US20070108489A1 - Semiconductor device and method for fabricating the same - Google Patents
Semiconductor device and method for fabricating the same Download PDFInfo
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- US20070108489A1 US20070108489A1 US11/647,198 US64719806A US2007108489A1 US 20070108489 A1 US20070108489 A1 US 20070108489A1 US 64719806 A US64719806 A US 64719806A US 2007108489 A1 US2007108489 A1 US 2007108489A1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B53/00—Ferroelectric RAM [FeRAM] devices comprising ferroelectric memory capacitors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/55—Capacitors with a dielectric comprising a perovskite structure material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/55—Capacitors with a dielectric comprising a perovskite structure material
- H01L28/57—Capacitors with a dielectric comprising a perovskite structure material comprising a barrier layer to prevent diffusion of hydrogen or oxygen
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10B—ELECTRONIC MEMORY DEVICES
- H10B53/00—Ferroelectric RAM [FeRAM] devices comprising ferroelectric memory capacitors
- H10B53/30—Ferroelectric RAM [FeRAM] devices comprising ferroelectric memory capacitors characterised by the memory core region
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L28/00—Passive two-terminal components without a potential-jump or surface barrier for integrated circuits; Details thereof; Multistep manufacturing processes therefor
- H01L28/40—Capacitors
- H01L28/60—Electrodes
- H01L28/65—Electrodes comprising a noble metal or a noble metal oxide, e.g. platinum (Pt), ruthenium (Ru), ruthenium dioxide (RuO2), iridium (Ir), iridium dioxide (IrO2)
Definitions
- the present invention relates to a semiconductor device and a method for fabricating the semiconductor device, more specifically, a semiconductor device including a ferroelectric capacitor and a method for fabricating the same.
- An FeRAM Feroelectric Random Access Memory
- ferroelectric capacitors is a nonvolatile memory having characteristics, such as being operative at high speed and having low electric power consumption, good write and read endurance, etc. and is prospective.
- the ferroelectric capacitor has the characteristic that the characteristics are easily deteriorated by hydrogen gas and water from the outside.
- the ferroelectric capacitor of the standard FeRAM having the lower electrode of Pt film, the ferroelectric film of PZT film and the upper electrode of Pt film substantially loses the ferroelectricity of the PbZr 1-X Ti X O 3 film (PZT film) when the substrate is heated to around 200° C. in an atmosphere of an about 40 Pa (0.3 Torr) hydrogen partial pressure.
- the ferroelectricity of the ferroelectric film of the ferroelectric capacitor is much deteriorated when thermal processing is performed with the ferroelectric capacitor adsorbing water or with water being present near the ferroelectric capacitor.
- the film forming processes such as CVD (Chemical Vapor Deposition), etc., using raw material gases which generate relatively small mounts of hydrogen are selected.
- the technique for preventing the deterioration of the ferroelectric film due to hydrogen and water are proposed the technique of forming aluminum oxide film covering the ferroelectric capacitors, the technique of forming aluminum oxide film on an inter-layer insulation film formed above the ferroelectric capacitors.
- Aluminum oxide film has the function of preventing the diffusion of hydrogen and water.
- the ferroelectric capacitor has the characteristic that the characteristics are easily deteriorated by hydrogen and water from the outside. Accordingly, the conventional FeRAM cannot have good test result of PTHS (Pressure Temperature Humidity Stress) test, which is one of the accelerated lifetime tests.
- PTHS Pressure Temperature Humidity Stress
- the PTHS test is made under conditions of, e.g., the temperature: 135° C. and the humidity: 85%, based on the specifications of JEDEC (Joint Electron Device Engineering Council), etc.
- JEDEC Joint Electron Device Engineering Council
- An object of the present invention is to provide a semiconductor device which has good resistance to hydrogen gas and humidity, and can prevent the deterioration of the characteristics of the ferroelectric capacitors and improve the PTHS characteristics, and a method for fabricating the same.
- a semiconductor device comprising: a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water.
- a semiconductor device comprising: a memory cell region including a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water; and a pad region where a bonding pad is formed, at least either of the first barrier film and the second barrier film being formed over the memory cell region and the pad region.
- a semiconductor device comprising: a chip region including a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water; and a scribe region provided on the semiconductor substrate, adjacent to the chip region, at least either of the first barrier film and the second barrier film being formed over the chip region and the scribe region.
- a method for fabricating a semiconductor device comprising the steps of: forming above a semiconductor substrate a ferroelectric capacitor including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; forming a first insulation film above the semiconductor substrate and the ferroelectric capacitor; planarizing a surface of the first insulation film; forming above the first insulation film a flat first barrier film for preventing the diffusion of hydrogen or water; forming a second insulation film above the first barrier film; planarizing a surface of the second insulation film; and forming above the second insulation film a flat second barrier film for preventing the diffusion of hydrogen or water.
- “on” or “above” as in “on the substrate”, “above the substrate”, “on the ferroelectric capacitor”, “above the ferroelectric capacitor”, “on the insulation film”, “above the insulation film”, “on the interconnection layer”, “above the interconnection layer”, etc. includes “immediately on” and also “above” the substrate, etc.
- the semiconductor device comprising a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film, a first insulation film having a surface planarized is formed above the semiconductor substrate and the ferroelectric capacitor; a flat first barrier film for preventing the diffusion of hydrogen or water is formed above the first insulation film; a second insulation film having a surface planarized is formed above the first barrier film and; and a flat second barrier film for preventing the diffusion of hydrogen or water is formed above the second insulation film, whereby hydrogen and water can be surely barriered to surely prevent the arrival of the hydrogen and water at the ferroelectric film of the ferroelectric capacitor.
- the deterioration of the electric characteristics of the ferroelectric capacitor due to hydrogen and water can be prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved.
- FIGS. 1A and 1B are plan views illustrating the chip structure of the semiconductor device according to a first embodiment of the present invention.
- FIGS. 2A and 2B are plan views illustrating the area structure of the chip surface layer of the semiconductor device according to the first embodiment of the present invention.
- FIG. 3 is a sectional view of the semiconductor device according to the first embodiment of the present invention, which illustrates a structure thereof (Part 1 ).
- FIG. 4 is a sectional view of the semiconductor device according to the first embodiment of the present invention, which illustrates a structure thereof (Part 2 ).
- FIG. 5 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the first embodiment of the present invention (Part 1 ).
- FIG. 6 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the first embodiment of the present invention (Part 2 ).
- FIG. 7 is a transmission electron microscopic picture showing the result of the sectional observation of the SOG film burying the ferroelectric capacitor.
- FIG. 8 is a transmission electron microscopic picture showing the result of the sectional observation of the aluminum oxide film formed on the step due to the ferroelectric capacitor.
- FIGS. 9A-9C are sectional views of the barrier film formed on a coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate a disadvantage caused thereby (Part 1 ).
- FIGS. 10A-10D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate the disadvantage caused thereby (Part 2 ).
- FIGS. 11A-11D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate another disadvantage caused thereby (Part 1 ).
- FIG. 12 is a sectional view of the barrier film on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrates said another disadvantage caused thereby (Part 2 ).
- FIGS. 13A-13D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate said another disadvantage caused thereby (Part 3 ).
- FIG. 14 is a sectional view of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrates said another disadvantage (Part 4 ).
- FIGS. 15A-15B are graphs of the result of the evaluation of the barrier film by the thermal desorption spectroscopy.
- FIGS. 16A-16B are views illustrating a disadvantage taking place in forming the barrier film relatively thick.
- FIG. 17 is a view illustrating an advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 1 ).
- FIG. 18 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 2 ).
- FIGS. 19A-19B are views illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 3 ).
- FIG. 20 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 4 ).
- FIG. 21 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 5 ).
- FIGS. 22A-22B are sectional views illustrating a defect caused in a conductor plug buried in the inter-layer insulation film including the barrier film.
- FIGS. 23A-23B are transmission electron microscopic pictures of the defect caused in the conductor plug buried in the inter-layer insulation film including the barrier film.
- FIGS. 24A-24C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 1 ).
- FIGS. 25A-25C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 2 ).
- FIGS. 26A-26C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 3 ).
- FIGS. 27A-27C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 4 ).
- FIGS. 28A-28C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 5 ).
- FIGS. 29A-29B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 6 ).
- FIGS. 30A-30B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 7 ).
- FIG. 31 is a sectional view of the semiconductor device according to the first embodiment in the step of the method for fabricating the same, which illustrate the method (Part 8 ).
- FIGS. 32A-32B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 9 ).
- FIGS. 33A-33B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 10 ).
- FIGS. 34A-34B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 11 ).
- FIG. 35 is a sectional view of the semiconductor device according to the first embodiment in the step of the method for fabricating the same, which illustrate the method (Part 12 ).
- FIGS. 36A-36B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 13 ).
- FIGS. 37A-37B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 14 ).
- FIGS. 38A-38B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 15 ).
- FIGS. 39A-39B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 16 ).
- FIG. 40 is a sectional view of the semiconductor device according to a second embodiment of the present invention, which illustrates a structure thereof (Part 1 ).
- FIG. 41 is a sectional view of the semiconductor device according to the second embodiment of the present invention, which illustrates the structure thereof (Part 2 ).
- FIG. 42 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the second embodiment of the present invention.
- FIGS. 43A-43B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same (Part 1 ).
- FIG. 44 is a sectional view of the semiconductor device according to the second embodiment of the present invention in the step of the method for fabricating the same, which illustrates the method (Part 2 ).
- FIGS. 45A-45B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 3 ).
- FIGS. 46A-46B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 4 ).
- FIG. 47 is a sectional view of the semiconductor device according to a third embodiment of the present invention, which illustrates a structure thereof (Part 1 ).
- FIG. 48 is a sectional view of the semiconductor device according to the third embodiment of the present invention, which illustrates a structure thereof (Part 2 ).
- FIG. 49 is a plan view illustrating an area where the barrier film is formed in the semiconductor device according to the third embodiment of the present invention.
- FIGS. 50A-50C are sectional views of the semiconductor device according to the third embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 1 ).
- FIG. 51 is a sectional view of the semiconductor device according to the third embodiment of the present invention in the step of the method for fabricating the same, which illustrates the method (Part 2 ).
- FIGS. 52A-52C are sectional views of the semiconductor device according to the third embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 3 ).
- FIG. 53 is a sectional view of the semiconductor device of the FeRAM structure including the stacked cells the present invention is applied to, which illustrates a structure thereof (Part 1 ).
- FIG. 54 is a sectional view of the semiconductor device of the semiconductor device of the FeRAM structure including the stacked cells the present invention is applied to, which illustrates a structure thereof (Part 2 ).
- FIG. 55 is a sectional view of the bonding pad with the Cu interconnection, which illustrates a structure thereof.
- FIGS. 1A-1B to 39 A- 39 B The semiconductor device and method for fabricating the same according to a first embodiment of the present invention will be explained with reference to FIGS. 1A-1B to 39 A- 39 B.
- FIGS. 1A-1B are plan views of chips of the semiconductor device according to the present embodiment, which illustrate the chip structure
- FIGS. 2A-2B are plan views of the chip surface layer of the semiconductor device according to the present embodiment, which illustrate an area constitution thereof.
- FIG. 1B is a plan view of the FeRAM chip regions in one shot
- FIG. 1A is an enlarged plan view of the FeRAM chip region in FIG. 1B
- FIG. 2A is a plan view of the area constitution of the chip surface layer along the line X-X′ in FIG. 1A
- FIG. 2B is a plan view of the area constitution of the chip surface layer along the line Y-Y′ in FIG. 1A .
- a plurality of FeRAM chip regions 302 are formed in each shot 300 . Between the neighboring FeRAM chip regions 302 , a scribe region 304 which is a cut region to be cut to separate the respective FeRAM chip regions 302 into FeRAM chips are provided.
- an FeRAM cell region 306 where FeRAM cells are formed, a peripheral circuit region 308 where a peripheral circuit for the FeRAM is formed, a logic circuit region 310 where a logic circuit is formed, and a peripheral circuit region 312 where a peripheral circuit for the logic circuit is formed are provided.
- pad regions 314 where bonding pads for connecting the chip circuits to outside circuits are formed. The pad regions 314 may be formed along all the side in the periphery or along only one set of the opposed sides of the rectangular FeRAM chip region 302 .
- the area constitution of the chip surface layer along the line X-X′ in FIG. 1A includes, as illustrated in FIG. 2A , sequentially from the side of X to the side of X′, the scribe region 304 , the scribe region-pad region interface 316 , the pad region 314 , the pad region-circuit region interface 318 , the FeRAM cell region 306 , the circuit region-circuit region interface 320 , the logic circuit region 310 , the pad region-circuit region interface 318 , the pad region 314 , the scribe region-pad region interface 316 , and the scribe region 304 .
- the area constitution of the chip surface layer along the line Y-Y′ in FIG. 1A includes, as illustrated in FIG. 2B , sequentially from the side of Y to the side of Y′, the scribe region 304 , the scribe region-pad region interface 316 , the pad region 314 , the pad region-circuit region interface 318 , the FeRAM cell region 306 , the circuit region-circuit region interface 320 , the peripheral circuit region 308 for the FeRAM, the circuit region-the circuit region interface 320 , the peripheral circuit region 312 for the logic circuit, the pad region-the circuit region interface 318 , the pad region 314 , the scribe region-the pad region interface 316 and the scribe region 304 .
- FIGS. 3 and 4 are sectional views of the semiconductor device according to the present embodiment, which illustrate the structure thereof.
- FIGS. 5 and 6 are plan views which illustrate the area where barrier films are formed in the semiconductor device according to the present embodiment.
- FIG. 4 the sectional structure of the FeRAM chip region 32 to the scribe regions 304 is illustrated as it is, but FIG. 3 shows the sectional structure in which the FeRAM chip region 306 , the peripheral circuit region 308 and the pad region 314 constituting the FeRAM chip region 302 are illustrated in one to simplify the illustration.
- a device isolation region 12 defining a device region is formed on a semiconductor substrate 10 of, e.g., silicon.
- a semiconductor substrate 10 of, e.g., silicon In the semiconductor substrate 10 with the device isolation region 12 formed on, wells 14 a , 14 b are formed.
- gate electrodes (gate interconnections) 18 are formed with gate insulation films 16 formed therebetween.
- the gate electrode 18 has the polycide structure of a metal silicide film, such as tungsten silicide film or others, laid on, e.g., a polysilicon film.
- a metal silicide film such as tungsten silicide film or others, laid on, e.g., a polysilicon film.
- an insulation film 19 of silicon oxide film is formed on the gate electrode 18 .
- a sidewall insulation film 20 is formed on the side wall of the gate electrode 18 and the insulation film 19 .
- Source/drain diffused layers 22 are formed in the semiconductor substrate 10 on both sides of the gate electrode 18 with the sidewall insulation film 20 formed on. Thus, transistors 24 each including the gate electrode 18 and the source/drain diffused layers 22 are formed.
- the gate length of the transistor 24 is set at, e.g., 0.35 ⁇ m or, e.g., 0.11-0.18 ⁇ m.
- an SiON film 25 of, e.g., a 200 nm-thickness and a silicon oxide film 26 of, e.g., a 600 nm-thickness are sequentially laid.
- an inter-layer insulation film 27 of the SiON film 25 and the silicon oxide film 26 sequentially laid the latter on the former is formed.
- the surface of the inter-layer insulation film 27 is planarized.
- a silicon oxide film 34 of, e.g., a 100 nm-thickness is formed on the inter-layer insulation film 27 .
- the silicon oxide film 34 which is formed on the planarized inter-layer insulation film 27 , is flat.
- the lower electrode 36 of a ferroelectric capacitor 42 is formed on the silicon oxide film 34 .
- the lower electrode 36 is formed of the layered film of a 20-50 nm-thickness aluminum oxide film 36 a and a 100-200 nm-thickness Pt film 36 , for example, sequentially laid the latter on the former.
- the film thickness of the Pt film 36 b is set at 165 nm here.
- the ferroelectric film 38 is PbZr 1-X Ti X O 3 film (PZT film) of, e.g., a 100-250 nm-thickness. A 150 nm thickness PZT film is used as the ferroelectric film 38 here.
- the upper electrode 40 of the ferroelectric capacitor 42 is formed on the ferroelectric film 38 .
- the upper electrode 40 is formed of the layered film of, a 25-75 nm-thickness IrO X film 40 a and a 150-250 nm-thickness IrO Y film 40 b sequentially laid the latter on the former.
- the film thickness of the IrO X film 40 a is set at 50 nm
- the film thickness of the IrO Y film 40 b is set at 200 nm here.
- the composition ratio Y of the oxygen of the IrO Y film 40 b is set higher than the composition ratio X of the oxygen of the IrO X film 40 a.
- the ferroelectric capacitor 42 including the lower electrode 36 , the ferroelectric film 38 and the upper electrode 40 is constituted.
- the barrier film 44 is formed of an aluminum oxide film (Al 2 O 3 ) film of, e.g., a 20-100 nm-thickness.
- the barrier film 44 has the function of preventing the diffusion of hydrogen and water.
- the metal oxide forming the ferroelectric film 38 is reduced with the hydrogen and water, and the electric characteristics of the ferroelectric capacitor 42 are deteriorated.
- the barrier film 44 is formed covering the upper surfaces and the side surfaces of the ferroelectric film 38 and the upper electrode 40 , whereby the arrival of hydrogen and water at the ferroelectric film 38 is suppressed, and the deterioration of the electric characteristics of the ferroelectric capacitor 42 can be suppressed.
- the barrier film 46 is an aluminum oxide film of, e.g. a 20-100 nm-thickness.
- the barrier film 46 has the function of preventing the diffusion of hydrogen and water, as does the barrier film 44 .
- a silicon oxide film 48 of, e.g., a 1500 nm-thickness is formed on the barrier film 40 .
- the surface of the silicon oxide film 48 is planarized.
- the silicon oxide film 48 is formed by, e.g., CVD, MOCVD or others.
- An inter-layer insulation film 49 is formed of the silicon oxide film 34 , the barrier film 46 and the silicon oxide film 48 .
- contact holes 50 a , 50 b are formed respectively down to the source/drain diffused layers 22 .
- a contact hole 52 a is formed down to the upper electrode 40 .
- a contact hole 52 b is formed down to the lower electrode 36 .
- a barrier metal film (not illustrated) of, e.g., a 20 nm-thickness Ti film and, e.g., a 50 nm-thickness TiN film laid the latter on the former is formed.
- the Ti film of the barrier metal film is formed for the reduction of the contact resistance, and the TiN film is formed for the prevention of the diffusion of tungsten which is the conductor plug material.
- the barrier metal films formed in the respective contact holes which will be described later are formed for the same purpose.
- Conductor plugs 54 a , 54 b of tungsten are buried respectively in the contact holes 50 a , 50 b with the barrier metal film formed in.
- an interconnection 56 a is formed, electrically connected to the conductor plug 54 a and the upper electrode 40 .
- an interconnection 56 b is formed, electrically connected to the lower electrode 36 .
- an interconnection 56 c is formed, electrically connected to the conductor plug 54 b .
- the interconnections 56 a , 56 b , 56 c are formed of the layered film of, e.g., a 150 nm-thickness TiN film, a 550 nm-thickness AlCu alloy film, a 5 nm-thickness Ti film and a 150 nm-thickness TiN film sequentially laid the latter on the former.
- a 1T1C-type memory cell including one transistor 24 and one ferroelectric capacitor 42 having the source/drain diffused layer 22 of the transistor 24 and the upper electrode 40 of the ferroelectric capacitor 42 electrically connected via the conductor plug 54 a and the interconnection 56 a is formed.
- a plurality of memory cells are laid out in the memory cell region of the FeRAM chip.
- a barrier film 58 is formed, covering the upper surfaces and the side surfaces of the interconnections 56 a , 56 b , 56 c .
- the barrier film 58 is an aluminum oxide film of, e.g. a 20 nm-thickness.
- the barrier film 58 has the function of preventing the diffusion of hydrogen and water, as do the barrier films 44 , 46 .
- the barrier film 58 is used for the purpose of suppressing the damage with plasma as well.
- a silicon oxide film 60 of, e.g., a 2600 nm-thickness is formed on the barrier film 58 .
- the surface of the silicon oxide film 60 is planarized.
- the planarized silicon oxide film 60 remains in, e.g., a 1000 nm-thickness on the interconnections 56 a , 56 b , 56 c.
- a silicon oxide film 61 of, e.g., a 100 nm-thickness is formed on the silicon oxide film 60 .
- the silicon oxide film 61 which is formed on the planarized silicon oxide film 60 , is flat.
- a barrier film 62 is formed on the silicon oxide film 61 .
- the barrier film 62 is an aluminum oxide film of, e.g., a 20-70 nm-thickness.
- the barrier film 62 is a 50 nm-thickness aluminum oxide film here.
- the barrier film 62 which is formed on the flat silicon oxide film 61 , is flat.
- the barrier film 62 has the function of preventing the diffusion of hydrogen and water, as do the barrier films 44 , 46 , 58 . Furthermore, the barrier film 62 , which is formed on the flat silicon oxide film 61 , is flat and is formed with very good coverage in comparison with the barrier films 44 , 46 , 58 . Accordingly, such flat barrier film 62 can more surely prevent the diffusion of hydrogen and water. Actually, the barrier film 62 is formed not only over the FeRAM cell region 306 , where a plurality of the memory cells including the ferroelectric capacitors 42 are laid out, and also over the FeRAM chip region 302 and the scribe region 304 , and further over the neighboring FeRAM chip regions 302 . This will be described later.
- a silicon oxide film 64 of, e.g., a 50-100 nm-thickness is formed on the barrier film 62 .
- the film thickness of the silicon oxide film 64 is set at 100 nm here.
- the silicon oxide film 64 functions as the stopper film for etching to form interconnections 72 a , 72 b which will be described later.
- the silicon oxide film 64 protects the barrier film 62 to prevent the decrease of the film thickness of the barrier film 62 and the removal of the barrier film 62 by the etching for forming the interconnections 72 a , 72 b .
- the barrier film 62 can be prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- an inter-layer insulation film 66 is formed of the barrier film 58 , the silicon oxide film 60 , the silicon oxide film 61 , the barrier film 62 and the silicon oxide film 64 .
- a contact hole 68 is formed down to the interconnection 56 c.
- a barrier metal film (not illustrated) of a Ti film of, e.g., a 20 nm-thickness and a TiN film of, e.g., a 50 nm-thickness sequentially laid the latter on the former is formed.
- the barrier metal film may be formed of the TiN film alone without forming the Ti film.
- the interconnection 72 a is formed on the inter-layer insulation film 66 .
- the interconnection 72 b is formed, electrically connected to the conductor plug 70 .
- the interconnections 72 a , 72 b (a second metal interconnection layer 72 ) is formed, for example, of a 50 nm-thickness TiN film, a 500 nm-thickness AlCu alloy film, a 5 nm-thickness Ti film, and a 150 nm-thickness TiN film sequentially laid the latter on the former.
- the TiN film below the AlCu alloy film may not be formed.
- a silicon oxide film 74 of, e.g., a 2200 nm-thickness is formed on the inter-layer insulation film 66 and the interconnections 72 a , 72 b .
- the surface of the silicon oxide film 74 is planarized.
- a silicon oxide film 76 of, e.g., a 100 nm-thickness is formed on the silicon oxide film 74 .
- the silicon oxide film 76 which is formed on the planarized silicon oxide film 74 , is flat.
- a barrier film 78 is formed on the silicon oxide film 76 .
- the barrier film 78 is an aluminum oxide film of, e.g., a 20-100 nm-thickness.
- the barrier film 78 is a 50 nm-thickness aluminum oxide film here.
- the barrier film 78 which is formed on the flat silicon oxide film 76 , is flat.
- the barrier film 78 has the function of preventing the diffusion of hydrogen and water, as do the barrier films 44 , 46 , 58 , 62 . Furthermore, the barrier film 78 , which is formed on the flat silicon oxide film 76 , is flat, and has very good coverage in comparison with the barrier films 44 , 46 , 58 , as does the barrier film 78 . Accordingly, such flat barrier film 78 can more surely prevent the diffusion of hydrogen and water.
- the barrier film 78 is formed not only over the FeRAM cell region 306 , where a plurality of the memory cells including the ferroelectric capacitors 42 are laid out, and also over the FeRAM chip region 302 and the scribe region 304 , and further over the neighboring FeRAM chip regions 302 . This will be described later.
- a silicon oxide film 80 of, e.g., a 50-100 nm-thickness is formed on the barrier film 78 .
- the film thickness of the silicon oxide film 80 is set at 100 nm here.
- the silicon oxide film 80 functions as the stopper film for etching interconnections 88 a , 88 b which will be described later.
- the silicon oxide film 80 protects the barrier film 78 to thereby prevent the decrease of the film thickness of the barrier film 78 and the removal of the barrier film 78 by the etching for forming the interconnections 88 a , 88 b .
- the barrier film 78 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- an inter-layer insulation film 82 is formed of the silicon oxide film 74 , the silicon oxide film 76 , the barrier film 78 and the silicon oxide film 80 .
- contact holes 84 a , 84 b are formed respectively down to the interconnections 72 a , 72 b.
- a barrier metal film (not illustrated) of a Ti film of, e.g., a 20 nm-thickness and a TiN film of, e.g., 50 nm-thickness sequentially laid the latter on the former is formed.
- the barrier metal film may be formed of the TiN film alone without forming the Ti film.
- Conductor plugs 86 a , 86 b are buried respectively in the contact holes 84 a , 84 b with the barrier metal film formed in.
- the interconnection 88 a electrically connected to the conductor plug 86 a and the interconnection (bonding pad) 88 b electrically connected to the conductor plug 86 b are formed.
- the interconnections 88 a , 88 b (a third metal interconnection layer 88 ) are formed of the layered film of, e.g., a 50 nm-thickness TiN film, a 500 nm-thickness AlCu alloy film and a 150 nm-thickness TiN film sequentially laid the latter on the former.
- the TiN film below the AlCu alloy film may not be formed.
- a silicon oxide film 90 of, e.g. a 100-300 nm-thickness is formed on the inter-layer insulation film 82 and on the interconnections 88 a , 88 b .
- the film thickness of the silicon oxide film 90 is set at 100 nm here.
- a silicon nitride film 92 of, e.g., a 350 nm-thickness is formed on the silicon oxide film 90 .
- a layered film 93 of the silicon oxide film 90 and the silicon nitride film 92 sequentially laid the latter on the former is formed.
- a polyimide resin film 94 of, e.g., 2-6 ⁇ m-thickness is formed on the silicon nitride film 92 .
- an opening 96 is formed down to the interconnection (bonding pad) 88 b . That is, in the silicon nitride film 92 and the silicon oxide film 90 , an opening 96 a is formed. In the polyimide resin film 94 , an opening 96 b is formed in the region containing the opening 96 a formed in the silicon nitride film 92 and the silicon oxide film 90 .
- An outside circuit (not illustrated) is electrically connected to the interconnection (bonding pad) 88 b through the opening 96 .
- FIG. 4 is a sectional view of the semiconductor device according to the present embodiment, which illustrates the structure corresponding to the area constitution of FIG. 2A .
- FIGS. 5 and 6 are plan views illustrating the area where the barrier films 62 , 78 are formed in the semiconductor device according to the present embodiment.
- the transistors 24 are formed on the semiconductor substrate 10 in the FeRAM cell region 306 and the logic circuit region 310 .
- an inter-layer insulation film 27 is formed on the entire surface of the semiconductor substrate 10 with the transistors 24 formed on.
- the ferroelectric capacitors 42 are formed.
- the inter-layer insulation film 49 is formed.
- the first metal interconnection layer 56 is formed on the inter-layer insulation film 49 in the FeRAM cell region 306 , the logic circuit region 310 and the pad regions 314 .
- the first metal interconnection layer 56 in the FeRAM cell region 306 is electrically connected suitably to the upper electrodes 40 or the lower electrodes 36 of the ferroelectric capacitors 42 , or the transistors 24 via the conductor plugs.
- the first metal interconnection layer 56 in the logic circuit region 310 is electrically connected suitably to the transistors 24 via the conductor plugs.
- the inter-layer insulation film 66 is formed on the entire surface of the inter-layer insulation film 49 with the first metal interconnection layer 56 formed on.
- the barrier film 62 constituting the inter-layer insulation film 66 is formed over the FeRAM chip region 302 and the scribe regions 304 and even over the neighboring FeRAM chip regions 302 . That is, the barrier film 62 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit, the pad regions 314 , the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interface 320 .
- the second metal interconnection layer 72 is formed on the inter-layer insulation film 66 in the FeRAM cell region 306 , the logic circuit region 310 and the pad regions 314 .
- the second metal interconnection layer 72 is electrically connected suitably to the first metal interconnection layer 56 via the conductor plugs.
- the inter-layer insulation film 82 is formed on the entire surface of the inter-layer insulation film 66 with the second metal interconnection layer 72 formed on.
- the barrier film 78 constituting the inter-layer insulation film 82 is formed over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 . That is, the barrier film 78 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit, the pad regions 314 , the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interface 320 .
- the third metal interconnection layer 88 is formed on the inter-layer insulation film 82 in the FeRAM cell region 306 , the logic circuit region 310 and the pad regions 314 .
- the third metal interconnection layer 88 in the pad regions 314 is the bonding pads 88 b .
- the third metal interconnection layer 88 is electrically connected suitably to the second metal interconnection layer 72 via the conductor plugs.
- the layered film 93 is formed on the inter-layer insulation film 82 with the third metal interconnection layer 88 formed on.
- the polyimide resin film 94 is formed on the layered film 93 .
- the openings 96 are formed down to the bonding pads 88 .
- a moisture-resistance ring 322 for suppressing the influence of moisture on the FeRAM chips is formed.
- the moisture-resistance ring 322 is formed of the same metal layer, etc. as the metal interconnection layers and the conductor plugs formed in the inter-layer insulation films 27 , 49 , 66 , 82 , 93 .
- the moisture-resistance ring 322 is formed not to short-circuit with the interconnections in the FeRAM chip region 302 , etc.
- the semiconductor device according to the present embodiment is constituted.
- the semiconductor device is characterized mainly in that as the barrier films for preventing the diffusion of hydrogen and water, the flat barrier film 62 formed between the first metal interconnection layer 56 (the interconnections 56 a , 56 b , 56 c ) and the second metal interconnection layer 72 (the interconnections 72 a , 72 b ) formed above the ferroelectric capacitor 42 , and the flat barrier film 78 formed between the second metal interconnection layer 72 (the interconnections 72 a , 72 b ) and the third metal interconnection layer 88 (the interconnections 88 a , 88 b ) are provided in addition to the barrier films 44 , 46 , 58 .
- the semiconductor device including a ferroelectric capacitor
- the barrier film When a barrier film is formed on a base, such as an inter-layer insulation film or others, having the surface stepped or sloped, the barrier film does not have good coverage, and cannot sufficiently prevent the diffusion of hydrogen and water.
- hydrogen and water arrive at the ferroelectric film of the ferroelectric capacitor, the ferroelectricity of the ferroelectric film is decreased or lost due to the hydrogen and water, and the electric characteristics of the ferroelectric capacitor are deteriorated.
- a coated insulation film such as an organic insulation film, SOG (Spin On Glass) film or others as in, e.g., Patent Reference 1 is formed on the surface having concavities and convexities due to an interconnection layer, a ferroelectric capacitor, etc., it is difficult to sufficiently flatten the surface of the coated insulation film. Accordingly, steps and slopes take place in the surface of the coated insulation film.
- SOG Spin On Glass
- FIG. 7 is a transmission electron microscopic picture of the result of the sectional observation of an SOG film a ferroelectric capacitor is buried in.
- a ferroelectric capacitor 408 including a lower electrode 402 , a ferroelectric film 404 and an upper electrode 406 is formed on an inter-layer insulation film 400 .
- the ferroelectric capacitor 408 is buried with the SOG film 410 .
- an interconnection 412 is formed, electrically connected to the upper electrode 406 .
- the surface of the SOG film 140 is not flat and has blunt steps.
- the film thickness of the barrier film becomes ununiform.
- FIG. 8 is a transmission electron microscopic picture of the result of the sectional observation of an aluminum oxide film formed on a step formed due to a ferroelectric capacitor.
- a 50 nm-thickness aluminum oxide film 424 is formed substantially uniform on the substantially horizontal surface of the upper electrode 406 .
- the aluminum oxide film 424 decreases the film thickness downward along the sloped surface.
- a barrier film is formed on a coated insulation film, such as an organic insulation film or SOG film or others as in, e.g., Patent Reference 1, the decrease of the film thickness of the barrier film takes place. In such case, the following disadvantages take place.
- FIGS. 9A-9D and 10 A- 10 D are sectional views of a barrier film formed on a coated insulation film in the fabrication steps, which illustrate a disadvantage.
- ferroelectric capacitors 408 each including a lower electrode 402 , a ferroelectric film 404 and an upper electrode 406 are formed on an inter-layer insulation film 400 (see FIG. 9A ).
- an inter-layer insulation film 416 of a coated insulation film such as an organic insulation film, SOG film or others, is formed (see FIG. 9B ).
- the surface of the inter-layer insulation film 416 is not sufficiently flat, and steps and slopes are formed in the surface of the inter-layer insulation film 416 .
- a barrier film 418 of aluminum oxide film, titanium oxide film or others is formed (see FIG. 9C ).
- the barrier film 418 is formed by a process other than MOCVD, the barrier film 418 has the film thickness decreased on the sloped surfaces than on the horizontal surfaces.
- a photoresist film 420 exposing regions for contact holes to be formed down to the upper electrodes 406 and the lower electrodes 402 and covering the rest region is formed (see FIG. 9D ).
- the barrier film 418 and the inter-layer insulation film 416 are etched.
- contact holes 422 a and contact holes 422 b are formed respectively down to the upper electrodes 406 and down to the lower electrodes 402 (see FIG. 10A ).
- a metal film 424 for forming interconnections is formed on the entire surface (see FIG. 10B ).
- a photoresist film 426 covering the regions where the interconnections to be connected to the upper electrodes 406 and the lower electrodes 402 are to be formed and exposing the rest region is formed (see FIG. 10C ).
- the metal film 424 is etched.
- the interconnections 428 a and the interconnections 428 b of the metal film 424 connected respectively to the upper electrodes 406 and to the lower electrodes 402 are formed (see FIG. 10D ).
- the barrier film 418 is used as the stopper film for the etching.
- the barrier film 418 is accordingly etched and decreases the film thickness.
- the barrier film 418 has an ununiform film thickness due to steps and slopes of the base, the barrier film much decreases the film thickness by the etching at the thin parts and is often removed. Resultantly, the barrier film 418 cannot sufficiently make the function of preventing the diffusion of hydrogen and water.
- the film thickness of the barrier film when the film thickness of the barrier film is set at 100 nm, on the horizontal surfaces, a 50 nm-thickness is removed by the etching, and the film thickness of the barrier film is decreased to 50 nm, and on the sloped surfaces, the defect due to the removal of barrier film by the etching takes place.
- the film thickness of the barrier film is set at 200 nm, on the horizontal surfaces, a 50 nm-thickness is removed, and the film thickness of the barrier film is decreased to 150 nm, but on the sloped surfaces, the film thickness is decreased to 0-50 nm by the etching, and the defect due to the removal of the barrier film locally takes place.
- FIGS. 11A-11D to 14 are sectional views of a barrier film formed on a coated insulation film in the fabrication steps, which illustrate another disadvantage.
- FIGS. 11A-11D and 12 illustrate the case that a 50 nm-thickness barrier film is formed.
- FIGS. 13A-13D and 14 illustrate the case that a 100 nm-thickness barrier film is formed.
- interconnections 434 are formed on an inter-layer insulation film 432 with conductor plugs 430 buried in (see FIG. 11A ).
- an inter-layer insulation film 436 of a coated insulation film of an organic insulation film, SOG film or others is formed (see FIG. 11B ).
- the surface of the inter-layer insulation film 436 is not sufficiently flat and has steps and slopes.
- a 50 nm-thickness barrier film 438 is formed (see FIG. 11C ).
- an inter-layer insulation film 440 is formed on the barrier film 438 (see FIG. 11D ).
- FIG. 12 is an enlarged sectional view of the barrier film 438 illustrated in FIG. 11C .
- the film thickness of the barrier film 438 is 50 nm
- the film thickness of the barrier film 438 is actually 20 nm or below 20 nm.
- the barrier film 438 does not have good coverage and is locally thin. Accordingly, the barrier film 438 cannot sufficiently make the function of preventing the diffusion of hydrogen and water.
- interconnections 434 are formed on an inter-layer insulation film 432 with conductor plugs 430 buried in (see FIG. 13A ).
- an inter-layer insulation film 436 of an organic insulation film, SOG film or others is formed (see FIG. 13B ).
- the surface of the inter-layer insulation film 436 is not sufficiently flat and has steps and slopes.
- a 100 nm-thickness barrier film 438 is formed on the inter-layer insulation film 436 (see FIG. 13C ).
- an inter-layer insulation film 440 is formed on the barrier film 438 (see FIG. 13D ).
- FIG. 14 is an enlarged sectional view of the barrier film 438 illustrated in FIG. 13C .
- the film thickness of the barrier film 438 is 100 nm on the horizontal surface H of the inter-layer insulation film 436 .
- the film thickness of the barrier film 438 on most parts of the sloped surfaces S of the inter-layer insulation film 436 is actually 20-50 nm.
- the film thickness of the barrier film 438 at the most steep parts of the sloped surfaces S is below 20 nm including 20 nm.
- the 100 nm-thickness barrier film 438 has good coverage in comparison with the 50 nm-thickness barrier film.
- the barrier film 438 still has the parts where the film thickness is below 20 nm including 20 nm. Accordingly, the barrier film 438 cannot sufficiently make the function of preventing the diffusion of hydrogen and water.
- the film thickness of the barrier film when the film thickness of the barrier film is set at 100 nm, the film thickness on the horizontal surface is 100 nm, but on the sloped surfaces, the defect that the barrier film is not formed takes place.
- the film thickness of the barrier film is set at 200 nm, the film thickness on the horizontal surface is 200 nm, and on the sloped surfaces, the film thickness is 50-100 nm.
- FIGS. 15A-15B are graphs of the results of evaluating the barrier films by TDS (Thermal Desorption Spectroscopy).
- TDS Thermal Desorption Spectroscopy
- the substrate temperatures are taken on the horizontal axis, and on the vertical axis, the eduction quantities of hydrogen ions from the samples are taken.
- the different order between the vertical axis in FIG. 15A and the vertical axis in FIG. 15B is for the area sizes of the samples the TDS analysis was made.
- FIG. 15A shows the case that the barrier film is formed on the base having blunt steps present in the surface.
- the sample includes an SOG film formed by application on a silicon substrate and the barrier film of aluminum oxide film formed on the entire surface by sputtering.
- the ⁇ marks indicate the case that the aluminum oxide film is absent.
- the ⁇ marks indicate the case that the aluminum oxide film has a 20 nm-thickness.
- the ⁇ marks indicate the case that the aluminum oxide film has a 50 nm-thickness.
- the ⁇ marks indicate the case that the aluminum oxide film has a 100 nm-thickness.
- FIG. 15B shows the case that the barrier film is formed on the base having the flat surface, as are the barrier films 62 , 78 of the semiconductor device according to the present embodiment.
- the sample includes a silicon oxide film formed on a silicon substrate by plasma TEOS CVD, and the barrier film of aluminum oxide film formed on the entire surface by sputtering.
- the ⁇ marks indicate the case that the aluminum oxide film is absent.
- the ⁇ marks indicate the case that the aluminum oxide film has a 10 nm-thickness.
- the ⁇ marks indicate the case that the aluminum oxide film has a 20 nm-thickness.
- the ⁇ marks indicate the case that the aluminum oxide film has a 50 nm-thickness.
- the ⁇ marks indicate the case that the sample includes the silicon substrate alone.
- the eduction quantity of hydrogen ions in all the cases that the barrier film has a 10 nm-thickness, a 20 nm-thickness and a 50 nm-thickness is much smaller than that of the case that the barrier film is absent. Based on this, it can be said that in the case that the barrier film is formed on the base having the flat surface as in the semiconductor device according to the present embodiment, sufficient barrier to hydrogen can be given, and the barrier film can sufficiently prevent the diffusion of hydrogen.
- the barrier to water is basically interlocked with the barrier to hydrogen, and when the barrier to hydrogen cannot be given, the barrier to water cannot be given either.
- the result of the evaluation of the barrier to water made by TDS was the same as the result of the evaluation of the barrier to hydrogen described above.
- hydrogen is a smaller substance than water, and it can be said that to give sufficient barrier to both of hydrogen and water, it is necessary to form the barrier film on the base having the sufficiently flat surface.
- the barrier film is formed on the base with steps and slopes formed in the surface, in order to make sufficient the barrier to hydrogen and water, it is an idea to form the barrier film in a relatively large thickness.
- forming the barrier film in a relatively large thickness of above 100 nm including 100 nm causes the disadvantage that the etching for forming contact holes becomes difficult.
- the disadvantage caused by forming the barrier film in a relatively large thickness will be explained with reference to FIGS. 16A-16B .
- the barrier film is formed in the inter-layer insulation film between the upper electrode 406 and the Al interconnection 442 .
- the contact hole 446 for the conductor plug 44 to be buried is etched to make the width of the bottom of the contact hole 446 small, and the contact resistance is increased or defective contact takes place.
- FIG. 16B is a sectional view illustrating the contact hole 446 with the conductor plug 444 buried in.
- the width of the top of the contact hole 446 which is to be on the side of the Al interconnection 442 , is W t
- the width of the bottom of the contact hole 446 , where the upper electrode 406 is exposed is W b
- the difference W t ⁇ W b between both denotes the etching shift.
- the barrier film is formed on a coated insulation film, such as an organic insulation film, SOG film or others, as in, e.g., Patent Reference 1, i.e., the barrier film is formed on the base having steps and slopes formed in the surface, the different disadvantages take place when the barrier film is formed relatively thin or relatively thick.
- SOG film has small film stress but has very much residual water in the film. Accordingly, when the inter-layer insulation film is formed of SOG film, the water in the SOG film will arrive at the ferroelectric capacitor to deteriorate the characteristics of the ferroelectric capacitors when heat of above 250° C. including 250° C. in a later step.
- the flat barrier film formed on the planarized insulation film of the semiconductor device according to the present embodiment has very good coverage. Accordingly, hydrogen and water are surely blocked by such flat barrier film, and the arrival of hydrogen and water at the ferroelectric film of the ferroelectric capacitor can be prevented.
- a 100 nm-thickness silicon oxide film is formed after the base layer has been planarized by CMP or others, but even such method has not been able to perfectly hinder the influence of the micro-scratches.
- FIG. 17 is a sectional view illustrating a defect part formed in the flat barrier film of the semiconductor substrate including ferroelectric capacitors.
- the semiconductor device illustrated in FIG. 17 does not include the barrier film 62 but includes one barrier film 78 alone as the flat barrier film, as does the semiconductor device according to the present embodiment.
- the defective parts 110 whose coverage is not so good will take place due to steps, etc. formed by micro-scratches generated in the surface of the base insulation film.
- the barrier film Furthermore, with only one layer of the barrier film, it is difficult to sufficiently prevent the arrival of hydrogen and water intruding into the semiconductor device through the defective parts 110 at the ferroelectric capacitor 42 . Resultantly, even in the case that the flat barrier film is formed above the ferroelectric capacitor, with only one layer of the flat barrier film, the electric characteristics of the ferroelectric capacitor will be deteriorated.
- the barrier film there are formed two layers of the barrier film, i.e., the flat barrier film 62 formed between the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 and the second metal interconnection layer 72 , and the flat barrier film 78 formed between the second metal interconnection layer 72 and the third metal interconnection layer 88 .
- FIGS. 18 and 19 A- 19 B diagrammatically illustrate the defective parts 110 formed in the two layers of the barrier film 62 , 78 .
- the probability that the defective parts 110 take place in the flat barrier films 62 , 78 at substantially the same planar positions is very low. Accordingly, in the semiconductor device according to the present embodiment, even if hydrogen and water should intrude into the semiconductor device through the defective part generated in the upper flat barrier film 78 , the lower flat barrier film 62 can surely block the arrival of the intruding hydrogen and water at the ferroelectric capacitors 42 .
- the residual hydrogen present in the inter-layer insulation film will be sealed between the two layers of the barrier films 62 , 78 , and the residual hydrogen above the ferroelectric capacitors 42 will be prevented from arriving at the ferroelectric capacitor.
- Such another factor will prevent the deterioration of the electric characteristics of the ferroelectric capacitor 42 , and the PTHS characteristics could be improved.
- the barrier film 78 is formed as the flat barrier film, and without the barrier film 62 , the residual hydrogen above the ferroelectric capacitor 42 can easily arrive at the ferroelectric capacitors 42 . Accordingly, in this case, it will be difficult to sufficiently prevent the deterioration of the electric characteristics of the ferroelectric capacitor 42 .
- the residual hydrogen in the inter-layer insulation film is sealed between the two layers of the barrier films 62 , 78 . Accordingly, the arrival of the residual hydrogen above the ferroelectric capacitor 42 at the ferroelectric capacitor 42 can be prevented. Resultantly, the deterioration of the electric characteristics of the ferroelectric capacitor 42 could be prevented, and the PTHS characteristics could be improved.
- the semiconductor device according to the present embodiment is also characterized mainly in that the barrier films 62 , 78 are formed over the FeRAM chip region 302 and also over the scribe regions 304 , and also over the neighboring FeRAM chip regions 302 .
- the hydrogen-barrier layer is formed only in the FeRAM cell region. Accordingly, in the semiconductor device disclosed in Patent Reference 7, it is difficult to prevent the intrusion of hydrogen and water into the FeRAM cell region from above and the sides of the FeRAM cell region and the arrival of the hydrogen and water at ferroelectric capacitors. Accordingly, the characteristics of the ferroelectric capacitors will be deteriorated when exposed for a long period of time to environments of, e.g., high humidity.
- the barrier films 62 , 78 are formed over the FeRAM chip region 302 and the scribe regions 304 and even over the neighboring FeRAM chip regions 302 , whereby the intrusion of hydrogen and water into the FeRAM cell region 306 from above or from the sides of the FeRAM cell region 306 can be surely prevented. Accordingly, the deterioration of the electric characteristics of the ferroelectric capacitors 42 due to the exposure in environments of, e.g., high humidity for a long period of time can be surely prevented.
- the barrier films 62 , 78 may be formed relatively thin. Accordingly, in forming contact holes in the inter-layer insulation films including the barrier films 62 , 78 , the etch shift can be depressed to below 70 nm including 70 nm in the respective regions of the FeRAM chip region 306 . Thus, the contact resistance increase can be suppressed. Fine contact holes can be surely formed, which can contribute to the miniaturization of the semiconductor device.
- the flat barrier film 62 and the flat barrier film 78 are formed respectively between the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 and the second metal interconnection layer 72 and between the second metal interconnection layer 72 and the third metal interconnection layer 88 , whereby hydrogen and water can be surely barriered, and the arrival of the hydrogen and water at the ferroelectric film 38 of the ferroelectric capacitor 42 can be surely prevented.
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved.
- the flat barrier films 62 , 78 are formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 , whereby the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be surely prevented.
- the film thickness of the barrier films 62 , 78 are set at preferably, e.g., above 50 nm including 50 nm up to 100 nm excluding 100 nm, more preferably above 50 nm including 50 nm and below 80 nm including 80 nm, from the following views.
- the film thickness of the barrier films 62 , 78 is preferably set at, e.g., above 40 nm including 40 nm and below 100 nm excluding 100 nm, more preferably above 40 nm including 40 nm and below 80 nm including 80 nm. This point will be explained with reference to FIGS. 22A-22B and 23 A- 23 B.
- FIGS. 22A-22B are sectional views explaining a defect generated in the conductor plug buried in the inter-layer insulation film including the barrier film.
- FIG. 22A illustrates the case that the barrier film is relatively thin
- FIG. 22B illustrates the case that the barrier film is relatively thick.
- FIGS. 23A-23B are observed transmission electron microscopic pictures of the defect generated in the conductor plugs buried in the inter-layer insulation film including the barrier film.
- interconnection layers 326 are formed on the inter-layer insulation film 324 .
- an inter-layer insulation film 330 including a flat barrier film 328 is formed on the inter-layer insulation film 324 .
- Contact holes 332 are formed in the inter-layer insulation film 330 down to the interconnection layers 326 .
- Conductor plugs 334 of tungsten are buried in the contact holes 332 .
- interconnection layers 336 are formed on the inter-layer insulation film 330 with the conductor plugs 334 buried in.
- the conductor plugs 334 are fully buried in the contact holes 332 , and the defect does not take place in the conductor plugs 334 .
- FIGS. 23A and 23B are observed transmission electron microscopic pictures of the defects generated in the conductor plugs buried in the inter-layer insulation films including the respective barrier films. It is confirmed that such defects 338 take place with high frequency when the film thickness of the barrier film is above 100 nm including 100 nm.
- the film thickness of the barrier films 62 , 78 is set at preferably, e.g., above 40 nm including 40 nm and below 100 nm excluding 100 nm, more preferably above 40 nm including 40 nm and below 80 nm including 80 nm.
- the film thickness of the barrier films is set preferably above e.g., 50 nm including 50 nm.
- the film thickness of the barrier films 62 , 78 is preferable to set at, e.g., above 50 nm including 50 nm and below 100 nm excluding 100 nm, more preferably above 50 nm including 50 nm and below 80 nm including 80 nm.
- FIGS. 24A-24C to 30 A- 30 B the method for fabricating the semiconductor device according to the present embodiment will be explained with reference to FIGS. 24A-24C to 30 A- 30 B.
- the method for fabricating the semiconductor device according to the present embodiment will be explained basically with reference to the sectional views corresponding to the sectional structure of the semiconductor device illustrated in FIG. 3 in the steps of the method for fabricating the semiconductor device, but the transistors and the interconnections, etc. in the logic circuit region 310 , the peripheral circuit regions 308 , 312 , etc. can be formed by the usual semiconductor fabrication process.
- the device isolation region 12 for defining device regions is formed on the semiconductor substrate 10 of, e.g., silicon by, e.g., LOCOS (LOCal Oxidation of Silicon).
- LOCOS LOCal Oxidation of Silicon
- dopant impurities are implanted by ion implantation to form the wells 14 a , 14 b.
- the transistors 24 each including the gate electrode (gate interconnection) 18 and the source/drain diffused layers 22 are formed by the usual transistor forming method (see FIG. 24A ).
- the SiON film 25 of, e.g., a 200 nm-thickness is formed on the entire surface by, e.g., plasma CVD (Chemical Vapor Deposition).
- plasma CVD Chemical Vapor Deposition
- the silicon oxide film 26 of, e.g., a 600 nm-thickness is formed on the entire surface by plasma TEOS CVD (see FIG. 24B ).
- the inter-layer insulation film 27 is formed of the SiON film 25 and the silicon oxide film 26 .
- the surface of the inter-layer insulation film 27 is planarized by, e.g., CMP (see FIG. 24C ).
- thermal processing e.g., of 650° C. and 30 minutes is made in an N 2 O atmosphere or an N 2 atmosphere.
- the silicon oxide film 34 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 25A ).
- thermal processing e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N 2 O gas.
- the aluminum oxide film 36 a of, e.g., a 20-50 nm-thickness is formed on the entire surface by, e.g., sputtering or CVD.
- thermal processing is made in an oxygen atmosphere by, e.g., RTA (Rapid Thermal Annealing).
- the thermal processing temperature is, e.g., 650° C.
- the thermal processing period of time is, e.g., 1-2 minutes.
- the Pt film 36 a of, e.g., a 100-200 nm-thickness is formed on the entire surface by, e.g., sputtering.
- the layered film 36 is formed of the aluminum oxide film 36 a and the Pt film 36 b .
- the layered film 36 is to be the lower electrode of the ferroelectric capacitor 42 .
- the ferroelectric film 38 is formed on the entire surface by, e.g., sputtering.
- a PZT film of, e.g., a 100-250 nm-thickness is formed.
- the ferroelectric film 38 is formed by sputtering here, but the method for forming the ferroelectric film is not limited to sputtering.
- the ferroelectric film may be formed by sol-gel process, MOD (Metal Organic Deposition), MOCVD or others.
- thermal processing is made in an oxygen atmosphere by, e.g., RTA.
- the thermal processing temperature is, e.g., 550-600° C.
- the thermal processing period of time is, e.g., 60-120 seconds.
- the IrO X film 40 a of, e.g., a 25-75 nm-thickness is formed, e.g., by sputtering or MOCVD.
- thermal processing e.g., of 600-800° C. and 10-100 seconds is made in an argon and oxygen atmosphere.
- the IrO Y film 40 b of, e.g., a 150-250 nm-thickness is formed, e.g., by sputtering or MOCVD.
- the IrO Y film 40 b is formed with the composition ratio Y of oxygen of the IrO Y film 40 b being higher than the composition ratio X of oxygen of the IrO X film 40 a.
- the layered film 40 of the IrO X film 40 a and the IrO Y film 40 b is formed (see FIG. 25B ).
- the layered film 40 is to be the upper electrode of the ferroelectric capacitor 42 .
- a photoresist film 98 is formed on the entire surface by spin coating.
- the photoresist film 98 is patterned in the plane shape of the upper electrode 40 of the ferroelectric capacitor 42 by photolithography.
- the layered film 40 is etched.
- the etching gas is, e.g., Ar gas and Cl 2 gas.
- the upper electrode 40 of the layered film is formed (see FIG. 25C ).
- the photoresist film 98 is removed.
- thermal processing e.g., of 400-700° C. and 30-120 minutes is made in, e.g., an oxygen atmosphere. This thermal processing is for preventing the generation of abnormalities in the surface of the upper electrode 40 .
- a photoresist film 100 is formed on the entire surface by, e.g., spin coating.
- the photoresist film 100 is patterned in the plane shape of the ferroelectric film 38 of the ferroelectric capacitor 42 by photolithography.
- the ferroelectric film 38 is etched (see FIG. 26A ). Then, the photoresist film 100 is removed.
- thermal processing e.g., of 300-400° C. and 30-120 minutes is made in an oxygen atmosphere.
- the barrier film 44 is formed by, e.g., sputtering or CVD (see FIG. 26B ).
- As the barrier film 44 an aluminum oxide film of, e.g., a 20-50 nm-thickness is formed.
- thermal processing e.g., of 400-600° C. of 30-120 minutes is made in an oxygen atmosphere.
- a photoresist film 102 is formed on the entire surface by, e.g., spin coating.
- the photoresist film 102 is patterned in the plane shape of the lower electrode 36 of the ferroelectric capacitor 42 by photolithography.
- the barrier film 44 and the layered film 36 are etched (see FIG. 26C ).
- the lower electrode 36 of the layered film is formed.
- the barrier film 44 is left, covering the upper electrode 40 and the ferroelectric film 38 .
- the photoresist film 102 is removed.
- thermal processing e.g., of 400-600° C. and 30-120 minutes is made in an oxygen atmosphere.
- the barrier film 46 is formed on the entire surface, e.g., by sputtering or CVD.
- As the barrier film 46 an aluminum oxide film of, e.g., a 20-100 nm-thickness is formed (see FIG. 27A ).
- the barrier film 46 is formed, covering the ferroelectric capacitor 42 covered by the barrier film 44 .
- thermal processing e.g., of 500-700° C. and 30-120 minutes is made in an oxygen atmosphere.
- the silicon oxide film 48 of, e.g., a 1500 nm-thickness is formed on the entire surface, e.g., by plasma TEOS CVD (see FIG. 27B ).
- the surface of the silicon oxide film 48 is planarized by, e.g., CMP (see FIG. 27C ).
- thermal processing e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 48 while modifying the film quality of the silicon oxide film 48 to make it difficult for water to intrude into the silicon oxide film 48 .
- This thermal processing nitrides the surface of the silicon oxide film 48 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 48 .
- the contact holes 50 a , 50 b are formed in the silicon oxide film 48 , the barrier film 46 , the silicon oxide film 34 and the inter-layer insulation film 27 down to the source/drain diffused layers 22 (see FIG. 28A ).
- a Ti film of, e.g., a 20 nm-thickness is formed on the entire surface by, e.g., sputtering.
- a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., sputtering.
- the barrier metal (not illustrated) of the Ti film and the TiN film is formed.
- a tungsten film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD.
- the tungsten film and the barrier metal film are polished by, e.g., CMP until the surface of the silicon oxide film 48 is exposed.
- the conductor plugs 54 a , 54 b of tungsten are buried in the contact holes 50 a , 50 b (see FIG. 28B ).
- plasma cleaning with, e.g., argon gas is made.
- natural oxide film, etc. on the surfaces of the conductor plugs 54 a , 54 b are removed.
- the SiON film 104 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., CVD.
- the contact hole 52 a and the contact hole 52 b are formed in the SiON film 104 , the silicon oxide film 48 , the barrier film 46 and the barrier film 44 respectively down to the upper electrode 40 of the ferroelectric capacitor 42 and down to the lower electrode 36 of the ferroelectric capacitor 42 (see FIG. 28C ).
- thermal processing e.g., of 400-600° C. of 30-120 minutes is made in an oxygen atmosphere.
- This thermal processing is for feeding oxygen to the ferroelectric film 38 of the ferroelectric capacitor 42 to recover the electric characteristics of the ferroelectric capacitor 42 .
- the thermal processing is made in an oxygen atmosphere here, but may be made in an ozone atmosphere.
- the thermal processing in an ozone atmosphere also can feed oxygen to the ferroelectric film 38 of the ferroelectric capacitor 42 to recover the electric characteristics of the ferroelectric capacitor 42 .
- the SiON film 104 is etched off.
- an TiN film of, e.g., a 150 nm-thickness, an AlCu alloy film of, e.g., a 550 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the former on the latter on the entire surface.
- the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- the conductor film is patterned by photolithography and dry etching.
- the first metal interconnection layer 56 i.e., the interconnection 56 a electrically connected to the upper electrode 40 of the ferroelectric capacitor 42 and the conductor plug 54 a
- the interconnection 56 b electrically connected to the lower electrode 36 of the ferroelectric capacitor 42
- the interconnection 56 c electrically connected to the conductor plug 54 b is formed (see FIG. 29A ).
- thermal processing e.g., of 350° C. and 30 minutes is made in an oxygen atmosphere.
- the barrier film 58 is formed on the entire surface by, e.g., sputtering or CVD.
- an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed (see FIG. 29B ).
- a 20 nm-thickness aluminum oxide film is formed here.
- the barrier film 58 is formed, covering the upper and side surfaces of the interconnections 56 a , 56 b , 56 c.
- a silicon oxide film 50 of, e.g., a 2600 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 30A ).
- the surface of the silicon oxide film 60 is planarized by, e.g., CMP (see FIG. 30B ).
- thermal processing e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water in the silicon oxide film 60 while modifying the film quality of the silicon oxide film 60 to make it difficult for water to intrude into the silicon oxide film 60 .
- This thermal processing nitrides the surface of the silicon oxide film 60 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 60 .
- the silicon oxide film 61 of, e.g., a 100 nm-thickness is formed by, e.g., plasma TEOS CVD.
- the silicon oxide film 61 which is formed on the planarized silicon oxide film 60 , is flat.
- thermal processing e.g., of 350° C. of 2 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 61 while modifying the film quality of the silicon oxide film 61 to make it difficult for water to intrude into the silicon oxide film 61 .
- This thermal processing nitrides the surface of the silicon oxide film 61 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 61 .
- the barrier film 62 is formed on the flat silicon oxide film 61 by, e.g., sputtering or CVD.
- As the barrier film 62 an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed.
- the barrier film 62 which is formed on the flat silicon oxide film 61 , is flat.
- the barrier film 62 is formed on the silicon oxide film 60 having the surface planarized by CMP with the silicon oxide film 61 formed therebetween. Due to this, the generation of defective parts in the barrier film 62 due to steps, etc. formed in the surface of the silicon oxide film 60 by micro-scratches can be prevented.
- the barrier film 62 is formed over the FeRAM chip region 302 and the scribe regions 304 , and even over the neighboring FeRAM chip regions 302 . That is, the barrier film 62 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the silicon oxide film 64 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 32A ).
- the inter-layer insulation film 66 is formed of the barrier film 58 , the silicon oxide film 60 , the silicon oxide film 61 , barrier film 62 and the silicon oxide film 64 .
- Thermal processing e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas. This thermal processing is for removing water from the silicon oxide film 64 while modifying the film quality of the silicon oxide film 64 to make it difficult for water to intrude into the silicon oxide film 64 .
- This thermal processing nitrides the surface of the silicon oxide film 64 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 64 .
- the contact hole 68 is formed in the silicon oxide film 64 , the barrier film 62 , the silicon oxide film 61 , the silicon oxide film 60 and the barrier film 58 down to the interconnection 56 c.
- thermal processing e.g., of 350° C. and 120 minutes is made in an N 2 atmosphere.
- a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., sputtering.
- the barrier metal (not illustrated) is formed of the TiN film.
- a tungsten film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD.
- the tungsten film is etched back by, e.g., EB (Etch Back) method until the surface of the silicon oxide film 64 is exposed.
- EB Etch Back
- an AlCu film of, e.g., a 500 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former.
- the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- the conductor film is patterned by photolithography and dry etching.
- the second metal interconnection layer 72 i.e., the interconnection 72 a
- the interconnection 72 b electrically connected to the conductor plug 70 is formed (see FIG. 33B ).
- the silicon oxide film 64 functions as the stopper film for the etching.
- the silicon oxide film 64 protects the barrier film 62 to prevent the decrease of the film thickness of the barrier film 62 or the removal of the barrier film 62 by the etching for forming the interconnections 72 a , 72 b .
- the barrier film 62 can be prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- the silicon oxide film 74 of, e.g., a 2200 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 34A ).
- the surface of the silicon oxide film 74 is planarized by, e.g., CMP (see FIG. 34B ).
- thermal processing e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water in the silicon oxide film 74 while modifying the film quality of the silicon oxide film 74 to make it difficult for water to intrude into the silicon oxide film 74 .
- This thermal processing nitrides the surface of the silicon oxide film 74 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 74 .
- the silicon oxide film 76 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD.
- the silicon oxide film 76 which is formed on the planarized silicon oxide film 74 , is flat.
- thermal processing e.g., of 350° C. of 2 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 76 while modifying the film quality of the silicon oxide film 76 to make it difficult for water to intruded into the silicon oxide film 76 .
- This thermal processing nitrides the surface of the silicon oxide film 76 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 76 .
- the barrier film 78 is formed by, e.g., sputtering or CVD.
- an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed.
- an aluminum oxide film of a 50 nm-thickness is formed here.
- the barrier film 78 which is formed on the flat silicon oxide film 76 , is flat.
- the barrier film 78 is formed on the silicon oxide film 74 having the surface planarized by CMP with the silicon oxide film 76 formed therebetween. Due to this, the generation of defective parts in the barrier film 78 due to steps, etc. formed in the surface of the silicon oxide film 74 by micro-scratches can be prevented.
- the barrier film 78 is formed over the FeRAM chip region 302 and the scribe regions 304 , and even over the neighboring FeRAM chip regions 302 . That is, the barrier film 78 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the silicon oxide film 80 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 36A ).
- the inter-layer insulation film 82 is formed of the silicon oxide film 74 , the silicon oxide film 76 , the barrier film 78 and the silicon oxide film 80 .
- thermal processing e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 80 while modifying the film quality of the silicon oxide film 80 to make it difficult for water to intrude into the silicon oxide film 80 .
- This thermal processing nitrides the surface of the silicon oxide film 80 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 80 .
- the contact holes 84 a , 84 b are formed in the silicon oxide film 80 , the barrier film 78 , the silicon oxide film 76 and the silicon oxide film 74 (see FIG. 36B ).
- thermal processing e.g., of 350° C. and 120 minutes is made in an N 2 atmosphere.
- a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD.
- the barrier metal film (not illustrated) is formed of the TiN film.
- tungsten film of, e.g., a 500 nm-thickness is formed on the entire surface by, e.g., CVD.
- the tungsten film is etched back by, e.g., EB method until the surface of the silicon oxide film 80 is exposed.
- the conductor plugs 86 a , 86 b of tungsten are buried respectively in the contact holes 84 a , 84 b (see FIG. 37A ).
- an AlCu alloy film of, e.g., a 500 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former on the entire surface.
- the conductor film of the TiN film, the AlCu film and the TiN film sequentially laid the latter on the former is formed.
- the conductor film is patterned.
- the third metal interconnection layer 88 i.e., the interconnection 88 a electrically connected to the conductor plug 86 a and the interconnection 88 b electrically connected to the conductor plug 86 b is formed (see FIG. 37B ).
- the silicon oxide film 80 functions as the stopper film for the etching.
- the silicon oxide film 80 can protect the barrier film 78 to prevent the decrease of the film thickness or the removal of the barrier film 78 by the etching for forming the interconnections 88 a , 88 b .
- the barrier film 78 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- the silicon oxide film 90 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD.
- thermal processing e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 90 while modifying the film quality of the silicon oxide film 90 to make it difficult for water to intrude into the silicon oxide film 90 .
- This thermal processing nitrides the surface of the silicon oxide film 90 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 90 .
- the silicon nitride film 92 of, e.g., a 350 nm-thickness is formed by, e.g., CVD (see FIG. 38A ).
- the silicon nitride film 92 is for blocking water to prevent the corrosion of the metal interconnection layers 88 , 72 , 56 , etc. with water.
- a photoresist film 106 is formed on the entire surface by, e.g., spin coating.
- an opening 108 for exposing the region where the opening is to be formed in the silicon nitride film 92 and the silicon oxide film 90 down to the interconnection (bonding pad) 88 b is formed in the photoresist film 106 .
- the photoresist film 106 As the mask, the silicon nitride film 92 and the silicon oxide film 90 are etched. Thus, the opening 96 a is formed in the silicon nitride film 92 and the silicon oxide film 90 down to the interconnection (bonding pad) 88 b (see FIG. 38B ). Then, the photoresist film 106 is removed.
- the polyimide resin film 94 of, e.g., a 2-6 ⁇ m-thickness is formed by, e.g., spin coating (see FIG. 39A ).
- the opening 96 b is formed in the polyimide resin film 94 down to the interconnection (bonding pad) 88 b by photolithography (see FIG. 39B ).
- the semiconductor device according to the present embodiment is fabricated.
- the FeRAM chips of the semiconductor device according to the present embodiment were stored under the conditions of 2 atmospheric pressure, 121° C. temperature and 100% humidity, and at the respective timings that 168 hours, 336 hours, 504 hours and 672 hours have elapsed, 5 samples of chips using the same wafers were inspected for the presence of defective cells.
- the barrier film 58 had a 20 nm-thickness
- the flat barrier film 62 had a 50 nm-thickness
- the flat barrier film 78 had a 70 nm-thickness.
- the PTHS test was made on Controls wherein the flat barrier film 58 is not formed, i.e., only one flat barrier film was formed.
- the film thickness of the barrier film 58 was 70 nm
- the film thickness of the flat barrier film 78 was 70 nm
- the film thickness of the barrier film 58 was 20 nm
- the film thickness of the flat barrier film 78 was 50 nm.
- the structures of the semiconductor devices according to Controls 1 and 2 were the same as the structure of the semiconductor device according to the present embodiment except that the flat barrier film 58 was not formed.
- the result of the PTHS test is as follows.
- Control 1 in a chip sample of the 5 chip samples, 1 defective cell was generated at the timing when 168 hours had elapsed, 3 defective cells were generated at the timing when 336 hours had elapsed, 10 defective cells were generated at the timing when 504 hours had elapsed, and 18 defective cells were generated at the timing when 672 hours had elapsed. In another chip sample, no defective cell was generated until the timings when 168 hours and 336 hours had elapsed, but 1 defective cell was generated at the timing when 504 hours had elapsed, and 26 defective cells were generated at the timing when 672 hours had elapsed.
- the present embodiment can much improve the PTHS characteristics of the semiconductor device including the ferroelectric capacitor and can sufficiently exceed the mass-production qualified level of the PTHS test for the FeRAM.
- the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, the flat barrier film 62 formed between the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 and the second metal interconnection 72 and the flat barrier film 78 formed between the second metal interconnection layer 72 and the third metal interconnection layer 88 , in addition to the barrier films 44 , 46 , 58 , whereby hydrogen and water are surely barriered to surely prevent the hydrogen and water from arriving at the ferroelectric film 38 of the ferroelectric capacitor 42 .
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved.
- FIGS. 40 and 41 are sectional views of the semiconductor device according to the present embodiment, which illustrate a structure thereof.
- FIG. 42 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the present embodiment.
- FIGS. 43A-43B to 46 A- 46 B are sectional views of the semiconductor device according to the present embodiment in the steps of the method for fabricating the same.
- the same members of the present embodiment as the semiconductor device and the method for fabricating the same according to the first embodiment are represented by the same reference numbers not to repeat or to simplify their explanation.
- the basic structure of the semiconductor device according to the present embodiment is substantially the same as that of the semiconductor device according to the first embodiment.
- the semiconductor device according to the present embodiment is different from the semiconductor device according to the first embodiment in that the semiconductor device according to the present embodiment further includes a barrier film 114 formed above the third metal interconnection layer 88 (interconnections 88 a , 88 b ).
- a silicon oxide film 112 of, e.g., a 1500 nm-thickness is formed on an inter-layer insulation film 82 and on interconnections 88 a , 88 b .
- the silicon oxide film 112 has the surface planarized by, e.g., CMP after formed and remains in, e.g., a 350 nm-thickness on the interconnection 88 b.
- the barrier film 114 is formed on the planarized silicon oxide film 112 .
- As the barrier film 114 an aluminum oxide film of, e.g., a 20-70 nm-thickness is used.
- the barrier film 114 which is formed on the planarized silicon oxide film 112 , is flat.
- the barrier film 114 has the function of preventing the diffusion of hydrogen and water, as do the barrier films 44 , 46 , 58 , 62 , 78 . Furthermore, the barrier film 114 , which is formed on the planarized silicon oxide film 112 , is flat and, as do the barrier films 62 , 78 , has very good coverage in comparison with the barrier films 44 , 46 , 58 . Accordingly, the diffusion of hydrogen and water can be more surely prevented by such flat barrier film 114 .
- the barrier film 114 is formed, as are the barrier films 62 , 78 , not only over the FeRAM cell region 306 , where a plurality of the memory cells including the ferroelectric capacitors 42 are laid out, and also over the FeRAM chip region 302 and the scribe region 304 , and further over the neighboring FeRAM chip regions 302 . This will be described later.
- a silicon oxide film 90 of, e.g. a 50-150 nm-thickness is formed on the barrier film 114 .
- the silicon oxide film 90 functions as the stopper film for etching the interconnections not illustrated.
- the silicon oxide film 90 protects the barrier film 114 to prevent the decrease of the film thickness or the removal of the barrier film 114 by the etching for forming the interconnection layer.
- the barrier film 114 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- a silicon nitride film 92 of, e.g., a 350 nm-thickness is formed on the silicon oxide film 90 .
- a polyimide resin film 94 of, e.g. a 3-6 ⁇ m thickness is formed on the silicon nitride film 92 .
- An opening 96 is formed in the polyimide resin film 94 , the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and the silicon oxide film 112 down to an interconnection (bonding pad) 88 b . That is, an opening 96 a is formed in the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and the silicon oxide film 112 down to the interconnection (bonding pad) 88 b .
- An opening 99 b is formed in the polyimide resin film 94 in the region containing the opening 96 a formed in the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and the silicon oxide film 112 .
- the barrier film 114 is formed, as are the barrier films 62 , 78 , over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 . That is, the barrier film 114 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the semiconductor device is characterized mainly in that the semiconductor device includes, as the barrier films, the flat barrier film 62 formed between the first metal interconnection layer 56 (interconnections 56 a , 56 b , 56 c ) formed above the ferroelectric capacitor 42 and the second metal interconnection layer 72 (interconnections 72 a , 72 b ), the flat barrier film 78 formed between the second metal interconnection layer 72 (interconnections 72 a , 72 b ) and the third metal interconnection layer 88 (interconnections 88 a , 88 b ), and the flat barrier film 114 formed above the third metal interconnection layer 88 (interconnections 88 a , 88 b ), in addition to the barrier films 44 , 46 , 58 .
- the flat barrier film 62 formed between the first metal interconnection layer 56 (interconnections 56 a , 56 b , 56 c ) formed above the ferroelectric capacitor 42 and the second metal interconnection layer 72 (interconnections 72 a , 72 b ), the
- the semiconductor device according to the present embodiment because of the flat barrier film 114 formed above the third metal interconnection layer 88 in addition to the flat barrier films 62 , 78 of the semiconductor device according to the first embodiment, hydrogen and water can be more surely barriered, and the arrival of the hydrogen and water at the ferroelectric film 38 of the ferroelectric capacitor 42 can be more surely prevented.
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be more surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved.
- the flat barrier films 62 , 78 , 114 are formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 , whereby the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be more surely prevented.
- the semiconductor device is fabricated up to the third metal interconnection layer (interconnections 88 a , 88 b ).
- the silicon oxide film 112 of, e.g., a 1500 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 43A ).
- the surface of the silicon oxide film 112 is planarized by, e.g., CMP (see FIG. 43B ).
- thermal processing e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N 2 O gas or N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 112 while modifying the film quality of the silicon oxide film 112 to make it difficult for water to intrude into the silicon oxide film 112 .
- This thermal processing nitrides the surface of the silicon oxide film 112 , and SiON film (not illustrated) is formed on the surface of the silicon oxide film 112 .
- the barrier film 114 is formed by, e.g., sputtering or CVD.
- As the barrier film 114 an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed.
- the barrier film 114 which is formed on the planarized silicon oxide film 112 , is flat.
- the barrier film 114 is formed over the FeRAM chip region 302 and the scribe regions 304 , and even over the neighboring FeRAM chip regions 302 . That is, the barrier film 114 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the silicon oxide film 90 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD.
- thermal processing e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N 2 O gas and N 2 gas.
- This thermal processing is for removing water from the silicon oxide film 90 while modifying the film quality of the silicon oxide film 90 to make it difficult for water to intrude into the silicon oxide film 90 .
- This thermal processing nitrides the surface of the silicon oxide film 90 , and an SiON film (not illustrated) is formed on the surface of the silicon oxide film 90 .
- the silicon nitride film 92 of, e.g., a 350 nm-thickness is formed by, e.g., CVD (see FIG. 45A ).
- the silicon nitride film 92 is for blocking water to prevent the corrosion of the metal interconnection layers 88 , 72 , 56 , etc. due to the water.
- a photoresist film 106 is formed on the entire surface by, e.g., spin coating.
- an opening 108 for exposing the region where the opening is to be formed in the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and the silicon oxide film 112 down to the interconnection (bonding pad) 88 b is formed in the photoresist film 106 .
- the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and silicon oxide film 112 are etched.
- the opening 96 a is formed in the silicon nitride film 92 , the silicon oxide film 90 , the barrier film 114 and the silicon oxide film 112 down to the interconnection (bonding pad) 88 b (see FIG. 45B ).
- the photoresist film 106 is removed.
- the polyimide resin film 94 of, e.g., a 3-6 ⁇ m-thickness is formed by, e.g., spin coating (see FIG. 46A ).
- the opening 96 b is formed down to the interconnection (bonding pad) 88 b through the opening 96 a (see FIG. 46B ).
- the semiconductor device according to the present embodiment is fabricated.
- the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, in addition to the barrier films 44 , 46 , 58 , the flat barrier film 62 formed between the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 and the second metal interconnection layer 72 , the flat barrier film 78 formed between the second metal interconnection layer 72 and the third metal interconnection layer 88 , and the flat barrier film 114 formed above the third metal interconnection layer 88 , whereby hydrogen and water are more surely barriered to more surely prevent the arrival of the hydrogen and water at the ferroelectric film 38 of the ferroelectric capacitor 42 .
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be more improved.
- FIGS. 47 and 48 are sectional views of the semiconductor device according to the present embodiment, which illustrate a structure thereof.
- FIG. 49 is a plan view of the area where the barrier film is formed in the semiconductor device according to the present embodiment.
- FIGS. 50A-50C to 52 A- 52 C are sectional views of the semiconductor device according to the present embodiment in the steps of the method for fabricating the same, which illustrate the method.
- the same members of the present embodiment as those of the semiconductor device and the method for fabricating the same according to the first embodiment are represented by the same reference numbers not to repeat or to simplify their explanation.
- the basic structure of the semiconductor device according to the present embodiment is substantially the same as the semiconductor device according to the first embodiment.
- the semiconductor device according to the present embodiment is different from the semiconductor device according to the first embodiment in that the semiconductor device according to the present embodiment further includes a flat barrier film 116 between the ferroelectric capacitor 42 and the first metal interconnection layer 56 (interconnections 56 a , 56 b , 56 c ).
- the barrier film 116 is formed on a silicon oxide film 48 with conductor plugs 50 a , 50 b buried in.
- the barrier film 116 aluminum oxide film of, e.g., a 20-70 nm-thickness is used.
- the silicon oxide film 48 is planarized.
- the barrier film 116 which is formed on the planarized silicon oxide film 48 , is flat.
- the barrier film 116 has the function of preventing the diffusion of hydrogen and water, as do the barrier films 44 , 46 , 58 , 62 , 78 . Furthermore, the barrier film 116 , which is formed on the planarized silicon oxide film 48 , is flat and, as are the barrier films 62 , 78 , is formed with good coverage in comparison with the barrier films 44 , 46 , 58 . Such flat barrier film 116 can more surely prevent the diffusion of hydrogen and water.
- the barrier film 116 is formed, as are the barrier films 62 , 78 , not only over the FeRAM cell region 306 , where a plurality of the memory cells including the ferroelectric capacitors 42 are laid out, and also over the FeRAM chip region 302 and the scribe region 304 , and further over the neighboring FeRAM chip regions 302 . This will be described later.
- a silicon oxide film 118 of, e.g., a 100 nm-thickness is formed on the barrier film 116 .
- the silicon oxide film 118 functions as the stopper film for the etching for forming interconnections 56 a , 56 b , 56 c which will be described later.
- the silicon oxide film 118 protects the barrier film 116 to prevent the decrease of the film thickness and the removal of the barrier film 116 in the etching for forming the interconnections 56 a , 56 b , 56 c .
- the barrier film 116 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- An inter-layer insulation film 49 is formed of the silicon oxide film 34 , the barrier film 46 , the silicon oxide film 48 , the barrier film 116 and the silicon oxide film 118 .
- a contact hole 52 a is formed down to the upper electrode 40 .
- a contact hole 52 b is formed down to a lower electrode 36 .
- a contact hole 120 a is formed down to the conductor plug 54 a .
- a contact hole 120 b is formed down to the conductor plug 54 b.
- an interconnection 56 a is formed, electrically connected to the conductor plug 54 a and the upper electrode 40 .
- an interconnection 56 b is formed, electrically connected to the lower electrode 36 .
- an interconnection 56 c is formed, electrically connected to the conductor plug 54 b.
- the barrier film 116 is formed, as are the barrier films 62 , 78 , over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 . That is, the barrier film 116 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the semiconductor device is characterized mainly in that the semiconductor device includes, in addition to the barrier films 44 , 46 , 58 , the flat barrier film 116 formed between the ferroelectric capacitor 42 and the first metal interconnection layer 56 (interconnections 56 a , 56 b , 56 c ) formed above the ferroelectric capacitor 42 , the flat barrier film 62 formed between the first metal interconnection layer 56 (interconnection 56 a , 56 b , 56 c ) and the second metal interconnection layer 72 (interconnections 72 a , 72 b ), and the flat barrier film 78 formed between the second metal interconnection layer 72 (interconnections 72 a , 72 b ) and the third metal interconnection layer 88 (interconnections 88 a , 88 b ).
- the flat barrier film 116 is formed between the ferroelectric capacitor 42 and the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 , whereby hydrogen and water are further surely barriered to more surely prevent the arrival of the hydrogen and water at the ferroelectric film 38 of the ferroelectric capacitor 42 .
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be more surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be further more improved.
- the flat barrier films 62 , 78 , 116 are formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 , whereby the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be more surely prevented.
- the semiconductor device is fabricated up to the conductor plugs 54 a , 54 b (see FIG. 50A ).
- the barrier film 116 is formed by, e.g., sputtering or CVD.
- the barrier film 116 an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed.
- the barrier film 116 which is formed on the planarized silicon oxide film 48 , is flat.
- the barrier film 116 is formed over the FeRAM chip region 302 and the scribe regions 304 , and even over the neighboring FeRAM chip regions 302 . That is, the barrier film 116 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region 308 for FeRAM, the logic circuit region 310 , the peripheral circuit region 312 for logic circuit and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- the silicon oxide film 118 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see FIG. 50B ).
- the contact holes 120 a , 120 b are formed in the silicon oxide film 118 and the barrier film 116 down to the conductor plugs 54 a , 54 b (see FIG. 50C ).
- the SiON film 122 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., CVD (see FIG. 52A ).
- the contact hole 52 a and the contact hole 52 b are formed respectively down to the upper electrode 40 of the ferroelectric capacitor 42 and down to the lower electrode 36 of the ferroelectric capacitor 42 in the SiON film 122 , the silicon oxide film 118 , the barrier film 116 , the silicon oxide film 48 , the barrier film 46 and the barrier film 44 (see FIG. 52B ).
- thermal processing e.g., 500° C. and 60 minutes is made in an oxygen atmosphere. This thermal processing feeds oxygen to the ferroelectric film 38 of the ferroelectric capacitor 42 to recover the electric characteristics of the ferroelectric capacitor 42 .
- the SiON film 122 is removed by etching.
- a TiN film of, e.g., a 150 nm-thickness, an AlCu alloy film of, e.g., a 550 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former on the entire surface.
- the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- the conductor film is patterned by photolithography and dry etching.
- the first metal interconnection layer 56 i.e., the interconnection 56 a electrically connected to the upper electrode 40 of the ferroelectric capacitor 42 and the conductor plug 54 a
- the interconnection 56 b electrically connected to the lower electrode 36 of the ferroelectric capacitor 42
- the interconnection 56 c electrically connected to the conductor plug 54 b is formed (see FIG. 52C ).
- the silicon oxide film 118 functions as the stopper film.
- the silicon oxide film 118 protects the barrier film 116 to prevent the decrease of the film thickness and the removal of the barrier film 116 by the etching for forming the interconnections 56 a , 56 b , 56 c .
- the barrier film 116 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water.
- the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, in addition to the barrier films 44 , 46 , 58 , the flat barrier film 116 formed between the ferroelectric capacitor 42 and the first metal interconnection layer 56 formed above the ferroelectric capacitor 42 , the flat barrier film 62 formed between the first metal interconnection layer 56 and the second metal interconnection layer 72 , and the flat barrier film 78 formed between the second metal interconnection layer 72 and the third metal interconnection layer 88 , whereby hydrogen and water are more surely barriered to more surely prevent the arrival of the hydrogen and water at the ferroelectric film 38 of the ferroelectric capacitor 42 .
- the deterioration of the electric characteristics of the ferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be more improved.
- the barrier film 116 is formed after the conductor plugs 54 a , 54 b have been formed but the barrier film 116 may be formed before the conductor plugs 54 a , 54 b are formed.
- the semiconductor device is fabricated up to the silicon oxide film 48 having the surface planarized by CMP.
- the barrier film 116 is formed on the silicon oxide film 48 having the surface planarized by CMP.
- a silicon oxide film of, e.g., a 100 nm-thickness is formed on the barrier film 116 .
- the contact holes 50 a , 50 b are formed down to the source/drain diffused layers 22 .
- the conductor plugs 54 a , 54 b are formed, buried in the contact holes 50 a , 50 b.
- the barrier film 116 may be formed before the conductor plugs 54 a , 54 b are formed.
- the ferroelectric film 38 is PZT film.
- the ferroelectric film 38 is not essentially PZT film and can be suitably any other ferroelectric film.
- Pb 1-X La X Zr 1-Y Ti Y O 3 film (PLZT film) SrBi 2 (Ta X Nb 1-X ) 2 O 9 film, Bi 4 Ti 2 O 12 film, etc. may be used.
- the lower electrode 36 is formed of the layered film of the aluminum oxide film 36 a and the Pt film 36 b .
- the conductor film, etc. forming the lower electrode 36 are not essentially these materials.
- the lower electrode 38 may be formed of, e.g., Ir film, IrO 2 film, Ru film, RuO 2 film, SrRuO (strontium ruthenium oxide) film (SRO film) or Pd film.
- the upper electrode 40 is formed of the layered film of the IrO X film 40 a and the IrO Y film 40 b .
- the conductor film forming the upper electrode 40 is not essentially formed of these materials.
- the upper electrode 40 may be formed of, e.g., Ir film, Ru film, RuO 2 film, SRO film or Pd film.
- the flat barrier films are, in the first embodiment, the barrier film 62 formed between the first metal interconnection layer 56 and the second metal interconnection layer 72 , and the barrier film 78 formed between the second metal interconnection layer 72 and the third metal interconnection layer 88 , in the second embodiment, the barrier film 114 formed above the third metal interconnection layer 88 in addition to the barrier films 62 , 78 , and in the third embodiment, the barrier film 116 formed between the ferroelectric capacitor 42 and the first metal interconnection layer 56 in addition to the barrier films 62 , 78 .
- the combinations of the barrier films 62 , 78 , 114 , 116 are not limited to those described in the above-described embodiments.
- the flat barrier films can be at least two layers of the barrier films 62 , 78 , 114 , 116 ; three layers of the barrier films 62 , 78 , 114 , 116 may be formed, or all the four layers of the barrier films 62 , 78 , 224 , 116 may be formed. More flat barrier films may be formed corresponding to a number, etc. of the metal interconnection layers formed above the semiconductor substrate 10 .
- the film thickness of the flat barrier films is set at preferably, e.g., above 50 nm including 50 nm and below 100 nm excluding 100 nm, more preferably above 50 nm including 50 nm and below 80 nm including 80 nm.
- the flat barrier film is formed first between the bonding pad and the uppermost metal interconnection layer below the bonding pads and another flat barrier film is formed between other metal interconnection layers.
- the barrier films are aluminum oxide film but are not limited to aluminum oxide film. Films which have the function of preventing the diffusion of hydrogen and water can be suitably used as the barrier films.
- films of, e.g., metal oxide can be suitably used.
- films of tantalum oxide, titanium oxide, etc. for example, can be used.
- the barrier films are not limited to films of metal oxide. Silicon nitride film (Si 3 N 4 film), silicon oxynitride film (SiON film), etc., for example, can be used as the barrier films.
- Coated oxide film and hygroscopic organic film, such as resin film of polyimide, polyarylene, poly(arylene ether), benzocyclobutene, etc., can be used as the barrier films.
- the barrier films are formed of the same material but may be formed suitably of different materials as will be described below.
- aluminum oxide film may be used as the barrier film 62 , which is formed nearest the ferroelectric capacitor 42 of the flat barrier films 62 , 78 , 114 , and silicon nitride film may be used as the barrier film 78 or the barrier film 114 , which are formed above the barrier film 62 .
- silicon nitride film may be used as the barrier film 78 or the barrier film 114 , which are formed above the barrier film 62 .
- titanium oxide film for example, may be formed on the aluminum oxide film.
- metal oxide film such as aluminum oxide film or others
- inorganic film such as silicon nitride film or others
- hygroscopic organic film may be used as the flat barrier film 114 with the opening 96 b formed down to the interconnection (bonding pad) 88 b.
- the insulation film forming the inter-layer insulation films silicon oxide film is formed, but other various insulation films may be formed in place of silicon oxide film.
- the surfaces of the insulation films forming the inter-layer insulation films are planarized by CMP but may not be planarized essentially by CMP.
- the surfaces of the insulation films may be planarized by etching.
- the etching gas can be, e.g., Ar gas.
- the circuit is formed of three layers of the first metal interconnection layer 56 , the second metal interconnection layer 72 and the third metal interconnection layer 88 on the semiconductor substrate 10 , but the number of the layers of the metal interconnection layers forming the circuit on the semiconductor substrate 10 is not essentially three layers.
- the number of the metal interconnection layers can be suitably set in accordance with the design of the circuit formed on the semiconductor substrate 10 .
- 1T1C memory cells each including one transistor 24 and one ferroelectric capacitor 42 are formed.
- the constitution of the memory cells is not essentially 1T1C-type.
- As the constitution of the memory cells various constitutions, e.g., 2T2C-type including two transistors and two ferroelectric capacitors, and other constitutions can be used.
- the semiconductor device of the FeRAM structure including planar cells is explained, but the application of the present invention is not limited to the planar cells.
- the present invention is applicable to the semiconductor device of the FeRAM structure including stacked cells and having the gate length set at, e.g., 0.18 ⁇ m.
- FIG. 53 is a sectional view of a semiconductor device of the FeRAM structure of stacked cells the present invention is applied to, which illustrates a structure thereof.
- the structure other than the barrier films is omitted.
- a device isolation region 212 for defining device regions is formed in a semiconductor substrate 210 of, e.g., silicon.
- wells 214 a , 214 b are formed in the semiconductor substrate 210 with the device isolation region 212 formed in.
- gate electrodes (gate interconnections) 218 are formed with a gate insulation film 216 formed therebetween.
- the gate electrodes 218 have, e.g., the polycide structure of a cobalt silicide film, a nickel silicide film, a tungsten silicide film, etc. formed on a polysilicon film in accordance with a gate length, etc.
- a silicon oxide film 219 is formed on the gate electrode 218 .
- a sidewall insulation film 220 is formed on the side walls of the gate electrode 218 and the silicon oxide film 219 .
- Source/drain diffused layers 222 are formed in the semiconductor substrate 210 on both sides of the gate electrode 218 with the sidewall insulation film 220 formed on. Thus, transistors 224 each including the gate electrode 218 and the source/drain diffused layers 222 are formed.
- the gate length of the transistor 224 is set at, e.g., 0.18 ⁇ m.
- an inter-layer insulation film 227 of an SiON film 225 and a silicon oxide film 226 sequentially laid the latter on the former is formed.
- the surface of the inter-layer insulation film 227 is planarized.
- a barrier film 228 of, e.g., aluminum oxide film is formed on the inter-layer insulation film 227 .
- Contact holes 230 a , 230 b are formed in the barrier film 228 and the inter-layer insulation film 227 down to the source/drain diffused layers 222 .
- a barrier metal film (not illustrated) of a Ti film and a TiN film sequentially laid the later on the former is formed.
- Conductor plugs 232 a , 232 b of tungsten are buried in the contact holes 230 a , 230 b with the barrier metal film formed in.
- an Ir film 234 is formed, electrically connected to the conductor plug 232 a.
- a lower electrode 236 of a ferroelectric capacitor 242 is formed on the Ir film 234 .
- the ferroelectric film 238 of the ferroelectric capacitor 242 is formed on the lower electrode 236 .
- the ferroelectric film 238 is, e.g., PZT film.
- an upper electrode 240 of the ferroelectric capacitor 242 is formed on the ferroelectric film 238 .
- the stacked upper electrode 240 , the ferroelectric film 238 , the lower electrode 236 and the Ir film 234 are patterned at once by etching and have substantially the same plane shape.
- the ferroelectric capacitor 242 including the lower electrode 236 , the ferroelectric film 238 and the upper electrode 240 is constituted.
- the lower electrode 236 of the ferroelectric capacitor 242 is electrically connected to the conductor plug 232 a via the Ir film 234 .
- an SiON film 244 is formed in substantially the same film thickness as the Ir film 234 or in a smaller film thickness than the Ir film 234 .
- silicon oxide film may be formed.
- a barrier film 246 which has the function of preventing the diffusion of hydrogen and water is formed.
- the barrier film 246 aluminum oxide film, for example, is used.
- a silicon oxide film 248 is formed on the barrier film 246 .
- the ferroelectric capacitor 242 is buried with the silicon oxide film 248 .
- the surface of the silicon oxide film 248 is planarized.
- a flat barrier film 250 which has the function of preventing the diffusion of hydrogen and water is formed on the planarized silicon oxide film 248 .
- the barrier film 250 aluminum oxide film, for example, is used.
- the barrier film 250 is formed over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 .
- the barrier film 250 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region for FeRAM (not illustrated), the logic circuit region 310 , the peripheral circuit region for logic circuit (not illustrated) and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- a silicon oxide film 252 is formed on the barrier film 250 .
- an inter-layer insulation film 253 is formed of the SiON film 244 , the barrier film 246 , the silicon oxide film 248 , the barrier film 250 and the silicon oxide film 252 .
- a contact hole 254 a is formed in the silicon oxide film 252 , the barrier film 250 , the silicon oxide film 248 and the barrier film 246 down to the upper electrode 240 of the ferroelectric capacitor 242 .
- a contact hole 254 b is formed in the silicon oxide film 252 , the barrier film 250 , the silicon oxide film 248 , the barrier film 246 and the SiON film 244 down to the conductor plug 262 b.
- a barrier film (not illustrated) of a Ti film and a TiN film sequentially laid the latter on the former is formed in the contact holes 254 a , 254 b .
- the barrier metal film may be formed of a TiN film alone without a Ti film.
- conductor plugs 256 a , 256 b of tungsten are respectively buried in.
- an interconnection 258 a and an interconnection 258 b are formed, electrically connected respectively to the conductor plug 256 a and to the conductor plug 256 b.
- a silicon oxide film 260 is formed on the silicon oxide film 252 with the interconnections 258 a , 258 b formed on, a silicon oxide film 260 is formed, and the interconnections 258 a , 258 b are buried with the silicon oxide film 260 .
- the surface of the silicon oxide film 260 is planarized.
- a flat barrier film 262 which has the function of preventing the diffusion of hydrogen and water is formed on the planarized silicon oxide film 260 .
- the barrier film 262 is, e.g., aluminum oxide film.
- the barrier film 262 is formed over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 .
- the barrier film 262 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region for FeRAM (not illustrated), the logic circuit region 310 , the peripheral circuit region for logic circuit (not illustrated) and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- a silicon oxide film 264 is formed on the barrier film 262 .
- an inter-layer insulation film 265 is formed of the silicon oxide film 260 , the barrier film 262 and the silicon oxide film 264 .
- a contact hole 268 is formed in the silicon oxide film 264 , the barrier film 262 and the silicon oxide film 260 down to the interconnection 258 b.
- a barrier metal film (not illustrated) of a Ti film and a TiN film sequentially laid the latter on the former is formed in the contact hole 268 .
- a conductor plug 270 of tungsten is buried in the contact hole 268 with the barrier metal film formed in.
- An interconnection 272 is formed on the silicon oxide film 264 , electrically connected to the conductor plug 268 .
- a silicon oxide film 274 is formed on the silicon oxide film 264 with the interconnection 272 formed on, and the interconnection 272 is buried with the silicon oxide film 274 .
- the surface of the silicon oxide film 274 is planarized.
- a flat barrier film 276 which has the function of preventing the diffusion of hydrogen and water is formed.
- the barrier film 276 is, e.g., aluminum oxide film.
- the barrier film 276 is formed over the FeRAM chip region 302 and the scribe regions 304 and also over the neighboring FeRAM chip regions 302 .
- the barrier film 276 is formed over the scribe regions 304 , the FeRAM cell region 306 , the peripheral circuit region for FeRAM (not illustrated), the logic circuit region 310 , the peripheral circuit region for logic circuit (not illustrated) and the pad regions 314 , and the interfaces between them, i.e., the scribe region-pad region interfaces 316 , the pad region-circuit region interfaces 318 , and the circuit region-circuit region interfaces 320 .
- a silicon oxide film 278 is formed on the barrier film 276 .
- interconnections buried in inter-layer insulation films formed of silicon oxide film, etc. are suitably formed in accordance with a circuit design.
- the semiconductor device of the FeRAM structure including stacked cells as well as in the above-described embodiments includes the flat barrier films 250 , 262 , 276 for preventing the diffusion of hydrogen and water, whereby the deterioration of the electric characteristics of the ferroelectric capacitor 242 due to hydrogen and water can be prevented, and the PTHS characteristics can be much improved.
- the flat barrier film for preventing the diffusion of hydrogen and water may be formed, and all the three layers of the barrier film 250 , 262 , 276 may not be formed. More flat films may be formed as required.
- the interconnections are formed mainly of Al but may not be formed mainly of Al.
- the interconnections may be formed mainly of Cu by damascene method, etc.
- FIG. 54 is a sectional view of the semiconductor device using the Cu interconnections in the semiconductor device illustrated in FIG. 53 , which illustrates a structure thereof
- FIG. 55 is a sectional view of the semiconductor device using the Cu interconnections, which illustrate a structure of the bonding pad.
- FIG. 53 illustrates the structure of the semiconductor device of the FeRAM structure including stacked cells.
- the same members as those of the semiconductor device illustrated in FIG. 53 are represented by the same reference numbers not to repeat or to simplify their explanation.
- a silicon oxide film 260 a is formed on an inter-layer insulation film 253 with conductor plugs 256 a , 256 b of tungsten buried in.
- Interconnections trenches 280 a , 280 b are formed in the silicon oxide film 260 a.
- a Cu interconnection 282 a is buried, electrically connected to the conductor plug 256 a .
- a Cu interconnection 282 b is buried, electrically connected to the conductor plug 256 b.
- a silicon oxide film 260 b is formed on the silicon oxide film 260 a with the Cu interconnections 282 a , 282 b buried in.
- the surface of the silicon oxide film 260 b is planarized.
- a flat barrier film 262 which has the function of preventing the diffusion of hydrogen and water is formed.
- a silicon oxide film 264 is formed on the barrier film 262 .
- an inter-layer insulation film 265 is formed of the silicon oxide film 260 , the barrier film 262 and the silicon oxide film 264 .
- a contact hole 268 is formed in the silicon oxide film 264 , the barrier film 262 and the silicon oxide film 260 b down to the Cu interconnection 282 b.
- a layered film of a Ta film of, e.g., a 15 nm-thickness and a Cu film of, e.g., a 130 nm-thickness sequentially laid the latter on the former is formed.
- a conductor plug 270 of the Cu is buried in the contact hole 268 with the barrier metal film (not illustrated) of the Ta film.
- the bonding pad is formed of a metal film formed mainly of Al, such as AlCu alloy film or others.
- an interconnection trench 285 is formed in an inter-layer insulation film 284 .
- a Cu interconnection 286 is buried in the interconnection trench 285 .
- an inter-layer insulation film 288 of a silicon oxide film is formed on the inter-layer insulation film 284 with the Cu interconnection 286 buried in.
- the silicon oxide film forming the inter-layer insulation film 288 is formed by, e.g., plasma TEOS CVD.
- a contact hole 289 is formed in the inter-layer insulation film 288 down to the Cu interconnection 286 .
- a conductor plug 290 of tungsten is buried in.
- a bonding pad 292 is formed, electrically connected to the conductor plug 290 .
- the bonding bad 292 is formed of an AlCu alloy film.
- a barrier film for preventing the diffusion of hydrogen and water may be formed.
- a silicon oxide film 294 is formed on the inter-layer insulation film 288 and the bonding pad 292 .
- the silicon oxide film 294 is formed by, e.g., plasma TEOS CVD.
- a silicon nitride film 296 is formed on the silicon oxide film 294 .
- a polyimide resin film 298 is formed on the silicon nitride film 294 .
- An opening 299 is formed in the polyimide resin layer 298 , the silicon nitride film 296 and the silicon oxide film 294 down to the bonding pad 292 . That is, an opening 299 a is formed in the silicon nitride film 296 and the silicon oxide film 294 down to the bonding pad 292 .
- An opening 299 b is formed in the polyimide resin film 298 in the region containing the opening 299 a formed in the silicon nitride film 296 and the silicon nitride film 294 .
- the bonding pad 292 is electrically connected to an outside circuit (not illustrated) through the opening 299 .
- the interconnection formed mainly of Cu may be used in place of the interconnection formed mainly of Al.
- the first layer of the flat barrier film may be formed between the ferroelectric capacitor and the first Cu interconnection above the ferroelectric capacitor, and the second layer of the flat barrier film may be formed between the bonding pad and the uppermost Cu interconnection layer below the bonding pad.
- a flat barrier film is further formed between other Cu interconnections, whereby the moisture resistance can be further improved.
- the semiconductor device and method for fabricating the same according to the present invention are useful to improve the reliability of a semiconductor device including a ferroelectric capacitor.
Abstract
Description
- This application is a Continuation of International Application No. PCT/JP2004/009429, with an international filing date of Jul. 2, 2004, designating the United States of America, and International Application No. PCT/JP2005/011955, with an international filing date of Jun. 29, 2005, designating the United States of America, the entire contents of both of which are incorporated herein by reference.
- The present invention relates to a semiconductor device and a method for fabricating the semiconductor device, more specifically, a semiconductor device including a ferroelectric capacitor and a method for fabricating the same.
- Recently, it is noted to use ferroelectric film as the dielectric film of capacitors. An FeRAM (Ferroelectric Random Access Memory) including such ferroelectric capacitors is a nonvolatile memory having characteristics, such as being operative at high speed and having low electric power consumption, good write and read endurance, etc. and is prospective.
- However, the ferroelectric capacitor has the characteristic that the characteristics are easily deteriorated by hydrogen gas and water from the outside. Specifically, it is generally known that the ferroelectric capacitor of the standard FeRAM, having the lower electrode of Pt film, the ferroelectric film of PZT film and the upper electrode of Pt film substantially loses the ferroelectricity of the PbZr1-XTiXO3 film (PZT film) when the substrate is heated to around 200° C. in an atmosphere of an about 40 Pa (0.3 Torr) hydrogen partial pressure. It is known that the ferroelectricity of the ferroelectric film of the ferroelectric capacitor is much deteriorated when thermal processing is performed with the ferroelectric capacitor adsorbing water or with water being present near the ferroelectric capacitor.
- Because of these properties of the ferroelectric capacitor, in the process for fabricating the FeRAM, processes which generate small amounts of water and are made at low temperatures as far as possible are selected as the processes following the formation of the dielectric film. As the process for forming the inter-layer insulation film, the film forming processes, such as CVD (Chemical Vapor Deposition), etc., using raw material gases which generate relatively small mounts of hydrogen are selected.
- Furthermore, as the technique for preventing the deterioration of the ferroelectric film due to hydrogen and water are proposed the technique of forming aluminum oxide film covering the ferroelectric capacitors, the technique of forming aluminum oxide film on an inter-layer insulation film formed above the ferroelectric capacitors. Aluminum oxide film has the function of preventing the diffusion of hydrogen and water. These proposed techniques can prohibit hydrogen and water from arriving at the ferroelectric film, and the deterioration of the ferroelectric film due to hydrogen and water can be prevented. These techniques are disclosed in, e.g.,
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- As described above, the ferroelectric capacitor has the characteristic that the characteristics are easily deteriorated by hydrogen and water from the outside. Accordingly, the conventional FeRAM cannot have good test result of PTHS (Pressure Temperature Humidity Stress) test, which is one of the accelerated lifetime tests.
- Usually, the PTHS test is made under conditions of, e.g., the temperature: 135° C. and the humidity: 85%, based on the specifications of JEDEC (Joint Electron Device Engineering Council), etc. In the PTHS test, unless the FeRAM has the resistance to hydrogen and humidity resistance ensured, the ferroelectric capacitors are deteriorated, and defects are generated.
- Techniques for preventing the deterioration of the ferroelectric film due to hydrogen and water have been so far proposed but have not been sufficient to improve the PTHS characteristics of the semiconductor devices, such as FeRAM etc. including ferroelectric capacitors and give good test results which sufficiently exceed the mass production qualification level in the PTHS test.
- An object of the present invention is to provide a semiconductor device which has good resistance to hydrogen gas and humidity, and can prevent the deterioration of the characteristics of the ferroelectric capacitors and improve the PTHS characteristics, and a method for fabricating the same.
- According to one aspect of the present invention, there is provided a semiconductor device comprising: a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water.
- According to another aspect of the present invention, there is provided a semiconductor device comprising: a memory cell region including a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water; and a pad region where a bonding pad is formed, at least either of the first barrier film and the second barrier film being formed over the memory cell region and the pad region.
- According to further another aspect of the present invention, there is provided a semiconductor device comprising: a chip region including a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; a first insulation film formed above the semiconductor substrate and the ferroelectric capacitor, and having a surface planarized; a flat first barrier film formed above the first insulation film, for preventing the diffusion of hydrogen or water; a second insulation film formed above the first barrier film and having a surface planarized; and a flat second barrier film formed above the second insulation film, for preventing the diffusion of hydrogen or water; and a scribe region provided on the semiconductor substrate, adjacent to the chip region, at least either of the first barrier film and the second barrier film being formed over the chip region and the scribe region.
- According to further another aspect of the present invention, there is provided a method for fabricating a semiconductor device comprising the steps of: forming above a semiconductor substrate a ferroelectric capacitor including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film; forming a first insulation film above the semiconductor substrate and the ferroelectric capacitor; planarizing a surface of the first insulation film; forming above the first insulation film a flat first barrier film for preventing the diffusion of hydrogen or water; forming a second insulation film above the first barrier film; planarizing a surface of the second insulation film; and forming above the second insulation film a flat second barrier film for preventing the diffusion of hydrogen or water.
- In the specification of the present application, “on” or “above” as in “on the substrate”, “above the substrate”, “on the ferroelectric capacitor”, “above the ferroelectric capacitor”, “on the insulation film”, “above the insulation film”, “on the interconnection layer”, “above the interconnection layer”, etc. includes “immediately on” and also “above” the substrate, etc.
- According to the present invention, in the semiconductor device comprising a ferroelectric capacitor formed above a semiconductor substrate and including a lower electrode, a ferroelectric film formed on the lower electrode and an upper electrode formed on the ferroelectric film, a first insulation film having a surface planarized is formed above the semiconductor substrate and the ferroelectric capacitor; a flat first barrier film for preventing the diffusion of hydrogen or water is formed above the first insulation film; a second insulation film having a surface planarized is formed above the first barrier film and; and a flat second barrier film for preventing the diffusion of hydrogen or water is formed above the second insulation film, whereby hydrogen and water can be surely barriered to surely prevent the arrival of the hydrogen and water at the ferroelectric film of the ferroelectric capacitor. Thus, the deterioration of the electric characteristics of the ferroelectric capacitor due to hydrogen and water can be prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved.
-
FIGS. 1A and 1B are plan views illustrating the chip structure of the semiconductor device according to a first embodiment of the present invention. -
FIGS. 2A and 2B are plan views illustrating the area structure of the chip surface layer of the semiconductor device according to the first embodiment of the present invention. -
FIG. 3 is a sectional view of the semiconductor device according to the first embodiment of the present invention, which illustrates a structure thereof (Part 1). -
FIG. 4 is a sectional view of the semiconductor device according to the first embodiment of the present invention, which illustrates a structure thereof (Part 2). -
FIG. 5 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the first embodiment of the present invention (Part 1). -
FIG. 6 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the first embodiment of the present invention (Part 2). -
FIG. 7 is a transmission electron microscopic picture showing the result of the sectional observation of the SOG film burying the ferroelectric capacitor. -
FIG. 8 is a transmission electron microscopic picture showing the result of the sectional observation of the aluminum oxide film formed on the step due to the ferroelectric capacitor. -
FIGS. 9A-9C are sectional views of the barrier film formed on a coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate a disadvantage caused thereby (Part 1). -
FIGS. 10A-10D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate the disadvantage caused thereby (Part 2). -
FIGS. 11A-11D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate another disadvantage caused thereby (Part 1). -
FIG. 12 is a sectional view of the barrier film on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrates said another disadvantage caused thereby (Part 2). -
FIGS. 13A-13D are sectional views of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrate said another disadvantage caused thereby (Part 3). -
FIG. 14 is a sectional view of the barrier film formed on the coated insulation film in the steps of forming the barrier film on the coated insulation film, which illustrates said another disadvantage (Part 4). -
FIGS. 15A-15B are graphs of the result of the evaluation of the barrier film by the thermal desorption spectroscopy. -
FIGS. 16A-16B are views illustrating a disadvantage taking place in forming the barrier film relatively thick. -
FIG. 17 is a view illustrating an advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 1). -
FIG. 18 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 2). -
FIGS. 19A-19B are views illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 3). -
FIG. 20 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 4). -
FIG. 21 is a view illustrating the advantageous effect produced by the semiconductor device according to the first embodiment of the present invention (Part 5). -
FIGS. 22A-22B are sectional views illustrating a defect caused in a conductor plug buried in the inter-layer insulation film including the barrier film. -
FIGS. 23A-23B are transmission electron microscopic pictures of the defect caused in the conductor plug buried in the inter-layer insulation film including the barrier film. -
FIGS. 24A-24C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 1). -
FIGS. 25A-25C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 2). -
FIGS. 26A-26C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 3). -
FIGS. 27A-27C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 4). -
FIGS. 28A-28C are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 5). -
FIGS. 29A-29B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 6). -
FIGS. 30A-30B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 7). -
FIG. 31 is a sectional view of the semiconductor device according to the first embodiment in the step of the method for fabricating the same, which illustrate the method (Part 8). -
FIGS. 32A-32B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 9). -
FIGS. 33A-33B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 10). -
FIGS. 34A-34B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 11). -
FIG. 35 is a sectional view of the semiconductor device according to the first embodiment in the step of the method for fabricating the same, which illustrate the method (Part 12). -
FIGS. 36A-36B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 13). -
FIGS. 37A-37B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 14). -
FIGS. 38A-38B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 15). -
FIGS. 39A-39B are sectional views of the semiconductor device according to the first embodiment in the steps of the method for fabricating the same, which illustrate the method (Part 16). -
FIG. 40 is a sectional view of the semiconductor device according to a second embodiment of the present invention, which illustrates a structure thereof (Part 1). -
FIG. 41 is a sectional view of the semiconductor device according to the second embodiment of the present invention, which illustrates the structure thereof (Part 2). -
FIG. 42 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the second embodiment of the present invention. -
FIGS. 43A-43B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same (Part 1). -
FIG. 44 is a sectional view of the semiconductor device according to the second embodiment of the present invention in the step of the method for fabricating the same, which illustrates the method (Part 2). -
FIGS. 45A-45B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 3). -
FIGS. 46A-46B are sectional views of the semiconductor device according to the second embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 4). -
FIG. 47 is a sectional view of the semiconductor device according to a third embodiment of the present invention, which illustrates a structure thereof (Part 1). -
FIG. 48 is a sectional view of the semiconductor device according to the third embodiment of the present invention, which illustrates a structure thereof (Part 2). -
FIG. 49 is a plan view illustrating an area where the barrier film is formed in the semiconductor device according to the third embodiment of the present invention. -
FIGS. 50A-50C are sectional views of the semiconductor device according to the third embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 1). -
FIG. 51 is a sectional view of the semiconductor device according to the third embodiment of the present invention in the step of the method for fabricating the same, which illustrates the method (Part 2). -
FIGS. 52A-52C are sectional views of the semiconductor device according to the third embodiment of the present invention in the steps of the method for fabricating the same, which illustrate the method (Part 3). -
FIG. 53 is a sectional view of the semiconductor device of the FeRAM structure including the stacked cells the present invention is applied to, which illustrates a structure thereof (Part 1). -
FIG. 54 is a sectional view of the semiconductor device of the semiconductor device of the FeRAM structure including the stacked cells the present invention is applied to, which illustrates a structure thereof (Part 2). -
FIG. 55 is a sectional view of the bonding pad with the Cu interconnection, which illustrates a structure thereof. -
- 10 . . . semiconductor substrate
- 12 . . . device isolation region
- 14 a, 14 b . . . well
- 16 . . . gate insulation film
- 18 . . . gate electrode
- 19 . . . insulation film
- 20 . . . sidewall insulation film
- 22 . . . source/drain diffused layer
- 24 . . . transistor
- 25 . . . SiON film
- 26 . . . silicon oxide film
- 27 . . . inter-layer insulation film
- 34 . . . silicon oxide film
- 36 . . . lower electrode
- 36 a . . . aluminum oxide film
- 36 b . . . Pt film
- 38 . . . ferroelectric film
- 40 . . . upper electrode
- 40 a . . . IrOX film
- 40 b . . . IrOY film
- 42 . . . ferroelectric capacitor
- 44 . . . barrier film
- 46 . . . barrier film
- 48 . . . silicon oxide film
- 49 . . . inter-layer insulation film
- 50 a, 50 b . . . contact hole
- 52 a, 52 b . . . contact hole
- 54 a, 54 b . . . conductor plug
- 56 . . . the first metal interconnection layer
- 56 a, 56 b, 56 c . . . interconnection
- 58 . . . barrier film
- 60 . . . silicon oxide film
- 61 . . . silicon oxide film
- 62 . . . barrier film
- 64 . . . silicon oxide film
- 66 . . . inter-layer insulation film
- 68 . . . contact hole
- 70 . . . conductor plug
- 72 . . . the second metal interconnection layer
- 72 a, 72 b . . . interconnection
- 74 . . . silicon oxide film
- 76 . . . silicon oxide film
- 78 . . . barrier film
- 80 . . . silicon oxide film
- 82 . . . inter-layer insulation film
- 84 a, 84 b . . . contact hole
- 86 a, 86 b . . . conductor plug
- 88 . . . the third metal interconnection layer
- 88 a, 88 b . . . interconnection
- 90 . . . silicon oxide film
- 92 . . . silicon nitride film
- 93 . . . layered film
- 94 . . . polyimide resin film
- 96 a, 96 a, 96 a . . . opening
- 98 . . . photoresist film
- 100 . . . photoresist film
- 102 . . . photoresist film
- 104 . . . SiON film
- 106 . . . photoresist film
- 108 . . . opening
- 110 . . . defective part
- 112 . . . silicon oxide film
- 114 . . . barrier film
- 116 . . . barrier film
- 118 . . . silicon oxide film
- 120 a, 120 b . . . contact hole
- 122 . . . SiON film
- 210 . . . semiconductor substrate
- 212 . . . device isolation region
- 214 a, 214 b . . . well
- 216 . . . gate insulation film
- 218 . . . gate electrode
- 219 . . . silicon oxide film
- 220 . . . sidewall insulation film
- 222 . . . source/drain diffused layer
- 224 . . . transistor
- 225 . . . SiON film
- 226 . . . silicon oxide film
- 227 . . . inter-layer insulation film
- 228 . . . barrier film
- 230 a, 230 b . . . contact hole
- 232 a, 232 b . . . conductor plug
- 234 . . . Ir film
- 236 . . . lower electrode
- 238 . . . ferroelectric film
- 240 . . . upper electrode
- 242 . . . ferroelectric capacitor
- 244 . . . SiON film
- 246 . . . barrier film
- 248 . . . silicon oxide film
- 250 . . . barrier film
- 252 . . . silicon oxide film
- 253 . . . inter-layer insulation film
- 254 a, 254 b . . . contact hole
- 256 a, 256 b . . . conductor plug
- 258 a, 258 b . . . interconnection
- 260, 260 a, 260 b . . . silicon oxide film
- 262 . . . barrier film
- 264 . . . silicon oxide film
- 265 . . . inter-layer insulation film
- 268 . . . contact hole
- 270 . . . conductor plug
- 272 . . . interconnection
- 274 . . . silicon oxide film
- 276 . . . barrier film
- 278 . . . silicon oxide film
- 280 a, 280 b . . . interconnection trench
- 282 a, 282 b . . . Cu interconnection
- 284 . . . inter-layer insulation film
- 285 . . . interconnection trench
- 286 . . . Cu interconnection
- 288 . . . silicon oxide film
- 289 . . . contact hole
- 290 . . . conductor plug
- 292 . . . bonding pad
- 294 . . . silicon oxide film
- 296 . . . silicon nitride film
- 298 . . . polyimide resin film
- 299, 299 a, 299 b . . . opening
- 300 . . . shot
- 302 . . . FeRAM chip region
- 304 . . . scribe region
- 306 . . . FeRAM cell region
- 308 . . . peripheral circuit region for FeRAM
- 310 . . . logic circuit region
- 312 . . . peripheral circuit region for logic circuit
- 314 . . . pad region
- 316 . . . scribe region-pad region interface
- 318 . . . pad region-circuit region interface
- 320 . . . circuit region-circuit region interface
- 322 . . . moisture resistant ring
- 324 . . . inter-layer insulation film
- 326 . . . interconnection layer
- 328 . . . barrier film
- 330 . . . inter-layer insulation film
- 332 . . . contact hole
- 334 . . . conductor plug
- 336 . . . interconnection layer
- 338 . . . defect in conductor plug
- 400 . . . inter-layer insulation film
- 402 . . . lower electrode
- 404 . . . ferroelectric film
- 406 . . . upper electrode
- 408 . . . ferroelectric capacitor
- 410 . . . SOG film
- 412 . . . interconnection
- 414 . . . aluminum oxide film
- 416 . . . inter-layer insulation film
- 418 . . . barrier film
- 420 . . . photoresist film
- 422 a, 422 b . . . contact hole
- 424 . . . metal film
- 426 . . . photoresist film
- 428 a, 428 b . . . interconnection
- 430 . . . conductor plug
- 432 . . . inter-layer insulation film
- 434 . . . interconnection
- 436 . . . inter-layer insulation film
- 438 . . . barrier film
- 440 . . . barrier film
- 442 . . . Al interconnection
- 444 . . . conductor plug
- 446 . . . contact hole
- The semiconductor device and method for fabricating the same according to a first embodiment of the present invention will be explained with reference to
FIGS. 1A-1B to 39A-39B. - (The Semiconductor Device)
- First, the semiconductor device according to the present embodiment will be explained with reference to
FIGS. 1A-1B to 23A-23B. - First, a chip structure of the semiconductor device according to the present embodiment will be explained with reference to
FIGS. 1A-1B and 2A-2B.FIGS. 1A-1B are plan views of chips of the semiconductor device according to the present embodiment, which illustrate the chip structure, andFIGS. 2A-2B are plan views of the chip surface layer of the semiconductor device according to the present embodiment, which illustrate an area constitution thereof.FIG. 1B is a plan view of the FeRAM chip regions in one shot, andFIG. 1A is an enlarged plan view of the FeRAM chip region inFIG. 1B .FIG. 2A is a plan view of the area constitution of the chip surface layer along the line X-X′ inFIG. 1A , andFIG. 2B is a plan view of the area constitution of the chip surface layer along the line Y-Y′ inFIG. 1A . - As illustrated in
FIGS. 1A and 1B , on asemiconductor substrate 10, a plurality ofFeRAM chip regions 302 are formed in eachshot 300. Between the neighboringFeRAM chip regions 302, ascribe region 304 which is a cut region to be cut to separate the respectiveFeRAM chip regions 302 into FeRAM chips are provided. - In each
FeRAM chip region 302, anFeRAM cell region 306 where FeRAM cells are formed, aperipheral circuit region 308 where a peripheral circuit for the FeRAM is formed, alogic circuit region 310 where a logic circuit is formed, and aperipheral circuit region 312 where a peripheral circuit for the logic circuit is formed are provided. In the periphery of theFeRAM chip region 302,pad regions 314 where bonding pads for connecting the chip circuits to outside circuits are formed. Thepad regions 314 may be formed along all the side in the periphery or along only one set of the opposed sides of the rectangularFeRAM chip region 302. - The area constitution of the chip surface layer along the line X-X′ in
FIG. 1A includes, as illustrated inFIG. 2A , sequentially from the side of X to the side of X′, thescribe region 304, the scribe region-pad region interface 316, thepad region 314, the pad region-circuit region interface 318, theFeRAM cell region 306, the circuit region-circuit region interface 320, thelogic circuit region 310, the pad region-circuit region interface 318, thepad region 314, the scribe region-pad region interface 316, and thescribe region 304. - The area constitution of the chip surface layer along the line Y-Y′ in
FIG. 1A includes, as illustrated inFIG. 2B , sequentially from the side of Y to the side of Y′, thescribe region 304, the scribe region-pad region interface 316, thepad region 314, the pad region-circuit region interface 318, theFeRAM cell region 306, the circuit region-circuit region interface 320, theperipheral circuit region 308 for the FeRAM, the circuit region-thecircuit region interface 320, theperipheral circuit region 312 for the logic circuit, the pad region-thecircuit region interface 318, thepad region 314, the scribe region-thepad region interface 316 and thescribe region 304. - Then, the structure of the semiconductor device according to the present embodiment will be explained with reference to FIGS. 3 to 6.
FIGS. 3 and 4 are sectional views of the semiconductor device according to the present embodiment, which illustrate the structure thereof.FIGS. 5 and 6 are plan views which illustrate the area where barrier films are formed in the semiconductor device according to the present embodiment. InFIG. 4 , the sectional structure of theFeRAM chip region 32 to thescribe regions 304 is illustrated as it is, butFIG. 3 shows the sectional structure in which theFeRAM chip region 306, theperipheral circuit region 308 and thepad region 314 constituting theFeRAM chip region 302 are illustrated in one to simplify the illustration. - As illustrated in
FIG. 3 , on asemiconductor substrate 10 of, e.g., silicon, adevice isolation region 12 defining a device region is formed. In thesemiconductor substrate 10 with thedevice isolation region 12 formed on,wells - On the
semiconductor substrate 10 with thewells gate insulation films 16 formed therebetween. Thegate electrode 18 has the polycide structure of a metal silicide film, such as tungsten silicide film or others, laid on, e.g., a polysilicon film. On thegate electrode 18, aninsulation film 19 of silicon oxide film is formed. On the side wall of thegate electrode 18 and theinsulation film 19, asidewall insulation film 20 is formed. - Source/drain diffused
layers 22 are formed in thesemiconductor substrate 10 on both sides of thegate electrode 18 with thesidewall insulation film 20 formed on. Thus,transistors 24 each including thegate electrode 18 and the source/drain diffusedlayers 22 are formed. The gate length of thetransistor 24 is set at, e.g., 0.35 μm or, e.g., 0.11-0.18 μm. - On the
semiconductor substrate 10 with thetransistors 24 formed on, anSiON film 25 of, e.g., a 200 nm-thickness and asilicon oxide film 26 of, e.g., a 600 nm-thickness are sequentially laid. Thus, aninter-layer insulation film 27 of theSiON film 25 and thesilicon oxide film 26 sequentially laid the latter on the former is formed. The surface of theinter-layer insulation film 27 is planarized. - On the
inter-layer insulation film 27, asilicon oxide film 34 of, e.g., a 100 nm-thickness is formed. Thesilicon oxide film 34, which is formed on the planarizedinter-layer insulation film 27, is flat. - On the
silicon oxide film 34, thelower electrode 36 of aferroelectric capacitor 42 is formed. Thelower electrode 36 is formed of the layered film of a 20-50 nm-thicknessaluminum oxide film 36 a and a 100-200 nm-thickness Pt film 36, for example, sequentially laid the latter on the former. The film thickness of thePt film 36 b is set at 165 nm here. - On the
lower electrode 36, aferroelectric film 38 of theferroelectric capacitor 42 is formed. Theferroelectric film 38 is PbZr1-XTiXO3 film (PZT film) of, e.g., a 100-250 nm-thickness. A 150 nm thickness PZT film is used as theferroelectric film 38 here. - On the
ferroelectric film 38, theupper electrode 40 of theferroelectric capacitor 42 is formed. Theupper electrode 40 is formed of the layered film of, a 25-75 nm-thickness IrOX film 40 a and a 150-250 nm-thickness IrOY film 40 b sequentially laid the latter on the former. The film thickness of the IrOX film 40 a is set at 50 nm, and the film thickness of the IrOY film 40 b is set at 200 nm here. The composition ratio Y of the oxygen of the IrOY film 40 b is set higher than the composition ratio X of the oxygen of the IrOX film 40 a. - Thus, the
ferroelectric capacitor 42 including thelower electrode 36, theferroelectric film 38 and theupper electrode 40 is constituted. - On the
ferroelectric film 38 and theupper electrode 40, abarrier film 44 is formed, covering the upper surfaces and the side surfaces of theferroelectric film 38 and theupper electrode 40. Thebarrier film 44 is formed of an aluminum oxide film (Al2O3) film of, e.g., a 20-100 nm-thickness. - The
barrier film 44 has the function of preventing the diffusion of hydrogen and water. When hydrogen and water arrive at theferroelectric film 38 of theferroelectric capacitor 42, the metal oxide forming theferroelectric film 38 is reduced with the hydrogen and water, and the electric characteristics of theferroelectric capacitor 42 are deteriorated. Thebarrier film 44 is formed covering the upper surfaces and the side surfaces of theferroelectric film 38 and theupper electrode 40, whereby the arrival of hydrogen and water at theferroelectric film 38 is suppressed, and the deterioration of the electric characteristics of theferroelectric capacitor 42 can be suppressed. - On
ferroelectric capacitor 42 covered by thebarrier film 44 and on thesilicon oxide film 34, abarrier film 46 is formed. Thebarrier film 46 is an aluminum oxide film of, e.g. a 20-100 nm-thickness. - The
barrier film 46 has the function of preventing the diffusion of hydrogen and water, as does thebarrier film 44. - On the
barrier film 40, asilicon oxide film 48 of, e.g., a 1500 nm-thickness is formed. The surface of thesilicon oxide film 48 is planarized. Thesilicon oxide film 48 is formed by, e.g., CVD, MOCVD or others. - An
inter-layer insulation film 49 is formed of thesilicon oxide film 34, thebarrier film 46 and thesilicon oxide film 48. - In the
silicon oxide film 48, thebarrier film 46, thesilicon oxide film 34 and theinter-layer insulation film 27, contact holes 50 a, 50 b are formed respectively down to the source/drain diffused layers 22. In thesilicon oxide film 48, thebarrier film 46 and thebarrier film 44, acontact hole 52 a is formed down to theupper electrode 40. In thesilicon oxide film 48, thebarrier film 46 and thebarrier film 44, acontact hole 52 b is formed down to thelower electrode 36. - In the contact holes 50 a, 50 b, a barrier metal film (not illustrated) of, e.g., a 20 nm-thickness Ti film and, e.g., a 50 nm-thickness TiN film laid the latter on the former is formed. The Ti film of the barrier metal film is formed for the reduction of the contact resistance, and the TiN film is formed for the prevention of the diffusion of tungsten which is the conductor plug material. The barrier metal films formed in the respective contact holes which will be described later are formed for the same purpose.
- Conductor plugs 54 a, 54 b of tungsten are buried respectively in the contact holes 50 a, 50 b with the barrier metal film formed in.
- On the
silicon oxide film 48 and in thecontact hole 52 a, aninterconnection 56 a is formed, electrically connected to the conductor plug 54 a and theupper electrode 40. On thesilicon oxide film 48 and in thecontact hole 52 b, aninterconnection 56 b is formed, electrically connected to thelower electrode 36. On thesilicon oxide film 48, aninterconnection 56 c is formed, electrically connected to theconductor plug 54 b. Theinterconnections - Thus, a 1T1C-type memory cell including one
transistor 24 and oneferroelectric capacitor 42 having the source/drain diffusedlayer 22 of thetransistor 24 and theupper electrode 40 of theferroelectric capacitor 42 electrically connected via the conductor plug 54 a and theinterconnection 56 a is formed. Actually, a plurality of memory cells are laid out in the memory cell region of the FeRAM chip. - On the
silicon oxide film 48 with theinterconnections barrier film 58 is formed, covering the upper surfaces and the side surfaces of theinterconnections barrier film 58 is an aluminum oxide film of, e.g. a 20 nm-thickness. - The
barrier film 58 has the function of preventing the diffusion of hydrogen and water, as do thebarrier films barrier film 58 is used for the purpose of suppressing the damage with plasma as well. - A
silicon oxide film 60 of, e.g., a 2600 nm-thickness is formed on thebarrier film 58. The surface of thesilicon oxide film 60 is planarized. The planarizedsilicon oxide film 60 remains in, e.g., a 1000 nm-thickness on theinterconnections - A
silicon oxide film 61 of, e.g., a 100 nm-thickness is formed on thesilicon oxide film 60. Thesilicon oxide film 61, which is formed on the planarizedsilicon oxide film 60, is flat. - A
barrier film 62 is formed on thesilicon oxide film 61. Thebarrier film 62 is an aluminum oxide film of, e.g., a 20-70 nm-thickness. Thebarrier film 62 is a 50 nm-thickness aluminum oxide film here. Thebarrier film 62, which is formed on the flatsilicon oxide film 61, is flat. - The
barrier film 62 has the function of preventing the diffusion of hydrogen and water, as do thebarrier films barrier film 62, which is formed on the flatsilicon oxide film 61, is flat and is formed with very good coverage in comparison with thebarrier films flat barrier film 62 can more surely prevent the diffusion of hydrogen and water. Actually, thebarrier film 62 is formed not only over theFeRAM cell region 306, where a plurality of the memory cells including theferroelectric capacitors 42 are laid out, and also over theFeRAM chip region 302 and thescribe region 304, and further over the neighboringFeRAM chip regions 302. This will be described later. - A
silicon oxide film 64 of, e.g., a 50-100 nm-thickness is formed on thebarrier film 62. The film thickness of thesilicon oxide film 64 is set at 100 nm here. Thesilicon oxide film 64 functions as the stopper film for etching to forminterconnections silicon oxide film 64 protects thebarrier film 62 to prevent the decrease of the film thickness of thebarrier film 62 and the removal of thebarrier film 62 by the etching for forming theinterconnections barrier film 62 can be prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - Thus, an
inter-layer insulation film 66 is formed of thebarrier film 58, thesilicon oxide film 60, thesilicon oxide film 61, thebarrier film 62 and thesilicon oxide film 64. - In the
inter-layer insulation film 66, acontact hole 68 is formed down to theinterconnection 56 c. - In the
contact hole 68, a barrier metal film (not illustrated) of a Ti film of, e.g., a 20 nm-thickness and a TiN film of, e.g., a 50 nm-thickness sequentially laid the latter on the former is formed. The barrier metal film may be formed of the TiN film alone without forming the Ti film. - In the
contact hole 68 with the barrier metal film formed in, aconductor plug 70 of tungsten is buried. - The
interconnection 72 a is formed on theinter-layer insulation film 66. On the inter-layer insulation film, theinterconnection 72 b is formed, electrically connected to theconductor plug 70. Theinterconnections - A
silicon oxide film 74 of, e.g., a 2200 nm-thickness is formed on theinter-layer insulation film 66 and theinterconnections silicon oxide film 74 is planarized. - On the
silicon oxide film 74, asilicon oxide film 76 of, e.g., a 100 nm-thickness is formed. Thesilicon oxide film 76, which is formed on the planarizedsilicon oxide film 74, is flat. - A
barrier film 78 is formed on thesilicon oxide film 76. Thebarrier film 78 is an aluminum oxide film of, e.g., a 20-100 nm-thickness. Thebarrier film 78 is a 50 nm-thickness aluminum oxide film here. Thebarrier film 78, which is formed on the flatsilicon oxide film 76, is flat. - The
barrier film 78 has the function of preventing the diffusion of hydrogen and water, as do thebarrier films barrier film 78, which is formed on the flatsilicon oxide film 76, is flat, and has very good coverage in comparison with thebarrier films barrier film 78. Accordingly, suchflat barrier film 78 can more surely prevent the diffusion of hydrogen and water. Actually, as is thebarrier film 78, thebarrier film 78 is formed not only over theFeRAM cell region 306, where a plurality of the memory cells including theferroelectric capacitors 42 are laid out, and also over theFeRAM chip region 302 and thescribe region 304, and further over the neighboringFeRAM chip regions 302. This will be described later. - A
silicon oxide film 80 of, e.g., a 50-100 nm-thickness is formed on thebarrier film 78. The film thickness of thesilicon oxide film 80 is set at 100 nm here. Thesilicon oxide film 80 functions as the stopper film foretching interconnections silicon oxide film 80 protects thebarrier film 78 to thereby prevent the decrease of the film thickness of thebarrier film 78 and the removal of thebarrier film 78 by the etching for forming theinterconnections barrier film 78 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - Thus, an
inter-layer insulation film 82 is formed of thesilicon oxide film 74, thesilicon oxide film 76, thebarrier film 78 and thesilicon oxide film 80. - In the
inter-layer insulation film 82, contact holes 84 a, 84 b are formed respectively down to theinterconnections - In the contact holes 84 a, 84 b, a barrier metal film (not illustrated) of a Ti film of, e.g., a 20 nm-thickness and a TiN film of, e.g., 50 nm-thickness sequentially laid the latter on the former is formed. The barrier metal film may be formed of the TiN film alone without forming the Ti film.
- Conductor plugs 86 a, 86 b are buried respectively in the contact holes 84 a, 84 b with the barrier metal film formed in.
- On the
inter-layer insulation film 82 with the conductor plugs 86 a, 86 b buried in, theinterconnection 88 a electrically connected to the conductor plug 86 a and the interconnection (bonding pad) 88 b electrically connected to theconductor plug 86 b are formed. Theinterconnections - On the
inter-layer insulation film 82 and on theinterconnections silicon oxide film 90 of, e.g. a 100-300 nm-thickness is formed. The film thickness of thesilicon oxide film 90 is set at 100 nm here. - On the
silicon oxide film 90, asilicon nitride film 92 of, e.g., a 350 nm-thickness is formed. - Thus, on the
inter-layer insulation film 82 and on theinterconnections layered film 93 of thesilicon oxide film 90 and thesilicon nitride film 92 sequentially laid the latter on the former is formed. - On the
silicon nitride film 92, apolyimide resin film 94 of, e.g., 2-6 μm-thickness is formed. - In the
polyimide resin film 94, thesilicon nitride film 92 and thesilicon oxide film 90, anopening 96 is formed down to the interconnection (bonding pad) 88 b. That is, in thesilicon nitride film 92 and thesilicon oxide film 90, an opening 96 a is formed. In thepolyimide resin film 94, anopening 96 b is formed in the region containing the opening 96 a formed in thesilicon nitride film 92 and thesilicon oxide film 90. - An outside circuit (not illustrated) is electrically connected to the interconnection (bonding pad) 88 b through the
opening 96. - Here, the
barrier films FIG. 4 is a sectional view of the semiconductor device according to the present embodiment, which illustrates the structure corresponding to the area constitution ofFIG. 2A .FIGS. 5 and 6 are plan views illustrating the area where thebarrier films - In
FIG. 4 , thetransistors 24 are formed on thesemiconductor substrate 10 in theFeRAM cell region 306 and thelogic circuit region 310. - On the entire surface of the
semiconductor substrate 10 with thetransistors 24 formed on, aninter-layer insulation film 27 is formed. - On the
inter-layer insulation film 27 in theFeRAM cell region 306, theferroelectric capacitors 42 are formed. - On the entire surface of the
inter-layer insulation film 27 with theferroelectric capacitors 42 formed on, theinter-layer insulation film 49 is formed. - On the
inter-layer insulation film 49 in theFeRAM cell region 306, thelogic circuit region 310 and thepad regions 314, the firstmetal interconnection layer 56 is formed. The firstmetal interconnection layer 56 in theFeRAM cell region 306 is electrically connected suitably to theupper electrodes 40 or thelower electrodes 36 of theferroelectric capacitors 42, or thetransistors 24 via the conductor plugs. The firstmetal interconnection layer 56 in thelogic circuit region 310 is electrically connected suitably to thetransistors 24 via the conductor plugs. - The
inter-layer insulation film 66 is formed on the entire surface of theinter-layer insulation film 49 with the firstmetal interconnection layer 56 formed on. - As illustrated in
FIGS. 4 and 5 , thebarrier film 62 constituting theinter-layer insulation film 66 is formed over theFeRAM chip region 302 and thescribe regions 304 and even over the neighboringFeRAM chip regions 302. That is, thebarrier film 62 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit, thepad regions 314, the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interface 320. - On the
inter-layer insulation film 66 in theFeRAM cell region 306, thelogic circuit region 310 and thepad regions 314, the secondmetal interconnection layer 72 is formed. The secondmetal interconnection layer 72 is electrically connected suitably to the firstmetal interconnection layer 56 via the conductor plugs. - On the entire surface of the
inter-layer insulation film 66 with the secondmetal interconnection layer 72 formed on, theinter-layer insulation film 82 is formed. - As illustrated in
FIGS. 4 and 6 , thebarrier film 78 constituting theinter-layer insulation film 82 is formed over theFeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 78 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit, thepad regions 314, the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interface 320. - On the
inter-layer insulation film 82 in theFeRAM cell region 306, thelogic circuit region 310 and thepad regions 314, the thirdmetal interconnection layer 88 is formed. The thirdmetal interconnection layer 88 in thepad regions 314 is thebonding pads 88 b. The thirdmetal interconnection layer 88 is electrically connected suitably to the secondmetal interconnection layer 72 via the conductor plugs. - On the
inter-layer insulation film 82 with the thirdmetal interconnection layer 88 formed on, the layeredfilm 93 is formed. - The
polyimide resin film 94 is formed on the layeredfilm 93. - In the
layered film 93 and thepolyimide resin film 94 in thepad regions 314, theopenings 96 are formed down to thebonding pads 88. - In the
inter-layer insulation films resistance ring 322 for suppressing the influence of moisture on the FeRAM chips is formed. The moisture-resistance ring 322 is formed of the same metal layer, etc. as the metal interconnection layers and the conductor plugs formed in theinter-layer insulation films resistance ring 322 is formed not to short-circuit with the interconnections in theFeRAM chip region 302, etc. - Thus, the semiconductor device according to the present embodiment is constituted.
- The semiconductor device according to the present embodiment is characterized mainly in that as the barrier films for preventing the diffusion of hydrogen and water, the
flat barrier film 62 formed between the first metal interconnection layer 56 (theinterconnections interconnections ferroelectric capacitor 42, and theflat barrier film 78 formed between the second metal interconnection layer 72 (theinterconnections interconnections barrier films - In the semiconductor device including a ferroelectric capacitor, it is an idea to form a barrier film of aluminum oxide or others for preventing the diffusion of hydrogen and water above the ferroelectric capacitor as effective means for preventing the deterioration of the electric characteristics of the ferroelectric capacitor due to hydrogen and water.
- When a barrier film is formed on a base, such as an inter-layer insulation film or others, having the surface stepped or sloped, the barrier film does not have good coverage, and cannot sufficiently prevent the diffusion of hydrogen and water. When hydrogen and water arrive at the ferroelectric film of the ferroelectric capacitor, the ferroelectricity of the ferroelectric film is decreased or lost due to the hydrogen and water, and the electric characteristics of the ferroelectric capacitor are deteriorated.
- Disadvantages caused when a barrier film is formed on a base, such as an inter-layer insulation film or others, having the surface stepped or sloped will be detailed with reference to FIGS. 7 to 16A-16B.
- When a coated insulation film, such as an organic insulation film, SOG (Spin On Glass) film or others as in, e.g.,
Patent Reference 1 is formed on the surface having concavities and convexities due to an interconnection layer, a ferroelectric capacitor, etc., it is difficult to sufficiently flatten the surface of the coated insulation film. Accordingly, steps and slopes take place in the surface of the coated insulation film. -
FIG. 7 is a transmission electron microscopic picture of the result of the sectional observation of an SOG film a ferroelectric capacitor is buried in. In the transmission electron microscopic picture ofFIG. 7 , aferroelectric capacitor 408 including alower electrode 402, aferroelectric film 404 and anupper electrode 406 is formed on aninter-layer insulation film 400. Theferroelectric capacitor 408 is buried with theSOG film 410. On theSOG film 410, aninterconnection 412 is formed, electrically connected to theupper electrode 406. - As evident in the transmission electron microscopic picture of
FIG. 7 , the surface of the SOG film 140 is not flat and has blunt steps. - When a barrier film of aluminum oxide film or others is formed on the base having such steps and slopes in the surface, the film thickness of the barrier film becomes ununiform.
- For example,
FIG. 8 is a transmission electron microscopic picture of the result of the sectional observation of an aluminum oxide film formed on a step formed due to a ferroelectric capacitor. - As evident in the transmission electron microscopic picture of
FIG. 8 , a 50 nm-thicknessaluminum oxide film 424 is formed substantially uniform on the substantially horizontal surface of theupper electrode 406. On the sloped surface of the end of theupper electrode 406, however, in the section sandwiched by the arrows in the picture, thealuminum oxide film 424 decreases the film thickness downward along the sloped surface. - As described above, when a barrier film is formed on a coated insulation film, such as an organic insulation film or SOG film or others as in, e.g.,
Patent Reference 1, the decrease of the film thickness of the barrier film takes place. In such case, the following disadvantages take place. -
FIGS. 9A-9D and 10A-10D are sectional views of a barrier film formed on a coated insulation film in the fabrication steps, which illustrate a disadvantage. - First,
ferroelectric capacitors 408 each including alower electrode 402, aferroelectric film 404 and anupper electrode 406 are formed on an inter-layer insulation film 400 (seeFIG. 9A ). - Next, on the
inter-layer insulation film 400 with theferroelectric capacitors 408 formed on, aninter-layer insulation film 416 of a coated insulation film, such as an organic insulation film, SOG film or others, is formed (seeFIG. 9B ). The surface of theinter-layer insulation film 416 is not sufficiently flat, and steps and slopes are formed in the surface of theinter-layer insulation film 416. - Then, on the
inter-layer insulation film 416, abarrier film 418 of aluminum oxide film, titanium oxide film or others is formed (seeFIG. 9C ). When thebarrier film 418 is formed by a process other than MOCVD, thebarrier film 418 has the film thickness decreased on the sloped surfaces than on the horizontal surfaces. - Then, by photolithography, a
photoresist film 420 exposing regions for contact holes to be formed down to theupper electrodes 406 and thelower electrodes 402 and covering the rest region is formed (seeFIG. 9D ). - Next, with the
photoresist film 420 as the mask, thebarrier film 418 and theinter-layer insulation film 416 are etched. Thus, in thebarrier film 418 and theinter-layer insulation film 416, contact holes 422 a andcontact holes 422 b are formed respectively down to theupper electrodes 406 and down to the lower electrodes 402 (seeFIG. 10A ). - Then, a
metal film 424 for forming interconnections is formed on the entire surface (seeFIG. 10B ). - Then, by photolithography, a
photoresist film 426 covering the regions where the interconnections to be connected to theupper electrodes 406 and thelower electrodes 402 are to be formed and exposing the rest region is formed (seeFIG. 10C ). - Next, with the
photoresist film 426 as the mask, themetal film 424 is etched. Thus, theinterconnections 428 a and theinterconnections 428 b of themetal film 424 connected respectively to theupper electrodes 406 and to thelower electrodes 402 are formed (seeFIG. 10D ). - When the
metal film 424 is etched to form theinterconnections barrier film 418 is used as the stopper film for the etching. Thebarrier film 418 is accordingly etched and decreases the film thickness. At this time, when thebarrier film 418 has an ununiform film thickness due to steps and slopes of the base, the barrier film much decreases the film thickness by the etching at the thin parts and is often removed. Resultantly, thebarrier film 418 cannot sufficiently make the function of preventing the diffusion of hydrogen and water. - For example, when the film thickness of the barrier film is set at 100 nm, on the horizontal surfaces, a 50 nm-thickness is removed by the etching, and the film thickness of the barrier film is decreased to 50 nm, and on the sloped surfaces, the defect due to the removal of barrier film by the etching takes place. When the film thickness of the barrier film is set at 200 nm, on the horizontal surfaces, a 50 nm-thickness is removed, and the film thickness of the barrier film is decreased to 150 nm, but on the sloped surfaces, the film thickness is decreased to 0-50 nm by the etching, and the defect due to the removal of the barrier film locally takes place.
- In addition to the above-described disadvantage, when a barrier film is formed on a coated insulation film, such as an organic insulation film, SOG film or others as in, e.g.,
Patent reference 1, the following disadvantage takes place. -
FIGS. 11A-11D to 14 are sectional views of a barrier film formed on a coated insulation film in the fabrication steps, which illustrate another disadvantage.FIGS. 11A-11D and 12 illustrate the case that a 50 nm-thickness barrier film is formed.FIGS. 13A-13D and 14 illustrate the case that a 100 nm-thickness barrier film is formed. - The case that a 50 nm-thickness barrier film is formed will be explained with reference to
FIGS. 11A-11D and 12. - First,
interconnections 434 are formed on aninter-layer insulation film 432 with conductor plugs 430 buried in (seeFIG. 11A ). - Then, on the
inter-layer insulation film 432 with theinterconnections 434 formed on, aninter-layer insulation film 436 of a coated insulation film of an organic insulation film, SOG film or others is formed (seeFIG. 11B ). The surface of theinter-layer insulation film 436 is not sufficiently flat and has steps and slopes. - Next, on the
inter-layer insulation film 436, a 50 nm-thickness barrier film 438 is formed (seeFIG. 11C ). - Next, an
inter-layer insulation film 440 is formed on the barrier film 438 (seeFIG. 11D ). -
FIG. 12 is an enlarged sectional view of thebarrier film 438 illustrated inFIG. 11C . As illustrated, on the horizontal surface H of theinter-layer insulation film 436, the film thickness of thebarrier film 438 is 50 nm, and on the sloped surfaces S of theinter-layer insulation film 436, the film thickness of thebarrier film 438 is actually 20 nm or below 20 nm. When thebarrier film 438 is thus formed in a 50 nm-thickness, thebarrier film 438 does not have good coverage and is locally thin. Accordingly, thebarrier film 438 cannot sufficiently make the function of preventing the diffusion of hydrogen and water. - Next, the case that a 100 nm-thickness barrier film is formed will be explained with reference to
FIGS. 13A-13D and 14. - First,
interconnections 434 are formed on aninter-layer insulation film 432 with conductor plugs 430 buried in (seeFIG. 13A ). - Then, on the
inter-layer insulation film 432 with theinterconnections 434 buried in, aninter-layer insulation film 436 of an organic insulation film, SOG film or others is formed (seeFIG. 13B ). The surface of theinter-layer insulation film 436 is not sufficiently flat and has steps and slopes. - Then, a 100 nm-
thickness barrier film 438 is formed on the inter-layer insulation film 436 (seeFIG. 13C ). - Next, an
inter-layer insulation film 440 is formed on the barrier film 438 (seeFIG. 13D ). -
FIG. 14 is an enlarged sectional view of thebarrier film 438 illustrated inFIG. 13C . As illustrated, the film thickness of thebarrier film 438 is 100 nm on the horizontal surface H of theinter-layer insulation film 436. The film thickness of thebarrier film 438 on most parts of the sloped surfaces S of theinter-layer insulation film 436 is actually 20-50 nm. The film thickness of thebarrier film 438 at the most steep parts of the sloped surfaces S is below 20 nm including 20 nm. - Thus, the 100 nm-
thickness barrier film 438 has good coverage in comparison with the 50 nm-thickness barrier film. However, thebarrier film 438 still has the parts where the film thickness is below 20 nm including 20 nm. Accordingly, thebarrier film 438 cannot sufficiently make the function of preventing the diffusion of hydrogen and water. - As described above, when the film thickness of the barrier film is set at 100 nm, the film thickness on the horizontal surface is 100 nm, but on the sloped surfaces, the defect that the barrier film is not formed takes place. When the film thickness of the barrier film is set at 200 nm, the film thickness on the horizontal surface is 200 nm, and on the sloped surfaces, the film thickness is 50-100 nm.
- The result of the comparison between the case that a barrier film is formed on a base having blunt steps in the surface and the case that a barrier film is formed on a base having the flat surface will be explained with reference to
FIGS. 15A-15B .FIGS. 15A-15B are graphs of the results of evaluating the barrier films by TDS (Thermal Desorption Spectroscopy). InFIGS. 15A-15B , the substrate temperatures are taken on the horizontal axis, and on the vertical axis, the eduction quantities of hydrogen ions from the samples are taken. The different order between the vertical axis inFIG. 15A and the vertical axis inFIG. 15B is for the area sizes of the samples the TDS analysis was made. -
FIG. 15A shows the case that the barrier film is formed on the base having blunt steps present in the surface. The sample includes an SOG film formed by application on a silicon substrate and the barrier film of aluminum oxide film formed on the entire surface by sputtering. InFIG. 15A , the ● marks indicate the case that the aluminum oxide film is absent. The Δ marks indicate the case that the aluminum oxide film has a 20 nm-thickness. The □ marks indicate the case that the aluminum oxide film has a 50 nm-thickness. The ⋄ marks indicate the case that the aluminum oxide film has a 100 nm-thickness. -
FIG. 15B shows the case that the barrier film is formed on the base having the flat surface, as are thebarrier films FIG. 15B , the ● marks indicate the case that the aluminum oxide film is absent. The Δ marks indicate the case that the aluminum oxide film has a 10 nm-thickness. The □ marks indicate the case that the aluminum oxide film has a 20 nm-thickness. The ⋄ marks indicate the case that the aluminum oxide film has a 50 nm-thickness. The ◯ marks indicate the case that the sample includes the silicon substrate alone. - As evident in
FIG. 15A , it is found that in the case that the barrier film is formed on the base having blunt steps in the surface, sufficient barrier to hydrogen cannot be given, and the barrier film cannot sufficiently prevent the diffusion of hydrogen. - In contrast to this, as evident in
FIG. 15B , it is found that the eduction quantity of hydrogen ions in all the cases that the barrier film has a 10 nm-thickness, a 20 nm-thickness and a 50 nm-thickness is much smaller than that of the case that the barrier film is absent. Based on this, it can be said that in the case that the barrier film is formed on the base having the flat surface as in the semiconductor device according to the present embodiment, sufficient barrier to hydrogen can be given, and the barrier film can sufficiently prevent the diffusion of hydrogen. - The barrier to water is basically interlocked with the barrier to hydrogen, and when the barrier to hydrogen cannot be given, the barrier to water cannot be given either. Although not shown, the result of the evaluation of the barrier to water made by TDS was the same as the result of the evaluation of the barrier to hydrogen described above. In terms of the size of the substance, hydrogen is a smaller substance than water, and it can be said that to give sufficient barrier to both of hydrogen and water, it is necessary to form the barrier film on the base having the sufficiently flat surface.
- In the case that the barrier film is formed on the base with steps and slopes formed in the surface, in order to make sufficient the barrier to hydrogen and water, it is an idea to form the barrier film in a relatively large thickness. However, forming the barrier film in a relatively large thickness of above 100 nm including 100 nm causes the disadvantage that the etching for forming contact holes becomes difficult. The disadvantage caused by forming the barrier film in a relatively large thickness will be explained with reference to
FIGS. 16A-16B . - As illustrated in
FIG. 16A , in forming aconductor plug 444 interconnecting theupper electrode 406 of aferroelectric capacitor 408 and anAl interconnection 442 with each other, the barrier film is formed in the inter-layer insulation film between theupper electrode 406 and theAl interconnection 442. At this time, when the film thickness of the barrier film is relatively large, thecontact hole 446 for theconductor plug 44 to be buried is etched to make the width of the bottom of thecontact hole 446 small, and the contact resistance is increased or defective contact takes place. -
FIG. 16B is a sectional view illustrating thecontact hole 446 with theconductor plug 444 buried in. The width of the top of thecontact hole 446, which is to be on the side of theAl interconnection 442, is Wt, the width of the bottom of thecontact hole 446, where theupper electrode 406 is exposed, is Wb, and the difference Wt−Wb between both denotes the etching shift. When the barrier film was formed of a 100 nm-thickness aluminum oxide film, the etching shift was 150 nm, and the contact resistance was increased. When the barrier film was formed of a 200 nm-thickness aluminum oxide film, the etching shift was above 300 nm including 300 nm, and defective contact took place. - As detailed above, when the barrier film is formed on a coated insulation film, such as an organic insulation film, SOG film or others, as in, e.g.,
Patent Reference 1, i.e., the barrier film is formed on the base having steps and slopes formed in the surface, the different disadvantages take place when the barrier film is formed relatively thin or relatively thick. - Furthermore, it is known that generally SOG film has small film stress but has very much residual water in the film. Accordingly, when the inter-layer insulation film is formed of SOG film, the water in the SOG film will arrive at the ferroelectric capacitor to deteriorate the characteristics of the ferroelectric capacitors when heat of above 250° C. including 250° C. in a later step.
- In contrast to such barrier film formed on the base having steps and slopes in the surface, the flat barrier film formed on the planarized insulation film of the semiconductor device according to the present embodiment has very good coverage. Accordingly, hydrogen and water are surely blocked by such flat barrier film, and the arrival of hydrogen and water at the ferroelectric film of the ferroelectric capacitor can be prevented.
- However, when one flat barrier film is simply formed above the ferroelectric capacitor, the resistance to hydrogen and the humidity resistance have not been able to be surely ensured in severe environments, e.g., defects have taken place in a PTHS test. This will be due to steps formed by micro-scratches generated in the surface of the inter-layer insulation film when the inter-layer insulation film to be the base layer of the flat barrier film is planarized by CMP or others. That is, even the flat barrier film has defective parts whose coverage is not so good due to the steps formed by micro-scratches generated in the surface of the inter-layer insulation film, and these defective parts will be one cause for even the flat barrier film being unable to sufficiently ensure the resistant to hydrogen and humidity resistance. Actually, in consideration of such defective parts, a 100 nm-thickness silicon oxide film, for example, is formed after the base layer has been planarized by CMP or others, but even such method has not been able to perfectly hinder the influence of the micro-scratches.
-
FIG. 17 is a sectional view illustrating a defect part formed in the flat barrier film of the semiconductor substrate including ferroelectric capacitors. The semiconductor device illustrated inFIG. 17 does not include thebarrier film 62 but includes onebarrier film 78 alone as the flat barrier film, as does the semiconductor device according to the present embodiment. - As illustrated in
FIG. 17 , even in the flat barrier film, thedefective parts 110 whose coverage is not so good will take place due to steps, etc. formed by micro-scratches generated in the surface of the base insulation film. - Accordingly, in severe environments the semiconductor device is placed, hydrogen and water will intrude into the semiconductor device through the
defective parts 110 of theflat barrier film 78. - Furthermore, with only one layer of the barrier film, it is difficult to sufficiently prevent the arrival of hydrogen and water intruding into the semiconductor device through the
defective parts 110 at theferroelectric capacitor 42. Resultantly, even in the case that the flat barrier film is formed above the ferroelectric capacitor, with only one layer of the flat barrier film, the electric characteristics of the ferroelectric capacitor will be deteriorated. - In the semiconductor device according to the present embodiment, however, there are formed two layers of the barrier film, i.e., the
flat barrier film 62 formed between the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42 and the secondmetal interconnection layer 72, and theflat barrier film 78 formed between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88. - In the semiconductor device according to the present embodiment as well, it can be assumed that, as illustrated in
FIGS. 18 and 19 A-19B, thedefective parts 110 whose coverage is not so good have taken place in the two layers of thebarrier film FIG. 18 is a sectional view of the semiconductor device according to the present embodiment, which illustrates the structure thereof, andFIG. 19B is the enlarged plan view of a region containing thepad regions 314 inFIG. 19A .FIGS. 18 and 19 B diagrammatically illustrate thedefective parts 110 formed in the two layers of thebarrier film - However, the probability that the
defective parts 110 take place in theflat barrier films flat barrier film 78, the lowerflat barrier film 62 can surely block the arrival of the intruding hydrogen and water at theferroelectric capacitors 42. - Although detailed mechanism is unknown, because of the two layers of the
barrier films barrier films ferroelectric capacitors 42 will be prevented from arriving at the ferroelectric capacitor. Such another factor will prevent the deterioration of the electric characteristics of theferroelectric capacitor 42, and the PTHS characteristics could be improved. - That is, as illustrated in
FIG. 20 , only one layer of thebarrier film 78 is formed as the flat barrier film, and without thebarrier film 62, the residual hydrogen above theferroelectric capacitor 42 can easily arrive at theferroelectric capacitors 42. Accordingly, in this case, it will be difficult to sufficiently prevent the deterioration of the electric characteristics of theferroelectric capacitor 42. - On the other hand, with two layers of the
barrier films FIG. 21 , the residual hydrogen in the inter-layer insulation film is sealed between the two layers of thebarrier films ferroelectric capacitor 42 at theferroelectric capacitor 42 can be prevented. Resultantly, the deterioration of the electric characteristics of theferroelectric capacitor 42 could be prevented, and the PTHS characteristics could be improved. - The semiconductor device according to the present embodiment is also characterized mainly in that the
barrier films FeRAM chip region 302 and also over thescribe regions 304, and also over the neighboringFeRAM chip regions 302. - In the semiconductor device disclosed in, e.g.,
Patent Reference 7, the hydrogen-barrier layer is formed only in the FeRAM cell region. Accordingly, in the semiconductor device disclosed inPatent Reference 7, it is difficult to prevent the intrusion of hydrogen and water into the FeRAM cell region from above and the sides of the FeRAM cell region and the arrival of the hydrogen and water at ferroelectric capacitors. Accordingly, the characteristics of the ferroelectric capacitors will be deteriorated when exposed for a long period of time to environments of, e.g., high humidity. - In the semiconductor device according to the present embodiment, the
barrier films FeRAM chip region 302 and thescribe regions 304 and even over the neighboringFeRAM chip regions 302, whereby the intrusion of hydrogen and water into theFeRAM cell region 306 from above or from the sides of theFeRAM cell region 306 can be surely prevented. Accordingly, the deterioration of the electric characteristics of theferroelectric capacitors 42 due to the exposure in environments of, e.g., high humidity for a long period of time can be surely prevented. - In the semiconductor device according to the present embodiment, to ensure the coverage of the
barrier films barrier films barrier films barrier films FeRAM chip region 306. Thus, the contact resistance increase can be suppressed. Fine contact holes can be surely formed, which can contribute to the miniaturization of the semiconductor device. - As described above, in the semiconductor device according to the present embodiment, the
flat barrier film 62 and theflat barrier film 78 are formed respectively between the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42 and the secondmetal interconnection layer 72 and between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88, whereby hydrogen and water can be surely barriered, and the arrival of the hydrogen and water at theferroelectric film 38 of theferroelectric capacitor 42 can be surely prevented. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved. - Furthermore, in the semiconductor device according to the present embodiment, the
flat barrier films scribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320, whereby the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be surely prevented. - The film thickness of the
barrier films - First, in view of preventing defects in the conductor plugs, the film thickness of the
barrier films FIGS. 22A-22B and 23A-23B. -
FIGS. 22A-22B are sectional views explaining a defect generated in the conductor plug buried in the inter-layer insulation film including the barrier film.FIG. 22A illustrates the case that the barrier film is relatively thin, andFIG. 22B illustrates the case that the barrier film is relatively thick.FIGS. 23A-23B are observed transmission electron microscopic pictures of the defect generated in the conductor plugs buried in the inter-layer insulation film including the barrier film. - As illustrated in
FIGS. 22A and 22B , interconnection layers 326 are formed on theinter-layer insulation film 324. On theinter-layer insulation film 324 with the interconnection layers 326 formed on, aninter-layer insulation film 330 including aflat barrier film 328 is formed. Contact holes 332 are formed in theinter-layer insulation film 330 down to the interconnection layers 326. Conductor plugs 334 of tungsten are buried in the contact holes 332. On theinter-layer insulation film 330 with the conductor plugs 334 buried in, interconnection layers 336 are formed. - when the film thickness of the
barrier film 328 of aluminum oxide film is below 80 nm including 80 nm, as illustrated inFIG. 22A , the conductor plugs 334 are fully buried in the contact holes 332, and the defect does not take place in the conductor plugs 334. - On the other hand, when the film thickness of the
barrier film 328 of aluminum oxide film is above 80 nm, as illustrated inFIG. 22B , the conductor plugs 334 are not fully buried in the contact holes 332, and thedefect 338 takes place in the conductor plugs 334.FIGS. 23A and 23B are observed transmission electron microscopic pictures of the defects generated in the conductor plugs buried in the inter-layer insulation films including the respective barrier films. It is confirmed thatsuch defects 338 take place with high frequency when the film thickness of the barrier film is above 100 nm including 100 nm. - Thus, in view of preventing the generation of the defect in the conductor plug, the film thickness of the
barrier films - On the other hand, in order for the
barrier films - Based on what has been described above, it is preferable to set the film thickness of the
barrier films - (The Method for Fabricating the Semiconductor Device)
- Next, the method for fabricating the semiconductor device according to the present embodiment will be explained with reference to
FIGS. 24A-24C to 30A-30B. Hereafter, the method for fabricating the semiconductor device according to the present embodiment will be explained basically with reference to the sectional views corresponding to the sectional structure of the semiconductor device illustrated inFIG. 3 in the steps of the method for fabricating the semiconductor device, but the transistors and the interconnections, etc. in thelogic circuit region 310, theperipheral circuit regions - First, the
device isolation region 12 for defining device regions is formed on thesemiconductor substrate 10 of, e.g., silicon by, e.g., LOCOS (LOCal Oxidation of Silicon). - Next, dopant impurities are implanted by ion implantation to form the
wells - Next, the
transistors 24 each including the gate electrode (gate interconnection) 18 and the source/drain diffusedlayers 22 are formed by the usual transistor forming method (seeFIG. 24A ). - Then, the
SiON film 25 of, e.g., a 200 nm-thickness is formed on the entire surface by, e.g., plasma CVD (Chemical Vapor Deposition). - Then, the
silicon oxide film 26 of, e.g., a 600 nm-thickness is formed on the entire surface by plasma TEOS CVD (seeFIG. 24B ). - Thus, the
inter-layer insulation film 27 is formed of theSiON film 25 and thesilicon oxide film 26. - Next, the surface of the
inter-layer insulation film 27 is planarized by, e.g., CMP (seeFIG. 24C ). - Next, thermal processing, e.g., of 650° C. and 30 minutes is made in an N2O atmosphere or an N2 atmosphere.
- Next, the
silicon oxide film 34 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 25A ). - Next, thermal processing, e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N2O gas.
- Then, the
aluminum oxide film 36 a of, e.g., a 20-50 nm-thickness is formed on the entire surface by, e.g., sputtering or CVD. - Then, thermal processing is made in an oxygen atmosphere by, e.g., RTA (Rapid Thermal Annealing). The thermal processing temperature is, e.g., 650° C., and the thermal processing period of time is, e.g., 1-2 minutes.
- Then, the
Pt film 36 a of, e.g., a 100-200 nm-thickness is formed on the entire surface by, e.g., sputtering. - Thus, the layered
film 36 is formed of thealuminum oxide film 36 a and thePt film 36 b. The layeredfilm 36 is to be the lower electrode of theferroelectric capacitor 42. - Next, the
ferroelectric film 38 is formed on the entire surface by, e.g., sputtering. As theferroelectric film 38, a PZT film of, e.g., a 100-250 nm-thickness is formed. - The
ferroelectric film 38 is formed by sputtering here, but the method for forming the ferroelectric film is not limited to sputtering. For example, the ferroelectric film may be formed by sol-gel process, MOD (Metal Organic Deposition), MOCVD or others. - Next, thermal processing is made in an oxygen atmosphere by, e.g., RTA. The thermal processing temperature is, e.g., 550-600° C., and the thermal processing period of time is, e.g., 60-120 seconds.
- Next, the IrOX film 40 a of, e.g., a 25-75 nm-thickness is formed, e.g., by sputtering or MOCVD.
- Next, thermal processing, e.g., of 600-800° C. and 10-100 seconds is made in an argon and oxygen atmosphere.
- Next, the IrOY film 40 b of, e.g., a 150-250 nm-thickness is formed, e.g., by sputtering or MOCVD. At this time, the IrOY film 40 b is formed with the composition ratio Y of oxygen of the IrOY film 40 b being higher than the composition ratio X of oxygen of the IrOX film 40 a.
- Thus, the layered
film 40 of the IrOX film 40 a and the IrOY film 40 b is formed (seeFIG. 25B ). The layeredfilm 40 is to be the upper electrode of theferroelectric capacitor 42. - Next, a
photoresist film 98 is formed on the entire surface by spin coating. - Next, the
photoresist film 98 is patterned in the plane shape of theupper electrode 40 of theferroelectric capacitor 42 by photolithography. - Next, with the
photoresist film 98 as the mask, the layeredfilm 40 is etched. The etching gas is, e.g., Ar gas and Cl2 gas. Thus, theupper electrode 40 of the layered film is formed (seeFIG. 25C ). Then, thephotoresist film 98 is removed. - Next, thermal processing, e.g., of 400-700° C. and 30-120 minutes is made in, e.g., an oxygen atmosphere. This thermal processing is for preventing the generation of abnormalities in the surface of the
upper electrode 40. - Next, a
photoresist film 100 is formed on the entire surface by, e.g., spin coating. - Next, the
photoresist film 100 is patterned in the plane shape of theferroelectric film 38 of theferroelectric capacitor 42 by photolithography. - Next, with the
photoresist film 100 as the mask, theferroelectric film 38 is etched (seeFIG. 26A ). Then, thephotoresist film 100 is removed. - Next, thermal processing, e.g., of 300-400° C. and 30-120 minutes is made in an oxygen atmosphere.
- Next, the
barrier film 44 is formed by, e.g., sputtering or CVD (seeFIG. 26B ). As thebarrier film 44, an aluminum oxide film of, e.g., a 20-50 nm-thickness is formed. - Next, thermal processing, e.g., of 400-600° C. of 30-120 minutes is made in an oxygen atmosphere.
- Next, a
photoresist film 102 is formed on the entire surface by, e.g., spin coating. - Next, the
photoresist film 102 is patterned in the plane shape of thelower electrode 36 of theferroelectric capacitor 42 by photolithography. - Next, with the
photoresist film 102 as the mask, thebarrier film 44 and the layeredfilm 36 are etched (seeFIG. 26C ). Thus, thelower electrode 36 of the layered film is formed. Thebarrier film 44 is left, covering theupper electrode 40 and theferroelectric film 38. Then, thephotoresist film 102 is removed. - Next, thermal processing, e.g., of 400-600° C. and 30-120 minutes is made in an oxygen atmosphere.
- Next, the
barrier film 46 is formed on the entire surface, e.g., by sputtering or CVD. As thebarrier film 46, an aluminum oxide film of, e.g., a 20-100 nm-thickness is formed (seeFIG. 27A ). Thus, thebarrier film 46 is formed, covering theferroelectric capacitor 42 covered by thebarrier film 44. - Then, thermal processing, e.g., of 500-700° C. and 30-120 minutes is made in an oxygen atmosphere.
- Next, the
silicon oxide film 48 of, e.g., a 1500 nm-thickness is formed on the entire surface, e.g., by plasma TEOS CVD (seeFIG. 27B ). - Then, the surface of the
silicon oxide film 48 is planarized by, e.g., CMP (seeFIG. 27C ). - Then, thermal processing, e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 48 while modifying the film quality of thesilicon oxide film 48 to make it difficult for water to intrude into thesilicon oxide film 48. This thermal processing nitrides the surface of thesilicon oxide film 48, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 48. - Next, by photolithography and etching, the contact holes 50 a, 50 b are formed in the
silicon oxide film 48, thebarrier film 46, thesilicon oxide film 34 and theinter-layer insulation film 27 down to the source/drain diffused layers 22 (seeFIG. 28A ). - Then, a Ti film of, e.g., a 20 nm-thickness is formed on the entire surface by, e.g., sputtering. Subsequently, a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., sputtering. Thus, the barrier metal (not illustrated) of the Ti film and the TiN film is formed.
- Next, a tungsten film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD.
- Next, the tungsten film and the barrier metal film are polished by, e.g., CMP until the surface of the
silicon oxide film 48 is exposed. Thus, the conductor plugs 54 a, 54 b of tungsten are buried in the contact holes 50 a, 50 b (seeFIG. 28B ). - Next, plasma cleaning with, e.g., argon gas is made. Thus, natural oxide film, etc. on the surfaces of the conductor plugs 54 a, 54 b are removed.
- Next, the
SiON film 104 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., CVD. - Next, by photolithography and dry etching, the
contact hole 52 a and thecontact hole 52 b are formed in theSiON film 104, thesilicon oxide film 48, thebarrier film 46 and thebarrier film 44 respectively down to theupper electrode 40 of theferroelectric capacitor 42 and down to thelower electrode 36 of the ferroelectric capacitor 42 (seeFIG. 28C ). - Then, thermal processing, e.g., of 400-600° C. of 30-120 minutes is made in an oxygen atmosphere. This thermal processing is for feeding oxygen to the
ferroelectric film 38 of theferroelectric capacitor 42 to recover the electric characteristics of theferroelectric capacitor 42. The thermal processing is made in an oxygen atmosphere here, but may be made in an ozone atmosphere. The thermal processing in an ozone atmosphere also can feed oxygen to theferroelectric film 38 of theferroelectric capacitor 42 to recover the electric characteristics of theferroelectric capacitor 42. - Next, the
SiON film 104 is etched off. - Then, an TiN film of, e.g., a 150 nm-thickness, an AlCu alloy film of, e.g., a 550 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the former on the latter on the entire surface. Thus, the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- Next, the conductor film is patterned by photolithography and dry etching. Thus, the first
metal interconnection layer 56, i.e., theinterconnection 56 a electrically connected to theupper electrode 40 of theferroelectric capacitor 42 and the conductor plug 54 a, theinterconnection 56 b electrically connected to thelower electrode 36 of theferroelectric capacitor 42, and theinterconnection 56 c electrically connected to theconductor plug 54 b is formed (seeFIG. 29A ). - Next, thermal processing, e.g., of 350° C. and 30 minutes is made in an oxygen atmosphere.
- Next, the
barrier film 58 is formed on the entire surface by, e.g., sputtering or CVD. As thebarrier film 58, an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed (seeFIG. 29B ). As thebarrier film 58, a 20 nm-thickness aluminum oxide film is formed here. Thus, thebarrier film 58 is formed, covering the upper and side surfaces of theinterconnections - Then, a silicon oxide film 50 of, e.g., a 2600 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (see
FIG. 30A ). - Next, the surface of the
silicon oxide film 60 is planarized by, e.g., CMP (seeFIG. 30B ). - Next, thermal processing, e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water in the
silicon oxide film 60 while modifying the film quality of thesilicon oxide film 60 to make it difficult for water to intrude into thesilicon oxide film 60. This thermal processing nitrides the surface of thesilicon oxide film 60, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 60. - Then, on the planarized
silicon oxide film 60, thesilicon oxide film 61 of, e.g., a 100 nm-thickness is formed by, e.g., plasma TEOS CVD. Thesilicon oxide film 61, which is formed on the planarizedsilicon oxide film 60, is flat. - Next, thermal processing, e.g., of 350° C. of 2 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 61 while modifying the film quality of thesilicon oxide film 61 to make it difficult for water to intrude into thesilicon oxide film 61. This thermal processing nitrides the surface of thesilicon oxide film 61, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 61. - Then, the
barrier film 62 is formed on the flatsilicon oxide film 61 by, e.g., sputtering or CVD. As thebarrier film 62, an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed. Thebarrier film 62, which is formed on the flatsilicon oxide film 61, is flat. Thebarrier film 62 is formed on thesilicon oxide film 60 having the surface planarized by CMP with thesilicon oxide film 61 formed therebetween. Due to this, the generation of defective parts in thebarrier film 62 due to steps, etc. formed in the surface of thesilicon oxide film 60 by micro-scratches can be prevented. - As illustrated in
FIG. 31 , thebarrier film 62 is formed over theFeRAM chip region 302 and thescribe regions 304, and even over the neighboringFeRAM chip regions 302. That is, thebarrier film 62 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - Next, the
silicon oxide film 64 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 32A ). - Thus, the
inter-layer insulation film 66 is formed of thebarrier film 58, thesilicon oxide film 60, thesilicon oxide film 61,barrier film 62 and thesilicon oxide film 64. - Thermal processing, e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 64 while modifying the film quality of thesilicon oxide film 64 to make it difficult for water to intrude into thesilicon oxide film 64. This thermal processing nitrides the surface of thesilicon oxide film 64, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 64. - Then, by photolithography and dry etching, the
contact hole 68 is formed in thesilicon oxide film 64, thebarrier film 62, thesilicon oxide film 61, thesilicon oxide film 60 and thebarrier film 58 down to theinterconnection 56 c. - Next, thermal processing, e.g., of 350° C. and 120 minutes is made in an N2 atmosphere.
- Next, a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., sputtering. Thus, the barrier metal (not illustrated) is formed of the TiN film.
- Next, a tungsten film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD.
- Then, the tungsten film is etched back by, e.g., EB (Etch Back) method until the surface of the
silicon oxide film 64 is exposed. Thus, theconductor plug 70 of the tungsten film is buried in the contact hole 68 (seeFIG. 33A ). - Next, an AlCu film of, e.g., a 500 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former. Thus, the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- Next, the conductor film is patterned by photolithography and dry etching. Thus, the second
metal interconnection layer 72, i.e., theinterconnection 72 a, and theinterconnection 72 b electrically connected to theconductor plug 70 is formed (seeFIG. 33B ). In the dry etching for forming theinterconnections silicon oxide film 64 functions as the stopper film for the etching. Thesilicon oxide film 64 protects thebarrier film 62 to prevent the decrease of the film thickness of thebarrier film 62 or the removal of thebarrier film 62 by the etching for forming theinterconnections barrier film 62 can be prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - Next, the
silicon oxide film 74 of, e.g., a 2200 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 34A ). - Next, the surface of the
silicon oxide film 74 is planarized by, e.g., CMP (seeFIG. 34B ). - Next, thermal processing, e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water in the
silicon oxide film 74 while modifying the film quality of thesilicon oxide film 74 to make it difficult for water to intrude into thesilicon oxide film 74. This thermal processing nitrides the surface of thesilicon oxide film 74, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 74. - Next, the
silicon oxide film 76 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD. Thesilicon oxide film 76, which is formed on the planarizedsilicon oxide film 74, is flat. - Then, thermal processing, e.g., of 350° C. of 2 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 76 while modifying the film quality of thesilicon oxide film 76 to make it difficult for water to intruded into thesilicon oxide film 76. This thermal processing nitrides the surface of thesilicon oxide film 76, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 76. - Then, on the flat
silicon oxide film 76, thebarrier film 78 is formed by, e.g., sputtering or CVD. As thebarrier film 78, an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed. As thebarrier film 78, an aluminum oxide film of a 50 nm-thickness is formed here. Thebarrier film 78, which is formed on the flatsilicon oxide film 76, is flat. Thebarrier film 78 is formed on thesilicon oxide film 74 having the surface planarized by CMP with thesilicon oxide film 76 formed therebetween. Due to this, the generation of defective parts in thebarrier film 78 due to steps, etc. formed in the surface of thesilicon oxide film 74 by micro-scratches can be prevented. - As illustrated in
FIG. 35 , thebarrier film 78 is formed over theFeRAM chip region 302 and thescribe regions 304, and even over the neighboringFeRAM chip regions 302. That is, thebarrier film 78 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - Then, the
silicon oxide film 80 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 36A ). - Thus, the
inter-layer insulation film 82 is formed of thesilicon oxide film 74, thesilicon oxide film 76, thebarrier film 78 and thesilicon oxide film 80. - Then, thermal processing, e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 80 while modifying the film quality of thesilicon oxide film 80 to make it difficult for water to intrude into thesilicon oxide film 80. This thermal processing nitrides the surface of thesilicon oxide film 80, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 80. - Next, by photolithography and dry etching, the contact holes 84 a, 84 b are formed in the
silicon oxide film 80, thebarrier film 78, thesilicon oxide film 76 and the silicon oxide film 74 (seeFIG. 36B ). - Then, thermal processing, e.g., of 350° C. and 120 minutes is made in an N2 atmosphere.
- Then, a TiN film of, e.g., a 50 nm-thickness is formed on the entire surface by, e.g., CVD. Thus, the barrier metal film (not illustrated) is formed of the TiN film.
- Then, a tungsten film of, e.g., a 500 nm-thickness is formed on the entire surface by, e.g., CVD.
- Next, the tungsten film is etched back by, e.g., EB method until the surface of the
silicon oxide film 80 is exposed. Thus, the conductor plugs 86 a, 86 b of tungsten are buried respectively in the contact holes 84 a, 84 b (seeFIG. 37A ). - Next, an AlCu alloy film of, e.g., a 500 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former on the entire surface. Thus, the conductor film of the TiN film, the AlCu film and the TiN film sequentially laid the latter on the former is formed.
- Next, by photolithography and dry etching, the conductor film is patterned. Thus, the third
metal interconnection layer 88, i.e., theinterconnection 88 a electrically connected to the conductor plug 86 a and theinterconnection 88 b electrically connected to theconductor plug 86 b is formed (seeFIG. 37B ). In the dry etching for forming theinterconnections silicon oxide film 80 functions as the stopper film for the etching. Thesilicon oxide film 80 can protect thebarrier film 78 to prevent the decrease of the film thickness or the removal of thebarrier film 78 by the etching for forming theinterconnections barrier film 78 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - Then, the
silicon oxide film 90 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD. - Next, thermal processing, e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 90 while modifying the film quality of thesilicon oxide film 90 to make it difficult for water to intrude into thesilicon oxide film 90. This thermal processing nitrides the surface of thesilicon oxide film 90, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 90. - Next, the
silicon nitride film 92 of, e.g., a 350 nm-thickness is formed by, e.g., CVD (seeFIG. 38A ). Thesilicon nitride film 92 is for blocking water to prevent the corrosion of the metal interconnection layers 88, 72, 56, etc. with water. - Next, a
photoresist film 106 is formed on the entire surface by, e.g., spin coating. - Next, by photolithography, an
opening 108 for exposing the region where the opening is to be formed in thesilicon nitride film 92 and thesilicon oxide film 90 down to the interconnection (bonding pad) 88 b is formed in thephotoresist film 106. - Next, with the
photoresist film 106 as the mask, thesilicon nitride film 92 and thesilicon oxide film 90 are etched. Thus, the opening 96 a is formed in thesilicon nitride film 92 and thesilicon oxide film 90 down to the interconnection (bonding pad) 88 b (seeFIG. 38B ). Then, thephotoresist film 106 is removed. - Next, the
polyimide resin film 94 of, e.g., a 2-6 μm-thickness is formed by, e.g., spin coating (seeFIG. 39A ). - Next, the
opening 96 b is formed in thepolyimide resin film 94 down to the interconnection (bonding pad) 88 b by photolithography (seeFIG. 39B ). - Thus, the semiconductor device according to the present embodiment is fabricated.
- (Evaluation Result)
- PTHS test was made on the semiconductor device according to the present embodiment to evaluate the PTHS characteristics of the semiconductor device according to the present embodiment. The result of the evaluation will be explained.
- In the PTHS test, the FeRAM chips of the semiconductor device according to the present embodiment were stored under the conditions of 2 atmospheric pressure, 121° C. temperature and 100% humidity, and at the respective timings that 168 hours, 336 hours, 504 hours and 672 hours have elapsed, 5 samples of chips using the same wafers were inspected for the presence of defective cells. In the semiconductor device according to the present embodiment subjected to the PTHS test, the
barrier film 58 had a 20 nm-thickness, theflat barrier film 62 had a 50 nm-thickness, and theflat barrier film 78 had a 70 nm-thickness. - The PTHS test was made on Controls wherein the
flat barrier film 58 is not formed, i.e., only one flat barrier film was formed. In the semiconductor device according toControl 1, the film thickness of thebarrier film 58 was 70 nm, and the film thickness of theflat barrier film 78 was 70 nm. In the semiconductor device according toControl 2, the film thickness of thebarrier film 58 was 20 nm, and the film thickness of theflat barrier film 78 was 50 nm. The structures of the semiconductor devices according toControls flat barrier film 58 was not formed. - The result of the PTHS test is as follows.
- First, in the present embodiment, all the 5 chip samples had no defective cell at the timings when 168 hours, 336 hours, 504 hours and 672 hours had elapsed.
- On the other hand, in
Control 1, in a chip sample of the 5 chip samples, 1 defective cell was generated at the timing when 168 hours had elapsed, 3 defective cells were generated at the timing when 336 hours had elapsed, 10 defective cells were generated at the timing when 504 hours had elapsed, and 18 defective cells were generated at the timing when 672 hours had elapsed. In another chip sample, no defective cell was generated until the timings when 168 hours and 336 hours had elapsed, but 1 defective cell was generated at the timing when 504 hours had elapsed, and 26 defective cells were generated at the timing when 672 hours had elapsed. In further another chip sample, no defective cell was generated until the timings when 168 hours and 336 hours had elapsed, but 22 defective cells were generated at the timing when 504 hours had elapsed, and 62 defective cells were generated at the timing when 672 hours had elapsed. At the timings when 168 hours, 336 hours, 504 hours and 672 hours had elapsed, only 2 chip samples out of the 5 chip samples had no defective cell. - In
Control 2, in a chip sample of the 5 chip samples, 19 defective cells were generated at the timing when 168 hours had elapsed, 34 defective cells were generated at the timing when 336 hours had elapsed, 51 defective cells were generated at the timing when 504 hours had elapsed, and 72 defective cells were generated at the timing when 672 hours had elapsed. In another chip sample, no defective cell was generated at the timing when 168 hours had elapsed, but 3 defective cells were generated at the timing when 336 hours-had elapsed, 5 defective cells were generated at the timing when 504 hours had elapsed, and 7 defective cells were generated at the timing when 672 hours had elapsed. In further another chip sample, no defective cell was generated at the timing when 168 hours had elapsed, but 3 defective ells were generated at the timing when 336 hours had elapsed, 113 defective cells were generated at the timing when 504 hours had elapsed, and 811 defective cells were generated at the timing when 672 hours had elapsed. In further another chip sample, 106 defective cells were generated at the timing when 168 hours had elapsed, 1690 defective cells were generated at the timing when 336 hours had elapsed, 3253 defective cells were generated at the timing when 504 hours had elapsed, and 5184 defective cells were generated at the timing when 672 hours had elapsed. At the timings when 168 hours, 336 hours, 504 hours and 672 hours had elapsed, only 1 chip sample out of the 5 chip samples had no defective cell. - Based on the result of the PTHS test, it has been confirmed that the present embodiment can much improve the PTHS characteristics of the semiconductor device including the ferroelectric capacitor and can sufficiently exceed the mass-production qualified level of the PTHS test for the FeRAM.
- It has been also confirmed that with only one flat barrier film formed, sufficient moisture resistance cannot be ensured, and it is difficult to improve the PTHS characteristics of the semiconductor device including the ferroelectric capacitor.
- PTHS test was made on samples having the FeRAM regions alone covered by only one layer of the flat barrier film, but sufficient moisture resistance could not be ensured.
- Furthermore, PTHS test was made on samples having the FeRAM region and the logic circuit region covered by only one layer of the flat barrier film, but sufficient moisture resistance could not be ensured.
- Furthermore, PTHS test was made on samples having the FeRAM region, the logic circuit region and the pad region covered by only one layer of the flat barrier film. The moisture resistance was a little improved but was not sufficient.
- Furthermore, PTHS test was made on samples having the FeRAM region, the logic circuit region, pad region and the scribe region covered by only one layer of the flat barrier film. The moisture resistance was a little improved but was not sufficient.
- As described above, according to the present embodiment, the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, the
flat barrier film 62 formed between the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42 and thesecond metal interconnection 72 and theflat barrier film 78 formed between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88, in addition to thebarrier films ferroelectric film 38 of theferroelectric capacitor 42. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved. - The semiconductor device and method for fabricating the same according to a second embodiment of the present invention will be explained with reference to FIGS. 40 to 46A-46B.
FIGS. 40 and 41 are sectional views of the semiconductor device according to the present embodiment, which illustrate a structure thereof.FIG. 42 is a plan view illustrating the area where the barrier film is formed in the semiconductor device according to the present embodiment.FIGS. 43A-43B to 46A-46B are sectional views of the semiconductor device according to the present embodiment in the steps of the method for fabricating the same. The same members of the present embodiment as the semiconductor device and the method for fabricating the same according to the first embodiment are represented by the same reference numbers not to repeat or to simplify their explanation. - (The Semiconductor Device)
- The basic structure of the semiconductor device according to the present embodiment is substantially the same as that of the semiconductor device according to the first embodiment. The semiconductor device according to the present embodiment is different from the semiconductor device according to the first embodiment in that the semiconductor device according to the present embodiment further includes a
barrier film 114 formed above the third metal interconnection layer 88 (interconnections - That is, as illustrated in
FIG. 40 , asilicon oxide film 112 of, e.g., a 1500 nm-thickness is formed on aninter-layer insulation film 82 and oninterconnections silicon oxide film 112 has the surface planarized by, e.g., CMP after formed and remains in, e.g., a 350 nm-thickness on theinterconnection 88 b. - The
barrier film 114 is formed on the planarizedsilicon oxide film 112. As thebarrier film 114, an aluminum oxide film of, e.g., a 20-70 nm-thickness is used. Thebarrier film 114, which is formed on the planarizedsilicon oxide film 112, is flat. - The
barrier film 114 has the function of preventing the diffusion of hydrogen and water, as do thebarrier films barrier film 114, which is formed on the planarizedsilicon oxide film 112, is flat and, as do thebarrier films barrier films flat barrier film 114. Actually, thebarrier film 114 is formed, as are thebarrier films FeRAM cell region 306, where a plurality of the memory cells including theferroelectric capacitors 42 are laid out, and also over theFeRAM chip region 302 and thescribe region 304, and further over the neighboringFeRAM chip regions 302. This will be described later. - A
silicon oxide film 90 of, e.g. a 50-150 nm-thickness is formed on thebarrier film 114. Thesilicon oxide film 90 functions as the stopper film for etching the interconnections not illustrated. Thesilicon oxide film 90 protects thebarrier film 114 to prevent the decrease of the film thickness or the removal of thebarrier film 114 by the etching for forming the interconnection layer. Thus, thebarrier film 114 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - A
silicon nitride film 92 of, e.g., a 350 nm-thickness is formed on thesilicon oxide film 90. - A
polyimide resin film 94 of, e.g. a 3-6 μm thickness is formed on thesilicon nitride film 92. - An
opening 96 is formed in thepolyimide resin film 94, thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 and thesilicon oxide film 112 down to an interconnection (bonding pad) 88 b. That is, an opening 96 a is formed in thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 and thesilicon oxide film 112 down to the interconnection (bonding pad) 88 b. An opening 99 b is formed in thepolyimide resin film 94 in the region containing the opening 96 a formed in thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 and thesilicon oxide film 112. - As illustrated in
FIGS. 41 and 42 , thebarrier film 114 is formed, as are thebarrier films FeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 114 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - As described above, the semiconductor device according to the present embodiment is characterized mainly in that the semiconductor device includes, as the barrier films, the
flat barrier film 62 formed between the first metal interconnection layer 56 (interconnections ferroelectric capacitor 42 and the second metal interconnection layer 72 (interconnections flat barrier film 78 formed between the second metal interconnection layer 72 (interconnections interconnections flat barrier film 114 formed above the third metal interconnection layer 88 (interconnections barrier films - In the semiconductor device according to the present embodiment, because of the
flat barrier film 114 formed above the thirdmetal interconnection layer 88 in addition to theflat barrier films ferroelectric film 38 of theferroelectric capacitor 42 can be more surely prevented. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be more surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be much improved. - Furthermore, in the semiconductor device according to the present embodiment, the
flat barrier films scribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320, whereby the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be more surely prevented. - (The Method for Fabricating the Semiconductor Device)
- Next, the method for fabricating the semiconductor device according to the present embodiment will be explained with reference to
FIGS. 43A-43B to 46A-46B. - First, in the same way as in the method for fabricating the semiconductor device according to the first embodiment illustrated in
FIGS. 24A-24C to 37A-37B, the semiconductor device is fabricated up to the third metal interconnection layer (interconnections - Then, the
silicon oxide film 112 of, e.g., a 1500 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 43A ). - Then, the surface of the
silicon oxide film 112 is planarized by, e.g., CMP (seeFIG. 43B ). - Next, thermal processing e.g., of 350° C. and 4 minutes is made in a plasma atmosphere generated with N2O gas or N2 gas. This thermal processing is for removing water from the
silicon oxide film 112 while modifying the film quality of thesilicon oxide film 112 to make it difficult for water to intrude into thesilicon oxide film 112. This thermal processing nitrides the surface of thesilicon oxide film 112, and SiON film (not illustrated) is formed on the surface of thesilicon oxide film 112. - Next, on the planarized
silicon oxide film 112, thebarrier film 114 is formed by, e.g., sputtering or CVD. As thebarrier film 114, an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed. Thebarrier film 114, which is formed on the planarizedsilicon oxide film 112, is flat. - As illustrated in
FIG. 44 , thebarrier film 114 is formed over theFeRAM chip region 302 and thescribe regions 304, and even over the neighboringFeRAM chip regions 302. That is, thebarrier film 114 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - Then, the
silicon oxide film 90 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD. - Next, thermal processing, e.g., of 350° C. and 2 minutes is made in a plasma atmosphere generated with N2O gas and N2 gas. This thermal processing is for removing water from the
silicon oxide film 90 while modifying the film quality of thesilicon oxide film 90 to make it difficult for water to intrude into thesilicon oxide film 90. This thermal processing nitrides the surface of thesilicon oxide film 90, and an SiON film (not illustrated) is formed on the surface of thesilicon oxide film 90. - Then, the
silicon nitride film 92 of, e.g., a 350 nm-thickness is formed by, e.g., CVD (seeFIG. 45A ). Thesilicon nitride film 92 is for blocking water to prevent the corrosion of the metal interconnection layers 88, 72, 56, etc. due to the water. - Next, a
photoresist film 106 is formed on the entire surface by, e.g., spin coating. - Then, by photolithography, an
opening 108 for exposing the region where the opening is to be formed in thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 and thesilicon oxide film 112 down to the interconnection (bonding pad) 88 b is formed in thephotoresist film 106. - Then, with the
photoresist film 106 as the mask, thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 andsilicon oxide film 112 are etched. Thus, the opening 96 a is formed in thesilicon nitride film 92, thesilicon oxide film 90, thebarrier film 114 and thesilicon oxide film 112 down to the interconnection (bonding pad) 88 b (seeFIG. 45B ). Then, thephotoresist film 106 is removed. - Next, the
polyimide resin film 94 of, e.g., a 3-6 μm-thickness is formed by, e.g., spin coating (seeFIG. 46A ). - Next, by photolithography, in the
polyimide resin film 94, theopening 96 b is formed down to the interconnection (bonding pad) 88 b through the opening 96 a (seeFIG. 46B ). - Thus, the semiconductor device according to the present embodiment is fabricated.
- As described above, according to the present embodiment, the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, in addition to the
barrier films flat barrier film 62 formed between the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42 and the secondmetal interconnection layer 72, theflat barrier film 78 formed between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88, and theflat barrier film 114 formed above the thirdmetal interconnection layer 88, whereby hydrogen and water are more surely barriered to more surely prevent the arrival of the hydrogen and water at theferroelectric film 38 of theferroelectric capacitor 42. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be more improved. - The semiconductor device and method for fabricating the same according to a third embodiment of the present invention will be explained with reference to FIGS. 47 to 52A-52C.
FIGS. 47 and 48 are sectional views of the semiconductor device according to the present embodiment, which illustrate a structure thereof.FIG. 49 is a plan view of the area where the barrier film is formed in the semiconductor device according to the present embodiment.FIGS. 50A-50C to 52A-52C are sectional views of the semiconductor device according to the present embodiment in the steps of the method for fabricating the same, which illustrate the method. The same members of the present embodiment as those of the semiconductor device and the method for fabricating the same according to the first embodiment are represented by the same reference numbers not to repeat or to simplify their explanation. - (The Semiconductor Device)
- The basic structure of the semiconductor device according to the present embodiment is substantially the same as the semiconductor device according to the first embodiment. The semiconductor device according to the present embodiment is different from the semiconductor device according to the first embodiment in that the semiconductor device according to the present embodiment further includes a
flat barrier film 116 between theferroelectric capacitor 42 and the first metal interconnection layer 56 (interconnections - That is, as illustrated in
FIG. 47 , thebarrier film 116 is formed on asilicon oxide film 48 with conductor plugs 50 a, 50 b buried in. As thebarrier film 116, aluminum oxide film of, e.g., a 20-70 nm-thickness is used. Thesilicon oxide film 48 is planarized. Thebarrier film 116, which is formed on the planarizedsilicon oxide film 48, is flat. - The
barrier film 116 has the function of preventing the diffusion of hydrogen and water, as do thebarrier films barrier film 116, which is formed on the planarizedsilicon oxide film 48, is flat and, as are thebarrier films barrier films flat barrier film 116 can more surely prevent the diffusion of hydrogen and water. Actually, thebarrier film 116 is formed, as are thebarrier films FeRAM cell region 306, where a plurality of the memory cells including theferroelectric capacitors 42 are laid out, and also over theFeRAM chip region 302 and thescribe region 304, and further over the neighboringFeRAM chip regions 302. This will be described later. - A
silicon oxide film 118 of, e.g., a 100 nm-thickness is formed on thebarrier film 116. Thesilicon oxide film 118 functions as the stopper film for the etching for forminginterconnections silicon oxide film 118 protects thebarrier film 116 to prevent the decrease of the film thickness and the removal of thebarrier film 116 in the etching for forming theinterconnections barrier film 116 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - An
inter-layer insulation film 49 is formed of thesilicon oxide film 34, thebarrier film 46, thesilicon oxide film 48, thebarrier film 116 and thesilicon oxide film 118. - In the
silicon oxide film 118, thebarrier film 116, thesilicon oxide film 48, thebarrier film 46 and thebarrier film 44, acontact hole 52 a is formed down to theupper electrode 40. In thesilicon oxide film 118, thebarrier film 116, thesilicon oxide film 48, thebarrier film 46 and thebarrier film 44, acontact hole 52 b is formed down to alower electrode 36. - Furthermore, in the
silicon oxide film 118 and thebarrier film 116, acontact hole 120 a is formed down to the conductor plug 54 a. In thesilicon oxide film 118 and thebarrier film 116, acontact hole 120 b is formed down to theconductor plug 54 b. - On the
silicon oxide film 118 and in the contact holes 52 a and thecontact hole 120 a, aninterconnection 56 a is formed, electrically connected to the conductor plug 54 a and theupper electrode 40. On thesilicon oxide film 118 and in thecontact hole 52 b, aninterconnection 56 b is formed, electrically connected to thelower electrode 36. On thesilicon oxide film 118 and in thecontact hole 120 b, aninterconnection 56 c is formed, electrically connected to theconductor plug 54 b. - As illustrated in
FIGS. 48 and 49 , thebarrier film 116 is formed, as are thebarrier films FeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 116 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - As described above, the semiconductor device according to the present embodiment is characterized mainly in that the semiconductor device includes, in addition to the
barrier films flat barrier film 116 formed between theferroelectric capacitor 42 and the first metal interconnection layer 56 (interconnections ferroelectric capacitor 42, theflat barrier film 62 formed between the first metal interconnection layer 56 (interconnection interconnections flat barrier film 78 formed between the second metal interconnection layer 72 (interconnections interconnections - In the semiconductor device according to the present embodiment, in addition to the
flat barrier films flat barrier film 116 is formed between theferroelectric capacitor 42 and the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42, whereby hydrogen and water are further surely barriered to more surely prevent the arrival of the hydrogen and water at theferroelectric film 38 of theferroelectric capacitor 42. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be more surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be further more improved. - Furthermore, in the semiconductor device according to the present embodiment, the
flat barrier films scribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320, whereby the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be more surely prevented. - (The Method for Fabricating the Semiconductor Device)
- The method for fabricating the semiconductor device according to the present embodiment will be explained with reference to
FIGS. 50A-50C to 52A-52C. - First, in the same way as in the method for fabricating the semiconductor device according to the first embodiment illustrated in
FIGS. 24A-24C to 27A-27C,FIG. 28A andFIG. 28B , the semiconductor device is fabricated up to the conductor plugs 54 a, 54 b (seeFIG. 50A ). - Then, plasma cleaning with, e.g., argon gas is made. Thus, natural oxide film, etc. present on the surfaces of the conductor plugs 54 a, 54 b is removed.
- Then, on the
silicon oxide film 48 with the conductor plugs 54 a, 54 b buried in, thebarrier film 116 is formed by, e.g., sputtering or CVD. As thebarrier film 116, an aluminum oxide film of, e.g., a 20-70 nm-thickness is formed. Thebarrier film 116, which is formed on the planarizedsilicon oxide film 48, is flat. - As illustrated in
FIG. 51 , thebarrier film 116 is formed over theFeRAM chip region 302 and thescribe regions 304, and even over the neighboringFeRAM chip regions 302. That is, thebarrier film 116 is formed over thescribe regions 304, theFeRAM cell region 306, theperipheral circuit region 308 for FeRAM, thelogic circuit region 310, theperipheral circuit region 312 for logic circuit and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - Next, the
silicon oxide film 118 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., plasma TEOS CVD (seeFIG. 50B ). - Next, by photolithography and dry etching, the contact holes 120 a, 120 b are formed in the
silicon oxide film 118 and thebarrier film 116 down to the conductor plugs 54 a, 54 b (seeFIG. 50C ). - Next, the
SiON film 122 of, e.g., a 100 nm-thickness is formed on the entire surface by, e.g., CVD (seeFIG. 52A ). - Then, by photolithography and dry etching, the
contact hole 52 a and thecontact hole 52 b are formed respectively down to theupper electrode 40 of theferroelectric capacitor 42 and down to thelower electrode 36 of theferroelectric capacitor 42 in theSiON film 122, thesilicon oxide film 118, thebarrier film 116, thesilicon oxide film 48, thebarrier film 46 and the barrier film 44 (seeFIG. 52B ). - Next, thermal processing, e.g., 500° C. and 60 minutes is made in an oxygen atmosphere. This thermal processing feeds oxygen to the
ferroelectric film 38 of theferroelectric capacitor 42 to recover the electric characteristics of theferroelectric capacitor 42. - Then, the
SiON film 122 is removed by etching. - Next, a TiN film of, e.g., a 150 nm-thickness, an AlCu alloy film of, e.g., a 550 nm-thickness, a Ti film of, e.g., a 5 nm-thickness and a TiN film of, e.g., a 150 nm-thickness are sequentially laid the latter on the former on the entire surface. Thus, the conductor film of the TiN film, the AlCu alloy film, the Ti film and the TiN film sequentially laid the latter on the former is formed.
- Next, the conductor film is patterned by photolithography and dry etching. Thus, the first
metal interconnection layer 56, i.e., theinterconnection 56 a electrically connected to theupper electrode 40 of theferroelectric capacitor 42 and the conductor plug 54 a, theinterconnection 56 b electrically connected to thelower electrode 36 of theferroelectric capacitor 42, and theinterconnection 56 c electrically connected to theconductor plug 54 b is formed (seeFIG. 52C ). In the dry etching for forming theinterconnections silicon oxide film 118 functions as the stopper film. Thesilicon oxide film 118 protects thebarrier film 116 to prevent the decrease of the film thickness and the removal of thebarrier film 116 by the etching for forming theinterconnections barrier film 116 is prevented from deteriorating the function of preventing the diffusion of hydrogen and water. - The steps following hereafter are the same as those of the method for fabricating the semiconductor device according to the first embodiment illustrated in
FIGS. 29B to 39B, and their explanation will not be repeated. - As described above, according to the present invention, the semiconductor device includes, as the barrier films for preventing the diffusion of hydrogen and water, in addition to the
barrier films flat barrier film 116 formed between theferroelectric capacitor 42 and the firstmetal interconnection layer 56 formed above theferroelectric capacitor 42, theflat barrier film 62 formed between the firstmetal interconnection layer 56 and the secondmetal interconnection layer 72, and theflat barrier film 78 formed between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88, whereby hydrogen and water are more surely barriered to more surely prevent the arrival of the hydrogen and water at theferroelectric film 38 of theferroelectric capacitor 42. Thus, the deterioration of the electric characteristics of theferroelectric capacitor 42 due to hydrogen and water can be surely prevented, and the PTHS characteristics of the semiconductor device including the ferroelectric capacitor can be more improved. - In the present embodiment, the
barrier film 116 is formed after the conductor plugs 54 a, 54 b have been formed but thebarrier film 116 may be formed before the conductor plugs 54 a, 54 b are formed. - Specifically, first, in the same way as in the method for fabricating the semiconductor device according to the first embodiment illustrated in
FIGS. 24A to 27C, the semiconductor device is fabricated up to thesilicon oxide film 48 having the surface planarized by CMP. - Next, the
barrier film 116 is formed on thesilicon oxide film 48 having the surface planarized by CMP. - Next, a silicon oxide film of, e.g., a 100 nm-thickness is formed on the
barrier film 116. - Next, in the silicon oxide film on the
barrier film 116, thebarrier film 116, thesilicon oxide film 48, thebarrier film 46, thesilicon oxide film 34 and theinter-layer insulation film 27, the contact holes 50 a, 50 b are formed down to the source/drain diffused layers 22. - Next, the conductor plugs 54 a, 54 b are formed, buried in the contact holes 50 a, 50 b.
- In the way described above, the
barrier film 116 may be formed before the conductor plugs 54 a, 54 b are formed. - The present invention is not limited to the above-described embodiments and includes other various modifications.
- For example, in the above-described embodiments, the
ferroelectric film 38 is PZT film. However, theferroelectric film 38 is not essentially PZT film and can be suitably any other ferroelectric film. To give examples, as theferroelectric film 38, Pb1-XLaXZr1-YTiYO3 film (PLZT film), SrBi2(TaXNb1-X)2O9 film, Bi4Ti2O12 film, etc. may be used. - In the above-described embodiments, the
lower electrode 36 is formed of the layered film of thealuminum oxide film 36 a and thePt film 36 b. However, the conductor film, etc. forming thelower electrode 36 are not essentially these materials. Thelower electrode 38 may be formed of, e.g., Ir film, IrO2 film, Ru film, RuO2 film, SrRuO (strontium ruthenium oxide) film (SRO film) or Pd film. - In the above-described embodiments, the
upper electrode 40 is formed of the layered film of the IrOX film 40 a and the IrOY film 40 b. However, the conductor film forming theupper electrode 40 is not essentially formed of these materials. Theupper electrode 40 may be formed of, e.g., Ir film, Ru film, RuO2 film, SRO film or Pd film. - In the above-described embodiments, the flat barrier films are, in the first embodiment, the
barrier film 62 formed between the firstmetal interconnection layer 56 and the secondmetal interconnection layer 72, and thebarrier film 78 formed between the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88, in the second embodiment, thebarrier film 114 formed above the thirdmetal interconnection layer 88 in addition to thebarrier films barrier film 116 formed between theferroelectric capacitor 42 and the firstmetal interconnection layer 56 in addition to thebarrier films barrier films barrier films barrier films barrier films semiconductor substrate 10. In this case, the film thickness of the flat barrier films is set at preferably, e.g., above 50 nm including 50 nm and below 100 nm excluding 100 nm, more preferably above 50 nm including 50 nm and below 80 nm including 80 nm. - In terms of effectively preventing the deterioration of the electric characteristics of the ferroelectric capacitor, it is preferable that the flat barrier film is formed first between the bonding pad and the uppermost metal interconnection layer below the bonding pads and another flat barrier film is formed between other metal interconnection layers.
- In the above-described embodiments, the barrier films are aluminum oxide film but are not limited to aluminum oxide film. Films which have the function of preventing the diffusion of hydrogen and water can be suitably used as the barrier films. As the barrier films, films of, e.g., metal oxide can be suitably used. As the barrier film of metal oxide, films of tantalum oxide, titanium oxide, etc., for example, can be used. The barrier films are not limited to films of metal oxide. Silicon nitride film (Si3N4 film), silicon oxynitride film (SiON film), etc., for example, can be used as the barrier films. Coated oxide film and hygroscopic organic film, such as resin film of polyimide, polyarylene, poly(arylene ether), benzocyclobutene, etc., can be used as the barrier films.
- In the above-described embodiments, the barrier films are formed of the same material but may be formed suitably of different materials as will be described below.
- For example, in the semiconductor device according to the first or the second embodiment, aluminum oxide film may be used as the
barrier film 62, which is formed nearest theferroelectric capacitor 42 of theflat barrier films barrier film 78 or thebarrier film 114, which are formed above thebarrier film 62. On the aluminum oxide film, titanium oxide film, for example, may be formed. - In the semiconductor device according to the second embodiment, as the
flat barrier films metal interconnection layer 88, metal oxide film, such as aluminum oxide film or others, inorganic film, such as silicon nitride film or others, may be used, and hygroscopic organic film may be used as theflat barrier film 114 with theopening 96 b formed down to the interconnection (bonding pad) 88 b. - In the above-described embodiment, as the insulation film forming the inter-layer insulation films, silicon oxide film is formed, but other various insulation films may be formed in place of silicon oxide film.
- In the above-described embodiments, the surfaces of the insulation films forming the inter-layer insulation films are planarized by CMP but may not be planarized essentially by CMP. For example, the surfaces of the insulation films may be planarized by etching. The etching gas can be, e.g., Ar gas.
- In the above-described embodiments, the circuit is formed of three layers of the first
metal interconnection layer 56, the secondmetal interconnection layer 72 and the thirdmetal interconnection layer 88 on thesemiconductor substrate 10, but the number of the layers of the metal interconnection layers forming the circuit on thesemiconductor substrate 10 is not essentially three layers. The number of the metal interconnection layers can be suitably set in accordance with the design of the circuit formed on thesemiconductor substrate 10. - In the above-described embodiments, 1T1C memory cells each including one
transistor 24 and oneferroelectric capacitor 42 are formed. The constitution of the memory cells is not essentially 1T1C-type. As the constitution of the memory cells, various constitutions, e.g., 2T2C-type including two transistors and two ferroelectric capacitors, and other constitutions can be used. - In the above-described embodiments, the semiconductor device of the FeRAM structure including planar cells is explained, but the application of the present invention is not limited to the planar cells. For example, the present invention is applicable to the semiconductor device of the FeRAM structure including stacked cells and having the gate length set at, e.g., 0.18 μm.
-
FIG. 53 is a sectional view of a semiconductor device of the FeRAM structure of stacked cells the present invention is applied to, which illustrates a structure thereof. InFIG. 53 , in the regions other than theFeRAM cell region 306, the structure other than the barrier films is omitted. - As illustrated, in a
semiconductor substrate 210 of, e.g., silicon, adevice isolation region 212 for defining device regions is formed. In thesemiconductor substrate 210 with thedevice isolation region 212 formed in,wells - On the
semiconductor substrate 210 with thewells gate insulation film 216 formed therebetween. Thegate electrodes 218 have, e.g., the polycide structure of a cobalt silicide film, a nickel silicide film, a tungsten silicide film, etc. formed on a polysilicon film in accordance with a gate length, etc. Asilicon oxide film 219 is formed on thegate electrode 218. Asidewall insulation film 220 is formed on the side walls of thegate electrode 218 and thesilicon oxide film 219. - Source/drain diffused
layers 222 are formed in thesemiconductor substrate 210 on both sides of thegate electrode 218 with thesidewall insulation film 220 formed on. Thus,transistors 224 each including thegate electrode 218 and the source/drain diffusedlayers 222 are formed. The gate length of thetransistor 224 is set at, e.g., 0.18 μm. - On the
semiconductor substrate 210 with thetransistors 224 formed on, aninter-layer insulation film 227 of anSiON film 225 and asilicon oxide film 226 sequentially laid the latter on the former is formed. The surface of theinter-layer insulation film 227 is planarized. - On the
inter-layer insulation film 227, abarrier film 228 of, e.g., aluminum oxide film is formed. - Contact holes 230 a, 230 b are formed in the
barrier film 228 and theinter-layer insulation film 227 down to the source/drain diffused layers 222. - In the contact holes 230 a, 230 b, a barrier metal film (not illustrated) of a Ti film and a TiN film sequentially laid the later on the former is formed.
- Conductor plugs 232 a, 232 b of tungsten are buried in the contact holes 230 a, 230 b with the barrier metal film formed in.
- On the
barrier film 228, anIr film 234 is formed, electrically connected to the conductor plug 232 a. - On the
Ir film 234, alower electrode 236 of aferroelectric capacitor 242 is formed. - On the
lower electrode 236, theferroelectric film 238 of theferroelectric capacitor 242 is formed. Theferroelectric film 238 is, e.g., PZT film. - On the
ferroelectric film 238, anupper electrode 240 of theferroelectric capacitor 242 is formed. - The stacked
upper electrode 240, theferroelectric film 238, thelower electrode 236 and theIr film 234 are patterned at once by etching and have substantially the same plane shape. - Thus, the
ferroelectric capacitor 242 including thelower electrode 236, theferroelectric film 238 and theupper electrode 240 is constituted. Thelower electrode 236 of theferroelectric capacitor 242 is electrically connected to the conductor plug 232 a via theIr film 234. - In the region of the
inter-layer insulation film 227, where theIr film 234 is not formed, anSiON film 244 is formed in substantially the same film thickness as theIr film 234 or in a smaller film thickness than theIr film 234. In place of theSiON film 244, silicon oxide film may be formed. - On the
ferroelectric capacitor 242 and theSiON film 244, abarrier film 246 which has the function of preventing the diffusion of hydrogen and water is formed. As thebarrier film 246, aluminum oxide film, for example, is used. - A
silicon oxide film 248 is formed on thebarrier film 246. Theferroelectric capacitor 242 is buried with thesilicon oxide film 248. The surface of thesilicon oxide film 248 is planarized. - A
flat barrier film 250 which has the function of preventing the diffusion of hydrogen and water is formed on the planarizedsilicon oxide film 248. As thebarrier film 250, aluminum oxide film, for example, is used. Thebarrier film 250 is formed over theFeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 250 is formed over thescribe regions 304, theFeRAM cell region 306, the peripheral circuit region for FeRAM (not illustrated), thelogic circuit region 310, the peripheral circuit region for logic circuit (not illustrated) and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - A
silicon oxide film 252 is formed on thebarrier film 250. - Thus, an
inter-layer insulation film 253 is formed of theSiON film 244, thebarrier film 246, thesilicon oxide film 248, thebarrier film 250 and thesilicon oxide film 252. - A
contact hole 254 a is formed in thesilicon oxide film 252, thebarrier film 250, thesilicon oxide film 248 and thebarrier film 246 down to theupper electrode 240 of theferroelectric capacitor 242. Acontact hole 254 b is formed in thesilicon oxide film 252, thebarrier film 250, thesilicon oxide film 248, thebarrier film 246 and theSiON film 244 down to the conductor plug 262 b. - A barrier film (not illustrated) of a Ti film and a TiN film sequentially laid the latter on the former is formed in the contact holes 254 a, 254 b. The barrier metal film may be formed of a TiN film alone without a Ti film.
- In the contact holes 254 a, 254 b with the barrier metal film formed in, conductor plugs 256 a, 256 b of tungsten are respectively buried in.
- On the
silicon oxide film 252, aninterconnection 258 a and aninterconnection 258 b are formed, electrically connected respectively to the conductor plug 256 a and to theconductor plug 256 b. - A
silicon oxide film 260 is formed on thesilicon oxide film 252 with theinterconnections silicon oxide film 260 is formed, and theinterconnections silicon oxide film 260. The surface of thesilicon oxide film 260 is planarized. - A
flat barrier film 262 which has the function of preventing the diffusion of hydrogen and water is formed on the planarizedsilicon oxide film 260. Thebarrier film 262 is, e.g., aluminum oxide film. Thebarrier film 262 is formed over theFeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 262 is formed over thescribe regions 304, theFeRAM cell region 306, the peripheral circuit region for FeRAM (not illustrated), thelogic circuit region 310, the peripheral circuit region for logic circuit (not illustrated) and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - A
silicon oxide film 264 is formed on thebarrier film 262. - Thus, an
inter-layer insulation film 265 is formed of thesilicon oxide film 260, thebarrier film 262 and thesilicon oxide film 264. - A
contact hole 268 is formed in thesilicon oxide film 264, thebarrier film 262 and thesilicon oxide film 260 down to theinterconnection 258 b. - A barrier metal film (not illustrated) of a Ti film and a TiN film sequentially laid the latter on the former is formed in the
contact hole 268. - A
conductor plug 270 of tungsten is buried in thecontact hole 268 with the barrier metal film formed in. - An
interconnection 272 is formed on thesilicon oxide film 264, electrically connected to theconductor plug 268. - A
silicon oxide film 274 is formed on thesilicon oxide film 264 with theinterconnection 272 formed on, and theinterconnection 272 is buried with thesilicon oxide film 274. The surface of thesilicon oxide film 274 is planarized. - On the planarized
silicon oxide film 274, aflat barrier film 276 which has the function of preventing the diffusion of hydrogen and water is formed. Thebarrier film 276 is, e.g., aluminum oxide film. Thebarrier film 276 is formed over theFeRAM chip region 302 and thescribe regions 304 and also over the neighboringFeRAM chip regions 302. That is, thebarrier film 276 is formed over thescribe regions 304, theFeRAM cell region 306, the peripheral circuit region for FeRAM (not illustrated), thelogic circuit region 310, the peripheral circuit region for logic circuit (not illustrated) and thepad regions 314, and the interfaces between them, i.e., the scribe region-pad region interfaces 316, the pad region-circuit region interfaces 318, and the circuit region-circuit region interfaces 320. - A
silicon oxide film 278 is formed on thebarrier film 276. - On the
silicon oxide film 278, although not illustrated, interconnections buried in inter-layer insulation films formed of silicon oxide film, etc. are suitably formed in accordance with a circuit design. - As described above, the semiconductor device of the FeRAM structure including stacked cells as well as in the above-described embodiments, includes the
flat barrier films ferroelectric capacitor 242 due to hydrogen and water can be prevented, and the PTHS characteristics can be much improved. In this case as well, at least two layers of the flat barrier film for preventing the diffusion of hydrogen and water may be formed, and all the three layers of thebarrier film - In the above-described embodiments, the interconnections are formed mainly of Al but may not be formed mainly of Al. For example, the interconnections may be formed mainly of Cu by damascene method, etc.
- The case in which the interconnection formed mainly of Cu will be explained with reference to FIGS. 54 and 55.
FIG. 54 is a sectional view of the semiconductor device using the Cu interconnections in the semiconductor device illustrated inFIG. 53 , which illustrates a structure thereof, andFIG. 55 is a sectional view of the semiconductor device using the Cu interconnections, which illustrate a structure of the bonding pad. As doesFIG. 53 ,FIG. 54 illustrates the structure of the semiconductor device of the FeRAM structure including stacked cells. The same members as those of the semiconductor device illustrated inFIG. 53 are represented by the same reference numbers not to repeat or to simplify their explanation. - As illustrated in
FIG. 54 , asilicon oxide film 260 a is formed on aninter-layer insulation film 253 with conductor plugs 256 a, 256 b of tungsten buried in. -
Interconnections trenches silicon oxide film 260 a. - In the
interconnection trench 280 a aCu interconnection 282 a is buried, electrically connected to the conductor plug 256 a. In aninterconnection trench 280 b aCu interconnection 282 b is buried, electrically connected to theconductor plug 256 b. - On the
silicon oxide film 260 a with theCu interconnections silicon oxide film 260 b is formed. The surface of thesilicon oxide film 260 b is planarized. - On the planarized
silicon oxide film 260 b, aflat barrier film 262 which has the function of preventing the diffusion of hydrogen and water is formed. - A
silicon oxide film 264 is formed on thebarrier film 262. - Thus, an
inter-layer insulation film 265 is formed of thesilicon oxide film 260, thebarrier film 262 and thesilicon oxide film 264. - A
contact hole 268 is formed in thesilicon oxide film 264, thebarrier film 262 and thesilicon oxide film 260 b down to theCu interconnection 282 b. - In the
contact hole 268, a layered film of a Ta film of, e.g., a 15 nm-thickness and a Cu film of, e.g., a 130 nm-thickness sequentially laid the latter on the former is formed. Thus, in thecontact hole 268 with the barrier metal film (not illustrated) of the Ta film, aconductor plug 270 of the Cu is buried. - In the case where the Cu interconnections are used as described above, the bonding pad is formed of a metal film formed mainly of Al, such as AlCu alloy film or others.
- As illustrated in
FIG. 55 , aninterconnection trench 285 is formed in aninter-layer insulation film 284. - A
Cu interconnection 286 is buried in theinterconnection trench 285. - On the
inter-layer insulation film 284 with theCu interconnection 286 buried in, aninter-layer insulation film 288 of a silicon oxide film is formed. The silicon oxide film forming theinter-layer insulation film 288 is formed by, e.g., plasma TEOS CVD. - A
contact hole 289 is formed in theinter-layer insulation film 288 down to theCu interconnection 286. - In the
contact hole 289, aconductor plug 290 of tungsten is buried in. - On the
inter-layer insulation film 288 with theconductor plug 290 buried in, abonding pad 292 is formed, electrically connected to theconductor plug 290. The bonding bad 292 is formed of an AlCu alloy film. - Between the
Cu interconnection 286 and thebonding pad 292, a barrier film for preventing the diffusion of hydrogen and water may be formed. - On the
inter-layer insulation film 288 and thebonding pad 292, asilicon oxide film 294 is formed. Thesilicon oxide film 294 is formed by, e.g., plasma TEOS CVD. - A
silicon nitride film 296 is formed on thesilicon oxide film 294. - A
polyimide resin film 298 is formed on thesilicon nitride film 294. - An
opening 299 is formed in thepolyimide resin layer 298, thesilicon nitride film 296 and thesilicon oxide film 294 down to thebonding pad 292. That is, an opening 299 a is formed in thesilicon nitride film 296 and thesilicon oxide film 294 down to thebonding pad 292. Anopening 299 b is formed in thepolyimide resin film 298 in the region containing the opening 299 a formed in thesilicon nitride film 296 and thesilicon nitride film 294. - The
bonding pad 292 is electrically connected to an outside circuit (not illustrated) through theopening 299. - Thus, the interconnection formed mainly of Cu may be used in place of the interconnection formed mainly of Al.
- In the case that the Cu interconnection is used in the semiconductor device of the FeRAM structure including stacked cells as illustrated in
FIG. 53 , for example, the first layer of the flat barrier film may be formed between the ferroelectric capacitor and the first Cu interconnection above the ferroelectric capacitor, and the second layer of the flat barrier film may be formed between the bonding pad and the uppermost Cu interconnection layer below the bonding pad. In addition to the two layers of the flat barrier film, a flat barrier film is further formed between other Cu interconnections, whereby the moisture resistance can be further improved. - The semiconductor device and method for fabricating the same according to the present invention are useful to improve the reliability of a semiconductor device including a ferroelectric capacitor.
Claims (41)
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