US20030197146A1 - Valve closure system and valve closure assembly - Google Patents
Valve closure system and valve closure assembly Download PDFInfo
- Publication number
- US20030197146A1 US20030197146A1 US10/418,693 US41869303A US2003197146A1 US 20030197146 A1 US20030197146 A1 US 20030197146A1 US 41869303 A US41869303 A US 41869303A US 2003197146 A1 US2003197146 A1 US 2003197146A1
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- Prior art keywords
- assembly
- mounting
- adapter
- valve
- set forth
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/07—Construction of housing; Use of materials therefor of cutting-off parts of tanks, e.g. tank-cars
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/05—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor specially adapted for operating hand-operated valves or for combined motor and hand operation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/6851—With casing, support, protector or static constructional installations
- Y10T137/6855—Vehicle
- Y10T137/6866—Railway car
- Y10T137/6869—Car frame
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T137/00—Fluid handling
- Y10T137/6851—With casing, support, protector or static constructional installations
- Y10T137/6855—Vehicle
- Y10T137/6866—Railway car
- Y10T137/6877—Roof, wall or floor
Definitions
- This invention relates to a valve closure system and valve closure assembly for promptly and automatically closing tank valves, especially tank valves of railway tank cars.
- the invention also relates to methods of making and using the valve closure assembly.
- valve closure assembly having a power actuator is hoisted onto the dome and mounted there.
- the power actuator is fitted to the handle of the open valve and can be remotely and automatically operated to close the open valve when conditions call for valve closing.
- the present invention relates to improvements in valve closure assemblies for remotely and automatically closing an open tank car valve when conditions call for valve closing.
- the inventive valve closure assembly is characterized by improved convenience in mounting and use on a railway tank car and by better adaptability to various types of protective housings and various tank car valve configurations within the housings. It is tolerant of car-to-car variations in standard dimensions that are promulgated by industry for various valve configurations.
- the inventive principles include methods of making and using the valve closure assembly, and certain aspects of the invention may be useful in other than the context of a railway tank car.
- One generic aspect of the invention relates to an assembly for turning an external handle of a tank dome valve about a vertical axis.
- the assembly comprises a mounting for removably mounting the assembly on a tank dome and an adapter operated by a motor for engaging the valve handle and turning the handle when the motor operates.
- the assembly further comprises a positioning mechanism for selectively positioning the adapter relative to the mounting to establish a spatial relationship of each to the other for enabling the mounting to be placed at a desired location on the dome and the adapter to engage the valve handle.
- the positioning mechanism comprises two degrees of freedom of motion in a horizontal plane for establishing the spatial relationship of the adapter to the mounting in the horizontal plane.
- the assembly comprises a mounting for removably mounting the assembly on a tank dome, an adapter operated by a motor for engaging the valve handle and turning the handle when the motor operates, and a positioning mechanism for selectively positioning the adapter relative to the mounting to establish a spatial relationship of each to the other for enabling the mounting to be placed at a desired location on the dome and the adapter to engage the valve handle.
- the positioning mechanism comprises three degrees of freedom of motion for establishing the spatial relationship of the adapter to the mounting.
- Another generic aspect of the invention relates to a method of associating a valve operating assembly with a fluid-containing tank for enabling an adapter that is operated by a motor of the valve operating assembly to turn an external handle of a valve on the tank about an axis of turning while a mounting of the assembly is supporting the assembly on the tank.
- the method comprises relatively positioning the mounting and the adapter via a positioning mechanism of the valve operating assembly that has two degrees of freedom of motion in a plane of reference that is perpendicular to the axis of turning to establish a spatial relationship of the mounting and motor to each other in the plane of reference for placing the adapter in engagement with the valve handle and placing the mounting at a desired location on the tank.
- Another generic aspect of the invention relates to a method of associating a valve operating assembly with a fluid-containing tank for enabling an adapter operated by a motor of the valve operating assembly to turn a valve on the tank about an axis of turning while a mounting of the assembly is supporting the assembly on the tank
- the method comprises relatively positioning the mounting and the adapter via a positioning mechanism of the valve operating assembly that has three degrees of freedom of motion to establish a spatial relationship of the mounting and motor to each other for placing the adapter in engagement with the valve handle and placing the mounting at a desired location on the tank.
- Still another generic aspect of the invention relates to a method of associating a valve operating assembly comprising a mounting, a positioning mechanism, and an adapter operated by a motor with a dome of a fluid-containing tank comprising a valve having a handle that is external to the tank and an upright wall spaced horizontally from the valve handle for enabling the adapter to engage the valve handle and turn the handle about an axis of turning while the mounting is supporting the assembly at a desired location on the dome in horizontally spaced relation to the valve handle.
- the method comprises disposing the valve operating assembly vertically over the dome, lowering the assembly onto the dome, and causing the positioning mechanism to relatively position the mounting and the adapter to place the adapter in engagement with the valve handle and to place the mounting at a desired location on the upright wall.
- FIG. 1 is a perspective view showing a presently preferred embodiment of valve closure system comprising a valve closure assembly according to the present invention.
- FIG. 2 is an exploded perspective view of FIG. 1.
- FIG. 3 is a top of plan view of FIG. 1.
- FIG. 4 is a vertical cross section view in the direction of arrows 4 - 4 in FIG. 3.
- FIG. 5 is a vertical cross section view in the direction of arrows 5 - 5 in FIG. 3.
- FIG. 6 is a vertical cross section view in the direction of arrows 6 - 6 in FIG. 3.
- FIG. 7 is a perspective view of a clamp assembly of the valve closure assembly.
- FIG. 8 is an elevation view in the direction of arrow 8 in FIG. 7.
- FIG. 9 is a right side elevation view of FIG. 8.
- FIG. 10 is a top view of FIG. 9.
- FIG. 11 is a perspective view of one element of the clamp assembly by itself.
- FIG. 12 is an elevation view in the direction of arrow 12 in FIG. 11.
- FIG. 13 is a right side elevation view of FIG. 12.
- FIG. 14 is a top view of FIG. 12.
- FIG. 15 is a perspective view of another element of the clamp assembly by itself.
- FIG. 16 is an elevation view in the direction of arrow 16 in FIG. 15.
- FIG. 17 is a right side elevation view of FIG. 16.
- FIG. 18 is a top view of FIG. 16.
- FIG. 19 is a perspective view of still another element of the clamp assembly by itself.
- FIG. 20 is an elevation view in the direction of arrow 20 in FIG. 19.
- FIG. 21 is a right side elevation view of FIG. 20.
- FIG. 22 is a top view of FIG. 20.
- FIG. 23 is a perspective view of an element of a motor head of the valve closure assembly by itself.
- FIG. 24 is an elevation view in the direction of arrow 24 in FIG. 23.
- FIG. 25 is a left side elevation view of FIG. 24.
- FIG. 26 is a perspective view of another element of the motor head by itself.
- FIG. 27 is an elevation view in the direction of arrow 27 in FIG. 26.
- FIG. 28 is a top view of FIG. 27.
- FIG. 29 is a right side view of FIG. 28.
- FIG. 30 is a perspective view of an element of a head positioning mechanism of the valve closure assembly by itself.
- FIG. 31 is a view in the direction of arrow 31 in FIG. 30.
- FIG. 32 is a bottom view of FIG. 31.
- FIG. 33 is a right side view of FIG. 32.
- FIG. 34 is a top plan view of the valve closure assembly mounted on a railway tank car.
- FIG. 35 is a front elevation view of FIG. 34.
- FIG. 36 is a perspective view of a direct drive adapter by itself.
- FIG. 37 is a top plan view of FIG. 36.
- FIG. 38 is a vertical cross section view in the direction of arrows 38 - 38 in FIG. 37.
- FIG. 39 is a cross section view in the direction of arrows 39 - 39 in FIG. 36.
- FIGS. 1 through 6 illustrate a presently preferred embodiment of valve closure assembly 50 of a valve closure system in accordance with principles of the invention.
- the valve closure assembly is adapted for mounting on the dome of a railroad tank car and operative coupling with a handle of a valve on the tank car for enabling the valve to be automatically closed in a situation where immediate valve closure is called for.
- the dome of a representative of railroad tank car comprises a protective housing.
- the protective housing comprises a circular upright wall that is supported on a manway cover.
- the manway cover is supported on a flange of a circular manway opening in the tank dome.
- That assembly carries various valves whose handles are disposed external to the tank interior, but within the interior of the protective housing. Piping for the valves extends through the manway cover into the tank interior.
- the open top of the circular upright wall of the protective housing is closed by a circular cover that can be opened to provide access to the interior of the protective housing, and hence to the valve handles. With the cover open, the rim of the circular wall is exposed.
- Valve closure assembly 50 comprises a clamp assembly 52 for clamping on the rim of the circular wall of the protective housing, a positioning mechanism 54 that is supported on the clamp assembly, and a motor head 56 that is positioned by the positioning mechanism for operative association with a valve handle that will enable system 50 to promptly close the associated valve by turning the valve handle when called upon to do so.
- Motor head 56 comprises a motor 58 , preferably an air motor, that is mounted upright on a motor mounting 60 .
- Mounting 60 comprises a base plate 62 that is shown by itself in detail in FIGS. 26 through 29.
- Mounting 60 is securely fastened to positioning mechanism 54 through a rectangular tie bar 64 using screws 66 .
- a bracket 68 is fastened by fastening elements 70 , 72 to base plate 62 .
- a handle 74 is in turn fastened to bracket 68 by fasteners 76 .
- Handle 74 comprises a handlebar 78 and a grip 80 .
- mounting 60 comprises a horizontal platform on which motor 58 is securely mounted and a vertical wall that extends upward from that platform along side the motor.
- the horizontal portion of base plate 62 forms the horizontal platform of mounting 60
- the vertical portion of base plate 62 and bracket 68 together form the vertical wall of the mounting.
- Handle 74 extends horizontally away from the side of that vertical wall opposite motor 58 near the upper end of the motor.
- the shank of a respective headed screw 81 passes through each of six holes 83 in base plate 62 to thread into a respective threaded hole in an end of the air motor body. Tightening of the screws secures motor 58 on motor mounting 60 . It is considered desirable to protectively enclose motor 58 by a circular cylindrical shield 82 .
- a circular ring 84 is disposed around the air motor body at one end and clamped to the air motor body using three set screws 85 that are threaded into tapped through-holes in ring 84 .
- shield 82 fits over ring 84 to establish concentricity of the shield to the motor body and contains several clearance holes that allow the shanks of headed screws 87 to pass through and thread into tapped holes in ring 84 . These screws are tightened to secure the shield to the ring.
- An annular ring seal 86 closes the annular space between the shield and the motor body at the opposite end.
- the horizontal platform that base plate 62 provides to support motor 58 comprises a central through-hole 89 surrounded by the six holes 83 . Through-hole 89 allows the motor shaft 91 to pass downward through the horizontal platform where a direct drive adapter 180 is coupled to the shaft using a hitch pin 93 . The upper end of motor 58 remains exposed to provide for connection of an air line (not shown) to the motor.
- Positioning mechanism 54 comprises circular cylindrical rods 92 , 94 , linear bearings 96 , 98 , and a pillow block 100 .
- Rods 92 , 94 are disposed horizontally spaced apart in mutually parallel relationship.
- Tie bar 64 at one end of rods 92 , 94 and a second tie bar 102 at the opposite ends of the rods have counterbored through-holes that allow the rod ends to fit with precision to the counterbores of the tie bars.
- Screws 66 pass through the clearance holes 103 of one of four pairs of such clearance holes in base plate 62 to enter the through-holes in tie bar 64 and thread into tapped holes in the rods.
- the uppermost pair of holes 103 are used for fastening bracket 68 to base plate 62 , while the other three pairs provides for motor head 56 to be fastened to positioning mechanism 54 at any of three different elevations.
- Rods 92 , 94 have tapped holes at their opposite ends, which seat with precision in the counterbores in the through-holes in tie bar 102 .
- Screws 104 fasten tie bar 102 and the rods together at that end in the same way so that the assembly of the two tie bars and the two rods forms a part of the positioning mechanism that can translate horizontally relative to pillow block 100 .
- pillow block 100 Detail of pillow block 100 is shown in FIGS. 30 - 33 .
- Linear bearings 96 , 98 are fit to respective through-holes 106 , 108 in pillow block 100 .
- Rods 92 , 94 pass through these linear bearings.
- pillow block 100 comprises a vertical through-hole 110 .
- a linear bearing 112 is fit to through-hole 110 .
- a circular rod 114 that has tapped holes at opposite ends passes through linear bearing 112 .
- a stop disk 116 is fastened to the upper end of rod 114 using a screw 118 .
- a screw 120 fastens clamp assembly 52 to the lower end of rod 114 .
- tubular bumpers 121 are fit onto ends of rods 92 , 94 proximate each tie bar 64 , 102 . Bumpers 121 limit the travel of pillow block 100 on rods 92 , 94 so that the pillow block cannot strike either tie bar.
- the lengths of the bumpers are chosen to also provide sufficient clearance between the pillow block and the tie bars at the limits of pillow block travel so that pinch points are not present between the pillow block and the tie rods at the limits of pillow block travel.
- FIGS. 7 - 22 show that clamp assembly 52 comprises a bracket assembly 122 fabricated from two base clamp parts 124 , 126 and a strengthener plate 128 .
- clamp assembly 52 comprises a hand screw 130 that can be manually turned by a turning knob 159 shown in FIGS. 1 - 4 and 6 .
- Part 126 is shaped to fit onto the rim of the protective housing of a railway tank car and comprises spaced apart vertical side walls 132 , 134 that are joined by a horizontal top wall 136 , endowing the part with an inverted U-shape as shown by FIG. 17.
- wall 132 is disposed inside the rim
- wall 134 is disposed outside the rim
- top wall 136 rests on the top edge surface of the rim.
- walls 132 , 134 are spaced apart a distance that is greater than the thickness of the protective housing rim.
- Part 124 is shaped to nest on part 126 and comprises a horizontal rectangular top wall 138 and legs 140 , 142 , 144 , 146 depending from the four corners of top wall 138 . In the direction of the thickness of the protective housing rim, part 124 is longer than part 126 , but part 124 is shorter than part 126 in a direction at 90° to the thickness of the protective housing rim. Between leg 140 and leg 142 , part 124 has a downwardly open rectangular throat. A like throat exists between leg 144 and leg 146 . The two throats are dimensioned so that part 124 fits snuggly onto part 126 , as shown in FIGS. 7 and 9.
- Strengthener plate 128 is rectangular in shape and is disposed against the outer surface of side wall 134 and between the lower ends of legs 142 , 146 .
- the three parts 124 , 126 , 128 are aluminum alloy and are joined together by any suitable metallurgical joining technique to form bracket assembly 122 .
- Top wall 138 has a circular hole 150 at its center that allows the lower end of rod 114 to pass through and abut top wall 136 .
- the latter wall has a countersunk hole 152 for allowing the flat head of screw 120 to seat flush in the countersink. Because the two walls 136 , 138 are spaced vertically apart and rod 114 has a close fit to hole 150 , rod 114 is rigidly supported on clamp assembly 52 . Rigidity may be enhanced by joining rod 114 to wall 138 .
- Strengthener plate 128 comprises a tapped hole 154 into which the threaded shank 156 of hand screw 130 is threaded.
- Side wall 134 may have a clearance hole 157 for shank 156 , or it may provide an extension of the tapped hole in plate 128 .
- the thickness of wall 134 may be sufficient for the forces that it will experience during use of the valve closure system, that thickness may be insufficient to provide the desired length for the tapped hole needed for hand screw 130 .
- Strengthener plate 128 is therefore included to provide the desired tapped hole length into which shank 156 is threaded.
- FIGS. 34 - 35 illustrate an example of how valve closure assembly 50 is used on a railway tank car.
- the tank car has a centrally located dome that has a protective housing 160 .
- the protective housing comprises a circular upright side wall 162 on which a top cover (not shown) is hinged for opening and closing the housing.
- Side wall 162 is supported on a manway cover 164 that is part of an assembly that carries four valves V 1 , V 2 , V 3 , V 4 in this example.
- the valves comprise respective handles A 1 , A 2 , A 3 , A 4 that are disposed external to the tank interior, but within the interior of housing 160 . With the top cover swung open, the rim of side wall 162 is exposed.
- valve closure assembly 50 can be associated with the handle of any opened valve.
- the efficient geometry of valve closure assembly 50 allows multiple valve closure assemblies to be used concurrently. In this way a respective individual valve closure assembly 50 can be associated with a respective handle so that if all four valves are opened, they can be automatically closed by the respective valve closure assembly.
- FIGS. 34 - 35 involves only a single valve closure assembly.
- handle 74 can be grasped to position the valve closure assembly over protective housing 160 with bracket assembly 122 positioned over the housing side wall rim and the downwardly open throat of the bracket assembly aligned with the rim and with motor head 56 positioned over valve V 1 and direct drive adapter 180 aligned with handle A 1 .
- the valve closure assembly is then lowered until top wall 136 of bracket assembly 122 comes to rest on the top edge surface of the housing side wall rim and adapter 180 comes into engagement with handle A 1 .
- knob 159 of hand screw 130 is then grasped and turned to advance shank 156 against the outside of the housing rim thereby locking clamp assembly 52 to the protective cover.
- Other apparatus of the valve closure system that is not shown in the drawings is able to operate motor 58 when handle A 1 is to be operated to close valve V 1 .
- the linear bearings facilitate the ability of positioning mechanism 54 to achieve the desired positioning of motor head 56 relative to clamp assembly 52 . They also facilitate any movement that may occur when motor 58 is operated, such as vertical motion arising from valve handle travel as the valve handle is turning.
- the linear bearings are commercially available products that incorporate circulating balls.
- Assembly 50 also adapts to a range of variations in valve location, a range in departure of a valve axis from vertical, and a range of thickness of the protective housing rim, without compromising the ability of the assembly to close an open valve.
- Direct drive adapter 180 has features for fitting to handle A 1 .
- the handle may or may not translate vertically as it is turning.
- the range of vertical travel of pillow block 100 on rod 114 and a proper vertical setting of motor head 56 on tie rod 64 will enable the motor head to travel vertically with the valve handle so that the driving relation of the adapter to the handle is maintained until the valve is fully closed.
- FIGS. 36 - 39 show direct drive adapter 180 . It comprises a cylindrical hub 182 with a square drive hole 184 for fitting onto motor shaft 91 .
- a transverse hole 186 is arranged for registration with a hole in the motor shaft so that hitch pin 93 can pass through both holes to pin the adapter to the motor shaft.
- a base plate 188 at the end of hub 182 carries two drive pins 190 on the face of the base plate that is opposite hub 182 .
- Drive pins 190 are arranged in a geometric pattern that allows them to fit into diametrically opposite holes 192 in the handles when assembly 50 is associated with one of them (see FIG. 34).
- positioning mechanism 54 also endows the valve closure assembly with the ability to position motor head 56 at various horizontal distances from vertical rod 114 , it becomes possible to mount clamp assembly 52 within a range of locations around the rim of the protective housing with respect to a particular valve. This can be an aid to mounting of a valve closure assembly, particularly when multiple valve closure assemblies are used on a single tank car.
- Positioning mechanism 54 is therefore capable of selectively positioning adapter 180 relative to the clamp assembly 52 to establish a spatial relationship of each to the other for enabling the clamp assembly to be placed at a desired location on dome wall 162 and the adapter to engage a valve handle.
- Positioning mechanism 54 comprises three degrees of freedom of motion for establishing the spatial relationship of the adapter to the mounting of assembly 50 on wall 162 that is provided by clamp assembly 52 .
- Two of those degrees of freedom of motion are in a horizontal plane of reference. They are provided as circular translation along a horizontal arc by the ability of pillow block 100 to turn on rod 114 about the vertical rod axis and as linear translation of rods 92 horizontally on pillow block 100 .
- the third degree of freedom of motion is provided as vertical translation by the ability of pillow block 100 to travel vertically on rod 114 .
Abstract
Description
- This application derives from the following commonly owned co-pending patent application, the priority of which is expressly claimed: Provisional Application No. 60/374,652, filed on Apr. 22, 2002 in the names of Richard Fortino and David N. Maniez Jr.
- This invention relates to a valve closure system and valve closure assembly for promptly and automatically closing tank valves, especially tank valves of railway tank cars. The invention also relates to methods of making and using the valve closure assembly.
- Various fluids are transported by railway tank cars. Such tank cars have domes where various valves are located. The portions of the valves that are external to the tank, including the valve handles are housed within a protective housing that has a hinged lid or cover that is opened to expose the handles. One or more of the valves is opened during certain procedures involving loading and/or unloading fluid into and/or from the tank. During such procedures, a valve closure assembly having a power actuator is hoisted onto the dome and mounted there. The power actuator is fitted to the handle of the open valve and can be remotely and automatically operated to close the open valve when conditions call for valve closing.
- The present invention relates to improvements in valve closure assemblies for remotely and automatically closing an open tank car valve when conditions call for valve closing. The inventive valve closure assembly is characterized by improved convenience in mounting and use on a railway tank car and by better adaptability to various types of protective housings and various tank car valve configurations within the housings. It is tolerant of car-to-car variations in standard dimensions that are promulgated by industry for various valve configurations. The inventive principles include methods of making and using the valve closure assembly, and certain aspects of the invention may be useful in other than the context of a railway tank car.
- One generic aspect of the invention relates to an assembly for turning an external handle of a tank dome valve about a vertical axis. The assembly comprises a mounting for removably mounting the assembly on a tank dome and an adapter operated by a motor for engaging the valve handle and turning the handle when the motor operates. The assembly further comprises a positioning mechanism for selectively positioning the adapter relative to the mounting to establish a spatial relationship of each to the other for enabling the mounting to be placed at a desired location on the dome and the adapter to engage the valve handle. The positioning mechanism comprises two degrees of freedom of motion in a horizontal plane for establishing the spatial relationship of the adapter to the mounting in the horizontal plane.
- Another generic aspect of the invention relates to an assembly for turning an external handle of a tank dome valve about a vertical axis where the assembly comprises a mounting for removably mounting the assembly on a tank dome, an adapter operated by a motor for engaging the valve handle and turning the handle when the motor operates, and a positioning mechanism for selectively positioning the adapter relative to the mounting to establish a spatial relationship of each to the other for enabling the mounting to be placed at a desired location on the dome and the adapter to engage the valve handle. The positioning mechanism comprises three degrees of freedom of motion for establishing the spatial relationship of the adapter to the mounting.
- Another generic aspect of the invention relates to a method of associating a valve operating assembly with a fluid-containing tank for enabling an adapter that is operated by a motor of the valve operating assembly to turn an external handle of a valve on the tank about an axis of turning while a mounting of the assembly is supporting the assembly on the tank. The method comprises relatively positioning the mounting and the adapter via a positioning mechanism of the valve operating assembly that has two degrees of freedom of motion in a plane of reference that is perpendicular to the axis of turning to establish a spatial relationship of the mounting and motor to each other in the plane of reference for placing the adapter in engagement with the valve handle and placing the mounting at a desired location on the tank.
- Another generic aspect of the invention relates to a method of associating a valve operating assembly with a fluid-containing tank for enabling an adapter operated by a motor of the valve operating assembly to turn a valve on the tank about an axis of turning while a mounting of the assembly is supporting the assembly on the tank wherein the method comprises relatively positioning the mounting and the adapter via a positioning mechanism of the valve operating assembly that has three degrees of freedom of motion to establish a spatial relationship of the mounting and motor to each other for placing the adapter in engagement with the valve handle and placing the mounting at a desired location on the tank.
- Still another generic aspect of the invention relates to a method of associating a valve operating assembly comprising a mounting, a positioning mechanism, and an adapter operated by a motor with a dome of a fluid-containing tank comprising a valve having a handle that is external to the tank and an upright wall spaced horizontally from the valve handle for enabling the adapter to engage the valve handle and turn the handle about an axis of turning while the mounting is supporting the assembly at a desired location on the dome in horizontally spaced relation to the valve handle. The method comprises disposing the valve operating assembly vertically over the dome, lowering the assembly onto the dome, and causing the positioning mechanism to relatively position the mounting and the adapter to place the adapter in engagement with the valve handle and to place the mounting at a desired location on the upright wall.
- The foregoing features, advantages, and aspects of the invention, along with additional ones, will be seen in the ensuing description and claims, which are accompanied by drawings. The drawings disclose a presently preferred embodiment of the invention according to the best mode contemplated at this time for carrying out the invention.
- FIG. 1 is a perspective view showing a presently preferred embodiment of valve closure system comprising a valve closure assembly according to the present invention.
- FIG. 2 is an exploded perspective view of FIG. 1.
- FIG. 3 is a top of plan view of FIG. 1.
- FIG. 4 is a vertical cross section view in the direction of arrows4-4 in FIG. 3.
- FIG. 5 is a vertical cross section view in the direction of arrows5-5 in FIG. 3.
- FIG. 6 is a vertical cross section view in the direction of arrows6-6 in FIG. 3.
- FIG. 7 is a perspective view of a clamp assembly of the valve closure assembly.
- FIG. 8 is an elevation view in the direction of arrow8 in FIG. 7.
- FIG. 9 is a right side elevation view of FIG. 8.
- FIG. 10 is a top view of FIG. 9.
- FIG. 11 is a perspective view of one element of the clamp assembly by itself.
- FIG. 12 is an elevation view in the direction of
arrow 12 in FIG. 11. - FIG. 13 is a right side elevation view of FIG. 12.
- FIG. 14 is a top view of FIG. 12.
- FIG. 15 is a perspective view of another element of the clamp assembly by itself.
- FIG. 16 is an elevation view in the direction of
arrow 16 in FIG. 15. - FIG. 17 is a right side elevation view of FIG. 16.
- FIG. 18 is a top view of FIG. 16.
- FIG. 19 is a perspective view of still another element of the clamp assembly by itself.
- FIG. 20 is an elevation view in the direction of
arrow 20 in FIG. 19. - FIG. 21 is a right side elevation view of FIG. 20.
- FIG. 22 is a top view of FIG. 20.
- FIG. 23 is a perspective view of an element of a motor head of the valve closure assembly by itself.
- FIG. 24 is an elevation view in the direction of
arrow 24 in FIG. 23. - FIG. 25 is a left side elevation view of FIG. 24.
- FIG. 26 is a perspective view of another element of the motor head by itself.
- FIG. 27 is an elevation view in the direction of
arrow 27 in FIG. 26. - FIG. 28 is a top view of FIG. 27.
- FIG. 29 is a right side view of FIG. 28.
- FIG. 30 is a perspective view of an element of a head positioning mechanism of the valve closure assembly by itself.
- FIG. 31 is a view in the direction of
arrow 31 in FIG. 30. - FIG. 32 is a bottom view of FIG. 31.
- FIG. 33 is a right side view of FIG. 32.
- FIG. 34 is a top plan view of the valve closure assembly mounted on a railway tank car.
- FIG. 35 is a front elevation view of FIG. 34.
- FIG. 36 is a perspective view of a direct drive adapter by itself.
- FIG. 37 is a top plan view of FIG. 36.
- FIG. 38 is a vertical cross section view in the direction of arrows38-38 in FIG. 37.
- FIG. 39 is a cross section view in the direction of arrows39-39 in FIG. 36.
- FIGS. 1 through 6 illustrate a presently preferred embodiment of
valve closure assembly 50 of a valve closure system in accordance with principles of the invention. The valve closure assembly is adapted for mounting on the dome of a railroad tank car and operative coupling with a handle of a valve on the tank car for enabling the valve to be automatically closed in a situation where immediate valve closure is called for. - The dome of a representative of railroad tank car comprises a protective housing. The protective housing comprises a circular upright wall that is supported on a manway cover. The manway cover is supported on a flange of a circular manway opening in the tank dome. That assembly carries various valves whose handles are disposed external to the tank interior, but within the interior of the protective housing. Piping for the valves extends through the manway cover into the tank interior. The open top of the circular upright wall of the protective housing is closed by a circular cover that can be opened to provide access to the interior of the protective housing, and hence to the valve handles. With the cover open, the rim of the circular wall is exposed.
- The present invention utilizes the exposed rim of the circular wall of the protective housing for securely mounting
valve closure assembly 50 on a tank car dome.Valve closure assembly 50 comprises aclamp assembly 52 for clamping on the rim of the circular wall of the protective housing, apositioning mechanism 54 that is supported on the clamp assembly, and amotor head 56 that is positioned by the positioning mechanism for operative association with a valve handle that will enablesystem 50 to promptly close the associated valve by turning the valve handle when called upon to do so. -
Motor head 56 comprises amotor 58, preferably an air motor, that is mounted upright on a motor mounting 60. Mounting 60 comprises abase plate 62 that is shown by itself in detail in FIGS. 26 through 29. Mounting 60 is securely fastened topositioning mechanism 54 through arectangular tie bar 64 usingscrews 66. Abracket 68 is fastened by fasteningelements base plate 62. Ahandle 74 is in turn fastened tobracket 68 byfasteners 76.Handle 74 comprises ahandlebar 78 and agrip 80. - From this description it can be appreciated that mounting60 comprises a horizontal platform on which
motor 58 is securely mounted and a vertical wall that extends upward from that platform along side the motor. The horizontal portion ofbase plate 62 forms the horizontal platform of mounting 60, and the vertical portion ofbase plate 62 andbracket 68 together form the vertical wall of the mounting.Handle 74 extends horizontally away from the side of that vertical wall oppositemotor 58 near the upper end of the motor. - The shank of a respective
headed screw 81 passes through each of sixholes 83 inbase plate 62 to thread into a respective threaded hole in an end of the air motor body. Tightening of the screws securesmotor 58 on motor mounting 60. It is considered desirable to protectively enclosemotor 58 by a circularcylindrical shield 82. Acircular ring 84 is disposed around the air motor body at one end and clamped to the air motor body using three setscrews 85 that are threaded into tapped through-holes inring 84. One end ofshield 82 fits overring 84 to establish concentricity of the shield to the motor body and contains several clearance holes that allow the shanks of headedscrews 87 to pass through and thread into tapped holes inring 84. These screws are tightened to secure the shield to the ring. Anannular ring seal 86 closes the annular space between the shield and the motor body at the opposite end. The horizontal platform that baseplate 62 provides to supportmotor 58 comprises a central through-hole 89 surrounded by the sixholes 83. Through-hole 89 allows themotor shaft 91 to pass downward through the horizontal platform where adirect drive adapter 180 is coupled to the shaft using ahitch pin 93. The upper end ofmotor 58 remains exposed to provide for connection of an air line (not shown) to the motor. -
Positioning mechanism 54 comprises circularcylindrical rods linear bearings pillow block 100.Rods Tie bar 64 at one end ofrods second tie bar 102 at the opposite ends of the rods have counterbored through-holes that allow the rod ends to fit with precision to the counterbores of the tie bars.Screws 66 pass through theclearance holes 103 of one of four pairs of such clearance holes inbase plate 62 to enter the through-holes intie bar 64 and thread into tapped holes in the rods. The uppermost pair ofholes 103 are used for fasteningbracket 68 tobase plate 62, while the other three pairs provides formotor head 56 to be fastened topositioning mechanism 54 at any of three different elevations.Rods tie bar 102.Screws 104fasten tie bar 102 and the rods together at that end in the same way so that the assembly of the two tie bars and the two rods forms a part of the positioning mechanism that can translate horizontally relative topillow block 100. - Detail of
pillow block 100 is shown in FIGS. 30-33.Linear bearings holes pillow block 100.Rods holes pillow block 100 comprises a vertical through-hole 110. Alinear bearing 112 is fit to through-hole 110. Acircular rod 114 that has tapped holes at opposite ends passes throughlinear bearing 112. Astop disk 116 is fastened to the upper end ofrod 114 using ascrew 118. Ascrew 120 fastensclamp assembly 52 to the lower end ofrod 114. - During the process of assembling positioning mechanism,
tubular bumpers 121 are fit onto ends ofrods tie bar Bumpers 121 limit the travel ofpillow block 100 onrods - FIGS.7-22 show that clamp
assembly 52 comprises abracket assembly 122 fabricated from twobase clamp parts strengthener plate 128. In addition tobracket assembly 122,clamp assembly 52 comprises ahand screw 130 that can be manually turned by a turningknob 159 shown in FIGS. 1-4 and 6. -
Part 126 is shaped to fit onto the rim of the protective housing of a railway tank car and comprises spaced apartvertical side walls top wall 136, endowing the part with an inverted U-shape as shown by FIG. 17. When the part is fit onto the protective housing rim,wall 132 is disposed inside the rim,wall 134 is disposed outside the rim, andtop wall 136 rests on the top edge surface of the rim. Hencewalls -
Part 124 is shaped to nest onpart 126 and comprises a horizontal rectangulartop wall 138 andlegs top wall 138. In the direction of the thickness of the protective housing rim,part 124 is longer thanpart 126, butpart 124 is shorter thanpart 126 in a direction at 90° to the thickness of the protective housing rim. Betweenleg 140 andleg 142,part 124 has a downwardly open rectangular throat. A like throat exists betweenleg 144 andleg 146. The two throats are dimensioned so thatpart 124 fits snuggly ontopart 126, as shown in FIGS. 7 and 9. -
Strengthener plate 128 is rectangular in shape and is disposed against the outer surface ofside wall 134 and between the lower ends oflegs parts bracket assembly 122. -
Top wall 138 has acircular hole 150 at its center that allows the lower end ofrod 114 to pass through and abuttop wall 136. The latter wall has a countersunkhole 152 for allowing the flat head ofscrew 120 to seat flush in the countersink. Because the twowalls rod 114 has a close fit to hole 150,rod 114 is rigidly supported onclamp assembly 52. Rigidity may be enhanced by joiningrod 114 towall 138. -
Strengthener plate 128 comprises a tappedhole 154 into which the threadedshank 156 ofhand screw 130 is threaded.Side wall 134 may have aclearance hole 157 forshank 156, or it may provide an extension of the tapped hole inplate 128. Although the thickness ofwall 134 may be sufficient for the forces that it will experience during use of the valve closure system, that thickness may be insufficient to provide the desired length for the tapped hole needed forhand screw 130.Strengthener plate 128 is therefore included to provide the desired tapped hole length into whichshank 156 is threaded. - FIGS.34-35 illustrate an example of how
valve closure assembly 50 is used on a railway tank car. The tank car has a centrally located dome that has aprotective housing 160. The protective housing comprises a circularupright side wall 162 on which a top cover (not shown) is hinged for opening and closing the housing.Side wall 162 is supported on amanway cover 164 that is part of an assembly that carries four valves V1, V2, V3, V4 in this example. The valves comprise respective handles A1, A2, A3, A4 that are disposed external to the tank interior, but within the interior ofhousing 160. With the top cover swung open, the rim ofside wall 162 is exposed. - One or more of the valves is (are) opened, as appropriate to the particular procedure being performed on the tank car. A
valve closure assembly 50 can be associated with the handle of any opened valve. The efficient geometry ofvalve closure assembly 50 allows multiple valve closure assemblies to be used concurrently. In this way a respective individualvalve closure assembly 50 can be associated with a respective handle so that if all four valves are opened, they can be automatically closed by the respective valve closure assembly. The example shown in FIGS. 34-35 involves only a single valve closure assembly. - With
hand screw 130 backed off sufficiently to provide a clearance from the distal end ofshank 156 toside wall 132 ofclamp assembly 52 that is sufficiently greater than the thickness of the rim of protectivehousing side wall 162, handle 74 can be grasped to position the valve closure assembly overprotective housing 160 withbracket assembly 122 positioned over the housing side wall rim and the downwardly open throat of the bracket assembly aligned with the rim and withmotor head 56 positioned over valve V1 anddirect drive adapter 180 aligned with handle A1. The valve closure assembly is then lowered untiltop wall 136 ofbracket assembly 122 comes to rest on the top edge surface of the housing side wall rim andadapter 180 comes into engagement with handle A1. Turningknob 159 ofhand screw 130 is then grasped and turned to advanceshank 156 against the outside of the housing rim thereby lockingclamp assembly 52 to the protective cover. Other apparatus of the valve closure system that is not shown in the drawings is able to operatemotor 58 when handle A1 is to be operated to close valve V1. During mounting ofassembly 50 on a tank car, the linear bearings facilitate the ability ofpositioning mechanism 54 to achieve the desired positioning ofmotor head 56 relative to clampassembly 52. They also facilitate any movement that may occur whenmotor 58 is operated, such as vertical motion arising from valve handle travel as the valve handle is turning. The linear bearings are commercially available products that incorporate circulating balls.Assembly 50 also adapts to a range of variations in valve location, a range in departure of a valve axis from vertical, and a range of thickness of the protective housing rim, without compromising the ability of the assembly to close an open valve. -
Direct drive adapter 180 has features for fitting to handle A1. Asmotor 58 operates to turn the handle viaadapter 180, the handle may or may not translate vertically as it is turning. The range of vertical travel ofpillow block 100 onrod 114 and a proper vertical setting ofmotor head 56 ontie rod 64 will enable the motor head to travel vertically with the valve handle so that the driving relation of the adapter to the handle is maintained until the valve is fully closed. - FIGS.36-39 show
direct drive adapter 180. It comprises acylindrical hub 182 with asquare drive hole 184 for fitting ontomotor shaft 91. Atransverse hole 186 is arranged for registration with a hole in the motor shaft so thathitch pin 93 can pass through both holes to pin the adapter to the motor shaft. Abase plate 188 at the end ofhub 182 carries two drive pins 190 on the face of the base plate that isopposite hub 182. Drive pins 190 are arranged in a geometric pattern that allows them to fit into diametricallyopposite holes 192 in the handles whenassembly 50 is associated with one of them (see FIG. 34). - Because
positioning mechanism 54 also endows the valve closure assembly with the ability to positionmotor head 56 at various horizontal distances fromvertical rod 114, it becomes possible to mountclamp assembly 52 within a range of locations around the rim of the protective housing with respect to a particular valve. This can be an aid to mounting of a valve closure assembly, particularly when multiple valve closure assemblies are used on a single tank car. -
Positioning mechanism 54 is therefore capable of selectively positioningadapter 180 relative to theclamp assembly 52 to establish a spatial relationship of each to the other for enabling the clamp assembly to be placed at a desired location ondome wall 162 and the adapter to engage a valve handle.Positioning mechanism 54 comprises three degrees of freedom of motion for establishing the spatial relationship of the adapter to the mounting ofassembly 50 onwall 162 that is provided byclamp assembly 52. Two of those degrees of freedom of motion are in a horizontal plane of reference. They are provided as circular translation along a horizontal arc by the ability ofpillow block 100 to turn onrod 114 about the vertical rod axis and as linear translation ofrods 92 horizontally onpillow block 100. The third degree of freedom of motion is provided as vertical translation by the ability ofpillow block 100 to travel vertically onrod 114. - Overall weight is reduced by using aluminum as the material of a number of the individual parts, such as
clamp parts parts trapezoidal hole 170 in the upwardly pointing tongue ofbracket 68 lightens its weight. Certain individuals will be able to carry avalve closure assembly 50 by graspinghandle 74, and able to install it on a tank car without help. Ahole 172 near the tip end of the tongue ofbracket 68 is available for attachment of an end of a lift or winch cable that can be used as an aid in lifting the valve closure assembly. Rectangular holes inside walls bracket part 126 can lighten its weight.Assembly 50 can be used with a valve handle that is different from the ones shown by using an adapter that likeadapter 180 attaches directly tomotor shaft 91 usinghitch pin 93, but differs in how it mates with the particular valve handle. - Further examples of various adapters are disclosed in commonly owned, non-provisional patent application of the same inventors, “Adapters And Adapter Systems For Valve Closure Systems And Valve Closure Assemblies”, Ser. No. ______, of even date, (Attorney Docket PowellUS09).
- While a presently preferred embodiment of the invention has been illustrated and described, it should be appreciated that principles of the invention are applicable to all embodiments that fall within the scope of the claims that follow hereinafter.
Claims (30)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/418,693 US20030197146A1 (en) | 2002-04-22 | 2003-04-18 | Valve closure system and valve closure assembly |
PCT/US2003/010678 WO2003089365A2 (en) | 2002-04-22 | 2003-04-21 | Valve closure systems and assemblies |
BR0308742-5A BR0308742A (en) | 2002-04-22 | 2003-04-21 | Valve Closure Assemblies and Systems |
AU2003224866A AU2003224866A1 (en) | 2002-04-22 | 2003-04-21 | Valve closure systems and assemblies |
US12/583,716 US7798468B2 (en) | 2002-04-22 | 2009-08-24 | Valve closure system and valve closure assembly |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US37465202P | 2002-04-22 | 2002-04-22 | |
US10/418,693 US20030197146A1 (en) | 2002-04-22 | 2003-04-18 | Valve closure system and valve closure assembly |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/583,716 Continuation US7798468B2 (en) | 2002-04-22 | 2009-08-24 | Valve closure system and valve closure assembly |
Publications (1)
Publication Number | Publication Date |
---|---|
US20030197146A1 true US20030197146A1 (en) | 2003-10-23 |
Family
ID=29218999
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/418,693 Abandoned US20030197146A1 (en) | 2002-04-22 | 2003-04-18 | Valve closure system and valve closure assembly |
US12/583,716 Expired - Lifetime US7798468B2 (en) | 2002-04-22 | 2009-08-24 | Valve closure system and valve closure assembly |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/583,716 Expired - Lifetime US7798468B2 (en) | 2002-04-22 | 2009-08-24 | Valve closure system and valve closure assembly |
Country Status (1)
Country | Link |
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US (2) | US20030197146A1 (en) |
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US3460799A (en) * | 1967-08-25 | 1969-08-12 | Robert E Sanctuary | Variable torque valve actuator |
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US4860992A (en) * | 1988-07-19 | 1989-08-29 | Aunspach Controls Co. | Valve/actuator torque overload protector |
US5257771A (en) * | 1993-02-17 | 1993-11-02 | Midland Manufacturing Corp. | Powered actuator for valve |
US5340078A (en) * | 1993-12-13 | 1994-08-23 | Midland Manufacturing Corp. | Actuator for valve |
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US5810051A (en) * | 1996-11-05 | 1998-09-22 | Rex International Usa Inc. | Substantially balanced bidirectionally pivoted valve operating apparatus |
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Also Published As
Publication number | Publication date |
---|---|
US20090321673A1 (en) | 2009-12-31 |
US7798468B2 (en) | 2010-09-21 |
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