US20090136854A1 - Lithium Ion Secondary Battery - Google Patents

Lithium Ion Secondary Battery Download PDF

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US20090136854A1
US20090136854A1 US11/887,320 US88732006A US2009136854A1 US 20090136854 A1 US20090136854 A1 US 20090136854A1 US 88732006 A US88732006 A US 88732006A US 2009136854 A1 US2009136854 A1 US 2009136854A1
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composite oxide
active material
group
coupling agent
battery
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Kensuke Nakura
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Panasonic Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0566Liquid materials
    • H01M10/0569Liquid materials characterised by the solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/139Processes of manufacture
    • H01M4/1393Processes of manufacture of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

Definitions

  • the present invention relates to a lithium ion secondary battery with excellent life characteristics.
  • Lithium secondary batteries typical of non-aqueous electrolyte secondary batteries have high electromotive force and high energy density. Because of these features, lithium secondary batteries are now in increasing demand as a main power supply of mobile communication devices and portable electronic devices.
  • a lithium composite oxide such as Li x CoO 2 or Li x NiO 2 (where x varies depending on charging and discharging of a battery) includes Co 4+ or Ni 4+ with a high valence, which has an excellent reactivity during charging. Because of this, under a high temperature environment, decomposition reaction of electrolyte correlated with a lithium composite oxide is facilitated, and gas is generated in the battery, making it impossible to obtain sufficient cycle characteristics and high temperature storage characteristics.
  • Patent Documents 1 to 3 In order to suppress reaction between an active material and an electrolyte of lithium ion secondary batteries, one proposal suggests that the surface of a positive electrode active material be treated with a coupling agent (Patent Documents 1 to 3). A stable coating film is formed on the surface of active material particles by virtue of the coupling agent, whereby the electrolyte decomposition reaction correlated with a lithium composite oxide is suppressed.
  • Patent Documents 4 to 8 In view of suppressing the reaction between an active material and an electrolyte to improve cycle characteristics and high temperature storage characteristics, and other points, another proposal suggests that various elements be added to the positive electrode active material (Patent Documents 4 to 8).
  • Li x NiO 2 With respect to Li x NiO 2 , improving water resistance has been a challenge. In light of this, there has been proposed that the surface of Li x NiO 2 be rendered hydrophobic with a coupling agent to improve the stability of the active material (Patent Document 9).
  • Patent Document 1 Japanese Laid-Open Patent Publication Hei 11-354101
  • Patent Document 2 Japanese Laid-Open Patent Publication 2002-367610
  • Patent Document 3 Japanese Laid-Open Patent Publication Hei 8-111243
  • Patent Document 5 Japanese Laid-Open Patent Publication 2001-196063
  • Patent Document 6 Japanese Laid-Open Patent Publication Hei 7-176302
  • Patent Document 8 Japanese Laid-Open Patent Publication 2004-111076
  • Patent Document 9 Japanese Laid-Open Patent Publication 2000-281354
  • a typical cycle life test is performed under a condition with a short rest (pause) time after charging (for example, rest time: 30 min).
  • rest time for example, rest time: 30 min.
  • the cycle life characteristics can be improved to some extent with the above technologies as have been conventionally suggested.
  • the present invention intends to improve intermittent cycle characteristics in a lithium ion secondary battery including a lithium composite oxide containing nickel or cobalt as the positive electrode active material.
  • the present invention relates to a lithium ion secondary battery having a chargeable and dischargeable positive electrode, a chargeable and dischargeable negative electrode, and a non-aqueous electrolyte, wherein the positive electrode includes active material particles, the active material particles include a lithium composite oxide, the lithium composite oxide is represented by the general formula (I): Li x M 1-y L y O 2 , the general formula (1) satisfies 0.85 ⁇ x ⁇ 1.25 and 0 ⁇ y ⁇ 0.50, element M is at least one selected from the group consisting of Ni and Co, element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements, the surface layer of the active material particles includes element Le being at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y, and the active material particles are surface-treated with a coupling agent.
  • the positive electrode includes active material particles
  • the active material particles include a
  • element L when 0 ⁇ y, element L includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as an essential element.
  • the silane coupling agent forms a silicon compound bonded to the surface of the active material particles through Si—O bonds as a result of the surface treatment.
  • element L and element Le form crystalline structures different from each other.
  • element Le forms an oxide or a lithium-containing oxide having a crystalline structure different from that of the lithium composite oxide.
  • the amount of the coupling agent is preferably less than or equal to 2 wt % relative to the active material particles.
  • silane coupling agents may be used. It is desirable that the silane coupling agent includes at least one selected from the group consisting of an alkoxide group and a chlorine atom, and at least one selected from the group consisting of a mercapto group, an alkyl group and a fluorine atom.
  • the mean particle size of the active material particles is preferably more than or equal to 10 ⁇ m.
  • the non-aqueous electrolyte includes at least one selected from the group consisting of vinylene carbonate, vinyl ethylene carbonate, phosphazene and fluorobenzene.
  • the present invention it is possible to improve intermittent cycle characteristics than ever before in a lithium ion secondary battery including a lithium composite oxide mainly composed of nickel or cobalt (Ni/Co based Li composite oxide) as a positive electrode active material.
  • a lithium composite oxide mainly composed of nickel or cobalt (Ni/Co based Li composite oxide) as a positive electrode active material.
  • the coupling agent is bonded to oxygen present in the surface of the active material particles. It is considered that in the case where element Le is not present in the surface layer of the active material particles, oxygen being bonded to the coupling agent is separated from the active material surface during intermittent cycles. As a result, it is considered that the coupling agent loses a function of suppressing the decomposition reaction of electrolyte.
  • element Le is carried on at least part of the surface of the Ni/Co based Li composite oxide, and present in a state of an oxide or a lithium-containing oxide having a crystalline structure different from that of the Ni/Co based Li composite oxide.
  • These methods include element mapping by EPMA (Electron Probe Micro-Analysis), analysis of chemical bonding state by XPS (X-ray Photoelectron Spectroscopy), analysis of surface composition by SIMS (Secondary Ionization Mass Spectroscopy) and the like.
  • FIG. 1 A vertical sectional view of a cylindrical lithium ion secondary battery according to Example of the present invention.
  • the positive electrode includes active material particles as follows.
  • the active material particles include a lithium composite oxide mainly composed of nickel or cobalt (Ni/Co based Li composite oxide).
  • the form of the lithium composite oxide is not particularly limited, for example, there are cases where the lithium composite oxide is in a state of primary particles and forms the active material particles and where the lithium composite oxide is in a state of secondary particles and forms the active material particles.
  • a plurality of the active material particles may be aggregated to form secondary particles.
  • a mean particle size of the active material particles or the Ni/Co based Li composite oxide particles is not particularly limited, for example, preferred is 1 to 30 ⁇ m, and particularly preferred is 10 to 30 ⁇ m.
  • the mean particle size may be measured with a wet laser diffraction type particle size distribution meter manufactured by MICRO TRUCK CO., LTD. In this case, the volume basis 50% value (median value: D 50 ) can be regarded as the mean particle size.
  • the lithium composite oxide is represented by the general formula (I): Li x M 1-y L y O 2 .
  • the general formula (I) satisfies 0.85 ⁇ x ⁇ 1.25 and 0 ⁇ y ⁇ 0.50.
  • Element M is at least one selected from the group consisting of Ni and Co.
  • Element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements.
  • Element L provides the lithium composite oxide with effects of improving thermal stability and the like.
  • the lithium composite oxide when 0 ⁇ y, preferably includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as element L.
  • element L the lithium composite oxide preferably includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as element L.
  • These elements may be included in the lithium composite oxide singly or may be included in combination of two or more as element L.
  • Al is preferred as element L because of its strong bonding strength with oxygen.
  • Mn, Ti and Nb are preferred.
  • Ca, Sr, Si, Sn, B, etc. may be included as element L, using these in combination with Al, Mn, Ti, Nb, etc. is desired.
  • the range of x representing a Li content is increased or decreased in association with charge and discharge of a battery.
  • the range of x in a full discharge state (initial state) may be 0.85 ⁇ x ⁇ 1.25; however, preferred is 0.93 ⁇ x ⁇ 1.1.
  • the range of y representing an element L content may be 0 ⁇ y ⁇ 0.50; however, preferred is 0 ⁇ y ⁇ 0.50 and particularly preferred is 0.001 ⁇ y ⁇ 0.35 in light of the balance among the capacity, the cycle characteristics, the thermal stability and the like.
  • the atomic ratio a of Al to the total of Ni, Co and element L is preferably 0.005 ⁇ a ⁇ 0.1, and particularly preferably 0.01 ⁇ a ⁇ 0.08.
  • the atomic ratio b of Mn to the total of Ni, Co and element L is preferably 0.005 ⁇ b ⁇ 0.5, and particularly preferably 0.01 ⁇ b ⁇ 0.35.
  • the atomic ratio c of Ti and/or Nb to the total of Ni, Co and element L is preferably 0.001 ⁇ c ⁇ 0.1, and particularly preferably 0.001 ⁇ c ⁇ 0.08.
  • the starting material includes a solid solution containing a plurality of metallic elements.
  • the solid solution containing a plurality of metallic elements can be formed in any form such as an oxide, a hydroxide, an oxyhydroxide, a carbonate, a nitrate or an organic complex salt.
  • baking temperature of the starting material and the oxygen partial pressure in the oxidizing atmosphere are dependent on the composition of the starting material, the amount of the starting material, synthesizing apparatus and the like, one skilled in the art would select appropriate conditions, as needed.
  • the surface layer of the active material particles according to the present invention includes element Le.
  • element Le is at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y.
  • the surface layer of the active material particles may include these elements singly or in an optional combination of two or more.
  • the surface layer of the active material particles may contain other elements such as alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements as optional components.
  • element Le is in a state of an oxide or a lithium-containing oxide, and is deposited, attached or carried on the surface of the lithium composite oxide.
  • Element L dissolved in the lithium composite oxide and element Le included in the surface layer of the active material particles may or may not contain an element of the same kind. When element L and element Le contain an element of the same kind, these are clearly distinguishable from each other because the crystalline structures etc. thereof are different. Element Le is not dissolved in the lithium composite oxide, but mainly forms an oxide having a crystalline structure different from that of the lithium composite oxide in the surface layer of the active material particles. Element L and element Le are distinguishable by various analytic methods exemplified by EPMA, XPS and SIMS.
  • an atomic ratio z of element Le to the total of Ni, Co and element L contained in the active material particle is not particularly limited, preferred is 0.001 ⁇ z ⁇ 0.05, and particularly preferred is 0.001 ⁇ z ⁇ 0.01.
  • z is too small, the effect of suppressing the peeling-off of a coupling agent during intermittent cycles is not obtained sufficiently.
  • z is too great, since the surface layer of the active material particles functions as a resistant layer to increase the overvoltage, the intermittent cycle characteristics start to degrade.
  • element Le in the surface layer is dispersed in the lithium composite oxide, and the concentration of element L in the lithium composite oxide becomes higher in the vicinity of the surface layer than in the interior of the active material particles. Namely, there may be a case where element Le in the surface layer is transformed into element L forming the lithium composite oxide.
  • Element L originated from element Le having been dispersed in the lithium composite oxide is present in the vicinity of the surface layer, and presumably acts similarly to element Le.
  • the amount of element Le dispersed in the lithium composite oxide is as small as negligible, which hardly affects the effects of the present invention.
  • the lithium composite oxide forming the active material particles may be primary particles or secondary particles formed by aggregation of a plurality of primary particles. Alternatively, a plurality of the active material particles may be aggregated to form secondary particles.
  • a source material of element Le included in the surface layer of the active material particles are a sulfate, a nitrate, a carbonate, a chloride, a hydroxide, an oxide, an alkoxide and the like. These may be used singly or in combination of two or more. Among these, particularly preferred is a sulfate, a nitrate, a chloride or an alkoxide in light of battery performance.
  • the surface of the active material particles is surface-treated with a coupling agent.
  • the coupling agent has at least one organic functional group and a plurality of bonding groups in its molecule.
  • the organic functional group has various hydrocarbon skeletons.
  • the bonding groups give hydroxyl groups each directly bonded to a metallic atom (for example, Si—OH, Ti—OH or Al—OH) through hydrolysis.
  • a silane coupling agent has in its molecular, for example, an organic functional group such as an alkyl group, a mercaptopropyl group or a trifluoropropyl group, and bonding groups such as alkoxy groups or chlorine atoms that give silanol groups (Si—OH) through hydrolysis.
  • the “treating with a coupling agent” as used herein means to allow hydroxyl groups (OH groups) present in the surface of the active material particles or the lithium composite oxide to react with the bonding groups in the coupling agent.
  • hydroxyl groups OH groups
  • R groups: R alkyl group
  • alcohol dissociation reaction proceeds between the alkoxy groups and the hydroxyl groups
  • chlorine atoms Cl atoms
  • the elimination reaction of hydrogen chloride (HCl) proceeds between the chlorine atoms and the hydroxyl groups.
  • X—O—Si bond where X is the surface of the active material particles or the lithium composite oxide
  • X—O—Ti bond X—O—Al bond or the like.
  • the lithium composite oxide includes Si, Ti, Al, etc. as element L
  • the Si, Ti and Al forming the lithium composite oxide are distinguishable from the Si, Ti and Al originated from the coupling agent because of the difference in structure.
  • the coupling agent are, for example, a silane coupling agent, an aluminate based coupling agent and titanate based coupling agent. These may be used singly or in combination of two or more. Among these, it is preferable to use a silane coupling agent in view of its capabilities of coating the surface of the active material particles with an inorganic polymer having a skeleton of siloxane bonds, and suppressing side reaction. Namely, it is preferable that the active material particles carry a silicon compound as a result of the surface treatment.
  • the silane coupling agent has at least one selected from the group consisting of an alkoxy group and a chlorine atom as the bonding group. Moreover, in view of suppressing side reaction with the electrolyte, it is preferable that the silane coupling agent has at least one selected from the group consisting of a mercapto group, an alkyl group and a fluorine atom.
  • the amount of the coupling agent to be added to the active material particles is preferably less than or equal to 2 wt % relative to the active material particles, and more preferably 0.05 to 1.5 wt %.
  • the adding amount of the coupling agent exceeds 2 wt %, the surface of the active material is excessively coated with the coupling agent that does not contribute to the reaction, and consequently the cycle characteristics may be degraded.
  • a lithium composite oxide represented by the general formula (I): Li x M 1-y L y O 2 is prepared.
  • the method of preparing the lithium composite oxide is not particularly limited.
  • the lithium composite oxide may be synthesized by baking a starting material having a predetermined metallic element ratio in an oxidizing atmosphere. The baking temperature, the oxygen partial pressure in the oxidizing atmosphere and the like are selected as needed, depending on the composition of the starting material, the amount of the starting material, synthesizing apparatus, etc.
  • the lithium composite oxide thus prepared is allowed to carry a source material of element Le (at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y).
  • element Le at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y.
  • the mean particle size of the lithium composite oxide is not particularly limited, 1 to 30 ⁇ m is preferred.
  • Value z (the atomic ratio of element Le to the total of Ni, Co and element L) can be usually determined from the amount of element Le contained in the source material used in this step relative to that of the lithium composite oxide.
  • a sulfate, a nitrate, a carbonate, a chloride, a hydroxide, an oxide, an alkoxide and the like including element Le are used. These may be used singly or in combination of two or more. Among these it is particularly preferable to use a sulfate, a nitrate, a chloride or an alkoxide in light of battery performance.
  • the method of allowing the source material of element Le to be carried on the lithium composite oxide is not particularly limited. For example, it is preferable to dissolve or disperse the source material of element Le in a liquid component to prepare solution or dispersion, subsequently mix the solution or the dispersion with the lithium composite oxide, and then remove the liquid component.
  • liquid component in which the source material of element Le is dissolved or dispersed is not particularly limited, ketones such as acetone, methyl ethyl ketone (MEK), ethers such as tetrahydrofuran (THF), alcohols such as ethanol, and other organic solvents are preferred.
  • Alkaline water of pH 10 to 14 may be preferably used.
  • the temperature of the solution or the dispersion is not particularly limited. However, in view of workability and production costs, the temperature is preferably controlled to 20 to 40° C. Although the stirring time is not particularly limited, stirring for as long as 3 hours, for example, is satisfactory. Although the method of removing the liquid component is not particularly limited, drying at a temperature of approximately 100° C. for about 2 hours, for example, is satisfactory.
  • the lithium composite oxide carrying element Le on the surface thereof is baked at 650 to 750° C. for 2 to 24 hours, preferably approximately 6 hours under an oxygen atmosphere.
  • the pressure of the oxygen atmosphere is preferably 101 to 50 KPa.
  • the active material particles thus obtained are surface-treated with a coupling agent.
  • the method of surface-treating is not particularly limited.
  • the coupling agent is merely added to the active material particles.
  • adding the coupling agent to a positive electrode material mixture paste is desirable.
  • a positive electrode material mixture including the active material particles, a conductive agent and a binder is dispersed in a liquid component to prepare a positive electrode material mixture paste, and then a coupling agent is added thereto, followed by stirring it.
  • liquid component into which the positive electrode material mixture is dispersed is not particularly limited, ketones such as acetone, methyl ethyl ketone (MEK), ethers such as tetrahydrofuran (THF), alcohols such as ethanol, N-methyl-2-pyrrolidone (NMP) and the like are preferred.
  • Alkaline water of pH 10 to 14 may be preferably used.
  • the temperature of the paste during stirring after the coupling agent is introduced thereto is preferably controlled to 20 to 40° C.
  • stirring time is not particularly limited, stirring for as long as 15 minutes, for example, is satisfactory.
  • the positive electrode material mixture paste thus obtained is applied onto a positive electrode core material (positive electrode current collector) and then dried, whereby a positive electrode including active material particles surface-treated with a coupling agent is obtained.
  • a positive electrode core material positive electrode current collector
  • a positive electrode including active material particles surface-treated with a coupling agent is obtained.
  • drying temperature and time after the paste is applied onto the positive electrode core material are not particularly limited, drying at a temperature of approximately 100° C. for about 10 minutes, for example, is satisfactory.
  • thermoplastic resin examples include polyethylene, polypropylene, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene butadiene rubber, tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, ethylene-tetrafluoroethylene copolymer (ETFE), polychlorotrifluoroethylene (PCTFE), vinylidene fluoride-pentafluoropropylene copolymer, propylene-tetrafluoro
  • the conductive material to be included in the positive electrode material mixture may be any one as long as it is an electron conductive material that is chemically stable in a battery.
  • graphite such as natural graphite (scale-shaped graphite etc.) and artificial graphite
  • carbon blacks such as acetylene black, Ketjen Black, channel black, furnace black, lampblack, and thermal black
  • conductive fibers such as carbon fibers and metal fibers
  • powders of metal such as aluminum
  • conductive whiskers such as zinc oxide and potassium titanate
  • conductive metal oxides such as titanium oxide
  • organic conductive materials such as polyphenylene derivatives
  • fluorinated carbons and the like may be used. These may be used singly or in combination of two or more.
  • the adding amount of the conductive material is not particularly limited, preferred is 1 to 50 wt % relative to the active material particles included in the positive electrode material mixture, more preferred is 1 to 30 wt % and particularly preferred is 2 to 15 wt %.
  • the positive electrode core material may be any one as long as it is an electron conductive material that is chemically stable in a battery.
  • foil or sheet made of aluminum, stainless steel, nickel, titanium, carbon, a conductive resin or the like may be used.
  • aluminum foil, aluminum alloy foil or the like is preferred.
  • a layer of carbon or titanium may be provided or an oxide layer may be formed.
  • the surface of the foil or sheet may be made rough.
  • a net, a punched sheet, a lath, a porous material, a foam, a molded article formed by fiber bundle or the like may also be used.
  • the thickness of the positive electrode core material is not particularly limited, for example, it is within a range of 1 to 500 ⁇ m.
  • the lithium ion secondary battery of the present invention has its feature in that it includes the positive electrode as described above, no particular limitation is imposed on other components. Therefore, the present invention is not limited by the following description.
  • the lithium chargeable and dischargeable negative electrode for example, one that comprises a negative electrode core material carrying a negative electrode material mixture including a negative electrode active material and a binder and optionally including a conductive material and a thickening agent may be used.
  • a negative electrode may be fabricated in the same manner as in the positive electrode.
  • the negative electrode active material may be a material capable of electrochemically charging and discharging lithium.
  • graphite, non-graphitizable carbon materials, lithium alloys, metal oxides or the like may be used.
  • Particularly preferred among lithium alloys is an alloy containing at least one selected from the group consisting of silicon, tin, aluminum, zinc and magnesium.
  • Preferred among metal oxides are an oxide containing silicon and an oxide containing tin, which are more preferred if hybridized with a carbon material.
  • the mean particle size of the negative electrode active material is not particularly limited, to 30 ⁇ m is preferred.
  • thermoplastic resin examples include polyethylene, polypropylene, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene butadiene rubber, tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, ethylene-tetrafluoroethylene copolymer (ETFE), polychlorotrifluoroethylene (PCTFE), vinylidene fluoride-pentafluoropropylene copolymer, propylene-tetrafluoro
  • the conductive material to be included in the negative electrode material mixture may be any material as long as it is an electron conductive material that is chemically stable in a battery.
  • the conductive material include graphite such as natural graphite (scale-shaped graphite etc.) and artificial graphite, carbon blacks such as acetylene black, Ketjen Black, channel black, furnace black, lampblack, and thermal black; conductive fibers such as carbon fibers and metal fibers; powders of metal such as cupper or nickel; and organic conductive materials such as polyphenylene derivatives. These may be used singly or in combination of two or more.
  • the adding amount of the conductive material is not particularly limited, preferred is 1 to 30 wt %, and more preferred is 1 to 10 wt % relative to the active material particles included in the negative electrode material mixture.
  • the negative electrode core material may be any one as long as it is an electron conductive material that is chemically stable in a battery.
  • foil or sheet made of stainless steel, nickel, cupper, titanium, carbon, a conductive resin or the like may be used. In particular, cupper or a cupper alloy is preferred.
  • a layer of carbon, titanium, nickel, etc. may be provided or an oxide layer may be formed.
  • the surface of the foil or sheet may be made rough.
  • a net, a punched sheet, a lath, a porous material, a foam, a molded article formed by fiber bundle or the like may also be used.
  • the thickness of the negative electrode core material is not particularly limited, for example, it is within a range of 1 to 500 ⁇ m.
  • non-aqueous electrolyte a non-aqueous solvent with a lithium salt dissolved therein is preferably used.
  • non-aqueous solvent examples include cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC) and butylene carbonate (BC); chain carbonates such as dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC) and dipropyl carbonate (DPC); aliphatic carboxylic acid esters such as methyl formate, methyl acetate, methyl propionate and ethyl propionate; lactones such as ⁇ -butyrolactone and ⁇ -valerolactone; chain esters such as 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE) and ethoxymethoxyethane (EME); cyclic ethers such as tetrahydrofuran and 2-methyltetrahydrofuran; dimethylsulfoxide, 1,3-dioxolane, formamide, acetamide, dimethylformamide, dioxo
  • a mixture solvent of a cyclic carbonate and a chain carbonate or a mixture solvent of a cyclic carbonate, a chain carbonate and an aliphatic carboxylic acid ester.
  • lithium salt to be dissolved in the non-aqueous solvent examples include LiClO 4 , LiBF 4 , LiPF 6 , LiAlCl 4 , LiSbF 6 , LiSCN, LiCl, LiCF 3 SO 3 , LiCF 3 CO 2 , Li(CF 3 SO 2 ) 2 , LiAsF 6 , LiN(CF 3 SO 2 ) 2 , LiB 10 Cl 10 , lithium lower aliphatic carboxylate, LiCl, LiBr, LiI, chloroborane lithium, lithium tetraphenylborate and lithium imide salts. These may be used singly or in combination of two or more; however, it is preferable to use at least LiPF 6 .
  • the dissolving amount of the lithium salt in the non-aqueous solvent is not particularly limited, the concentration of lithium salt is preferably 0.2 to 2 mol/L and more preferably 0.5 to 1.5 mol/L.
  • additives may be added for the purpose of improving charge and discharge characteristics of a battery.
  • the additives include triethyl phosphate, triethanolamine, cyclic ethers, ethylenediamine, n-glyme, pyridine, hexaphosphoric triamide, nitrobenzene derivatives, crown esters, quaternary ammonium salts and ethylene glycol dialkyl ether.
  • At least one selected from the group consisting of vinylene carbonate, vinyl ethylene carbonate, phosphazene and fluorobenzene is added to the non-aqueous electrolyte.
  • An appropriate content of these additives is 0.5 to 10 wt % relative to the non-aqueous electrolyte.
  • an electrically-insulating microporous thin film having high ion permeability and a predetermined mechanical strength is preferably used. It is preferable that the microporous thin film has a function that closes pores at a predetermined temperature or higher to increase resistance.
  • a material for the microporous thin film a polyolefin such as polypropylene or polyethylene being excellent in resistance to organic solvent and having hydrophobicity is preferably used. Sheet, nonwoven fabric or woven fabric made of glass fibers or the like is also used.
  • the pore size of the separator is, for example, 0.01 to 1 ⁇ m.
  • the thickness of the separator is typically 10 to 300 ⁇ m.
  • the porosity of the separator is typically 30 to 80%.
  • a polymer electrolyte comprising a non-aqueous electrolyte and a polymer material holding the same may be used as the separator in combination with the positive electrode or the negative electrode.
  • the polymer material may be any material as long as it can retain the non-aqueous electrolyte; however, a copolymer of vinylidene fluoride and hexafluoropropylene is particularly preferred.
  • Nickel sulfate, cobalt sulfate and aluminum sulfate were mixed so that the molar ratio of Ni atom, Co atom and Al atom was 80:15:5.
  • a starting material solution 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • Ni—Co—Al coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Al as element L LiNi 0.8 CO 0.15 Al 0.05 O 2 .
  • the powder after drying was subjected to pre-baking at 300° C. for 6 hours under a dry air atmosphere (humidity: 19%, pressure: 101 KPa).
  • the powder after pre-baking was subjected to final baking at 650° C. for 6 hours under an oxygen 100% atmosphere (pressure: 101 KPa).
  • active material particles comprising a lithium composite oxide and a surface layer containing Nb were obtained.
  • the presence of Nb in the surface layer was confirmed by XPS, EPMA, ICP emission spectrometry or the like.
  • the presence of element Le in the active material particles was similarly confirmed by XPS, EPMA, ICP emission spectrometry or the like.
  • the presence of element Le in the surface layer of the active material particles was similarly confirmed by XPS, EPMA, ICP emission spectrometry or the like.
  • a positive electrode material mixture paste was prepared by stirring 1 kg of the active material particles thus obtained (mean particle size: 12 ⁇ m) together with 0.5 kg of PVDF #1320 (N-methyl-2-pyrrolidone (NMP) solution with a solid content of 12 wt %) manufactured by KUREHA CORPORATION, 40 g of acetylene black, 10 g of 3-mercaptopropyltrimethoxysilane (silane coupling agent: KBM-803 manufactured by Shin-Etsu Chemical Co., Ltd.) and an appropriate amount of NMP at 30° C. for 30 minutes with a double arm kneader.
  • This paste was applied onto both faces of a 20 ⁇ m thick aluminum foil (positive electrode core material), subsequently dried at 120° C. for 15 minutes, and then rolled until the total thickness reached 160 ⁇ m. Thereafter, the electrode plate thus obtained was slit into a width that could be inserted into a cylindrical battery case of size 18650, whereby a positive electrode was obtained.
  • a negative electrode material mixture paste was prepared by stirring 3 kg of artificial graphite together with 200 g of BM-400B manufactured by ZEON Corporation (dispersion of modified styrene-butadiene rubber with a solid content of 40 wt %), 50 g of carboxymethyl cellulose (CMC) and a proper amount of water with a double arm kneader.
  • This paste was applied onto both faces of a 12 ⁇ m thick copper foil (negative electrode core material), subsequently dried, and then rolled until the total thickness reached 160 ⁇ m. Thereafter, the electrode plate thus obtained was slit into a width that could be inserted into a cylindrical battery case size 18650, whereby a negative electrode was obtained.
  • a positive electrode 5 and a negative electrode 6 were wound with a separator 7 interposed therebetween to give a spiral-shaped electrode assembly.
  • a separator 7 composite film of polyethylene and polypropylene (2300 manufactured by Celgard Inc., thickness: 25 ⁇ m) was used.
  • a positive electrode lead 5 a and a negative electrode lead 6 a made of nickel were attached, respectively.
  • An upper insulating plate 8 a and a lower insulating plate 8 b were disposed on the upper face and the lower face of this electrode assembly, respectively, and then the whole was inserted into a battery case 1 . Subsequently, 5 g of non-aqueous electrolyte was injected into the battery case 1 .
  • Example Battery 1A-2 a sealing plate 2 with a sealing gasket 3 disposed on the circumference thereof was brought into electrical conduction with the positive electrode lead 5 a , and then the opening of the battery case 1 was sealed with the sealing plate 2 .
  • a cylindrical lithium ion secondary battery of size 18650 was obtained. This is referred to as Example Battery 1A-2.
  • Battery 1A-1 was fabricated in the same manner as in Battery 1A-2 except that Nb was not carried as element Le on the Ni/Co based Li composite oxide.
  • Battery 1A-3 was fabricated in the same manner as in Battery 1A-2 except that the amount of the niobium chloride to be dissolved in 10 L of ethanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide (namely, 1.0 mol % relative to the total of Ni, Co and Al).
  • Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution.
  • an aqueous solution of 0.5 mol % manganese (Mn) sulfate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours.
  • Battery 1A-4 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-5 was fabricated in the same manner as in Battery 1A-4 except that the amount of the manganese sulfate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution.
  • an aqueous solution of 0.5 mol % titanium (Ti) nitrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours.
  • Battery 1A-6 was fabricated in the same manner as in Battery except the above.
  • Battery 1A-7 was fabricated in the same manner as in Battery 1A-6 except that the amount of the titanium nitrate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution.
  • an aqueous solution of 0.5 mol % magnesium (Mg) acetate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours.
  • Battery 1A-8 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-9 was fabricated in the same manner as in Battery 1A-8 except that the amount of the magnesium acetate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-11 was fabricated in the same manner as in Battery 1A-10 except that the amount of the zirconium tetra-n-butoxide to be dissolved in 10 L of butanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-12 was fabricated in the same manner as in Battery 1A-2 except that the solution thus obtained was used in place of the ethanol solution of niobium chloride.
  • Battery 1A-13 was fabricated in the same manner as in Battery 1A-12 except that the amount of the aluminum triisopropoxide to be dissolved in 10 L of isopropanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution.
  • an aqueous solution of 0.5 mol % disodium molybdate (Mo) dihydrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours.
  • Battery 1A-14 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-15 was fabricated in the same manner as in Battery 1A-14 except that the amount of the disodium molybdate dihydrate to be dissolved in 100 g of distilled water was changed to 1.0 mol relative to the Ni/Co based Li composite oxide.
  • Battery 1A-17 was fabricated in the same manner as in Battery 1A-16 except that the amount of the sodium tungstate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution.
  • an aqueous solution of 0.5 mol % yttrium (Y) nitrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours.
  • Battery 1A-18 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-19 was fabricated in the same manner as in Battery 1A-18 except that the amount of the yttrium nitrate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-21 was fabricated in the same manner as in Battery 1A-1 except that the amount of 3-mercaptopropyltrimethoxysilane (silane coupling agent) to be added to the positive electrode material mixture paste was changed to 25 g per 1 kg of active material particles.
  • Batteries 1A-22 to 1A-39 were fabricated in the same manner as in Batteries 1A-2 to 1A-19 except that the amount of 3-mercaptopropyltrimethoxysilane (silane coupling agent) to be added to the positive electrode material mixture paste was changed to 25 g per 1 kg of active material particles.
  • Each battery was subjected to preliminary charge and discharge twice, and then stored for two days under an environment of 40° C. Thereafter, each battery was subjected to repeated cycles of the following two patterns.
  • the design capacity of the battery was 1 CmAh.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1B-1 to 1B-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1B.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1C-1 to 1C-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1C.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1D-1 to 1D-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1D.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1E-1 to 1E-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1E.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1F-1 to 1F-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1F.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 1R-1 to 1R-19 were fabricated in the same manner as in Batteries 1A-1 to 1A-19 except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1R.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Al 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate, cobalt sulfate and aluminum sulfate were mixed so that the molar ratio of Ni atom, Co atom and Al atom was 34:33:33.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co—Al coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Al as element L LiNi 0.34 CO 0.33 Al 0.33 O 2 .
  • Batteries 2A-1 to 2A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2A.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Al 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 2B-1 to 2B-39 were fabricated in the same manner as in Batteries 2A-1 to 2A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2B.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Al 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 2C-1 to 2C-39 were fabricated in the same manner as in Batteries 2A-1 to 2A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2C.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Al 0.33 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 2R-1 to 2R-19 were fabricated in the same manner as in Batteries 2A-1 to 2A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2R.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Al 0.33 O 2 Intermittent cycle characteristics Coupling Capacity after 500 cycles agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate, cobalt sulfate and titanium nitrate were mixed so that the molar ratio of Ni atom, Co atom and Ti atom was 80:15:5.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co—Ti coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Ti as element L LiNi 0.8 CO 0.15 Ti 0.05 O 2 .
  • Batteries 3A-1 to 3A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3A.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 3B-1 to 3B-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3B.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 3C-1 to 3C-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3C.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 3D-1 to 3D-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3D.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 3E-1 to 3E-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3E.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Element Charge rest Coupling agent Le 720 min Adding Adding 30 min at Battery amount amount at 45° C. 45° C. No.
  • Batteries 3F-1 to 3F-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3F.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 3R-1 to 3R-19 were fabricated in the same manner as in Batteries 3A-1 to 3A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3R.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Ti 0.05 O 2 Intermittent cycle characteristics Coupling Capacity after 500 cycles agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate, cobalt sulfate and titanium nitrate were mixed so that the molar ratio of Ni atom, Co atom and Ti atom was 34:33:33.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co—Ti coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Ti as element L LiNi 0.34 CO 0.33 Ti 0.33 O 2 .
  • Batteries 4A-1 to 4A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4A.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Ti 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 4B-1 to 4B-39 were fabricated in the same manner as in Batteries 4A-1 to 4A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4B.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Ti 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 4C-1 to 4C-39 were fabricated in the same manner as in Batteries 4A-1 to 4A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4C.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Ti 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 4R-1 to 4R-19 were fabricated in the same manner as in Batteries 4A-1 to 4A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4R.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Ti 0.33 O 2 Intermittent cycle characteristics Coupling Capacity after 500 cycles agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate, cobalt sulfate and manganese sulfate were mixed so that the molar ratio of Ni atom, Co atom and Mn atom was 34:33:33.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co—Mn coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Mn as element L LiNi 0.34 CO 0.33 Mn 0.33 O 2 .
  • Batteries 5A-1 to 5A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5A.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5B-1 to 5B-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5B.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5C-1 to 5C-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5C.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Element Capacity after 500 cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5D-1 to 5D-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5D.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5E-1 to 5E-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5E.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5F-1 to 5F-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5F.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 5R-1 to 5R-19 were fabricated in the same manner as in Batteries 5A-1 to 5A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5R.
  • Lithium composite oxide LiNi 0.34 Co 0.33 Mn 0.33 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate, cobalt sulfate and manganese sulfate were mixed so that the molar ratio of Ni atom, Co atom and Mn atom was 80:15:5.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co—Mn coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm.
  • a Ni/Co based Li composite oxide containing Mn as element L LiNi 0.80 Cu 0.15 Mn 0.05 O 2 ) was obtained.
  • Batteries 6A-1 to 6A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6A.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Mn 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 6B-1 to 6B-39 were fabricated in the same manner as in Batteries 6A-1 to 6A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6B.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Mn 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 6C-1 to 6C-39 were fabricated in the same manner as in Batteries 6A-1 to 6A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6C.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Mn 0.05 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 6R-1 to 6R-19 were fabricated in the same manner as in Batteries 6A-1 to 6A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6R.
  • Lithium composite oxide LiNi 0.80 Co 0.15 Mn 0.05 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Nickel sulfate and cobalt sulfate were mixed so that the molar ratio of Ni atom and Co atom was 75:25.
  • To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution.
  • Ni—Co coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide not containing element L (LiNi 0.75 Co 0.25 O 2 ) was obtained.
  • Batteries 7A-1 to 7A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide not containing element L thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7A.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7B-1 to 7B-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7B.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7C-1 to 7C-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7C.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7D-1 to 7D-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7D.
  • Lithium composite oxide LiNi 0.75 Co 0.25O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7E-1 to 7E-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7E.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7F-1 to 7F-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7F.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 cycles Coupling agent Element Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • Batteries 7R-1 to 7R-19 were fabricated in the same manner as in Batteries 7A-1 to 7A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7R.
  • Lithium composite oxide LiNi 0.75 Co 0.25 O 2 Intermittent cycle characteristics Capacity after 500 Element cycles Coupling agent Le Charge rest Adding Adding 30 min 720 min Battery amount amount at 45° C. at 45° C. No.
  • the present invention is useful in a lithium ion secondary battery including, as a positive electrode active material, a lithium composite oxide mainly composed of nickel or cobalt. According to the present invention, the cycle characteristics under the conditions more similar to the conditions in practical use of lithium ion secondary batteries (for example, intermittent cycles) can be more improved than before without impairing the ability of suppressing gas generation or heat generation due to internal short-circuit.
  • the shape of the lithium ion secondary battery of the present invention is not particularly limited, and the battery may be of any shape, for example, a coin shape, a button shape, a sheet shape, a cylindrical shape, a flat shape, a rectangular shape and the like.
  • the form of the electrode assembly comprising a positive electrode, a negative electrode and a separator, it may be a wound type or a stacked type.
  • the size of the battery it may be a small size for use in small portable devices etc. or a large size for use in electric cars etc.
  • the lithium ion secondary battery of the present invention is applicable, for example, as a power supply for personal digital assistants, portable electronic devices, compact home electrical energy storage devices, motorcycles, electric cars, hybrid electric cars and the like. However, the applications thereof are not particularly limited.

Abstract

The present invention intends to improve the intermittent cycle characteristics in a lithium ion secondary battery including, as a positive electrode active material, a lithium composite oxide mainly composed of nickel or cobalt. The present invention is a lithium ion secondary battery wherein the positive electrode includes active material particles including a lithium composite oxide. The lithium composite oxide is represented by the general formula (1): LixM1-yLyO2 (where 0.85≦x≦1.25, 0≦y≦0.50, and element M is at least one selected from the group consisting of Ni and Co, and element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements). The surface layer of the active material particles includes element Le being at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y. The active material particles are surface-treated with a coupling agent.

Description

    TECHNICAL FIELD
  • The present invention relates to a lithium ion secondary battery with excellent life characteristics.
  • BACKGROUND ART
  • Lithium secondary batteries typical of non-aqueous electrolyte secondary batteries have high electromotive force and high energy density. Because of these features, lithium secondary batteries are now in increasing demand as a main power supply of mobile communication devices and portable electronic devices.
  • Enhancing reliability of lithium ion secondary batteries has been a crucial technical challenge in development thereof. A lithium composite oxide such as LixCoO2 or LixNiO2 (where x varies depending on charging and discharging of a battery) includes Co4+ or Ni4+ with a high valence, which has an excellent reactivity during charging. Because of this, under a high temperature environment, decomposition reaction of electrolyte correlated with a lithium composite oxide is facilitated, and gas is generated in the battery, making it impossible to obtain sufficient cycle characteristics and high temperature storage characteristics.
  • In order to suppress reaction between an active material and an electrolyte of lithium ion secondary batteries, one proposal suggests that the surface of a positive electrode active material be treated with a coupling agent (Patent Documents 1 to 3). A stable coating film is formed on the surface of active material particles by virtue of the coupling agent, whereby the electrolyte decomposition reaction correlated with a lithium composite oxide is suppressed.
  • In view of suppressing the reaction between an active material and an electrolyte to improve cycle characteristics and high temperature storage characteristics, and other points, another proposal suggests that various elements be added to the positive electrode active material (Patent Documents 4 to 8).
  • With respect to LixNiO2, improving water resistance has been a challenge. In light of this, there has been proposed that the surface of LixNiO2 be rendered hydrophobic with a coupling agent to improve the stability of the active material (Patent Document 9).
  • Patent Document 1: Japanese Laid-Open Patent Publication Hei 11-354101 Patent Document 2: Japanese Laid-Open Patent Publication 2002-367610 Patent Document 3: Japanese Laid-Open Patent Publication Hei 8-111243 Patent Document 4: Japanese Laid-Open Patent Publication Hei 11-16566 Patent Document 5: Japanese Laid-Open Patent Publication 2001-196063 Patent Document 6: Japanese Laid-Open Patent Publication Hei 7-176302 Patent Document 7: Japanese Laid-Open Patent Publication Hei 11-40154 Patent Document 8: Japanese Laid-Open Patent Publication 2004-111076 Patent Document 9: Japanese Laid-Open Patent Publication 2000-281354 DISCLOSURE OF THE INVENTION Problem to be Solved by the Invention
  • As described above, many proposals have been made in order to suppress gas generation and improve cycle characteristics and high temperature storage characteristics. However, these techniques have points to be improved as follows.
  • Many of lithium ion secondary batteries are used in various portable devices. The various portable devices are not always used immediately after the batteries are charged. In many cases, the batteries are left in a charged state for a long period of time and thereafter discharged. The current situation is, however, that the cycle life characteristics of the batteries are generally evaluated under conditions different from such actual conditions for use as described above.
  • For example, a typical cycle life test is performed under a condition with a short rest (pause) time after charging (for example, rest time: 30 min). In the case where evaluation is performed under such a condition, the cycle life characteristics can be improved to some extent with the above technologies as have been conventionally suggested.
  • However, assuming the actual conditions for use, in the case where an intermittent cycle (charge and discharge cycle with a long rest time after charging) is repeated, favorable results about the cycle life characteristics have not yet been obtained. For example, it has been found that in the case of a cycle life test with a rest time of 720 minutes, neither one of the above described technologies can provide sufficient life characteristics. In other words, a remaining challenge with respect to the conventional lithium ion secondary batteries is to improve intermittent cycle characteristics.
  • Means for Solving the Problem
  • In view of the above, the present invention intends to improve intermittent cycle characteristics in a lithium ion secondary battery including a lithium composite oxide containing nickel or cobalt as the positive electrode active material.
  • Specifically, the present invention relates to a lithium ion secondary battery having a chargeable and dischargeable positive electrode, a chargeable and dischargeable negative electrode, and a non-aqueous electrolyte, wherein the positive electrode includes active material particles, the active material particles include a lithium composite oxide, the lithium composite oxide is represented by the general formula (I): LixM1-yLyO2, the general formula (1) satisfies 0.85≦x≦1.25 and 0≦y≦0.50, element M is at least one selected from the group consisting of Ni and Co, element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements, the surface layer of the active material particles includes element Le being at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y, and the active material particles are surface-treated with a coupling agent.
  • It is preferable that in the general formula (I), when 0<y, element L includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as an essential element.
  • It is preferable that the silane coupling agent forms a silicon compound bonded to the surface of the active material particles through Si—O bonds as a result of the surface treatment.
  • In one general embodiment of the present invention, element L and element Le form crystalline structures different from each other. For example, element Le forms an oxide or a lithium-containing oxide having a crystalline structure different from that of the lithium composite oxide.
  • The amount of the coupling agent is preferably less than or equal to 2 wt % relative to the active material particles.
  • In the present invention, various silane coupling agents may be used. It is desirable that the silane coupling agent includes at least one selected from the group consisting of an alkoxide group and a chlorine atom, and at least one selected from the group consisting of a mercapto group, an alkyl group and a fluorine atom.
  • The mean particle size of the active material particles is preferably more than or equal to 10 μm.
  • In view of achieving further improvement in intermittent cycle characteristics, it is preferable that the non-aqueous electrolyte includes at least one selected from the group consisting of vinylene carbonate, vinyl ethylene carbonate, phosphazene and fluorobenzene.
  • EFFECTS OF THE INVENTION
  • According to the present invention, it is possible to improve intermittent cycle characteristics than ever before in a lithium ion secondary battery including a lithium composite oxide mainly composed of nickel or cobalt (Ni/Co based Li composite oxide) as a positive electrode active material. As for the reason why the intermittent cycle characteristics can be secured, only a phenomenological reason is recognized at present.
  • It should be noted that simply surface treating active material particles containing a Ni/Co based Li composite oxide with a coupling agent provides only a slight improvement in intermittent cycle characteristics. Similarly, simply including element Le in the surface layer of the active material particles provides only a slight improvement in intermittent cycle characteristics.
  • However, including element Le in the surface layer of active material particles containing a Ni/Co based Li composite oxide plus surface-treating the active material particles with a coupling agent provides a drastic improvement in intermittent cycle characteristics. This has been confirmed by various experiments.
  • It is considered that the drastic improvement in intermittent cycle characteristics has relevance to that the peeling-off of the coupling agent is suppressed. The coupling agent is bonded to oxygen present in the surface of the active material particles. It is considered that in the case where element Le is not present in the surface layer of the active material particles, oxygen being bonded to the coupling agent is separated from the active material surface during intermittent cycles. As a result, it is considered that the coupling agent loses a function of suppressing the decomposition reaction of electrolyte.
  • On the other hand, it is considered that in the case where element Le is present in the surface layer of the active material particles, oxygen is not readily separated from the active material surface because of increased dissociation energy of oxygen. It is considered that this suppresses the peeling off of the coupling agent from the active material surface during intermittent cycles, allowing the function of the coupling agent to be maintained.
  • It is difficult at present to accurately analyze what form element Le may take in the surface layer of the active material particles. However, it can be confirmed by various methods that element Le is carried on at least part of the surface of the Ni/Co based Li composite oxide, and present in a state of an oxide or a lithium-containing oxide having a crystalline structure different from that of the Ni/Co based Li composite oxide. These methods include element mapping by EPMA (Electron Probe Micro-Analysis), analysis of chemical bonding state by XPS (X-ray Photoelectron Spectroscopy), analysis of surface composition by SIMS (Secondary Ionization Mass Spectroscopy) and the like.
  • BRIEF DESCRIPTION OF THE DRAWING
  • FIG. 1 A vertical sectional view of a cylindrical lithium ion secondary battery according to Example of the present invention.
  • BEST MODE FOR CARRYING OUT THE INVENTION
  • A positive electrode according to the present invention will be hereinafter described. The positive electrode includes active material particles as follows.
  • The active material particles include a lithium composite oxide mainly composed of nickel or cobalt (Ni/Co based Li composite oxide). Although the form of the lithium composite oxide is not particularly limited, for example, there are cases where the lithium composite oxide is in a state of primary particles and forms the active material particles and where the lithium composite oxide is in a state of secondary particles and forms the active material particles. A plurality of the active material particles may be aggregated to form secondary particles.
  • Although, a mean particle size of the active material particles or the Ni/Co based Li composite oxide particles is not particularly limited, for example, preferred is 1 to 30 μm, and particularly preferred is 10 to 30 μm. The mean particle size may be measured with a wet laser diffraction type particle size distribution meter manufactured by MICRO TRUCK CO., LTD. In this case, the volume basis 50% value (median value: D50) can be regarded as the mean particle size.
  • The lithium composite oxide is represented by the general formula (I): LixM1-yLyO2. The general formula (I) satisfies 0.85≦x≦1.25 and 0≦y≦0.50. Element M is at least one selected from the group consisting of Ni and Co. Element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements. Element L provides the lithium composite oxide with effects of improving thermal stability and the like.
  • It is preferable that in the general formula (I), when 0<y, the lithium composite oxide preferably includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as element L. These elements may be included in the lithium composite oxide singly or may be included in combination of two or more as element L. Among these, Al is preferred as element L because of its strong bonding strength with oxygen. Further, Mn, Ti and Nb are preferred. Although Ca, Sr, Si, Sn, B, etc. may be included as element L, using these in combination with Al, Mn, Ti, Nb, etc. is desired.
  • The range of x representing a Li content is increased or decreased in association with charge and discharge of a battery. The range of x in a full discharge state (initial state) may be 0.85≦x≦1.25; however, preferred is 0.93≦x≦1.1.
  • The range of y representing an element L content may be 0≦y≦0.50; however, preferred is 0≦y≦0.50 and particularly preferred is 0.001≦y≦0.35 in light of the balance among the capacity, the cycle characteristics, the thermal stability and the like.
  • In the case where element L includes Al, the atomic ratio a of Al to the total of Ni, Co and element L is preferably 0.005≦a≦0.1, and particularly preferably 0.01≦a≦0.08.
  • In the case where element L includes Mn, the atomic ratio b of Mn to the total of Ni, Co and element L is preferably 0.005≦b≦0.5, and particularly preferably 0.01≦b≦0.35.
  • In the case where element L includes at least one selected from the group consisting of Ti and Nb, the atomic ratio c of Ti and/or Nb to the total of Ni, Co and element L is preferably 0.001≦c≦0.1, and particularly preferably 0.001≦c≦0.08.
  • The lithium composite oxide represented by the above-described the general formula may be synthesized by baking a starting material having a predetermined metallic element ratio in an oxidizing atmosphere. In the starting material, lithium, nickel (and/or cobalt) and element L are included. The starting material includes an oxide, a hydroxide, an oxyhydroxide, a carbonate, a nitrate, an organic complex salt or the like of each metallic element. These may be used singly or in combination of two or more.
  • In light of facilitating synthesis of the lithium composite oxide, it is preferable that the starting material includes a solid solution containing a plurality of metallic elements. The solid solution containing a plurality of metallic elements can be formed in any form such as an oxide, a hydroxide, an oxyhydroxide, a carbonate, a nitrate or an organic complex salt. For example, it is preferable to use a solid solution containing Ni and Co, a solid solution containing Ni and element L, a solid solution containing Co and element L, a solid solution containing Ni, Co and element L or the like.
  • Although the baking temperature of the starting material and the oxygen partial pressure in the oxidizing atmosphere are dependent on the composition of the starting material, the amount of the starting material, synthesizing apparatus and the like, one skilled in the art would select appropriate conditions, as needed.
  • There may be a case where elements other than Li, Ni, Co and element L get mixed as impurities in an amount within a range in which they are normally included in an industrial starting material; however, this will not significantly affect the effects of the present invention.
  • The surface layer of the active material particles according to the present invention includes element Le. Herein, element Le is at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y. The surface layer of the active material particles may include these elements singly or in an optional combination of two or more. The surface layer of the active material particles may contain other elements such as alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements as optional components.
  • It is preferable that element Le is in a state of an oxide or a lithium-containing oxide, and is deposited, attached or carried on the surface of the lithium composite oxide.
  • Element L dissolved in the lithium composite oxide and element Le included in the surface layer of the active material particles may or may not contain an element of the same kind. When element L and element Le contain an element of the same kind, these are clearly distinguishable from each other because the crystalline structures etc. thereof are different. Element Le is not dissolved in the lithium composite oxide, but mainly forms an oxide having a crystalline structure different from that of the lithium composite oxide in the surface layer of the active material particles. Element L and element Le are distinguishable by various analytic methods exemplified by EPMA, XPS and SIMS.
  • Although the range of an atomic ratio z of element Le to the total of Ni, Co and element L contained in the active material particle is not particularly limited, preferred is 0.001≦z≦0.05, and particularly preferred is 0.001≦z≦0.01. When z is too small, the effect of suppressing the peeling-off of a coupling agent during intermittent cycles is not obtained sufficiently. On the other hand, when z is too great, since the surface layer of the active material particles functions as a resistant layer to increase the overvoltage, the intermittent cycle characteristics start to degrade.
  • There may be a case where element Le in the surface layer is dispersed in the lithium composite oxide, and the concentration of element L in the lithium composite oxide becomes higher in the vicinity of the surface layer than in the interior of the active material particles. Namely, there may be a case where element Le in the surface layer is transformed into element L forming the lithium composite oxide.
  • Element L originated from element Le having been dispersed in the lithium composite oxide is present in the vicinity of the surface layer, and presumably acts similarly to element Le. However, the amount of element Le dispersed in the lithium composite oxide is as small as negligible, which hardly affects the effects of the present invention.
  • The lithium composite oxide forming the active material particles may be primary particles or secondary particles formed by aggregation of a plurality of primary particles. Alternatively, a plurality of the active material particles may be aggregated to form secondary particles.
  • Preferred as a source material of element Le included in the surface layer of the active material particles are a sulfate, a nitrate, a carbonate, a chloride, a hydroxide, an oxide, an alkoxide and the like. These may be used singly or in combination of two or more. Among these, particularly preferred is a sulfate, a nitrate, a chloride or an alkoxide in light of battery performance.
  • The surface of the active material particles is surface-treated with a coupling agent.
  • The coupling agent has at least one organic functional group and a plurality of bonding groups in its molecule. The organic functional group has various hydrocarbon skeletons. The bonding groups give hydroxyl groups each directly bonded to a metallic atom (for example, Si—OH, Ti—OH or Al—OH) through hydrolysis. A silane coupling agent has in its molecular, for example, an organic functional group such as an alkyl group, a mercaptopropyl group or a trifluoropropyl group, and bonding groups such as alkoxy groups or chlorine atoms that give silanol groups (Si—OH) through hydrolysis.
  • The “treating with a coupling agent” as used herein means to allow hydroxyl groups (OH groups) present in the surface of the active material particles or the lithium composite oxide to react with the bonding groups in the coupling agent. For example, when the bonding groups are alkoxy groups (OR groups: R=alkyl group), alcohol dissociation reaction proceeds between the alkoxy groups and the hydroxyl groups; and when the bonding groups are chlorine atoms (Cl atoms), the elimination reaction of hydrogen chloride (HCl) proceeds between the chlorine atoms and the hydroxyl groups.
  • Whether treated with a coupling agent or not can be confirmed by the formation of X—O—Si bond (where X is the surface of the active material particles or the lithium composite oxide), X—O—Ti bond, X—O—Al bond or the like. When the lithium composite oxide includes Si, Ti, Al, etc. as element L, the Si, Ti and Al forming the lithium composite oxide are distinguishable from the Si, Ti and Al originated from the coupling agent because of the difference in structure.
  • Usable as the coupling agent are, for example, a silane coupling agent, an aluminate based coupling agent and titanate based coupling agent. These may be used singly or in combination of two or more. Among these, it is preferable to use a silane coupling agent in view of its capabilities of coating the surface of the active material particles with an inorganic polymer having a skeleton of siloxane bonds, and suppressing side reaction. Namely, it is preferable that the active material particles carry a silicon compound as a result of the surface treatment.
  • Considering the reactivity with the hydroxyl groups in the surface of the active material particles, it is preferable that the silane coupling agent has at least one selected from the group consisting of an alkoxy group and a chlorine atom as the bonding group. Moreover, in view of suppressing side reaction with the electrolyte, it is preferable that the silane coupling agent has at least one selected from the group consisting of a mercapto group, an alkyl group and a fluorine atom.
  • The amount of the coupling agent to be added to the active material particles is preferably less than or equal to 2 wt % relative to the active material particles, and more preferably 0.05 to 1.5 wt %. When the adding amount of the coupling agent exceeds 2 wt %, the surface of the active material is excessively coated with the coupling agent that does not contribute to the reaction, and consequently the cycle characteristics may be degraded.
  • Next, an example of a method of producing the positive electrode will be described.
  • (i) First Step
  • A lithium composite oxide represented by the general formula (I): LixM1-yLyO2 is prepared. The method of preparing the lithium composite oxide is not particularly limited. For example, the lithium composite oxide may be synthesized by baking a starting material having a predetermined metallic element ratio in an oxidizing atmosphere. The baking temperature, the oxygen partial pressure in the oxidizing atmosphere and the like are selected as needed, depending on the composition of the starting material, the amount of the starting material, synthesizing apparatus, etc.
  • (ii) Second Step
  • The lithium composite oxide thus prepared is allowed to carry a source material of element Le (at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y). In this case, although the mean particle size of the lithium composite oxide is not particularly limited, 1 to 30 μm is preferred. Value z (the atomic ratio of element Le to the total of Ni, Co and element L) can be usually determined from the amount of element Le contained in the source material used in this step relative to that of the lithium composite oxide.
  • For the source material of element Le, a sulfate, a nitrate, a carbonate, a chloride, a hydroxide, an oxide, an alkoxide and the like including element Le are used. These may be used singly or in combination of two or more. Among these it is particularly preferable to use a sulfate, a nitrate, a chloride or an alkoxide in light of battery performance. The method of allowing the source material of element Le to be carried on the lithium composite oxide is not particularly limited. For example, it is preferable to dissolve or disperse the source material of element Le in a liquid component to prepare solution or dispersion, subsequently mix the solution or the dispersion with the lithium composite oxide, and then remove the liquid component.
  • Although the liquid component in which the source material of element Le is dissolved or dispersed is not particularly limited, ketones such as acetone, methyl ethyl ketone (MEK), ethers such as tetrahydrofuran (THF), alcohols such as ethanol, and other organic solvents are preferred. Alkaline water of pH 10 to 14 may be preferably used.
  • When introducing the lithium composite oxide to the solution or the dispersion thus obtained and stirring it, the temperature of the solution or the dispersion is not particularly limited. However, in view of workability and production costs, the temperature is preferably controlled to 20 to 40° C. Although the stirring time is not particularly limited, stirring for as long as 3 hours, for example, is satisfactory. Although the method of removing the liquid component is not particularly limited, drying at a temperature of approximately 100° C. for about 2 hours, for example, is satisfactory.
  • (iii) Third Step
  • The lithium composite oxide carrying element Le on the surface thereof is baked at 650 to 750° C. for 2 to 24 hours, preferably approximately 6 hours under an oxygen atmosphere. Herein, the pressure of the oxygen atmosphere is preferably 101 to 50 KPa. By this baking, element Le is transformed into an oxide having a crystalline structure different from that of the lithium composite oxide.
  • (iv) Fourth Step
  • The active material particles thus obtained are surface-treated with a coupling agent. The method of surface-treating is not particularly limited. For example, the coupling agent is merely added to the active material particles. However, in view of diffusing the coupling agent through the whole active material particles, adding the coupling agent to a positive electrode material mixture paste is desirable. For example, a positive electrode material mixture including the active material particles, a conductive agent and a binder is dispersed in a liquid component to prepare a positive electrode material mixture paste, and then a coupling agent is added thereto, followed by stirring it.
  • Although the liquid component into which the positive electrode material mixture is dispersed is not particularly limited, ketones such as acetone, methyl ethyl ketone (MEK), ethers such as tetrahydrofuran (THF), alcohols such as ethanol, N-methyl-2-pyrrolidone (NMP) and the like are preferred. Alkaline water of pH 10 to 14 may be preferably used.
  • The temperature of the paste during stirring after the coupling agent is introduced thereto is preferably controlled to 20 to 40° C. Although the stirring time is not particularly limited, stirring for as long as 15 minutes, for example, is satisfactory.
  • The positive electrode material mixture paste thus obtained is applied onto a positive electrode core material (positive electrode current collector) and then dried, whereby a positive electrode including active material particles surface-treated with a coupling agent is obtained. Although the drying temperature and time after the paste is applied onto the positive electrode core material are not particularly limited, drying at a temperature of approximately 100° C. for about 10 minutes, for example, is satisfactory.
  • For the binder to be included in the positive electrode material mixture, either one of a thermoplastic resin and a thermosetting resin may be used; however, a thermoplastic resin is preferred. Examples of the thermoplastic resin include polyethylene, polypropylene, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene butadiene rubber, tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, ethylene-tetrafluoroethylene copolymer (ETFE), polychlorotrifluoroethylene (PCTFE), vinylidene fluoride-pentafluoropropylene copolymer, propylene-tetrafluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer (ECTFE), vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene copolymer, vinylidene fluoride-perfluoro methyl vinyl ether-tetrafluoroethylene copolymer, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene-methyl acrylate copolymer, and ethylene-methyl methacrylate copolymer. These may be used singly or in combination of two or more. These may be a crosslinked product by Na ions etc.
  • The conductive material to be included in the positive electrode material mixture may be any one as long as it is an electron conductive material that is chemically stable in a battery. For example, graphite such as natural graphite (scale-shaped graphite etc.) and artificial graphite; carbon blacks such as acetylene black, Ketjen Black, channel black, furnace black, lampblack, and thermal black; conductive fibers such as carbon fibers and metal fibers; powders of metal such as aluminum; conductive whiskers such as zinc oxide and potassium titanate; conductive metal oxides such as titanium oxide; organic conductive materials such as polyphenylene derivatives; and fluorinated carbons and the like may be used. These may be used singly or in combination of two or more. Although the adding amount of the conductive material is not particularly limited, preferred is 1 to 50 wt % relative to the active material particles included in the positive electrode material mixture, more preferred is 1 to 30 wt % and particularly preferred is 2 to 15 wt %.
  • The positive electrode core material (positive electrode current collector) may be any one as long as it is an electron conductive material that is chemically stable in a battery. For example, foil or sheet made of aluminum, stainless steel, nickel, titanium, carbon, a conductive resin or the like may be used. In particular, aluminum foil, aluminum alloy foil or the like is preferred. On the surface of the foil or sheet, a layer of carbon or titanium may be provided or an oxide layer may be formed. In addition, the surface of the foil or sheet may be made rough. A net, a punched sheet, a lath, a porous material, a foam, a molded article formed by fiber bundle or the like may also be used. Although the thickness of the positive electrode core material is not particularly limited, for example, it is within a range of 1 to 500 μm.
  • Other components other than the positive electrode of the lithium ion secondary battery of the present invention will be hereinafter described. However, since the lithium ion secondary battery of the present invention has its feature in that it includes the positive electrode as described above, no particular limitation is imposed on other components. Therefore, the present invention is not limited by the following description.
  • For the lithium chargeable and dischargeable negative electrode, for example, one that comprises a negative electrode core material carrying a negative electrode material mixture including a negative electrode active material and a binder and optionally including a conductive material and a thickening agent may be used. Such a negative electrode may be fabricated in the same manner as in the positive electrode.
  • The negative electrode active material may be a material capable of electrochemically charging and discharging lithium. For example, graphite, non-graphitizable carbon materials, lithium alloys, metal oxides or the like may be used. Particularly preferred among lithium alloys is an alloy containing at least one selected from the group consisting of silicon, tin, aluminum, zinc and magnesium. Preferred among metal oxides are an oxide containing silicon and an oxide containing tin, which are more preferred if hybridized with a carbon material. Although the mean particle size of the negative electrode active material is not particularly limited, to 30 μm is preferred.
  • For the binder to be included in the negative electrode material mixture, either one of a thermoplastic resin and a thermosetting resin may be used; however, a thermoplastic resin is preferred. Examples of the thermoplastic resin include polyethylene, polypropylene, polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), styrene butadiene rubber, tetrafluoroethylene-hexafluoropropylene copolymer (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, ethylene-tetrafluoroethylene copolymer (ETFE), polychlorotrifluoroethylene (PCTFE), vinylidene fluoride-pentafluoropropylene copolymer, propylene-tetrafluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer (ECTFE), vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene copolymer, vinylidene fluoride-perfluoro methyl vinyl ether-tetrafluoroethylene copolymer, ethylene-acrylic acid copolymer, ethylene-methacrylic acid copolymer, ethylene-methyl acrylate copolymer, and ethylene-methyl methacrylate copolymer. These may be used singly or in combination of two or more. These may be a crosslinked product by Na ions etc.
  • The conductive material to be included in the negative electrode material mixture may be any material as long as it is an electron conductive material that is chemically stable in a battery. Examples of the conductive material include graphite such as natural graphite (scale-shaped graphite etc.) and artificial graphite, carbon blacks such as acetylene black, Ketjen Black, channel black, furnace black, lampblack, and thermal black; conductive fibers such as carbon fibers and metal fibers; powders of metal such as cupper or nickel; and organic conductive materials such as polyphenylene derivatives. These may be used singly or in combination of two or more. Although the adding amount of the conductive material is not particularly limited, preferred is 1 to 30 wt %, and more preferred is 1 to 10 wt % relative to the active material particles included in the negative electrode material mixture.
  • The negative electrode core material (negative electrode current collector) may be any one as long as it is an electron conductive material that is chemically stable in a battery. For example, foil or sheet made of stainless steel, nickel, cupper, titanium, carbon, a conductive resin or the like may be used. In particular, cupper or a cupper alloy is preferred. On the surface of the foil or sheet, a layer of carbon, titanium, nickel, etc. may be provided or an oxide layer may be formed. In addition, the surface of the foil or sheet may be made rough. A net, a punched sheet, a lath, a porous material, a foam, a molded article formed by fiber bundle or the like may also be used. Although the thickness of the negative electrode core material is not particularly limited, for example, it is within a range of 1 to 500 μm.
  • For the non-aqueous electrolyte, a non-aqueous solvent with a lithium salt dissolved therein is preferably used.
  • Examples of the non-aqueous solvent include cyclic carbonates such as ethylene carbonate (EC), propylene carbonate (PC) and butylene carbonate (BC); chain carbonates such as dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC) and dipropyl carbonate (DPC); aliphatic carboxylic acid esters such as methyl formate, methyl acetate, methyl propionate and ethyl propionate; lactones such as γ-butyrolactone and γ-valerolactone; chain esters such as 1,2-dimethoxyethane (DME), 1,2-diethoxyethane (DEE) and ethoxymethoxyethane (EME); cyclic ethers such as tetrahydrofuran and 2-methyltetrahydrofuran; dimethylsulfoxide, 1,3-dioxolane, formamide, acetamide, dimethylformamide, dioxolane, acetonitrile, propylnitrile, nitromethane, ethyl monoglyme, phosphoric acid triester, trimethoxymethane, dioxolane derivatives, sulfolane, methyl sulfolane, 1,3-dimethyl-2-imidazolidinone, 3-methyl-2-oxazolidinone, propylene carbonate derivatives, tetrahydrofuran derivatives, ethyl ether, 1,3-propane sultone, anisole, dimethylsulfoxide and N-methyl-2-pyrrolidone. These may be used singly or in combination of two or more. Preferred among these is a mixture solvent of a cyclic carbonate and a chain carbonate, or a mixture solvent of a cyclic carbonate, a chain carbonate and an aliphatic carboxylic acid ester.
  • Examples of the lithium salt to be dissolved in the non-aqueous solvent include LiClO4, LiBF4, LiPF6, LiAlCl4, LiSbF6, LiSCN, LiCl, LiCF3SO3, LiCF3CO2, Li(CF3SO2)2, LiAsF6, LiN(CF3SO2)2, LiB10Cl10, lithium lower aliphatic carboxylate, LiCl, LiBr, LiI, chloroborane lithium, lithium tetraphenylborate and lithium imide salts. These may be used singly or in combination of two or more; however, it is preferable to use at least LiPF6. Although the dissolving amount of the lithium salt in the non-aqueous solvent is not particularly limited, the concentration of lithium salt is preferably 0.2 to 2 mol/L and more preferably 0.5 to 1.5 mol/L.
  • To the non-aqueous electrolyte, various additives may be added for the purpose of improving charge and discharge characteristics of a battery. Examples of the additives include triethyl phosphate, triethanolamine, cyclic ethers, ethylenediamine, n-glyme, pyridine, hexaphosphoric triamide, nitrobenzene derivatives, crown esters, quaternary ammonium salts and ethylene glycol dialkyl ether.
  • In view of improving intermittent cycle characteristics, it is preferable that at least one selected from the group consisting of vinylene carbonate, vinyl ethylene carbonate, phosphazene and fluorobenzene is added to the non-aqueous electrolyte. An appropriate content of these additives is 0.5 to 10 wt % relative to the non-aqueous electrolyte.
  • It is necessary to interpose a separator between the positive electrode and the negative electrode.
  • For the separator, an electrically-insulating microporous thin film having high ion permeability and a predetermined mechanical strength is preferably used. It is preferable that the microporous thin film has a function that closes pores at a predetermined temperature or higher to increase resistance. As a material for the microporous thin film, a polyolefin such as polypropylene or polyethylene being excellent in resistance to organic solvent and having hydrophobicity is preferably used. Sheet, nonwoven fabric or woven fabric made of glass fibers or the like is also used. The pore size of the separator is, for example, 0.01 to 1 μm. The thickness of the separator is typically 10 to 300 μm. The porosity of the separator is typically 30 to 80%.
  • A polymer electrolyte comprising a non-aqueous electrolyte and a polymer material holding the same may be used as the separator in combination with the positive electrode or the negative electrode. The polymer material may be any material as long as it can retain the non-aqueous electrolyte; however, a copolymer of vinylidene fluoride and hexafluoropropylene is particularly preferred.
  • Next, the present invention will be specifically described with reference to Examples; however, the present invention is not limited to the following Examples.
  • EXAMPLE 1 Battery 1A-2 (1) Synthesis of Lithium Composite Oxide
  • Nickel sulfate, cobalt sulfate and aluminum sulfate were mixed so that the molar ratio of Ni atom, Co atom and Al atom was 80:15:5. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Al coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Al as element L (LiNi0.8CO0.15Al0.05O2) was obtained.
  • (2) Synthesis of Active Material Particles
  • <i> First Step
  • Into a solution of niobium chloride dissolved in 10 L of ethanol, 2 kg of the lithium composite oxide thus synthesized was dispersed. The amount of the niobium chloride used was 0.5 mol % relative to the lithium composite oxide (namely, 0.5 mol % relative to the total of Ni, Co and Al). The ethanol solution with the lithium composite oxide dispersed therein was stirred at 25° C. for 3 hours. Thereafter the solution was filtered and a solid matter obtained by filtration was dried at 100° C. for 2 hours. As a result, a lithium composite oxide carrying niobium (Nb) on the surface thereof as element Le was obtained.
  • <ii> Second Step
  • The powder after drying was subjected to pre-baking at 300° C. for 6 hours under a dry air atmosphere (humidity: 19%, pressure: 101 KPa).
  • Subsequently, the powder after pre-baking was subjected to final baking at 650° C. for 6 hours under an oxygen 100% atmosphere (pressure: 101 KPa).
  • Finally, the powder after final baking was annealed at 400° C. for 4 hours under an oxygen 100% atmosphere (pressure: 101 KPa).
  • As a result of this baking, active material particles comprising a lithium composite oxide and a surface layer containing Nb were obtained. The presence of Nb in the surface layer was confirmed by XPS, EPMA, ICP emission spectrometry or the like. In the following Examples, the presence of element Le in the active material particles was similarly confirmed by XPS, EPMA, ICP emission spectrometry or the like. In the following Examples, the presence of element Le in the surface layer of the active material particles was similarly confirmed by XPS, EPMA, ICP emission spectrometry or the like.
  • (3) Fabrication of Positive Electrode
  • A positive electrode material mixture paste was prepared by stirring 1 kg of the active material particles thus obtained (mean particle size: 12 μm) together with 0.5 kg of PVDF #1320 (N-methyl-2-pyrrolidone (NMP) solution with a solid content of 12 wt %) manufactured by KUREHA CORPORATION, 40 g of acetylene black, 10 g of 3-mercaptopropyltrimethoxysilane (silane coupling agent: KBM-803 manufactured by Shin-Etsu Chemical Co., Ltd.) and an appropriate amount of NMP at 30° C. for 30 minutes with a double arm kneader. This paste was applied onto both faces of a 20 μm thick aluminum foil (positive electrode core material), subsequently dried at 120° C. for 15 minutes, and then rolled until the total thickness reached 160 μm. Thereafter, the electrode plate thus obtained was slit into a width that could be inserted into a cylindrical battery case of size 18650, whereby a positive electrode was obtained.
  • (4) Fabrication of Negative Electrode
  • A negative electrode material mixture paste was prepared by stirring 3 kg of artificial graphite together with 200 g of BM-400B manufactured by ZEON Corporation (dispersion of modified styrene-butadiene rubber with a solid content of 40 wt %), 50 g of carboxymethyl cellulose (CMC) and a proper amount of water with a double arm kneader. This paste was applied onto both faces of a 12 μm thick copper foil (negative electrode core material), subsequently dried, and then rolled until the total thickness reached 160 μm. Thereafter, the electrode plate thus obtained was slit into a width that could be inserted into a cylindrical battery case size 18650, whereby a negative electrode was obtained.
  • (5) Preparation of Non-Aqueous Electrolyte
  • In a mixture solvent of ethylene carbonate and methyl ethyl carbonate in a volume ratio of 10:30, 2 wt % vinylene carbonate, 2 wt % vinylethylene carbonate, 5 wt % fluorobenzene and 5 wt % phosphazene were added. In the solution thus obtained, LiPF6 was dissolved at a concentration of 1.5 mol/L, whereby a non-aqueous electrolyte was obtained.
  • (6) Assembly of Battery
  • As shown in FIG. 1, a positive electrode 5 and a negative electrode 6 were wound with a separator 7 interposed therebetween to give a spiral-shaped electrode assembly. For the separator 7, composite film of polyethylene and polypropylene (2300 manufactured by Celgard Inc., thickness: 25 μm) was used.
  • To the positive electrode 5 and the negative electrode 6, a positive electrode lead 5 a and a negative electrode lead 6 a made of nickel were attached, respectively. An upper insulating plate 8 a and a lower insulating plate 8 b were disposed on the upper face and the lower face of this electrode assembly, respectively, and then the whole was inserted into a battery case 1. Subsequently, 5 g of non-aqueous electrolyte was injected into the battery case 1.
  • Thereafter, a sealing plate 2 with a sealing gasket 3 disposed on the circumference thereof was brought into electrical conduction with the positive electrode lead 5 a, and then the opening of the battery case 1 was sealed with the sealing plate 2. In such a manner, a cylindrical lithium ion secondary battery of size 18650 was obtained. This is referred to as Example Battery 1A-2.
  • Battery 1A-1
  • As Comparative Example, Battery 1A-1 was fabricated in the same manner as in Battery 1A-2 except that Nb was not carried as element Le on the Ni/Co based Li composite oxide.
  • Battery 1A-3
  • Battery 1A-3 was fabricated in the same manner as in Battery 1A-2 except that the amount of the niobium chloride to be dissolved in 10 L of ethanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide (namely, 1.0 mol % relative to the total of Ni, Co and Al).
  • Battery 1A-4
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % manganese (Mn) sulfate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-4 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-5
  • Battery 1A-5 was fabricated in the same manner as in Battery 1A-4 except that the amount of the manganese sulfate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-6
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % titanium (Ti) nitrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-6 was fabricated in the same manner as in Battery except the above.
  • Battery 1A-7
  • Battery 1A-7 was fabricated in the same manner as in Battery 1A-6 except that the amount of the titanium nitrate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-8
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % magnesium (Mg) acetate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-8 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-9
  • Battery 1A-9 was fabricated in the same manner as in Battery 1A-8 except that the amount of the magnesium acetate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-10
  • In 10 L of butanol, 0.5 mol % zirconium (Zr) tetra-n-butoxide relative to the Ni/Co based Li composite oxide was dissolved. Battery 1A-10 was fabricated in the same manner as in Battery 1A-2 except that the solution thus obtained was used in place of the ethanol solution of niobium chloride.
  • Battery 1A-11
  • Battery 1A-11 was fabricated in the same manner as in Battery 1A-10 except that the amount of the zirconium tetra-n-butoxide to be dissolved in 10 L of butanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-12
  • In 10 L of isopropanol, 0.5 mol % aluminum (Al) triisopropoxide relative to the Ni/Co based Li composite oxide was dissolved. Battery 1A-12 was fabricated in the same manner as in Battery 1A-2 except that the solution thus obtained was used in place of the ethanol solution of niobium chloride.
  • Battery 1A-13
  • Battery 1A-13 was fabricated in the same manner as in Battery 1A-12 except that the amount of the aluminum triisopropoxide to be dissolved in 10 L of isopropanol was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-14
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % disodium molybdate (Mo) dihydrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-14 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-15
  • Battery 1A-15 was fabricated in the same manner as in Battery 1A-14 except that the amount of the disodium molybdate dihydrate to be dissolved in 100 g of distilled water was changed to 1.0 mol relative to the Ni/Co based Li composite oxide.
  • Battery 1A-16
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % sodium tungstate (W) relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-16 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-17
  • Battery 1A-17 was fabricated in the same manner as in Battery 1A-16 except that the amount of the sodium tungstate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-18
  • In place of the ethanol solution of niobium chloride, 2 kg of Ni/Co based Li composite oxide was dispersed in 1 L of pH 13 aqueous sodium hydroxide solution. In the dispersion thus obtained, an aqueous solution of 0.5 mol % yttrium (Y) nitrate relative to the Ni/Co based Li composite oxide dissolved in 100 g of distilled water was dropped for the duration of 10 minutes, and then stirred at 100° C. for 3 hours. Battery 1A-18 was fabricated in the same manner as in Battery 1A-2 except the above.
  • Battery 1A-19
  • Battery 1A-19 was fabricated in the same manner as in Battery 1A-18 except that the amount of the yttrium nitrate to be dissolved in 100 g of distilled water was changed to 1.0 mol % relative to the Ni/Co based Li composite oxide.
  • Battery 1A-21
  • Battery 1A-21 was fabricated in the same manner as in Battery 1A-1 except that the amount of 3-mercaptopropyltrimethoxysilane (silane coupling agent) to be added to the positive electrode material mixture paste was changed to 25 g per 1 kg of active material particles.
  • Batteries 1A-22 to 1A-39
  • Batteries 1A-22 to 1A-39 were fabricated in the same manner as in Batteries 1A-2 to 1A-19 except that the amount of 3-mercaptopropyltrimethoxysilane (silane coupling agent) to be added to the positive electrode material mixture paste was changed to 25 g per 1 kg of active material particles.
  • Evaluation 1 Intermittent Cycle Characteristics
  • Each battery was subjected to preliminary charge and discharge twice, and then stored for two days under an environment of 40° C. Thereafter, each battery was subjected to repeated cycles of the following two patterns. The design capacity of the battery was 1 CmAh.
  • First Pattern (Normal Cycle Test)
  • (1) Constant current charge (45° C.): 0.7 CmA (cut-off voltage 4.2 V)
  • (2) Constant voltage charge (45° C.): 4.2 V (cut-off current 0.05 CmA)
  • (3) Charge rest (45° C.): 30 min
  • (4) Constant current discharge (45° C.): 1 CmA (cut-off voltage 3V)
  • (5) Discharge rest (45° C.): 30 min
  • The Second Pattern (Intermittent Cycle-Test)
  • (1) Constant current charge (45° C.): 0.7 CmA (cut-off voltage 4.2 V)
  • (2) Constant voltage charge (45° C.): 4.2 V (cut-off current 0.05 CmA)
  • (3) Charge rest (45° C.): 720 min
  • (4) Constant current discharge (45° C.): 1 CmA (cut-off voltage 3 V)
  • (5) Discharge rest (45° C.): 720 min
  • The discharge capacities after 500 cycles obtained in the first and second patterns are show in Table 1A.
  • TABLE 1A
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1A 1 3-mercapto- 1.0 Nil 2182 720
    2 propyl- Nb 0.5 2180 2100
    3 trimethoxy- 1.0 2005 1992
    4 silane Mn 0.5 2185 2105
    5 1.0 2002 1990
    6 Ti 0.5 2182 2100
    7 1.0 2004 1994
    8 Mg 0.5 2184 2110
    9 1.0 2005 1992
    10 Zr 0.5 2185 2105
    11 1.0 2002 1994
    12 Al 0.5 2180 2107
    13 1.0 2005 1995
    14 Mo 0.5 2180 2108
    15 1.0 2004 1992
    16 W 0.5 2180 2109
    17 1.0 2000 1990
    18 Y 0.5 2182 2110
    19 1.0 2005 1992
    21 2.5 Nil 1900 700
    22 Nb 0.5 1900 1805
    23 1.0 1805 1700
    24 Mn 0.5 1905 1802
    25 1.0 1800 1702
    26 Ti 0.5 1902 1804
    27 1.0 1802 1705
    28 Mg 0.5 1905 1805
    29 1.0 1805 1700
    30 Zr 0.5 1904 1800
    31 1.0 1804 1705
    32 Al 0.5 1902 1802
    33 1.0 1802 1702
    34 Mo 0.5 1905 1803
    35 1.0 1804 1700
    36 W 0.5 1904 1804
    37 1.0 1805 1702
    38 Y 0.5 1902 1805
    39 1.0 1802 1705
  • Batteries 1B-1 to 1B-39
  • Batteries 1B-1 to 1B-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1B.
  • TABLE 1B
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1B 1 Hexyl- 1.0 Nil 2180 802
    2 trimethoxy- Nb 0.5 2175 2110
    3 silane 1.0 2002 1990
    4 Mn 0.5 2174 2108
    5 1.0 2002 1985
    6 Ti 0.5 2176 2105
    7 1.0 2000 1992
    8 Mg 0.5 2177 2108
    9 1.0 2000 1990
    10 Zr 0.5 2177 2107
    11 1.0 2004 1990
    12 Al 0.5 2175 2108
    13 1.0 2003 1985
    14 Mo 0.5 2178 2109
    15 1.0 2000 1992
    16 W 0.5 2177 2110
    17 1.0 2002 1990
    18 Y 0.5 2175 2110
    19 1.0 2004 1992
    21 2.5 Nil 1905 702
    22 Nb 0.5 1902 1800
    23 1.0 1800 1705
    24 Mn 0.5 1900 1800
    25 1.0 1802 1702
    26 Ti 0.5 1902 1802
    27 1.0 1800 1704
    28 Mg 0.5 1900 1802
    29 1.0 1802 1702
    30 Zr 0.5 1902 1802
    31 1.0 1805 1700
    32 Al 0.5 1905 1805
    33 1.0 1804 1700
    34 Mo 0.5 1902 1805
    35 1.0 1804 1702
    36 W 0.5 1900 1802
    37 1.0 1802 1704
    38 Y 0.5 1900 1802
    39 1.0 1800 1700
  • Batteries 1C-1 to 1C-39
  • Batteries 1C-1 to 1C-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1C.
  • TABLE 1C
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1C 1 3- 1.0 Nil 2180 805
    2 methacryloxy- Nb 0.5 2182 2102
    3 propyl- 1.0 2005 1992
    4 trimethoxy- Mn 0.5 2180 2105
    5 silane 1.0 2000 1990
    6 Ti 0.5 2185 2100
    7 1.0 2002 1991
    8 Mg 0.5 2184 2100
    9 1.0 2002 1994
    10 Zr 0.5 2180 2105
    11 1.0 2004 1995
    12 Al 0.5 2182 2105
    13 1.0 2005 1992
    14 Mo 0.5 2180 2102
    15 1.0 2005 1992
    16 W 0.5 2180 2104
    17 1.0 2004 1995
    18 Y 0.5 2182 2105
    19 1.0 2002 1994
    21 2.5 Nil 1902 700
    22 Nb 0.5 1900 1810
    23 1.0 1802 1700
    24 Mn 0.5 1905 1812
    25 1.0 1800 1705
    26 Ti 0.5 1902 1815
    27 1.0 1805 1702
    28 Mg 0.5 1904 1812
    29 1.0 1804 1700
    30 Zr 0.5 1900 1810
    31 1.0 1804 1700
    32 Al 0.5 1901 1810
    33 1.0 1802 1700
    34 Mo 0.5 1901 1810
    35 1.0 1802 1702
    36 W 0.5 1900 1812
    37 1.0 1802 1700
    38 Y 0.5 1900 1815
    39 1.0 1800 1700
  • Batteries 1D-1 to 1D-39
  • Batteries 1D-1 to 1D-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1D.
  • TABLE 1D
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1D 1 3,3,3- 1.0 Nil 2178 705
    2 trifluoro- Nb 0.5 2179 2097
    3 propyl- 1.0 1997 1987
    4 trimethoxy- Mn 0.5 2180 2099
    5 silane 1.0 1995 1988
    6 Ti 0.5 2177 2098
    7 1.0 1995 1985
    8 Mg 0.5 2178 2099
    9 1.0 1992 1984
    10 Zr 0.5 2177 2097
    11 1.0 1992 1987
    12 Al 0.5 2177 2097
    13 1.0 1995 1985
    14 Mo 0.5 2178 2097
    15 1.0 1995 1988
    16 W 0.5 2177 2097
    17 1.0 1997 1988
    18 Y 0.5 2178 2097
    19 1.0 1997 1989
    21 2.5 Nil 1902 699
    22 Nb 0.5 1900 1810
    23 1.0 1802 1700
    24 Mn 0.5 1905 1812
    25 1.0 1800 1705
    26 Ti 0.5 1902 1815
    27 1.0 1805 1702
    28 Mg 0.5 1904 1812
    29 1.0 1804 1700
    30 Zr 0.5 1900 1810
    31 1.0 1804 1700
    32 Al 0.5 1901 1810
    33 1.0 1802 1700
    34 Mo 0.5 1901 1810
    35 1.0 1802 1702
    36 W 0.5 1900 1812
    37 1.0 1802 1700
    38 Y 0.5 1900 1815
    39 1.0 1800 1700
  • Batteries 1E-1 to 1E-39
  • Batteries 1E-1 to 1E-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1E.
  • TABLE 1E
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1E 1 3,3,4,4,5,5, 1.0 Nil 2181 812
    2 6,6,6- Nb 0.5 2182 2105
    3 nonafluoro- 1.0 2002 1995
    4 hexyl- Mn 0.5 2180 2102
    5 trichloro- 1.0 2000 1992
    6 silane Ti 0.5 2180 2100
    7 1.0 2002 1990
    8 Mg 0.5 2182 2105
    9 1.0 2004 1990
    10 Zr 0.5 2185 2102
    11 1.0 2002 1989
    12 Al 0.5 2180 2102
    13 1.0 2004 1988
    14 Mo 0.5 2185 2100
    15 1.0 2005 1988
    16 W 0.5 2184 2100
    17 1.0 2004 1988
    18 Y 0.5 2184 2100
    19 1.0 2005 1988
    21 2.5 Nil 1905 711
    22 Nb 0.5 1902 1800
    23 1.0 1800 1702
    24 Mn 0.5 1900 1802
    25 1.0 1802 1700
    26 Ti 0.5 1902 1800
    27 1.0 1805 1700
    28 Mg 0.5 1905 1800
    29 1.0 1804 1702
    30 Zr 0.5 1902 1800
    31 1.0 1804 1702
    32 Al 0.5 1900 1800
    33 1.0 1804 1702
    34 Mo 0.5 1900 1802
    35 1.0 1805 1700
    36 W 0.5 1900 1802
    37 1.0 1805 1700
    38 Y 0.5 1902 1802
    39 1.0 1805 1700
  • Batteries 1F-1 to 1F-39
  • Batteries 1F-1 to 1F-39 were fabricated in the same manner as in Batteries 1A-1 to 1A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1F.
  • TABLE 1F
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1F 1 6-triethoxy- 1.0 Nil 2190 807
    2 silyl-2- Nb 0.5 2185 2105
    3 norbornene 1.0 2008 1998
    4 Mn 0.5 2184 2105
    5 1.0 2004 1997
    6 Ti 0.5 2184 2104
    7 1.0 2004 1999
    8 Mg 0.5 2185 2105
    9 1.0 2005 1997
    10 Zr 0.5 2187 2107
    11 1.0 2007 1998
    12 Al 0.5 2187 2107
    13 1.0 2008 1997
    14 Mo 0.5 2188 2108
    15 1.0 2004 1998
    16 W 0.5 2188 2108
    17 1.0 2005 1999
    18 Y 0.5 2187 2108
    19 1.0 2007 1999
    21 2.5 Nil 1907 701
    22 Nb 0.5 1910 1808
    23 1.0 1812 1705
    24 Mn 0.5 1908 1807
    25 1.0 1810 1704
    26 Ti 0.5 1907 1807
    27 1.0 1815 1700
    28 Mg 0.5 1908 1805
    29 1.0 1814 1702
    30 Zr 0.5 1909 1807
    31 1.0 1812 1705
    32 Al 0.5 1907 1809
    33 1.0 1810 1704
    34 Mo 0.5 1908 1807
    35 1.0 1815 1705
    36 W 0.5 1909 1808
    37 1.0 1814 1705
    38 Y 0.5 1912 1808
    39 1.0 1815 1704
  • Batteries 1R-1 to 1R-19
  • As Comparative Example, Batteries 1R-1 to 1R-19 were fabricated in the same manner as in Batteries 1A-1 to 1A-19 except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 1R.
  • TABLE 1R
    Lithium composite oxide: LiNi0.80Co0.15Al0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    1R 1 Nil Nil 2180 870
    2 Nb 0.5 2180 900
    3 1.0 2005 810
    4 Mn 0.5 2182 902
    5 1.0 2004 815
    6 Ti 0.5 2184 905
    7 1.0 2005 815
    8 Mg 0.5 2182 904
    9 1.0 2004 800
    10 Zr 0.5 2185 905
    11 1.0 2002 815
    12 Al 0.5 2184 904
    13 1.0 2000 812
    14 Mo 0.5 2185 902
    15 1.0 2002 815
    16 W 0.5 2185 902
    17 1.0 2010 812
    18 Y 0.5 2185 900
    19 1.0 2005 810
  • EXAMPLE 2 Batteries 2A-1 to 2A-39
  • Nickel sulfate, cobalt sulfate and aluminum sulfate were mixed so that the molar ratio of Ni atom, Co atom and Al atom was 34:33:33. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Al coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Al as element L (LiNi0.34CO0.33Al0.33O2) was obtained.
  • Batteries 2A-1 to 2A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2A.
  • TABLE 2A
    Lithium composite oxide: LiNi0.34Co0.33Al0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    2A 1 3-mercapto- 1.0 Nil 1920 802
    2 propyl- Nb 0.5 1912 1855
    3 trimethoxy- 1.0 1840 1785
    4 silane Mn 0.5 1915 1858
    5 1.0 1847 1792
    6 Ti 0.5 1914 1876
    7 1.0 1845 1808
    8 Mg 0.5 1915 1877
    9 1.0 1840 1803
    10 Zr 0.5 1911 1873
    11 1.0 1845 1799
    12 Al 0.5 1915 1867
    13 1.0 1844 1798
    14 Mo 0.5 1912 1864
    15 1.0 1846 1791
    16 W 0.5 1911 1854
    17 1.0 1844 1789
    18 Y 0.5 1910 1853
    19 1.0 1845 1790
    21 2.5 Nil 1910 700
    22 Nb 0.5 1915 1877
    23 1.0 1847 1810
    24 Mn 0.5 1917 1879
    25 1.0 1840 1803
    26 Ti 0.5 1915 1867
    27 1.0 1842 1796
    28 Mg 0.5 1917 1869
    29 1.0 1844 1798
    30 Zr 0.5 1918 1870
    31 1.0 1847 1792
    32 Al 0.5 1915 1858
    33 1.0 1842 1787
    34 Mo 0.5 1912 1855
    35 1.0 1847 1792
    36 W 0.5 1911 1873
    37 1.0 1845 1808
    38 Y 0.5 1910 1872
    39 1.0 1840 1803
  • Batteries 2B-1 to 2B-39
  • Batteries 2B-1 to 2B-39 were fabricated in the same manner as in Batteries 2A-1 to 2A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2B.
  • TABLE 2B
    Lithium composite oxide: LiNi0.34Co0.33Al0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    2B 1 Hexyl- 1.0 Nil 1910 805
    2 trimethoxy- Nb 0.5 1911 1873
    3 silane 1.0 1850 1813
    4 Mn 0.5 1912 1874
    5 1.0 1855 1809
    6 Ti 0.5 1915 1867
    7 1.0 1854 1808
    8 Mg 0.5 1920 1872
    9 1.0 1852 1796
    10 Zr 0.5 1918 1860
    11 1.0 1857 1801
    12 Al 0.5 1917 1859
    13 1.0 1852 1796
    14 Mo 0.5 1915 1877
    15 1.0 1848 1811
    16 W 0.5 1910 1872
    17 1.0 1846 1809
    18 Y 0.5 1910 1853
    19 1.0 1844 1789
    21 2.5 Nil 1900 700
    22 Nb 0.5 1912 1864
    23 1.0 1845 1799
    24 Mn 0.5 1917 1869
    25 1.0 1844 1798
    26 Ti 0.5 1915 1867
    27 1.0 1840 1803
    28 Mg 0.5 1910 1872
    29 1.0 1844 1807
    30 Zr 0.5 1912 1874
    31 1.0 1845 1808
    32 Al 0.5 1917 1869
    33 1.0 1840 1794
    34 Mo 0.5 1911 1863
    35 1.0 1848 1802
    36 W 0.5 1918 1860
    37 1.0 1842 1787
    38 Y 0.5 1919 1861
    39 1.0 1840 1785
  • Batteries 2C-1 to 2C-39
  • Batteries 2C-1 to 2C-39 were fabricated in the same manner as in Batteries 2A-1 to 2A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2C.
  • TABLE 2C
    Lithium composite oxide: LiNi0.34Co0.33Al0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    2C 1 3- 1.0 Nil 1920 807
    2 methacryloxy- Nb 0.5 1915 1877
    3 propyl- 1.0 1840 1803
    4 trimethoxy- Mn 0.5 1900 1862
    5 silane 1.0 1850 1795
    6 Ti 0.5 1910 1853
    7 1.0 1845 1790
    8 Mg 0.5 1920 1862
    9 1.0 1844 1789
    10 Zr 0.5 1915 1858
    11 1.0 1842 1787
    12 Al 0.5 1917 1859
    13 1.0 1846 1800
    14 Mo 0.5 1916 1868
    15 1.0 1841 1795
    16 W 0.5 1918 1870
    17 1.0 1840 1794
    18 Y 0.5 1920 1882
    19 1.0 1845 1808
    21 2.5 Nil 1911 698
    22 Nb 0.5 1915 1877
    23 1.0 1845 1790
    24 Mn 0.5 1917 1859
    25 1.0 1840 1785
    26 Ti 0.5 1911 1854
    27 1.0 1842 1796
    28 Mg 0.5 1925 1877
    29 1.0 1844 1798
    30 Zr 0.5 1915 1867
    31 1.0 1843 1788
    32 Al 0.5 1920 1862
    33 1.0 1845 1790
    34 Mo 0.5 1917 1859
    35 1.0 1844 1807
    36 W 0.5 1910 1872
    37 1.0 1840 1803
    38 Y 0.5 1912 1874
    39 1.0 1840 1803
  • Batteries 2R-1 to 2R-19
  • As Comparative Example, Batteries 2R-1 to 2R-19 were fabricated in the same manner as in Batteries 2A-1 to 2A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 2R.
  • TABLE 2R
    Lithium composite oxide: LiNi0.34Co0.33Al0.33O2
    Intermittent cycle
    characteristics
    Coupling Capacity after 500 cycles
    agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    2R 1 Nil Nil 1915 712
    2 Nb 0.5 1911 700
    3 1.0 1870 675
    4 Mn 0.5 1915 702
    5 1.0 1872 677
    6 Ti 0.5 1917 704
    7 1.0 1872 678
    8 Mg 0.5 1917 704
    9 1.0 1870 679
    10 Zr 0.5 1910 702
    11 1.0 1877 674
    12 Al 0.5 1912 701
    13 1.0 1874 670
    14 Mo 0.5 1911 708
    15 1.0 1872 672
    16 W 0.5 1915 701
    17 1.0 1871 674
    18 Y 0.5 1917 701
    19 1.0 1871 671
  • EXAMPLE 3 Batteries 3A-1 to 3A-39
  • Nickel sulfate, cobalt sulfate and titanium nitrate were mixed so that the molar ratio of Ni atom, Co atom and Ti atom was 80:15:5. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Ti coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Ti as element L (LiNi0.8CO0.15Ti0.05O2) was obtained.
  • Batteries 3A-1 to 3A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3A.
  • TABLE 3A
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3A 1 3-mercapto- 1.0 Nil 2182 812
    2 propyl- Nb 0.5 2175 2090
    3 trimethoxy- 1.0 1999 1990
    4 silane Mn 0.5 2175 2095
    5 1.0 2000 1991
    6 Ti 0.5 2174 2092
    7 1.0 2002 1990
    8 Mg 0.5 2172 2095
    9 1.0 2005 1991
    10 Zr 0.5 2170 2094
    11 1.0 2004 1992
    12 Al 0.5 2175 2095
    13 1.0 2000 1995
    14 Mo 0.5 2174 2090
    15 1.0 2004 1994
    16 W 0.5 2175 2095
    17 1.0 2005 1995
    18 Y 0.5 2170 2090
    19 1.0 2000 1995
    21 2.5 Nil 1900 689
    22 Nb 0.5 1905 1800
    23 1.0 1800 1720
    24 Mn 0.5 1900 1805
    25 1.0 1802 1722
    26 Ti 0.5 1900 1804
    27 1.0 1802 1720
    28 Mg 0.5 1905 1806
    29 1.0 1802 1727
    30 Zr 0.5 1905 1807
    31 1.0 1800 1727
    32 Al 0.5 1904 1807
    33 1.0 1800 1720
    34 Mo 0.5 1904 1807
    35 1.0 1802 1727
    36 W 0.5 1900 1808
    37 1.0 1805 1728
    38 Y 0.5 1900 1800
    39 1.0 1800 1720
  • Batteries 3B-1 to 3B-39
  • Batteries 3B-1 to 3B-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3B.
  • TABLE 3B
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3B 1 Hexyl- 1.0 Nil 2180 811
    2 trimethoxy- Nb 0.5 2175 2080
    3 silane 1.0 2000 1980
    4 Mn 0.5 2175 2079
    5 1.0 2000 1979
    6 Ti 0.5 2174 2078
    7 1.0 2002 1980
    8 Mg 0.5 2174 2080
    9 1.0 2000 1977
    10 Zr 0.5 2170 2080
    11 1.0 2002 1977
    12 Al 0.5 2171 2079
    13 1.0 2004 1977
    14 Mo 0.5 2172 2077
    15 1.0 2002 1987
    16 W 0.5 2172 2077
    17 1.0 2000 1987
    18 Y 0.5 2170 2079
    19 1.0 2000 1987
    21 2.5 Nil 1900 698
    22 Nb 0.5 1890 1805
    23 1.0 1800 1700
    24 Mn 0.5 1891 1802
    25 1.0 1799 1700
    26 Ti 0.5 1890 1803
    27 1.0 1797 1702
    28 Mg 0.5 1891 1804
    29 1.0 1799 1705
    30 Zr 0.5 1889 1805
    31 1.0 1799 1704
    32 Al 0.5 1889 1805
    33 1.0 1800 1702
    34 Mo 0.5 1892 1805
    35 1.0 1800 1702
    36 W 0.5 1890 1805
    37 1.0 1800 1703
    38 Y 0.5 1890 1805
    39 1.0 1800 1705
  • Batteries 3C-1 to 3C-39
  • Batteries 3C-1 to 3C-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3C.
  • TABLE 3C
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3C 1 3-methacry- 1.0 Nil 2180 800
    2 loxypropyl- Nb 0.5 2185 2050
    3 trimethoxy- 1.0 2000 1980
    4 silane Mn 0.5 2184 2048
    5 1.0 2000 1982
    6 Ti 0.5 2185 2050
    7 1.0 1999 1982
    8 Mg 0.5 2185 2052
    9 1.0 1998 1984
    10 Zr 0.5 2180 2049
    11 1.0 1997 1980
    12 Al 0.5 2185 2048
    13 1.0 2000 1984
    14 Mo 0.5 2180 2050
    15 1.0 2000 1985
    16 W 0.5 2180 2050
    17 1.0 2001 1980
    18 Y 0.5 2180 2052
    19 1.0 1999 1980
    21 2.5 Nil 1900 705
    22 Nb 0.5 1905 1810
    23 1.0 1810 1710
    24 Mn 0.5 1900 1808
    25 1.0 1815 1711
    26 Ti 0.5 1905 1804
    27 1.0 1810 1710
    28 Mg 0.5 1900 1805
    29 1.0 1810 1710
    30 Zr 0.5 1900 1807
    31 1.0 1814 1711
    32 Al 0.5 1905 1801
    33 1.0 1812 1710
    34 Mo 0.5 1905 1800
    35 1.0 1813 1711
    36 W 0.5 1905 1805
    37 1.0 1814 1711
    38 Y 0.5 1905 1810
    39 1.0 1815 1711
  • Batteries 3D-1 to 3D-39
  • Batteries 3D-1 to 3D-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3D.
  • TABLE 3D
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3D 1 3,3,3- 1.0 Nil 2180 709
    2 trifluoro- Nb 0.5 2180 2105
    3 propyl- 1.0 2005 1990
    4 trimethoxy- Mn 0.5 2178 2100
    5 silane 1.0 2002 1991
    6 Ti 0.5 2179 2105
    7 1.0 2005 1990
    8 Mg 0.5 2178 2105
    9 1.0 2000 1995
    10 Zr 0.5 2177 2100
    11 1.0 2000 1995
    12 Al 0.5 2179 2100
    13 1.0 2005 1992
    14 Mo 0.5 2178 2103
    15 1.0 2005 1995
    16 W 0.5 2177 2103
    17 1.0 2002 1990
    18 Y 0.5 2177 2103
    19 1.0 2002 1990
    21 2.5 Nil 1900 701
    22 Nb 0.5 1902 1800
    23 1.0 1804 1717
    24 Mn 0.5 1900 1802
    25 1.0 1800 1715
    26 Ti 0.5 1900 1804
    27 1.0 1802 1712
    28 Mg 0.5 1905 1805
    29 1.0 1800 1714
    30 Zr 0.5 1905 1800
    31 1.0 1804 1713
    32 Al 0.5 1904 1802
    33 1.0 1804 1713
    34 Mo 0.5 1904 1805
    35 1.0 1805 1717
    36 W 0.5 1900 1805
    37 1.0 1805 1717
    38 Y 0.5 1905 1805
    39 1.0 1804 1717
  • Batteries 3E-1 to 3E-39
  • Batteries 3E-1 to 3E-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3E.
  • TABLE 3E
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Capacity after
    500 cycles
    Element Charge rest
    Coupling agent Le 720 min
    Adding Adding 30 min at
    Battery amount amount at 45° C. 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3E 1 3,3,4,4,5,5,6,6,6- 1.0 Nil 2190 817
    2 nonafluoro- Nb 0.5 2185 2105
    3 hexyl- 1.0 2008 1998
    4 trichloro- Mn 0.5 2184 2105
    5 silane 1.0 2004 1997
    6 Ti 0.5 2184 2104
    7 1.0 2004 1999
    8 Mg 0.5 2185 2105
    9 1.0 2005 1997
    10 Zr 0.5 2187 2107
    11 1.0 2007 1998
    12 Al 0.5 2187 2107
    13 1.0 2008 1997
    14 Mo 0.5 2188 2108
    15 1.0 2004 1998
    16 W 0.5 2188 2108
    17 1.0 2005 1999
    18 Y 0.5 2187 2108
    19 1.0 2007 1999
    21 2.5 Nil 1910 704
    22 Nb 0.5 1910 1808
    23 1.0 1812 1705
    24 Mn 0.5 1908 1807
    25 1.0 1810 1704
    26 Ti 0.5 1907 1807
    27 1.0 1815 1700
    28 Mg 0.5 1908 1805
    29 1.0 1814 1702
    30 Zr 0.5 1909 1807
    31 1.0 1812 1705
    32 Al 0.5 1907 1809
    33 1.0 1810 1704
    34 Mo 0.5 1908 1807
    35 1.0 1815 1705
    36 W 0.5 1909 1808
    37 1.0 1814 1705
    38 Y 0.5 1912 1808
    39 1.0 1815 1704
  • Batteries 3F-1 to 3F-39
  • Batteries 3F-1 to 3F-39 were fabricated in the same manner as in Batteries 3A-1 to 3A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3F.
  • TABLE 3F
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3F 1 6-triethoxy- 1.0 Nil 2190 822
    2 silyl-2- Nb 0.5 2185 2105
    3 norbornene 1.0 2008 1998
    4 Mn 0.5 2184 2105
    5 1.0 2004 1997
    6 Ti 0.5 2184 2104
    7 1.0 2004 1999
    8 Mg 0.5 2185 2105
    9 1.0 2005 1997
    10 Zr 0.5 2187 2107
    11 1.0 2007 1998
    12 Al 0.5 2187 2107
    13 1.0 2008 1997
    14 Mo 0.5 2188 2108
    15 1.0 2004 1998
    16 W 0.5 2188 2108
    17 1.0 2005 1999
    18 Y 0.5 2187 2108
    19 1.0 2007 1999
    21 2.5 Nil 1911 702
    22 Nb 0.5 1910 1808
    23 1.0 1812 1705
    24 Mn 0.5 1908 1807
    25 1.0 1810 1704
    26 Ti 0.5 1907 1807
    27 1.0 1815 1700
    28 Mg 0.5 1908 1805
    29 1.0 1814 1702
    30 Zr 0.5 1909 1807
    31 1.0 1812 1705
    32 Al 0.5 1907 1809
    33 1.0 1810 1704
    34 Mo 0.5 1908 1807
    35 1.0 1815 1705
    36 W 0.5 1909 1808
    37 1.0 1814 1705
    38 Y 0.5 1912 1808
    39 1.0 1815 1704
  • Batteries 3R-1 to 3R-19
  • As Comparative Example, Batteries 3R-1 to 3R-19 were fabricated in the same manner as in Batteries 3A-1 to 3A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 3R.
  • TABLE 3R
    Lithium composite oxide: LiNi0.80Co0.15Ti0.05O2
    Intermittent cycle
    characteristics
    Coupling Capacity after 500 cycles
    agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    3R 1 Nil Nil 2190 897
    2 Nb 0.5 2184 900
    3 1.0 2000 810
    4 Mn 0.5 2187 905
    5 1.0 2002 815
    6 Ti 0.5 2187 904
    7 1.0 2003 812
    8 Mg 0.5 2180 904
    9 1.0 2003 815
    10 Zr 0.5 2180 907
    11 1.0 2004 814
    12 Al 0.5 2188 900
    13 1.0 2002 814
    14 Mo 0.5 2188 907
    15 1.0 2002 810
    16 W 0.5 2187 907
    17 1.0 2002 813
    18 Y 0.5 2187 900
    19 1.0 2002 812
  • EXAMPLE 4 Batteries 4A-1 to 4A-39
  • Nickel sulfate, cobalt sulfate and titanium nitrate were mixed so that the molar ratio of Ni atom, Co atom and Ti atom was 34:33:33. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Ti coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Ti as element L (LiNi0.34CO0.33Ti0.33O2) was obtained.
  • Batteries 4A-1 to 4A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4A.
  • TABLE 4A
    Lithium composite oxide: LiNi0.34Co0.33Ti0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    4A 1 3-mercapto- 1.0 Nil 1912 787
    2 propyl- Nb 0.5 1910 1862
    3 trimethoxy- 1.0 1825 1779
    4 silane Mn 0.5 1915 1867
    5 1.0 1824 1778
    6 Ti 0.5 1911 1863
    7 1.0 1827 1781
    8 Mg 0.5 1915 1867
    9 1.0 1825 1770
    10 Zr 0.5 1917 1859
    11 1.0 1829 1774
    12 Al 0.5 1915 1858
    13 1.0 1824 1769
    14 Mo 0.5 1915 1858
    15 1.0 1828 1773
    16 W 0.5 1918 1860
    17 1.0 1827 1772
    18 Y 0.5 1911 1854
    19 1.0 1825 1770
    21 2.5 Nil 1915 751
    22 Nb 0.5 1918 1880
    23 1.0 1829 1792
    24 Mn 0.5 1912 1874
    25 1.0 1827 1790
    26 Ti 0.5 1915 1877
    27 1.0 1826 1789
    28 Mg 0.5 1911 1873
    29 1.0 1827 1790
    30 Zr 0.5 1914 1876
    31 1.0 1825 1789
    32 Al 0.5 1915 1877
    33 1.0 1827 1772
    34 Mo 0.5 1914 1857
    35 1.0 1829 1774
    36 W 0.5 1910 1853
    37 1.0 1827 1772
    38 Y 0.5 1912 1855
    39 1.0 1825 1770
  • Batteries 4B-1 to 4B-39
  • Batteries 4B-1 to 4B-39 were fabricated in the same manner as in Batteries 4A-1 to 4A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4B.
  • TABLE 4B
    Lithium composite oxide: LiNi0.34Co0.33Ti0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    4B 1 Hexyl- 1.0 Nil 1905 800
    2 trimethoxy- Nb 0.5 1910 1872
    3 silane 1.0 1830 1793
    4 Mn 0.5 1908 1870
    5 1.0 1835 1798
    6 Ti 0.5 1907 1850
    7 1.0 1834 1779
    8 Mg 0.5 1908 1851
    9 1.0 1835 1780
    10 Zr 0.5 1905 1857
    11 1.0 1834 1788
    12 Al 0.5 1907 1859
    13 1.0 1836 1790
    14 Mo 0.5 1911 1863
    15 1.0 1837 1791
    16 W 0.5 1909 1871
    17 1.0 1839 1802
    18 Y 0.5 1912 1874
    19 1.0 1838 1801
    21 2.5 Nil 1910 754
    22 Nb 0.5 1915 1877
    23 1.0 1830 1793
    24 Mn 0.5 1918 1880
    25 1.0 1832 1795
    26 Ti 0.5 1912 1874
    27 1.0 1831 1794
    28 Mg 0.5 1914 1876
    29 1.0 1834 1797
    30 Zr 0.5 1914 1876
    31 1.0 1834 1797
    32 Al 0.5 1915 1877
    33 1.0 1835 1780
    34 Mo 0.5 1911 1854
    35 1.0 1830 1775
    36 W 0.5 1910 1853
    37 1.0 1832 1777
    38 Y 0.5 1912 1855
    39 1.0 1833 1778
  • Batteries 4C-1 to 4C-39
  • Batteries 4C-1 to 4C-39 were fabricated in the same manner as in Batteries 4A-1 to 4A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4C.
  • TABLE 4C
    Lithium composite oxide: LiNi0.34Co0.33Ti0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    4C 1 3-methacry- 1.0 Nil 1920 892
    2 loxypropyl- Nb 0.5 1915 1877
    3 trimethoxy- 1.0 1835 1798
    4 silane Mn 0.5 1917 1879
    5 1.0 1834 1752
    6 Ti 0.5 1918 1833
    7 1.0 1837 1755
    8 Mg 0.5 1914 1829
    9 1.0 1835 1753
    10 Zr 0.5 1911 1854
    11 1.0 1837 1782
    12 Al 0.5 1915 1858
    13 1.0 1839 1784
    14 Mo 0.5 1912 1855
    15 1.0 1834 1779
    16 W 0.5 1917 1859
    17 1.0 1833 1778
    18 Y 0.5 1917 1859
    19 1.0 1830 1775
    21 2.5 Nil 1915 800
    22 Nb 0.5 1914 1829
    23 1.0 1837 1755
    24 Mn 0.5 1912 1827
    25 1.0 1834 1752
    26 Ti 0.5 1911 1873
    27 1.0 1830 1793
    28 Mg 0.5 1910 1872
    29 1.0 1831 1794
    30 Zr 0.5 1915 1858
    31 1.0 1832 1777
    32 Al 0.5 1914 1857
    33 1.0 1834 1779
    34 Mo 0.5 1912 1827
    35 1.0 1834 1752
    36 W 0.5 1911 1826
    37 1.0 1833 1796
    38 Y 0.5 1910 1872
    39 1.0 1830 1793
  • Batteries 4R-1 to 4R-19
  • As Comparative Example, Batteries 4R-1 to 4R-19 were fabricated in the same manner as in Batteries 4A-1 to 4A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 4R.
  • TABLE 4R
    Lithium composite oxide: LiNi0.34Co0.33Ti0.33O2
    Intermittent cycle
    characteristics
    Coupling Capacity after 500 cycles
    agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    4R 1 Nil Nil 1920 725
    2 Nb 0.5 1912 754
    3 1.0 1842 702
    4 Mn 0.5 1910 754
    5 1.0 1840 701
    6 Ti 0.5 1911 755
    7 1.0 1840 700
    8 Mg 0.5 1914 752
    9 1.0 1840 704
    10 Zr 0.5 1915 751
    11 1.0 1840 704
    12 Al 0.5 1918 758
    13 1.0 1847 702
    14 Mo 0.5 1910 754
    15 1.0 1844 701
    16 W 0.5 1911 752
    17 1.0 1842 705
    18 Y 0.5 1912 755
    19 1.0 1843 700
  • EXAMPLE 5 Batteries 5A-1 to 5A-39
  • Nickel sulfate, cobalt sulfate and manganese sulfate were mixed so that the molar ratio of Ni atom, Co atom and Mn atom was 34:33:33. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Mn coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Mn as element L (LiNi0.34CO0.33Mn0.33O2) was obtained.
  • Batteries 5A-1 to 5A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5A.
  • TABLE 5A
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5A 1 3-mercapto- 1.0 Nil 2007 789
    2 propyl- Nb 0.5 2001 1903
    3 trimethoxy- 1.0 1865 1750
    4 silane Mn 0.5 2002 1900
    5 1.0 1866 1748
    6 Ti 0.5 2005 1902
    7 1.0 1866 1749
    8 Mg 0.5 2004 1905
    9 1.0 1867 1745
    10 Zr 0.5 2007 1904
    11 1.0 1865 1744
    12 Al 0.5 2000 1900
    13 1.0 1860 1743
    14 Mo 0.5 2001 1905
    15 1.0 1862 1749
    16 W 0.5 2002 1907
    17 1.0 1865 1745
    18 Y 0.5 2005 1907
    19 1.0 1864 1748
    21 2.5 Nil 1770 720
    22 Nb 0.5 1748 1698
    23 1.0 1645 1599
    24 Mn 0.5 1747 1690
    25 1.0 1648 1598
    26 Ti 0.5 1749 1692
    27 1.0 1644 1597
    28 Mg 0.5 1745 1692
    29 1.0 1642 1599
    30 Zr 0.5 1744 1695
    31 1.0 1645 1598
    32 Al 0.5 1740 1697
    33 1.0 1640 1597
    34 Mo 0.5 1748 1699
    35 1.0 1642 1595
    36 W 0.5 1749 1698
    37 1.0 1643 1599
    38 Y 0.5 1750 1695
    39 1.0 1645 1595
  • Batteries 5B-1 to 5B-39
  • Batteries 5B-1 to 5B-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5B.
  • TABLE 5B
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5B 1 Hexyl- 1.0 Nil 2007 804
    2 trimethoxy- Nb 0.5 2005 1905
    3 silane 1.0 1842 1755
    4 Mn 0.5 2002 1907
    5 1.0 1840 1757
    6 Ti 0.5 2004 1905
    7 1.0 1845 1754
    8 Mg 0.5 2002 1904
    9 1.0 1844 1748
    10 Zr 0.5 2000 1905
    11 1.0 1845 1749
    12 Al 0.5 2001 1905
    13 1.0 1841 1757
    14 Mo 0.5 2002 1904
    15 1.0 1847 1755
    16 W 0.5 2005 1904
    17 1.0 1845 1757
    18 Y 0.5 2004 1907
    19 1.0 1847 1547
    21 2.5 Nil 1750 702
    22 Nb 0.5 1749 1607
    23 1.0 1645 1605
    24 Mn 0.5 1747 1704
    25 1.0 1646 1600
    26 Ti 0.5 1745 1704
    27 1.0 1647 1605
    28 Mg 0.5 1748 1707
    29 1.0 1644 1602
    30 Zr 0.5 1744 1705
    31 1.0 1645 1604
    32 Al 0.5 1740 1706
    33 1.0 1647 1608
    34 Mo 0.5 1743 1707
    35 1.0 1647 1608
    36 W 0.5 1744 1705
    37 1.0 1650 1607
    38 Y 0.5 1745 1701
    39 1.0 1650 1602
  • Batteries 5C-1 to 5C-39
  • Batteries 5C-1 to 5C-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5C.
  • TABLE 5C
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Element Capacity after 500 cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5C 1 3-methacry- 1.0 Nil 2007 797
    2 loxypropyl- Nb 0.5 2005 1910
    3 trimethoxy- 1.0 1860 1755
    4 silane Mn 0.5 2002 1905
    5 1.0 1866 1757
    6 Ti 0.5 2005 1908
    7 1.0 1867 1750
    8 Mg 0.5 2000 1907
    9 1.0 1866 1752
    10 Zr 0.5 2002 1907
    11 1.0 1870 1753
    12 Al 0.5 2005 1907
    13 1.0 1872 1755
    14 Mo 0.5 2004 1908
    15 1.0 1870 1757
    16 W 0.5 2003 1909
    17 1.0 1869 1755
    18 Y 0.5 2003 1909
    19 1.0 1867 1757
    21 2.5 Nil 1755 707
    22 Nb 0.5 1750 1701
    23 1.0 1657 1607
    24 Mn 0.5 1755 1702
    25 1.0 1655 1607
    26 Ti 0.5 1757 1705
    27 1.0 1655 1607
    28 Mg 0.5 1747 1704
    29 1.0 1658 1605
    30 Zr 0.5 1748 1707
    31 1.0 1655 1600
    32 Al 0.5 1757 1705
    33 1.0 1660 1602
    34 Mo 0.5 1755 1707
    35 1.0 1667 1605
    36 W 0.5 1757 1705
    37 1.0 1664 1602
    38 Y 0.5 1755 1704
    39 1.0 1660 1605
  • Batteries 5D-1 to 5D-39
  • Batteries 5D-1 to 5D-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5D.
  • TABLE 5D
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5D 1 3,3,3- 1.0 Nil 2005 790
    2 trifluoro- Nb 0.5 2004 1905
    3 propyl- 1.0 1855 1750
    4 trimethoxy- Mn 0.5 2003 1900
    5 silane 1.0 1856 1749
    6 Ti 0.5 2002 1902
    7 1.0 1857 1748
    8 Mg 0.5 2000 1905
    9 1.0 1857 1744
    10 Zr 0.5 2004 1900
    11 1.0 1855 1744
    12 Al 0.5 2004 1904
    13 1.0 1850 1749
    14 Mo 0.5 2005 1905
    15 1.0 1854 1748
    16 W 0.5 2005 1905
    17 1.0 1850 1747
    18 Y 0.5 2004 1904
    19 1.0 1852 1747
    21 2.5 Nil 1750 722
    22 Nb 0.5 1740 1685
    23 1.0 1620 1600
    24 Mn 0.5 1745 1685
    25 1.0 1625 1600
    26 Ti 0.5 1740 1687
    27 1.0 1622 1602
    28 Mg 0.5 1744 1687
    29 1.0 1623 1605
    30 Zr 0.5 1743 1684
    31 1.0 1624 1604
    32 Al 0.5 1744 1689
    33 1.0 1625 1604
    34 Mo 0.5 1745 1684
    35 1.0 1625 1605
    36 W 0.5 1742 1685
    37 1.0 1625 1605
    38 Y 0.5 1744 1685
    39 1.0 1624 1605
  • Batteries 5E-1 to 5E-39
  • Batteries 5E-1 to 5E-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5E.
  • TABLE 5E
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5E 1 3,3,4,4,5,5, 1.0 Nil 2002 871
    2 6,6,6- Nb 0.5 1999 1898
    3 nonafluoro- 1.0 1847 1750
    4 hexyl- Mn 0.5 1997 1899
    5 trichloro- 1.0 1845 1748
    6 silane Ti 0.5 1999 1900
    7 1.0 1844 1749
    8 Mg 0.5 2000 1902
    9 1.0 1844 1745
    10 Zr 0.5 2000 1905
    11 1.0 1845 1748
    12 Al 0.5 1999 1899
    13 1.0 1846 1746
    14 Mo 0.5 1998 1898
    15 1.0 1847 1748
    16 W 0.5 1997 1897
    17 1.0 1848 1747
    18 Y 0.5 1997 1895
    19 1.0 1849 1747
    21 2.5 Nil 1750 701
    22 Nb 0.5 1745 1700
    23 1.0 1600 1600
    24 Mn 0.5 1748 1700
    25 1.0 1600 1607
    26 Ti 0.5 1749 1703
    27 1.0 1605 1605
    28 Mg 0.5 1748 1704
    29 1.0 1608 1607
    30 Zr 0.5 1744 1703
    31 1.0 1607 1601
    32 Al 0.5 1745 1705
    33 1.0 1605 1605
    34 Mo 0.5 1747 1706
    35 1.0 1607 1607
    36 W 0.5 1747 1707
    37 1.0 1606 1601
    38 Y 0.5 1751 1701
    39 1.0 1605 1604
  • Batteries 5F-1 to 5F-39
  • Batteries 5F-1 to 5F-39 were fabricated in the same manner as in Batteries 5A-1 to 5A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5F.
  • TABLE 5F
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5F 1 6-triethoxy- 1.0 N il 2007 897
    2 silyl-2- Nb 0.5 2000 1900
    3 norbornene 1.0 1850 1752
    4 Mn 0.5 2002 1905
    5 1.0 1840 1750
    6 Ti 0.5 2005 1900
    7 1.0 1845 1755
    8 Mg 0.5 2000 1905
    9 1.0 1847 1750
    10 Zr 0.5 2005 1905
    11 1.0 1847 1752
    12 Al 0.5 2000 1907
    13 1.0 1845 1752
    14 Mo 0.5 2001 1907
    15 1.0 1847 1750
    16 W 0.5 2003 1902
    17 1.0 1847 1750
    18 Y 0.5 2002 1902
    19 1.0 1847 1755
    21 2.5 Nil 1755 701
    22 Nb 0.5 1750 1700
    23 1.0 1650 1600
    24 Mn 0.5 1751 1702
    25 1.0 1648 1605
    26 Ti 0.5 1752 1705
    27 1.0 1649 1608
    28 Mg 0.5 1750 1705
    29 1.0 1647 1607
    30 Zr 0.5 1752 1700
    31 1.0 1648 1607
    32 Al 0.5 1751 1705
    33 1.0 1648 1604
    34 Mo 0.5 1750 1705
    35 1.0 1648 1604
    36 W 0.5 1749 1700
    37 1.0 1648 1606
    38 Y 0.5 1748 1700
    39 1.0 1650 1605
  • Batteries 5R-1 to 5R-19
  • As Comparative Example, Batteries 5R-1 to 5R-19 were fabricated in the same manner as in Batteries 5A-1 to 5A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 5R.
  • TABLE 5R
    Lithium composite oxide: LiNi0.34Co0.33Mn0.33O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    5R 1 Nil Nil 2010 809
    2 Nb 0.5 2002 802
    3 1.0 1866 801
    4 Mn 0.5 2005 799
    5 1.0 1867 805
    6 Ti 0.5 2000 804
    7 1.0 1866 802
    8 Mg 0.5 2005 804
    9 1.0 1869 806
    10 Zr 0.5 2005 802
    11 1.0 1870 799
    12 Al 0.5 2007 798
    13 1.0 1872 797
    14 Mo 0.5 2010 804
    15 1.0 1871 805
    16 W 0.5 2008 807
    17 1.0 1870 797
    18 Y 0.5 2009 799
    19 1.0 1867 797
  • EXAMPLE 6 Batteries 6A-1 to 6A-39
  • Nickel sulfate, cobalt sulfate and manganese sulfate were mixed so that the molar ratio of Ni atom, Co atom and Mn atom was 80:15:5. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co—Mn coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide containing Mn as element L (LiNi0.80Cu0.15Mn0.05O2) was obtained.
  • Batteries 6A-1 to 6A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6A.
  • TABLE 6A
    Lithium composite oxide: LiNi0.80Co0.15Mn0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    6A 1 3-mercapto- 1.0 Nil 1770 717
    2 propyl- Nb 0.5 1754 1719
    3 trimethoxy- 1.0 1721 1687
    4 silane Mn 0.5 1752 1717
    5 1.0 1724 1690
    6 Ti 0.5 1750 1715
    7 1.0 1725 1691
    8 Mg 0.5 1748 1713
    9 1.0 1720 1686
    10 Zr 0.5 1749 1697
    11 1.0 1721 1669
    12 Al 0.5 1744 1692
    13 1.0 1722 1670
    14 Mo 0.5 1748 1696
    15 1.0 1728 1676
    16 W 0.5 1749 1697
    17 1.0 1729 1677
    18 Y 0.5 1745 1693
    19 1.0 1724 1672
    21 2.5 Nil 1735 697
    22 Nb 0.5 1722 1670
    23 1.0 1705 1662
    24 Mn 0.5 1724 1681
    25 1.0 1710 1667
    26 Ti 0.5 1728 1685
    27 1.0 1708 1665
    28 Mg 0.5 1724 1681
    29 1.0 1709 1658
    30 Zr 0.5 1726 1674
    31 1.0 1701 1650
    32 Al 0.5 1725 1673
    33 1.0 1705 1654
    34 Mo 0.5 1724 1672
    35 1.0 1707 1656
    36 W 0.5 1722 1670
    37 1.0 1709 1658
    38 Y 0.5 1721 1669
    39 1.0 1708 1657
  • Batteries 6B-1 to 6B-39
  • Batteries 6B-1 to 6B-39 were fabricated in the same manner as in Batteries 6A-1 to 6A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6B.
  • TABLE 6B
    Lithium composite oxide: LiNi0.80Co0.15Mn0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    6B 1 Hexyl- 1.0 Nil 1760 711
    2 trimethoxy- Nb 0.5 1755 1711
    3 silane 1.0 1720 1677
    4 Mn 0.5 1751 1707
    5 1.0 1721 1678
    6 Ti 0.5 1752 1708
    7 1.0 1725 1682
    8 Mg 0.5 1755 1711
    9 1.0 1720 1677
    10 Zr 0.5 1754 1710
    11 1.0 1724 1681
    12 Al 0.5 1750 1706
    13 1.0 1725 1682
    14 Mo 0.5 1752 1708
    15 1.0 1720 1668
    16 W 0.5 1754 1701
    17 1.0 1721 1669
    18 Y 0.5 1752 1699
    19 1.0 1724 1672
    21 2.5 Nil 1751 671
    22 Nb 0.5 1729 1677
    23 1.0 1705 1671
    24 Mn 0.5 1747 1712
    25 1.0 1704 1670
    26 Ti 0.5 1745 1710
    27 1.0 1702 1668
    28 Mg 0.5 1748 1713
    29 1.0 1705 1671
    30 Zr 0.5 1744 1709
    31 1.0 1704 1653
    32 Al 0.5 1740 1688
    33 1.0 1702 1651
    34 Mo 0.5 1743 1691
    35 1.0 1701 1650
    36 W 0.5 1744 1692
    37 1.0 1709 1658
    38 Y 0.5 1745 1693
    39 1.0 1701 1650
  • Batteries 6C-1 to 6C-39
  • Batteries 6C-1 to 6C-39 were fabricated in the same manner as in Batteries 6A-1 to 6A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6C.
  • TABLE 6C
    Lithium composite oxide: LiNi0.80Co0.15Mn0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    6C 1 3- 1.0 Nil 1760 697
    2 methacryloxy- Nb 0.5 1752 1699
    3 propyl- 1.0 1722 1670
    4 trimethoxy- Mn 0.5 1751 1698
    5 silane 1.0 1724 1672
    6 Ti 0.5 1755 1702
    7 1.0 1724 1672
    8 Mg 0.5 1752 1699
    9 1.0 1722 1670
    10 Zr 0.5 1755 1702
    11 1.0 1724 1672
    12 Al 0.5 1754 1701
    13 1.0 1727 1684
    14 Mo 0.5 1758 1714
    15 1.0 1722 1679
    16 W 0.5 1752 1708
    17 1.0 1724 1681
    18 Y 0.5 1757 1713
    19 1.0 1723 1680
    21 2.5 Nil 1720 677
    22 Nb 0.5 1722 1679
    23 1.0 1702 1659
    24 Mn 0.5 1724 1681
    25 1.0 1705 1662
    26 Ti 0.5 1728 1693
    27 1.0 1704 1670
    28 Mg 0.5 1725 1691
    29 1.0 1707 1673
    30 Zr 0.5 1724 1690
    31 1.0 1706 1672
    32 Al 0.5 1722 1688
    33 1.0 1708 1674
    34 Mo 0.5 1726 1691
    35 1.0 1704 1670
    36 W 0.5 1725 1691
    37 1.0 1705 1671
    38 Y 0.5 1727 1692
    39 1.0 1702 1668
  • Batteries 6R-1 to 6R-19
  • As Comparative Example, Batteries 6R-1 to 6R-19 were fabricated in the same manner as in Batteries 6A-1 to 6A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 6R.
  • TABLE 6R
    Lithium composite oxide: LiNi0.80Co0.15Mn0.05O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    6R 1 Nil Nil 1750 570
    2 Nb 0.5 1752 581
    3 1.0 1720 540
    4 Mn 0.5 1754 582
    5 1.0 1725 542
    6 Ti 0.5 1752 585
    7 1.0 1720 541
    8 Mg 0.5 1754 584
    9 1.0 1721 547
    10 Zr 0.5 1750 584
    11 1.0 1724 543
    12 Al 0.5 1754 587
    13 1.0 1720 542
    14 Mo 0.5 1752 589
    15 1.0 1724 540
    16 W 0.5 1754 587
    17 1.0 1725 541
    18 Y 0.5 1754 586
    19 1.0 1728 548
  • EXAMPLE 7 Batteries 7A-1 to 7A-39
  • Nickel sulfate and cobalt sulfate were mixed so that the molar ratio of Ni atom and Co atom was 75:25. To 10 L of water, 3.2 kg of the mixture thus obtained was dissolved to prepare a starting material solution. To the starting material solution, 400 g of sodium hydroxide was added to form a precipitate. The precipitate was washed with water sufficiently, and then dried to yield a coprecipitated hydroxide.
  • To 3 kg of the Ni—Co coprecipitated hydroxide thus obtained, 784 g of lithium hydroxide was added and mixed, and then the mixture was baked for 10 hours at a synthesizing temperature of 750° C. in an atmosphere with an oxygen partial pressure of 0.5 atm. As a result, a Ni/Co based Li composite oxide not containing element L (LiNi0.75Co0.25O2) was obtained.
  • Batteries 7A-1 to 7A-39 were fabricated using 3-mercaptopropyltrimethoxysilane in the same manner as in Batteries 1A-1 to 1A-39 of Example 1, respectively, except that the Ni/Co based Li composite oxide not containing element L thus obtained was used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7A.
  • TABLE 7A
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7A 1 3-mercapto- 1.0 Nil 2188 710
    2 propyl- Nb 0.5 2188 2180
    3 trimethoxy- 1.0 2020 2008
    4 silane Mn 0.5 2185 2182
    5 1.0 2022 2005
    6 Ti 0.5 2184 2187
    7 1.0 2025 2004
    8 Mg 0.5 2187 2185
    9 1.0 2027 2002
    10 Zr 0.5 2185 2181
    11 1.0 2027 2001
    12 Al 0.5 2184 2187
    13 1.0 2025 2002
    14 Mo 0.5 2182 2181
    15 1.0 2027 2005
    16 W 0.5 2180 2180
    17 1.0 2027 2002
    18 Y 0.5 2188 2187
    19 1.0 2021 2000
    21 2.5 Nil 2007 692
    22 Nb 0.5 2002 1920
    23 1.0 1907 1815
    24 Mn 0.5 2005 1922
    25 1.0 1905 1817
    26 Ti 0.5 2004 1921
    27 1.0 1902 1812
    28 Mg 0.5 2006 1925
    29 1.0 1900 1810
    30 Zr 0.5 2003 1927
    31 1.0 1905 1817
    32 Al 0.5 2002 1923
    33 1.0 1902 1815
    34 Mo 0.5 2007 1924
    35 1.0 1901 1812
    36 W 0.5 2001 1925
    37 1.0 1905 1817
    38 Y 0.5 2003 1927
    39 1.0 1904 1817
  • Batteries 7B-1 to 7B-39
  • Batteries 7B-1 to 7B-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to hexyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7B.
  • TABLE 7B
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7B 1 Hexyl- 1.0 Nil 2190 715
    2 trimethoxy- Nb 0.5 2187 2155
    3 silane 1.0 2015 2004
    4 Mn 0.5 2185 2160
    5 1.0 2012 2002
    6 Ti 0.5 2184 2154
    7 1.0 2010 2000
    8 Mg 0.5 2182 2155
    9 1.0 2015 2001
    10 Zr 0.5 2188 2154
    11 1.0 2010 2002
    12 Al 0.5 2187 2157
    13 1.0 2012 2005
    14 Mo 0.5 2189 2155
    15 1.0 2012 2004
    16 W 0.5 2188 2158
    17 1.0 2010 2003
    18 Y 0.5 2185 2154
    19 1.0 2011 2003
    21 2.5 Nil 2000 620
    22 Nb 0.5 2002 1905
    23 1.0 1900 1801
    24 Mn 0.5 2005 1902
    25 1.0 1905 1802
    26 Ti 0.5 2007 1901
    27 1.0 1907 1805
    28 Mg 0.5 2005 1907
    29 1.0 1905 1804
    30 Zr 0.5 2007 1902
    31 1.0 1907 1804
    32 Al 0.5 2001 1905
    33 1.0 1904 1802
    34 Mo 0.5 2005 1907
    35 1.0 1902 1800
    36 W 0.5 2008 1905
    37 1.0 1904 1807
    38 Y 0.5 2001 1900
    39 1.0 1902 1807
  • Batteries 7C-1 to 7C-39
  • Batteries 7C-1 to 7C-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3-methacryloxypropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7C.
  • TABLE 7C
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7C 1 3- 1.0 Nil 2192 740
    2 methacryloxy- Nb 0.5 2188 2145
    3 propyl- 1.0 2012 2004
    4 trimethoxy- Mn 0.5 2180 2140
    5 silane 1.0 2017 2005
    6 Ti 0.5 2185 2144
    7 1.0 2012 2007
    8 Mg 0.5 2182 2142
    9 1.0 2010 2002
    10 Zr 0.5 2187 2147
    11 1.0 2017 2000
    12 Al 0.5 2187 2145
    13 1.0 2015 2007
    14 Mo 0.5 2185 2144
    15 1.0 2017 2005
    16 W 0.5 2181 2142
    17 1.0 2015 2002
    18 Y 0.5 2187 2147
    19 1.0 2011 2007
    21 2.5 Nil 2007 627
    22 Nb 0.5 2005 1910
    23 1.0 1908 1805
    24 Mn 0.5 2002 1908
    25 1.0 1905 1802
    26 Ti 0.5 2005 1907
    27 1.0 1907 1800
    28 Mg 0.5 2004 1911
    29 1.0 1901 1805
    30 Zr 0.5 2003 1907
    31 1.0 1905 1807
    32 Al 0.5 2004 1908
    33 1.0 1907 1807
    34 Mo 0.5 2005 1909
    35 1.0 1905 1805
    36 W 0.5 2002 1912
    37 1.0 1902 1800
    38 Y 0.5 2001 1911
    39 1.0 1904 1801
  • Batteries 7D-1 to 7D-39
  • Batteries 7D-1 to 7D-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,3-trifluoropropyltrimethoxysilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7D.
  • TABLE 7D
    Lithium composite oxide: LiNi0.75Co0.25O 2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7D 1 3,3,3- 1.0 Ni l 2187 725
    2 trifluoro- Nb 0.5 2177 2100
    3 propyl- 1.0 2010 2005
    4 trimethoxy- Mn 0.5 2175 2105
    5 silane 1.0 2011 2002
    6 Ti 0.5 2174 2104
    7 1.0 2009 2000
    8 Mg 0.5 2175 2103
    9 1.0 2012 2001
    10 Zr 0.5 2177 2102
    11 1.0 2011 2000
    12 Al 0.5 2171 2100
    13 1.0 2015 2005
    14 Mo 0.5 2172 2101
    15 1.0 2013 2004
    16 W 0.5 2172 2107
    17 1.0 2010 2002
    18 Y 0.5 2177 2107
    19 1.0 2008 2000
    21 2.5 Nil 2007 711
    22 Nb 0.5 2002 1908
    23 1.0 1905 1802
    24 Mn 0.5 2001 1902
    25 1.0 1904 1800
    26 Ti 0.5 2004 1905
    27 1.0 1902 1800
    28 Mg 0.5 2000 1904
    29 1.0 1900 1807
    30 Zr 0.5 2001 1905
    31 1.0 1907 1804
    32 Al 0.5 2005 1904
    33 1.0 1905 1805
    34 Mo 0.5 2001 1908
    35 1.0 1900 1802
    36 W 0.5 2004 1902
    37 1.0 1907 1804
    38 Y 0.5 2000 1900
    39 1.0 1905 1802
  • Batteries 7E-1 to 7E-39
  • Batteries 7E-1 to 7E-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 3,3,4,4,5,5,6,6,6-nonafluorohexyltrichlorosilane, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7E.
  • TABLE 7E
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7E 1 3,3,4,4,5,5, 1.0 Nil 2188 712
    2 6,6,6- Nb 0.5 2180 2155
    3 nonafluoro- 1.0 2017 2004
    4 hexyl- Mn 0.5 2182 2156
    5 trichloro- 1.0 2015 2007
    6 silane Ti 0.5 2188 2155
    7 1.0 2012 2008
    8 Mg 0.5 2187 2157
    9 1.0 2011 2000
    10 Zr 0.5 2185 2154
    11 1.0 2011 2000
    12 Al 0.5 2184 2152
    13 1.0 2017 2002
    14 Mo 0.5 2185 2150
    15 1.0 2015 2003
    16 W 0.5 2187 2155
    17 1.0 2011 2007
    18 Y 0.5 2188 2157
    19 1.0 2014 2005
    21 2.5 Nil 2003 671
    22 Nb 0.5 2000 1902
    23 1.0 1900 1801
    24 Mn 0.5 2002 1901
    25 1.0 1902 1802
    26 Ti 0.5 2001 1902
    27 1.0 1901 1800
    28 Mg 0.5 2001 1905
    29 1.0 1905 1800
    30 Zr 0.5 2002 1908
    31 1.0 1904 1802
    32 Al 0.5 2004 1907
    33 1.0 1903 1810
    34 Mo 0.5 2003 1908
    35 1.0 1902 1809
    36 W 0.5 2002 1905
    37 1.0 1900 1807
    38 Y 0.5 2003 1904
    39 1.0 1900 1805
  • Batteries 7F-1 to 7F-39
  • Batteries 7F-1 to 7F-39 were fabricated in the same manner as in Batteries 7A-1 to 7A-39, respectively, except that the silane coupling agent to be added to the positive electrode material mixture paste was changed to 6-triethoxysilyl-2-norbornene, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7F.
  • TABLE 7F
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    cycles
    Coupling agent Element Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7F 1 6-triethoxy- 1.0 Nil 2187 717
    2 silyl-2- Nb 0.5 2187 2150
    3 norbornene 1.0 2015 2000
    4 Mn 0.5 2188 2155
    5 1.0 2020 2002
    6 Ti 0.5 2189 2157
    7 1.0 2022 2005
    8 Mg 0.5 2187 2155
    9 1.0 2018 2004
    10 Zr 0.5 2185 2155
    11 1.0 2017 2005
    12 Al 0.5 2189 2150
    13 1.0 2020 2004
    14 Mo 0.5 2188 2152
    15 1.0 2019 2005
    16 W 0.5 2190 2154
    17 1.0 2017 2000
    18 Y 0.5 2192 2150
    19 1.0 2018 2000
    21 2.5 Nil 2002 657
    22 Nb 0.5 2005 1910
    23 1.0 1908 1805
    24 Mn 0.5 2004 1912
    25 1.0 1905 1802
    26 Ti 0.5 2000 1907
    27 1.0 1904 1800
    28 Mg 0.5 2005 1907
    29 1.0 1907 1805
    30 Zr 0.5 2007 1907
    31 1.0 1905 1807
    32 Al 0.5 2005 1905
    33 1.0 1907 1805
    34 Mo 0.5 2000 1907
    35 1.0 1908 1804
    36 W 0.5 2002 1910
    37 1.0 1909 1802
    38 Y 0.5 2003 1917
    39 1.0 1907 1809
  • Batteries 7R-1 to 7R-19
  • As Comparative Example, Batteries 7R-1 to 7R-19 were fabricated in the same manner as in Batteries 7A-1 to 7A-19, respectively, except that the silane coupling agent was not used, and the intermittent cycle characteristics thereof were evaluated in the same manner. The results are shown in Table 7R.
  • TABLE 7R
    Lithium composite oxide: LiNi0.75Co0.25O2
    Intermittent cycle
    characteristics
    Capacity after 500
    Element cycles
    Coupling agent Le Charge rest
    Adding Adding 30 min 720 min
    Battery amount amount at 45° C. at 45° C.
    No. (wt %) (mol %) (mAh) (mAh)
    7R 1 Nil Nil 2188 712
    2 Nb 0.5 2187 812
    3 1.0 2020 817
    4 Mn 0.5 2187 810
    5 1.0 2015 823
    6 Ti 0.5 2187 824
    7 1.0 2017 825
    8 Mg 0.5 2178 845
    9 1.0 2020 814
    10 Zr 0.5 2179 810
    11 1.0 2022 826
    12 Al 0.5 2175 825
    13 1.0 2025 822
    14 Mo 0.5 2180 823
    15 1.0 2027 822
    16 W 0.5 2182 820
    17 1.0 2021 825
    18 Y 0.5 2187 827
    19 1.0 2020 827
  • In the subsequent Examples, evaluations were performed with respect to lithium composite oxides synthesized using various starting materials in place of the above-described Ni/Co based Li composite oxides; however, the description of these is omitted.
  • INDUSTRIAL APPLICABILITY
  • The present invention is useful in a lithium ion secondary battery including, as a positive electrode active material, a lithium composite oxide mainly composed of nickel or cobalt. According to the present invention, the cycle characteristics under the conditions more similar to the conditions in practical use of lithium ion secondary batteries (for example, intermittent cycles) can be more improved than before without impairing the ability of suppressing gas generation or heat generation due to internal short-circuit.
  • The shape of the lithium ion secondary battery of the present invention is not particularly limited, and the battery may be of any shape, for example, a coin shape, a button shape, a sheet shape, a cylindrical shape, a flat shape, a rectangular shape and the like. As for the form of the electrode assembly comprising a positive electrode, a negative electrode and a separator, it may be a wound type or a stacked type. As for the size of the battery, it may be a small size for use in small portable devices etc. or a large size for use in electric cars etc. The lithium ion secondary battery of the present invention is applicable, for example, as a power supply for personal digital assistants, portable electronic devices, compact home electrical energy storage devices, motorcycles, electric cars, hybrid electric cars and the like. However, the applications thereof are not particularly limited.

Claims (10)

1. A lithium ion secondary battery having a chargeable and dischargeable positive electrode, a chargeable and dischargeable negative electrode, and a non-aqueous electrolyte, wherein
said positive electrode includes active material particles,
said active material particles include a lithium composite oxide,
said lithium composite oxide is represented by the general formula (I): LixM1-yLyO2O,
the general formula (I) satisfies 0.85≦x≦1.25 and 0≦y≦0.50,
element M is at least one selected from the group consisting of Ni and Co,
element L is at least one selected from the group consisting of alkaline earth elements, transition metal elements, rare earth elements, Group IIIb elements and Group IVb elements,
the surface layer of said active material particles includes element Le being at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y, and
said active material particles are surface-treated with a coupling agent.
2. The lithium ion secondary battery in accordance with claim 1, wherein in the general formula (I), 0<y, and element L includes at least one selected from the group consisting of Al, Mn, Ti, Mg, Zr, Nb, Mo, W and Y as an essential element.
3. The lithium ion secondary battery in accordance with claim 1, wherein element L and element Le form crystalline structures different from each other.
4. The lithium ion secondary battery in accordance with claim 1, wherein element Le forms an oxide having a crystalline structure different from that of said lithium composite oxide.
5. The lithium ion secondary battery in accordance with claim 1, wherein an amount of said coupling agent is less than or equal to 2 parts by weight relative to 100 parts by weight of said active material particles.
6. The lithium ion secondary battery in accordance with claim 1, wherein said coupling agent is a silane coupling agent.
7. The lithium ion secondary battery in accordance with claim 6, wherein said silane coupling agent includes at least one selected from the group consisting of an alkoxide group and a chlorine atom, and at least one selected from the group consisting of a mercapto group, an alkyl group and a fluorine atom.
8. The lithium ion secondary battery in accordance with claim 6, wherein said silane coupling agent forms a silicon compound bonded to the surface of said active material particles through Si—O bonds.
9. The lithium ion secondary battery in accordance with claim 1, wherein a mean particle size of said active material particles is more than or equal to 10 μm.
10. The lithium ion secondary battery in accordance with claim 1, wherein said non-aqueous electrolyte includes at least one selected from the group consisting of vinylene carbonate, vinyl ethylene carbonate, phosphazene and fluorobenzene.
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