US1977078A - Electric snap switch - Google Patents

Electric snap switch Download PDF

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US1977078A
US1977078A US666252A US66625233A US1977078A US 1977078 A US1977078 A US 1977078A US 666252 A US666252 A US 666252A US 66625233 A US66625233 A US 66625233A US 1977078 A US1977078 A US 1977078A
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plate
switch
recess
spring
lever
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US666252A
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George J Meuer
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Cutler Hammer Inc
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Cutler Hammer Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H23/00Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
    • H01H23/02Details
    • H01H23/12Movable parts; Contacts mounted thereon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H23/00Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
    • H01H23/02Details

Definitions

  • Another object is to provide improved and simpliiied actuating means for the movable contactors of the switch.
  • Another object is to provide improved means for insulating the contacts and contactors with respect to the actuating elements of the switch.
  • Another object is to provide a single form of switch base adapted to' accommodate wiring terminal elements of different forms, whereby top, bottom or end wiringfof the switch may be effected.
  • Figure l is a perspective view, in separated relation, of the parts of a tool-handle snap switch constructed in accordance with my invention. r.
  • Fig. 2 is a vertical sectional view, along ther dottedl line 2-2 of Fig. 1, showing the switch parts in assembledrelation.
  • Fig. 3 is a vertical sectional view, substantially on the dotted linev 3 3 of Fig. 1,--but showing amodiied form of top plate and actuating lever, to adapt the switch for one-hole mounting.
  • Fig. 4 is a perspective view iii-separated relation, of certain of the switch parts shown in Figs. 5 and 7.
  • Fig. 5 is a vertical sectional view similar to Fig. 2, on an enlarged scale, showing the parts as modified to provide a switch of relatively smaller capacity, and illustrating a modified form of insulating barrier.
  • Fig. 6 is a top plan view of a switch of the character illustrated in Fig. 5, .but having a special form of actuator.
  • Fig. '7 is a sectional view on the line 7 7 of Fig. 6.
  • Fig. 'la is a top plan view of one of the switch actuating elements shown in Fig. 7.
  • Fig. 8 is a perspective View of the insulating barrier shown in Figs. 5 and 7.
  • Fig. 9 is a perspective view, in separated relation, of an arrangement of stationary and mow ⁇ able contact elements to provide a switch of the three-point or multiple-circuit-controlling type.
  • Fig. 10 is a perspective view of a contact carrier similar to that shown in Figs. 4, 5 and 7, but
  • Fig. 11 is a fragmentary sectional view, some- ⁇ what like Fig. 2, but showing a modified form of ⁇ of switch adapted for one-hole mounting, said switch having a special form of actuating lever and means for biasing the latter to a given extremet position.
  • Y is a fragmentary sectional view, some- ⁇ what like Fig. 2, but showing a modified form of ⁇ of switch adapted for one-hole mounting, said switch having a special form of actuating lever and means for biasing the latter to a given extremet position.
  • Fig. 13 isa vertical sectional view, on the line 13-13 of Fig. 12.
  • Fig. 14 is a. detail perspective view of a modified form of terminal element to provide for bottom wiring of the switch.
  • Fig. 15 is a fragmentary perspective view showing a switch provided with a terminal element ofthe character illustrated in Fig. 14,--and showing the manner in which the molded insulatingV base is notched or grooved to accommodate said element.
  • Fig. 16 is a fragmentary view, partly in section and partly in elevation, showing a portable electric tool having my improved switch mechanism applied thereto,-and showing a novel form of actuating means for the switch.
  • Fig. 17 is a fragmentary top plan view, of a switch having a terminal element to provide for top wiring,the insulating cover plate being shown in dotted lines, and
  • Fig. 18 is a view partly in elevation and partly in section on the line 18-18 of Fig. 16.
  • the present invention relates in general to improvements in electric vsnap switches of the character described and claimed in my. Patent No. 1,889,259, dated November 29, 1932. i
  • the numeral 20 designates the base which is molded from a suitable insulating material, such as the phenol formaldehyde condensation product sold commercially under the trade name of bak'elite.
  • Base 20 is provided with a relatively las 2 vnavigare opens to the upper surface of said base.
  • Plate 25 is preferably punched to the form shown,-the same having a centrally located rectangular opening 25a and notches 25h, 25c which rare alined with each other and are located at' the mid-points of the length 'I'he arrangepoint or multiple-circuit controlling switch of the character disclosed in Fig. 9, -it being only necessary in the latter case to arrange the contacts 25d, 25e with the arms thereof extending in opposite directions respectively.
  • the longitudinally alined pairs of stationary contacts 25f, 25g and 25h, 25 are so formed and arranged as to provide for bridging engagement of the resilient tips thereof by the contactors 25d, 25e at one side of the vertical center line of the switch, as best illustrated in Fig. 2. Forthis reason the 'same stationary contacts 25f, 258, 25h and 25i may be employed for the three-point switch illustrated in Fig. 9,-thecontacts 25h, 25i
  • the width of notches 25% 25b' is preferably substantially greater than the thickness of the strip metal (such as silver, brass, copper, alloy, or the like) from y"which the contacts 25d, 25e are formed, and accordingly the bent portion of each of said contacts ismedially distorted, as shown at 251, 25k, Fig. 1, to provide for a fairly snug fit of said bent portions within said notches.
  • the strip metal such as silver, brass, copper, alloy, or the like
  • the stationary contacts aforedescribed arel provided with terminal members 26 located within the respective groovesrat the four corners of base 20, each member 26 having aftapped opening for cooperation with a binding screw 2'1, base 20 being recessed as shown to accommodate the Shanks of said screws:
  • the respective stationary contacts and their terminal members are attached to .base 20 in any suitable manneneyelets 28 being shown for this purpose.
  • a pair of resilient metal strips 29 and 30 Located beneaththe terminal portions of the upper stationary contacts 25f, 25h, and clamped in position by the fastening means for the latter, are a pair of resilient metal strips 29 and 30, the free end portions of which extend downwardly in slightly spaced relation to the corresponding end substantially equivalent tothe cushioning effect upon the plate4 25 upon snap movement thereof to its opposite extreme position as an incident to bridging engagement of the movable contacts with the stationary contacts of the switch, and
  • Base 20 is provided, with top and end grooves as shown to accommodate the end-wiring terminal members shown in Figs. 1 and 2, and in addition I prefer to provide the upper surface of said base with communicating lateral grooves 31, 32 33 and 34 whereby said base may be utilized in conjunction with bottom-wiring terminal members of the character illustrated in Figs. 14 and 15, or top-wiring terminal members of the character illustrated in Fig. 17.
  • the means for effecting sliding movement of plate 25 preferably comprises a ilat punched plate 35, which as shown in Figs.v 1, 2 and 3 may consist of sheet metal. Obviously, however, a correspondingly shaped flat plate of insulating material may be employed,-as shown, for instance, at 101 in Fig.. 13. Plate 35 is provided with a spear-shaped lower end which is adapted to penetrate the opening 25a in plate 25 in the manner best illustrated in Fig. 3,-rib 22 being recessed as shown at 22a to provide clearance for said lower end of plate 35.
  • Plate 35 is pivotally supported at 35a by va substantialy U-shaped wire' member 36 the cutwardly extending ends 368L and 36b of which are adapted to snap into and pivotally engage the lower pair of alined openings 37, 38 in the top plate 39 of inverted channel shape.
  • the wire of which member 36 is formed is preferably of rectangular cross section, as shown, to provide adequate clearance for the actuating spring while minimizing the external dimensions of said member 36. 'I'his arrangement also facilitates the forming operation of member 36.
  • the top plate 39 is preferably of the same shape and size as the'corresponding part illustrated in Figs. l and 2, for-instance, of my-Patent No. 1,889,259 aforeyrnentioned.
  • the base 20, however, is of great- 'er length than the base shown in said patent,
  • the switch as a whole is attached to atool handley or other suitable support.
  • top plate 39 is provided with a rectangular slot or opening A46 to accommodate the ⁇ fiat punched sheet metal actuating lever 47 and to restrain the same againstlateral displacement with respect to the top plate after the pivot pin 48 has been forced into position,said lever having an opening 47e.
  • Lever 47 is preferably provided with/a recessed knob 47c which is driven or pressed onto the upper end of the former, as illustrated in Fig. 2.
  • a relatively thin plate 53 of fiber or other suitable insulating material Positioned loosely within recess 2l above the stationary and movable contact elements of the switch, but beneath the oscillatable member 36 is a relatively thin plate 53 of fiber or other suitable insulating material, said-plate having a relatively long rectangular'slot 53BL (Fig. 1) to provide clearance for the member 35. Plate 53 thus acts to provide a substantially enclosed or auxiliary arcing chamber for the stationary and movable lContact elements of the switch7 whereby the member 36 is shielded from any arcs drawn incident to operation of the switch.
  • the wiring terminal members 26 are preferably provided with perforations 26a, as shown, to facilitate bending thereof to the form illustrated.
  • Plate 50 is preferably provided with four arcuate notches 50d to assist in providing wire guards for the respective terminal screws when topwiring terminals of the character illustrated in Fig. 17 are employed.
  • the switch illustrated in Fig. 3 is in most respects like that shown in Figs. 1 and 2, except that the same is provided with means to adapt the same for one-hole mounting.
  • Said means as shown comprises a punched sheet metal top plate 54 having attached thereto an externally threaded hollow metal bushing 55.
  • - Bushing 55 is provided in its lower end with diametrically opposed notches or kerfs (one of which is shown at 55a) to provide clearance for the bent ends 36a, 36b of member 36, which ends are pivotallyengaged in suitable Adepressions in the bulged portion of top plate 54, as shown in dotted lines at 54a.
  • Top plate 54 is provided with spaced pairs of openings 56, 57 and 58, 59,--the former being adapted to cooperate with the screws 60, 61
  • the bushing 55 is provided with alined drilled openings to permit endwise insertion of pin 62 for pivotal support of the actuating lever 63. In practice it is unnecessary to provide for a drive iit of pin 62 within the opening 63a in lever 63, wherefore the aforementioned openings in bushing 55 need be. only slightly larger than the cross sectional dimensions of said pin.
  • Lever 63 preferably comprises a .flat sheet metal stamping, and the upper end of bushing 55 is provided with a slot or kerf 55b to permit insertion of said lever 63 into the bushing.
  • the side Walls of kerf 551- act in conjunction with pin 62 to limit lever 63 to oscillatory movement in a single plane, and
  • a plate 64 of the same size as plate 25 might be employedl in the switch devices of Figs. 1 to 3. Plate 64 is provided at the midpoints of the respective side edges. thereof ⁇ correspondingly reduced size.
  • the wire member 67 is preferably bent to substantially W-shape as shown,the bend 67a thereof being adapted to accommodate the upper y tapered end of member 66, whereby the lower coils of spring 51 are adapted to surround the bend 67a and said end of member 66, as best illustrated in Figs. 5 andi7.
  • spring 51 directly and alternately engages opposite edges of member 66 to effect snap movement -of the latter and of plate 64 to opposite extreme positions will be apparent upon inspection of Figs. 5 and 7.
  • base 20a is provided with a recess 21a of relatively smaller dimensions than the recess 21 shown in Figs. 1 to 3.
  • Member 71 is provided with a slot 71 ⁇ a to provide clearance for member 66,-said slot being of increased width at opposite ends thereof, as indicated at 71h, 71c to fit around the upper end of the vertical ribs 2Gb, 202. posite end portions of member. 71 are thus clamped between plate 70- and the upper ends of eyelets 28x, as best illustrated in Fig. 5,-the intermediate portion being bent or bowed downwardly as shown to avoid interference with member 67 and spring 51. Member 71 thus acts to provide a substantially closed or auxiliary chamber for the stationary and movable contact elements of the switch.
  • the top plate 39 and lever( 47 in Fig. 5 are identical with the corresponding parts shown in Fig. 2, but in Fig. 5 the screws 40 and 41 are arranged to cooperate with the inner pair of tapped openings 44 and 45.
  • the insulating plate 64 in Figs. 5 and 7 is adapted to slide upon the at upper surface of a central rib 72, said rib being -provided with a recess 728L (Fig. 7) to provide for an actuating member of the character illustrated at35 in Figs. 1 to 3 when the latter form l of mechanism is employed.
  • the switch mechanism illustrated in Figs. 6 and 7 is substantially like that shown in Fig. 5,
  • a punched and st'ampedsheet metal member 73 is attached to top plate 39, as by means of a pair of screws 73e and 73f,-member 73'having parallel upstanding lugs,- one of which is shown lat 73a, to ywhich 'the saddle-shaped trigger lever ⁇ v 74 is pivotally secured, as by means of pin 75.
  • Lever 74 is provided with a pair of downwardly extending lugs', one of which is shown at 74a, said Hlugs' being perforated to accommodate a pin 76 to The op- .”
  • a sheet metal member is provided with a punched out portion 81 to provide clearance for screw 41,-the right hand end ofsaid member being provided with downwardly extending lugs 82, 83which straddle pin 76, whereby'mem'ber 80 is driven by said pin.
  • At its left hand end member 80 is provided with an opening 84 (Fig. 7B) to receive the cylindrical portion .85EL of a stud or pin 85 whose upper reduced end 85b is adapted to be guided by the walls of slot 46.
  • lever 74 is shown depressed with consequent movement of the switch parts to circuit closingposition.
  • springs 77, 78 will act to returnv the switch parts automatically to circuit breaking position.
  • the member 73 is provided with a pair of downwardly extending lugs,
  • the member 73 is provided with a downwardly extending lug v73b which is tapped at 73273d to accommodate suitable securing screws (not shown).v
  • the heads of the aforementioned screws 40, 41 may be waxed in their respective countersunk recesses, as indicated at 89, 90 (Fig. 7) -to prevent accidental loosening thereof.
  • Fig. 9 I have shown an arrangement of the stationary and movable switch contacts to provide a switch of the three-point or multilgile-circuitcontrolling type.
  • This arrangement merely involves a reversal. of the position of stationary contacts 25h, 25i and the movable contactor 25d with respect to the positions thereof illustrated in Fig. 1, for instance.
  • the contact members I ab 251, 25r in this case are electrically connected, as
  • Fig. 10 illustratesa part adaptable for use with the switch mechanisms illustrated in Figs. 4, 5 l and 7, said part preferably comprising a Amolded insulating plate 92, corresponding'with the plate 64 of the other gures,-said plate 92 having formed. integrally therewith the insulating projection or stud 92a which performs the function of the metal member 66 aforedescribed.
  • Fig. 11 is a fragmentary view of a switch illus- .trating a modified form of resilient abutment 93 ⁇ for the contact carrying insulating plate of the switch mechanism,-said abutment having its lower end 93a angled downwardly and inwardly toward the end wall of reces 21.
  • FIGs.. 12 and -13 illustrate a switch mechanism quite similar to that shown in- Fig. 3, and corresponding parts have vbeen given like characters of reference.
  • I provide an externally threaded hollowl metal bushing 94 having a kerf 94a at the upper end thereof and a lateral drilled opening or kerf 94b communicating therewith.
  • a punched sheet metal actuating lever 95 is insertable within said bushing for pivotal support by means of pin 62.
  • the upper -end 95a of said lever has attached thereto arecessed handle element 951, as by driving the latter onto the former.
  • lever 95 is provided with ari abutment to engage cup 52.
  • arm 95d Extending laterally from lever 95 is an arm 95d which carries a pin or rod 96 to the opposite ends of which are attached the coiled tension springs 97 and 98,-- vthe opposite ends of the respective springs being attached to lugs or hooks 99 and 100 struck from the plate 54.
  • Lever 95 is thus biased in a clockwise direction (Fig. 13) to la given extreme positionto effect open-circuit 'positioning of the switch parts. ⁇ Also in Fig.
  • Fig. 14 shows a modified form of terminal member which may be substituted for the termi- 'nal members 26 aforedescribed to provide a switch adapted for bottom wiring, the' usual wir'- ing terminal screw 27 being employed.
  • the manner in which member 102 and screw 27 are accor'nmodated by the recesses in base 20 is sho in the fragmentary view of Fig. 15'.
  • FIG. 103 A designates the motor casing to which is secured in any suitable manner a switch housing or supporting casing 104.
  • Casing 104 is provided with a hand-grip- 105 of jsuitable form, and pivotally supported within said casing, as at 106 is a trigger or lever 107 which is adapted upon movement thereof toward member 105 to eifect circuit-closing opera- ⁇ tion of the switch.
  • the switch as shown comprises a base 20 of relatively large dimensions as shown in Figs.
  • the top plate 39 is of the size common to all of the switch mechanisms aforedescribed., 'I'he stud 85V" is secured in the manner aforedescribed to a metal member 108 of inverted channelshape,the edges of the parallel arms of said member being adapted to slidably engage the inner surface of said top plate A39.
  • Member 108 is provided with a' slot 108B affording clearance for the shank of'screw ,41.
  • member 108 projects beyond the top plate 39 as shown, and said end carries the pin 76 to-opposite ends of which the coiled compression SIF springs 109, 110 are attached, the opposite ends of said springs being respectively attached' to the ends of pin '79 carried by plate 39.
  • the left hand end of member 108 is thus biased into engagement withl lever 107 to normally retain the latter in the position thereof illustratedin Fig. 16,-and to normally retain the switch parts in circuit opening position.
  • a plate 111 is attached to top plate 39 as by means of a pair of countersunk screws one of which is shown at 112, and said plate 111 is in turn secured to the inner surface of casing 104 as by means of a plurality of screws 113.
  • insulating plate (dotted lines) is superimposed upon the inner end of terminal member 114. Said plate is provided with curved notches or cut-away portions 50d adjacent to each of the four corners thereof to provide clearance for the heads of the respective screws 27, and 'to provide wire guards therefor additional to the bent end portions of the respective members 114, as indicated at 114?. l
  • each base is'so formed as to accommodate thevar-ious forms of wiring terminal plates shown herein, whereby bottom, top or end wiring of the particular switch may be effected.
  • a molded insulating base having a recess, a rib formed integrally with the bottom wall of said recess and having a fiat surface located above said bottom wall, a plurality of pairs of lower and l upper resilient stationary contacts located within said recess and biased toward each other, a relatively thin flat insulating memberslidable upon said fiat surface and interposed between said stajtionary contacts in all positions of the former,
  • said insulating member having a plurality of conducting elements movable therewith into and out of bridging relation to said pairs of contacts, and resilient strip metal abutment members associated with certain of said stationary contacts and engageable by said slidable member upon movement of the latter toward one extreme posi-I tion.
  • molded insulating base having a substantially rectangular recess formed in the upper surface thereof, a rib formed in said recess and projecting from the bottom wall of the latter, contact and terminal members secured to the four corners of said base, said base having external grooves in the end walls thereof to accommodate the wiring terminal portions of said members, the contact portions of said members being resilient and the free ends of each longitudinally l alined pair being located within said recess in overlapping relationship to each other, a relatively thin iiat insulating plate located between the contact portions of the respective pairs and adapted to tension the latter, said plate being adapted to slidably engage said rib and having a pair of bridging contactors secured thereto and exposed on opposite sides thereof, means for insuring snap movements of said plate to opposite extreme positions respectively, auxiliary resilient metal strips associated with certain'of said Cona tacts, the free ends of said metal strips being engageable by said plate to cushion the snap movement of the latter to one of its extreme positions, and said free ends being angled downwardly toward the adjacent end wall
  • a slidable contactor assembly for electric snap switches, said assembly coinprising a relatively thin flat plate of insulating material, said plate having a pair of alined notches formed therein at the mid-points of the opposite edges thereof respectively, said plate also having a relatively narrow slot extending in a plane at right angles to the plane of said notches and arranged symmetrically with respect to the latter, a pair of metal contactors of substantially U-shapein cross section, said contactors having the intermediate portions thereof located within said notches and having the opposite parallel arms thereof extending in reverse directions respectively longitudinally of said plate, two pairs of resilient fixed contacts, the tips of each pair being alined with and biased toward each other but said pairs being reversely arranged whereby the pairs of tips are offset relatively to each other longitudinally of said plate, said plate with its attached contactors being interposed between the respective pairs of contacts, and means including a coiled compression spring for effecting snap movement of said plate to opposite extreme positions respectively; whereby the respective contactors are alternately engaged
  • An electric snap switch comprising a molded insulating base having a substantially rectangular recess formed in the upper surface thereof, a rib extending longitudinally of the bnan wan of said recess, said rib-having a ilat upper surface, a
  • said plate having its movements guided and limited, respectively, by the side and end walls of said recess, a pair of contactors, each contacter having a connecting portion penetrating said plate and arm portions bent into clamping engagement with opposite faces of said plate, two pairs of resilient stationary contacts having the tips thereof respectively biased into ⁇ engagement with opposite faces of said plate, whereby upon movement of said plate to opposite extreme positions said contactors are moved accordingly into or out of bridging relation to said pairs of contacts, means for effecting such movement of said plate with a snap action, said means comprising a wire member bent to provide a pair of substantially parallel arms and mounted for oscillatory movement relatively to said base, a coiled compression spring adapted to bias said oscillatable, member to one extreme position or the other, and a flat member providing a lost-motion driving connecf tion between said spring and said plate, said fiat member ⁇ being positioned in a plane parallel to the plane of oscil
  • a molded insulating base having a recess, a rib formed integrally with the bottom wall of said recess and having a nat surface located above said bottom wall, a plurality of pairs of resilient stationary contacts located within said recess on opposite sides respectively of said rib, the tips of the contacts of the respective pairs being biased toward each other, a relatively thin fiat insulating memberslidable upon said flat surface and interposed between the tips of the respective pairs of contacts in all positions of the former, said insulating member having conducting elements attached thereto and movable therewith into and outyof bridging relation to the tips of the respectve pairs of contacts, snap actuating means forsaid insulating member including an oscillatable toggle elementand a coiled compression spring extending into said recess',rand a relativelythin member of insulating material located within said recess and positioned above the respective pairs of contact tips but below said toggle element and said spring, whereby passage of electric arcs from said contact tips to said
  • An electric snap switch comprising a molded insulating base having a substantially rectangular ,recess formed in the upper surface thereof, a rib ⁇ extending longitudinally of the bottom wall of said recess, said rib having a flat upper surface, a relatively thin plate of insulating material located within said recess and slidable upon the upper surface of said rib, said plate having its.move
  • said plate having a pair of. alinedvnotches formedthereinjat the mid-points of the opposite edges thereof respectively, a ⁇ pair of metal contactors, said contactors having intermediate portions thereof I located within the respective notches and opposed parallel arm portions extending longitudinally of said plate, two pairs oi' resilient fixed contacts, the tips of each pair being alined with and biased toward each other, said plate with its attached contactorsbeing interposed between the respective pairs ofcontacts, means including a coiled lcompression spring for effecting snapvmovement pairs of resilient stationary contacts, the tips of each pair of stationary contacts being biased toward each other in spaced relationship to the bottom wall of said recess, a flat plate of insulating material interposed between arid Aadapted to slidably engage the tips of the respective pairs of contacts in all positions of said plate, contactors carried by said plate and movable thereby
  • molded insulating base having a recess opening to the upper surface thereof, a plurality of pairs of resilient stationary contacts, the tips of each pair of stationary contacts being biased toward each other in spaced relationship to the bottom wall of said recess, a flat punched plate of .insulating material interposed between and adapted to slidably engage the tips of the respective pairs of contacts in all positions of said plate, contactors carried by said plate and m able thereby into and out of bridging relation o said pairs of contacts, a wire yoke having parallel arms pivotally supported independently of said baseI and having'its lower end oscillatable within said recess, manually operable means including a lever having a'spring abutment movable to *oppositeextreme positions across the pivotal center of said yoke, a coiled compression spring interposed between said abutmnt-and the lower end of said yoke, meansA providing a lost motion driving connection between said yoke and said insulating plate, said last mentioned means including an
  • a molded insulating base having a recess opening having its lower' end oscillatable within said recess, manually operable means including a lever ⁇ having a spring abutment movable to opposite extreme positions across the pivotal center of said yoke, a at punched plate of insulating material pivotally supported by said yoke at the lower end of the latter, a coiled compression spring interposed between said last mentioned plate and said abutment, said first mentioned plate having an opening and said last mentioned plate having a portion thereof alternately engageable with the4 respective end walls of said opening to provide for snap movement of said rst mentioned plate to opposite extreme positions upon corresponding movements of said yoke, and a relatively thin punched member of insulating material located ⁇ within said recess and positioned above the respective pairs of contact tips but below said yoke and said spring, whereby passage of electric arcs from said contact tips to said yoke and'said spring is prevented.
  • a molded insulating base having a recess opening to the upper surface thereof, said base having ledges offset downwardly from said upper surface at points adjacent vto the opposite ends of the latter, stationary contacts respectively having portions thereof superimposed upon said ledges at the four corners of said base, and' said base having a plurality of notched portions or passages communicating with each of the respective ledges to alternatively accommodate wiring terminal elements of different forms, said wiring terminal elements being respectively adapted to provide for end, bottom or top wiring of the switch.
  • a molded insulating base having'a recess opening to the upper surface thereof, a rib formed in the bottom wall of said recess and having a flat upper surface, a relatively thin flat plate of insulating material slidable upon said at surface and having its movements guided and limited respectively by the side and end walls of said recess, contactors carried by said flat plate and having portions thereof exposed on opposite faces of said plate, a plurality of pairs' ofy resilient stationary contacts arranged ⁇ on opposite sides of said rib and the contacts of each pair having tips respectively biased into engagement with opposite faces of saidplate, said contactors being movable by said plate into and out of bridging engagement ber seated within the upper end of said spring and adapted to engage said abutment, the upper end of said spring being movable by said abutment independently of said.yoke to effect storage of a predetermined degree of energy in said spring, whereupon said yoke is movable jointly with the lower end of said spring to release
  • a molded insulating base having a recess opening to the upper surfacethereof, a rib formed in the bottom wall of said recess and having a at upper surface, a relatively thin flat plate ofinsulating material slidable upon said flat surface and hav- .ing its movements guided and limited respectively by the side and end walls of said recess,
  • said contactors carried by said -flat plate and having portions thereof exposed on opposite faces of said plate, a plurality of pairs of resilient stationary contacts arranged on opposite sides of said rib and the contacts of each' pair having tips respectively biased'into engage ent with opposite faces of said plate, said conta tors being movable by said plate into and out of bridging engagement with the contacts of the respective pairs, means for effecting movements of said plate to opposite extreme positions with a snap action, said means comprising a pivoted wire yoke, an actuating lever, said lever having an abutment movable to opposite extreme positions across the pivotal axis of said yoke, a coiled compression spring positioned between the arms of said yoke, a cup member seated within the upper end of said spring and adapted to engage said abutment, the upper end of said spring being movable by said abutment independently of said' yoke to effect storage of a predetermined degree of energy in said spring, whereupon said yoke is mov
  • a molded insulating base having a recess, stationary and movable contact elements located within said recess, snap actuating means for said movable contact elements, said ment carried by said element and engaged with the upper end of said spring to throw the latter from one .extreme position to the other, a-pin carried at one end of said element and having its ends projecting. laterally beyond opposite sides of said channel-shaped member, a second pin carried by said channel-shaped member and having its ends projecting laterally therefrom, a.
  • a metal top plate an externally threaded hollow metal bushing secured to said top plate, said bushing having akerf extending downwardly from the upperend thereof to provide a lateral opening, a flat punched sheet metal actuating lever, said lever having alined upper and lower arms and a third arm extending outwardly through said4 lateral opening, a pivot pin penetrating said lever and engaging the walls of said bushing, a rod carried by said third arm exteriorly of said bushing, a pair of ⁇ coiled tension springs eachA attached at one end to said to-p plate, the opposite ends of said springs being respectively attached to said rod at opposite ends of i the latter, whereby said lever is biased to a given extreme position, the upper arm of said lever hav- Abridging relation to said contact tips, actuating means for said insulating member including an oscillatable toggle element, acoiled compression spring interposed between the lower arm of said lever and said toggle element, anda relatively
  • a metal top plate an externally threaded hollow metal bushing secured lto .said top plate, said bushing having a kerf extending downwardly from the upper end thereof toptovide .a lateral opening, ⁇ a flatpunched sheet metal actuating lever, said lever.
  • a molded insulating base having a recess, stationary and movable contact elements located within said recess, snap actuating means for said movable contact elements, said means including a coiled compression spring one e'nd of which extendsI outwardly from said recess, a channelshaped member secured to said base with the open side thereof in registry with said recess, an element slidably engaging said channel-shaped member and projecting from opposite ends of the latter, an abutment carried by said element and engaged with'the upper end of said spring to throw thelatter from one extreme position to the other, spring means for biasing said element to a given extreme position,.and a lever pivotally supported independently of said switch mechanism, said lever having a part engageable with said element to provide for movement of the latter against the bias of said spring means.
  • a molded insulating base having a recess, sta-' tionary and movable contact-elements located within saidA recess, said movable contact elements being slidable relatively to said base into and out ofengagement with said stationary contact elements, a channel-shaped member secured to said base with the open side thereof in registry with said recess, an element slidably engaging the bottom wall of said channel-shaped member and adapted to project alternately from opposite ends oi the latter, a wire yoke having substantially parallel arms pivotally supported by said channel-shaped member and' having the free end thereof oscillatable within said recess, an abutment carried by said slidable element and movablerthereby across the pivotal center of said yoke, a coiled compression spring interposed between said abutment and the free Aend of said yoke,
  • a molded insulating base having a recess, arib formed integrally with the bottom wall of said recess and having a flat surface located above said bottom wall, a plurality of pairs of lower and upper resilient stationary contacts,vthe tips of each painof contacts beingl respectively biased toward each other, a relativelythin flat insulating memi.
  • said insulating member having a plurality of conducting elements movable therewith into and out of bridgiigrelation.

Description

Oct. 16, 1934. G, J. MEUER ELECTRIC SNAP SWITCH Filed April 15, 1933 3 Sheets-Sheet l Oct. 16, 1934. G. J. MEUER 1,977,078
ELECTRIC SNAP SWITCH Filed April 15, 1933 sheets-sheet 2 3923.5
Ilmzm? Oct. 16, 1934. G, .L MEUER 1,977,078
ELECTRIC SNAP SWITCH y Filed Aprivl l5, 1953 3 Shegts-Sheet 3 El .11 ,12, '583315 "553814 53 5f 15+] IiF-- ab l m50 95' o 95 al 1 if;
i l l? w i;v' .L a.. 7 mo 51; 99 l 15+ 57 lol INSULATION 56 los l oo z a g zo l 9 18 |08 I I 50 Iiw 1 4L Seam 39 l/ l Il/l/l/l l Patented Oct. 16, 19.34
.UNITED STATES PATENT oFFicE 1,977,078 ELECTRIC sNAP'swl'roH George J. Meuer, Milwa ukee, Wis., assignor to Cutler-Hammer, Inc., Milwaukee, Wis., a cbrporation of Delaware Application April 15, 1933, serial No. 666,252
1s claims.
. ments of the latter.
Another object is to provide improved and simpliiied actuating means for the movable contactors of the switch.
Another object is to provide improved means for insulating the contacts and contactors with respect to the actuating elements of the switch.
Another object is to provide a single form of switch base adapted to' accommodate wiring terminal elements of different forms, whereby top, bottom or end wiringfof the switch may be effected.
Various other objects and advantages of the invention will hereinafter appear.
The accompanying drawings illustrate, in en-v larged scale, certain embodiments of the invention which will now be described, it being understood that the invention is susceptible of embodiment in other forms without departing from the scope of the appended claims.
In the drawings, Figure l is a perspective view, in separated relation, of the parts of a tool-handle snap switch constructed in accordance with my invention. r.
Fig. 2 is a vertical sectional view, along ther dottedl line 2-2 of Fig. 1, showing the switch parts in assembledrelation.
Fig. 3 is a vertical sectional view, substantially on the dotted linev 3 3 of Fig. 1,--but showing amodiied form of top plate and actuating lever, to adapt the switch for one-hole mounting.
Fig. 4 is a perspective view iii-separated relation, of certain of the switch parts shown in Figs. 5 and 7.
Fig. 5 is a vertical sectional view similar to Fig. 2, on an enlarged scale, showing the parts as modified to provide a switch of relatively smaller capacity, and illustrating a modified form of insulating barrier.
Fig. 6 is a top plan view of a switch of the character illustrated in Fig. 5, .but having a special form of actuator.
(Cl. 20G- 76) Fig. '7 is a sectional view on the line 7 7 of Fig. 6.
Fig. 'la is a top plan view of one of the switch actuating elements shown in Fig. 7.
Fig. 8 is a perspective View of the insulating barrier shown in Figs. 5 and 7.
Fig. 9 is a perspective view, in separated relation, of an arrangement of stationary and mow `able contact elements to provide a switch of the three-point or multiple-circuit-controlling type. Fig. 10 is a perspective view of a contact carrier similar to that shown in Figs. 4, 5 and 7, but
consisting of a single molded insulating element.
Fig. 11 is a fragmentary sectional view, some- `what like Fig. 2, but showing a modified form of `of switch adapted for one-hole mounting, said switch having a special form of actuating lever and means for biasing the latter to a given extremet position. Y
Fig. 13 isa vertical sectional view, on the line 13-13 of Fig. 12.
Fig. 14 is a. detail perspective view of a modified form of terminal element to provide for bottom wiring of the switch.
Fig. 15 is a fragmentary perspective view showing a switch provided with a terminal element ofthe character illustrated in Fig. 14,--and showing the manner in which the molded insulatingV base is notched or grooved to accommodate said element.
Fig. 16 is a fragmentary view, partly in section and partly in elevation, showing a portable electric tool having my improved switch mechanism applied thereto,-and showing a novel form of actuating means for the switch.
Fig. 17 is a fragmentary top plan view, of a switch having a terminal element to provide for top wiring,the insulating cover plate being shown in dotted lines, and
Fig. 18 is a view partly in elevation and partly in section on the line 18-18 of Fig. 16.
The present invention relates in general to improvements in electric vsnap switches of the character described and claimed in my. Patent No. 1,889,259, dated November 29, 1932. i
Referring rst to Figs. 1 and 2 of the drawings, the numeral 20 designates the base which is molded from a suitable insulating material, such as the phenol formaldehyde condensation product sold commercially under the trade name of bak'elite. Base 20 is provided with a relatively las 2 vnavigare opens to the upper surface of said base. Ribs 22,
23 and 24 project from the bottom and end walls `of said recess 21, substantially in the manner disclosed in my Patent No, 1,889,259 aforementioned, the rib 22 having a ilat upper surface against which the flat plate 25 of insulating material is adapted to bear. Plate 25 is preferably punched to the form shown,-the same having a centrally located rectangular opening 25a and notches 25h, 25c which rare alined with each other and are located at' the mid-points of the length 'I'he arrangepoint or multiple-circuit controlling switch of the character disclosed in Fig. 9, -it being only necessary in the latter case to arrange the contacts 25d, 25e with the arms thereof extending in opposite directions respectively.
The longitudinally alined pairs of stationary contacts 25f, 25g and 25h, 25 are so formed and arranged as to provide for bridging engagement of the resilient tips thereof by the contactors 25d, 25e at one side of the vertical center line of the switch, as best illustrated in Fig. 2. Forthis reason the 'same stationary contacts 25f, 258, 25h and 25i may be employed for the three-point switch illustrated in Fig. 9,-thecontacts 25h, 25i
being merely positioned in a reverse relation ascompared with the positions thereof in Fig ..1.
As best illustrated at 25c in Fig. 2'the width of notches 25% 25b'is preferably substantially greater than the thickness of the strip metal (such as silver, brass, copper, alloy, or the like) from y"which the contacts 25d, 25e are formed, and accordingly the bent portion of each of said contacts ismedially distorted, as shown at 251, 25k, Fig. 1, to provide for a fairly snug fit of said bent portions within said notches.
The stationary contacts aforedescribed arel provided with terminal members 26 located within the respective groovesrat the four corners of base 20, each member 26 having aftapped opening for cooperation with a binding screw 2'1, base 20 being recessed as shown to accommodate the Shanks of said screws: The respective stationary contacts and their terminal members are attached to .base 20 in any suitable manneneyelets 28 being shown for this purpose.
Located beneaththe terminal portions of the upper stationary contacts 25f, 25h, and clamped in position by the fastening means for the latter, are a pair of resilient metal strips 29 and 30, the free end portions of which extend downwardly in slightly spaced relation to the corresponding end substantially equivalent tothe cushioning effect upon the plate4 25 upon snap movement thereof to its opposite extreme position as an incident to bridging engagement of the movable contacts with the stationary contacts of the switch, and
hence the shock andvwear upon the movable parts of the switch, as an incident to operation thereof, is reduced to a minimum.
Base 20 is provided, with top and end grooves as shown to accommodate the end-wiring terminal members shown in Figs. 1 and 2, and in addition I prefer to provide the upper surface of said base with communicating lateral grooves 31, 32 33 and 34 whereby said base may be utilized in conjunction with bottom-wiring terminal members of the character illustrated in Figs. 14 and 15, or top-wiring terminal members of the character illustrated in Fig. 17.
The means for effecting sliding movement of plate 25 preferably comprises a ilat punched plate 35, which as shown in Figs.v 1, 2 and 3 may consist of sheet metal. Obviously, however, a correspondingly shaped flat plate of insulating material may be employed,-as shown, for instance, at 101 in Fig.. 13. Plate 35 is provided with a spear-shaped lower end which is adapted to penetrate the opening 25a in plate 25 in the manner best illustrated in Fig. 3,-rib 22 being recessed as shown at 22a to provide clearance for said lower end of plate 35.
Plate 35 is pivotally supported at 35a by va substantialy U-shaped wire' member 36 the cutwardly extending ends 368L and 36b of which are adapted to snap into and pivotally engage the lower pair of alined openings 37, 38 in the top plate 39 of inverted channel shape. The wire of which member 36 is formed is preferably of rectangular cross section, as shown, to provide adequate clearance for the actuating spring while minimizing the external dimensions of said member 36. 'I'his arrangement also facilitates the forming operation of member 36. The top plate 39 is preferably of the same shape and size as the'corresponding part illustrated in Figs. l and 2, for-instance, of my-Patent No. 1,889,259 aforeyrnentioned. The base 20, however, is of great- 'er length than the base shown in said patent,
the switch as a whole is attached to atool handley or other suitable support.
As in my prior patent,the,top plate 39 is provided with a rectangular slot or opening A46 to accommodate the `fiat punched sheet metal actuating lever 47 and to restrain the same againstlateral displacement with respect to the top plate after the pivot pin 48 has been forced into position,said lever having an opening 47e. to accommodate the enlarged intermediate portion of pin 48 with a drive t, and the opposite ends of said" pin being adapted to bear withinthe upper pair of alined openings one of which is shown ats?- e ilat punched insulating plate 50 to be in-vv terposed ,between the top plate 39 and base 20 is of slightly greater length than the latter, said plate 50 having openings 50e, 50b to provide clearance for screws 40 and 4l, and a relatively large substantially elliptical opening 50 to vprovide clearance forA the oscillatory U-shaped member 36. The member 35 is provided with a reducedland shouldered upper end portion 35h,-
said end portion being adapted to enter the.
( erably of stamped sheet metal, to be engaged by the abutment 47b at the lower end of lever 47. Lever 47 is preferably provided with/a recessed knob 47c which is driven or pressed onto the upper end of the former, as illustrated in Fig. 2.
Positioned loosely within recess 2l above the stationary and movable contact elements of the switch, but beneath the oscillatable member 36 is a relatively thin plate 53 of fiber or other suitable insulating material, said-plate having a relatively long rectangular'slot 53BL (Fig. 1) to provide clearance for the member 35. Plate 53 thus acts to provide a substantially enclosed or auxiliary arcing chamber for the stationary and movable lContact elements of the switch7 whereby the member 36 is shielded from any arcs drawn incident to operation of the switch.
The wiring terminal members 26 are preferably provided with perforations 26a, as shown, to facilitate bending thereof to the form illustrated. Plate 50 is preferably provided with four arcuate notches 50d to assist in providing wire guards for the respective terminal screws when topwiring terminals of the character illustrated in Fig. 17 are employed.
i, The switch illustrated in Fig. 3 is in most respects like that shown in Figs. 1 and 2, except that the same is provided with means to adapt the same for one-hole mounting. Said means as shown comprises a punched sheet metal top plate 54 having attached thereto an externally threaded hollow metal bushing 55.- Bushing 55 is provided in its lower end with diametrically opposed notches or kerfs (one of which is shown at 55a) to provide clearance for the bent ends 36a, 36b of member 36, which ends are pivotallyengaged in suitable Adepressions in the bulged portion of top plate 54, as shown in dotted lines at 54a. Top plate 54 is provided with spaced pairs of openings 56, 57 and 58, 59,--the former being adapted to cooperate with the screws 60, 61
whereby the switch parts are retained in assembled relation, and the openings 58, 59 being adapted to cooperatewith screws (such as 60, 61) when top plate 54 is employed in Aconjunction with a relativelyshorter insulating base of the .character disclosed at 20a in Figs. 5 and 7.
The bushing 55 is provided with alined drilled openings to permit endwise insertion of pin 62 for pivotal support of the actuating lever 63. In practice it is unnecessary to provide for a drive iit of pin 62 within the opening 63a in lever 63, wherefore the aforementioned openings in bushing 55 need be. only slightly larger than the cross sectional dimensions of said pin. Lever 63 preferably comprises a .flat sheet metal stamping, and the upper end of bushing 55 is provided with a slot or kerf 55b to permit insertion of said lever 63 into the bushing. The side Walls of kerf 551- act in conjunction with pin 62 to limit lever 63 to oscillatory movement in a single plane, and
the shoulders formed by said kerf likewise act said plate being shown as relatively shorter than ',theplate 25 aforedescribed, merely to adapt the samesto the relatively smaller dimensions of the recess inebase 20, Figs, 5 and 7. Thus it will be understood'that a plate 64 of the same size as plate 25 might be employedl in the switch devices of Figs. 1 to 3. Plate 64 is provided at the midpoints of the respective side edges. thereof `correspondingly reduced size.
' with y'notches to accommodate the contactors 64,
64b, and said plate is provided with a centrally located rectangular opening 65 (Fig. 7) to snugly receive the reduced end 66a of a punched sheet metal plate 66,-said end being upset as shown at 66b (Fig. 7) to rigidly secure said parts'to each other. The wire member 67 is preferably bent to substantially W-shape as shown,the bend 67a thereof being adapted to accommodate the upper y tapered end of member 66, whereby the lower coils of spring 51 are adapted to surround the bend 67a and said end of member 66, as best illustrated in Figs. 5 andi7. The manner in which spring 51 directly and alternately engages opposite edges of member 66 to effect snap movement -of the latter and of plate 64 to opposite extreme positions will be apparent upon inspection of Figs. 5 and 7.
Referring more particularly to Fig. 5, it will be noted that base 20a is provided with a recess 21a of relatively smaller dimensions than the recess 21 shown in Figs. 1 to 3. I therefore employ stationary contacts 68 and 69, etc., of smaller dimensions than the corresponding contacts 251, 258, etc., aforedescribed, the movable contactors (one of which is shown at 64av in this ligure) being of punched vliber member 71 of the form best illus- Il.
trated in Fig. 8. Member 71 is provided with a slot 71`a to provide clearance for member 66,-said slot being of increased width at opposite ends thereof, as indicated at 71h, 71c to fit around the upper end of the vertical ribs 2Gb, 202. posite end portions of member. 71 are thus clamped between plate 70- and the upper ends of eyelets 28x, as best illustrated in Fig. 5,-the intermediate portion being bent or bowed downwardly as shown to avoid interference with member 67 and spring 51. Member 71 thus acts to provide a substantially closed or auxiliary chamber for the stationary and movable contact elements of the switch.
The top plate 39 and lever( 47 in Fig. 5 are identical with the corresponding parts shown in Fig. 2, but in Fig. 5 the screws 40 and 41 are arranged to cooperate with the inner pair of tapped openings 44 and 45. The insulating plate 64 in Figs. 5 and 7 is adapted to slide upon the at upper surface of a central rib 72, said rib being -provided with a recess 728L (Fig. 7) to provide for an actuating member of the character illustrated at35 in Figs. 1 to 3 when the latter form l of mechanism is employed.
The switch mechanism illustrated in Figs. 6 and 7 is substantially like that shown in Fig. 5,
and correspondingparts have been given like characters of reference. In Figs. 6 and 7, however, a punched and st'ampedsheet metal member 73 is attached to top plate 39, as by means of a pair of screws 73e and 73f,-member 73'having parallel upstanding lugs,- one of which is shown lat 73a, to ywhich 'the saddle-shaped trigger lever`v 74 is pivotally secured, as by means of pin 75. Lever 74 is provided with a pair of downwardly extending lugs', one of which is shown at 74a, said Hlugs' being perforated to accommodate a pin 76 to The op- .".IL
ELC() The terminal Stud 85 is riveted to member 80 as shown at 85,
`Fig. 7, and one of the upper'stationary contacts is shown at 68a.
A sheet metal member is provided with a punched out portion 81 to provide clearance for screw 41,-the right hand end ofsaid member being provided with downwardly extending lugs 82, 83which straddle pin 76, whereby'mem'ber 80 is driven by said pin. At its left hand end member 80 is provided with an opening 84 (Fig. 7B) to receive the cylindrical portion .85EL of a stud or pin 85 whose upper reduced end 85b is adapted to be guided by the walls of slot 46.
and` the lower end 85d is adapted to engage the cup member 52.
Irr Fig. 7 the lever 74 is shown depressed with consequent movement of the switch parts to circuit closingposition. Upon manual release of lever ,74 the springs 77, 78 will act to returnv the switch parts automatically to circuit breaking position. The member 73, however, is provided with a pair of downwardly extending lugs,
, one of which is shownat 86,-said lugs being perforated to provide a support within which the -pin 87 is slidable, said pin having a head or button 87a which is depressible to provide for en,- gagement of the anged outer end (not shown) of said pin with the outwardly offset portion 74P of lever 74 to prevent clockwisemovement of the latter (Fig, 7) upon its pivot 75. The coiled compression spring 88 tends to bias pin 87- toward the left (Fig, 6), s'o that upon a slight additional 'depression of lever 74, the flanged end of pin 87 will be free to move under its bias out of latching relation to lever 74. The parts of this latching mechanism are shownin detail in Figs. 4, 5 and 6""f my Patent No. 1,889,259, and further description thereof herein is deemed unnecessary.A As in my patent aforementioned, the member 73 is provided with a downwardly extending lug v73b which is tapped at 73273d to accommodate suitable securing screws (not shown).v The heads of the aforementioned screws 40, 41 may be waxed in their respective countersunk recesses, as indicated at 89, 90 (Fig. 7) -to prevent accidental loosening thereof.
In Fig. 9 I have shown an arrangement of the stationary and movable switch contacts to provide a switch of the three-point or multilgile-circuitcontrolling type. This arrangement merely involves a reversal. of the position of stationary contacts 25h, 25i and the movable contactor 25d with respect to the positions thereof illustrated in Fig. 1, for instance. The contact members I ab 251, 25r in this case are electrically connected, as
by means ofthe bus member 91, and a terminal member 26 common to contacts 251,' 251' is employed-all of the stationary contact and terminal members being secured to the insulating base of the switch as by means of the eyelets 28 aforedescribed. l
Fig. 10 illustratesa part adaptable for use with the switch mechanisms illustrated in Figs. 4, 5 l and 7, said part preferably comprising a Amolded insulating plate 92, corresponding'with the plate 64 of the other gures,-said plate 92 having formed. integrally therewith the insulating projection or stud 92a which performs the function of the metal member 66 aforedescribed. Fig. 11 is a fragmentary view of a switch illus- .trating a modified form of resilient abutment 93 `for the contact carrying insulating plate of the switch mechanism,-said abutment having its lower end 93a angled downwardly and inwardly toward the end wall of reces 21. By this means' any tendency of the contact-carrying plate (not sh own) to move upwardly away from the hat surface of rib 22 is avoided. Figs.. 12 and -13 illustrate a switch mechanism quite similar to that shown in- Fig. 3, and corresponding parts have vbeen given like characters of reference. Thus I provide an externally threaded hollowl metal bushing 94 having a kerf 94a at the upper end thereof and a lateral drilled opening or kerf 94b communicating therewith. A punched sheet metal actuating lever 95 is insertable within said bushing for pivotal support by means of pin 62. The upper -end 95a of said lever has attached thereto arecessed handle element 951, as by driving the latter onto the former. The lower end 95c of lever 95 is provided with ari abutment to engage cup 52. Extending laterally from lever 95 is an arm 95d which carries a pin or rod 96 to the opposite ends of which are attached the coiled tension springs 97 and 98,-- vthe opposite ends of the respective springs being attached to lugs or hooks 99 and 100 struck from the plate 54. Lever 95 is thus biased in a clockwise direction (Fig. 13) to la given extreme positionto effect open-circuit 'positioning of the switch parts. `Also in Fig. 13 I have shown the element 101 which comprises a punched or molded plate of insulation, whereby the member 36 and spring 5l-.are more positively shielded from arcs formed between th stationary and movable contacts of the switch. Nuts 94 94d are adapted to provide for attachment of the complete switch to a suitable support.
Fig. 14 shows a modified form of terminal member which may be substituted for the termi- 'nal members 26 aforedescribed to provide a switch adapted for bottom wiring, the' usual wir'- ing terminal screw 27 being employed. The manner in which member 102 and screw 27 are accor'nmodated by the recesses in base 20 is sho in the fragmentary view of Fig. 15'.
In Fig. 16 I have illustrated an adaptation .of
my switch mechanism to control by a special form of actuating meansassociated with a motor operated drill or other portable tool of well known form. In said figure the numeral 103 Adesignates the motor casing to which is secured in any suitable manner a switch housing or supporting casing 104. Casing 104 is provided with a hand-grip- 105 of jsuitable form, and pivotally supported within said casing, as at 106 is a trigger or lever 107 which is adapted upon movement thereof toward member 105 to eifect circuit-closing opera-` tion of the switch. The switch as shown comprises a base 20 of relatively large dimensions as shown in Figs. l to 3, and it may be assumed that the stationary and movable'switch' parts are of the relatively highcurrent-carrying capacity shown in said figures. The top plate 39 is of the size common to all of the switch mechanisms aforedescribed., 'I'he stud 85V" is secured in the manner aforedescribed to a metal member 108 of inverted channelshape,the edges of the parallel arms of said member being adapted to slidably engage the inner surface of said top plate A39. Member 108 is provided with a' slot 108B affording clearance for the shank of'screw ,41. The right hand end of member 108 projects beyond the top plate 39 as shown, and said end carries the pin 76 to-opposite ends of which the coiled compression SIF springs 109, 110 are attached, the opposite ends of said springs being respectively attached' to the ends of pin '79 carried by plate 39. The left hand end of member 108 is thus biased into engagement withl lever 107 to normally retain the latter in the position thereof illustratedin Fig. 16,-and to normally retain the switch parts in circuit opening position.
A plate 111 is attached to top plate 39 as by means of a pair of countersunk screws one of which is shown at 112, and said plate 111 is in turn secured to the inner surface of casing 104 as by means of a plurality of screws 113.
In Fig. 17 I have shown at 114 the form of terminal element which may be employed to provide for top-wiring of the switch,-the wiring terminal screw 27 having its shank extending downwardly in parallel relation to the outer side wall of base 20. The insulating plate (dotted lines) is superimposed upon the inner end of terminal member 114. Said plate is provided with curved notches or cut-away portions 50d adjacent to each of the four corners thereof to provide clearance for the heads of the respective screws 27, and 'to provide wire guards therefor additional to the bent end portions of the respective members 114, as indicated at 114?. l
It will be apparent to those skilled in the art that various other combinations of the parts illustrated in the several figures may be made. Resilient abutment elements of the character illustrated at 29, 30 and 93 shown in certain of the gures may be employed with any of the switch devices herein illustrated, or the same `may be en tirely omitted if desired. Similarly any one of the different types of contact-carrying insulating plates illustrated may be employed in agiven switch provided the proper form of actuating means is associated therewith.
It is to be further noted'that while I have illustrated insulating bases 20 and 20a of different size, nevertheless each base is'so formed as to accommodate thevar-ious forms of wiring terminal plates shown herein, whereby bottom, top or end wiring of the particular switch may be effected.
What I claim as new and desire to secure by Letters Patent is: 4
1. In an electric snap switch, in combination, a molded insulating base having a recess, a rib formed integrally with the bottom wall of said recess and having a fiat surface located above said bottom wall, a plurality of pairs of lower and l upper resilient stationary contacts located within said recess and biased toward each other, a relatively thin flat insulating memberslidable upon said fiat surface and interposed between said stajtionary contacts in all positions of the former,
said insulating member having a plurality of conducting elements movable therewith into and out of bridging relation to said pairs of contacts, and resilient strip metal abutment members associated with certain of said stationary contacts and engageable by said slidable member upon movement of the latter toward one extreme posi-I tion.
l spectivelybiased toward each other, a relatively thin flat insulating member slidable upon said flat surface and interposed between the stationtion to said contacts.
3. In an electricsnap switch, in combination, a
molded insulating base having a substantially rectangular recess formed in the upper surface thereof, a rib formed in said recess and projecting from the bottom wall of the latter, contact and terminal members secured to the four corners of said base, said base having external grooves in the end walls thereof to accommodate the wiring terminal portions of said members, the contact portions of said members being resilient and the free ends of each longitudinally l alined pair being located within said recess in overlapping relationship to each other, a relatively thin iiat insulating plate located between the contact portions of the respective pairs and adapted to tension the latter, said plate being adapted to slidably engage said rib and having a pair of bridging contactors secured thereto and exposed on opposite sides thereof, means for insuring snap movements of said plate to opposite extreme positions respectively, auxiliary resilient metal strips associated with certain'of said Cona tacts, the free ends of said metal strips being engageable by said plate to cushion the snap movement of the latter to one of its extreme positions, and said free ends being angled downwardly toward the adjacent end wall of said 'l recess,whereby said plate is restrained against upward displacement relatively to said rib upon movement thereof to said last mentioned extreme position.
4. In combination, a slidable contactor assembly for electric snap switches, said assembly coinprising a relatively thin flat plate of insulating material, said plate having a pair of alined notches formed therein at the mid-points of the opposite edges thereof respectively, said plate also having a relatively narrow slot extending in a plane at right angles to the plane of said notches and arranged symmetrically with respect to the latter, a pair of metal contactors of substantially U-shapein cross section, said contactors having the intermediate portions thereof located within said notches and having the opposite parallel arms thereof extending in reverse directions respectively longitudinally of said plate, two pairs of resilient fixed contacts, the tips of each pair being alined with and biased toward each other but said pairs being reversely arranged whereby the pairs of tips are offset relatively to each other longitudinally of said plate, said plate with its attached contactors being interposed between the respective pairs of contacts, and means including a coiled compression spring for effecting snap movement of said plate to opposite extreme positions respectively; whereby the respective contactors are alternately engaged with and alternately disengaged from their cooperating stationary contacts.
5. An electric snap switch comprising a molded insulating base having a substantially rectangular recess formed in the upper surface thereof, a rib extending longitudinally of the bnan wan of said recess, said rib-having a ilat upper surface, a
relatively thin plate of insulating material located within said recess and slidable upon the upper surface of said rib, saidplate having its movements guided and limited, respectively, by the side and end walls of said recess, a pair of contactors, each contacter having a connecting portion penetrating said plate and arm portions bent into clamping engagement with opposite faces of said plate, two pairs of resilient stationary contacts having the tips thereof respectively biased into\ engagement with opposite faces of said plate, whereby upon movement of said plate to opposite extreme positions said contactors are moved accordingly into or out of bridging relation to said pairs of contacts, means for effecting such movement of said plate with a snap action, said means comprising a wire member bent to provide a pair of substantially parallel arms and mounted for oscillatory movement relatively to said base, a coiled compression spring adapted to bias said oscillatable, member to one extreme position or the other, and a flat member providing a lost-motion driving connecf tion between said spring and said plate, said fiat member` being positioned in a plane parallel to the plane of oscillation of said wire member and having a portion thereof surrounded by a plurality of the lower end coils of said spring, whereby said spring is alternately engageable directly with opposite edges of said flat member to insure snap movement of the latter from each extreme position thereof to the other.
6. In an electric snap switch, in combination, a molded insulating base having a recess, a rib formed integrally with the bottom wall of said recess and having a nat surface located above said bottom wall, a plurality of pairs of resilient stationary contacts located within said recess on opposite sides respectively of said rib, the tips of the contacts of the respective pairs being biased toward each other, a relatively thin fiat insulating memberslidable upon said flat surface and interposed between the tips of the respective pairs of contacts in all positions of the former, said insulating member having conducting elements attached thereto and movable therewith into and outyof bridging relation to the tips of the respectve pairs of contacts, snap actuating means forsaid insulating member including an oscillatable toggle elementand a coiled compression spring extending into said recess',rand a relativelythin member of insulating material located within said recess and positioned above the respective pairs of contact tips but below said toggle element and said spring, whereby passage of electric arcs from said contact tips to said toggle element and said spring is prevented.
'1.v An electric snap switch comprising a molded insulating base having a substantially rectangular ,recess formed in the upper surface thereof, a rib` extending longitudinally of the bottom wall of said recess, said rib having a flat upper surface, a relatively thin plate of insulating material located within said recess and slidable upon the upper surface of said rib, said plate having its.move
ments guided and limited, ,respectively, by the side and end walls of said recess, said plate having a pair of. alinedvnotches formedthereinjat the mid-points of the opposite edges thereof respectively, a\pair of metal contactors, said contactors having intermediate portions thereof I located within the respective notches and opposed parallel arm portions extending longitudinally of said plate, two pairs oi' resilient fixed contacts, the tips of each pair being alined with and biased toward each other, said plate with its attached contactorsbeing interposed between the respective pairs ofcontacts, means including a coiled lcompression spring for effecting snapvmovement pairs of resilient stationary contacts, the tips of each pair of stationary contacts being biased toward each other in spaced relationship to the bottom wall of said recess, a flat plate of insulating material interposed between arid Aadapted to slidably engage the tips of the respective pairs of contacts in all positions of said plate, contactors carried by said plate and movable thereby| into and out of bridging relation to said pairs of contacts, a wire yoke member having parallel arms pivotally supported independently of said base and having its lower end oscillatable within said recess, manually operable means including a lever having a spring abutment movable to op- .posite extreme positions across the pivotal center of said yoke, a coiled compression spring interposed between said abutment and the lower end of said yoke member, means providing a lost motion driving connection between said yoke member and said insulating plate, and a relatively thin punched member of insulating material located within said recess and positioned above thev respective pairs of contact tips but below said yoke member and said spring whereby passage of electric arcs from said contact tips to said yoke member and said spring is prevented.
9. In an electric snap switch, in combination, a
molded insulating base having a recess opening to the upper surface thereof, a plurality of pairs of resilient stationary contacts, the tips of each pair of stationary contacts being biased toward each other in spaced relationship to the bottom wall of said recess, a flat punched plate of .insulating material interposed between and adapted to slidably engage the tips of the respective pairs of contacts in all positions of said plate, contactors carried by said plate and m able thereby into and out of bridging relation o said pairs of contacts, a wire yoke having parallel arms pivotally supported independently of said baseI and having'its lower end oscillatable within said recess, manually operable means including a lever having a'spring abutment movable to *oppositeextreme positions across the pivotal center of said yoke, a coiled compression spring interposed between said abutmnt-and the lower end of said yoke, meansA providing a lost motion driving connection between said yoke and said insulating plate, said last mentioned means including an I insulating element with' which diametrically `opposite portions of said coiled compression spring are adapted to engage, and a relatively thin member of insulating material located within said recess and positioned above the respective pairs of\ contact tips but below said yoke and said spring, whereby passage of electric arcs from said contact tips to said yoke and said spring is prevented. i
10. In an electric snap switch, in combination,
` a molded insulating base having a recess opening having its lower' end oscillatable within said recess, manually operable means including a lever `having a spring abutment movable to opposite extreme positions across the pivotal center of said yoke, a at punched plate of insulating material pivotally supported by said yoke at the lower end of the latter, a coiled compression spring interposed between said last mentioned plate and said abutment, said first mentioned plate having an opening and said last mentioned plate having a portion thereof alternately engageable with the4 respective end walls of said opening to provide for snap movement of said rst mentioned plate to opposite extreme positions upon corresponding movements of said yoke, and a relatively thin punched member of insulating material located `within said recess and positioned above the respective pairs of contact tips but below said yoke and said spring, whereby passage of electric arcs from said contact tips to said yoke and'said spring is prevented.
l1. In an electric snap switch, in combination, a molded insulating base having a recess opening to the upper surface thereof, said base having ledges offset downwardly from said upper surface at points adjacent vto the opposite ends of the latter, stationary contacts respectively having portions thereof superimposed upon said ledges at the four corners of said base, and' said base having a plurality of notched portions or passages communicating with each of the respective ledges to alternatively accommodate wiring terminal elements of different forms, said wiring terminal elements being respectively adapted to provide for end, bottom or top wiring of the switch.
12. In an electric snap switch, in combination, a molded insulating base having'a recess opening to the upper surface thereof, a rib formed in the bottom wall of said recess and having a flat upper surface, a relatively thin flat plate of insulating material slidable upon said at surface and having its movements guided and limited respectively by the side and end walls of said recess, contactors carried by said flat plate and having portions thereof exposed on opposite faces of said plate, a plurality of pairs' ofy resilient stationary contacts arranged `on opposite sides of said rib and the contacts of each pair having tips respectively biased into engagement with opposite faces of saidplate, said contactors being movable by said plate into and out of bridging engagement ber seated within the upper end of said spring and adapted to engage said abutment, the upper end of said spring being movable by said abutment independently of said.yoke to effect storage of a predetermined degree of energy in said spring, whereupon said yoke is movable jointly with the lower end of said spring to release the energyso stored, means providing a lost motion driving connection between said spring and said plate, said means comprising an element engaged at one end thereof with said plate, the other end. of said element extending upwardly into the lower end of said spring, and a relatively thin punched. member of insulating material located within said recess and positioned above the respective pairs of contact tips, but below said yoke and said spring, whereby passage of electric arcs from said contact tips to said yoke and said spring is prevented.
l13. In an electric snap switch, in combination, a molded insulating base having a recess opening to the upper surfacethereof, a rib formed in the bottom wall of said recess and having a at upper surface, a relatively thin flat plate ofinsulating material slidable upon said flat surface and hav- .ing its movements guided and limited respectively by the side and end walls of said recess,
contactors carried by said -flat plate and having portions thereof exposed on opposite faces of said plate, a plurality of pairs of resilient stationary contacts arranged on opposite sides of said rib and the contacts of each' pair having tips respectively biased'into engage ent with opposite faces of said plate, said conta tors being movable by said plate into and out of bridging engagement with the contacts of the respective pairs, means for effecting movements of said plate to opposite extreme positions with a snap action, said means comprising a pivoted wire yoke, an actuating lever, said lever having an abutment movable to opposite extreme positions across the pivotal axis of said yoke, a coiled compression spring positioned between the arms of said yoke, a cup member seated within the upper end of said spring and adapted to engage said abutment, the upper end of said spring being movable by said abutment independently of said' yoke to effect storage of a predetermined degree of energy in said spring, whereupon said yoke is movable jointly with the lower end of said spring to release the energy so stored, means providing a lost motion driving connection between said spring and said plate, said means comprising a flat punched plate of insulating material pivotally engaged with said yoke, the lower `end of said last mentioned plate being loosely engaged with said rst mentioned plate, and the upper end of said last mentioned plate being adapted to fit within the lower end of said spring, whereby said rst mentioned plate is subjected to the prying action of said second mentioned plate to insure initial movement of the former after storage of a given amount of energy in said spring, and a relatively thin member of insulating material located within said recess and positioned above the respective pairs of contact tips but below said yoke and said spring, whereby passage of electric4 arcs from said contact tips to said yoke and said spring is prevented.
14. In an electric snap switch of the tool-handle type, incombination, a molded insulating base having a recess, stationary and movable contact elements located within said recess, snap actuating means for said movable contact elements, said ment carried by said element and engaged with the upper end of said spring to throw the latter from one .extreme position to the other, a-pin carried at one end of said element and having its ends projecting. laterally beyond opposite sides of said channel-shaped member, a second pin carried by said channel-shaped member and having its ends projecting laterally therefrom, a.
.pair of contractile springs engaged under tension with the spaced ends of the respective pins whereby said abutment is biased to a given extreme position, and a lev'er pivotally supported independently of said switch mechanism, said lever having a portion thereof engageable with the opposite end .of said element to provide for movement of said abutment to its opposite extreme position against the action of said biasing springs.
15. In a snap switch of the character described,y in combination, a metal top plate, an externally threaded hollow metal bushing secured to said top plate, said bushing having akerf extending downwardly from the upperend thereof to provide a lateral opening, a flat punched sheet metal actuating lever, said lever having alined upper and lower arms and a third arm extending outwardly through said4 lateral opening, a pivot pin penetrating said lever and engaging the walls of said bushing, a rod carried by said third arm exteriorly of said bushing, a pair of `coiled tension springs eachA attached at one end to said to-p plate, the opposite ends of said springs being respectively attached to said rod at opposite ends of i the latter, whereby said lever is biased to a given extreme position, the upper arm of said lever hav- Abridging relation to said contact tips, actuating means for said insulating member including an oscillatable toggle element, acoiled compression spring interposed between the lower arm of said lever and said toggle element, anda relatively vthin punched memberl of insulating material located within said recess and positioned 'above the respective contact tips but below said toggle element and said spring', whereby passage of electric arcs from said contact tips to said 'toggle element l and said springv is prevented.
16. In a snap switch of the character described,- in combination, a metal top plate, an externally threaded hollow metal bushing secured lto .said top plate, said bushing having a kerf extending downwardly from the upper end thereof toptovide .a lateral opening,` a flatpunched sheet metal actuating lever, said lever. having alined ,upperA and"lowe1 arms and a' third arm extending outwardly through said lateral opening, a pivot pin penetrating said lever and engaging the walls of Lenore springs each attached at one end to said top plate, the opposite ends of said springs being respectively attached to said rod at opposite ends of the latter, whereby saidlever is biased to a given extreme position, one arm of vsaid lever having-a handle element secured thereto to facilitate manipulation thereof against saidbias, and a pair of nuts adjustably carried at the upper end of said bushing to provide `for attachment of the latter to a suitable support.
17. In an electric 4snap switch, in combination,
a molded insulating base having a recess, stationary and movable contact elements located within said recess, snap actuating means for said movable contact elements, said means including a coiled compression spring one e'nd of which extendsI outwardly from said recess, a channelshaped member secured to said base with the open side thereof in registry with said recess, an element slidably engaging said channel-shaped member and projecting from opposite ends of the latter, an abutment carried by said element and engaged with'the upper end of said spring to throw thelatter from one extreme position to the other, spring means for biasing said element to a given extreme position,.and a lever pivotally supported independently of said switch mechanism, said lever having a part engageable with said element to provide for movement of the latter against the bias of said spring means.
18. In an electric snap switch, in combination,
a molded insulating base having a recess, sta-' tionary and movable contact-elements located within saidA recess, said movable contact elements being slidable relatively to said base into and out ofengagement with said stationary contact elements, a channel-shaped member secured to said base with the open side thereof in registry with said recess, an element slidably engaging the bottom wall of said channel-shaped member and adapted to project alternately from opposite ends oi the latter, a wire yoke having substantially parallel arms pivotally supported by said channel-shaped member and' having the free end thereof oscillatable within said recess, an abutment carried by said slidable element and movablerthereby across the pivotal center of said yoke, a coiled compression spring interposed between said abutment and the free Aend of said yoke,
means providing a lost-motion driving connection between said yoke and said movable contact ele-1 ments, a plurality of coiled tension springs connected with said channel-shaped member and said slidable member to bias the latter to a given extremeuposition, and means for effecting movement of said slidable member toits opposite extreme position against said bias, said means ccmprising a member movably supported independently of said switch mechanism.
19. In an electric snap-switch, in combination,
a molded insulating base `having a recess, arib formed integrally with the bottom wall of said recess and having a flat surface located above said bottom wall, a plurality of pairs of lower and upper resilient stationary contacts,vthe tips of each painof contacts beingl respectively biased toward each other, a relativelythin flat insulating memi.
positions cf the former, said insulating member having a plurality of conducting elements movable therewith into and out of bridgiigrelation.
to the tips of the respective pairs o fcontacts,
resilient metal strip members associated with the upper contacts 'of each pair, said last mentioned' 150 sion spring extending into said recess, and a relatively thin punched member of insulating material located within said recess and positioned above the tips o! the respective pairs of contacts but 'below said toggle element and said spring, whereby passage of electric arcs from said contact tips to said toggle element and said spring is prevented.
GEORGE J. MEIJER.
US666252A 1933-04-15 1933-04-15 Electric snap switch Expired - Lifetime US1977078A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2441096A (en) * 1944-09-04 1948-05-04 Singer Mfg Co Control means for portable electric tools
US2734115A (en) * 1956-02-07 dupre
US2900466A (en) * 1957-11-29 1959-08-18 Gen Electric Electric switch with miniature toggle mechanism

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2734115A (en) * 1956-02-07 dupre
US2441096A (en) * 1944-09-04 1948-05-04 Singer Mfg Co Control means for portable electric tools
US2900466A (en) * 1957-11-29 1959-08-18 Gen Electric Electric switch with miniature toggle mechanism

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