Connect public, paid and private patent data with Google Patents Public Datasets

Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Download PDF

Info

Publication number
US20070004865A1
US20070004865A1 US11170611 US17061105A US2007004865A1 US 20070004865 A1 US20070004865 A1 US 20070004865A1 US 11170611 US11170611 US 11170611 US 17061105 A US17061105 A US 17061105A US 2007004865 A1 US2007004865 A1 US 2007004865A1
Authority
US
Grant status
Application
Patent type
Prior art keywords
material
thermoplastic
elastomeric
rubber
cure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11170611
Inventor
Edward Park
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Freudenberg-NOK GP
Original Assignee
Freudenberg-NOK GP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/18Monomers containing fluorine
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/13Hollow or container type article [e.g., tube, vase, etc.]
    • Y10T428/1352Polymer or resin containing [i.e., natural or synthetic]
    • Y10T428/139Open-ended, self-supporting conduit, cylinder, or tube-type article

Abstract

Processable rubber compositions contain a vulcanized elastomeric material dispersed in a matrix of a thermoplastic polymeric material. The vulcanized elastomeric material is a peroxide cure polymeric material containing repeating units derived from fluorine-containing monomers and at least one peroxide cure site monomer. In one embodiment the matrix forms a continuous phase and the vulcanized elastomeric material is in the form of particles forming a non-continuous phase. The compositions are made by combining a radical curing system, a fluorocarbon elastomer material, and a fluoroplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, while mechanical energy is applied to mix the mixture during the heating step. Shaped articles may be readily formed from the rubber compositions according to conventional thermoplastic processes such as blow molding, injection molding, and extrusion. Examples of useful articles include seals, gaskets, O-rings, and hoses.

Description

    FIELD OF THE INVENTION
  • [0001]
    The present invention relates to thermoprocessable compositions containing cured fluorocarbon elastomers. It also relates to seal and gasket type material made from the compositions and methods for their production by dynamic vulcanization techniques.
  • BACKGROUND OF THE INVENTION
  • [0002]
    Cured elastomeric materials have a desirable set of physical properties typical of the elastomeric state. They show a high tendency to return to their original size and shape following removal of a deforming force, and they retain physical properties after repeated cycles of stretching, including strain levels up to 1000%. Based on these properties, the materials are generally useful for making shaped articles such as seals and gaskets.
  • [0003]
    Because they are thermoset materials, cured elastomeric materials can not generally be processed by conventional thermoplastic techniques such as injection molding, extrusion, or blow molding. Rather, articles must be fashioned from elastomeric materials by high temperature curing and compression molding. Although these and other rubber compounding operations are conventional and known, they nevertheless tend to be more expensive and require higher capital investment than the relatively simpler thermoplastic processing techniques. Another drawback is that scrap generated in the manufacturing process is difficult to recycle and reuse, which further adds to the cost of manufacturing such articles.
  • [0004]
    In today's automobile engines, the high temperatures of use have led to the development of a new generation of lubricants containing a high level of basic materials such as amines. Articles made from elastomeric materials, such as seals and gaskets, are in contact with such fluids during use, and are subject to a wide variety of challenging environmental conditions, including exposure to high temperature, contact with corrosive chemicals, and high wear conditions during normal use. Accordingly, it is desirable to make such articles from materials that combine elastomeric properties and stability or resistance to the environmental conditions.
  • [0005]
    To meet the demands of the new lubricant technology, a line of fluorocarbon elastomers has been developed highly resistant to the basic compounds found in the lubricating oils and greases. Specifically, cured elastomers based on copolymers of tetrafluoroethylene and propylene have met commercial success. As a thermoset material, the cured fluorocarbon rubber is subject to the processing disadvantages noted above.
  • [0006]
    It would be desirable to provide an elastomeric or rubber composition that would combine a high level of chemical resistance with the advantages of thermoplastic processability. It would further be desirable to provide methods for formulating chemically resistant rubbers having such advantageous properties.
  • SUMMARY OF THE INVENTION
  • [0007]
    These and other advantages are achieved with a processable rubber composition containing a vulcanized elastomeric material dispersed in a matrix of a thermoplastic polymeric material. The vulcanized elastomeric material comprises a peroxide cured polymeric material comprising repeating units derived in one embodiment from tetrafluoroethylene, at least one C2-4 olefin, optionally one or more additional fluorine-containing monomers, and low levels of a peroxide cure site monomer that contains at least one of a C—Cl bond, a C—Br bond, a C—I bond, and an olefin. In one embodiment the matrix forms a continuous phase and the vulcanized elastomeric material is in the form of particles forming a non-continuous phase. In various embodiments, the processable compositions are thermally processed into molded articles that exhibit a high degree of base resistance, especially a high degree of resistance to degradation of physical properties upon exposure to fluids containing strong nucleophiles such as amines.
  • [0008]
    A method for making a rubber composition comprises combining a radical curing system, a curable elastomeric material having cure sites highly reactive to radical initiators, and a thermoplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, while mechanical energy is applied to mix the mixture during the heating step. The elastomeric material is a fluorocarbon polymer and the thermoplastic material comprises a fluorine containing polymeric material that softens and flows upon heating.
  • [0009]
    Shaped articles may be readily formed from the rubber compositions according to conventional thermoplastic processes such as blow molding, injection molding, and extrusion. Examples of useful articles include seals, gaskets, O-rings, and hoses.
  • [0010]
    Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • [0011]
    The following description of the preferred embodiment(s) is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses.
  • [0012]
    The headings (such as “Introduction” and “Summary,”) used herein are intended only for general organization of topics within the disclosure of the invention, and are not intended to limit the disclosure of the invention or any aspect thereof. In particular, subject matter disclosed in the “Introduction” may include aspects of technology within the scope of the invention, and may not constitute a recitation of prior art. Subject matter disclosed in the “Summary” is not an exhaustive or complete disclosure of the entire scope of the invention or any embodiments thereof.
  • [0013]
    The citation of references herein does not constitute an admission that those references are prior art or have any relevance to the patentability of the invention disclosed herein. All references cited in the Description section of this specification are hereby incorporated by reference in their entirety.
  • [0014]
    The description and specific examples, while indicating embodiments of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. Moreover, recitation of multiple embodiments having stated features is not intended to exclude other embodiments having additional features, or other embodiments incorporating different combinations of the stated features. Specific Examples are provided for illustrative purposes of how to make, use and practice the compositions and methods of this invention and, unless explicitly stated otherwise, are not intended to be a representation that given embodiments of this invention have, or have not, been made or tested.
  • [0015]
    As used herein, the words “preferred” and “preferably” refer to embodiments of the invention that afford certain benefits, under certain circumstances. However, other embodiments may also be preferred, under the same or other circumstances. Furthermore, the recitation of one or more preferred embodiments does not imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the invention.
  • [0016]
    As used herein, the word “include,” and its variants, is intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that may also be useful in the materials, compositions, devices, and methods of this invention. All percentages herein are by weight, unless stated otherwise.
  • [0017]
    When exposed to environments containing strong nucleophiles such as the amines in modern day engine oils in automotive applications, rubbers tend to change their elastomeric properties with time of exposure. Normally the rubbers degrade over time when exposed to such fluids. The degradation is expressed as a change in physical parameters such as tensile strength, modulus, hardness, elongation at break, and others. According to various embodiments of the invention, it has been found that base resistance is enhanced when fluorocarbon rubbers are cured by radical curing systems in the presence of thermoplastic materials as discussed herein. The processable compositions are made into various molded articles such as seals, gaskets, o-rings, hoses, and the like. The molded articles exhibit an advantageous combination of elastomeric properties. Furthermore, in various embodiments, the base resistance of articles made from the processable compositions of the invention is higher than that of articles made of the cured fluorocarbon rubbers themselves.
  • [0018]
    In one embodiment, the invention provides processable rubber compositions that contain a vulcanized elastomeric material dispersed in a matrix. The vulcanized elastomeric material is a peroxide cured fluorocarbon elastomer comprising repeating units derived from at least one fluorine containing olefinic monomer and at least one cure site monomer, with the cure site monomer comprising at least one of a C—Cl bond, a C—Br bond, a C—I bond, and an olefin. The matrix comprises a thermoplastic polymeric material, preferably a fluorine containing material, also called a fluoroplastic. In a preferred embodiment, the vulcanized elastomeric material is a polymeric material containing repeating units derived from tetrafluoroethylene and from at least one C2-4 olefin, and containing crosslinks resulting from the reaction of peroxide curing agents and co-agents with radical cure site monomers in the polymeric material.
  • [0019]
    In one aspect, the matrix forms a continuous phase and the vulcanized elastomeric material is in the form of particles forming a non-continuous phase. In another aspect, the elastomeric material and the matrix form co-continuous phases.
  • [0020]
    In another embodiment, the invention provides methods for making the processable rubber compositions by dynamic vulcanization of the elastomeric component in the presence of the thermoplastic component. In one embodiment, the method comprises forming a mixture by combining a radical curing system, an elastomeric material, and a thermoplastic material, and heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material. Mechanical energy is applied to mix the mixture during the heating step. The elastomeric material comprises a polymeric material comprising repeating units derived from at least one fluorine containing olefinic monomer and from at least one cure site monomer; the repeating unit derived from the at least one cure site monomer comprises at least one functional group selected from the group consisting of a C—Br bond, a C—I bond, and an olefin. The thermoplastic material comprises a fluorine containing polymeric material that softens and flows upon heating.
  • [0021]
    In various embodiments, the method of the invention provides for mixing the elastomer and thermoplastic components in the presence of a curing system and heating during the mixing to effect cure of the elastomeric component. In one embodiment, the elastomeric material and thermoplastic material are mixed for a time and at a shear rate sufficient to form a dispersion of the elastomeric material in a continuous thermoplastic phase. Thereafter, a radical curing system such as a peroxide and crosslinking co-agent is added to the dispersion of elastomeric material and thermoplastic material while continuing the mixing. Finally, the dispersion is heated while continuing to mix to produce a processable rubber composition of the invention.
  • [0022]
    In various embodiments, the processable rubber compositions of the invention are readily processable by conventional plastic processing techniques. In one embodiment, shaped articles are provided comprising the vulcanized elastomeric materials dispersed in a thermoplastic matrix. Shaped articles of the invention include, without limitation, seals, O-rings, gaskets, and hoses.
  • [0023]
    Various types of fluoroelastomers may be used. One classification of fluoroelastomers is given in ASTM-D 1418, “Standard practice for rubber and rubber latices-nomenclature.” The designation FKM is given for fluoro-rubbers that utilize vinylidene fluoride as a co-monomer. Several varieties of FKM fluoroelastomers are commercially available. A first variety may be chemically described as a copolymer of hexafluoropropylene and vinylidene fluoride. These FKM elastomers tend to have an advantageous combination of overall properties. Some commercial embodiments are available with about 66% by weight fluorine. Another type of FKM elastomer may be chemically described as a terpolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride. Such elastomers tend to have high heat resistance and good resistance to aromatic solvents. They are commercially available with, for example 68-69.5% by weight fluorine. Another FKM elastomer is chemically described as a terpolymer of tetrafluoroethylene, a fluorinated vinyl ether, and vinylidene fluoride. Such elastomers tend to have improved low temperature performance. In various embodiments, they are available with 62-68% by weight fluorine. A fourth type of FKM elastomer is described as a terpolymer of tetrafluoroethylene, propylene, and vinylidene fluoride. Such FKM elastomers tend to have improved base resistance. Some commercial embodiments contain about 67% weight fluorine. A fifth type of FKM elastomer may be described as a pentapolymer of tetrafluoroethylene, hexafluoropropylene, ethylene, and a fluorinated vinyl ether and vinylidene fluoride. Such elastomers typically have improved base resistance and have improved low temperature performance.
  • [0024]
    Another category of fluorocarbon elastomers is designated as FFKM. These elastomers may be designated as perfluoroelastomers because the polymers are completely fluorinated and contain no carbon hydrogen bond. As a group, the FFKM fluoroelastomers tend to have superior fluid resistance. They were originally introduced by DuPont under the Kalrez® trade name. Additional suppliers include Daikin and Ausimont.
  • [0025]
    A third category of fluorocarbon elastomer is designated as FTPM. Typical of this category are the copolymers of propylene and tetrafluoroethylene. The category is characterized by a high resistance to basic materials such as amines.
  • [0026]
    Fluorocarbon elastomers include commercially available copolymers of one or more fluorine containing monomers, chiefly vinylidene fluoride (VDF), hexafluoropropylene (HFP), tetrafluoroethylene (TFE), and perfluorovinyl ethers (PFVE). Preferred PFVE include those with a C1-8 perfluoroalkyl group, preferably perfluoroalkyl groups with 1 to 6 carbons, and particularly perfluoromethyl vinyl ether and perfluoropropyl vinyl ether. In addition, the copolymers may also contain repeating units derived from olefins such as ethylene (Et) and propylene (Pr).
  • [0027]
    The fluorocarbon elastomers and cured fluorocarbon elastomers used in the compositions and methods of the invention contain repeating units derived from one or more fluorine containing olefinic monomers as described above, and further contain repeating units derived from so-called peroxide cure site monomers, which are described in further detail below. The repeating units are derived from the corresponding monomers in the sense that the structure of the polymer results from a copolymerization of the olefinic monomers and the resulting structure is recognized as the addition polymerization product of the monomers. In the cured elastomers, at least some of the repeating units derived from the cure site monomers contain so-called peroxide crosslinks. In one embodiment, the peroxide crosslinks are formed by the reaction of polyolefinic co-agents with radicals on the cure site monomers induced by the action of the peroxide component of the radical curing system.
  • [0028]
    Preferred copolymer fluorocarbon elastomers include VDF/HFP/CSM, VDF/HFP/TFE/CSM, VDF/PFVE/TFE/CSM, TFE/Pr/CSM, TFE/Pr/NVDF/CSM, TFE/Et/PFVE/VDF/CSM, TFE/Et/PFVE/CSM and TFE/PFVE/CSM, where CSM represents the peroxide cure site monomers. The elastomer designation gives the monomers from which the elastomer gums are synthesized. In some embodiments, the elastomer gums have viscosities that give a Mooney viscosity in the range generally of 15-160 (ML1+10, large rotor at 121° C.), which can be selected for a combination of flow and physical properties. Elastomer suppliers include Dyneon (3M), Asahi Glass Fluoropolymers, Solvay/Ausimont, DuPont, and Daikin.
  • [0029]
    As used herein, elastomer refers, according to context, to either a non-cured or a cured fluorocarbon elastomer. The terms “cured elastomer”, “peroxide cured fluorocarbon elastomer”, and the like describe the product of curing or crosslinking the un-cured elastomer with a radical curing system.
  • [0030]
    In various preferred embodiments, the elastomeric material is described chemically as a copolymer of tetrafluoroethylene and at least one C2-4 olefin and further containing cure site monomer. Optionally, the elastomeric material contains repeating units derived from one or more additional fluorine-containing monomers. As such, the cured elastomeric material comprises repeating units derived from tetrafluoroethylene and at least one C2-4 olefin, and further comprises peroxide crosslinks.
  • [0031]
    In a preferred embodiment, the elastomeric material comprises repeating units derived from 10-90 mole % tetrafluoroethylene, 10-90 mole % C2-4 olefin, and up to 30 mole % of one or more additional fluorine-containing monomers. Preferably, the repeating units are derived from 25-90 mole % tetrafluoroethylene and 10-75 mole % C2-4 olefin. In another preferred embodiment, the repeating units are derived from 45-65 mole % tetrafluoroethylene and 20-55 mole % C2-4 olefin.
  • [0032]
    In particularly preferred embodiments, the molar ratio of tetrafluoroethylene units to C2-4 olefin repeating units is from 60:40 to 40:60. In another embodiment, the elastomeric material comprises alternating units of C2-4 olefins and tetrafluoroethylene. In such polymers the molar ratio of tetrafluoroethylene to C2-4 olefin is approximately 50:50.
  • [0033]
    In another embodiment, the elastomeric materials are provided as block copolymers having an A-B-A structure, wherein A represents a block of poly-tetrafluoroethylene and B represents a block of polyolefin.
  • [0034]
    A preferred C2-4 olefin is propylene. Elastomeric materials based on copolymers of tetrafluoroethylene and propylene are commercially available, for example from Asahi under the Aflas® trade name.
  • [0035]
    A preferred additional monomer in the vulcanized elastomeric material is vinylidene difluoride. Other fluorine-containing monomers that may be used in the elastomeric materials of the invention include without limitation, perfluoroalkyl vinyl compounds, perfluoroalkyl vinylidene compounds, and perfluoroalkoxy vinyl compounds. Hexafluoropropylene (HFP) is an example of perfluoroalkyl vinyl monomer. Perfluoromethyl vinyl ether is an example of a preferred perfluoroalkoxy vinyl monomer. For example, rubbers based on copolymers of tetrafluoroethylene, ethylene, and perfluoromethyl vinyl ether are commercially available from DuPont under the Viton® ETP trade name.
  • [0036]
    Fluorocarbon elastomeric materials used to make the processable rubber compositions of the invention may typically be prepared by free radical emulsion polymerization of a monomer mixture containing the desired molar ratios of starting monomers. Initiators are typically organic or inorganic peroxide compounds, and the emulsifying agent is typically a fluorinated acid soap. The molecular weight of the polymer formed may be controlled by the relative amounts of initiators used compared to the monomer level and the choice of transfer agent if any. Typical transfer agents include carbon tetrachloride, methanol, and acetone. The emulsion polymerization may be conducted under batch or continuous conditions. Such fluoroelastomers are commercially available as noted above.
  • [0037]
    In various embodiments, the fluoroelastomers of the compositions of the invention contain repeating units derived from peroxide cure site monomers. In various embodiments, the fluorocarbon elastomers contain up to 5 mole % and preferably up to 3 mole % of repeating units derived from the so-called cure site monomers. In one embodiment, the cure site repeating units are derived from halogen-containing olefin monomers, wherein the halogen is chlorine, bromine, iodine, or combinations of any of them. If used, preferably the repeating units of a halogen-containing olefin are present in a level to provide at least about 0.05% halogen in the polymer, preferably 0.3% halogen or more. In a preferred embodiment, the total weight of halogen in the polymer is 1.5 wt. % or less.
  • [0038]
    The cure site monomers provide sites on the elastomeric material that react at a high rate with radical initiators such as peroxides. The cure site monomer sites react faster with the curing system than other parts of the elastomer. Crosslinking thus occurs preferentially at the cure site monomers. It is believed that this crosslinking action is responsible at least in part for development of elastomeric properties in the elastomer. The cure site monomers are preferably selected from the group consisting of brominated, chlorinated, and iodinated olefins; brominated, chlorinated, and iodinated unsaturated ethers; and non-conjugated dienes.
  • [0039]
    In preferred embodiments, the fluoroelastomers comprise at least one halogenated cure site or a reactive double bond resulting from the presence of a copolymerized unit of a non-conjugated diene. The double bond of the cure site monomer is referred to herein as an olefin. Functional groups associated with the cure sites thus include a carbon bromine (C—Br) bond, a carbon iodine (C—I) bond, a carbon chlorine (C—Cl) bond, and an olefin. In various embodiments, halogenated cure sites are provided by copolymerized cure site monomers and/or by halogen atoms that are present at terminal positions of the fluoroelastomer polymer chain. Generically, the halogenated cure sites are said to be repeating units derived from a cure site monomer. Co-polymerized cure site monomers, reactive double bonds, and halogenated end groups are capable of reacting to form crosslinks, especially under conditions of catalysis or initiation by the action of peroxides.
  • [0040]
    As is clear from this discussion, the repeating units of an uncured elastomer derived from the cure site monomers contain one or more of those functional groups. On the other hand, in cured elastomers, some of the functional groups will be reacted with the curing system. In both cases, it is said that the elastomer contains repeating units derived from peroxide cure site monomers.
  • [0041]
    Brominated cure site monomers may contain other halogens, preferably fluorine. Examples are bromotrifluoroethylene, 4-bromo-3,3,4,4-tetrafluorobutene-1 and others such as vinyl bromide, 1-bromo-2,2-difluoroethylene, perfluoroallyl bromide, 4-bromo-1,1,2-trifluorobutene, 4-bromo-1,1,3,3,4,4,-hexafluorobutene, 4-bromo-3-chloro- 1,1,3,4,4-pentafluorobutene, 6-bromo-5,5,6,6-tetrafluorohexene, 4-bromoperfluorobutene-1 and 3,3-difluoroallyl bromide. Brominated unsaturated ether cure site monomers useful in the invention include ethers such as 2-bromo-perfluoroethyl perfluorovinyl ether and fluorinated compounds of the class CF2 Br—Rf—O—CF═CF2 (Rf is perfluoroalkylene), such as CF2 BrCF2 O—CF═CF2, and fluorovinyl ethers of the class ROCF═CFBr or ROCBr═CF2, where R is a lower alkyl group or fluoroalkyl group, such as CH3OCF═CFBr or CF3 CH2 OCF═CFBr.
  • [0042]
    Iodinated olefins may also be used as cure site monomers. Suitable iodinated monomers include iodinated olefins of the formula: CHR═CH-Z-CH2CHR—I, wherein R is —H or —CH3; Z is a C1-C18 (per)fluoroalkylene radical, linear or branched, optionally containing one or more ether oxygen atoms, or a (per)fluoropolyoxyalkylene radical as disclosed in U.S. Pat. No. 5,674,959. Other examples of useful iodinated cure site monomers are unsaturated ethers of the formula: I(CH2 CF2 CF2)nOCF═CF2 and ICH2CF2O[CF(CF3)CF2O]nCF═CF2, and the like, wherein n=1-3, such as disclosed in U.S. Pat. No. 5,717,036. In addition, suitable iodinated cure site monomers including iodoethylene, 4-iodo-3,3,4,4-tetrafluorobutene-1; 3-chloro-4-iodo-3,4,4-trifluorobutene; 2-iodo-1,1,2,2-tetrafluoro-1-(vinyloxy)ethane; 2-iodo-1-(perfluorovinyloxy)-1,1,2,2-tetrafluoroethylene; 1,1,2,3,3 3-hexafluoro-2-iodo-1-(perfluorovinyloxy)propane; 2-iodoethyl vinyl ether; 3,3,4,5,5,5-hexafluoro-4-iodopentene; and iodotrifluoroethylene are disclosed in U.S. Pat. No. 4,694,045.
  • [0043]
    Examples of non-conjugated diene cure site monomers include 1,4-pentadiene, 1,5-hexadiene, 1,7-octadiene and others, such as those disclosed in Canadian Patent 2,067,891. A suitable triene is 8-methyl-4-ethylidene-1,7-octadiene.
  • [0044]
    Of the cure site monomers listed above, preferred compounds include 4-bromo-3,3,4,4-tetrafluorobutene-1; 4-iodo-3,3,4,4-tetrafluorobutene-1; and bromotrifluoroethylene.
  • [0045]
    Additionally, or alternatively, cure site monomers and repeating units derived from them containing iodine, bromine or mixtures thereof are present at the fluoroelastomer chain ends as a result of the use of chain transfer or molecular weight regulating agents during preparation of the fluoroelastomers. Such agents include iodine-containing compounds that result in bound iodine at one or both ends of the polymer molecules. Methylene iodide; 1,4-diiodoperfluoro-n-butane; and 1,6-diiodo-3,3,4,4,tetrafluorohexane are representative of such agents. Other iodinated chain transfer agents include 1,3-diiodoperfluoropropane; 1,4-diiodoperfluorobutane; 1,6-diiodoperfluorohexane; 1,3-diiodo-2-chloroperfluoropropane; 1,2-di(iododifluoromethyl)perfluorocyclobutane; monoiodoperfluoroethane; monoiodoperfluorobutane; and 2-iodo-1-hydroperfluoroethane. Particularly preferred are diiodinated chain transfer agents. Examples of brominated chain transfer agents include 1-bromo-2-iodoperfluoroethane; 1 -bromo-3-iodoperfluoropropane; 1-iodo-2-bromo- 1,1-difluoroethane and others such as disclosed in U.S. Pat. No. 5,151,492.
  • [0046]
    A wide variety of thermoplastic polymeric materials can be used in the invention. In one embodiment, the thermoplastic polymeric material used is a thermoplastic elastomer. Preferred thermoplastic elastomers include those having a crystalline melting point of 120° C. or higher, preferably 150° C. or higher, and more preferably 200° C. or higher.
  • [0047]
    Thermoplastic elastomers have some physical properties of rubber, such as softness, flexibility and resilience, but can be processed like thermoplastics. A transition from a melt to a solid rubber-like composition occurs fairly rapidly upon cooling. This is in contrast to convention elastomers, which hardens slowly upon heating. Thermoplastic elastomers may be processed on conventional plastic equipment such as injection molders and extruders. Scrap may generally be readily recycled.
  • [0048]
    Thermoplastic elastomers have a multi-phase structure, wherein the phases are generally intimately mixed. In many cases, the phases are held together by graft or block copolymerization. At least one phase is made of a material that is hard at room temperature but fluid upon heating. Another phase is a softer material that is rubber like at room temperature.
  • [0049]
    Some thermoplastic elastomers have an A-B-A block copolymer structure, where A represents hard segments and B is a soft segment. Because most polymeric material tend to be incompatible with one another, the hard and soft segments of thermoplastic elastomers tend to associate with one another to form hard and soft phases. For example, the hard segments tend to form spherical regions or domains dispersed in a continuous elastomer phase. At room temperature, the domains are hard and act as physical crosslinks tying together elastomeric chains in a 3-D network. The domains tend to lose strength when the material is heated or dissolved in a solvent.
  • [0050]
    Other thermoplastic elastomers have a repeating structure represented by (A-B)n, where A represents the hard segments and B the soft segments as described above.
  • [0051]
    Many thermoplastic elastomers are known. They in general adapt either the A-B-A triblock structure or the (A-B)n repeating structure. Non-limiting examples of A-B-A type thermoplastic elastomers include polystyrene/polysiloxane/polystyrene, polystyrene/polyethylene-co-butylene/polystyrene, polystyrene/polybutadiene polystyrene, polystyrene/polyisoprene/polystyrene, poly-α-methyl styrene/polybutadiene/poly-α-methyl styrene, poly-α-methyl styrene/polyisoprene/poly-α-methyl styrene, and polyethylene/polyethylene-co-butylene/polyethylene.
  • [0052]
    Non-limiting examples of thermoplastic elastomers having a (A-B)n repeating structure include polyamide/polyether, polysulfone/polydimethylsiloxane, polyurethane/polyester, polyurethane/polyether, polyester/polyether, polycarbonate/polydimethylsiloxane, and polycarbonate/polyether. Among the most common commercially available thermoplastic elastomers are those that contain polystyrene as the hard segment. Triblock elastomers are available with polystyrene as the hard segment and either polybutadiene, polyisoprene, or polyethylene-co-butylene as the soft segment. Similarly, styrene butadiene repeating co-polymers are commercially available, as well as polystyrene/polyisoprene repeating polymers.
  • [0053]
    In a preferred embodiment, a thermoplastic elastomer is used that has alternating blocks of polyamide and polyether. Such materials are commercially available, for example from Atofina under the Pebax® trade name. The polyamide blocks may be derived from a copolymer of a diacid component and a diamine component, or may be prepared by homopolymerization of a cyclic lactam. The polyether block is generally derived from homo- or copolymers of cyclic ethers such as ethylene oxide, propylene oxide, and tetrahydrofuran.
  • [0054]
    The thermoplastic polymeric material may also be selected from among solid, generally high molecular weight, plastic materials. In one embodiment, the materials are crystalline or semi-crystalline polymers, preferably having a crystallinity of at least 25% as measured by differential scanning calorimetry. Amorphous polymers with a suitably high glass transition temperature are also acceptable as the thermoplastic polymeric material. In a preferred embodiment, the thermoplastic has a melt temperature or a glass transition temperature in the range from about 80° C. to about 350° C., but the melt temperature should generally be lower than the decomposition temperature of the thermoplastic vulcanizate. In various embodiments, the melting point of crystalline or semi-crystalline polymers is 120° C. or higher, preferably 150° C. or higher, and more preferably 200° C. or higher. Suitable thermoplastic materials include both fluoroplastics and non-fluoroplastics.
  • [0055]
    Non-limiting examples of thermoplastic polymers include polyolefins, polyesters, nylons, polycarbonates, styrene-acrylonitrile copolymers, polyethylene terephthalate, polybutylene terephthalate, polyamides including aromatic polyamides, polystyrene, polystyrene derivatives, polyphenylene oxide, polyoxymethylene, and fluorine-containing thermoplastics. Polyolefins are formed by polymerizing a-olefins such as, but not limited to, ethylene, propylene, 1-butene, 1-hexene, 1-octene, 2-methyl-1-propene, 3-methyl-1-pentene, 4-methyl-1-pentene, 5-methyl-1-hexene, and mixtures thereof. Copolymers of ethylene and propylene or ethylene or propylene with another α-olefin such as 1-butene, 1-hexene, 1-octene, 2-methyl-1-propene, 3-methyl-1-pentene, 4-methyl-1-pentene, 5-methyl-1-hexene or mixtures thereof are also contemplated. These homopolymers and copolymers, and blends of them, may be incorporated as the thermoplastic polymeric material of the invention.
  • [0056]
    Polyester thermoplastics contain repeating ester linking units in the polymer backbone. In one embodiment, they contain repeating units derived from low molecular weight diols and low molecular weight aromatic diacids. Non-limiting examples include the commercially available grades of polyethylene terephthalate and polybutylene terephthalate. Alternatively, the polyesters may be based on aliphatic diols and aliphatic diacids. Exemplary are the copolymers of ethylene glycol or butanediol with adipic acid. In another embodiment, the thermoplastic polyesters are polylactones, prepared by polymerizing a monomer containing both hydroxyl and carboxyl functionality. Polycaprolactone is a non-limiting example of this class of thermoplastic polyester.
  • [0057]
    Polyamide thermoplastics contain repeating amide linkages in the polymer backbone. In one embodiment, the polyamides contain repeating units derived from diamine and diacid monomers such as the well known nylon 66, a polymer of hexamethylene diamine and adipic acid. Other nylons have structures resulting from varying the size of the diamine and diacid components. Non-limiting examples include nylon 610, nylon 612, nylon 46, and nylon 6/66 copolymer. In another embodiment, the polyamides have a structure resulting from polymerizing a monomer with both amine and carboxyl functionality. Non-limiting examples include nylon 6 (polycaprolactam), nylon 11, and nylon 12.
  • [0058]
    Other polyamides made from diamine and diacid components include the high temperature aromatic polyamides containing repeating units derived from diamines and aromatic diacids such as terephthalic acid. Commercially available examples of these include PA6T (a copolymer of hexanediamine and terephthalic acid), and PA9T (a copolymer of nonanediamine and terephthalic acid), sold by Kuraray under the Genestar tradename. For some applications, the melting point of some aromatic polyamides may be higher than optimum for thermoplastic processing. In such cases, the melting point may be lowered by preparing appropriate copolymers. In a non-limiting example, in the case of PA6T, which has a melting temperature of about 370° C., it is possible to in effect lower the melting point to below a moldable temperature of 320° C. by including an effective amount of a non-aromatic diacid such as adipic acid when making the polymer.
  • [0059]
    In another preferred embodiment, an aromatic polyamide is used based on a copolymer of an aromatic diacid such as terephthalic acid and a diamine containing greater than 6 carbon atoms, preferably containing 9 carbon atoms or more. The upper limit of the length of the carbon chain of the diamine is limited from a practical standpoint by the availability of suitable monomers for the polymer synthesis. As a rule, suitable diamines include those having from 7 to 20 carbon atoms, preferably in the range of 9 to 15 carbons, and more preferably in the range from 9 to 12 carbons. Preferred embodiments include C9, C10, and C11 diamine based aromatic polyamides. It is believed that such aromatic polyamides exhibit an increase level of solvent resistance based on the oleophilic nature of the carbon chain having greater than 6 carbons. If desired to reduce the melting point below a preferred molding temperature (typically 320° C. or lower), the aromatic polyamide based on diamines of greater than 6 carbons may contain an effective amount of a non-aromatic diacid, as discussed above with the aromatic polyamide based on a 6 carbon diamine. Such effective amount of diacid should be enough to lower the melting point into a desired molding temperature range, without unacceptably affecting the desired solvent resistance properties.
  • [0060]
    Other non-limiting examples of high temperature thermoplastics include polyphenylene sulfide, liquid crystal polymers, and high temperature polyimides. Liquid crystal polymers are based chemically on linear polymers containing repeating linear aromatic rings. Because of the aromatic structure, the materials form domains in the nematic melt state with a characteristic spacing detectable by x-ray diffraction methods. Examples of materials include copolymers of hydroxybenzoic acid, or copolymers of ethylene glycol and linear aromatic diesters such as terephthalic acid or naphthalene dicarboxylic acid.
  • [0061]
    High temperature thermoplastic polyimides include the polymeric reaction products of aromatic dianhydrides and aromatic diamines. They are commercially available from a number of sources. Exemplary is a copolymer of 1,4-benzenediamine and 1,2,4,5-benzenetetracarboxylic acid dianhydride.
  • [0062]
    In a preferred embodiment, the thermoplastic polymeric material comprises a fluorocarbon thermoplastic polymer, also referred to as a “fluoroplastic”. Commercial embodiments are available that contain 59 to 76% by weight fluorine. They may either be fully fluorinated or partially fluorinated. In various other preferred embodiments, the thermoplastic is selected from thermoplastic elastomers, high molecular weight plastic materials, and other thermoplastic polymeric materials that do not contain fluorine. Mixtures of fluoroplastics and non-fluoroplastics may also be used.
  • [0063]
    Fully fluorinated thermoplastic polymers include copolymers of tetrafluoroethylene and perfluoroalkyl vinyl ethers. The perfluoroalkyl group is preferably of 1 to 6 carbon atoms. Examples of copolymers are PFA (copolymer of TFE and perfluoropropyl vinyl ether) and MFA (copolymer of TFE and perfluoromethyl vinyl ether). Other examples of fully fluorinated thermoplastic polymers include copolymers of TFE with perfluoro olefins of 3 to 8 carbon atoms. Non-limiting examples include FEP (copolymer of TFE and hexafluoropropylene).
  • [0064]
    Partially fluorinated thermoplastic polymers include E-TFE (copolymer of ethylene and TFE), E-CTFE (copolymer of ethylene and chlorotrifluoroethylene), and PVDF (polyvinylidene fluoride). A number of thermoplastic copolymers of vinylidene fluoride are also suitable thermoplastic polymers for use in the invention. These include, without limitation, copolymers with perfluoroolefins such as hexafluoropropylene, and copolymers with chlorotrifluoroethylene. Thermoplastic terpolymers may also be used. These include thermoplastic terpolymers of TFE, HFP, and vinylidene fluoride. Fully fluorinated fluoroplastics are characterized by relatively high melting points, when compared to the vinylidene fluoride based thermoplastics that are also included in the fluoroplastic blend of the invention. As examples, PFA has a melting point of about 305° C., MFA has a melting point of 280-290° C., and FEP has a melting point of about 260-290° C. The melting point of individual grades depends on the exact structure, processing conditions, and other factors, but the values given here are representative.
  • [0065]
    Partially fluorinated fluoroplastics such as the vinylidene fluoride homo- and copolymers described above have relatively lower melting points than the fully fluorinated fluoroplastics. For example, polyvinylidene fluoride has a melting point of about 160-170° C. Some copolymer thermoplastics have an even lower melting point, due to the presence of a small amount of co-monomer. For example, a vinylidene fluoride copolymer with a small amount of hexafluoropropylene, exemplified in a commercial embodiment such as the Kynar Flex series, exhibits a melting point in the range of about 105-160° C., and typically about 130° C. These low melting points lead to advantages in thermoplastic processing, as lower temperatures of melting lead to lower energy costs and avoidance of the problem of degradation of cured elastomers in the compositions.
  • [0066]
    The fluorocarbon elastomers described above are dynamically cured in the presence of the thermoplastic polymeric material and a radical curing system. The radical curing system contains a radical initiator and a crosslinking co-agent. The radical initiator is believed to function by first extracting a hydrogen or halogen atom from the fluorocarbon elastomer to create a free radical that can be crosslinked. It is believed that the cure site monomers described above provide sites that react with the radical initiator at an accelerated rate, so that subsequent crosslinking described below occurs mainly at the cure site monomers. Crosslinking co-agents are normally included in the radical curing system. They contain at least two sites of olefinic unsaturation, which react with the free radical on the fluorocarbon elastomer molecule generated by the reaction of the initiator.
  • [0067]
    In various embodiments, the initiators have peroxide functionality. As examples of initiators, a wide range of organic peroxides is known and commercially available. The initiators, including the organic peroxides, are activated over a wide range of temperatures. The activation temperature may be described in a parameter known as half-life. Typically values for half-lives of, for example, 0.1 hours, 1 hour, and 10 hours are given in degrees centigrade. For example a T1/2 at 0.1 hours of 143° C. indicates that at that temperature, half of the initiator will decompose within 0.1 hours. Organic peroxides with a T1/2 at 0.1 hours from 118° C. to 228° C. are commercially available. Such peroxides have a half-life of at least 0.1 hours at the indicated temperatures. The T1/2 values indicate the kinetics of the initial reaction in crosslinking the fluorocarbon elastomers, that is decomposition of the peroxide to form a radical containing intermediate.
  • [0068]
    In some embodiments, it is preferred to match the T1/2 of the initiator such as an organic peroxide to the temperature of the molten material into which the curing composition is to be added. In various embodiments, the initiator has a thermal stability such that the half-life is at least 0.1 hours at temperatures of 180° C. or higher. In other embodiments, suitable initiators have a half-life of 0.1 hours at 190° C. or higher, or at temperatures of 200° C. or higher. Non-limiting examples of peroxides and their T1/2 for a half-life of 0.1 hours include Trigonox 145-E85 (T1/2=182° C.), Trigonox M55 (T1/2=183° C.), Trigonox K-90 (T1/2=195° C.), Trigonox A-W70 (T1/2=207° C.) and Trigonox TAHP-W85 (T1/2=228° C.). A non-limiting example of a non-peroxide initiator is Perkadox-30 (T1/2=284° C.). The Trigonox and Perkadox materials are commercial or developmental products of AkzoNobel.
  • [0069]
    Non-limiting examples of commercially available organic peroxides for initiating the cure of fluorocarbon elastomers include butyl 4,4-di-(tert-butylperoxy)valerate; tert-butyl peroxybenzoate; di-tert-amyl peroxide; dicumyl peroxide; di-(tert-butylperoxyisopropyl)benzene; 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane; tert-butyl cumyl peroxide; 2,5,-dimethyl-2,5-di(tert-butylperoxy)hexyne-3; di-tert-butyl peroxide; 3,6,9-triethyl-3,6,9-trimethyl-1,4,7-triperoxonane; 1,1,3,3-tetramethylbutyl hydroperoxide; diisopropylbenzene monohydroperoxide; cumyl hydroperoxide; tert-butyl hydroperoxide; tert-amyl hydroperoxide; tert-butyl peroxyisobutyrate; tert-amyl peroxyacetate; tert-butylperoxy stearyl carbonate; di(1-hydroxycyclohexyl) peroxide; ethyl 3,3-di(tert-butylperoxy)butyrate; and tert-butyl 3-isopropenylcumyl peroxide.
  • [0070]
    Non-limiting examples of crosslinking co-agents include triallyl cyanurate; triallyl isocyanurate; tri(methallyl)-isocyanurate; tris(diallylamine)-s-triazine, triallyl phosphite; N,N-diallyl acrylamide; hexaallyl phosphoramide; N,N,N′,N′-tetraallyl terephthalamide; N,N,N′,N′-tetraallyl malonamide; trivinyl isocyanurate; 2,4,6-trivinyl methyltrisiloxane; and tri(5-norbornene-2-methylene) cyanurate. The crosslinking co-agents preferably contain at least two sites of olefinic unsaturation. The sites of unsaturation react with the free radical generated on the fluorocarbon elastomer molecule and crosslink the elastomer. A commonly used crosslinking agent is triallylisocyanurate (TAIC).
  • [0071]
    In a preferred embodiment, plasticizers, extender oils, synthetic processing oils, or a combination thereof may be used in the compositions of the invention. The type of processing oil selected will typically be consistent with that ordinarily used in conjunction with the specific rubber or rubbers present in the composition. The extender oils may include, but are not limited to, aromatic, naphthenic, and paraffinic extender oils. Preferred synthetic processing oils include polylinear α-olefins. The extender oils may also include organic esters, alkyl ethers, or combinations thereof. As disclosed in U.S. Pat. No. 5,397,832, it has been found that the addition of certain low to medium molecular weight organic esters and alkyl ether esters to the compositions of the invention lowers the Tg of the polyolefin and rubber components, and of the overall composition, and improves the low temperatures properties, particularly flexibility and strength. These organic esters and alkyl ether esters generally have a molecular weight that is generally less than about 10,000. Particularly suitable esters include monomeric and oligomeric materials having an average molecular weight below about 2000, and preferably below about 600. In one embodiment, the esters may be either aliphatic mono- or diesters or alternatively oligomeric aliphatic esters or alkyl ether esters.
  • [0072]
    In addition to the elastomeric material, the thermoplastic polymeric material, and curative, the processable rubber compositions of this invention may include other additives such as stabilizers processing aids, curing accelerators, fillers, pigments, adhesives, tackifiers, and waxes. The properties of the compositions and articles of the invention may be modified, either before or after vulcanization, by the addition of ingredients that are conventional in the compounding of rubber, thermoplastics, and blends thereof.
  • [0073]
    A wide variety of processing aids may be used, including plasticizers and mold release agents. Non-limiting examples of processing aids include Caranuba wax, phthalate ester plasticizers such as dioctylphthalate (DOP) and dibutylphthalate silicate (DBS), fatty acid salts such as zinc stearate and sodium stearate, polyethylene wax, and keramide. In some embodiments, high temperature processing aids are preferred. Such include, without limitation, linear fatty alcohols such as blends of C10-C28 alcohols, organosilicones, and functionalized perfluoropolyethers. In some embodiments, the compositions contain about 1 to about 15% by weight processing aids, preferably about 5 to about 10% by weight.
  • [0074]
    Acid acceptor compounds are commonly used as curing accelerators or curing stabilizers. Preferred acid acceptor compounds include oxides and hydroxides of divalent metals. Non-limiting examples include Ca(OH)2, MgO, CaO, and ZnO.
  • [0075]
    Non-limiting examples of fillers include both organic and inorganic fillers such as, barium sulfate, zinc sulfide, carbon black, silica, titanium dioxide, clay, talc, fiber glass, fumed silica and discontinuous fibers such as mineral fibers, wood cellulose fibers, carbon fiber, boron fiber, and aramid fiber (Kevlar). Some non-limiting examples of processing additives include stearic acid and lauric acid. The addition of carbon black, extender oil, or both, preferably prior to dynamic vulcanization, is particularly preferred. Non-limiting examples of carbon black fillers include SAF black, HAF black, SRP black and Austin black. Carbon black improves the tensile strength, and an extender oil can improve processability, the resistance to oil swell, heat stability, hysteresis, cost, and permanent set. In a preferred embodiment, fillers such as carboxy block may make up to about 40% by weight of the total weight of the compositions of the invention. Preferably, the compositions comprise 1-40 weight % of filler. In other embodiments, the filler makes up 10 to 25 weight % of the compositions.
  • [0076]
    The vulcanized elastomeric material, also referred to herein generically as a “rubber”, is generally present as small particles within a continuous thermoplastic polymer matrix. A co-continuous morphology is also possible depending on the amount of elastomeric material relative to thermoplastic material, the cure system, and the mechanism and degree of cure of the elastomer and the amount and degree of mixing. Preferably, the elastomeric material is fully crosslinked/cured.
  • [0077]
    The full crosslinking can be achieved by adding an appropriate curative or curative system to a blend of thermoplastic material and elastomeric material, and vulcanizing the rubber to the desired degree under conventional vulcanizing conditions. In a preferred embodiment, the elastomer is crosslinked by the process of dynamic vulcanization. The term dynamic vulcanization refers to a vulcanization or curing process for a rubber contained in a thermoplastic composition, wherein the curable rubber is vulcanized under conditions of high shear at a temperature above the melting point of the thermoplastic component. The rubber is thus simultaneously crosslinked and dispersed as particles within the thermoplastic matrix. Dynamic vulcanization is effected by mixing the elastomeric and thermoplastic components at elevated temperature in the presence of a curative in conventional mixing equipment such as roll mills, Moriyama mixers, Banbury mixers, Brabender mixers, continuous mixers, mixing extruders such as single and twin-screw extruders, and the like. An advantageous characteristic of dynamically cured compositions is that, notwithstanding the fact that the elastomeric component is fully cured, the compositions can be processed and reprocessed by conventional plastic processing techniques such as extrusion, injection molding and compression molding. Scrap or flashing can be salvaged and reprocessed.
  • [0078]
    Heating and mixing or mastication at vulcanization temperatures are generally adequate to complete the vulcanization reaction in a few minutes or less, but if shorter vulcanization times are desired, higher temperatures and/or higher shear may be used. A suitable range of vulcanization temperature is from about the melting temperature of the thermoplastic material (which is preferably about 120° C. or higher, more preferably 150° C. or higher) to about 300° C. or more. Without limitation, the range is from about 150° C. to about 250° C. A preferred range of vulcanization temperatures is from about 180° C. to about 220° C. It is preferred that mixing continue without interruption until vulcanization occurs or is complete.
  • [0079]
    If appreciable curing is allowed after mixing has stopped, an unprocessable thermoplastic vulcanizate may be obtained. In this case, a kind of post curing step may be carried out to complete the curing process. In some embodiments, the post curing takes the form of continuing to mix the elastomer and thermoplastic during a cool-down period.
  • [0080]
    After dynamic vulcanization, a homogeneous mixture is obtained, wherein the rubber is in the form of small dispersed particles essentially of an average particle size smaller than about 50 μm, preferably of an average particle size smaller than about 25 μm, more preferably of an average size smaller than about 10 μm or less, and still more preferably of an average particle size of 5 μm or less.
  • [0081]
    The progress of the vulcanization may be followed by monitoring mixing torque or mixing energy requirements during mixing. The mixing torque or mixing energy curve generally goes through a maximum after which mixing can be continued somewhat longer to improve the fabricability of the blend. If desired, one can add additional ingredients, such as the stabilizer package, after the dynamic vulcanization is complete. The stabilizer package is preferably added to the thermoplastic vulcanizate after vulcanization has been essentially completed, i.e., the curative has been essentially consumed.
  • [0082]
    The processable rubber compositions of the invention may be manufactured in a batch process or a continuous process.
  • [0083]
    In a batch process, predetermined charges of elastomeric material, thermoplastic material and curative agents are added to a mixing apparatus. In a typical batch procedure, the elastomeric material and thermoplastic material are first mixed, blended, masticated or otherwise physically combined until a desired particle size of elastomeric material is provided in a continuous phase of thermoplastic material. When the structure of the elastomeric material is as desired, a curing system containing the radical initiator and crosslinking co-agent is then added while continuing to apply mechanical energy to mix the elastomeric material and thermoplastic material. Curing is effected by heating or continuing to heat the mixing combination of thermoplastic and elastomeric material in the presence of the curative agent. Following cure, the processable rubber composition is removed from the reaction vessel (mixing chamber) for further processing.
  • [0084]
    It is preferred to mix the elastomeric material and thermoplastic material at a temperature where the thermoplastic material softens and flows. If such a temperature is below that at which the curative agent is activated, the curative agent may be a part of the mixture during the initial particle dispersion step of the batch process. In some embodiments, a curative is combined with the elastomeric and polymeric material at a temperature below the curing temperature. When the desired dispersion is achieved, the temperature may be increased to effect cure. However, if the curative agent is activated at the temperature of initial mixing, it is preferred to leave out the curative until the desired particle size distribution of the elastomeric material in the thermoplastic matrix is achieved. In another embodiment, curative is added after the elastomeric and thermoplastic materials are mixed. Thereafter, in a preferred embodiment, the curative agent is added to a mixture of elastomeric particles in thermoplastic material while the entire mixture continues to be mechanically stirred, agitated or otherwise mixed.
  • [0085]
    Continuous processes may also be used to prepare the processable rubber compositions of the invention. In a preferred embodiment, a twin screw extruder apparatus, either co-rotation or counter-rotation screw type, is provided with ports for material addition and reaction chambers made up of modular components of the twin screw apparatus. In a typical continuous procedure, thermoplastic material and elastomeric material are combined by inserting them into the screw extruder together in a first hopper using a feeder (loss-in-weight or volumetric feeder). Temperature and screw parameters may be adjusted to provide a proper temperature and shear to effect the desired mixing and particle size distribution of an uncured elastomeric component in a thermoplastic material matrix. The duration of mixing may be controlled by providing a longer or shorter length of extrusion apparatus or by controlling the speed of screw rotation for the mixture of elastomeric material and thermoplastic material to go through during the mixing phase. The degree of mixing may also be controlled by the mixing screw element configuration in the screw shaft, such as intensive, medium or mild screw designs. Then, at a downstream port, by using side feeder (loss-in-weight or volumetric feeder), the curative agent may be added continuously to the mixture of thermoplastic material and elastomeric material as it continues to travel down the twin screw extrusion pathway. Downstream of the curative additive port, the mixing parameters and transit time may be varied as described above. By adjusting the shear rate, temperature, duration of mixing, mixing screw element configuration, as well as the time of adding the curative agent, processable rubber compositions of the invention may be made in a continuous process.
  • [0086]
    The compositions and articles of the invention will contain a sufficient amount of vulcanized elastomeric material (“rubber”) to form a rubbery composition of matter, that is, they will exhibit a desirable combination of flexibility, softness, and compression set. Preferably, the compositions should comprise at least about 25 parts by weight rubber, preferably at least about 35 parts by weight rubber, even more preferably at least about 45 parts by weight rubber, and still more preferably at least about 50 parts by weight rubber per 100 parts by weight of the rubber and thermoplastic polymer combined. More specifically, the amount of cured rubber within the thermoplastic vulcanizate is generally from about 5 to about 95% by weight, preferably from about 35 to about 85% by weight, and more preferably from about 50 to about 80% by weight of the total weight of the rubber and the thermoplastic polymer combined.
  • [0087]
    The amount of thermoplastic polymer within the processable rubber compositions of the invention is generally from about 5 to about 95% by weight, preferably from about 15 to about 65% by weight and more preferably from about 20 to about 50% by weight of the total weight of the rubber and the thermoplastic combined.
  • [0088]
    As noted above, the processable rubber compositions and shaped articles of the invention include a cured rubber and a thermoplastic polymer. Preferably, the thermoplastic vulcanizate is a homogeneous mixture wherein the rubber is in the form of finely-divided and well-dispersed rubber particles within a non-vulcanized matrix. It should be understood, however, that the thermoplastic vulcanizates of this invention are not limited to those containing discrete phases inasmuch as the compositions of this invention may also include other morphologies such as co-continuous morphologies. In especially preferred embodiments, the rubber particles have an average particle size smaller than about 50 μm, more preferably smaller than about 25 μm, even more preferably smaller than about 10 μm or less, and still more preferably smaller than about 5 μm.
  • [0089]
    The term vulcanized or cured rubber refers to a natural or synthetic rubber that has undergone at least a partial cure. The degree of cure can be measured by determining the amount of rubber that is extractable from the thermoplastic vulcanizate by using boiling xylene or cyclohexane as an extractant. This method is disclosed in U.S. Pat. No. 4,311,628. By using this method as a basis, the cured rubber of this invention will have a degree of cure where not more than 15% of the rubber is extractable, preferably not more than 10% of the rubber is extractable, and more preferably not more than 5% of the rubber is extractable. In an especially preferred embodiment, the elastomer is technologically fully vulcanized. The term fully vulcanized refers to a state of cure such that the crosslinked density is at least 7×10−5 moles per ml of elastomer or that the elastomer is less than about 3% extractable by cyclohexane at 23° C.
  • [0090]
    The degree of cure can be determined by the cross-link density of the rubber. This, however, must be determined indirectly because the presence of the thermoplastic polymer interferes with the determination. Accordingly, the same rubber as present in the blend is treated under conditions with respect to time, temperature, and amount of curative that result in a fully cured product as demonstrated by its cross-link density. This cross-link density is then assigned to the blend similarly treated. In general, a cross-link density of about 7×10−5 or more moles per milliliter of rubber is representative of the values reported for fully cured elastomeric copolymers. Accordingly, it is preferred that the compositions of this invention are vulcanized to an extent that corresponds to vulcanizing the same rubber as in the blend statically cured under pressure in a mold with such amounts of the same curative as in the blend and under such conditions of time and temperature to give a cross-link density greater than about 7×10−5 moles per milliliter of rubber and preferably greater than about 1×10−4 moles per milliliter of rubber.
  • [0091]
    Advantageously, the shaped articles of the invention, are rubber-like materials that, unlike conventional rubbers, can be processed and recycled like thermoplastic materials. These materials are rubber-like to the extent that they will retract to less than 1.5 times their original length within one minute after being stretched at room temperature to twice their original length and held for one minute before release, as defined in ASTM D1566. Also, these materials satisfy the tensile set requirements set forth in ASTM D412, and they also satisfy the elastic requirements for compression set per ASTM D395.
  • [0092]
    The reprocessability of the rubber compositions of the invention may be exploited to provide a method for reducing the costs of a manufacturing process for making shaped rubber articles. The method involves recycling scrap generated during the manufacturing process to make other new shaped articles. Because the compositions of the invention and the shaped articles made from the compositions are thermally processable, scrap may readily be recycled for re-use by collecting the scrap, optionally cutting, shredding, grinding, milling, otherwise comminuting the scrap material, and re-processing the material by conventional thermoplastic techniques. Techniques for forming shaped articles from the recovered scrap material are in general the same as those used to form the shaped articles - the conventional thermoplastic techniques include, without limitation, blow molding, injection molding, compression molding, and extrusion.
  • [0093]
    The re-use of the scrap material reduces the costs of the manufacturing process by reducing the material cost of the method. Scrap may be generated in a variety of ways during a manufacturing process for making shaped rubber articles. For example, off-spec materials may be produced. Even when on-spec materials are produced, manufacturing processes for shaped rubber articles tend to produce waste, either through inadvertence or through process design, such as the material in sprues of injection molded parts. The re-use of such materials through recycling reduces the material and thus the overall costs of the manufacturing process.
  • [0094]
    For thermoset rubbers, such off spec materials usually can not be recycled into making more shaped articles, because the material can not be readily re-processed by the same techniques as were used to form the shaped articles in the first place. Recycling efforts in the case of thermoset rubbers are usually limited to grinding up the scrap and the using the grinds as raw material in a number products other than those produced by thermoplastic processing technique.
  • EXAMPLES
  • [0095]
    Viton® ETP 600S is a peroxide curable base resistant elastomer from DuPont Dow Elastomers. It is based on a copolymer of tetrafluoroethylene, ethylene, perfluoromethyl vinyl ether, and a cure site monomer.
  • [0096]
    Tecnoflon® P 757 is a peroxide curable fluorocarbon elastomer with cure site monomers, from Solvay. It is based on a terpolymer of tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride.
  • [0097]
    Hylar® MP 10 is a polyvinylidene fluoride thermoplastic polymer from Solvay.
  • [0098]
    Kynar Flex 2500-20 is a polyvinylidene fluoride based thermoplastic polymer from Atofina. It is based on a vinylidene fluoride copolymer.
  • [0099]
    Luperox® 101XL45 is a peroxide initiator from Arkema.
  • [0100]
    The comparative example is a molded base resistant fluorocarbon rubber prepared by blending the following according the manufacturer's instructions.
    Viton ETP 600S: 100 pph 
    Luperox 101XL45: 3 pph
    TAIC: 3 pph
    ZnO: 3 pph
    Carbon black: 30 pph 

    The rubber is cured in a mold for 7 minutes at 177° C., and post-cured 16 hours at 232° C.
  • [0101]
    Examples 1 and 2-4 are made by dynamic vulcanization of a fluorocarbon elastomer (ETP 600S and P 757, respectively) with a radical curing system (Luperox 101XL45, triallylisocyanurate, and ZnO) in the presence of a thermoplastic (Hylar MP 10 and Kynar Flex 2500-20, respectively).
  • [0102]
    In a batch process, the peroxide curable elastomer (Tecnoflon P757 or Viton ETP 600S)) and the thermoplastic (Hylar MP-10 or Kynar Flex 2500-04) are mixed and melted in a Brabender or Banbury type batch mixer at 160° C. for 5 minutes. The zinc oxide and carbon black are then stirred in. A curative package consisting of Luperco 101 XL and TAIC is added to the mixer and stirred for an additional 3-5 minutes at 160° C. to form a fully cured thermoplastic vulcanizate. The composition is then discharged from the batch mixer and granulated to make small size pellets for use in subsequent shaped article fabrication processes, such as injection molding, compression molding, blow molding, single layer extrusion, multi-layer extrusion, insert molding, and the like.
  • [0103]
    A continuous process is carried out in a twin-screw extruder. Pellets of fluoroelastomer (Tecnoflon P757 or Viton ESP 600S) and thermoplastic (Hylar MP-10 or Kynar Flex 2500-04) are mixed and added to a hopper. The pellets are fed into the barrel, which is heated to 160° C. The screw speed is 100-200 rpm. A curative package consisting of Luperco 101 XL, TAIC, ZnO and carbon black is then fed into the barrel at a downstream port located about one third of the total barrel length from the extruder exit. The ingredients are melted and blended with the molten elastomer and fluoroplastic mixture for a time determined by the screw speed and the length of the barrel. For example, the residence time is about 4-5 minutes at 100 rpm and about 2-2.5 minutes at 200 rpm. The cured material is extruded through 1-3 mm diameter strand die and is quenched by cooling in a water bath before passing through a strand pelletizer. The pellets are to be processed by a wide variety of thermoplastic techniques into molded articles. The material is also being formed into plaques for the measurement of physical properties.
  • [0104]
    Test pieces of the comparative Example and Examples 1-4 are tested for base resistance by submerging them in a test fluid for 168 hours at 150° C. The test fluid is a mixture of 94% Stuarco 7061 gear oil with 6% Stuarco 7098 modifier.
  • [0105]
    Changes in physical properties are measured after the test and expressed as a percentage change from the value measured before the exposure. Values are reported in the Table.
    Compar-
    ative Exam- Exam- Exam- Exam-
    Example, ple 1, ple 2, ple 3, ple 4,
    phr phr phr phr phr
    Viton ETP 600S 100 100
    Tecnoflon P757 100 100 100
    ZnO 3 3 5 5 5
    triallylisocyanurate 3 3 3 3 3
    Luperox 101XL45 3 3 3 3 3
    Carbon black 30 10 10 10 10
    Hylar MP-10 25
    Kynar Flex 2500-20 50 100 150
    Filler 20
    % % % % %
    Change in tensile strength −27 −13 −26 10 10
    Change in 50% modulus −30 −11 2 −10 −6
    Change in 100% modulus −37 4 6
    Change in elongation 19 −12 −32 −20 −12
    Change in hardness (Shore A) −3 −9 −48 −2 −1
    Change in volume 3 11 18 3 2
  • [0106]
    While the invention has been disclosed herein with regard to various enabling description, it is to be understood the invention is not limited to the disclosed embodiments. Modifications and variations that will occur to one of skill in the art upon reading the description are also within the scope of the invention.

Claims (26)

1. A processable rubber composition comprising a vulcanized elastomeric material dispersed in a matrix,
wherein the vulcanized elastomeric material comprises a peroxide cured fluorocarbon elastomer comprising repeating units derived from at least one fluorine containing olefinic monomer and at least one cure site monomer, the cure site monomer comprising at least one of a C—Cl bond, a C—Br bond, a C—I bond, and an olefin; and
wherein the matrix comprises a fluorine containing thermoplastic polymeric material.
2. A composition according to claim 1, wherein the matrix forms a continuous phase.
3. A composition according to claim 1, wherein the vulcanized elastomeric material is in the form of particles forming a non-continuous phase.
4. A composition according to claim 1, wherein the vulcanized elastomeric material comprises repeating units derived from from about 10 to about 90 mole % tetrafluoroethylene;
from about 10 to about 90 mole % C2-4 olefin; and
up to about 30 mole % of one or more additional fluorine containing monomers.
5. A composition according to claim 4, wherein the repeating units are derived from
from about 25 to about 90 mole % tetrafluoroethylene and
from about 10 to about 75 mole % propylene or ethylene.
6. A composition according to claim 4, wherein the vulcanized elastomeric material comprises repeating units derived from vinylidene difluoride.
7. A composition according to claim 1, wherein the composition comprises at least about 25 parts by weight vulcanized elastomeric material per 100 parts of the vulcanized elastomeric material and thermoplastic material combined.
8. A composition according to claim 7, wherein the composition comprises at least about 50 parts by weight vulcanized elastomeric material per 100 parts of the vulcanized elastomeric material and thermoplastic material combined.
9. A method for making a rubber composition comprising,
forming a mixture by combining a radical curing system, an elastomeric material, and a thermoplastic material; and
heating the mixture at a temperature and for a time sufficient to effect vulcanization of the elastomeric material, wherein mechanical energy is applied to mix the mixture during the heating step;
wherein the elastomeric material comprises a polymeric material comprising repeating units derived from at least one fluorine containing olefinic monomer and from at least one cure site monomer wherein the repeating unit derived from the at least one cure site monomer comprises at least one functional group selected from the group consisting of a C—Cl bond, a C—Br bond, a C—I bond, and an olefin; and wherein the thermoplastic material comprises a fluorine containing polymeric material that softens and flows upon heating.
10. A method according to claim 9, wherein the elastomeric material comprises repeating units derived from
from about 10 to about 90 mole % tetrafluoroethylene;
from about 10 to about 90 mole % C2-4 olefin; and
up to about 30 mole % of an additional fluorine containing monomer.
11. A method according to claim 10, wherein the additional monomer comprises vinylidene difluoride.
12. A method according to claim 9, wherein the radical curing system comprises an organic peroxide and a crosslinking co-agent, the co-agent comprising at least two sites of olefinic unsaturation.
13. A method according to claim 9, comprising a continuous process.
14. A method according to claim 13, carried out in a twin screw extruder.
15. A method according to claim 9, comprising a batch process.
16. A method according to claim 9, wherein the combination comprises at least about 25 parts by weight vulcanized elastomeric material per 100 parts of the vulcanized elastomeric material and thermoplastic material combined.
17. A method according to claim 16, wherein the combination comprises at least about 50 parts by weight vulcanized elastomeric material per 100 parts of the vulcanized elastomeric material and thermoplastic material combined.
18. A shaped article comprising peroxide cured fluorocarbon elastomer fluoroplastic particles dispersed in a fluoroplastic matrix, wherein the particles comprise a peroxide cured copolymer of at least one fluorine containing olefinic monomer and at least one cure site monomer, wherein the at least one cure site monomer comprises at least one functional group selected from the group consisting of a C—Cl bond, a C—Br bond, a C—I bond, and an olefin.
19. An article according to claim 18, wherein the vulcanized copolymer comprises repeating units derived from from about 45 to about 65 mole % tetrafluoroethylene, from about 20 to about 55 mole % propylene or ethylene, and up to about 30% of additional fluorine containing monomer or monomers.
20. An article according to claim 19, wherein the additional monomer comprises vinylidene difluoride.
21. An article according to claim 18, wherein the fluoroplastic comprises polyvinylidene fluoride.
22. An article according to claim 18, wherein the article comprises at least about 25 parts by weight vulcanized elastomeric material (per 100 parts of the vulcanized elastomeric material and thermoplastic material combined).
23. A seal according to claim 18.
24. An O-ring according to claim 18.
25. A gasket according to claim 18.
26. A hose according to claim 18.
US11170611 2005-06-29 2005-06-29 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites Abandoned US20070004865A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11170611 US20070004865A1 (en) 2005-06-29 2005-06-29 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US11170611 US20070004865A1 (en) 2005-06-29 2005-06-29 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites
US12241537 US7662886B2 (en) 2005-06-29 2008-09-30 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US12241537 Continuation US7662886B2 (en) 2005-06-29 2008-09-30 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Publications (1)

Publication Number Publication Date
US20070004865A1 true true US20070004865A1 (en) 2007-01-04

Family

ID=37590520

Family Applications (2)

Application Number Title Priority Date Filing Date
US11170611 Abandoned US20070004865A1 (en) 2005-06-29 2005-06-29 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites
US12241537 Active US7662886B2 (en) 2005-06-29 2008-09-30 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Family Applications After (1)

Application Number Title Priority Date Filing Date
US12241537 Active US7662886B2 (en) 2005-06-29 2008-09-30 Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites

Country Status (1)

Country Link
US (2) US20070004865A1 (en)

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050155690A1 (en) * 2004-01-16 2005-07-21 Park Edward H. Bonding of dynamic vulcanizates of fluorocarbon elastomers
US20050165168A1 (en) * 2004-01-26 2005-07-28 Park Edward H. Dynamic vulcanization of elastomers with in-situ polymerization
US20050272872A1 (en) * 2003-07-15 2005-12-08 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers
US20060142467A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Fluorocarbon elastomer compositions containing wear reducing additives
US20060142492A1 (en) * 2004-12-28 2006-06-29 Freudenberg-Nok General Partnership Dynamic vulcanization of non-nitrile rubbers in fluoroplastic polymers
US20060148954A1 (en) * 2005-01-05 2006-07-06 Freudenberg-Nok General Partnership Dynamic vulcanization with fluorocarbon processing aids
US20060290070A1 (en) * 2005-06-27 2006-12-28 Freudenberg-Nok General Partnership Reinforced elastomeric seal
US20070004862A1 (en) * 2005-06-30 2007-01-04 Freudenberg-Nok General Partnership Base resistant FKM-TPV elastomers
US20070060707A1 (en) * 2003-06-17 2007-03-15 Freudenberg-Nok General Partnership Dynamic vulcanization of polyurethane elastomeric material in the presence of thermoplastics
US20070142555A1 (en) * 2004-02-04 2007-06-21 Freudenberg-Nok General Partnership Peroxide cured fluorocarbon elastomer compositions
US20070167574A1 (en) * 2006-01-13 2007-07-19 Freudenberg-Nok General Partnership Fluorocarbon rubber with enhanced low temperature properties
US20080157439A1 (en) * 2006-12-27 2008-07-03 Freudenberg-Nok General Partnership Methods for preparing articles from processable and dimensionally stable elastomer compositions
EP2150580A1 (en) * 2007-04-06 2010-02-10 3M Innovative Properties Company Fluoroelastomer composition for cold shrink articles
US7662886B2 (en) 2005-06-29 2010-02-16 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites
US7863365B2 (en) 2006-12-20 2011-01-04 Freudenberg-Nok General Partnership Robust magnetizable elastomeric thermoplastic blends
US8485533B2 (en) 2004-02-04 2013-07-16 Freudenberg-Nok General Partnership Dynamic seal using vulcanization of fluorocarbon elastomers
CN104761765A (en) * 2014-06-09 2015-07-08 安徽中鼎密封件股份有限公司 Nitrile rubber of peroxide fast curing system and preparation method thereof

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100148903A1 (en) * 2008-12-12 2010-06-17 General Electric Company Electrical energy transformation apparatus
US8631611B2 (en) 2011-01-18 2014-01-21 Firestone Building Products Co., LLC Fortified flashing laminate
US9133622B2 (en) 2011-01-18 2015-09-15 Firestone Building Products Co., LLC Fortified flashing laminate
US8567143B2 (en) 2011-02-15 2013-10-29 Firestone Buiding Products Company, LLC Fortified flashing laminate

Citations (95)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2476884A (en) * 1946-10-09 1949-07-19 Prophylactic Brush Co Method for tire manufacture
US3037954A (en) * 1958-12-15 1962-06-05 Exxon Research Engineering Co Process for preparing a vulcanized blend of crystalline polypropylene and chlorinated butyl rubber
US3538028A (en) * 1963-10-03 1970-11-03 Bendix Corp Vulcanizater of compositions comprising a fluorine-containing copolymer and silicone gum
US3580889A (en) * 1967-08-17 1971-05-25 Du Pont Vulcanization accelerators of polycyclic ethers for fluorinated polymers
US3787341A (en) * 1972-06-12 1974-01-22 Technical Processing Inc Novel processing aids for natural and synthetic rubber compounds
US3853811A (en) * 1973-05-07 1974-12-10 Allied Chem Flame resistant ethylene-chlorotrifluoroethylene copolymer compositions
US3884877A (en) * 1973-10-16 1975-05-20 Minnesota Mining & Mfg Fluoroelastomer compositions with triorganophosphorus oxide
US4035565A (en) * 1975-03-27 1977-07-12 E. I. Du Pont De Nemours And Company Fluoropolymer containing a small amount of bromine-containing olefin units
US4094949A (en) * 1975-06-09 1978-06-13 Shin-Etsu Chemical Co. Ltd. Method for preparing shaped articles of a fluorinated elastomer
US4287320A (en) * 1974-08-01 1981-09-01 Minnesota Mining And Manufacturing Company Composition of fluoroelastomer and diorganosulfuroxide
US4311628A (en) * 1977-11-09 1982-01-19 Monsanto Company Thermoplastic elastomeric blends of olefin rubber and polyolefin resin
US4328140A (en) * 1980-10-03 1982-05-04 Raybestos-Manhattan, Inc. Fluoroelastomer processing aid
US4419499A (en) * 1982-03-25 1983-12-06 Monsanto Company Compositions of urethane rubber and nylon
US4450263A (en) * 1979-08-30 1984-05-22 Minnesota Mining And Manufacturing Company Fluoropolymer gum of vinylidene fluoride, hexafluoropropene, and bromodifluoroethylene
US4451542A (en) * 1980-12-08 1984-05-29 Hitachi Maxell, Ltd. Cell with gasket comprising glass beads
US4491536A (en) * 1982-09-29 1985-01-01 Daikin Kogyo Co., Ltd. Carbon fiber-containing fluoroelastomer composition
US4530881A (en) * 1983-02-24 1985-07-23 Raymark Industries, Inc. Fluoroelastomer-based friction material having improved frictional properties
US4572516A (en) * 1985-06-12 1986-02-25 General Motors Corporation Low friction dynamic seal assembly with centrifugal deflection
US4624978A (en) * 1983-11-14 1986-11-25 Rogers Corporation High temperature polyimide processing aid
US4656228A (en) * 1983-09-17 1987-04-07 Bayer Aktiengesellschaft Polyamides having high notched impact strength and high fluidity in the molten state
US4696976A (en) * 1984-12-07 1987-09-29 The Dow Chemical Company Vinyl urethane composite polymer containing dispersed soft copolymer particles
US4696989A (en) * 1985-04-10 1987-09-29 Daikin Industries, Ltd. Fluorine-containing elastomeric copolymer
US4696998A (en) * 1986-07-28 1987-09-29 General Electric Company Cyclic heterocarbonates and methods for their preparation and use
US4713418A (en) * 1985-12-06 1987-12-15 E. I. Du Pont De Nemours And Company Blends of fluoroplastics and fluoroelastomers
US4787991A (en) * 1985-10-18 1988-11-29 Asahi Glass Company Ltd. Resin composition having lubricating properties
US5006594A (en) * 1988-12-30 1991-04-09 E. I. Du Pont De Nemours And Company Fluorinated thermoplastic elastomers containing polymeric additives and process for preparing such elastomers
US5095072A (en) * 1987-12-17 1992-03-10 Nippon Zeon Co., Ltd. Thermoplastic elastomer composition
US5108780A (en) * 1991-01-28 1992-04-28 Brigham Young University Enhanced thermoplastic adhesion to fibers by using plasma discharge
US5206293A (en) * 1989-10-13 1993-04-27 Japan Synthetic Rubber Co., Ltd. Rubber composition and crosslinkable rubber composition
US5219931A (en) * 1989-03-04 1993-06-15 Roehm Gmbh Chemische Fabrik Thermoplastically processable solvent-resistant polymer mixtures
US5331040A (en) * 1992-10-26 1994-07-19 E. I. Du Pont De Nemours And Company Adhesive composition with functional filler
US5354811A (en) * 1991-11-20 1994-10-11 Asahi Glass Company Ltd. Fluorine-containing thermoplastic elastomer composition and process for its production
US5371143A (en) * 1989-11-16 1994-12-06 Minnesota Mining And Manufacturing Company Polymer blend composition of fluorinated elastomers, thermoplastic polymers and thermoplastics elastomers
US5384374A (en) * 1991-01-11 1995-01-24 Minnesota Mining And Manufacturing Company Curing fluorocarbon elastomers
US5397832A (en) * 1993-04-20 1995-03-14 Advanced Elastomer Systems, L.P. Thermoplastic elastomer having improved low temperature properties
US5459202A (en) * 1994-06-30 1995-10-17 E. I. Du Pont De Nemours And Company Elastomer seal
US5548028A (en) * 1995-02-24 1996-08-20 E. I. Du Pont De Nemours And Company Curable elastomeric blend with vulcanized fluoroelastomer
US5585152A (en) * 1993-12-10 1996-12-17 Toyo Boseki Kabushiki Kaisha Composition of polyamide resin and polyurethane resin
US5589526A (en) * 1994-10-19 1996-12-31 Peroxid-Chemie Gmbh Master batch compositions containing organic peroxides
US5639810A (en) * 1993-04-15 1997-06-17 Cobe Laboratories, Inc. Internally lubricated elastomers for use in biomedical applications
US5700866A (en) * 1995-08-22 1997-12-23 E. I. Du Pont De Nemours And Company Co-curable base resistant fluoroelastomer blend composition
US5723544A (en) * 1992-05-06 1998-03-03 Bayer Corporation Polyolefin ionomer as processing aid for thermoplastic polyurethane
US5792348A (en) * 1996-10-08 1998-08-11 Filtration Products Ltd. Steel reinforced filter press plates
US5910544A (en) * 1995-11-02 1999-06-08 The Yokohama Rubber Co., Ltd. Thermoplastic elastomer composition and process for production thereof and low permeability hose using the same
US5962589A (en) * 1994-12-09 1999-10-05 Daikin Industries, Ltd. Rubber compositions of low compression set
US6048939A (en) * 1997-01-09 2000-04-11 Dupont Dow Elastomers, L.L.C. Process aid for melt processible polymers
US6054537A (en) * 1992-12-10 2000-04-25 Daikin Industries, Ltd. Thermoplastic resin composition
US6066697A (en) * 1998-08-25 2000-05-23 The University Of Akron Thermoplastic compositions containing elastomers and fluorine containing thermoplastics
US6079465A (en) * 1995-01-23 2000-06-27 The Yokohama Rubber Co., Ltd. Polymer composition for tire and pneumatic tire using same
US6114441A (en) * 1997-07-25 2000-09-05 E. I. Du Pont De Nemours And Company Blends of grafted fluoropolymer and polyester
US6147158A (en) * 1999-07-06 2000-11-14 Freudenberg-Nok General Parnership Compatibilized blends of polyketones and polyolefins
US6162385A (en) * 1997-05-02 2000-12-19 Huels Aktiengesellschaft Composite comprising a polyamide-based molding composition and vulcanized fluoroelastomers
US6310141B1 (en) * 2000-06-27 2001-10-30 Dyneon Llc Fluoropolymer-containing compositions
US6312639B1 (en) * 1996-10-08 2001-11-06 Cylatec, Inc. Processing aid for thermoplastic resin compositions
US6407174B1 (en) * 1997-07-04 2002-06-18 Advanced Elastomer Systems, L.P. Propylene/ethylene/α-olefin terpolymer thermoplastic elastomer vulcanizates
US6410630B1 (en) * 1999-12-29 2002-06-25 Pelseal Technologies, Llc High solids fluoroelastomer compositions
US6429249B1 (en) * 2000-06-30 2002-08-06 Nexpress Solutions Llc Fluorocarbon thermoplastic random copolymer composition
US6437030B1 (en) * 2000-05-24 2002-08-20 Advanced Elastomer Systems, L.P. Thermoplastic vulcanizates and process for making the same
US20020113066A1 (en) * 1997-06-06 2002-08-22 Philip Stark Temperature-controlled induction heating of polymeric materials
US20020122928A1 (en) * 2000-03-24 2002-09-05 Chemque, Incorporation Co-dispensed compositions for gaskets and other objects
US20020198320A1 (en) * 2001-05-22 2002-12-26 Chmielewski Craig A. Low temperature, highly chemically resistant thermoplastic vulcanizates based on perfluoroether elastomers
US6500374B1 (en) * 1996-07-23 2002-12-31 Seiko Epson Corporation Method of manufacturing bonded magnets of rare earth metal, and bonded magnet of rare earth metal
US20030026995A1 (en) * 2000-06-27 2003-02-06 Dyneon Llc Novel fluoropolymers with improved characteristics
US20030138655A1 (en) * 1999-11-29 2003-07-24 Jiro Watanabe Wiper blade
US20030144409A1 (en) * 2002-01-25 2003-07-31 L&L Products, Inc. Magnetic composition
US6624251B1 (en) * 1999-12-01 2003-09-23 Freudenberg-Nok General Partnership Highly chemically resistant thermoplastic vulcanizates based on fluorocarbon polymers and seal-gasket products made with same
US6649704B2 (en) * 2000-07-26 2003-11-18 Dow Corning Corporation Thermoplastic silicone elastomers from compatibilized polyamide resins
US6656831B1 (en) * 2000-01-26 2003-12-02 Applied Materials, Inc. Plasma-enhanced chemical vapor deposition of a metal nitride layer
US6663966B2 (en) * 2000-03-30 2003-12-16 General Electric Company Use of dendrimers as a processing aid and surface modifiers for thermoplastic resins
US20040048983A1 (en) * 2002-09-10 2004-03-11 Hochgesang Paul J. Fluoroelastomer composition
US20040045635A1 (en) * 2002-09-09 2004-03-11 General Electric Company Polymeric resin bonded magnets
US6737479B2 (en) * 2000-11-17 2004-05-18 Immix Technologies, Llc Dynamically cured fluoroelastomer blends
US20040183702A1 (en) * 2003-01-23 2004-09-23 Daniel Nachtigal Magnetizable thermoplastic elastomers
US20040260023A1 (en) * 2003-06-17 2004-12-23 Park Edward Hosung Dynamic vulcanization of polyurethane elastomeric material in the presence of thermoplastics
US20050148183A1 (en) * 2002-08-30 2005-07-07 Toray Industries, Inc. Polishing pad, platen hole cover, polishing apparatus, polishing method, and method for fabricating semiconductor device
US20050155690A1 (en) * 2004-01-16 2005-07-21 Park Edward H. Bonding of dynamic vulcanizates of fluorocarbon elastomers
US20050165168A1 (en) * 2004-01-26 2005-07-28 Park Edward H. Dynamic vulcanization of elastomers with in-situ polymerization
US20050167928A1 (en) * 2004-02-04 2005-08-04 Park Edward H. Dynamic seal using vulcanization of fluorocarbon elastomers
US20050171282A1 (en) * 2004-02-04 2005-08-04 Park Edward H. Peroxide cured fluorocarbon elastomer compositions
US20050222337A1 (en) * 2004-03-30 2005-10-06 Park Edward H Elastomeric compositions containing fluoropolymer blends
US20050272872A1 (en) * 2003-07-15 2005-12-08 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers
US20050275565A1 (en) * 2003-01-23 2005-12-15 Daniel Nachtigal Magnetizable polymeric compositions
US20050281973A1 (en) * 2004-06-21 2005-12-22 Park Edward H Pre-molding heat treatment of dynamic vulcanizates of fluorocarbon elastomers
US20050288434A1 (en) * 2002-03-27 2005-12-29 Motoyuki Sugiura Olefinic thermoplastic elastomer and moldings thereof
US20060004126A1 (en) * 2004-06-30 2006-01-05 Park Edward H Thermoplastic vulcanizate with functional fillers
US20060003127A1 (en) * 2004-06-30 2006-01-05 Park Edward H Electron beam curing in a composite having a flow resistant adhesive layer
US20060004142A1 (en) * 2004-06-30 2006-01-05 Park Edward H Electron beam inter-curing of plastic and elastomer blends
US7029750B2 (en) * 2003-07-14 2006-04-18 Mitsubishi Rayon Co., Ltd. Thermoplastic resin composition and production method thereof
US20060124889A1 (en) * 2004-12-14 2006-06-15 Freudenberg-Nok General Partnership Water resistant encoding material
US20060142492A1 (en) * 2004-12-28 2006-06-29 Freudenberg-Nok General Partnership Dynamic vulcanization of non-nitrile rubbers in fluoroplastic polymers
US20060142491A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Thermoplastic vulcanizate with high temperature processing aid
US20060142467A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Fluorocarbon elastomer compositions containing wear reducing additives
US20060148954A1 (en) * 2005-01-05 2006-07-06 Freudenberg-Nok General Partnership Dynamic vulcanization with fluorocarbon processing aids
US20070004862A1 (en) * 2005-06-30 2007-01-04 Freudenberg-Nok General Partnership Base resistant FKM-TPV elastomers
US20070044906A1 (en) * 2005-08-31 2007-03-01 Freudenberg-Nok General Partnership Multilayer polymeric composites having a layer of dispersed fluoroelastomer in thermoplastic

Family Cites Families (43)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2927908A (en) 1960-03-08 Fluorinated organopolysiloxane rub-
BE527843A (en) 1953-04-03
GB1357904A (en) 1970-06-10 1974-06-26 Kao Corp Process for preparing polyurethane-containing resin composition
DE2807022C2 (en) 1978-02-18 1982-07-01 Fa. Carl Freudenberg, 6940 Weinheim, De
US4386170A (en) 1980-10-31 1983-05-31 Dow Corning Corporation Curable fluorinated silicone elastomer
DE3245338C2 (en) 1982-12-08 1985-10-31 Fa. Carl Freudenberg, 6940 Weinheim, De
DE3474006D1 (en) 1983-08-01 1988-10-20 Ausimont Usa Coextrusion of thermoplastic fluoropolymers with thermoplastic polymers
JPS60118741A (en) 1983-11-14 1985-06-26 Rogers Corp High temperature polyimide processing aid
US4596855A (en) 1983-11-28 1986-06-24 E. I. Du Pont De Nemours And Company Elastomeric compositions
EP0168020B1 (en) 1984-07-09 1989-10-18 E.I. Du Pont De Nemours And Company Fluorinated thermoplastic elastomer compositions
FR2592655B1 (en) 1986-01-07 1988-07-29 Atochem Composite base polyvinylidene fluoride held IMPROVED contact with hydrocarbons - the application tube manufacturing for the oil industry.
US4735982A (en) 1986-07-25 1988-04-05 The B. F. Goodrich Company Thermoplastic-rubber polymer alloys and method for producing the same
JP2669621B2 (en) 1987-08-24 1997-10-29 電気化学工業株式会社 The rubber composition
US5250607A (en) 1988-01-05 1993-10-05 Norton Company Moisture cured elastomeric interpenetrating network sealants
DE3829702C2 (en) 1988-09-01 1992-05-27 Fa. Carl Freudenberg, 6940 Weinheim, De
US4812357B1 (en) 1988-09-23 1990-03-27 Grace W R & Co
CA2029979A1 (en) 1989-11-16 1991-05-17 Kenneth D. Goebel Polymer blend composition
DE3940005C2 (en) 1989-12-02 1993-10-28 Freudenberg Carl Fa Piston or rod seal
EP0551563A1 (en) 1992-01-16 1993-07-21 Firma Carl Freudenberg Shaft seal
US5217137A (en) 1991-04-22 1993-06-08 Freudenberg-Nok General Partnership Seal for an end cap
DE4209953C2 (en) 1992-03-27 1994-01-20 Fa. Carl Freudenberg, 69469 Weinheim, De
US5281669A (en) 1992-04-13 1994-01-25 General Electric Company Blends of linear polymers with macrocyclic oligomers
EP0746591A4 (en) 1993-06-25 1997-01-22
US5478091A (en) 1994-04-07 1995-12-26 Imo Industries, Inc. Dynamic seal and related control cable
FR2727422B1 (en) 1994-11-28 1996-12-20 Atochem Elf Sa Thermoplastic compositions based on polyvinylidene fluoride
DE19503469C1 (en) 1995-02-03 1996-05-30 Freudenberg Carl Fa Seal for relatively rotating components cooperating with rotation sensor
GB9526171D0 (en) 1995-12-21 1996-02-21 Dowty Seals Ltd Gas purge lip seal
DE19847032A1 (en) 1998-10-13 2000-04-20 Kaco Gmbh Co A process for producing parts from powdered anti-adhesive organic material, produced by such a process part of and apparatus for performing such a method
US6303870B1 (en) 1999-02-03 2001-10-16 Turbine Controls, Inc. Insulator cover
DE19918505C1 (en) 1999-04-23 2001-01-11 Freudenberg Carl Fa Shaft seal for rotating shafts
DE60030136D1 (en) 1999-04-23 2006-09-28 Kaneka Corp Processing aid for thermoplastic resin and thermoplastic resin composition containing the same.
US6409177B1 (en) 1999-08-23 2002-06-25 Freudenberg-Nok General Partnership Rotary shaft seal
DE10024026A1 (en) 2000-05-16 2001-11-29 Freudenberg Carl Fa Sealing sleeve, in particular for housings with small dimensions
US6729624B1 (en) 2001-02-20 2004-05-04 Freudenberg-Nok General Partnership Radial shaft seal
US20020158421A1 (en) 2001-02-23 2002-10-31 Johnston David Ernest Shaft seal having a hinge and a liner
DE10154789B4 (en) 2001-11-08 2009-02-26 Dichtungstechnik G. Bruss Gmbh & Co. Kg Shaft seal
CA2513789A1 (en) 2003-01-23 2004-08-05 Freudenberg-Nok General Partnership Magnetizable thermoplastic elastomers
DE10313958A1 (en) 2003-03-27 2004-10-28 Carl Freudenberg Kg seal
US7658387B2 (en) 2005-06-27 2010-02-09 Freudenberg-Nok General Partnership Reinforced elastomeric seal
US20070004865A1 (en) 2005-06-29 2007-01-04 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites
US20070167574A1 (en) 2006-01-13 2007-07-19 Freudenberg-Nok General Partnership Fluorocarbon rubber with enhanced low temperature properties
US7863365B2 (en) 2006-12-20 2011-01-04 Freudenberg-Nok General Partnership Robust magnetizable elastomeric thermoplastic blends
US7608216B2 (en) 2006-12-27 2009-10-27 Freudenberg-Nok General Partnership Methods for preparing articles from processable and dimensionally stable elastomer compositions

Patent Citations (99)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2476884A (en) * 1946-10-09 1949-07-19 Prophylactic Brush Co Method for tire manufacture
US3037954A (en) * 1958-12-15 1962-06-05 Exxon Research Engineering Co Process for preparing a vulcanized blend of crystalline polypropylene and chlorinated butyl rubber
US3538028A (en) * 1963-10-03 1970-11-03 Bendix Corp Vulcanizater of compositions comprising a fluorine-containing copolymer and silicone gum
US3580889A (en) * 1967-08-17 1971-05-25 Du Pont Vulcanization accelerators of polycyclic ethers for fluorinated polymers
US3787341A (en) * 1972-06-12 1974-01-22 Technical Processing Inc Novel processing aids for natural and synthetic rubber compounds
US3853811A (en) * 1973-05-07 1974-12-10 Allied Chem Flame resistant ethylene-chlorotrifluoroethylene copolymer compositions
US3884877A (en) * 1973-10-16 1975-05-20 Minnesota Mining & Mfg Fluoroelastomer compositions with triorganophosphorus oxide
US4287320A (en) * 1974-08-01 1981-09-01 Minnesota Mining And Manufacturing Company Composition of fluoroelastomer and diorganosulfuroxide
US4035565A (en) * 1975-03-27 1977-07-12 E. I. Du Pont De Nemours And Company Fluoropolymer containing a small amount of bromine-containing olefin units
US4094949A (en) * 1975-06-09 1978-06-13 Shin-Etsu Chemical Co. Ltd. Method for preparing shaped articles of a fluorinated elastomer
US4311628A (en) * 1977-11-09 1982-01-19 Monsanto Company Thermoplastic elastomeric blends of olefin rubber and polyolefin resin
US4450263A (en) * 1979-08-30 1984-05-22 Minnesota Mining And Manufacturing Company Fluoropolymer gum of vinylidene fluoride, hexafluoropropene, and bromodifluoroethylene
US4328140A (en) * 1980-10-03 1982-05-04 Raybestos-Manhattan, Inc. Fluoroelastomer processing aid
US4451542A (en) * 1980-12-08 1984-05-29 Hitachi Maxell, Ltd. Cell with gasket comprising glass beads
US4419499A (en) * 1982-03-25 1983-12-06 Monsanto Company Compositions of urethane rubber and nylon
US4491536A (en) * 1982-09-29 1985-01-01 Daikin Kogyo Co., Ltd. Carbon fiber-containing fluoroelastomer composition
US4530881A (en) * 1983-02-24 1985-07-23 Raymark Industries, Inc. Fluoroelastomer-based friction material having improved frictional properties
US4656228A (en) * 1983-09-17 1987-04-07 Bayer Aktiengesellschaft Polyamides having high notched impact strength and high fluidity in the molten state
US4624978A (en) * 1983-11-14 1986-11-25 Rogers Corporation High temperature polyimide processing aid
US4696976A (en) * 1984-12-07 1987-09-29 The Dow Chemical Company Vinyl urethane composite polymer containing dispersed soft copolymer particles
US4696989A (en) * 1985-04-10 1987-09-29 Daikin Industries, Ltd. Fluorine-containing elastomeric copolymer
US4572516A (en) * 1985-06-12 1986-02-25 General Motors Corporation Low friction dynamic seal assembly with centrifugal deflection
US4787991A (en) * 1985-10-18 1988-11-29 Asahi Glass Company Ltd. Resin composition having lubricating properties
US4713418A (en) * 1985-12-06 1987-12-15 E. I. Du Pont De Nemours And Company Blends of fluoroplastics and fluoroelastomers
US4696998A (en) * 1986-07-28 1987-09-29 General Electric Company Cyclic heterocarbonates and methods for their preparation and use
US5095072A (en) * 1987-12-17 1992-03-10 Nippon Zeon Co., Ltd. Thermoplastic elastomer composition
US5006594A (en) * 1988-12-30 1991-04-09 E. I. Du Pont De Nemours And Company Fluorinated thermoplastic elastomers containing polymeric additives and process for preparing such elastomers
US5219931A (en) * 1989-03-04 1993-06-15 Roehm Gmbh Chemische Fabrik Thermoplastically processable solvent-resistant polymer mixtures
US5206293A (en) * 1989-10-13 1993-04-27 Japan Synthetic Rubber Co., Ltd. Rubber composition and crosslinkable rubber composition
US5371143A (en) * 1989-11-16 1994-12-06 Minnesota Mining And Manufacturing Company Polymer blend composition of fluorinated elastomers, thermoplastic polymers and thermoplastics elastomers
US5384374A (en) * 1991-01-11 1995-01-24 Minnesota Mining And Manufacturing Company Curing fluorocarbon elastomers
US5108780A (en) * 1991-01-28 1992-04-28 Brigham Young University Enhanced thermoplastic adhesion to fibers by using plasma discharge
US5354811A (en) * 1991-11-20 1994-10-11 Asahi Glass Company Ltd. Fluorine-containing thermoplastic elastomer composition and process for its production
US5723544A (en) * 1992-05-06 1998-03-03 Bayer Corporation Polyolefin ionomer as processing aid for thermoplastic polyurethane
US5331040A (en) * 1992-10-26 1994-07-19 E. I. Du Pont De Nemours And Company Adhesive composition with functional filler
US20030166780A1 (en) * 1992-12-10 2003-09-04 Tetsuo Shimizu Thermoplastic resin composition
US6054537A (en) * 1992-12-10 2000-04-25 Daikin Industries, Ltd. Thermoplastic resin composition
US5639810A (en) * 1993-04-15 1997-06-17 Cobe Laboratories, Inc. Internally lubricated elastomers for use in biomedical applications
US5397832A (en) * 1993-04-20 1995-03-14 Advanced Elastomer Systems, L.P. Thermoplastic elastomer having improved low temperature properties
US5585152A (en) * 1993-12-10 1996-12-17 Toyo Boseki Kabushiki Kaisha Composition of polyamide resin and polyurethane resin
US5459202A (en) * 1994-06-30 1995-10-17 E. I. Du Pont De Nemours And Company Elastomer seal
US5589526A (en) * 1994-10-19 1996-12-31 Peroxid-Chemie Gmbh Master batch compositions containing organic peroxides
US5962589A (en) * 1994-12-09 1999-10-05 Daikin Industries, Ltd. Rubber compositions of low compression set
US6079465A (en) * 1995-01-23 2000-06-27 The Yokohama Rubber Co., Ltd. Polymer composition for tire and pneumatic tire using same
US5548028A (en) * 1995-02-24 1996-08-20 E. I. Du Pont De Nemours And Company Curable elastomeric blend with vulcanized fluoroelastomer
US5700866A (en) * 1995-08-22 1997-12-23 E. I. Du Pont De Nemours And Company Co-curable base resistant fluoroelastomer blend composition
US5910544A (en) * 1995-11-02 1999-06-08 The Yokohama Rubber Co., Ltd. Thermoplastic elastomer composition and process for production thereof and low permeability hose using the same
US6500374B1 (en) * 1996-07-23 2002-12-31 Seiko Epson Corporation Method of manufacturing bonded magnets of rare earth metal, and bonded magnet of rare earth metal
US5792348A (en) * 1996-10-08 1998-08-11 Filtration Products Ltd. Steel reinforced filter press plates
US6312639B1 (en) * 1996-10-08 2001-11-06 Cylatec, Inc. Processing aid for thermoplastic resin compositions
US6048939A (en) * 1997-01-09 2000-04-11 Dupont Dow Elastomers, L.L.C. Process aid for melt processible polymers
US6162385A (en) * 1997-05-02 2000-12-19 Huels Aktiengesellschaft Composite comprising a polyamide-based molding composition and vulcanized fluoroelastomers
US20020113066A1 (en) * 1997-06-06 2002-08-22 Philip Stark Temperature-controlled induction heating of polymeric materials
US6407174B1 (en) * 1997-07-04 2002-06-18 Advanced Elastomer Systems, L.P. Propylene/ethylene/α-olefin terpolymer thermoplastic elastomer vulcanizates
US6114441A (en) * 1997-07-25 2000-09-05 E. I. Du Pont De Nemours And Company Blends of grafted fluoropolymer and polyester
US6066697A (en) * 1998-08-25 2000-05-23 The University Of Akron Thermoplastic compositions containing elastomers and fluorine containing thermoplastics
US6147158A (en) * 1999-07-06 2000-11-14 Freudenberg-Nok General Parnership Compatibilized blends of polyketones and polyolefins
US20030138655A1 (en) * 1999-11-29 2003-07-24 Jiro Watanabe Wiper blade
US6624251B1 (en) * 1999-12-01 2003-09-23 Freudenberg-Nok General Partnership Highly chemically resistant thermoplastic vulcanizates based on fluorocarbon polymers and seal-gasket products made with same
US6410630B1 (en) * 1999-12-29 2002-06-25 Pelseal Technologies, Llc High solids fluoroelastomer compositions
US6656831B1 (en) * 2000-01-26 2003-12-02 Applied Materials, Inc. Plasma-enhanced chemical vapor deposition of a metal nitride layer
US20020122928A1 (en) * 2000-03-24 2002-09-05 Chemque, Incorporation Co-dispensed compositions for gaskets and other objects
US6663966B2 (en) * 2000-03-30 2003-12-16 General Electric Company Use of dendrimers as a processing aid and surface modifiers for thermoplastic resins
US6437030B1 (en) * 2000-05-24 2002-08-20 Advanced Elastomer Systems, L.P. Thermoplastic vulcanizates and process for making the same
US20030026995A1 (en) * 2000-06-27 2003-02-06 Dyneon Llc Novel fluoropolymers with improved characteristics
US6310141B1 (en) * 2000-06-27 2001-10-30 Dyneon Llc Fluoropolymer-containing compositions
US6429249B1 (en) * 2000-06-30 2002-08-06 Nexpress Solutions Llc Fluorocarbon thermoplastic random copolymer composition
US6649704B2 (en) * 2000-07-26 2003-11-18 Dow Corning Corporation Thermoplastic silicone elastomers from compatibilized polyamide resins
US6737479B2 (en) * 2000-11-17 2004-05-18 Immix Technologies, Llc Dynamically cured fluoroelastomer blends
US20020198320A1 (en) * 2001-05-22 2002-12-26 Chmielewski Craig A. Low temperature, highly chemically resistant thermoplastic vulcanizates based on perfluoroether elastomers
US20030144409A1 (en) * 2002-01-25 2003-07-31 L&L Products, Inc. Magnetic composition
US20050288434A1 (en) * 2002-03-27 2005-12-29 Motoyuki Sugiura Olefinic thermoplastic elastomer and moldings thereof
US20050148183A1 (en) * 2002-08-30 2005-07-07 Toray Industries, Inc. Polishing pad, platen hole cover, polishing apparatus, polishing method, and method for fabricating semiconductor device
US20040045635A1 (en) * 2002-09-09 2004-03-11 General Electric Company Polymeric resin bonded magnets
US20040048983A1 (en) * 2002-09-10 2004-03-11 Hochgesang Paul J. Fluoroelastomer composition
US20050275565A1 (en) * 2003-01-23 2005-12-15 Daniel Nachtigal Magnetizable polymeric compositions
US20040183702A1 (en) * 2003-01-23 2004-09-23 Daniel Nachtigal Magnetizable thermoplastic elastomers
US20040260023A1 (en) * 2003-06-17 2004-12-23 Park Edward Hosung Dynamic vulcanization of polyurethane elastomeric material in the presence of thermoplastics
US7029750B2 (en) * 2003-07-14 2006-04-18 Mitsubishi Rayon Co., Ltd. Thermoplastic resin composition and production method thereof
US7022769B2 (en) * 2003-07-15 2006-04-04 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers
US20050272872A1 (en) * 2003-07-15 2005-12-08 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers
US20050155690A1 (en) * 2004-01-16 2005-07-21 Park Edward H. Bonding of dynamic vulcanizates of fluorocarbon elastomers
US20050165168A1 (en) * 2004-01-26 2005-07-28 Park Edward H. Dynamic vulcanization of elastomers with in-situ polymerization
US20050167928A1 (en) * 2004-02-04 2005-08-04 Park Edward H. Dynamic seal using vulcanization of fluorocarbon elastomers
US20050171282A1 (en) * 2004-02-04 2005-08-04 Park Edward H. Peroxide cured fluorocarbon elastomer compositions
US20050222337A1 (en) * 2004-03-30 2005-10-06 Park Edward H Elastomeric compositions containing fluoropolymer blends
US7135527B2 (en) * 2004-03-30 2006-11-14 Freudenberg-Nok General Partnership Elastomeric compositions containing fluoropolymer blends
US20070055020A1 (en) * 2004-03-30 2007-03-08 Freudenberg-Nok General Partnership Elastomeric compositions containing fluoropolymer blends
US20050281973A1 (en) * 2004-06-21 2005-12-22 Park Edward H Pre-molding heat treatment of dynamic vulcanizates of fluorocarbon elastomers
US20060004142A1 (en) * 2004-06-30 2006-01-05 Park Edward H Electron beam inter-curing of plastic and elastomer blends
US20060004126A1 (en) * 2004-06-30 2006-01-05 Park Edward H Thermoplastic vulcanizate with functional fillers
US20060003127A1 (en) * 2004-06-30 2006-01-05 Park Edward H Electron beam curing in a composite having a flow resistant adhesive layer
US20060124889A1 (en) * 2004-12-14 2006-06-15 Freudenberg-Nok General Partnership Water resistant encoding material
US20060142491A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Thermoplastic vulcanizate with high temperature processing aid
US20060142467A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Fluorocarbon elastomer compositions containing wear reducing additives
US20060142492A1 (en) * 2004-12-28 2006-06-29 Freudenberg-Nok General Partnership Dynamic vulcanization of non-nitrile rubbers in fluoroplastic polymers
US20060148954A1 (en) * 2005-01-05 2006-07-06 Freudenberg-Nok General Partnership Dynamic vulcanization with fluorocarbon processing aids
US20070004862A1 (en) * 2005-06-30 2007-01-04 Freudenberg-Nok General Partnership Base resistant FKM-TPV elastomers
US20070044906A1 (en) * 2005-08-31 2007-03-01 Freudenberg-Nok General Partnership Multilayer polymeric composites having a layer of dispersed fluoroelastomer in thermoplastic

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070060707A1 (en) * 2003-06-17 2007-03-15 Freudenberg-Nok General Partnership Dynamic vulcanization of polyurethane elastomeric material in the presence of thermoplastics
US20050272872A1 (en) * 2003-07-15 2005-12-08 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers
US20050155690A1 (en) * 2004-01-16 2005-07-21 Park Edward H. Bonding of dynamic vulcanizates of fluorocarbon elastomers
US20050165168A1 (en) * 2004-01-26 2005-07-28 Park Edward H. Dynamic vulcanization of elastomers with in-situ polymerization
US7351769B2 (en) 2004-01-26 2008-04-01 Freudenberg-Nok General Partnership Dynamic vulcanization of elastomers with in-situ polymerization
US20070142555A1 (en) * 2004-02-04 2007-06-21 Freudenberg-Nok General Partnership Peroxide cured fluorocarbon elastomer compositions
US8485533B2 (en) 2004-02-04 2013-07-16 Freudenberg-Nok General Partnership Dynamic seal using vulcanization of fluorocarbon elastomers
US20060142467A1 (en) * 2004-12-27 2006-06-29 Freudenberg-Nok General Partnership Fluorocarbon elastomer compositions containing wear reducing additives
US7449523B2 (en) 2004-12-27 2008-11-11 Freudenberg-Nok General Partnership Fluorocarbon elastomer compositions containing wear reducing additives
US20060142492A1 (en) * 2004-12-28 2006-06-29 Freudenberg-Nok General Partnership Dynamic vulcanization of non-nitrile rubbers in fluoroplastic polymers
US20060148954A1 (en) * 2005-01-05 2006-07-06 Freudenberg-Nok General Partnership Dynamic vulcanization with fluorocarbon processing aids
US7449524B2 (en) 2005-01-05 2008-11-11 Freudenberg-Nok General Partnership Dynamic vulcanization with fluorocarbon processing aids
US20060290070A1 (en) * 2005-06-27 2006-12-28 Freudenberg-Nok General Partnership Reinforced elastomeric seal
US7658387B2 (en) 2005-06-27 2010-02-09 Freudenberg-Nok General Partnership Reinforced elastomeric seal
US7662886B2 (en) 2005-06-29 2010-02-16 Freudenberg-Nok General Partnership Dynamic vulcanization of fluorocarbon elastomers containing peroxide cure sites
US20070004862A1 (en) * 2005-06-30 2007-01-04 Freudenberg-Nok General Partnership Base resistant FKM-TPV elastomers
US7718736B2 (en) 2005-06-30 2010-05-18 Freudenberg-Nok General Partnership Base resistant FKM-TPV elastomers
US20070167574A1 (en) * 2006-01-13 2007-07-19 Freudenberg-Nok General Partnership Fluorocarbon rubber with enhanced low temperature properties
US7863365B2 (en) 2006-12-20 2011-01-04 Freudenberg-Nok General Partnership Robust magnetizable elastomeric thermoplastic blends
US20080157439A1 (en) * 2006-12-27 2008-07-03 Freudenberg-Nok General Partnership Methods for preparing articles from processable and dimensionally stable elastomer compositions
US7608216B2 (en) 2006-12-27 2009-10-27 Freudenberg-Nok General Partnership Methods for preparing articles from processable and dimensionally stable elastomer compositions
EP2150580A4 (en) * 2007-04-06 2011-01-12 3M Innovative Properties Co Fluoroelastomer composition for cold shrink articles
EP2150580A1 (en) * 2007-04-06 2010-02-10 3M Innovative Properties Company Fluoroelastomer composition for cold shrink articles
CN104761765A (en) * 2014-06-09 2015-07-08 安徽中鼎密封件股份有限公司 Nitrile rubber of peroxide fast curing system and preparation method thereof

Also Published As

Publication number Publication date Type
US20090022922A1 (en) 2009-01-22 application
US7662886B2 (en) 2010-02-16 grant

Similar Documents

Publication Publication Date Title
US6310141B1 (en) Fluoropolymer-containing compositions
US6310142B1 (en) Fluoroelastomer compositions
US6395834B1 (en) Fluoroelastomer compositions
US5677389A (en) Perfluoroelastomer composition having enhanced curing performance
US4035565A (en) Fluoropolymer containing a small amount of bromine-containing olefin units
US4942202A (en) Rubber composition and vulcanized rubber product
US4260698A (en) Co-crosslinkable blend composition comprising iodine-containing fluoroelastomer
US6774164B2 (en) Process for producing fluoroelastomers with fluorinated anionic surfactants
US6512063B2 (en) Process for producing fluoroelastomers
US6646077B1 (en) Peroxide curable fluoroelastomers
US5053450A (en) Elastomer compositions
US20040260023A1 (en) Dynamic vulcanization of polyurethane elastomeric material in the presence of thermoplastics
US6291576B1 (en) Crosslinkable fluoroelastomer composition
US5218026A (en) Fluorine-containing elastomer composition
US7098270B2 (en) Fluoroelastomer composition
JPH0625500A (en) New fluororubber composition
US6613846B2 (en) Curable fluoroelastomer compositions comprising hydro siloxanes or hydro silazanes
US20050155690A1 (en) Bonding of dynamic vulcanizates of fluorocarbon elastomers
US20050281973A1 (en) Pre-molding heat treatment of dynamic vulcanizates of fluorocarbon elastomers
US20090011164A1 (en) Thermoplastic Polymer Composition
JPH09268245A (en) Fluororesin composition, its production and molded product therefrom
US6465577B2 (en) Agent for minimizing size of spherulite of crystalline fluorine-containing resin and crystalline resin and crystalline fluorine-containing resin composition comprising said agent
JP2002293831A (en) Fluorine-containing olefin polymer particle
US20050165168A1 (en) Dynamic vulcanization of elastomers with in-situ polymerization
US20060004126A1 (en) Thermoplastic vulcanizate with functional fillers

Legal Events

Date Code Title Description
AS Assignment

Owner name: FREUDENBERG-NOK GENERAL PARTNERSHIP, MICHIGAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:PARK, EDWARD H.;REEL/FRAME:017085/0015

Effective date: 20050614