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Isolation structure for strained channel transistors

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US20070161206A1
US20070161206A1 US11586936 US58693606A US2007161206A1 US 20070161206 A1 US20070161206 A1 US 20070161206A1 US 11586936 US11586936 US 11586936 US 58693606 A US58693606 A US 58693606A US 2007161206 A1 US2007161206 A1 US 2007161206A1
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silicon
liner
oxide
method
nitrogen
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Chih-Hsin Ko
Yee-Chia Yeo
Wen-Chin Lee
Chung-Hu Ge
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Chih-Hsin Ko
Yee-Chia Yeo
Wen-Chin Lee
Chung-Hu Ge
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • H01L21/823878Complementary field-effect transistors, e.g. CMOS isolation region manufacturing related aspects, e.g. to avoid interaction of isolation region with adjacent structure
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    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76Making of isolation regions between components
    • H01L21/762Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
    • H01L21/76224Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using trench refilling with dielectric materials
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    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/823412MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type with a particular manufacturing method of the channel structures, e.g. channel implants, halo or pocket implants, or channel materials
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/823481MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type isolation region manufacturing related aspects, e.g. to avoid interaction of isolation region with adjacent structure
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    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • H01L21/82Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
    • H01L21/822Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
    • H01L21/8232Field-effect technology
    • H01L21/8234MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
    • H01L21/8238Complementary field-effect transistors, e.g. CMOS
    • H01L21/823807Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the channel structures, e.g. channel implants, halo or pocket implants, or channel materials
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    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof; Multistep manufacturing processes therefor
    • H01L29/02Semiconductor bodies ; Multistep manufacturing processes therefor
    • H01L29/06Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
    • H01L29/10Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode not carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
    • H01L29/1025Channel region of field-effect devices
    • H01L29/1029Channel region of field-effect devices of field-effect transistors
    • H01L29/1033Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure
    • H01L29/1054Channel region of field-effect devices of field-effect transistors with insulated gate, e.g. characterised by the length, the width, the geometric contour or the doping structure with a variation of the composition, e.g. channel with strained layer for increasing the mobility
    • HELECTRICITY
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    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7842Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
    • H01L29/7846Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the lateral device isolation region, e.g. STI
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES; ELECTRIC SOLID STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/7842Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
    • H01L29/7848Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the source/drain region, e.g. SiGe source and drain

Abstract

A method and system is disclosed for forming an improved isolation structure for strained channel transistors. In one example, an isolation structure is formed comprising a trench filled with a nitrogen-containing liner and a gap filler. The nitrogen-containing liner enables the isolation structure to reduce compressive strain contribution to the channel region.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • [0001]
    This application is a divisional of co-pending U.S. patent application Ser. No. 10/875,141, filed Jun. 23, 2004, which is a continuation in part of co-pending U.S. patent application Ser. No. 10/423,513, filed Apr. 25, 2003, now U.S. Pat. No. 6,882,025 to Yeo, the entirety of which are incorporated by reference.
  • TECHNICAL FIELD
  • [0002]
    The present disclosure relates generally to the field of semiconductor devices, and more particularly to strained channel transistors with enhanced performance using improved isolation regions and the method for making same.
  • BACKGROUND
  • [0003]
    Size reduction of the metal-oxide-semiconductor field-effect transistor (MOSFET), including reduction of the gate length and gate oxide thickness, has enabled the continued improvement in speed performance, density, and cost per unit function of integrated circuits over the past few decades. To enhance transistor performance further, strain may be introduced in the transistor channel for improving carrier mobility. Therefore, strain-induced mobility enhancement is another way to improve transistor performance in addition to device scaling. Several existing approaches of introducing strain in the transistor channel region have been proposed.
  • [0004]
    There are several existing approaches of introducing strain in the transistor channel region to enhance further transistor performance. In one conventional approach, a relaxed silicon germanium (SiGe) buffer layer 102 is provided beneath the channel region, as shown in FIG. 1(a). The relaxed SiGe buffer layer 102 has a larger lattice constant compared to relaxed Si 104, and a thin layer of epitaxial Si 106 grown on relaxed SiGe 102 will have its lattice stretched in the lateral direction, i.e. it will be under biaxial tensile strain. This is illustrated in FIG. 1(b). Therefore, a transistor formed on the epitaxial strained silicon layer 106 will have a channel region that is under biaxial tensile strain. In this approach, the relaxed SiGe buffer layer 102 can be thought of as a stressor that introduces strain in the channel region. The stressor, in this case, is placed below the transistor channel region. Significant mobility enhancement has been reported for both electrons and holes in bulk transistors using a silicon channel under biaxial tensile strain. In the abovementioned approach, the epitaxial silicon layer 106 is strained before the formation of the transistor. Therefore, there are concerns about possible strain relaxation upon subsequent CMOS processing where high temperatures are used. An example of a high temperature process step in CMOS processing is the formation of an isolation structure, such as shallow trench isolation, to electrically isolate devices from one another.
  • [0005]
    In a conventional shallow trench isolation structure, as shown in FIG. 2, a silicon oxide liner 204 is typically thermally grown at temperatures ranging from 900 to 1100 degrees Celsius. The high temperatures can potentially cause strain relaxation and reduce the tensile strain in the tensile strained silicon channel region 206. By using the conventional oxide-filled trench isolation structure 208 with the strained silicon substrate 210, as shown in FIG. 2, the trench isolation structure 208 contributes a significant compressive strain component 212 to the channel region 206. The compressive strain component 212 contributed by the oxide-filled trench isolation structure 208 cancels out a portion of the tensile strain component of the tensile strained silicon substrate 210 constituting the channel region 206. With the reduction of the tensile strain in the channel region 206 of the transistor, the strain-induced performance enhancement is reduced significantly. The compressive strain results from sidewall oxidation and volume expansion of the silicon oxide material in the trench.
  • [0006]
    What is needed is an improved isolation structure for strained channel transistors and the method for making same.
  • SUMMARY OF INVENTION
  • [0007]
    In view of the foregoing, the present disclosure provides a system and method for forming an improved isolation structure for strained channel transistors.
  • [0008]
    In one example, an isolation structure is formed comprising a trench filled with a silicon oxide liner, a nitrogen-containing liner, and a gap filler. In another example, an isolation structure is formed comprising a trench filled with a nitrogen-containing liner and a gap filler. The nitrogen-containing liner enables the isolation structure to reduce compressive strain contribution to the channel region. The nitrogen-containing liner minimizes confined volume expansion and reduces compressive stress in the surrounding active region.
  • [0009]
    The present disclosure provide isolation structures with reduced compressive strain contribution and reduced thermal budget in a tensile strained silicon substrate. Another object of the present disclosure is to teach a method of engineering the strain in the channel of the tensile strained transistor by engineering the isolation structure to improve transistor performance.
  • [0010]
    These and other aspects and advantages will become apparent from the following detailed description, taken in conjunction with the accompanying drawings, illustrating by way of example the principles of the disclosure.
  • BRIEF DESCRIPTION OF DRAWINGS
  • [0011]
    The present disclosure will be more clearly understood after reference to the following detailed description of preferred embodiments read in conjunction with the drawings, wherein:
  • [0012]
    FIGS. 1(a)-(b) illustrate the cross-section of a conventional strained silicon transistor with a relaxed SiGe and the illustration of the origin of strain in the Si/SiGe hetero-structure, respectively.
  • [0013]
    FIG. 2 illustrates a transistor formed in an active region isolated shallow trench isolation (STI).
  • [0014]
    FIGS. 3(a)-(b) illustrate a novel low-stress isolation structure for the strained silicon transistor according to one example of the present disclosure.
  • [0015]
    FIGS. 4(a)-(e) illustrate a first method of manufacturing a novel low-stress isolation structure for the strained silicon transistor according to another example of the present disclosure.
  • [0016]
    FIGS. 5(a)-(e) illustrate a second method of manufacturing a novel low-stress isolation structure for the strained silicon transistor according to another example of the present disclosure.
  • [0017]
    FIGS. 6(a)-(e) illustrate a third method of manufacturing a novel low-stress isolation structure for the strained silicon transistor according to another example of the present disclosure.
  • DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
  • [0018]
    As illustrated below, the structure of and methods are disclosed below for the manufacture of an improved isolation structure with reduced compression strain contribution to the channel region and/or reduced thermal budget. Several embodiments are shown as illustrated examples.
  • First Embodiment
  • [0019]
    FIG. 3(a) illustrates a first structure embodiment of the present disclosure. The isolation structure 300 for the strained silicon transistor 302 enables the high tensile strain components 304 in the channel region 306, indicated by the solid arrows, to be maintained. The isolation structure 300 illustrated in FIG. 3(a) comprises a trench 308 filled with a silicon oxide liner 310, a nitrogen-containing liner 312, and a gap filler 314. The depth of the trench 308 is in the range of 2000 to 6000 angstroms. The nitrogen-containing liner 312 contributes to the reduction of compressive strain contribution to the channel region 306. The nitrogen-containing liner 312 acts as an oxidation mask, preventing further oxidation of the trench sidewalls 316 in subsequent processing steps where, because of its slow diffusion rate in the nitrogen-containing liner 312, oxygen is present in the processing ambient. The nitrogen-containing liner 312 minimizes confined volume expansion and reduces compressive stress in the surrounding active region. Prior art tensile strained silicon transistors do not employ the nitrogen-containing liner 312 and as a result have reduced tensile strain and compromised transistor performance. According to one preferred embodiment of this disclosure, the nitrogen-containing liner 312 is comprised of silicon nitride, Si3N4. The nitrogen-containing liner 312 may also be comprised of a silicon oxynitride SiOxNy material or a nitrogen-doped silicon oxide material, where the atomic percentage of nitrogen in the nitrogen-containing liner 312 may be in the range of 5 to 60 percent (%). It is understood, however, that other materials with oxygen diffusion rates lower than that of silicon oxide may be used. By employing an isolation structure 300 with a nitrogen-containing liner 312, the compressive strain contribution by the isolation structure 300 to the channel region 306 is reduced, so that the channel region 306 is entirely or almost entirely strained by the relaxed silicon-germanium (SiGe) layer 318 underlying the channel region 306. The present embodiment provides a strained silicon layer 320 totally tensile strained by the underlying relaxed SiGe layer 318 and can be negligibly compressive-strained by the isolation structure 300.
  • Second Embodiment
  • [0020]
    FIG. 3(b) illustrates a second structure embodiment of the present disclosure. The second structure embodiment of FIG. 3(b) differs from the first structure embodiment described above and illustrated in FIG. 3(a) in that the nitrogen-containing liner 313 in FIG. 3(b) is in direct contact with the trench sidewall surface 317. In other words, the silicon oxide liner 310 of the first embodiment in FIG. 3(a) is not used in this embodiment. By eliminating the silicon oxide liner 310, this structure further reduces the thermal budget associated with the isolation structure 301 formation process and further improves the ability of the nitrogen-containing liner 313 to block oxidation of the trench sidewall surface 317. In addition, it is also possible that the nitrogen-containing liner 313 may exert a beneficial strain on the channel region 307. For example, the nitrogen-containing liner 313 itself may be formed under tensile stress, and therefore induces a vertical compressive strain on the region of the strained silicon layer 321 in its immediate vicinity. This vertical compressive strain provides an additional biaxial tensile strain component to the channel region 307. Therefore, the preferred embodiment of FIG. 3(b) reduces the compressive strain contribution by the isolation structure 301 on the channel region 307 and potentially could strengthen the in-plane tensile strain component 305 that is beneficial to the strained channel transistor 303 for additional boost in speed performance.
  • Third Embodiment
  • [0021]
    FIGS. 4(a)-(e) illustrate a first method embodiment of the present disclosure, describing a process flow for forming strained silicon transistors with reduced thermal budget and reduced compressive strain contribution by the isolation structure to the channel region. The isolation structure 400 preferably comprises a nitrogen-containing liner 440 in direct contact with the trench sidewall surface 445. The nitrogen-containing liner 440 can be a single silicon nitride layer or a silicon oxynitride layer. The nitrogen content of the nitrogen-containing liner 440 may be in the range of 5 to 60 percent (%) by atomic percentage. A substrate comprising a strained silicon layer 405 (FIG. 4 e) overlying a relaxed silicon-germanium (SiGe) layer 410 is used as the starting material. Such a substrate may further comprise a graded SiGe buffer layer 415, and may further comprise a silicon substrate 420 underlying the graded SiGe buffer layer 415. A first patterned mask is formed on the substrate, and the trenches 425 are etched into the substrate, as shown in FIG. 4(a). The first patterned mask is preferably comprised of a silicon nitride layer 430 overlying a pad oxide layer 435. The pad oxide layer 435 is preferably comprised of silicon oxide. A conventional anisotropic plasma etching with fluorine chemistry is used to etch the isolation trenches 425.
  • [0022]
    FIG. 4(b) illustrates the formation of a nitrogen-containing liner 440 in the isolation structure. The nitrogen-containing liner 440 may be formed by low-pressure chemical vapor deposition (LPCVD), for example. The nitrogen-containing liner 440 is preferably formed to a thickness of about 10 to 500 angstroms, although smaller or larger thicknesses than the specified range may be used. The nitrogen-containing liner 440 is preferably a high tensile stress conformal nitride, Si3N4, liner. The chemical vapor deposition process may use precursor gases such as ammonia and silane. The typical deposition temperature is between 550 and 900 degrees Celsius. A trench filing material, the gap filler 460, preferably silicon oxide, is filled into the trenches 425. The gap filler 460 may be a combination of trench filling materials, such as a combination of CVD silicon oxide and CVD poly-crystalline silicon. After deposition, the gap filler 460 is densified by either a pyrogenic oxidation anneal at a temperature of 800 degrees Celsius or a conventional annealing step in argon ambient at 1000 degree Celsius.
  • [0023]
    The cross-section in FIG. 4(c) illustrates the chemical mechanical polishing step performed to planarize the surface of the wafer. The first patterned mask can be removed. In the preferred embodiment, the first patterned mask comprises a silicon nitride or pad nitride 430 on a silicon oxide stack or pad oxide 435. The cross-section in FIG. 4(d) illustrates the removal of the first patterned mask by an etch in hot phosphoric acid followed by an etch in dilute hydrofluoric acid. It thus exposes the nitrogen-containing liner 440 through two recesses 465. The strained Si areas 408 on both sides of the trench are now covered by the pad oxide 435. Although not shown, if there are materials between the relaxed Si and the pad oxide layer 435, they can also be removed.
  • [0024]
    The cross-section in FIG. 4(e) illustrates the stripping of the pad oxide 435 by aqueous HF. Transistors may then be formed in the active regions with a surface comprising the strained silicon layer 405.
  • Fourth Embodiment
  • [0025]
    FIGS. 5(a)-(e) illustrate a second method embodiment of the present disclosure, describing a process flow for forming strained silicon transistors with reduced thermal budget and compressive strain contribution by the isolation structure to the channel region. The isolation structure 500 preferably comprises a nitrogen-containing liner 550 overlying a silicon oxide liner 555. In this method embodiment, the silicon oxide liner 555 is formed by chemical vapor deposition, preferably plasma-enhanced chemical vapor deposition (PECVD). The silicon oxide liner 555 is in direct contact with the trench sidewall surface 565. A substrate comprising a strained silicon layer 505 overlying a relaxed silicon-germanium (SiGe) layer 510 is used as the starting material. The starting substrate may further comprise a silicon substrate 520 underlying a graded SiGe buffer layer 515. A first patterned mask is formed on the substrate, and trenches 525 are etched into the substrate, as illustrated in FIG. 5(a). The first patterned mask is preferably comprised of a silicon nitride layer 530 overlying a pad oxide layer 535. The pad oxide layer 535 is preferably comprised of silicon oxide. A conventional anisotropic plasma etching with fluorine chemistry is used to etch the isolation trenches 525. Following the formation of the trenches 525, the wafer may be subject to a chemical treatment to result in a pull back of the first patterned mask. The pull back distance 540, as illustrated in FIG. 5(a), may be in the range of 50 to 1000 angstroms. The chemical treatment may be a wet etch process in hot phosphoric acid at a temperature in the range of 150 to 180 degrees Celsius. The chemical treatment may further comprise a wet etch in dilute hydrochloric acid. A corner rounding process may be performed producing rounded corners 545. The rounded corners 545 may be convex rounded corners (top corners at the trench 525 edge) or concave rounded corners (bottom corners at the trench 525 bottom). The corner rounding process is preferably an annealing process at temperatures in the range of 700 to 950 degrees Celsius in a gaseous ambient. The gaseous ambient may be comprised of hydrogen, helium, neon, argon, xenon, or any combination thereof.
  • [0026]
    The cross-section illustrated in FIG. 5(b) involves the deposition of the silicon oxide liner 555, the deposition of the nitrogen-containing liner 550, and the deposition of the gap filler material 560. The gap filler material 560 is preferably silicon oxide.
  • [0027]
    A planarization step, preferably using a chemical mechanical polishing process, is performed. The resulting cross-section is illustrated in FIG. 5(c). The pad nitride 530 is then removed. The resulting cross-section is illustrated in FIG. 5(d). The pad oxide 535 is then removed. The resulting cross-section is illustrated in FIG. 5(e). Transistors may then be formed in the active regions with a surface comprising the strained silicon layer 505.
  • Fifth Embodiment
  • [0028]
    FIGS. 6(a)-(e) illustrate a third method embodiment of the present disclosure, describing a process flow for forming strained silicon transistors with reduced thermal budget and compressive strain contribution by the isolation structure to the channel region. The isolation structure 600 comprises a nitrogen-containing liner 650 overlying a silicon oxide liner 645. The third method embodiment differs from the second method embodiment of the present disclosure in that the silicon oxide liner 645 of the third method embodiment is formed by a thermal oxidation process. The thermally grown silicon oxide liner 645 is in direct contact with the trench sidewall surface 660. Since the growth of the thermal oxide results in rounded corners, the corner rounding process is optional. A substrate comprising a strained silicon layer 605 overlying a relaxed silicon-germanium (SiGe) layer 610 is used as the starting material. A first patterned mask is formed on the substrate, and trenches 625 are etched into the substrate, as illustrated in FIG. 6(a). The first patterned mask is preferably comprised of a silicon nitride layer 630 overlying a pad oxide layer 635. The pad oxide layer 635 is preferably comprised of silicon oxide. A conventional anistropic plasma etching with fluorine chemistry is used to etch the isolation trenches 625. Following the formation of the trenches 625, the wafer may be subject to a chemical treatment resulting in a pull back of the first patterned mask. The pull back distance 640, as indicated in FIG. 6(a), may be in the range of 50 to 1000 angstroms. The chemical treatment may be a wet etch process in hot phosphoric acid at a temperature in the range of 150 to 180 degrees Celsius. The chemical treatment may further comprise a wet etch in dilute hydrochloric acid. A corner rounding process as previously described may optionally be performed.
  • [0029]
    The cross-section illustrated in FIG. 6(b) involves the thermal growth of a silicon oxide liner 645, the deposition of the nitrogen-containing liner 650, and the deposition of the gap filler material 655. The gap filler material 655 is preferably silicon oxide.
  • [0030]
    A planarization step, preferably using a chemical mechanical polishing process, is performed. The resulting cross-section is illustrated in FIG. 6(c). The pad nitride 630 is then removed. The resulting cross-section is illustrated in FIG. 6(d). The pad oxide 635 is then removed. The resulting cross-section is illustrated in FIG. 6(e). Transistors may then be formed in the active regions with a surface comprising the strained silicon layer 605.
  • [0031]
    The above disclosure provides many different embodiments, or examples, for implementing different features of the present disclosure. Specific examples of components, and processes are described to help clarify the present disclosure. These are, of course, merely examples and are not intended to limit the present disclosure from that described in the claims. For example, while a shallow trench isolation is illustrated, it is understood that the present disclosure may be extended to other isolation structures, which are improvements of the shallow trench isolation structure. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense.
  • [0032]
    While the present disclosure has been particularly shown and described with reference to the preferred embodiment thereof, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present disclosure, as set forth in the following claims.

Claims (37)

1. A method for forming an isolation structure for strained channel transistors comprising:
forming a pattern mask over a semiconductor substrate;
forming a trench in the semiconductor substrate through the pattern mask;
forming a nitrogen-containing liner in the trench; and
filling the trench with a gap filler material,
wherein the nitrogen-containing liner reduces a compressive strain caused by the isolation structure.
2. The method according to claim 1, wherein the trench is formed by an anisotropic plasma etching with fluorine chemistry.
3. The method according to claim 1, wherein the nitrogen-containing liner is comprised of silicon nitride or silicon oxynitride.
4. The method according to claim 1, wherein the nitrogen-containing liner has a nitrogen content of 5 to 60 percent (%).
5. The method according to claim 1, wherein the nitrogen-containing liner has a thickness in the range of 10 to 500 angstroms.
6. The method according to claim 1, wherein the nitrogen-containing liner is formed by a low-pressure chemical vapor deposition (LPCVD).
7. The method according to claim 6, wherein the low-pressure chemical vapor deposition (LPCVD) uses precursor gases such as ammonia or silane.
8. The method according to claim 6, wherein the low-pressure chemical vapor deposition (LPCVD) operates at a temperature between 500 and 900 degrees Celsius.
9. The method according to claim 1, wherein the nitrogen-containing liner is a high tensile stress conformal nitride liner.
10. The method according to claim 1, wherein the gap filler material is at least one of silicon oxide, CVD silicon oxide, or CVD poly-crystalline silicon.
11. The method according to claim 1, further comprising, after filling the trench with the gap filler material, densifying the gap filler material by either a pyrogenic oxidation anneal or a conventional anneal process.
12. The method according to claim 1, wherein the pyrogenic oxidation anneal process is conducted at a temperature of 800 degrees Celsius.
13. The method according to claim 1, further comprising, after forming the trench, forming an oxide liner underlying the nitrogen-containing liner.
14. The method according to claim 13, wherein the oxide liner is a silicon oxide liner.
15. The method according to claim 14, wherein the step of forming the oxide liner is a chemical vapor deposition step or a thermal oxidation step.
16. The method according to claim 1, further comprising the step, after the step of forming the trench:
widening the pattern mask by a predetermined pull-back portion; and
performing a corner rounding of the trench.
17. The method according to claim 16, wherein the corner rounding step is an anneal at a temperature in the range of 700 to 950 degrees Celsius in a gaseous ambient.
18. The method according to claim 16, further comprising a step, after the step of corner rounding, of forming a silicon oxide liner.
19. The method according to claim 16, wherein the pull back portion is in the range of 50 to 1000 angstroms.
20. The method according to claim 16, wherein the pull back portion is formed by a chemical treatment with a wet etch process.
21. The method according to claim 2, wherein the patterned mask comprises a silicon nitride layer overlying a pad oxide layer.
22. The method according to claim 2, further comprising, after filling the trench with the gap filler material, planarizing trench with the gap filler material and the pattern mask.
23. The method according to claim 12, further comprising removing the pattern mask.
24. The method according to claim 2, wherein a surface of the gap filler material is higher than two ends of the liner in the trench.
25. A method for forming an isolation structure for strained channel transistors, the method comprising:
forming a pattern mask over a semiconductor substrate;
forming a trench in the semiconductor substrate through the pattern mask;
widening the pattern mask by a predetermined pull-back portion;
forming an oxide liner in the trench;
forming a nitrogen-containing liner on the oxide liner; and
filling the trench with a gap filler material,
wherein the nitrogen-containing liner reduces a compressive strain asserted by the gap filler material contained therein.
26. The method according to claim 25, wherein the nitrogen-containing liner is comprised of silicon nitride or silicon oxynitride.
27. The method according to claim 25, wherein the nitrogen-containing liner has a nitrogen content of 5 to 60 percent (%).
28. The method according to claim 25, wherein the nitrogen-containing liner has a thickness in the range of 10 to 500 angstroms.
29. The method according to claim 25, wherein forming the nitrogen-containing liner uses a low-pressure chemical vapor deposition (LPCVD).
30. The method according to claim 25, further comprising, after filling the trench with the gap filler material, densifying the gap filler material by either a pyrogenic oxidation anneal or a conventional anneal process.
31. The method according to claim 25, further comprising, wherein the oxide liner is a silicon oxide liner.
32. The method according to claim 25, further comprising performing a corner rounding of the trench.
33. The method according to claim 25, wherein the pull back portion is in the range of 50 to 1000 angstroms.
34. The method according to claim 25, wherein the patterned mask comprises a silicon nitride layer overlying a pad oxide layer.
35. The method according to claim 25, further comprising, after filling the trench with the gap filler material, planarizing the trench with the gap filler material and the pattern mask.
36. The method according to claim 35, further comprising removing the pattern mask.
37. The method according to claim 25, wherein a surface of the gap filler material is higher than two ends of the liner in the trench
US11586936 2003-04-25 2006-10-26 Isolation structure for strained channel transistors Abandoned US20070161206A1 (en)

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