each end, so that the bolts may be tightened over time aslogs 20 shrink. - While a number of exemplary aspects and embodiments have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.
Claims (22)
1. A system for building a log structure comprising:
a plurality of logs, each log comprising one pair of parallel spaced-apart longitudinally extending grooves on a first surface of the log and one pair of parallel spaced-apart longitudinally extending grooves on a second surface of the log opposite to the first surface; and
a plurality of lumber support pieces;
wherein first edges of each of the lumber support pieces are dimensioned to engage the grooves on the first surface of one of the plurality of logs, and second edges of each of the lumber support pieces are dimensioned to engage the grooves on the second surface of another one of the plurality of logs.
2. A system according to claim 1 further comprising a base log having a pair of spaced-apart longitudinally extending grooves on an upper surface of the base log.
3. A system according to claim 2 wherein the base log comprises a flat edge on the lower surface of the base log.
4. A system according to claim 1 wherein an inner edge of each groove tapers inwardly from the outer surface of the log towards the base of the groove.
5. A system according to claim 4 wherein an angle defined between the inner edge of each groove and the base of the groove is 93°.
6. A system according to claim 1 wherein the grooves are milled to a uniform shape, regardless of the exterior dimensions of the log.
7. A system according to claim 1 further comprising one or more corner posts, each corner post comprising two pairs of longitudinally extending parallel channels dimensioned to receive ends of the lumber support pieces.
8. A system according to claim 7 wherein an angle defined between the lumber support pieces when inserted into the corner posts is 90°.
9. A system according to claim 7 further comprising an insert dimensioned to be inserted between the ends of the logs and the channels of the corner posts.
10. A system according to claim 7 wherein the channels of the corner posts are half-dovetailed, and the ends of the lumber support pieces are correspondingly half-dovetailed with a smaller size than the corner posts.
11. A system according to claim 1 wherein at least one of the logs is of non-uniform shape or taper.
12. A method for building a log wall comprising:
providing a base log having two parallel spaced apart grooves on an upper edge of the base log;
providing a plurality of lumber support pieces dimensioned to fit into the grooves, each lumber support piece having upper and lower edges and ends;
providing a plurality of logs, each log comprising a pair of parallel spaced-apart longitudinally extending grooves on both an upper and a lower surface of the log;
positioning the base log at the desired location of the log wall;
inserting a lower edge of each one of a first pair of the lumber support pieces into a corresponding one of the grooves on the upper edge of the base log;
inserting grooves on the lower surface of a first one of the logs onto upper edges of the first pair of lumber support pieces;
inserting lower edges of each one of a second pair of the lumber support pieces into a corresponding one of the grooves on the upper edge of the first one of the logs; and
adding successive layers of logs and lumber support pieces in like manner until the desired height of the log wall is achieved.
13. A method according to claim 12 further comprising providing an inner edge of the grooves with an inward taper from the outside of the log toward the base of the groove.
14. A method according to claim 12 further comprising milling the grooves to a uniform shape, regardless of the exterior dimensions of the logs.
15. A log structure comprising:
at least one base log having two parallel spaced apart grooves on an upper surface of the base log;
a first pair of lumber support pieces, lower edges of each one of the first pair of lumber support pieces being fittingly engaged with a corresponding one of the grooves on the at least one base log;
at least one log having a pair of parallel spaced apart longitudinally extending grooves on an upper surface and on a lower surface of the log, the grooves on the lower surface of the log being fittingly engaged with upper edges of the first pair of lumber support pieces;
at least a second pair of lumber support pieces, lower edges of each one of the second pair of lumber support pieces being fittingly engaged with a corresponding one of the grooves on the upper surface of the at least one log; and
further layers of logs and lumber support pieces joined in like manner to provide a log wall of the desired height above each of the at least one base logs.
16. A structure according to claim 15 further comprising at least one corner post, the at least one corner post comprising two pairs of longitudinally extending parallel channels dimensioned to receive ends of the lumber support pieces, wherein first ends of all of the lumber support pieces above a first end of the at least one base log are engaged with the channels of the corner post.
17. A structure according to claim 16 further comprising at least one insert between the ends of the logs and the channels of the at least one corner post.
18. A structure according to claim 15 wherein an inner edge of each groove tapers inwardly from the outer surface of the log towards the base of the groove.
19. A structure according to claim 15 wherein the grooves are milled to a uniform shape, regardless of the exterior dimensions of the log.
20. A structure according to claim 15 wherein spaces defined between adjacent logs and a pair of lumber support pieces therebetween is used to run electrical wiring, to run plumbing, or to contain insulation.
21. A log wall comprising:
a plurality of logs, each log having at least one groove on an upper surface of the log and at least one groove on a lower surface of the log; and
a plurality of lumber support pieces, the edges of the lumber support pieces being dimensioned to engage with the grooves on the logs;
wherein the wall is formed by alternating vertical layers of lumber support pieces and logs, the edges of the lumber support pieces being engaged with the grooves of the logs.
22. A log wall according to claim 21 wherein a first wall portion is formed by alternating vertical layers of lumber support pieces and logs, and wherein a second wall portion spaced apart from and extending parallel to the first wall portion is formed in like manner by alternating vertical layers of lumber support pieces and logs.
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US20100207089A1 (en) * | 2009-02-16 | 2010-08-19 | Georgia-Pacific Wood Products Llc | Support member for supporting a rail |
US20110016824A1 (en) * | 2008-02-01 | 2011-01-27 | Patrick Thornton | Timber structural member |
US20130139458A1 (en) * | 2010-08-17 | 2013-06-06 | Trinity Post And Panel Inc. | Post and panel construction |
US8601761B2 (en) * | 2011-09-30 | 2013-12-10 | John Daines Chadwick | Techniques for building construction using fabricated timbers |
US20140174017A1 (en) * | 2012-12-24 | 2014-06-26 | Whole Trees, LLC | Truss and column structures incorporating natural round timbers and natural branched round timbers |
US9045909B1 (en) | 2011-10-11 | 2015-06-02 | Gunter Preuss | Systems and methods for wide engineered siding |
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US9284736B1 (en) * | 2011-09-30 | 2016-03-15 | Gunter Preuss | Composite siding with improved interlaced end-grain corner configuration and false chinking joint |
DE102016205391A1 (en) * | 2016-03-31 | 2017-10-05 | Eberhard Waldenmaier | sauna cabin |
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US20110016824A1 (en) * | 2008-02-01 | 2011-01-27 | Patrick Thornton | Timber structural member |
US8910454B2 (en) * | 2008-02-01 | 2014-12-16 | Loggo IP Pty. Ltd. | Timber structural member |
US20150089900A1 (en) * | 2008-02-01 | 2015-04-02 | Loggo Ip Pty Ltd | Timber structural member with embedded web |
US9605431B2 (en) * | 2008-02-01 | 2017-03-28 | Loggo Ip Pty Ltd | Timber structural member with embedded web |
US20100207089A1 (en) * | 2009-02-16 | 2010-08-19 | Georgia-Pacific Wood Products Llc | Support member for supporting a rail |
US9234343B2 (en) | 2010-08-17 | 2016-01-12 | Trinity Post And Panel Inc. | Post and panel construction |
US20130139458A1 (en) * | 2010-08-17 | 2013-06-06 | Trinity Post And Panel Inc. | Post and panel construction |
US8973320B2 (en) * | 2010-08-17 | 2015-03-10 | Trinity Post And Panel Inc. | Post and panel construction |
US8601761B2 (en) * | 2011-09-30 | 2013-12-10 | John Daines Chadwick | Techniques for building construction using fabricated timbers |
US9284736B1 (en) * | 2011-09-30 | 2016-03-15 | Gunter Preuss | Composite siding with improved interlaced end-grain corner configuration and false chinking joint |
US9045909B1 (en) | 2011-10-11 | 2015-06-02 | Gunter Preuss | Systems and methods for wide engineered siding |
US20140174017A1 (en) * | 2012-12-24 | 2014-06-26 | Whole Trees, LLC | Truss and column structures incorporating natural round timbers and natural branched round timbers |
US20150225956A1 (en) * | 2012-12-24 | 2015-08-13 | Whole Trees, LLC | Truss and column structures incorporating natural round timbers and natural branched round timbers |
US9499983B2 (en) * | 2012-12-24 | 2016-11-22 | Whole Trees, LLC | Truss and column structures incorporating natural round timbers and natural branched round timbers |
US9038347B2 (en) * | 2012-12-24 | 2015-05-26 | Whole Trees, LLC | Truss and column structures incorporating natural round timbers and natural branched round timbers |
CN104968871A (en) * | 2013-04-12 | 2015-10-07 | 修曼木砖公司 | Wood brick assembly |
US20160032585A1 (en) * | 2013-04-12 | 2016-02-04 | Chang Eun PARK | Wood brick assembly |
US11041308B2 (en) * | 2016-03-15 | 2021-06-22 | Andrew Thornton | Structural member having paired flanges and web |
DE102016205391A1 (en) * | 2016-03-31 | 2017-10-05 | Eberhard Waldenmaier | sauna cabin |
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