US20040030210A1 - Manufacture of xylenes from reformate - Google Patents
Manufacture of xylenes from reformate Download PDFInfo
- Publication number
- US20040030210A1 US20040030210A1 US10/465,119 US46511903A US2004030210A1 US 20040030210 A1 US20040030210 A1 US 20040030210A1 US 46511903 A US46511903 A US 46511903A US 2004030210 A1 US2004030210 A1 US 2004030210A1
- Authority
- US
- United States
- Prior art keywords
- process recited
- zsm
- catalyst
- reformate
- molecular sieve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000008096 xylene Substances 0.000 title claims abstract description 56
- 150000003738 xylenes Chemical class 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims abstract description 264
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims abstract description 189
- 238000000034 method Methods 0.000 claims abstract description 116
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 claims abstract description 74
- 230000001035 methylating effect Effects 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims description 116
- 238000007069 methylation reaction Methods 0.000 claims description 74
- 239000002808 molecular sieve Substances 0.000 claims description 59
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 59
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 51
- 229910052751 metal Inorganic materials 0.000 claims description 49
- 239000002184 metal Substances 0.000 claims description 49
- 239000000203 mixture Substances 0.000 claims description 47
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 42
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 33
- 230000011987 methylation Effects 0.000 claims description 33
- 239000010457 zeolite Substances 0.000 claims description 28
- 229910021536 Zeolite Inorganic materials 0.000 claims description 27
- 238000005899 aromatization reaction Methods 0.000 claims description 26
- 239000011148 porous material Substances 0.000 claims description 24
- 239000001257 hydrogen Substances 0.000 claims description 22
- 229910052739 hydrogen Inorganic materials 0.000 claims description 22
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 22
- 238000002407 reforming Methods 0.000 claims description 22
- 239000000377 silicon dioxide Substances 0.000 claims description 21
- 229930195733 hydrocarbon Natural products 0.000 claims description 20
- 150000002430 hydrocarbons Chemical class 0.000 claims description 20
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 19
- 239000012022 methylating agents Substances 0.000 claims description 19
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 15
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 14
- 238000006384 oligomerization reaction Methods 0.000 claims description 14
- 230000002378 acidificating effect Effects 0.000 claims description 13
- 238000006356 dehydrogenation reaction Methods 0.000 claims description 13
- 238000005984 hydrogenation reaction Methods 0.000 claims description 12
- 229910052697 platinum Inorganic materials 0.000 claims description 11
- 239000012808 vapor phase Substances 0.000 claims description 11
- 239000000571 coke Substances 0.000 claims description 10
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 claims description 9
- 230000001588 bifunctional effect Effects 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 229910044991 metal oxide Inorganic materials 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims description 9
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 8
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 claims description 8
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims description 8
- 238000001833 catalytic reforming Methods 0.000 claims description 7
- 229910052718 tin Inorganic materials 0.000 claims description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 6
- GZUXJHMPEANEGY-UHFFFAOYSA-N bromomethane Chemical compound BrC GZUXJHMPEANEGY-UHFFFAOYSA-N 0.000 claims description 6
- 229910052702 rhenium Inorganic materials 0.000 claims description 6
- 238000003786 synthesis reaction Methods 0.000 claims description 6
- 238000005336 cracking Methods 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 5
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 claims description 5
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 4
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 claims description 4
- 229910000410 antimony oxide Inorganic materials 0.000 claims description 4
- 229910052810 boron oxide Inorganic materials 0.000 claims description 4
- 238000004523 catalytic cracking Methods 0.000 claims description 4
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 claims description 4
- 229910052698 phosphorus Inorganic materials 0.000 claims description 4
- 239000011574 phosphorus Substances 0.000 claims description 4
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims description 3
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 claims description 3
- 229940077445 dimethyl ether Drugs 0.000 claims description 3
- 229940102396 methyl bromide Drugs 0.000 claims description 3
- CXHHBNMLPJOKQD-UHFFFAOYSA-M methyl carbonate Chemical compound COC([O-])=O CXHHBNMLPJOKQD-UHFFFAOYSA-M 0.000 claims description 3
- 238000004230 steam cracking Methods 0.000 claims description 3
- 239000003208 petroleum Substances 0.000 claims description 2
- 239000000047 product Substances 0.000 description 29
- -1 C6+ paraffins Natural products 0.000 description 25
- 239000011230 binding agent Substances 0.000 description 17
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 14
- 150000002739 metals Chemical class 0.000 description 13
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 12
- 239000000463 material Substances 0.000 description 12
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 10
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical compound CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 10
- 229920001296 polysiloxane Polymers 0.000 description 10
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 8
- 239000013078 crystal Substances 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 7
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 6
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 229910052733 gallium Inorganic materials 0.000 description 6
- 238000011068 loading method Methods 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 229910052741 iridium Inorganic materials 0.000 description 4
- 229910052703 rhodium Inorganic materials 0.000 description 4
- 239000010948 rhodium Substances 0.000 description 4
- 229910052707 ruthenium Inorganic materials 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 229910052809 inorganic oxide Inorganic materials 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 150000004756 silanes Chemical class 0.000 description 3
- VSIKJPJINIDELZ-UHFFFAOYSA-N 2,2,4,4,6,6,8,8-octakis-phenyl-1,3,5,7,2,4,6,8-tetraoxatetrasilocane Chemical compound O1[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)O[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)O[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)O[Si]1(C=1C=CC=CC=1)C1=CC=CC=C1 VSIKJPJINIDELZ-UHFFFAOYSA-N 0.000 description 2
- VCYDUTCMKSROID-UHFFFAOYSA-N 2,2,4,4,6,6-hexakis-phenyl-1,3,5,2,4,6-trioxatrisilinane Chemical compound O1[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)O[Si](C=2C=CC=CC=2)(C=2C=CC=CC=2)O[Si]1(C=1C=CC=CC=1)C1=CC=CC=C1 VCYDUTCMKSROID-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 0 [1*][Si]([2*])(C)OC Chemical compound [1*][Si]([2*])(C)OC 0.000 description 2
- 125000002877 alkyl aryl group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- LTPBRCUWZOMYOC-UHFFFAOYSA-N beryllium oxide Inorganic materials O=[Be] LTPBRCUWZOMYOC-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000007323 disproportionation reaction Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- HTDJPCNNEPUOOQ-UHFFFAOYSA-N hexamethylcyclotrisiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O1 HTDJPCNNEPUOOQ-UHFFFAOYSA-N 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 2
- 238000006317 isomerization reaction Methods 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- HMMGMWAXVFQUOA-UHFFFAOYSA-N octamethylcyclotetrasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 HMMGMWAXVFQUOA-UHFFFAOYSA-N 0.000 description 2
- 229910052762 osmium Inorganic materials 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- AQRLNPVMDITEJU-UHFFFAOYSA-N triethylsilane Chemical compound CC[SiH](CC)CC AQRLNPVMDITEJU-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical class CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- HYFLWBNQFMXCPA-UHFFFAOYSA-N 1-ethyl-2-methylbenzene Chemical compound CCC1=CC=CC=C1C HYFLWBNQFMXCPA-UHFFFAOYSA-N 0.000 description 1
- JRLPEMVDPFPYPJ-UHFFFAOYSA-N 1-ethyl-4-methylbenzene Chemical compound CCC1=CC=C(C)C=C1 JRLPEMVDPFPYPJ-UHFFFAOYSA-N 0.000 description 1
- XOCOMEGNVMCRMP-UHFFFAOYSA-N 2,2,4,4,6,6,8,8-octaethyl-1,3,5,7,2,4,6,8-tetraoxatetrasilocane Chemical compound CC[Si]1(CC)O[Si](CC)(CC)O[Si](CC)(CC)O[Si](CC)(CC)O1 XOCOMEGNVMCRMP-UHFFFAOYSA-N 0.000 description 1
- KMPBCFZCRNKXSA-UHFFFAOYSA-N 2,2,4,4,6,6-hexaethyl-1,3,5,2,4,6-trioxatrisilinane Chemical compound CC[Si]1(CC)O[Si](CC)(CC)O[Si](CC)(CC)O1 KMPBCFZCRNKXSA-UHFFFAOYSA-N 0.000 description 1
- KNQHBAFIWGORKW-UHFFFAOYSA-N 2,3-diamino-3-oxopropanoic acid Chemical compound NC(=O)C(N)C(O)=O KNQHBAFIWGORKW-UHFFFAOYSA-N 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- XMSXQFUHVRWGNA-UHFFFAOYSA-N Decamethylcyclopentasiloxane Chemical compound C[Si]1(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O1 XMSXQFUHVRWGNA-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical group F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- YFCGDEUVHLPRCZ-UHFFFAOYSA-N [dimethyl(trimethylsilyloxy)silyl]oxy-dimethyl-trimethylsilyloxysilane Chemical compound C[Si](C)(C)O[Si](C)(C)O[Si](C)(C)O[Si](C)(C)C YFCGDEUVHLPRCZ-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 150000001343 alkyl silanes Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- RBAKORNXYLGSJB-UHFFFAOYSA-N azane;platinum(2+);dinitrate Chemical compound N.N.N.N.[Pt+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O RBAKORNXYLGSJB-UHFFFAOYSA-N 0.000 description 1
- CCDWGDHTPAJHOA-UHFFFAOYSA-N benzylsilicon Chemical compound [Si]CC1=CC=CC=C1 CCDWGDHTPAJHOA-UHFFFAOYSA-N 0.000 description 1
- 230000008033 biological extinction Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000006074 cyclodimerization reaction Methods 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- OIKHZBFJHONJJB-UHFFFAOYSA-N dimethyl(phenyl)silicon Chemical compound C[Si](C)C1=CC=CC=C1 OIKHZBFJHONJJB-UHFFFAOYSA-N 0.000 description 1
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- HIHIPCDUFKZOSL-UHFFFAOYSA-N ethenyl(methyl)silicon Chemical compound C[Si]C=C HIHIPCDUFKZOSL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- ODLMAHJVESYWTB-UHFFFAOYSA-N ethylmethylbenzene Natural products CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 125000003709 fluoroalkyl group Chemical group 0.000 description 1
- 238000005194 fractionation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- QZQVBEXLDFYHSR-UHFFFAOYSA-N gallium(III) oxide Inorganic materials O=[Ga]O[Ga]=O QZQVBEXLDFYHSR-UHFFFAOYSA-N 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 125000004356 hydroxy functional group Chemical group O* 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 150000002500 ions Chemical group 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229920001921 poly-methyl-phenyl-siloxane Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000007363 ring formation reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 229910052713 technetium Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/86—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by condensation between a hydrocarbon and a non-hydrocarbon
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/02—Boron or aluminium; Oxides or hydroxides thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- C07C2521/08—Silica
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2521/00—Catalysts comprising the elements, oxides or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium or hafnium
- C07C2521/18—Carbon
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/02—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the alkali- or alkaline earth metals or beryllium
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/10—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of rare earths
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2523/18—Arsenic, antimony or bismuth
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/16—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- C07C2523/32—Manganese, technetium or rhenium
- C07C2523/34—Manganese
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals
- C07C2523/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of noble metals of the platinum group metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2523/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
- C07C2523/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
- C07C2523/74—Iron group metals
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2527/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- C07C2527/14—Phosphorus; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/65—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites, pillared clays
- C07C2529/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- C07C2529/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups C07C2529/08 - C07C2529/65
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2529/00—Catalysts comprising molecular sieves
- C07C2529/82—Phosphates
- C07C2529/84—Aluminophosphates containing other elements, e.g. metals, boron
- C07C2529/85—Silicoaluminophosphates (SAPO compounds)
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2400/00—Products obtained by processes covered by groups C10G9/00 - C10G69/14
- C10G2400/30—Aromatics
Definitions
- This invention relates to a process for producing xylenes from reformate by methylating benzene and/or toluene present in the reformate to produce xylenes.
- Aromatics can also be produced by the dehydrocyclo-oligomerization of C 2 -C 5 aliphatic hydrocarbons. That process typically produces a product comprised of benzene, toluene, xylenes, C5+ paraffins, C 4 ⁇ light paraffins, olefins, and unreacted C 2 -C 5 aliphatic hydrocarbons.
- Another technique for producing aromatics involves the cracking of hydrocarbons such as by steam cracking or catalytic cracking. That process typically produces a product comprised of benzene, toluene, xylenes, C 6 + paraffins, and other hydrocarbons.
- the aromatics present in the reformate stream from a reformer or cracker will depend on the composition of the feedstock to the reformer or cracker, the type of reformer or cracker, and the operating conditions of the reformer or cracker. Normally, the aromatics present in the reformate stream will comprise benzene, toluene, a near equilibrium mixture of xylenes, ethylbenzene, and a mixture of nominally of C 9 -C 10 . Products of the reformate having the most value are benzene and xylenes.
- the para-xylene is of particular value as a large volume chemical intermediate in a number of applications, such as the manufacture of terephthalic acid, which is an intermediate in the manufacturer of polyester.
- the reformate is usually sent to an aromatics recovery complex where it undergoes several processing steps in order to recover high value products, e.g., xylenes and benzene, and to convert lower value products, e.g., toluene, into higher value products.
- the aromatics present in the reformate are usually separated into different fractions by carbon number; e.g. benzene, toluene, xylenes, and ethylbenzene, etc.
- the C 8 fraction is then subjected to a processing scheme to make more high value para-xylene.
- Para-xylene is usually recovered in high purity from the C 8 fraction by separating the para-xylene from the ortho-xylene, meta-xylene, and ethylbenzene using selective adsorption or crystallization.
- the ortho-xylene and meta-xylene remaining from the para-xylene separation are isomerized to produce an equilibrium mixture of xylenes.
- the ethylbenzene is isomerized into xylenes or is dealkylated to benzene and ethane.
- the para-xylene is then separated from the ortho-xylene and the meta-xylene using adsorption or crystallization and the para-xylene-deleted-stream is recycled to extinction to the isomerization unit and then to the para-xylene recovery unit until all of the ortho-xylene and meta-xylene are converted to para-xylene and recovered.
- Toluene is typically recovered as a separate fraction and then may be converted into higher value products, e.g., benzene and/or xylenes.
- One toluene conversion process involves the disproportionation of toluene to make benzene and xylenes.
- Another process involves the hydrodealkylation of toluene to make benzene.
- Xylenes can be produced by the methylation of toluene. Such a process is disclosed in U.S. Pat. No. 3,965,207.
- One advantage of producing xylenes by this process is that the xylenes production does not result in the formation of benzene by-product.
- toluene present in the reformate has usually been first separated from the other hydrocarbons present in the reformate, such as by fractionation and extraction, before entering a methylation reactor.
- Such a separation requires substantial capital investment in equipment, e.g., heat exchangers, high pressure separator, fractioners, etc.
- the reformate leaving the reformer is at elevated temperature and highly suitable for further conversion. With the separation of toluene from the reformate, the recovered toluene must be heated again to conversion temperatures.
- the present invention provides a process for producing xylenes from reformate formed in an aromatization zone, which process comprises:
- the present invention provides a multistage integrated process for upgrading a petroleum naphtha which comprises the steps of:
- aromatization zone and methylation zone can be in series flow arrangement preferably without intermediate separation of the reformer effluent so that the two zones are operated under compatible conditions including hydrogen circulation rate and pressure.
- the methylation reaction can occur in the liquid phase or the vapor phase. Usually the reaction will occur in the vapor phase.
- the presence of the vapor phase in the reactor zone results in increased catalytic activity in the reactor zone and increased diffusion of molecules to the catalytic sites of the catalyst, e.g., pores of the molecular sieve.
- the expression “vapor phase”, as used herein, includes the presence of minor amounts of some liquid phase, e.g., less than 10 percent by volume of liquid, as well as the substantial absence of liquid phase.
- FIGURE is a simplified process flow diagram, illustrating a preferred embodiment of the invention.
- aromatization shall mean the production of aromatics comprising benzene, toluene, or mixtures thereof by the conversion of non-aromatic hydrocarbons to aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof.
- the term “aromatization”, as used herein, shall also include the production of aromatics comprising benzene, toluene, or mixtures thereof by the cracking of heavy aromatic hydrocarbons to produce the aromatic hydrocarbons comprising benzene, toluene, or mixtures.
- aromatization processes include catalytic reforming of naphtha, dehydrocyclo-oligomerization of C 2 -C 5 aliphatic hydrocarbons, steam cracking of hydrocarbons to produce aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof, and the catalytic cracking of hydrocarbons to produce aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof.
- a methylation unit is located inside the reforming loop with reformate methylation carried out without interstage separation.
- naphtha is directed via line 1 to heat exchanger 3 where the temperature of the naphtha is elevated.
- the naphtha feed can be either naphtha alone or the naphtha can be combined with toluene.
- the heated naphtha is sent via line 5 to reformer heater 7 which elevates the temperature of the feed to a temperature suitable for reforming.
- the naphtha is withdrawn via line 9 to aromatization reactor zone 11 where the naphtha is reformed into aromatic products. Although only one reactor zone is shown, there can be more than one reactor zone.
- the reformate is then withdrawn through line 13 to heat exchanger 15 where the temperature of the reformate is adjusted for the methylation reaction.
- the reformate is supplied via line 17 to methylation reaction zone 19 .
- a stream of hydrocarbons comprised of benzene and/or toluene can be added to the reformate.
- the methylation reaction is usually carried out in the vapor phase.
- the reformate can be heated to the vapor phase either before it enters the methylation reaction zone or after it has entered the methylation reaction zone.
- the methylating agent can be supplied to methylation reaction zone 19 via line 21 . Usually the methylating agent is supplied to the methylation reaction zone through more than one feed point.
- the toluene present in the reformate is methylated to form xylenes.
- benzene present in the reformate can be methylated to form toluene which, in turn, can be methylated to form xylenes.
- other reactions may also occur.
- ethylbenzene can be methylated to form para-ethyl-methylbenzene or dealkylated to form benzene, which in turn, can be methylated to form toluene which can be methylated to form xylenes.
- any ethyl-methyl-benzene present in the reformate can be dealkylated to form toluene, which can be methylated to form xylenes.
- the catalyst used in the methylation reaction can be a catalyst that produces equilibrium amounts of xylene isomers or can be a catalyst that is selective to produce greater than equilibrium amounts of a desired xylene isomer, e.g., para-xylene.
- the methylated product is then sent via line 23 to heat exchanger 3 .
- Heat exchanger 3 cools the methylated product and uses heat recovered from the methylated product to elevate the temperature of the naphtha supplied via line 1 .
- the methylated product is withdrawn through line 25 to heat exchanger 27 to further cool the methylated product for separation of hydrogen from the product.
- the cooled methylated product is sent via line 29 to high pressure separator 31 where hydrogen is recovered.
- Hydrogen is removed via line 33 and sent to water dryer/oxygenate removal unit 35 . It is important that the water and oxygenates not be recycled with the hydrogen into aromatization reaction zone 11 .
- Hydrogen is removed from unit 35 via line 36 and either recycled back to the reforming unit or removed from the system via line 37 .
- Water present in the methylated product can be removed from high pressure separator 31 via line 39 .
- the product is sent via line 41 to dryer 43 where remaining water and oxygenates are removed.
- the product is then sent via line 45 to separation block 47 where low pressure hydrogen, C 4 ⁇ and C 5 are separated and removed via line 49 .
- the resulting product, C 6 + is transferred via line 51 to distillation column 53 where C 6 /C 7 , including benzene and toluene, are removed overhead via line 55 for further processing.
- the C 8 + fraction is removed from the bottom of distillation column 53 via line 57 and further separated and converted in xylene loop 59 to the desired molecules, e.g., para-xylene and other by-products.
- Practicing of the invention according to this embodiment allows sharing of the heat exchangers, furnace, compressor, phase separator, distillation, and the extraction hardware.
- Aromatization will usually be carried out by catalytic reforming of naphtha or the dehydrocyclo-oligomerization of C 2 -C 5 aliphatics.
- Dehydrocyclo-oligomerization involves converting C 2 -C 5 aliphatic hydrocarbons to aromatic hydrocarbons.
- the process is carried out by contacting C 2 -C 5 aliphatic hydrocarbons in an aromatization zone and in the presence of a catalyst suitable for dehydrocyclodimerization and under conditions effective to produce a aromatics product comprising benzene and/or toluene.
- the dehydrocyclodimerization process increases carbon chain length by oligomerization, promotes cyclization, and dehydrogenates cyclics to their respective aromatics.
- the feedstream used in the dehydrocyclo-oligomerization process will contain at least one aliphatic hydrocarbon containing 2 to about 5 carbon atoms.
- the aliphatic hydrocarbons may be open chain, straight chain, or cyclic. Examples such as hydrocarbons include ethane, ethylene, propane, propylene, n-butane, n-butenes, isobutane, isobutene, butadiene, straight and branch pentane, pentene, and pentyldiene.
- Dehydrocyclo-oligomerization conditions will vary depending on such factors as feedstock composition and desired conversion.
- a desired range of conditions for the dehydro-cyclodimerization of the aliphatic hydrocarbons to aromatics include a temperature from about 350° to about 650° C., a pressure from about 1 to about 100 atmospheres, and weight hour space velocity from about 0.2 to about 8. It is understood that, as the average carbon number of the feed increases, a temperature in the lower end of temperature range is required for optimum performance and conversely, as the average carbon number of the feed decreases, the higher the required reaction temperature.
- the catalyst used in the dehydrocyclo-oligomerization reaction will preferably comprise an intermediate pore size molecular sieve.
- Intermediate pore size molecular sieves have a pore size from about 5 to about 7 ⁇ and include, for example, AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON structure type molecular sieves. These materials are described in “Atlas of Zeolite Structure Types”, eds. W. H. Meier, D. H. Olson, and Ch. Baerlocher, Elsevier, Fourth Edition, 1996, which is hereby incorporated by reference.
- Suitable intermediate pore size molecular sieves include ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-5.
- Preferred molecular sieves are SAPO-11, as well as titanosilicate, gallosilicate, aluminosilicate, and gallium-containing aluminosilicate molecular sieves having a MFI structure.
- the molecular sieve will be combined with binder material resistant to the temperature and other conditions employed in the process.
- suitable binder material include clays, alumina, silica, silica-alumina, silica-magnesia, silica-zirconia, silica-thoria, silica-beryllia, and silica-titania, as well as ternary compositions, such as silica-alumina-thoria, silica-alumina-zirconia, silica-alumina-magnesia and silica-magnesia-zirconia.
- the molecular sieve may also be composited with zeolitic material such as the zeolitic materials which are disclosed in U.S. Pat. No. 5,993,642, which is hereby incorporated by reference.
- the relative proportions of molecular sieve and binder material will vary widely with the molecular sieve content ranging from between about 1 to about 99 percent by weight, more preferably in the range of about 10 to about 70 percent by weight of molecular sieve, and still more preferably from about 20 to about 50 percent.
- a molecular sieve catalyst e.g., ZSM-5 catalyst
- ZSM-5 catalyst can be selectivated by the use of a selectivating agent.
- Examples of compounds for selectivating the catalysts include treating the surface of the catalyst with compounds of phosphorus and/or various metal oxides such as alkaline earth metal oxides, e.g., calcium oxide, magnesium oxide, etc. rare earth metal oxides, lanthanum oxide, and other metal oxides such as boron oxide, titania, antimony oxide, and manganese oxide.
- alkaline earth metal oxides e.g., calcium oxide, magnesium oxide, etc.
- rare earth metal oxides e.g., calcium oxide, magnesium oxide, etc.
- lanthanum oxide e.g., boron oxide, titania, antimony oxide, and manganese oxide.
- Selectivation may also be accomplished by depositing coke on the catalyst.
- the coke selectivation can be carried Qut during the methylation reaction such as by running the methylation reaction at conditions which allow the deposition of coke on the catalyst.
- the catalyst can be preselectivated with coke such as by exposing the catalyst in the reactor to a thermally decomposable organic compound, e.g., benzene, toluene, etc. at a temperature in excess of the decomposition temperature of said compound, e.g., from about 400° C. to about 650° C., more preferably 425° C. to about 550° C., at a WHSV in the range of from about 0.1 to about 20 lbs.
- a thermally decomposable organic compound e.g., benzene, toluene, etc.
- the silicon compounds may comprise a polysiloxane include silicones, a siloxane, and a silane including disilanes and alkoxysilanes.
- Silicone compounds that can be used in the present invention include the following:
- R 1 is hydrogen, fluoride, hydroxy, alkyl, aralkyl, alkaryl or fluoro-alkyl.
- the hydrocarbon substituents generally contain from 1 to about 10 carbon atoms and preferably are methyl or ethyl groups.
- R 2 is selected from the same group as R 1 , and n is an integer of at least 2 and generally in the range of 2 to about 1000.
- the molecular weight of the silicone compound employed is generally between about 80 to about 20,000 and preferably about 150 to about 10,000.
- Representative silicone compounds include dimethylsilicone, diethylsilicone, phenylmethylsilicone, methyl hydrogensilicone, ethylhydrogensilicone, phenylhydrogensilicone, fluoropropylsilicone, ethyltrifluoroprophysilicone, tetrachlorophenyl methyl methylethylsilicone, phenylethylsilicone, diphenylsilicone, methyltrisilicone, tetrachlorophenylethyl silicone, methylvinylsilicone and ethylvinylsilicone.
- the silicone compound need not be linear but may be cyclic as for example hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, hexaphenyl cyclotrisiloxane and octaphenylcyclotetrasiloxane. Mixtures of these compounds may also be used as well as silicones with other functional groups.
- siloxanes and polysiloxanes include as non-limiting example hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethyl cyclopentasiloxane, hexamethyldisiloxane, octamethytrisiloxane, decamethyltetrasiloxane, hexaethylcyclotrisiloxane, octaethylcyclo tetrasiloxane, hexaphenylcyclotrisiloxane and octaphenylcyclo-tetrasiloxane.
- Useful silanes, disilanes, or alkoxysilanes include organic substituted silanes having the general formula:
- R is a reactive group such as hydrogen, alkoxy, halogen, carboxy, amino, acetamide, trialkylsilyoxy
- R 1 , R 2 and R 3 can be the same as R or can be an organic radical which may include alkyl of from 1 to about 40 carbon atoms, alkyl or aryl carboxylic acid wherein the organic portion of alkyl contains 1 to about 30 carbon atoms and the aryl group contains about 6 to about 24 carbons which may be further substituted, alkylaryl and arylalkyl groups containing about 7 to about 30 carbon atoms.
- the alkyl group for an alkyl silane is between about 1 and about 4 carbon atoms in chain length. Mixtures may also be used.
- the silanes or disilanes include, as non-limiting examples, dimethylphenylsilane, phenytrimethylsilane, triethylsilane and hexamethyldislane.
- Useful alkoxysilanes are those with at least one silicon-hydrogen bond.
- Catalytic reforming involves the production of aromatics from a C 6 + paraffinic feed, e.g., naphtha, by contacting the feed with a reforming catalyst under reforming conditions to produce a reaction product comprising aromatics and paraffins.
- the reformate is formed under typical reforming conditions designed to promote dehydrogenation of naphthenes, isomerization of paraffinic hydrocarbons and dehydrocyclization of non-aromatic hydrocarbons.
- Catalysts suitable for use in catalytic reforming include acidic reforming catalysts (bifunctional catalysts) and non-acidic reforming catalysts (monofunctional catalysts).
- Acidic reforming catalysts usually comprise a metallic oxide support having disposed therein a Group VIII metal. Suitable metallic oxide supports include alumina and silica.
- the acidic reforming catalyst comprises a metallic oxide support having disposed therein in intimate admixture a Group VIII metal (preferably platinum) and a metal promoter, such as rhenium, tin, germanium, cobalt, nickel, iridium, rhodium, ruthenium and combinations thereof. More preferably, the acidic reforming catalyst comprises an alumina support, platinum, and rhenium or platinum and tin on an alumina support.
- Non-acidic or monofunctional reforming catalysts will comprise a non-acidic molecular sieve, e.g., zeolite, and one or more hydrogenation/dehydrogenation components.
- suitable molecular sieves include MFI structure type, e.g., silicalite, and molecular sieves having a large pore size, e.g., pore size from about 7 to 9 Angstroms.
- large pore molecular sieves include LTL, FAU, and *BEA structure types.
- specific molecular sieves include zeolite L, zeolite X, zeolite Beta, zeolite Y, and ETS-10.
- the non-acidic catalysts will contain one or more hydrogenation/dehydrogenation metals, e.g., Group VII B metals, such as rhenium, and Group VIII metals, such as nickel, ruthenium, rhodium, palladium, iridium or platinum.
- the preferred Group VIII metal is platinum.
- the nonacidic catalyst can contain a metal promoter such as tin.
- the amount of hydrogenation/dehydrogenation metal present on the non-acidic catalyst will usually be from about 0.1% to about 5% of hydrogenation/dehydrogenation metal based on the weight of the catalyst.
- the metal can incorporated into the zeolite during synthesis of the zeolite, by impregnation, or by ion exchange of an aqueous solution containing the appropriate salt.
- platinum can be introduced by using cationic platinum complexes such as tetraammine-platinum (II) nitrate.
- the non-acidic catalyst will usually include a binder.
- the binder can be a natural or a synthetically produced inorganic oxide or combination of inorganic oxides.
- Typical inorganic oxide supports which can be used include clays, alumina, and silica, in which acidic sites are preferably exchanged by cations that do not impart strong acidity.
- the reforming process can be continuous, cyclic or semi-regenerative.
- the process can be in a fixed bed, moving bed, tubular, radial flow or fluid bed.
- Conditions for reforming conditions include temperatures of at least about 400° C. to about 600° C. and pressures from about 50 psig (446 kPa) to about 500 psig (3,549 kPa), a mole ratio of hydrogen to hydrocarbons from 1:1 to 10:1 and a liquid hour space velocity of between 0.3 and 10.
- any hydrocarbon feed containing C 6 + e.g., naphtha can be utilized.
- the naphtha will generally comprise C 6 -C 9 aliphatic hydrocarbons.
- the aliphatic hydrocarbons may be straight or branched chain acyclic hydrocarbons, and particulary paraffins such as heptane.
- the methylation reaction will usually occur in vapor phase.
- Reaction conditions for use in the present invention include temperatures from about 300° C. to about 700° C. and preferably about 400° C. to about 700° C.
- the reaction is preferably carried out at a pressure from about 1 to 1000 psig, and a weight hourly space velocity of between about 0.1 and about 200 and preferably between about 1 and about 100 weight of charge per weight of catalyst per hour.
- the molar ratio of toluene and benzene to methylating agent can vary and will usually be from about 0.1:1 to about 20:1. Preferred ratios for operation are in the range of 2:1 to about 4:1.
- Hydrogen gas can be supplied to the reaction as an anticoking agent and diluent.
- the methylating agent is usually supplied to the methylation reaction zone through multiple feed points, e.g., 3-6 feed points.
- Typical methylating agents include methanol, dimethylether, methylchloride, methylbromide, methylcarbonate, acetaldehyde, dimethoxyethane, acetone, and dimethylsulfide.
- the methylating agent can also be formed from synthesis gas, e.g., the agent can be formed from the H 2 , CO, and/or CO 2 of synthesis gas.
- the methylating agent can be formed from the synthesis gas within the methylation reaction zone.
- Preferred methylating agents are methanol and dimethylether. Methanol is most preferred.
- Catalysts suitable for use in the present invention include any catalyst that is effective for toluene or benzene methylation.
- the catalyst used in the process will usually comprise a crystalline molecular sieve.
- the catalyst used in the methylation reaction will preferably comprise an intermediate pore size molecular sieve.
- Intermediate pore size molecular sieves have a pore size from about 5 to about 7 ⁇ and include, for example, AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON structure type zeolites. These materials are described in “Atlas of Zeolite Structure Types”, eds. W. H. Meier, D. H. Olson, and Ch. Baerlocher, Elsevier, Fourth Edition, 1996, which is hereby incorporated by reference.
- Suitable intermediate pore size molecular sieves include ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-5.
- Preferred molecular sieves are SAPO-11, as well as titanosilicate, gallosilicate, aluminosilicate, and gallium-containing aluminosilicate molecular sieves having a MFI structure.
- the intermediate pore size molecular sieve will generally be a composition having the following molar relationship:
- X is a trivalent element such as titanium, aluminum, iron, boron, and/or gallium and Y is a tetravalent element such as silicon, tin, and/or germanium; and n has a value greater than 12, said value being dependent upon the particular type of molecular sieve.
- n is preferably greater than 10 and preferably, from 20:1 to 200:1.
- the molecular sieve When the molecular sieve has a gallium silicate composition, the molecular sieve usually will be a composition having the following molar relationship:
- the molecular sieve framework may contain only gallium and silicon atoms or may also contain a combination of gallium, aluminum, and silicon.
- the molecular sieve will be incorporated with binder material resistant to the temperature and other conditions employed in the process.
- suitable binder material include clays, alumina, silica, silica-alumina, silica-magnesia, silica-zirconia, silica-thoria, silica-beryllia, and silica-titania, as well as ternary compositions, such as silica-alumina-thoria, silica-alumina-zirconia, silica-alumina-magnesia and silica-magnesia-zirconia.
- the molecular sieve may also be composited with zeolitic material such as the zeolitic materials which are disclosed in U.S. Pat. No. 5,993,642.
- the relative proportions of molecular sieve and binder material will vary widely with the molecular sieve content ranging from between about 1 to about 99 percent by weight, more preferably in the range of about 10 to about 70 percent by weight of molecular sieve, and still more preferably from about 20 to about 50 percent.
- the catalyst may also include at least one hydrogenation/dehydrogenation metal.
- Such metals can reduce the rate of deactivation of the catalyst.
- Reference to hydrogenation/dehydrogenation metal or metals is intended to encompass such metal or metals in the elemental state (i.e. zero valent) or in some other catalytically active form such as an oxide, sulfide, halide, carboxylate and the like.
- Such metals are known to persons skilled in the art and include, for example, one or more metals, and metals of Groups IIIA, IVA, VA, VIA, VIIA, VIII, IB, IIB, IIIB, IVB, VB, VIB, and VIIB of the Periodic Table of the Elements.
- suitable metals include Group VIII metals (i.e., Pt. Pd, Ir, Rh, Os, Ru, Ni, Co and Fe), Group IVA metals (i.e., Sn and Pb), Group VA metals (i.e., Sb and Bi), and Group VIIB metals (i.e., Mn, Tc and Re).
- Noble metals i.e., Pt, Pd, Ir, Rh, Os and Ru are sometimes preferred.
- the catalyst used for the methylation reaction is a molecular sieve
- the catalyst can be selectivated to enhance the amount of para-xylene produced by the methylation reaction by the use of a selectivating agent.
- Suitable selectivating agents include the selectivating agents disclosed earlier in this application for selectivating dehydrocyclo-oligomerization molecular sieve catalysts.
- Catalysts particularly suited for the methylation reaction are zeolite bound zeolite catalysts. These catalysts, as well as their method of preparation, are described in U.S. Pat. No. 5,994,603, which is hereby incorporated by reference.
- the zeolite bound zeolite catalysts will comprise first crystals of an acidic intermediate pore size first molecular sieve and a binder comprising second crystals of a second molecular sieve.
- the zeolite bound zeolite catalyst contains less than 10 percent by weight based on the total weight of the first and second zeolite of non-zeolitic binder, e.g., amorphous binder.
- An example of such a catalyst comprises first crystals of a MFI or MEL structure type, e.g., ZSM-5 or ZSM-11, and a binder comprising second crystals of MFI or MEL structure type, e.g., Silicalite 1 or Silicalite 2.
- the amount of benzene/toluene converted to xylenes will depend on a number of factors including the make up of the reformate to be methylated, the methylation conditions, and the catalyst used. Usually, at least 5 weight percent of the benzene/toluene will be converted to xylenes. Preferably, at least 7 weight percent of the benzene/toluene will be converted to xylenes, and, more preferably, at least 30 weight percent of the benzene/toluene will be converted to xylenes.
- the process of methylation of the benzene, toluene, or mixtures thereof present in the reformate can produce greater than equilibrium amounts of para-xylene.
- the process will produce a xylene product containing greater than 30 weight percent para-xylene based on the total weight of xylenes produced by the process. More preferably, the process produces a xylene product containing greater than 60 weight percent para-xylene based on the total weight of the xylenes produced by the process. Most preferably, the process produces a xylene product containing greater than 80 weight percent para-xylene based on the total weight of the xylenes produced by the process.
- a simulated light naphtha reformate feed was subjected to toluene methylation.
- the catalyst used in the test comprised 1/16 inch extrudates which contained 65 weight percent H-ZSM-5 and 35 weight percent silica binder.
- the catalyst had an alpha value of 330.
- the “alpha value” of a catalyst is an approximate indication of its catalytic cracking activity. The alpha test is described in U.S. Pat. No. 3,354,078 and in the Journal of Catalysis , Vol. 4, 522-529 (1965); Vol. 6, 278 (1966); and Vol. 61, 395 (1980), each incorporated herein by reference to that description.
- a simulated light naphtha reformate feed was subjected to toluene methylation using a silicon-selectivated H-ZSM-5/silica bound catalyst.
- the catalyst was selectivated by contacting H-ZSM-5/silica bound (65 weight % H-ZSM-5 35 weight % silica) with dimethylphenylmethyl polysiloxane dissolved in decane and subsequently calcining the selectivated catalyst.
- the catalyst was treated with 3 additional silicon selectivation treatments using substantially the same procedure.
- the catalyst had an alpha value of approximately 300.
- a simulated light naphtha reformate feed was subjected to toluene methylation using a zeolite bound zeolite catalyst.
- the catalyst comprised 70 wt. % H-ZSM-5 core crystals (average particle size of 3.5 microns) having a silica to alumina mole ratio of 75:1 and 30 wt. % ZSM-5 binder crystals having a silica to mole ratio of approximately 900:1.
- the catalyst was prepared by first mixing the ZSM-5 core crystals with amorphous silica containing a trace amount of alumina and then extruding the mixture into a silica bound extrudate.
- the silica binder of the extrudate was converted to the second zeolite by aging the aggregate at elevated temperatures in an aqueous solution containing a template and hydroxy ions sufficient to covert the silica to the binder crystals.
- the resulting zeolite bound zeolite was then washed, dried, calcined, and ion exchanged into the hydrogen form.
- a simulated light reformate which would be formed by the dehydrocyclo-oligomerization of C 2 -C 5 aliphatic hydrocarbons, was subjected to toluene methylation.
- the catalyst used in the test had an alpha value of approximately 22 and comprised 1/16 inch extrudates which contained 65 wt. % H-ZSM-23 having a silica to alumina mole ratio of 110:1 and 35 wt. % of alumina binder.
- the ZSM-23 was prepared according to U.S. Pat. No. 4,076,842.
- the ZSM-5 catalyst was selectivated using the procedure described above in Example 2.
- the catalyst had an alpha value of approximately 300.
- the test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen at a reactor temperature range from room temperature to 950° F. for two hours. Next, the reformate was introduced into the reactor and the test was run at the conditions shown in Table 14. The product contained greater than 90% para-xylene based on the total amount of xylenes in the product.
- a simulated light reformate which would be formed by the dehydrocyclo-oligomerization of C 2 -C 5 aliphatic hydrocarbons, was subjected to toluene methylation using a SAPO-11 catalyst.
- the catalyst had an alpha value of approximately 52 and its chemical analysis was Si 0.1 Al. 0.46 P 0.44 .
- the SAPO-11 was prepared according to U.S. Pat. No. 6,294,493
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Abstract
A process is provided for the production of xylenes from reformate. The process is carried out by methylating the benzene, toluene, or both present in the reformate to produce a resulting product having a higher xylenes content than the reformate. Greater than equilibrium amounts of para-xylene can be produced by the process.
Description
- This application claims priority to U.S. Provisional Patent Application No. 60/389,981, filed Jun. 19, 2002, which is hereby incorporated by reference.
- 1. Field of the Invention
- This invention relates to a process for producing xylenes from reformate by methylating benzene and/or toluene present in the reformate to produce xylenes.
- 2. Description of the Prior Art
- Most aromatics production is based on the recovery of aromatics derived from catalytic reforming of naphtha. That process, using a feed containing a C6+ hydrocarbons, typically produces a reformate comprised of C6-C8 aromatics along with paraffins and heavier aromatics.
- Aromatics can also be produced by the dehydrocyclo-oligomerization of C2-C5 aliphatic hydrocarbons. That process typically produces a product comprised of benzene, toluene, xylenes, C5+ paraffins, C4− light paraffins, olefins, and unreacted C2-C5 aliphatic hydrocarbons.
- Another technique for producing aromatics involves the cracking of hydrocarbons such as by steam cracking or catalytic cracking. That process typically produces a product comprised of benzene, toluene, xylenes, C6+ paraffins, and other hydrocarbons.
- The aromatics present in the reformate stream from a reformer or cracker will depend on the composition of the feedstock to the reformer or cracker, the type of reformer or cracker, and the operating conditions of the reformer or cracker. Normally, the aromatics present in the reformate stream will comprise benzene, toluene, a near equilibrium mixture of xylenes, ethylbenzene, and a mixture of nominally of C9-C10. Products of the reformate having the most value are benzene and xylenes. Of the xylene isomers, i.e., ortho-, meta- and para-xylene, the para-xylene is of particular value as a large volume chemical intermediate in a number of applications, such as the manufacture of terephthalic acid, which is an intermediate in the manufacturer of polyester.
- The reformate is usually sent to an aromatics recovery complex where it undergoes several processing steps in order to recover high value products, e.g., xylenes and benzene, and to convert lower value products, e.g., toluene, into higher value products. For example, the aromatics present in the reformate are usually separated into different fractions by carbon number; e.g. benzene, toluene, xylenes, and ethylbenzene, etc. The C8 fraction is then subjected to a processing scheme to make more high value para-xylene. Para-xylene is usually recovered in high purity from the C8 fraction by separating the para-xylene from the ortho-xylene, meta-xylene, and ethylbenzene using selective adsorption or crystallization. The ortho-xylene and meta-xylene remaining from the para-xylene separation are isomerized to produce an equilibrium mixture of xylenes. The ethylbenzene is isomerized into xylenes or is dealkylated to benzene and ethane. The para-xylene is then separated from the ortho-xylene and the meta-xylene using adsorption or crystallization and the para-xylene-deleted-stream is recycled to extinction to the isomerization unit and then to the para-xylene recovery unit until all of the ortho-xylene and meta-xylene are converted to para-xylene and recovered.
- Toluene is typically recovered as a separate fraction and then may be converted into higher value products, e.g., benzene and/or xylenes. One toluene conversion process involves the disproportionation of toluene to make benzene and xylenes. Another process involves the hydrodealkylation of toluene to make benzene.
- Both toluene disproportionation and toluene hydrodealkylation result in the formation of benzene. With the current and future anticipated environmental regulations involving benzene, it is desirable that the toluene conversion not result in the formation of significant quantities of benzene.
- Xylenes can be produced by the methylation of toluene. Such a process is disclosed in U.S. Pat. No. 3,965,207. One advantage of producing xylenes by this process is that the xylenes production does not result in the formation of benzene by-product.
- In the past when it was desirable to methylate toluene, toluene present in the reformate has usually been first separated from the other hydrocarbons present in the reformate, such as by fractionation and extraction, before entering a methylation reactor. Such a separation requires substantial capital investment in equipment, e.g., heat exchangers, high pressure separator, fractioners, etc. In addition, the reformate leaving the reformer is at elevated temperature and highly suitable for further conversion. With the separation of toluene from the reformate, the recovered toluene must be heated again to conversion temperatures.
- In accordance with the present invention, there is provided a process for producing xylenes from reformate, which process comprises:
- (a) providing a reformate containing benzene, toluene or mixtures thereof in methylation reaction zone; and,
- (b) methylating at least a portion of the benzene, toluene, or mixtures thereof present in said reformate in said methylation reaction zone with a methylating agent under conditions effective for the methylation and in the presence of a catalyst effective for the methylation to produce a resulting product having a higher xylenes content than said reformate.
- In another embodiment, the present invention provides a process for producing xylenes from reformate formed in an aromatization zone, which process comprises:
- (a) forming reformate containing benzene, toluene or mixtures thereof in an aromatization zone;
- (b) transferring at least a portion of the reformate from said aromatization zone to a methylation reaction zone; and,
- (c) methylating at least a portion of the benzene, toluene, or mixtures thereof present in said reformate in said methylation reaction zone with a methylating agent under conditions effective for the methylation and in the presence of a catalyst effective for the methylation to produce a resulting product having a higher xylenes content than said reformate.
- In a further embodiment, the present invention provides a multistage integrated process for upgrading a petroleum naphtha which comprises the steps of:
- (a) introducing the naphtha to an aromatization zone;
- (b) reforming the naphtha under aromatization conditions and in the presence of a catalyst effective for the aromatization of the naphtha to produce a reformate containing benzene, toluene or mixtures thereof;
- (c) transferring at least a portion of said reformate from said aromatization zone to a methylation reaction zone; and
- (d) methylating in said methylation reaction zone at least a portion of the benzene, toluene or mixtures thereof present in said reformate with a methylating agent under conditions effective for the methylation and in the presence of a catalyst effective for the methylation to produce a resulting product having a higher xylenes content than said reformate.
- An important feature of the present invention is that the aromatization zone and methylation zone can be in series flow arrangement preferably without intermediate separation of the reformer effluent so that the two zones are operated under compatible conditions including hydrogen circulation rate and pressure.
- The methylation reaction can occur in the liquid phase or the vapor phase. Usually the reaction will occur in the vapor phase. The presence of the vapor phase in the reactor zone results in increased catalytic activity in the reactor zone and increased diffusion of molecules to the catalytic sites of the catalyst, e.g., pores of the molecular sieve. The expression “vapor phase”, as used herein, includes the presence of minor amounts of some liquid phase, e.g., less than 10 percent by volume of liquid, as well as the substantial absence of liquid phase.
- The FIGURE is a simplified process flow diagram, illustrating a preferred embodiment of the invention.
- The term “aromatization”, as used herein, shall mean the production of aromatics comprising benzene, toluene, or mixtures thereof by the conversion of non-aromatic hydrocarbons to aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof. The term “aromatization”, as used herein, shall also include the production of aromatics comprising benzene, toluene, or mixtures thereof by the cracking of heavy aromatic hydrocarbons to produce the aromatic hydrocarbons comprising benzene, toluene, or mixtures. Examples of aromatization processes include catalytic reforming of naphtha, dehydrocyclo-oligomerization of C2-C5 aliphatic hydrocarbons, steam cracking of hydrocarbons to produce aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof, and the catalytic cracking of hydrocarbons to produce aromatic hydrocarbons comprising benzene, toluene, or mixtures thereof.
- The term “reformate”, as used herein, shall mean the product produced by “aromatization”.
- In a preferred embodiment of the invention as depicted in the FIGURE, a methylation unit is located inside the reforming loop with reformate methylation carried out without interstage separation.
- Referring to the Figure, naphtha is directed via line1 to heat exchanger 3 where the temperature of the naphtha is elevated. The naphtha feed can be either naphtha alone or the naphtha can be combined with toluene. Next, the heated naphtha is sent via
line 5 to reformer heater 7 which elevates the temperature of the feed to a temperature suitable for reforming. After heating, the naphtha is withdrawn vialine 9 toaromatization reactor zone 11 where the naphtha is reformed into aromatic products. Although only one reactor zone is shown, there can be more than one reactor zone. The reformate is then withdrawn throughline 13 toheat exchanger 15 where the temperature of the reformate is adjusted for the methylation reaction. Next, the reformate is supplied vialine 17 tomethylation reaction zone 19. If desired, a stream of hydrocarbons comprised of benzene and/or toluene can be added to the reformate. The methylation reaction is usually carried out in the vapor phase. When carried out in the vapor phase, if additional heat is necessary for the reformate to be in the vapor phase, the reformate can be heated to the vapor phase either before it enters the methylation reaction zone or after it has entered the methylation reaction zone. The methylating agent can be supplied tomethylation reaction zone 19 vialine 21. Usually the methylating agent is supplied to the methylation reaction zone through more than one feed point. Inmethylation reaction zone 19, the toluene present in the reformate is methylated to form xylenes. Also, benzene present in the reformate can be methylated to form toluene which, in turn, can be methylated to form xylenes. Depending upon the composition of the reformate, other reactions may also occur. For example, ethylbenzene can be methylated to form para-ethyl-methylbenzene or dealkylated to form benzene, which in turn, can be methylated to form toluene which can be methylated to form xylenes. Also, any ethyl-methyl-benzene present in the reformate can be dealkylated to form toluene, which can be methylated to form xylenes. The catalyst used in the methylation reaction can be a catalyst that produces equilibrium amounts of xylene isomers or can be a catalyst that is selective to produce greater than equilibrium amounts of a desired xylene isomer, e.g., para-xylene. The methylated product is then sent vialine 23 to heat exchanger 3. Heat exchanger 3 cools the methylated product and uses heat recovered from the methylated product to elevate the temperature of the naphtha supplied via line 1. Next, the methylated product is withdrawn throughline 25 toheat exchanger 27 to further cool the methylated product for separation of hydrogen from the product. Next, the cooled methylated product is sent vialine 29 tohigh pressure separator 31 where hydrogen is recovered. Hydrogen is removed vialine 33 and sent to water dryer/oxygenate removal unit 35. It is important that the water and oxygenates not be recycled with the hydrogen intoaromatization reaction zone 11. Hydrogen is removed fromunit 35 vialine 36 and either recycled back to the reforming unit or removed from the system vialine 37. Water present in the methylated product can be removed fromhigh pressure separator 31 vialine 39. Next, the product is sent vialine 41 todryer 43 where remaining water and oxygenates are removed. The product is then sent vialine 45 toseparation block 47 where low pressure hydrogen, C4− and C5 are separated and removed vialine 49. The resulting product, C6+, is transferred vialine 51 todistillation column 53 where C6/C7, including benzene and toluene, are removed overhead vialine 55 for further processing. The C8+ fraction is removed from the bottom ofdistillation column 53 vialine 57 and further separated and converted inxylene loop 59 to the desired molecules, e.g., para-xylene and other by-products. Practicing of the invention according to this embodiment allows sharing of the heat exchangers, furnace, compressor, phase separator, distillation, and the extraction hardware. - Aromatization
- Aromatization will usually be carried out by catalytic reforming of naphtha or the dehydrocyclo-oligomerization of C2-C5 aliphatics.
- Dehydrocyclo-oligomerization involves converting C2-C5 aliphatic hydrocarbons to aromatic hydrocarbons. The process is carried out by contacting C2-C5 aliphatic hydrocarbons in an aromatization zone and in the presence of a catalyst suitable for dehydrocyclodimerization and under conditions effective to produce a aromatics product comprising benzene and/or toluene. The dehydrocyclodimerization process increases carbon chain length by oligomerization, promotes cyclization, and dehydrogenates cyclics to their respective aromatics.
- The feedstream used in the dehydrocyclo-oligomerization process will contain at least one aliphatic hydrocarbon containing 2 to about 5 carbon atoms. The aliphatic hydrocarbons may be open chain, straight chain, or cyclic. Examples such as hydrocarbons include ethane, ethylene, propane, propylene, n-butane, n-butenes, isobutane, isobutene, butadiene, straight and branch pentane, pentene, and pentyldiene. Dehydrocyclo-oligomerization conditions will vary depending on such factors as feedstock composition and desired conversion. A desired range of conditions for the dehydro-cyclodimerization of the aliphatic hydrocarbons to aromatics include a temperature from about 350° to about 650° C., a pressure from about 1 to about 100 atmospheres, and weight hour space velocity from about 0.2 to about 8. It is understood that, as the average carbon number of the feed increases, a temperature in the lower end of temperature range is required for optimum performance and conversely, as the average carbon number of the feed decreases, the higher the required reaction temperature.
- The catalyst used in the dehydrocyclo-oligomerization reaction will preferably comprise an intermediate pore size molecular sieve. Intermediate pore size molecular sieves have a pore size from about 5 to about 7 Å and include, for example, AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON structure type molecular sieves. These materials are described in “Atlas of Zeolite Structure Types”, eds. W. H. Meier, D. H. Olson, and Ch. Baerlocher, Elsevier, Fourth Edition, 1996, which is hereby incorporated by reference. Examples of suitable intermediate pore size molecular sieves include ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-5. Preferred molecular sieves are SAPO-11, as well as titanosilicate, gallosilicate, aluminosilicate, and gallium-containing aluminosilicate molecular sieves having a MFI structure.
- Usually the molecular sieve will be combined with binder material resistant to the temperature and other conditions employed in the process. Examples of suitable binder material include clays, alumina, silica, silica-alumina, silica-magnesia, silica-zirconia, silica-thoria, silica-beryllia, and silica-titania, as well as ternary compositions, such as silica-alumina-thoria, silica-alumina-zirconia, silica-alumina-magnesia and silica-magnesia-zirconia. The molecular sieve may also be composited with zeolitic material such as the zeolitic materials which are disclosed in U.S. Pat. No. 5,993,642, which is hereby incorporated by reference.
- The relative proportions of molecular sieve and binder material will vary widely with the molecular sieve content ranging from between about 1 to about 99 percent by weight, more preferably in the range of about 10 to about 70 percent by weight of molecular sieve, and still more preferably from about 20 to about 50 percent.
- To make enhanced amounts (greater than equilibrium amounts) of para-xylene (versus the other xylene isomers produced by the dehydrocyclo-oligomerization reaction), a molecular sieve catalyst, e.g., ZSM-5 catalyst, can be selectivated by the use of a selectivating agent.
- Examples of compounds for selectivating the catalysts include treating the surface of the catalyst with compounds of phosphorus and/or various metal oxides such as alkaline earth metal oxides, e.g., calcium oxide, magnesium oxide, etc. rare earth metal oxides, lanthanum oxide, and other metal oxides such as boron oxide, titania, antimony oxide, and manganese oxide.
- Selectivation may also be accomplished by depositing coke on the catalyst. The coke selectivation can be carried Qut during the methylation reaction such as by running the methylation reaction at conditions which allow the deposition of coke on the catalyst. Also, the catalyst can be preselectivated with coke such as by exposing the catalyst in the reactor to a thermally decomposable organic compound, e.g., benzene, toluene, etc. at a temperature in excess of the decomposition temperature of said compound, e.g., from about 400° C. to about 650° C., more preferably 425° C. to about 550° C., at a WHSV in the range of from about 0.1 to about 20 lbs. of feed per pound of catalyst per hour, at a pressure in the range of from about 1 to about 100 atmospheres, and in the presence of 0 to about 2 moles of hydrogen, more preferably from about 0.1 to about 1 moles of hydrogen per mole of organic compound, and optionally in the presence of 0 to about 10 moles of nitrogen or another inert gas per mole of organic compound. This process is conducted for a period of time until a sufficient quantity of coke has deposited on the catalyst surface, generally at least about 2% by weight and more preferably from about 8 to about 40% by weight of coke.
- Selectivation of the catalyst may also be accomplished using organosilicon compounds. The silicon compounds may comprise a polysiloxane include silicones, a siloxane, and a silane including disilanes and alkoxysilanes.
-
- wherein R1 is hydrogen, fluoride, hydroxy, alkyl, aralkyl, alkaryl or fluoro-alkyl. The hydrocarbon substituents generally contain from 1 to about 10 carbon atoms and preferably are methyl or ethyl groups. R2 is selected from the same group as R1, and n is an integer of at least 2 and generally in the range of 2 to about 1000. The molecular weight of the silicone compound employed is generally between about 80 to about 20,000 and preferably about 150 to about 10,000. Representative silicone compounds include dimethylsilicone, diethylsilicone, phenylmethylsilicone, methyl hydrogensilicone, ethylhydrogensilicone, phenylhydrogensilicone, fluoropropylsilicone, ethyltrifluoroprophysilicone, tetrachlorophenyl methyl methylethylsilicone, phenylethylsilicone, diphenylsilicone, methyltrisilicone, tetrachlorophenylethyl silicone, methylvinylsilicone and ethylvinylsilicone. The silicone compound need not be linear but may be cyclic as for example hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, hexaphenyl cyclotrisiloxane and octaphenylcyclotetrasiloxane. Mixtures of these compounds may also be used as well as silicones with other functional groups.
- Useful siloxanes and polysiloxanes include as non-limiting example hexamethylcyclotrisiloxane, octamethylcyclotetrasiloxane, decamethyl cyclopentasiloxane, hexamethyldisiloxane, octamethytrisiloxane, decamethyltetrasiloxane, hexaethylcyclotrisiloxane, octaethylcyclo tetrasiloxane, hexaphenylcyclotrisiloxane and octaphenylcyclo-tetrasiloxane.
-
- wherein R is a reactive group such as hydrogen, alkoxy, halogen, carboxy, amino, acetamide, trialkylsilyoxy, R1, R2 and R3 can be the same as R or can be an organic radical which may include alkyl of from 1 to about 40 carbon atoms, alkyl or aryl carboxylic acid wherein the organic portion of alkyl contains 1 to about 30 carbon atoms and the aryl group contains about 6 to about 24 carbons which may be further substituted, alkylaryl and arylalkyl groups containing about 7 to about 30 carbon atoms. Preferably, the alkyl group for an alkyl silane is between about 1 and about 4 carbon atoms in chain length. Mixtures may also be used.
- The silanes or disilanes include, as non-limiting examples, dimethylphenylsilane, phenytrimethylsilane, triethylsilane and hexamethyldislane. Useful alkoxysilanes are those with at least one silicon-hydrogen bond.
- Selectivation of the catalyst can also be accomplished using a combination of coke and silicon applied by the procedures described above.
- Catalytic reforming involves the production of aromatics from a C6+ paraffinic feed, e.g., naphtha, by contacting the feed with a reforming catalyst under reforming conditions to produce a reaction product comprising aromatics and paraffins. The reformate is formed under typical reforming conditions designed to promote dehydrogenation of naphthenes, isomerization of paraffinic hydrocarbons and dehydrocyclization of non-aromatic hydrocarbons.
- Catalysts suitable for use in catalytic reforming include acidic reforming catalysts (bifunctional catalysts) and non-acidic reforming catalysts (monofunctional catalysts).
- Acidic reforming catalysts usually comprise a metallic oxide support having disposed therein a Group VIII metal. Suitable metallic oxide supports include alumina and silica. Preferably, the acidic reforming catalyst comprises a metallic oxide support having disposed therein in intimate admixture a Group VIII metal (preferably platinum) and a metal promoter, such as rhenium, tin, germanium, cobalt, nickel, iridium, rhodium, ruthenium and combinations thereof. More preferably, the acidic reforming catalyst comprises an alumina support, platinum, and rhenium or platinum and tin on an alumina support.
- Non-acidic or monofunctional reforming catalysts will comprise a non-acidic molecular sieve, e.g., zeolite, and one or more hydrogenation/dehydrogenation components. Examples of suitable molecular sieves include MFI structure type, e.g., silicalite, and molecular sieves having a large pore size, e.g., pore size from about 7 to 9 Angstroms. Examples of large pore molecular sieves include LTL, FAU, and *BEA structure types. Examples of specific molecular sieves include zeolite L, zeolite X, zeolite Beta, zeolite Y, and ETS-10.
- The non-acidic catalysts will contain one or more hydrogenation/dehydrogenation metals, e.g., Group VII B metals, such as rhenium, and Group VIII metals, such as nickel, ruthenium, rhodium, palladium, iridium or platinum. The preferred Group VIII metal is platinum. Also, the nonacidic catalyst can contain a metal promoter such as tin.
- The amount of hydrogenation/dehydrogenation metal present on the non-acidic catalyst will usually be from about 0.1% to about 5% of hydrogenation/dehydrogenation metal based on the weight of the catalyst. The metal can incorporated into the zeolite during synthesis of the zeolite, by impregnation, or by ion exchange of an aqueous solution containing the appropriate salt. By way of example, in an ion exchange process, platinum can be introduced by using cationic platinum complexes such as tetraammine-platinum (II) nitrate.
- The non-acidic catalyst will usually include a binder. The binder can be a natural or a synthetically produced inorganic oxide or combination of inorganic oxides. Typical inorganic oxide supports which can be used include clays, alumina, and silica, in which acidic sites are preferably exchanged by cations that do not impart strong acidity.
- The reforming process can be continuous, cyclic or semi-regenerative. The process can be in a fixed bed, moving bed, tubular, radial flow or fluid bed.
- Conditions for reforming conditions include temperatures of at least about 400° C. to about 600° C. and pressures from about 50 psig (446 kPa) to about 500 psig (3,549 kPa), a mole ratio of hydrogen to hydrocarbons from 1:1 to 10:1 and a liquid hour space velocity of between 0.3 and 10.
- Substantially any hydrocarbon feed containing C6+ e.g., naphtha can be utilized. The naphtha will generally comprise C6-C9 aliphatic hydrocarbons. The aliphatic hydrocarbons may be straight or branched chain acyclic hydrocarbons, and particulary paraffins such as heptane.
- Toluene/Benzene Methylation
- The methylation reaction will usually occur in vapor phase. Reaction conditions for use in the present invention include temperatures from about 300° C. to about 700° C. and preferably about 400° C. to about 700° C. The reaction is preferably carried out at a pressure from about 1 to 1000 psig, and a weight hourly space velocity of between about 0.1 and about 200 and preferably between about 1 and about 100 weight of charge per weight of catalyst per hour. The molar ratio of toluene and benzene to methylating agent can vary and will usually be from about 0.1:1 to about 20:1. Preferred ratios for operation are in the range of 2:1 to about 4:1. Hydrogen gas can be supplied to the reaction as an anticoking agent and diluent. The methylating agent is usually supplied to the methylation reaction zone through multiple feed points, e.g., 3-6 feed points.
- Typical methylating agents include methanol, dimethylether, methylchloride, methylbromide, methylcarbonate, acetaldehyde, dimethoxyethane, acetone, and dimethylsulfide. The methylating agent can also be formed from synthesis gas, e.g., the agent can be formed from the H2, CO, and/or CO2 of synthesis gas. The methylating agent can be formed from the synthesis gas within the methylation reaction zone. One skilled in the art will know that other methylating agents may be employed to methylate the benzene and/or toluene based on the description provided therein. Preferred methylating agents are methanol and dimethylether. Methanol is most preferred.
- Catalysts suitable for use in the present invention include any catalyst that is effective for toluene or benzene methylation. The catalyst used in the process will usually comprise a crystalline molecular sieve.
- The catalyst used in the methylation reaction will preferably comprise an intermediate pore size molecular sieve. Intermediate pore size molecular sieves have a pore size from about 5 to about 7 Å and include, for example, AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON structure type zeolites. These materials are described in “Atlas of Zeolite Structure Types”, eds. W. H. Meier, D. H. Olson, and Ch. Baerlocher, Elsevier, Fourth Edition, 1996, which is hereby incorporated by reference. Examples of suitable intermediate pore size molecular sieves include ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-5. Preferred molecular sieves are SAPO-11, as well as titanosilicate, gallosilicate, aluminosilicate, and gallium-containing aluminosilicate molecular sieves having a MFI structure.
- The intermediate pore size molecular sieve will generally be a composition having the following molar relationship:
- X2O3:(n)YO2
- wherein X is a trivalent element such as titanium, aluminum, iron, boron, and/or gallium and Y is a tetravalent element such as silicon, tin, and/or germanium; and n has a value greater than 12, said value being dependent upon the particular type of molecular sieve. When the intermediate pore size molecular sieve is a MFI structure type molecular sieve, n is preferably greater than 10 and preferably, from 20:1 to 200:1.
- When the molecular sieve has a gallium silicate composition, the molecular sieve usually will be a composition having the following molar relationship:
- Ga2O3 :ySiO2
- wherein y is between about 20 and about 500. The molecular sieve framework may contain only gallium and silicon atoms or may also contain a combination of gallium, aluminum, and silicon.
- Usually the molecular sieve will be incorporated with binder material resistant to the temperature and other conditions employed in the process. Examples of suitable binder material include clays, alumina, silica, silica-alumina, silica-magnesia, silica-zirconia, silica-thoria, silica-beryllia, and silica-titania, as well as ternary compositions, such as silica-alumina-thoria, silica-alumina-zirconia, silica-alumina-magnesia and silica-magnesia-zirconia. The molecular sieve may also be composited with zeolitic material such as the zeolitic materials which are disclosed in U.S. Pat. No. 5,993,642.
- The relative proportions of molecular sieve and binder material will vary widely with the molecular sieve content ranging from between about 1 to about 99 percent by weight, more preferably in the range of about 10 to about 70 percent by weight of molecular sieve, and still more preferably from about 20 to about 50 percent.
- The catalyst may also include at least one hydrogenation/dehydrogenation metal. Such metals can reduce the rate of deactivation of the catalyst. Reference to hydrogenation/dehydrogenation metal or metals is intended to encompass such metal or metals in the elemental state (i.e. zero valent) or in some other catalytically active form such as an oxide, sulfide, halide, carboxylate and the like. Such metals are known to persons skilled in the art and include, for example, one or more metals, and metals of Groups IIIA, IVA, VA, VIA, VIIA, VIII, IB, IIB, IIIB, IVB, VB, VIB, and VIIB of the Periodic Table of the Elements. Examples of suitable metals include Group VIII metals (i.e., Pt. Pd, Ir, Rh, Os, Ru, Ni, Co and Fe), Group IVA metals (i.e., Sn and Pb), Group VA metals (i.e., Sb and Bi), and Group VIIB metals (i.e., Mn, Tc and Re). Noble metals (i.e., Pt, Pd, Ir, Rh, Os and Ru) are sometimes preferred.
- When the catalyst used for the methylation reaction is a molecular sieve, the catalyst can be selectivated to enhance the amount of para-xylene produced by the methylation reaction by the use of a selectivating agent. Suitable selectivating agents include the selectivating agents disclosed earlier in this application for selectivating dehydrocyclo-oligomerization molecular sieve catalysts.
- Catalysts particularly suited for the methylation reaction are zeolite bound zeolite catalysts. These catalysts, as well as their method of preparation, are described in U.S. Pat. No. 5,994,603, which is hereby incorporated by reference. The zeolite bound zeolite catalysts will comprise first crystals of an acidic intermediate pore size first molecular sieve and a binder comprising second crystals of a second molecular sieve. Preferably, the zeolite bound zeolite catalyst contains less than 10 percent by weight based on the total weight of the first and second zeolite of non-zeolitic binder, e.g., amorphous binder. An example of such a catalyst comprises first crystals of a MFI or MEL structure type, e.g., ZSM-5 or ZSM-11, and a binder comprising second crystals of MFI or MEL structure type, e.g., Silicalite 1 or Silicalite 2.
- The amount of benzene/toluene converted to xylenes will depend on a number of factors including the make up of the reformate to be methylated, the methylation conditions, and the catalyst used. Usually, at least 5 weight percent of the benzene/toluene will be converted to xylenes. Preferably, at least 7 weight percent of the benzene/toluene will be converted to xylenes, and, more preferably, at least 30 weight percent of the benzene/toluene will be converted to xylenes.
- The process of methylation of the benzene, toluene, or mixtures thereof present in the reformate can produce greater than equilibrium amounts of para-xylene. Preferably, the process will produce a xylene product containing greater than 30 weight percent para-xylene based on the total weight of xylenes produced by the process. More preferably, the process produces a xylene product containing greater than 60 weight percent para-xylene based on the total weight of the xylenes produced by the process. Most preferably, the process produces a xylene product containing greater than 80 weight percent para-xylene based on the total weight of the xylenes produced by the process.
- The invention is further exemplified by the examples below, which are present to illustrate certain specific embodiments of the invention, but are not intended to be construed as to be restrictive of the spirit and scope thereof
- A simulated light naphtha reformate feed was subjected to toluene methylation. The catalyst used in the test comprised 1/16 inch extrudates which contained 65 weight percent H-ZSM-5 and 35 weight percent silica binder. The catalyst had an alpha value of 330. The “alpha value” of a catalyst is an approximate indication of its catalytic cracking activity. The alpha test is described in U.S. Pat. No. 3,354,078 and in theJournal of Catalysis, Vol. 4, 522-529 (1965); Vol. 6, 278 (1966); and Vol. 61, 395 (1980), each incorporated herein by reference to that description.
- The reformate feed used in the test had the composition given below:
TABLE 1 Component Wt. % C5− 0.00 n-C6 18.58 i-C6 15.04 n-C7 4.30 i-C7 5.37 Benzene 15.32 Toluene 41.38 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 2 Component WHSV ((h−1) 1 MeOH/:Toluene [molar] 1 H2:(MeOH + HCs) [molar] 1 Pressure (psig) 64 Temperature (° F.) 700 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen at reactor temperature range from room temperature to 950° F. for two hours. Next, the reformate was introduced into the reactor and the test was carried out under the conditions shown in Table 2. The results of the test are set forth below in Table 3.
TABLE 3 Component Wt. % C5− 1.13 n-C6 16.58 i-C6 13.43 n-C7 3.87 i-C7 4.33 Benzene 11.06 Toluene 35.82 PX 2.59 MX 3.20 OX 3.76 EB 0.00 C9+ 4.23 Total 100 - The results report in Table 3 shows that after toluene methylation, the content of the reformate increased from no xylenes being present to 9.49% xylenes. Also, the amount of para-xylene produced (27% para-xylene) was greater than an equilibrium amount (24% para-xylene).
- A simulated light naphtha reformate feed was subjected to toluene methylation using a silicon-selectivated H-ZSM-5/silica bound catalyst.
- The catalyst was selectivated by contacting H-ZSM-5/silica bound (65 weight % H-ZSM-5 35 weight % silica) with dimethylphenylmethyl polysiloxane dissolved in decane and subsequently calcining the selectivated catalyst. The catalyst was treated with 3 additional silicon selectivation treatments using substantially the same procedure. The catalyst had an alpha value of approximately 300.
- The reformate feed used in the test had the composition given below:
TABLE 4 Component Wt. % C5− 0.00 n-C6 27.85 i-C6 3.64 n-C7 8.77 i-C7 0.05 Benzene 15.76 Toluene 43.93 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 5 Component WHSV (h−1) 1 MeOH/:Toluene [molar] 1 H2:(MeOH + HCs) [molar] 1 Pressure (psig) 200 Temperature (° F.) 700 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen at a reactor temperature range from room temperature to 950° F. for two hours. Next, the reformate was introduced into the reactor and the test was run at the conditions shown in Table 5. The results of the test are set forth below in Table 6.
TABLE 6 Component Wt. % C5− 5.61 n-C6 21.32 i-C6 3.85 n-C7 5.44 i-C7 0.22 Benzene 11.39 Toluene 33.12 PX 2.66 MX 3.67 OX 2.36 EB 1.31 C9+ 9.05 Total 100 - The results in Table 6 shows that after toluene methylation, the content of the reformate increased from no xylenes being present to 8.69% xylenes. Also, the amount of para-xylene produced (31% para-xylene) was greater than an equilibrium amount (24% para-xylene).
- A simulated light naphtha reformate feed was subjected to toluene methylation using a zeolite bound zeolite catalyst.
- The catalyst comprised 70 wt. % H-ZSM-5 core crystals (average particle size of 3.5 microns) having a silica to alumina mole ratio of 75:1 and 30 wt. % ZSM-5 binder crystals having a silica to mole ratio of approximately 900:1. The catalyst was prepared by first mixing the ZSM-5 core crystals with amorphous silica containing a trace amount of alumina and then extruding the mixture into a silica bound extrudate. Next, the silica binder of the extrudate was converted to the second zeolite by aging the aggregate at elevated temperatures in an aqueous solution containing a template and hydroxy ions sufficient to covert the silica to the binder crystals. The resulting zeolite bound zeolite was then washed, dried, calcined, and ion exchanged into the hydrogen form.
- The reformate feed used in the test had the composition given below:
TABLE 7 Component Wt. % C5− 0.00 n-C6 33.45 i-C6 3.88 n-C7 0.00 i-C7 0.00 Benzene 16.01 Toluene 46.66 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 8 Component WHSV (h−1) 4 MeOH/:Toluene [molar] 1 H2:(MeOH + HCs) [molar] 1 Pressure (psig) 200 Temperature (° F.) 700 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen at reactor temperature range from room temperature to 950° F. for two hours. Next, the reformate was introduced into the reactor and the test was carried out at the conditions shown in Table 8. The results of the test are set forth below in Table 9.
TABLE 9 Component Wt. % C5− 4.42 n-C6 26.69 i-C6 3.77 n-C7 0.00 i-C7 0.00 Benzene 13.21 Toluene 39.40 PX 2.18 MX 2.41 OX 1.79 EB 0.90 C9+ 5.24 Total 100 - The results in Table 6 shows that after toluene methylation, the content of the reformate increased from no xylenes being present to 6.38% xylenes. Also, the amount of para-xylene produced (34% para-xylene) was greater than an equilibrium amount (24% para-xylene).
- A simulated light reformate, which would be formed by the dehydrocyclo-oligomerization of C2-C5 aliphatic hydrocarbons, was subjected to toluene methylation. The catalyst used in the test had an alpha value of approximately 22 and comprised 1/16 inch extrudates which contained 65 wt. % H-ZSM-23 having a silica to alumina mole ratio of 110:1 and 35 wt. % of alumina binder. The ZSM-23 was prepared according to U.S. Pat. No. 4,076,842.
- The reformate feed used in the test had the composition given below:
TABLE 10 Component Wt. % C5− 0.00 n-C6 0.00 i-C6 0.00 n-C7 35.00 i-C7 5.00 Benzene 15.00 Toluene 45.00 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 11 Component WHSV (h−1) 8 MeOH/:Toluene [molar] 1/3 H2:(MeOH + HCs) [molar] 2 Pressure (psig) 150 Temperature (° F.) 932 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen to the reaction temperature. Next, the reformate was introduced into the reactor and the test was run at the conditions shown in Table 11. The results of the test are set forth below in Table 12.
TABLE 12 Component Wt. % C5− 19.25 n-C6 0.00 i-C6 0.00 n-C7 16.10 i-C7 4.65 Benzene 13.07 Toluene 41.45 PX 2.74 MX 1.83 OX 0.91 EB 0.00 C9+ 0.00 Total 100 - The results in Table 12 show that after toluene methylation, the content of the reformate increased from no xylenes being present to 5.48% xylenes. Also, the amount of para-xylene produced (50% para-xylene) was greater than an equilibrium amount (24% para-xylene).
- A simulated full range naphtha reformate (without C1-C5 hydrocarbons) was subjected to toluene methylation using a silica selectivated ZSM-5 catalyst.
- The ZSM-5 catalyst was selectivated using the procedure described above in Example 2. The catalyst had an alpha value of approximately 300.
- The reformate feed used in the test had the composition given below:
TABLE 13 Component Wt. % C5− 0.00 n-C6 33.12 i-C6 3.69 n-C7 0.00 i-C7 0.00 Benzene 15.85 Toluene 47.35 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 14 Component WHSV (h−1) 9.2 MeOH/:Toluene [molar] 0.37 H2:(MeOH + HCs) [molar] 2 Pressure (psig) 200 Temperature (° F.) 700 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen at a reactor temperature range from room temperature to 950° F. for two hours. Next, the reformate was introduced into the reactor and the test was run at the conditions shown in Table 14. The product contained greater than 90% para-xylene based on the total amount of xylenes in the product.
- A simulated light reformate, which would be formed by the dehydrocyclo-oligomerization of C2-C5 aliphatic hydrocarbons, was subjected to toluene methylation using a SAPO-11 catalyst. The catalyst had an alpha value of approximately 52 and its chemical analysis was Si0.1Al.0.46P0.44. The SAPO-11 was prepared according to U.S. Pat. No. 6,294,493
- The reformate feed used in the test had the composition given below:
TABLE 15 Component Wt. % C5− 0.00 n-C6 0.00 i-C6 0.00 n-C7 35.00 i-C7 5.00 Benzene 15.00 Toluene 45.00 PX 0.00 MX 0.00 OX 0.00 EB 0.00 C9+ 0.00 Total 100 - The test was carried out under the following conditions:
TABLE 16 Component WHSV (h−1) 8 MeOH/:Toluene [molar] 1/3 H2:(MeOH + HCs) [molar] 2 Pressure (psig) 150 Temperature (° F.) 932 - The test was carried out by loading the catalyst into a fixed bed reactor and heating the catalyst in flowing hydrogen to the reaction temperature. Next, the reformate was introduced into the reactor and the test was run at the conditions shown in Table 16. The results of the test are set forth below in Table 17.
TABLE 17 Component Wt. % C5− 19.25 n-C6 0.00 i-C6 0.00 n-C7 16.10 i-C7 4.65 Benzene 13.07 Toluene 41.45 PX 2.74 MX 1.83 OX 0.91 EB 0.00 C9+ 0.00 Total 100 - The results in Table 17 shows that after toluene methylation, the content of the reformate increased from no xylenes being present to 5.8% xylenes. Also, the amount of para-xylene produced was greater than 40% para-xylene.
Claims (73)
1. A process for producing xylenes from reformate, which process comprises:
(a) providing a reformate containing benzene, toluene or mixtures thereof in methylation reaction zone; and,
(b) methylating at least a portion of the benzene, toluene, or mixtures thereof present in said reformate in said methylation reaction zone with a methylating agent under vapor phase conditions effective for the methylation and in the presence of a catalyst effective for the methylation to produce a resulting product having a higher xylenes content than said reformate.
2. A process recited in claim 1 , wherein said reformate is formed in an aromatization zone and at least a portion of the reformate formed in said aromatization zone is transferred to said methylation reaction zone.
3. The process recited in claim 2 , wherein said reformate is transferred to said methylation reaction zone without interstage separation.
4. The process recited in claim 1 , wherein a hydrocarbon stream comprising benzene, toluene, or mixtures thereof is added to said reformate present in said methylation reaction zone.
5. The process recited in claim 1 , wherein hydrogen is supplied to said methylation reaction zone.
6. The process recited in claim 1 , wherein said conditions include a temperature from about 300° C. to about 700° C., a pressure from about 1 to 1000 psig, a weight hourly space velocity of between about 0.1 and about 200, a molar ratio of methylating agent to toluene between about 0.1:1 to about 20:1 and a weight hourly space velocity of between about 0.1 and about 200.
7. The process recited in claim 6 , wherein said catalyst comprises an intermediate pore size molecular sieve.
8. The process recited in claim 7 , wherein said intermediate pore size molecular sieve is selected from the group consisting of AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU,
FER, and TON.
9. The process recited in claim 7 , wherein said intermediate pore size molecular sieve is selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-11.
10. The process recited in claim 9 , wherein said catalyst further comprises at least one hydrogenation/dehydrogenation metal.
11. The process recited in claim 10 , wherein said at least one hydrogenation/dehydrogenation metal is a Group VIII metal.
12. The process recited in claim 9 , wherein said molecular sieve is MFI or MEL.
13. The process recited in claim 7 , wherein said molecular sieve further comprises a selectivating agent.
14. The process recited in claim 13 , wherein said selectivating agent is selected from the group consisting of silica, coke, phosphorus, alkaline earth metal oxide, rare earth metal oxides, lanthanum oxide, boron oxide, titania, antimony oxide, manganese oxide, titania and mixtures thereof.
15. The process recited in claim 14 , wherein said molecular sieve is ZSM-5.
16. The process recited in claim 7 , wherein said methylating agent is selected from the group consisting of methanol, dimethylether, methylchloride, methylbromide, methylcarbonate, acetaldehyde, dimethoxyethane, acetone, and dimethylsulfide.
17. The process recited in claim 7 , wherein said methylating agent is injected into said methylation reaction zone through more than one feed point.
18. The process recited in claim 7 , wherein said methylating agent is formed from synthesis gas.
19. The process recited in claim 1 , wherein said reformate is formed by the catalytic reforming of naphtha.
20. The process recited in claim 19 , wherein said reforming is carried out a temperature in the range of from about 427° C. to about 565° C., a pressure in the range of from about 50 psig (446 kPa) to about 500 psig (3,549 kPa), a mole ratio of hydrogen to hydrocarbons from 1:1 to 10:1 and a liquid hour space velocity of between 0.3 and 5 and in the presence of a catalyst suitable for the catalytic reforming of naphtha.
21. The process recited in claim 20 , wherein the catalyst used in said reforming is a bifunctional catalyst.
22. The process recited in claim 21 , wherein said bifunctional catalyst is an acidic reforming catalyst comprising a metallic oxide support and a Group VIII metal.
23. The process recited in claim 22 , wherein said metallic oxide support of said bifunctional catalyst is silica or alumina and said Group VIII metal is platinum.
24. The process recited in claim 22 , wherein said bifunctional catalyst further comprises a metal promoter.
25. The process recited in claim 24 , wherein said metal promoter is tin, rhenium, or mixtures thereof.
26. The process recited in claim 20 , wherein the catalyst used in said reforming is a monofunctional catalyst.
27. The process recited in claim 26 , wherein said monofunctional catalyst comprises a molecular sieve selected from the group consisting of zeolite L, zeolite X, zeolite Beta, zeolite Y, and ETS-10.
28. The process recited in claim 27 , wherein said monofunctional catalyst further comprises from about 0.1 to about 5% of at least one hydrogenation/dehydrogenation metal selected from the group consisting of a Group VIII metal, Group VIIB metal, or mixtures thereof, based on the weight of the catalyst.
29. The process recited in claim 25 , wherein said monofunctional catalyst further comprises a metal promoter and said Group VIII metal is platinum.
30. The process recited in claim 1 , wherein said reformate is formed by the dehydrocyclo-oligomerization of C2-C5 aliphatics.
31. The process recited in claim 30 , wherein a catalyst comprising an intermediate pore size molecular sieve is used in the dehydrocyclo-oligomerization of C2-C5 aliphatics.
32. The process recited in claim 31 , wherein said intermediate pore size molecular sieve is selected from the group consisting of AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON.
33. The process recited in claim 31 , wherein said intermediate pore size molecular sieve is selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-11.
34. The process recited in claim 31 , wherein said molecular sieve further comprises a selectivating agent.
35. The process recited in claim 34 , wherein said selectivating agent is selected from the group consisting of silica, coke, phosphorus, alkaline earth metal oxide, rare earth metal oxides, lanthanum oxide, boron oxide, titania, antimony oxide, manganese oxide, titania and mixtures thereof.
36. The process recited in claim 35 , wherein said molecular sieve is MFI.
37. The process recited in claim 36 , wherein said molecular sieve is ZSM-5.
38. The process recited in claim 1 , wherein said reformate is formed by the cracking of hydrocarbons.
39. The process recited in claim 38 , wherein said cracking of hydrocarbons is accomplished in a catalytic cracking process.
40. The process recited in claim 38 , wherein said cracking of hydrocarbons is accomplished in a steam cracking process.
41. The process recited in claim 1 , wherein at least 7 weight percent of the benzene and/or toluene present in said reformate is converted to xylenes.
42. The process recited in claim 13 , wherein the resulting product contains greater than equilibrium amounts of para-xylene.
43. The process recited in claim 13 , wherein the resulting product contains more than 80 weight percent of para-xylene based on the total weight of the xylenes produced by said process.
44. An integrated process for upgrading a petroleum naphtha which comprises the steps of:
(a) aromatizing naphtha in an aromatization zone under aromatization conditions and in the presence of a catalyst effective for the aromatization of the naphtha to produce a reformate containing benzene, toluene or mixtures thereof;
(b) transferring at least a portion of said reformate from said aromatization zone to a methylation reaction zone; and
(c) methylating in said methylation reaction zone at least a portion of the benzene, toluene, or mixtures thereof present in said reformate with a methylating agent under conditions effective for the methylation and in the presence of a catalyst effective for the methylation to produce a resulting product having a higher xylenes content than said reformate;
wherein said reformate is transferred from said aromatization zone to said methylation reaction zone without interstage separation.
45. The process recited in claim 44 , wherein the methylation reaction is carried out in vapor phase.
46. The process recited in claim 44 , wherein said aromatization zone and methylation reaction zone are in series flow arrangement.
47. The process recited in claim 44 , wherein a hydrocarbon stream comprising benzene, toluene, or mixtures thereof is added to said reformate present in said methylation reaction zone.
48. The process recited in claim 44 , wherein hydrogen is supplied to said methylation reaction zone
49. The process recited in claim 45 , wherein said methylation is carried out at a temperature from about 300° C. to about 700° C., a pressure from about 1 to 1000 psig, a weight hourly space velocity of between about 0.1 and about 200, a molar ratio of methylating agent to toluene between about 0.1:1 to about 20:1 and a weight hourly space velocity of between about 0.1 and about 200.
50. The process recited in claim 49 , wherein said catalyst in said methylation zone comprises an intermediate pore size molecular sieve.
51. The process recited in claim 50 , wherein said intermediate pore size molecular sieve is selected from the group consisting of AEL, AFI, MWW, MFI, MEL, MFS, MEI, MTW, EUO, MTT, HEU, FER, and TON.
52. The process recited in claim 50 , wherein said intermediate pore size molecular sieve is selected from the group consisting of ZSM-5, ZSM-11, ZSM-12, ZSM-22, ZSM-23, ZSM-34, ZSM-35, ZSM-38, ZSM-48, ZSM-50, ZSM-57, MCM-22, MCM-49, MCM-56, and SAPO-11.
53. The process recited in claim 52 , wherein said catalyst further comprises at least one hydrogenation/dehydrogenation metal.
54. The process recited in claim 53 , wherein said at least one hydrogenation/dehydrogenation metal is a Group VIII metal.
55. The process recited in claim 52 , wherein said molecular sieve further comprises a selectivating agent.
56. The process recited in claim 55 , wherein said selectivating agent is selected from the group consisting of silica, coke, phosphorus, alkaline earth metal oxide, rare earth metal oxides, lanthanum oxide, boron oxide, titania, antimony oxide, manganese oxide, titania and mixtures thereof.
57. The process recited in claim 56 , wherein said molecular sieve is MFI or MEL.
58. The process recited in claim 44 , wherein said aromatization is carried out a temperature in the range of from about 427° C. to about 565° C., a pressure in the range of from about 50 psig (446 kPa) to about 500 psig (3,549 kPa), a mole ratio of hydrogen to hydrocarbons from 1:1 to 10:1 and a liquid hour space velocity of between 0.3 and 5.
59. The process recited in claim 58 , wherein the catalyst used in said reforming is a bifunctional catalyst.
60. The process recited in claim 59 , wherein said bifunctional catalyst is an acidic reforming catalyst comprising a metallic oxide support and a Group VIII metal.
61. The process recited in claim 60 , wherein said metallic oxide support of said bifunctional catalyst is silica or alumina and said Group VIII metal is platinum.
62. The process recited in claim 60 , wherein said bifunctional catalyst further comprises a metal promoter.
63. The process recited in claim 62 , wherein said metal promoter is tin, rhenium, or mixtures thereof.
64. The process recited in claim 53 , wherein the catalyst used in said reforming is a monofunctional catalyst.
65. The process recited in claim 64 , wherein said monofunctional catalyst comprises a molecular sieve selected from the group consisting of zeolite L, zeolite X, zeolite Beta, zeolite Y, and ETS-10.
66. The process recited in claim 65 , wherein said monofunctional catalyst further comprises from about 0.1 to about 5% of at least one hydrogenation/dehydrogenation metal selected from the group consisting of a Group VIII metal, Group VIIB metal, or mixtures thereof, based on the weight of the catalyst.
67. The process recited in claim 66 , wherein said monofunctional catalyst further comprises a metal promoter and said Group VIII metal is platinum.
68. The process recited in claim 44 , wherein said methylating agent is selected from the group consisting of methanol, dimethylether, methylchloride, methylbromide, methylcarbonate, acetaldehyde, dimethoxyethane, acetone, and dimethylsulfide.
69. The process recited in claim 44 , wherein said methylating agent is injected into said methylation reaction through more than one feed point.
70. The process recited in claim 44 , wherein said methylating agent is formed from synthesis gas.
71. The process recited in claim 55 , wherein the resulting product contains greater than equilibrium amounts para-xylene.
72. The process recited in claim 44 , wherein at least 7 weight percent of the benzene and/or toluene present in said reformate is converted to xylenes.
73. The process recited in claim 55 , wherein the resulting product contains more than 60 weight percent of para-xylene based on the total weight of the xylenes produced in said methylation reaction zone by the methylation of said benzene, toluene, or mixtures thereof.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/465,119 US20040030210A1 (en) | 2002-06-19 | 2003-06-18 | Manufacture of xylenes from reformate |
US11/363,831 US7655823B2 (en) | 2002-06-19 | 2006-02-27 | Manufacture of xylenes from reformate |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US38998102P | 2002-06-19 | 2002-06-19 | |
US10/465,119 US20040030210A1 (en) | 2002-06-19 | 2003-06-18 | Manufacture of xylenes from reformate |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/363,831 Continuation US7655823B2 (en) | 2002-06-19 | 2006-02-27 | Manufacture of xylenes from reformate |
Publications (1)
Publication Number | Publication Date |
---|---|
US20040030210A1 true US20040030210A1 (en) | 2004-02-12 |
Family
ID=30000498
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/465,119 Abandoned US20040030210A1 (en) | 2002-06-19 | 2003-06-18 | Manufacture of xylenes from reformate |
US11/363,831 Expired - Fee Related US7655823B2 (en) | 2002-06-19 | 2006-02-27 | Manufacture of xylenes from reformate |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/363,831 Expired - Fee Related US7655823B2 (en) | 2002-06-19 | 2006-02-27 | Manufacture of xylenes from reformate |
Country Status (3)
Country | Link |
---|---|
US (2) | US20040030210A1 (en) |
AU (1) | AU2003243674A1 (en) |
WO (1) | WO2004000767A1 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050020435A1 (en) * | 2003-07-23 | 2005-01-27 | Beck Jeffrey S. | High temperature calcination of selectivated molecular sieve catalysts for activity and diffusional modification |
US20110178354A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Aromatic aklylating agent and an aromatic production apparatus |
US20110178356A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Process for increasing a mole ratio of methyl to phenyl |
US20110174692A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Process for increasing methyl to phenyl mole ratios and reducing benzene content in a motor fuel product |
US20120328482A1 (en) * | 2008-03-13 | 2012-12-27 | Fina Technology, Inc. | Production of EB from Toluene and Methane |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101792364B (en) * | 2010-03-12 | 2013-01-30 | 江苏工业学院 | Method for selectively synthesizing p-xylene |
WO2015128824A1 (en) * | 2014-02-28 | 2015-09-03 | Reliance Industries Limited | A naphtha reforming process |
CN105646514B (en) * | 2014-11-17 | 2018-02-02 | 中国科学院大连化学物理研究所 | One kind synthesis 1,4:The method of 3,6 pairs of dewatering hexitol methyl ethers |
US10202318B2 (en) * | 2015-09-25 | 2019-02-12 | Exxonmobil Chemical Patents Inc. | Catalyst and its use in hydrocarbon conversion process |
GB201615626D0 (en) * | 2016-09-14 | 2016-10-26 | Johnson Matthey Plc | Alkylation process |
WO2018067280A1 (en) | 2016-10-06 | 2018-04-12 | Exxonmobil Chemical Patents Inc. | Process for producing paraxylene by methylation of benzene and/or toluene |
US10696608B2 (en) | 2016-10-06 | 2020-06-30 | Exxonmobil Chemical Patents Inc. | Process for methylating aromatic hydrocarbons |
BR112019006868A2 (en) | 2016-10-06 | 2019-06-25 | Exxonmobil Chemical Patents Inc | process to select catalyst to produce paraxylene by methylation of benzene and / or toluene |
US11673849B2 (en) | 2016-12-21 | 2023-06-13 | Exxonmobil Chemical Patents Inc. | Process for selectivating catalyst for producing paraxylene by methylation of benzene and/or toluene |
CA3184956A1 (en) | 2020-07-31 | 2022-02-03 | Robert G. Tinger | Processes for producing high-octane-number fuel component |
Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3965210A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene and catalyst therefor |
US3965209A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene |
US3965207A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene |
US4002697A (en) * | 1973-12-03 | 1977-01-11 | Mobil Oil Corporation | Selective production of para-xylene |
US4100215A (en) * | 1974-09-25 | 1978-07-11 | Mobil Oil Corporation | Selective production of para-xylene |
US4289607A (en) * | 1979-04-09 | 1981-09-15 | Mobil Oil Corporation | Catalytic conversion with crystalline zeolite product constituting ZSM-5/ZSM-11 intermediates |
US4358362A (en) * | 1981-01-15 | 1982-11-09 | Mobil Oil Corporation | Method for enhancing catalytic activity |
US4377718A (en) * | 1980-07-25 | 1983-03-22 | Teijin Petrochemical Industries Ltd. | Process for producing p-xylene |
US4380685A (en) * | 1980-05-19 | 1983-04-19 | Mobil Oil Corporation | Shape selective reactions with zeolite catalysts modified with iron and/or cobalt |
US4670616A (en) * | 1985-11-25 | 1987-06-02 | Amoco Corporation | AMS-1B crystalline borosilicate molecular sieve-based catalyst compositions and process for toluene methylation |
US4975178A (en) * | 1988-05-23 | 1990-12-04 | Exxon Research & Engineering Company | Multistage reforming with interstage aromatics removal |
US5118896A (en) * | 1990-10-31 | 1992-06-02 | Amoco Corporation | Aromatic alkylation process using large macropore, small particle size, zeolite catalyst |
US5349113A (en) * | 1993-02-25 | 1994-09-20 | Mobil Oil Corp. | Shape selective hydrocarbon conversion over pre-selectivated, activated catalyst |
US5816322A (en) * | 1997-04-18 | 1998-10-06 | Abb Lummus Global Inc. | Quench cooler |
US5865986A (en) * | 1994-09-28 | 1999-02-02 | Mobil Oil Corporation | Hydrocarbon conversion |
US5994603A (en) * | 1996-05-29 | 1999-11-30 | Exxon Chemical Patents Inc. | Methylation of toluene to para-xylene |
US5998686A (en) * | 1996-05-29 | 1999-12-07 | Exxon Chemical Patents Inc. | Process for producing aromatic compounds from aliphatic hydrocarbons |
US6153089A (en) * | 1999-03-29 | 2000-11-28 | Indian Oil Corporation Limited | Upgradation of undesirable olefinic liquid hydrocarbon streams |
US6388156B1 (en) * | 1999-05-14 | 2002-05-14 | Exxonmobil Chemical Patents Inc. | Direct selective synthesis of para-xylene by reacting an aromatic compound with a methylating agent formed from CO, Co2 and H2 |
US20050154242A1 (en) * | 2004-01-08 | 2005-07-14 | Ghosh Ashim K. | Aromatic alkylation catalyst and method |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3354078A (en) * | 1965-02-04 | 1967-11-21 | Mobil Oil Corp | Catalytic conversion with a crystalline aluminosilicate activated with a metallic halide |
CA1064890A (en) * | 1975-06-10 | 1979-10-23 | Mae K. Rubin | Crystalline zeolite, synthesis and use thereof |
US4049738A (en) * | 1976-07-12 | 1977-09-20 | Mobil Oil Corporation | Selective production of para-xylene |
BR8504010A (en) * | 1984-08-21 | 1986-06-10 | Mobil Oil Corp | PROCESS FOR THE PREPARATION OF SYNTHETIC POROUS CRYSTALLINE ZEOLITE AND PROCESS TO PERFORM CATALYTIC CONVERSION OF ORGANIC LOAD |
US4751340A (en) * | 1986-06-16 | 1988-06-14 | Union Carbide Corporation | Selective production of para-aromatics |
US4849575A (en) * | 1987-11-25 | 1989-07-18 | Uop | Production of olefins |
KR100364182B1 (en) * | 1994-11-23 | 2003-02-07 | 엑손모빌 케미칼 패턴츠 인코포레이티드 | Hydrocarbon conversion process using a zeolite bound zeolite catalyst |
JPH09208502A (en) * | 1996-01-29 | 1997-08-12 | Mitsubishi Heavy Ind Ltd | Selective production of p-xylene |
ZA978671B (en) * | 1996-10-02 | 1999-03-26 | Mobil Oil Corp | Selective para-xylene production by toluene methylation |
-
2003
- 2003-06-18 AU AU2003243674A patent/AU2003243674A1/en not_active Abandoned
- 2003-06-18 US US10/465,119 patent/US20040030210A1/en not_active Abandoned
- 2003-06-18 WO PCT/US2003/019448 patent/WO2004000767A1/en not_active Application Discontinuation
-
2006
- 2006-02-27 US US11/363,831 patent/US7655823B2/en not_active Expired - Fee Related
Patent Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4002697A (en) * | 1973-12-03 | 1977-01-11 | Mobil Oil Corporation | Selective production of para-xylene |
US4100215A (en) * | 1974-09-25 | 1978-07-11 | Mobil Oil Corporation | Selective production of para-xylene |
US3965210A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene and catalyst therefor |
US3965209A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene |
US3965207A (en) * | 1975-01-06 | 1976-06-22 | Mobil Oil Corporation | Selective production of para-xylene |
US4289607A (en) * | 1979-04-09 | 1981-09-15 | Mobil Oil Corporation | Catalytic conversion with crystalline zeolite product constituting ZSM-5/ZSM-11 intermediates |
US4380685A (en) * | 1980-05-19 | 1983-04-19 | Mobil Oil Corporation | Shape selective reactions with zeolite catalysts modified with iron and/or cobalt |
US4377718A (en) * | 1980-07-25 | 1983-03-22 | Teijin Petrochemical Industries Ltd. | Process for producing p-xylene |
US4358362A (en) * | 1981-01-15 | 1982-11-09 | Mobil Oil Corporation | Method for enhancing catalytic activity |
US4670616A (en) * | 1985-11-25 | 1987-06-02 | Amoco Corporation | AMS-1B crystalline borosilicate molecular sieve-based catalyst compositions and process for toluene methylation |
US4975178A (en) * | 1988-05-23 | 1990-12-04 | Exxon Research & Engineering Company | Multistage reforming with interstage aromatics removal |
US5118896A (en) * | 1990-10-31 | 1992-06-02 | Amoco Corporation | Aromatic alkylation process using large macropore, small particle size, zeolite catalyst |
US5349113A (en) * | 1993-02-25 | 1994-09-20 | Mobil Oil Corp. | Shape selective hydrocarbon conversion over pre-selectivated, activated catalyst |
US5865986A (en) * | 1994-09-28 | 1999-02-02 | Mobil Oil Corporation | Hydrocarbon conversion |
US5994603A (en) * | 1996-05-29 | 1999-11-30 | Exxon Chemical Patents Inc. | Methylation of toluene to para-xylene |
US5998686A (en) * | 1996-05-29 | 1999-12-07 | Exxon Chemical Patents Inc. | Process for producing aromatic compounds from aliphatic hydrocarbons |
US5816322A (en) * | 1997-04-18 | 1998-10-06 | Abb Lummus Global Inc. | Quench cooler |
US6153089A (en) * | 1999-03-29 | 2000-11-28 | Indian Oil Corporation Limited | Upgradation of undesirable olefinic liquid hydrocarbon streams |
US6388156B1 (en) * | 1999-05-14 | 2002-05-14 | Exxonmobil Chemical Patents Inc. | Direct selective synthesis of para-xylene by reacting an aromatic compound with a methylating agent formed from CO, Co2 and H2 |
US20050154242A1 (en) * | 2004-01-08 | 2005-07-14 | Ghosh Ashim K. | Aromatic alkylation catalyst and method |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050020435A1 (en) * | 2003-07-23 | 2005-01-27 | Beck Jeffrey S. | High temperature calcination of selectivated molecular sieve catalysts for activity and diffusional modification |
US7238636B2 (en) * | 2003-07-23 | 2007-07-03 | Exxonmobil Chemical Patents Inc. | High temperature calcination of selectivated molecular sieve catalysts for activity and diffusional modification |
US20120328482A1 (en) * | 2008-03-13 | 2012-12-27 | Fina Technology, Inc. | Production of EB from Toluene and Methane |
US8734737B2 (en) * | 2008-03-13 | 2014-05-27 | Fina Technology, Inc. | Production of EB from toluene and methane |
US20110178354A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Aromatic aklylating agent and an aromatic production apparatus |
US20110178356A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Process for increasing a mole ratio of methyl to phenyl |
US20110174692A1 (en) * | 2010-01-19 | 2011-07-21 | Antoine Negiz | Process for increasing methyl to phenyl mole ratios and reducing benzene content in a motor fuel product |
US8563795B2 (en) | 2010-01-19 | 2013-10-22 | Uop Llc | Aromatic aklylating agent and an aromatic production apparatus |
US8598395B2 (en) | 2010-01-19 | 2013-12-03 | Uop Llc | Process for increasing a mole ratio of methyl to phenyl |
US8609917B2 (en) | 2010-01-19 | 2013-12-17 | Uop Llc | Process for increasing methyl to phenyl mole ratios and reducing benzene content in a motor fuel product |
RU2517147C2 (en) * | 2010-01-19 | 2014-05-27 | Юоп Ллк | Method of increasing molar ratio of methyl to phenyl |
Also Published As
Publication number | Publication date |
---|---|
AU2003243674A1 (en) | 2004-01-06 |
US7655823B2 (en) | 2010-02-02 |
US20060149104A1 (en) | 2006-07-06 |
WO2004000767A1 (en) | 2003-12-31 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US7396967B2 (en) | Manufacture of xylenes using reformate | |
US7655823B2 (en) | Manufacture of xylenes from reformate | |
US7119239B2 (en) | Manufacture of xylenes using reformate | |
US6858129B2 (en) | Tailored zeolite bound zeolite catalysts and its use for hydrocarbon conversion | |
US6160191A (en) | Hydrocarbon conversion using large crystal zeolite catalyst | |
US7335295B2 (en) | Coated zeolite catalysts and use for hydrocarbon conversion | |
US6958305B2 (en) | Zeolite catalyst and use for hydrocarbon conversion | |
US7186873B2 (en) | Manufacture of xylenes by reactive distillation of reformate | |
US20130144097A1 (en) | Aromatics Production Process and Apparatus | |
WO2000066263A1 (en) | Zeolite bound catalyst containing at least three different zeolites; use for hydrocarbon conversion | |
EP1218470B1 (en) | Reformate upgrading using zeolite catalyst | |
US7179367B2 (en) | Process for producing reformate having increased xylenes content and reduced ethylbenzene content | |
US7067052B2 (en) | Process for the production of reformate having reduced ethylbenzene content |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: EXXONMOBIL CHEMICAL PATENTS INC., TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MOHR, GARY D.;BUCHANAN, J. SCOTT;CRANE, ROBERT A.;AND OTHERS;REEL/FRAME:013781/0796;SIGNING DATES FROM 20030605 TO 20030616 |
|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |