US20060151090A1 - Method and device for applying a textile auxiliary during the stitch-bonding of geotextiles involving a hydrodynamic stitch-bonding process - Google Patents

Method and device for applying a textile auxiliary during the stitch-bonding of geotextiles involving a hydrodynamic stitch-bonding process Download PDF

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Publication number
US20060151090A1
US20060151090A1 US10/533,907 US53390705A US2006151090A1 US 20060151090 A1 US20060151090 A1 US 20060151090A1 US 53390705 A US53390705 A US 53390705A US 2006151090 A1 US2006151090 A1 US 2006151090A1
Authority
US
United States
Prior art keywords
textile auxiliary
stitch
hydrodynamic
solidified
geotextiles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/533,907
Other languages
English (en)
Inventor
Uwe Bornmann
Heinz Schorgenhuber
Franz Hintermuller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Polyfelt GmbH
Original Assignee
Polyfelt GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Polyfelt GmbH filed Critical Polyfelt GmbH
Assigned to POLYFELT GES. M.B.H. reassignment POLYFELT GES. M.B.H. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HINTERMULLER, FRANZ, BORNMANN, UWE, SCHORGENHUBER, HEINZ
Publication of US20060151090A1 publication Critical patent/US20060151090A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/009Condensation or reaction polymers
    • D04H3/011Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4291Olefin series
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/492Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00Other non-woven fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/007Addition polymers
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/009Condensation or reaction polymers

Definitions

  • the invention relates to a method and a device for the application of a textile auxiliary, essentially a finishing step (avivage), during the solidification of geotextiles by means of a hydrodynamic solidification method.
  • Such textile auxiliaries decrease the friction between the fibers and thus permit defined and improved solidification of the nonwoven fabrics.
  • These textile auxiliaries are conventionally applied onto the fibers to be solidified and effectively act on the surface of the fibers as an oiling agent for the easier and low-friction penetration of the needles during the needling process or also for the easier gliding of the fibers in the hydrodynamic solidification processes.
  • Hydrodynamic solidification methods are known and, for example, described by example for various fiber types in EP A 0 896 080, EP A 101 064, EP A 0 900 295, EP A 0967 315, EP A 0 859 076, EP A 0 841 424, EP 0 727 517 and EP A 0 751 249.
  • the textile auxiliary To reduce the fiber/fiber friction and to attain uniform solidification, the textile auxiliary, according to the view currently held by persons of skill in the art, must be applied onto the surface highly uniformly and with sufficient area coverage in order to ensure consistent results.
  • the aim of the invention is providing a method for applying the textile auxiliary during the solidification of nonwoven fabrics by means of a hydrodynamic method, in which the desired effect of the textile auxiliary occurs without complicated and costly application methods and uniform solidification can be achieved.
  • Subject matter of the invention is therefore a method for the application of a textile auxiliary during a hydrodynamic solidification method, characterized in that the textile auxiliary is added in metered doses directly into the fluid utilized for the hydrodynamic solidification before the fluid is ejected from the high-pressure capillaries.
  • the addition of the metered textile auxiliary is preferably carried out during the low-pressure step of the process.
  • Suitable textile auxiliaries are known to the person of skill in the art and are commercially available. All textile auxiliaries known for the avivage of fibers can be employed.
  • the textile auxiliary is introduced directly into the fluid and not onto the surface of the nonwoven material to be solidified. Together with the fluid the textile auxiliary is transported uniformly into, onto and through the fiber structure to be solidified. Due to the fluid discharge with the moist product, doses of the fluid as well as also of the textile auxiliary must be continuously added in order for the fluid quantity as well as also the concentration of the textile auxiliary to remain constant. Checking and correcting the concentration is readily possible by measuring the index of refraction.
  • the quantity of the added textile auxiliary is a function of the composition of the textile auxiliary, the process parameters of the hydrodynamic solidification and of the type of the nonwoven fabric, in particular of the fiber properties, the fiber texture and of the properties which the nonwoven material is to have after it has been solidified.
  • the nonwoven fabric may be comprised of staple or continuous fibers.
  • the fibers are preferably comprised of synthetic material, such as for example polypropylene, polyethylene, polyamide, polyester or of mixtures thereof.
  • the nonwoven materials can also include comprise bi-component fibers or be entirely comprised of such fibers.
  • nonwoven materials can also include proportions of natural fibers, such as cellulose, hemp, sisal, coconut fibers, kenaf and the like.
  • the fibers can each have a different texture and/or fiber cross section.
  • nonwoven fabrics can also be bonded with one another and solidified utilizing the method according to the invention.
  • two or more non-solidified or pre-solidified nonwoven fabrics are laid down one above the other and subsequently bonded with one another through a hydrodynamic solidification method while metered doses of the textile auxiliary are added.
  • the selected textile auxiliary is preferably provided in a recipient vessel and via a supply line continuously introduced into the water jet system of the hydrodynamic solidification device.
  • the metering device is preferably located on the recipient vessel.
  • infinitely variable dosing pumps controlled via a suitable control device are utilized for regulating the inflow.
  • the uniform distribution of the textile auxiliary in the fluid is ensured by a mixing device.
  • a nonwoven fabric produced with the spun lace process and comprised of polypropylene granulate was solidified hydrodynamically, wherein in the first sample no textile auxiliary was added to the water circulation, however, in the second sample a textile auxiliary had been added in metered doses.
  • Sample 1 Sample 2 Concentration of avivage in the 0 0.3 water circulation, in % Weight/unit area of the geotextile, 152 149 g/m 2 Wide width tensile strength (EN ISO 10319) longitudinal, N 1856 2235 transverse, N 1790 2220 Plunger puncture resistance 1277 1850 (EN ISO 12236, N)

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
US10/533,907 2002-11-27 2003-11-26 Method and device for applying a textile auxiliary during the stitch-bonding of geotextiles involving a hydrodynamic stitch-bonding process Abandoned US20060151090A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP02026436A EP1424424A1 (de) 2002-11-27 2002-11-27 Verfahren und Vorrichtung zur Applikation eines Textilhilfsmittels bei der Verfestigung von Geotextilien mittels eines hydrodynamischen Verfestigungsverfahrens
EPEP02026436.2 2002-11-27
PCT/EP2003/013307 WO2004048666A1 (de) 2002-11-27 2003-11-26 Verfahren und vorrichtung zur applikation eines textilhilfsmittels bei der verfestigung von geotextilien mittels eines hydrodynamischen verfestigungsverfahrens

Publications (1)

Publication Number Publication Date
US20060151090A1 true US20060151090A1 (en) 2006-07-13

Family

ID=32241282

Family Applications (1)

Application Number Title Priority Date Filing Date
US10/533,907 Abandoned US20060151090A1 (en) 2002-11-27 2003-11-26 Method and device for applying a textile auxiliary during the stitch-bonding of geotextiles involving a hydrodynamic stitch-bonding process

Country Status (18)

Country Link
US (1) US20060151090A1 (xx)
EP (2) EP1424424A1 (xx)
JP (1) JP4467521B2 (xx)
KR (1) KR20050084688A (xx)
CN (1) CN1717514A (xx)
AT (1) ATE454490T1 (xx)
AU (1) AU2003293727A1 (xx)
BR (1) BR0316625B1 (xx)
CA (1) CA2507602A1 (xx)
DE (1) DE50312329D1 (xx)
DK (1) DK1567704T3 (xx)
ES (1) ES2338112T3 (xx)
PT (1) PT1567704E (xx)
RU (1) RU2302488C2 (xx)
SI (1) SI1567704T1 (xx)
TR (1) TR200501974T2 (xx)
WO (1) WO2004048666A1 (xx)
ZA (1) ZA200504981B (xx)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1445366B1 (de) * 2003-02-10 2007-06-27 Reifenhäuser GmbH & Co. KG Maschinenfabrik Verfahren zur Herstellung eines Faserlaminates
DE102006001036A1 (de) * 2006-01-07 2007-07-12 Entwicklungsgesellschaft für Akustik (EfA)mbH Faserformteil mit teppichartiger Textiloberfläche
DE102011056933A1 (de) * 2011-12-22 2013-06-27 Bayerische Motoren Werke Aktiengesellschaft Interieurbauteil für ein Kraftfahrzeug
US10105886B2 (en) 2012-10-09 2018-10-23 Reliant Worldwide Plastics, Llc Thermoplastic injection molded element with integral thermoplastic positioning system for reinforced composite structures
EP3043987A4 (en) 2013-09-10 2017-07-19 Reliant Worldwide Plastics, LLC Tray table and method of manufacture
US9950797B2 (en) 2014-05-02 2018-04-24 Reliant Worldwide Plastics, Llc Method and system for homogenous thermoplastic seat back assembly
WO2015195456A1 (en) 2014-06-16 2015-12-23 Reliant Worldwide Plastics, Llc Method and apparatus for composite thermoplastic arm rest assembly
US10766174B2 (en) 2015-11-04 2020-09-08 Reliant Worldwide Plastics, Llc Method and apparatus for a thermoplastic homogeneous failure module

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4992124A (en) * 1989-01-27 1991-02-12 Nippon Petrochemicals Co., Ltd. Method of making cross-laminated stretched non-woven fabric
US5783504A (en) * 1995-04-26 1998-07-21 Fiberweb Nonwoven/film biodegradable composite structure
US6108879A (en) * 1996-09-20 2000-08-29 Johns Manville International, Inc. Method of making resilient battery separator media

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD275279A1 (de) * 1988-09-05 1990-01-17 Technotex Karl Marx Stadt Veb Verfahren zum einbringen von loeslichen wirkstoffen in einen wirbelvliesstoff
JP2568016B2 (ja) * 1992-01-09 1996-12-25 大和紡績株式会社 スルホン化極細繊維集合体およびその製造方法
JP2001521846A (ja) * 1997-11-05 2001-11-13 イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー 耐久性・吸収性のスパンレ−ス布構造体

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4992124A (en) * 1989-01-27 1991-02-12 Nippon Petrochemicals Co., Ltd. Method of making cross-laminated stretched non-woven fabric
US5783504A (en) * 1995-04-26 1998-07-21 Fiberweb Nonwoven/film biodegradable composite structure
US6108879A (en) * 1996-09-20 2000-08-29 Johns Manville International, Inc. Method of making resilient battery separator media

Also Published As

Publication number Publication date
TR200501974T2 (tr) 2005-09-21
RU2005119996A (ru) 2006-01-20
BR0316625A (pt) 2005-10-11
SI1567704T1 (sl) 2010-02-26
EP1567704B1 (de) 2010-01-06
ZA200504981B (en) 2006-08-30
EP1567704A1 (de) 2005-08-31
AU2003293727A1 (en) 2004-06-18
RU2302488C2 (ru) 2007-07-10
KR20050084688A (ko) 2005-08-26
DK1567704T3 (da) 2010-05-03
CA2507602A1 (en) 2004-06-10
PT1567704E (pt) 2010-01-28
BR0316625B1 (pt) 2014-04-15
EP1424424A1 (de) 2004-06-02
DE50312329D1 (de) 2010-02-25
JP2006508280A (ja) 2006-03-09
ATE454490T1 (de) 2010-01-15
CN1717514A (zh) 2006-01-04
ES2338112T3 (es) 2010-05-04
WO2004048666A1 (de) 2004-06-10
JP4467521B2 (ja) 2010-05-26

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AS Assignment

Owner name: POLYFELT GES. M.B.H., AUSTRIA

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BORNMANN, UWE;SCHORGENHUBER, HEINZ;HINTERMULLER, FRANZ;REEL/FRAME:017294/0036;SIGNING DATES FROM 20050613 TO 20050627

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION