US20050109446A1 - Method for balancing a vehicle driveshaft - Google Patents
Method for balancing a vehicle driveshaft Download PDFInfo
- Publication number
- US20050109446A1 US20050109446A1 US10/979,502 US97950204A US2005109446A1 US 20050109446 A1 US20050109446 A1 US 20050109446A1 US 97950204 A US97950204 A US 97950204A US 2005109446 A1 US2005109446 A1 US 2005109446A1
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- United States
- Prior art keywords
- driveshaft
- balance weight
- adhesive material
- balance
- balancing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000034 method Methods 0.000 title abstract description 23
- 239000000853 adhesive Substances 0.000 claims abstract description 58
- 230000001070 adhesive effect Effects 0.000 claims abstract description 58
- 239000000463 material Substances 0.000 claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 abstract description 9
- 230000005855 radiation Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 12
- 238000003466 welding Methods 0.000 description 4
- 239000012190 activator Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/30—Compensating imbalance
- G01M1/32—Compensating imbalance by adding material to the body to be tested, e.g. by correcting-weights
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/32—Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
- F16F15/322—Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels the rotating body being a shaft
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/32—Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
- F16F15/34—Fastening arrangements therefor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/14—Determining imbalance
- G01M1/16—Determining imbalance by oscillating or rotating the body to be tested
- G01M1/24—Performing balancing on elastic shafts, e.g. for crankshafts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49885—Assembling or joining with coating before or during assembling
Definitions
- This invention relates in general to drive train assemblies for transferring rotational power from a source of rotational power to a rotatably driven device.
- this invention relates to an improved method for rotatably balancing a driveshaft adapted for use in a vehicular drive train assembly for transferring rotational power from an engine/transmission assembly to an axle assembly.
- a drive train assembly for transmitting rotational power from an output shaft of an engine/transmission assembly to an input shaft of an axle assembly so as to rotatably drive one or more wheels of the vehicle.
- a typical vehicular drive train assembly includes a hollow cylindrical driveshaft tube.
- a first universal joint is connected between the output shaft of the engine/transmission assembly and a first end of the driveshaft tube, while a second universal joint is connected between a second end of the driveshaft tube and the input shaft of the axle assembly.
- the universal joints provide a rotational driving connection from the output shaft of the engine/transmission assembly through the driveshaft tube to the input shaft of the axle assembly, while accommodating a limited amount of angular misalignment between the rotational axes of these three shafts.
- the driveshaft tube would be formed in the shape of a cylinder that is absolutely round, absolutely straight, and has an absolutely uniform wall thickness.
- Such a perfectly shaped driveshaft tube would be precisely balanced for rotation and, therefore, would not generate any undesirable noise or vibration during use.
- the driveshaft tubes usually contain variations in roundness, straightness, and wall thickness that result in minor imbalances when rotated at high speeds. To prevent such imbalances from generating undesirable noise or vibration, therefore, it is commonplace to counteract such imbalances by securing balance weights to selected portions of the driveshaft tube.
- the balance weights are sized and positioned to counterbalance the imbalances of the driveshaft tube such that it is balanced for rotation during use.
- driveshaft tubes have been formed from steel or other metallic materials having relatively high melting temperatures. In such driveshaft tubes, welding has been commonly used to secure the balance weights thereto. More recently, however, driveshaft tubes have been formed from aluminum alloys and other metallic materials that are not well suited for welding, particularly in the high volume quantities usually associated with the vehicular manufacturing industry. Also, driveshaft tubes have recently been formed from composites and other materials that are not suited at all for welding.
- This invention relates to an improved method for rotatably balancing a driveshaft adapted for use in a vehicular drive train assembly for transferring rotational power from an engine/transmission assembly to an axle assembly.
- a conventional balancing apparatus is used to determined the size and location of the balance weights needed to properly balance the driveshaft.
- the determined location on the driveshaft is then cleaned so as to remove any contaminants therefrom.
- an adhesive material is applied to either or both of the driveshaft and the balance weight.
- the adhesive material may, for example, be a multi-cure adhesive material including an adhesive portion and a curing activator portion.
- the balance weight is preferably formed having an inner surface that is curved to conform with the curvature of the outer surface of the driveshaft.
- the preferred balance weight is further formed having a serrated outer peripheral surface defined by a plurality of radially outwardly extending teeth and having a generally hat-shaped cross section including a relatively thick central portion and a relatively thin outer rim portion.
- the overall size of the balance weight may be varied to provide differing amounts of weight for facilitating the balancing process.
- a sufficient quantity of adhesive material is provided between the driveshaft and the balance weight such that when the balance weight is pressed against the driveshaft, at least a portion of the adhesive material is extruded outwardly into contact with at least a portion of the outer peripheral surface of the balance weight.
- the extruded portion of the adhesive material is then exposed to an accelerated curing process, such as ultraviolet radiation, heat, and the like, so as to cure at least that portion of the adhesive material to temporarily secure the balance weight to the driveshaft, thereby allowing the driveshaft to be immediately re-tested on the balancing apparatus to confirm that proper rotational balance has been achieved.
- an accelerated curing process such as ultraviolet radiation, heat, and the like
- FIG. 1 is a side elevational view of a vehicle drive train assembly having a plurality of balance weights secured thereto in accordance with the method of this invention.
- FIG. 2 is a perspective view illustrating of a portion of the vehicle drive train assembly illustrated in FIG. 1 showing the initial steps in the method of securing a balance weight to a driveshaft tube in accordance with this invention.
- FIG. 3 is a perspective view similar to FIG. 3 showing the subsequent steps in the method of securing the balance weight to the driveshaft tube in accordance with this invention.
- FIG. 4 is an enlarged sectional elevational view of a portion of the driveshaft tube and the balance weight illustrated in FIG. 3 showing the adhesive material slightly enveloping the brim of the hat-shaped balancing weight.
- FIG. 5 is a flow chart illustrating the steps in the method of securing the balance weight to the driveshaft tube in accordance with this invention.
- FIG. 1 a drive train assembly, indicated generally at 10 , for a vehicle that is adapted to transmit rotational power from an engine/transmission assembly 11 to a plurality of driven wheels (not shown).
- the engine/transmission assembly 11 is conventional in the art and includes an externally splined output shaft (not shown) that is connected to a first slip yoke assembly, indicated generally at 12 .
- the first slip yoke assembly 12 is conventional in the art and includes an internally splined tubular end portion 13 that slidably engages the externally splined output shaft of the engine/transmission assembly 11 .
- the first slip yoke assembly 12 further includes a yoke 14 that forms one part of a first universal joint assembly, indicated generally at 15 .
- the first universal joint assembly 15 is also conventional in the art and includes a tube yoke 16 that is connected to the yoke 14 by a cross in a known manner. The tube yoke 16 is secured, such as by bonding or welding, to a first end of a first driveshaft section 17 for rotation therewith.
- the first universal joint assembly 15 thus provides a rotational driving connection between the output shaft of the engine/transmission assembly 11 and the first driveshaft section 17 , while permitting a limited amount of axial misalignment therebetween.
- the output shaft of the engine/transmission assembly 11 may terminate in a conventional end yoke (not shown) which is directly connected to the cross of the first universal joint assembly 15 .
- the first driveshaft section 17 extends through and is supported for rotation by a center bearing assembly, indicated generally at 20 .
- the center bearing assembly 20 is conventional in the art and includes a rigid frame or bracket 21 which is secured to a portion of a frame, chassis, or body 22 of the vehicle.
- the center bearing assembly 20 further includes an annular bearing (not shown) for rotatably supporting the first driveshaft section 17 therein.
- the first driveshaft section 17 terminates in a second end including a end yoke 23 , which forms one part of a second universal joint assembly, indicated generally at 24 .
- the second universal joint assembly 24 is also conventional in the art and includes a yoke shaft 25 which is connected to the end yoke 23 by a cross in a known manner.
- the yoke shaft 25 is, in turn, connected through a second slip yoke assembly, indicated generally at 28 , to a first end of a second driveshaft section 27 .
- the second universal joint assembly 24 thus provides a rotational driving connection between the first driveshaft section 17 and the second driveshaft section 27 , while permitting a limited amount of axial misalignment therebetween.
- the structure and operation of the second slip yoke assembly 28 is conventional in the art and forms no part of this invention.
- the second driveshaft section 27 terminates in a second end having a tube yoke 30 secured thereto.
- the tube yoke 30 forms one part of a third universal joint assembly 31 .
- the third universal joint assembly 31 is also conventional in the art and includes a tube yoke 32 that is connected to an input shaft 33 of an axle assembly 34 by a cross in a conventional manner.
- the third universal joint assembly 31 thus provides a rotational driving connection between the second driveshaft section 27 and the input shaft 33 of the axle assembly 34 , while permitting a limited amount of axial misalignment therebetween.
- the axle assembly 34 is conventional in the art and is adapted to transmit rotational power from the input shaft 33 to the driven wheels of the vehicle in a known manner.
- a first balance weight 40 is secured to the outer surface of the first driveshaft section 17 .
- a second balance weight 41 is secured to the outer surface of the second driveshaft section 27 .
- the first and second balance weights 41 and 42 are sized and positioned to counterbalance the imbalances of the driveshaft sections 17 and 27 such that the drive train assembly 10 is balanced for rotation during use.
- a conventional balancing apparatus can be used to determined the size and location of the balance weights needed to properly balance the driveshaft sections 17 and 27 for rotation.
- the driveshaft section 17 is initially placed in the balancing apparatus so that an appropriate size and location for applying the balancing weight 40 is determined.
- the determined location on the driveshaft section 17 is then cleaned so as to remove any contaminants therefrom, such as a layer of aluminum oxide that typically forms on the outer surface of aluminum alloy materials.
- an adhesive material is applied to either or both of the driveshaft section 17 and the balance weight 40 .
- the adhesive material is a multi-cure, two-part material including an activator part 42 and an adhesive part 43 , such as a 6000 Series adhesive material manufactured by Dymax Corporation.
- multi-cure adhesive is intended to refer to an adhesive material that can be cured by more than one curing process. However, this invention contemplates that any type of adhesive material may be used to secure the balance weight 40 to the outer surface of the driveshaft section 17 .
- the balance weight 40 may have any desired structure, including those structures that are currently known in the art, the preferred structure of the balance weight 40 is illustrated in FIGS. 2, 3 , and 4 .
- the balance weight 40 includes an inner surface 44 that is preferably curved to conform with the curvature of the outer surface of the driveshaft section 17 , although such is not required.
- the preferred balance weight 40 is further formed having a serrated outer peripheral surface defined by a plurality of radially outwardly extending teeth 46 .
- the balance weight 40 may be formed having a generally hat-shaped cross section including a relatively thick central portion 50 and a relatively thin outer rim portion 51 .
- the teeth 46 of the serrated outer peripheral surface are formed in the relatively thin outer rim portion 51 of the balance weight 40 .
- the purpose for the teeth 46 and the relatively thin outer rim portion 51 will be explained below.
- the overall size of the balance weight 40 may be varied to provide differing amounts of weight for facilitating the balancing process and for stress control in the adhesive material. If desired, a central aperture 50 a may be formed through the central portion 50 of the balance weight 40 for a purpose that will be described below.
- the adhesive material is applied to either or both of the outer surface of the driveshaft section 17 and the inner surface 44 of the balance weight 40 .
- the activator part 42 of the adhesive material can be applied to the outer surface of the driveshaft section 17
- the adhesive part 43 can be applied to the inner surface 44 of the balance weight 40 (or vice versa).
- a sufficient quantity of adhesive material is provided between the driveshaft section 17 and the balance weight 40 such that when the balance weight 40 is pressed against the driveshaft section 17 , a first portion 45 a (see FIGS. 3 and 4 ) of the adhesive material is extruded outwardly from between the driveshaft section 17 and the balance weight 40 .
- This first extruded portion 45 a (often referred to as “squeeze-out”) of the adhesive material is moved into contact with at least a portion of the outer peripheral surface of the balance weight 40 .
- the first extruded portion 45 a of the adhesive material extends over and encapsulates the teeth 46 of the relatively thin rim portion 51 of the balance weight 40 .
- the teeth 46 of the relatively thin rim portion 51 thus facilitate a relatively large surface area of engagement and encapsulation between the first extruded portion 45 a of the adhesive material and the outer peripheral surface of the balance weight 40 .
- a second portion 45 b of the (see FIGS.
- the first and second extruded portions 45 a and 45 b of the adhesive material are then exposed to an accelerated curing process so as to cure at least those portions 45 a and 45 b of the adhesive material to temporarily secure the balance weight 40 to the driveshaft section 17 .
- the extruded portions 45 a and 45 b of the adhesive material 40 may be exposed to ultraviolet radiation 47 , as shown in FIG. 4 , for a relatively short period of time (five to ten seconds) to effect the rapid curing thereof.
- Ultraviolet radiation is a preferred accelerated curing process because it does not cause undesirable localized heating of the driveshaft section 17 .
- any other accelerated curing process such as heat, chemicals, and the like, may be used to effect the rapid curing of the extruded portions 45 a and 45 b of the balance weight 40 .
- the result of this accelerated curing process is that the first and second extruded portions 45 a and 45 b of the adhesive material are sufficiently cured to temporarily secure the balance weight 40 to the first driveshaft section 17 .
- the first extruded portion 45 a of the adhesive material is cured to bond the teeth 46 of the relatively thin rim portion 51 of the balance weight 40 to the outer surface of the first driveshaft section 17 .
- the second extruded portion 45 b of the adhesive material is cured to bond the interior portions thereof (located within the aperture 50 a ) and the outer surface of the balance weight 40 to the outer surface of the first driveshaft section 17 .
- the second extruded portion 45 b of the adhesive material extending over the outer surface of the balance weight 40 is hardened so as to mechanically retain the balance weight 40 to the outer surface of the first driveshaft section 17 in the nature of a rivet.
- the balance weight 40 is sufficiently secured to the driveshaft section 17 to permit the driveshaft section 17 to be immediately re-tested on the balancing apparatus to confirm that proper rotational balance has been achieved. If the proper rotational balance has been achieved, the driveshaft section 17 is removed from the balancing apparatus for subsequently installation in a vehicle. Inasmuch as a relatively long period of time usually passes between the conclusion of the balancing process and installation on the vehicle, the uncured portion of the adhesive material (located between the driveshaft section 17 and the balance weight 40 ) will have sufficient time to cure without the use of any accelerated curing process.
- the entire amount of the adhesive material will be cured, and the balance weight 40 will be permanently secured to the driveshaft section 17 . If re-testing of the driveshaft section 17 indicates that further balancing is required, additional balance weights can be secured to the driveshaft section 17 in the same manner as described above.
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
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- Motor Power Transmission Devices (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
Description
- This invention relates in general to drive train assemblies for transferring rotational power from a source of rotational power to a rotatably driven device. In particular, this invention relates to an improved method for rotatably balancing a driveshaft adapted for use in a vehicular drive train assembly for transferring rotational power from an engine/transmission assembly to an axle assembly.
- In most land vehicles in use today, a drive train assembly is provided for transmitting rotational power from an output shaft of an engine/transmission assembly to an input shaft of an axle assembly so as to rotatably drive one or more wheels of the vehicle. To accomplish this, a typical vehicular drive train assembly includes a hollow cylindrical driveshaft tube. A first universal joint is connected between the output shaft of the engine/transmission assembly and a first end of the driveshaft tube, while a second universal joint is connected between a second end of the driveshaft tube and the input shaft of the axle assembly. The universal joints provide a rotational driving connection from the output shaft of the engine/transmission assembly through the driveshaft tube to the input shaft of the axle assembly, while accommodating a limited amount of angular misalignment between the rotational axes of these three shafts.
- Ideally, the driveshaft tube would be formed in the shape of a cylinder that is absolutely round, absolutely straight, and has an absolutely uniform wall thickness. Such a perfectly shaped driveshaft tube would be precisely balanced for rotation and, therefore, would not generate any undesirable noise or vibration during use. In actual practice, however, the driveshaft tubes usually contain variations in roundness, straightness, and wall thickness that result in minor imbalances when rotated at high speeds. To prevent such imbalances from generating undesirable noise or vibration, therefore, it is commonplace to counteract such imbalances by securing balance weights to selected portions of the driveshaft tube. The balance weights are sized and positioned to counterbalance the imbalances of the driveshaft tube such that it is balanced for rotation during use.
- Traditionally, driveshaft tubes have been formed from steel or other metallic materials having relatively high melting temperatures. In such driveshaft tubes, welding has been commonly used to secure the balance weights thereto. More recently, however, driveshaft tubes have been formed from aluminum alloys and other metallic materials that are not well suited for welding, particularly in the high volume quantities usually associated with the vehicular manufacturing industry. Also, driveshaft tubes have recently been formed from composites and other materials that are not suited at all for welding.
- To balance driveshaft tubes formed from these alternative materials, it has been proposed to use adhesive to secure the balance weights to the driveshaft tubes. Although adhesives are known that provide sufficient strength and durability to retain the balance weights on the driveshaft tube in the rugged environment of a vehicular drive train assembly, the use of such adhesives has not gain widespread acceptance. One of the reasons for this lack of acceptance is that the curing time for such adhesives is relatively long. As a result, an undesirably long time delay is usually encountered between the initial point in time at which the balance weight is applied to the driveshaft and the subsequent point in time at which the adhesive has cured to allow the driveshaft and balance weight assembly to be re-tested to confirm the achievement of proper balance. This undesirably long time delay prevents the efficient manufacture of the driveshaft tubes in the high volume quantities usually associated with the vehicular manufacturing industry. Thus, it would be desirable to provide an improved method for rotatably balancing a driveshaft adapted for use in a vehicular drive train assembly for transferring rotational power from an engine/transmission assembly to an axle assembly.
- This invention relates to an improved method for rotatably balancing a driveshaft adapted for use in a vehicular drive train assembly for transferring rotational power from an engine/transmission assembly to an axle assembly. Initially, a conventional balancing apparatus is used to determined the size and location of the balance weights needed to properly balance the driveshaft. The determined location on the driveshaft is then cleaned so as to remove any contaminants therefrom. Next, an adhesive material is applied to either or both of the driveshaft and the balance weight. The adhesive material may, for example, be a multi-cure adhesive material including an adhesive portion and a curing activator portion. The balance weight is preferably formed having an inner surface that is curved to conform with the curvature of the outer surface of the driveshaft. The preferred balance weight is further formed having a serrated outer peripheral surface defined by a plurality of radially outwardly extending teeth and having a generally hat-shaped cross section including a relatively thick central portion and a relatively thin outer rim portion. The overall size of the balance weight may be varied to provide differing amounts of weight for facilitating the balancing process. A sufficient quantity of adhesive material is provided between the driveshaft and the balance weight such that when the balance weight is pressed against the driveshaft, at least a portion of the adhesive material is extruded outwardly into contact with at least a portion of the outer peripheral surface of the balance weight. The extruded portion of the adhesive material is then exposed to an accelerated curing process, such as ultraviolet radiation, heat, and the like, so as to cure at least that portion of the adhesive material to temporarily secure the balance weight to the driveshaft, thereby allowing the driveshaft to be immediately re-tested on the balancing apparatus to confirm that proper rotational balance has been achieved. The uncured first portion of the adhesive material located between the driveshaft and the balance weight will later cure without the use of any accelerated curing process to permanently secure the balance weight to the driveshaft.
- Various objects and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the preferred embodiment, when read in light of the accompanying drawings.
-
FIG. 1 is a side elevational view of a vehicle drive train assembly having a plurality of balance weights secured thereto in accordance with the method of this invention. -
FIG. 2 is a perspective view illustrating of a portion of the vehicle drive train assembly illustrated inFIG. 1 showing the initial steps in the method of securing a balance weight to a driveshaft tube in accordance with this invention. -
FIG. 3 is a perspective view similar toFIG. 3 showing the subsequent steps in the method of securing the balance weight to the driveshaft tube in accordance with this invention. -
FIG. 4 is an enlarged sectional elevational view of a portion of the driveshaft tube and the balance weight illustrated inFIG. 3 showing the adhesive material slightly enveloping the brim of the hat-shaped balancing weight. -
FIG. 5 is a flow chart illustrating the steps in the method of securing the balance weight to the driveshaft tube in accordance with this invention. - Referring now to the drawings, there is illustrated in
FIG. 1 a drive train assembly, indicated generally at 10, for a vehicle that is adapted to transmit rotational power from an engine/transmission assembly 11 to a plurality of driven wheels (not shown). The engine/transmission assembly 11 is conventional in the art and includes an externally splined output shaft (not shown) that is connected to a first slip yoke assembly, indicated generally at 12. The firstslip yoke assembly 12 is conventional in the art and includes an internally splinedtubular end portion 13 that slidably engages the externally splined output shaft of the engine/transmission assembly 11. As a result, thetubular end portion 13 of the firstslip yoke assembly 12 is rotatably driven by the output shaft of the engine/transmission assembly 11, but is free to move axially relative thereto to a limited extent. The firstslip yoke assembly 12 further includes ayoke 14 that forms one part of a first universal joint assembly, indicated generally at 15. The firstuniversal joint assembly 15 is also conventional in the art and includes atube yoke 16 that is connected to theyoke 14 by a cross in a known manner. Thetube yoke 16 is secured, such as by bonding or welding, to a first end of afirst driveshaft section 17 for rotation therewith. The firstuniversal joint assembly 15 thus provides a rotational driving connection between the output shaft of the engine/transmission assembly 11 and thefirst driveshaft section 17, while permitting a limited amount of axial misalignment therebetween. Alternatively, the output shaft of the engine/transmission assembly 11 may terminate in a conventional end yoke (not shown) which is directly connected to the cross of the firstuniversal joint assembly 15. - The
first driveshaft section 17 extends through and is supported for rotation by a center bearing assembly, indicated generally at 20. Thecenter bearing assembly 20 is conventional in the art and includes a rigid frame orbracket 21 which is secured to a portion of a frame, chassis, orbody 22 of the vehicle. Thecenter bearing assembly 20 further includes an annular bearing (not shown) for rotatably supporting thefirst driveshaft section 17 therein. Thefirst driveshaft section 17 terminates in a second end including aend yoke 23, which forms one part of a second universal joint assembly, indicated generally at 24. The seconduniversal joint assembly 24 is also conventional in the art and includes ayoke shaft 25 which is connected to theend yoke 23 by a cross in a known manner. Theyoke shaft 25 is, in turn, connected through a second slip yoke assembly, indicated generally at 28, to a first end of asecond driveshaft section 27. The seconduniversal joint assembly 24 thus provides a rotational driving connection between thefirst driveshaft section 17 and thesecond driveshaft section 27, while permitting a limited amount of axial misalignment therebetween. The structure and operation of the secondslip yoke assembly 28 is conventional in the art and forms no part of this invention. - The
second driveshaft section 27 terminates in a second end having atube yoke 30 secured thereto. Thetube yoke 30 forms one part of a thirduniversal joint assembly 31. The thirduniversal joint assembly 31 is also conventional in the art and includes atube yoke 32 that is connected to aninput shaft 33 of anaxle assembly 34 by a cross in a conventional manner. The thirduniversal joint assembly 31 thus provides a rotational driving connection between thesecond driveshaft section 27 and theinput shaft 33 of theaxle assembly 34, while permitting a limited amount of axial misalignment therebetween. Theaxle assembly 34 is conventional in the art and is adapted to transmit rotational power from theinput shaft 33 to the driven wheels of the vehicle in a known manner. - As is well known in the art, most driveshaft tubes, such as the
driveshaft sections FIG. 1 , afirst balance weight 40 is secured to the outer surface of thefirst driveshaft section 17. Similarly, asecond balance weight 41 is secured to the outer surface of thesecond driveshaft section 27. The first andsecond balance weights driveshaft sections drive train assembly 10 is balanced for rotation during use. - A conventional balancing apparatus (not shown) can be used to determined the size and location of the balance weights needed to properly balance the
driveshaft sections driveshaft section 17 is initially placed in the balancing apparatus so that an appropriate size and location for applying the balancingweight 40 is determined. The determined location on thedriveshaft section 17 is then cleaned so as to remove any contaminants therefrom, such as a layer of aluminum oxide that typically forms on the outer surface of aluminum alloy materials. Next, an adhesive material is applied to either or both of thedriveshaft section 17 and thebalance weight 40. Preferably, the adhesive material is a multi-cure, two-part material including anactivator part 42 and anadhesive part 43, such as a 6000 Series adhesive material manufactured by Dymax Corporation. The term “multi-cure adhesive” is intended to refer to an adhesive material that can be cured by more than one curing process. However, this invention contemplates that any type of adhesive material may be used to secure thebalance weight 40 to the outer surface of thedriveshaft section 17. - Although the
balance weight 40 may have any desired structure, including those structures that are currently known in the art, the preferred structure of thebalance weight 40 is illustrated inFIGS. 2, 3 , and 4. As shown therein, thebalance weight 40 includes aninner surface 44 that is preferably curved to conform with the curvature of the outer surface of thedriveshaft section 17, although such is not required. Thepreferred balance weight 40 is further formed having a serrated outer peripheral surface defined by a plurality of radially outwardly extendingteeth 46. Additionally, thebalance weight 40 may be formed having a generally hat-shaped cross section including a relatively thickcentral portion 50 and a relatively thinouter rim portion 51. In this structure, theteeth 46 of the serrated outer peripheral surface are formed in the relatively thinouter rim portion 51 of thebalance weight 40. The purpose for theteeth 46 and the relatively thinouter rim portion 51 will be explained below. The overall size of thebalance weight 40 may be varied to provide differing amounts of weight for facilitating the balancing process and for stress control in the adhesive material. If desired, acentral aperture 50 a may be formed through thecentral portion 50 of thebalance weight 40 for a purpose that will be described below. - As shown in
FIG. 2 , the adhesive material is applied to either or both of the outer surface of thedriveshaft section 17 and theinner surface 44 of thebalance weight 40. For the illustrated two-part adhesive material, theactivator part 42 of the adhesive material can be applied to the outer surface of thedriveshaft section 17, while theadhesive part 43 can be applied to theinner surface 44 of the balance weight 40 (or vice versa). In any event, a sufficient quantity of adhesive material is provided between thedriveshaft section 17 and thebalance weight 40 such that when thebalance weight 40 is pressed against thedriveshaft section 17, afirst portion 45 a (seeFIGS. 3 and 4 ) of the adhesive material is extruded outwardly from between thedriveshaft section 17 and thebalance weight 40. This first extrudedportion 45 a (often referred to as “squeeze-out”) of the adhesive material is moved into contact with at least a portion of the outer peripheral surface of thebalance weight 40. Thus, for the illustrated structure of thebalance weight 40, the first extrudedportion 45 a of the adhesive material extends over and encapsulates theteeth 46 of the relativelythin rim portion 51 of thebalance weight 40. Theteeth 46 of the relativelythin rim portion 51 thus facilitate a relatively large surface area of engagement and encapsulation between the first extrudedportion 45 a of the adhesive material and the outer peripheral surface of thebalance weight 40. Similarly, asecond portion 45 b of the (seeFIGS. 3 and 4 ) of the adhesive material is extruded outwardly through theaperture 50 a formed through thecentral portion 50 of thebalance weight 40. This second extrudedportion 45 b of the adhesive material extends over and into contact with at least a portion of the upper surface of thebalance weight 40. - Thus, as best shown in
FIG. 4 , when thebalance weight 40 is pressed against thedriveshaft section 17, some of the adhesive material remains between theinner surface 44 of thebalance weight 40 and the outer surface of thedriveshaft section 17. At the same time, however, afirst portion 45 a of the adhesive material is extruded outwardly to extend between the outer peripheral surface of thebalance weight 40 and thedriveshaft section 17, while asecond portion 45 b of the adhesive material is extruded upwardly through theaperture 50 a to extend partially over the outer surface of thebalance weight 40. The first and secondextruded portions portions balance weight 40 to thedriveshaft section 17. For example, theextruded portions adhesive material 40 may be exposed toultraviolet radiation 47, as shown inFIG. 4 , for a relatively short period of time (five to ten seconds) to effect the rapid curing thereof. Ultraviolet radiation is a preferred accelerated curing process because it does not cause undesirable localized heating of thedriveshaft section 17. However, any other accelerated curing process, such as heat, chemicals, and the like, may be used to effect the rapid curing of theextruded portions balance weight 40. - The result of this accelerated curing process is that the first and second
extruded portions balance weight 40 to thefirst driveshaft section 17. The first extrudedportion 45 a of the adhesive material is cured to bond theteeth 46 of the relativelythin rim portion 51 of thebalance weight 40 to the outer surface of thefirst driveshaft section 17. The second extrudedportion 45 b of the adhesive material is cured to bond the interior portions thereof (located within theaperture 50 a) and the outer surface of thebalance weight 40 to the outer surface of thefirst driveshaft section 17. Also, the second extrudedportion 45 b of the adhesive material extending over the outer surface of thebalance weight 40 is hardened so as to mechanically retain thebalance weight 40 to the outer surface of thefirst driveshaft section 17 in the nature of a rivet. - Consequently, the
balance weight 40 is sufficiently secured to thedriveshaft section 17 to permit thedriveshaft section 17 to be immediately re-tested on the balancing apparatus to confirm that proper rotational balance has been achieved. If the proper rotational balance has been achieved, thedriveshaft section 17 is removed from the balancing apparatus for subsequently installation in a vehicle. Inasmuch as a relatively long period of time usually passes between the conclusion of the balancing process and installation on the vehicle, the uncured portion of the adhesive material (located between thedriveshaft section 17 and the balance weight 40) will have sufficient time to cure without the use of any accelerated curing process. Thus, by the time thedriveshaft section 17 is installed on the vehicle, the entire amount of the adhesive material will be cured, and thebalance weight 40 will be permanently secured to thedriveshaft section 17. If re-testing of thedriveshaft section 17 indicates that further balancing is required, additional balance weights can be secured to thedriveshaft section 17 in the same manner as described above. - Although this invention has been described and illustrated in the context of a vehicular
drive train assembly 10 havingmultiple driveshaft sections extruded portions portion 45 a or the second extrudedportion 45 b may be provided individually to sufficiently secure thebalance weight 40 to thedriveshaft section 17 to confirm that proper rotational balance has been achieved. - In accordance with the provisions of the patent statutes, the principle and mode of operation of this invention have been explained and illustrated in its preferred embodiment. However, it must be understood that this invention may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope.
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/979,502 US20050109446A1 (en) | 1997-12-23 | 2004-11-02 | Method for balancing a vehicle driveshaft |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/997,202 US6811633B1 (en) | 1997-12-23 | 1997-12-23 | Method for balancing a vehicle driveshaft |
US10/979,502 US20050109446A1 (en) | 1997-12-23 | 2004-11-02 | Method for balancing a vehicle driveshaft |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/997,202 Continuation US6811633B1 (en) | 1997-12-23 | 1997-12-23 | Method for balancing a vehicle driveshaft |
Publications (1)
Publication Number | Publication Date |
---|---|
US20050109446A1 true US20050109446A1 (en) | 2005-05-26 |
Family
ID=33300453
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/997,202 Expired - Fee Related US6811633B1 (en) | 1997-12-23 | 1997-12-23 | Method for balancing a vehicle driveshaft |
US10/979,502 Abandoned US20050109446A1 (en) | 1997-12-23 | 2004-11-02 | Method for balancing a vehicle driveshaft |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/997,202 Expired - Fee Related US6811633B1 (en) | 1997-12-23 | 1997-12-23 | Method for balancing a vehicle driveshaft |
Country Status (1)
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US (2) | US6811633B1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050126286A1 (en) * | 2003-12-10 | 2005-06-16 | L&L Products, Inc. | Method for balancing a movable member and member formed thereby |
WO2006027012A1 (en) * | 2004-09-10 | 2006-03-16 | Gkn Driveline International Gmbh | Hollow shaft comprising at least one balancing weight and method for producing said shaft, whereby said balancing weight(s) is or are soldered to the hollow shaft |
US20060219005A1 (en) * | 2005-04-04 | 2006-10-05 | Appling Anthony D | Method for balancing an article for rotation |
US7997989B2 (en) * | 2009-03-13 | 2011-08-16 | American Axle & Manufacturing, Inc. | Balanced driveshaft assembly and method |
US9169895B2 (en) * | 2011-11-29 | 2015-10-27 | Hennessy Industries, Inc. | Vehicle wheel balance weights |
US9772004B1 (en) | 2016-06-20 | 2017-09-26 | American Axle & Manufacturing, Inc. | Shaft assembly with balance weight bonded to shaft member |
US10316932B2 (en) | 2017-01-10 | 2019-06-11 | American Axle & Manufacturing, Inc. | Shaft assembly with internal UV-cured balance weight |
US11225138B2 (en) * | 2018-06-27 | 2022-01-18 | Neapco Intellectual Property Holdings, Llc | Center bearing assembly including a rotatable weld collar with a tuned damper |
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US4998448A (en) * | 1982-04-26 | 1991-03-12 | Dana Corporation | Aluminum driveshaft with balancing composition |
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- 1997-12-23 US US08/997,202 patent/US6811633B1/en not_active Expired - Fee Related
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US1943658A (en) * | 1932-11-03 | 1934-01-16 | Bertha M Dyckma | Manufacture of beaded fabric |
US4126504A (en) * | 1977-01-27 | 1978-11-21 | Pratt & Lambert, Inc. | Adhesive compositions and method employing same |
US4293363A (en) * | 1978-06-08 | 1981-10-06 | Nissan Motor Company Limited | Panel assembling method |
US4300803A (en) * | 1979-09-14 | 1981-11-17 | Plumbium Manufacturing Corporation | Adhesive vehicle wheel weight and method |
US4324605A (en) * | 1980-11-04 | 1982-04-13 | Noble Manufacturing Company | Tiling arrangement and method |
US4998448A (en) * | 1982-04-26 | 1991-03-12 | Dana Corporation | Aluminum driveshaft with balancing composition |
US4528057A (en) * | 1983-09-08 | 1985-07-09 | The Taylor-Winfield Corporation | Adhesive spot curing press and method for metallic parts |
US5778737A (en) * | 1983-09-29 | 1998-07-14 | Dana Corporation | Balance weight and method of securing same to a rotatable tubular body |
US5064494A (en) * | 1987-06-12 | 1991-11-12 | Teroson G.M.B.H. | Process for the at least partial curing of sealants and adhesives using pulsed microwave energy |
US4895551A (en) * | 1987-09-24 | 1990-01-23 | A. O. Smith Corporation | Dynamically balanced drive shaft |
US4887989A (en) * | 1987-12-28 | 1989-12-19 | A. O. Smith Corporation | Dynamically balanced driveshaft and method of producing the same |
US4838965A (en) * | 1988-01-25 | 1989-06-13 | Bussard Janice W | Holographic art applied to T-shirts or other textile products |
US4954197A (en) * | 1989-03-30 | 1990-09-04 | Xerox Corporation | Process for assembling smaller arrays together to form a longer array |
US5393802A (en) * | 1991-12-27 | 1995-02-28 | Three Bond Co., Ltd. | Weight for adjusting balance of a rotating body |
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US5601494A (en) * | 1994-05-31 | 1997-02-11 | Dana Corporation | End fitting having adhesive channels for drive shaft assembly |
US5875171A (en) * | 1996-08-28 | 1999-02-23 | International Business Machines Corporation | Interlocking disk stack that prevents disk slip in a storage disk |
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Owner name: TORQUE-TRACTION TECHNOLOGIES LLC,OHIO Free format text: MERGER;ASSIGNOR:TORQUE-TRACTION TECHNOLOGY, INC.;REEL/FRAME:017240/0259 Effective date: 20060101 Owner name: TORQUE-TRACTION TECHNOLOGIES LLC, OHIO Free format text: MERGER;ASSIGNOR:TORQUE-TRACTION TECHNOLOGY, INC.;REEL/FRAME:017240/0259 Effective date: 20060101 |
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