US1840523A - Lumber drying kiln - Google Patents

Lumber drying kiln Download PDF

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US1840523A
US1840523A US428727A US42872730A US1840523A US 1840523 A US1840523 A US 1840523A US 428727 A US428727 A US 428727A US 42872730 A US42872730 A US 42872730A US 1840523 A US1840523 A US 1840523A
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fans
air
kiln
lumber
kilns
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US428727A
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Moritz L Mueller
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GEN DRY KILN Co
GENERAL DRY KILN Co
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GEN DRY KILN Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/16Wood, e.g. lumber, timber

Definitions

  • This inventionv relates to lumber. drying kilns, and it has for its object to provide a device of this nature provided with aircirculating means of such nature that marked economies in construction may be had, while, at the same time, the efficiency. of the kiln is increased.
  • Fig. 1 is a transverse vertical sectional view through a pair of kilns, constructed in accord ance with the invention, i v
  • Fig. 2 is affragmentary longitudinal section through one of said kilns, v
  • Fig. 3 is a transverse vertical section through a pair of kilns having the circulating fans located beneath the lumber instead
  • Fig. 4 is a fragmentary longitudinal'sectional view of the structure of Flg. 3, and
  • F gs. 5, 6 and 7 are diagrammatic plan views illustrating modified forms of driving means for. the fans, hereinafter described.
  • Figs. 1 and2 the structure is divided by a central partition wall 5, to form kiln chambers 'A-B.
  • Trucks of lumber fiat piled in spaced'courses and 1n- 'dicate'd 'at'6 an'd- Tare run into the kilnchambersu-pontracks 8, 111 the usual and well known way.
  • 'fiecting and guiding means for the air set in circulation by the fans the air being guided and its direction changed gradually withoutend thrust of the other fan.
  • The. pitch of the blades of thefan 10 is opposite to the pitch of the blades of the fan 11, so that the end thrust of one fan is counteracted by;
  • haustzand fresh air vents'19 are disposed upon opposite sidesofthe fans, these vents functioning as exhaust or intake vents, according to the direction of rotation of the fans.
  • deflectors 16' form a .pocket 21 between them, which serves toreceive the driving units, i. e., the'motors'12,
  • ventilators22 may be ventilated by ventilators22. While the deflectors 15 and16 arehighly useful in adding to the stream line effect and preventing the formation of undesirable eddy currents in the corners of the kiln, it is possible to omit these deflectorsand still have the kiln operate. "These deflectors may be of. any desiredrlength. It will, of course, be understood that suitable'air con- .ditioning means, such as the steam coils23 and humidifying steam nozzles 24, willbe located in the path of circulation of the air discharged by the fans.
  • Outer ceflectors 34-35 enclose spaces 3637, which are open at their ends, as indicated at 38, whereby these spaces are caused to form fresh air ducts. Openings 38 may be controlled by.
  • dampers 38 having handles 38 These ducts are provided with box-like extensions 40,
  • Nozzles 48 are connected to these fines and extend through the deflectors 41, and into the fan chambers.
  • the deflectors 41 likewise have extensions 49, which extend toward the fans and serve the same purpose as extensions 40.
  • the fans suck air from nozzles 40 when running in one direction and from nozzles 49, when running in the other direction, itbeing understood that the ducts toward which the fans are discharging are closed, and the ducts from which the fans are drawing are opened to the atmosphere.
  • the deflectors may be omitted, and in Fig. 1 that portion of the roof over the motor pocket may be omitted.
  • the fans 32 and 33 are, preferably, disposed in partitions 51, that are disposed substantially centrally of the kilns and, in conjunction with partitions 52, divide the opposite sides of the kiln into pressure and suction chambers.
  • exhausts 53 are disposed in the roof, substantially above the partitions 52.
  • Fig. 1 The arrangement illustrated in Fig. 1 is such that the air discharged from the fans is guided without any considerable amount of,
  • the diagrammatic Fig. 5 is intended to show that there are a plurality of transverse shafts with individual driving motors for the same, and with fans upon the opposite ends of said shafts.
  • the diagrammatic Fig. 6 is intended to show that there may be employed, inlieu of the motors 12, motors 12 which, in addition to being direct connected to a pair of transverse shafts, act through belts or sprocket wheels, or like connections, to drive additional transverse shafts, carrying fans at their opposite ends.
  • the diagrammatic Fig. 7 is intended to indicate that there may be substituted, for the motors 12, a longitudinally extending driven shaft, which is driven by a motor 12 located at one end of the kiln, or at any suitable point in the length of said shaft, said longitudinal shaft carrying bevel gear wheels 54:, which act through bevel gear wheels 55 to drive any desired number of the transverse shafts 56.
  • the cross fan set-up ofi'ers the advantage of making it possible to operate the fans in groups. As for example, to operate only alternate fans, at given times, or to combine the fans in any order, for the purpose of securing a desired air flow to meet the particular conditions existing at the moment. I find that this cross fan set-up yields from thirty to fifty percent more air, per horse power employed, than it is possible to secure with the commonly employed longitudinal shaft arrangement having the fans boxed in a series of transverse deflectors.
  • a kiln structure comprising a plurality of kiln chambers arranged side by side, of a plurality of transverse shafts, centrally arranged fans in the kiln chambers carried by said transverse shafts, and a common driving means for all of said fans disposed substantially at the division line between the kiln chambers, inclined partitions in the lower corners of the kilns, the innermost of said partitions forming a pocket between them in which said driving means is disposed, and means for admitting air to said pocket.

Description

Jan. 12, 1932. Q MUELLER 1,840,523
LUMBER DRYING KILN Filed Feb. 15, 1950 5 Sheets-Sheet 2 A as A 47 Q )7 f w w -4e C as gi 3 E7 jfl afi A TTORNEYLS' Jan. 12, 1932.
M. L. MUELLER 1,840,523
LUMBER DRYING KILN Filed Feb. 15, 1950 5 Sheets-Sheet 5 BMW/6W ATTORNEY;
- of above, as in Figfil.
Patented Jan. 12, 1932 sr-Ares nure PATENT -FFICE MORITZL. MUELLER, OF'SEATTLE, -WASHINGTON, ASSIGNOR TO GENERAL DRY KILNVK, I
COMPANY, OF BORTLANDQOREGON, A CORPORATION OF'DELAWABE LUMBER DRYING KILN .Applicationfi'led February 15, 1930. Serial No. 428,727.
This inventionv relates to lumber. drying kilns, and it has for its object to provide a device of this nature provided with aircirculating means of such nature that marked economies in construction may be had, while, at the same time, the efficiency. of the kiln is increased.
Further advantages of the invention will be set forth in the following description, based upon the accompanying drawings, wherein,
Fig. 1 is a transverse vertical sectional view through a pair of kilns, constructed in accord ance with the invention, i v
Fig. 2 is affragmentary longitudinal section through one of said kilns, v
Fig. 3 is a transverse vertical section through a pair of kilns having the circulating fans located beneath the lumber instead Fig. 4 is a fragmentary longitudinal'sectional view of the structure of Flg. 3, and
F gs. 5, 6 and 7 are diagrammatic plan views illustrating modified forms of driving means for. the fans, hereinafter described.
Like numerals designate corresponding parts in all of the figures of the drawings.
Referring to the drawings, and more particularly to Figs. 1 and2, it will be seen that the structure is divided by a central partition wall 5, to form kiln chambers 'A-B. Trucks of lumber fiat piled in spaced'courses and 1n- 'dicate'd 'at'6 an'd- Tare run into the kilnchambersu-pontracks 8, 111 the usual and well known way. In this particular embodiment 'fiecting and guiding means for the air set in circulation by the fans, the air being guided and its direction changed gradually withoutend thrust of the other fan.
the setting up of eddy currents. The. pitch of the blades of thefan 10 is opposite to the pitch of the blades of the fan 11, so that the end thrust of one fan is counteracted by; the
preferably disposed in openings l7,.formed in partitions 18, though these partitions may be omitted and still have the fans function to set up a. circulation'of air in the manner indicated by the arrows. The motors andffans are reversible, so that after the air. has been caused to circulate in one direction, fora desired length of time, its direction of flow may be reversed, wherebya more rapid and uniform drying of the lumber. is had. 'Ex
haustzand fresh air vents'19 and are disposed upon opposite sidesofthe fans, these vents functioning as exhaust or intake vents, according to the direction of rotation of the fans.
understood :that these deflectors may be curved, if desired. The deflectors 16' form a .pocket 21 between them, which serves toreceive the driving units, i. e., the'motors'12,
and these'pockets may be ventilated by ventilators22. While the deflectors 15 and16 arehighly useful in adding to the stream line effect and preventing the formation of undesirable eddy currents in the corners of the kiln, it is possible to omit these deflectorsand still have the kiln operate. "These deflectors may be of. any desiredrlength. It will, of course, be understood that suitable'air con- .ditioning means, such as the steam coils23 and humidifying steam nozzles 24, willbe located in the path of circulation of the air discharged by the fans.
.In the form of the invention illustrated in Figs. 3 aud t, kiln chambers C and D,
arated from each other by a wall 25, receive the piles of lumber 26 27, flat piled-1n spaced courses upon trucks 28-29. -Motors 3O drive transverse shafts 31, which carry the disk fans 3233 in the manner previously described, said fans and motors being reversible and the fan blades being set in opposition to each other. so that the thrustof one counteracts the thrust of the other. The opposed-setting of adjoining fans 9 renders-it V These'fans are While the deflectors 15 and 16'l1ave been illustrated as being'straight, it is to be ing air is caused to enter the motor pockets possible to omit the wall 25, if desired. If the fans were not opposed, the fans at one side would steal air from the other kiln chamher, but with the fans opposed, wall 25 may be omitted, and still have uniformity of action in the two kiln chambers. Outer ceflectors 34-35 enclose spaces 3637, which are open at their ends, as indicated at 38, whereby these spaces are caused to form fresh air ducts. Openings 38 may be controlled by.
dampers 38 having handles 38 These ducts are provided with box-like extensions 40,
which extend laterally across the chambers wardly through the wall 25 and is provided with a damper or valve 47, at its upper end. Nozzles 48 are connected to these fines and extend through the deflectors 41, and into the fan chambers. The deflectors 41 likewise have extensions 49, which extend toward the fans and serve the same purpose as extensions 40. The fans suck air from nozzles 40 when running in one direction and from nozzles 49, when running in the other direction, itbeing understood that the ducts toward which the fans are discharging are closed, and the ducts from which the fans are drawing are opened to the atmosphere.
In both the form shown inFig. 1 and the form shown in Fig. 3, the deflectors may be omitted, and in Fig. 1 that portion of the roof over the motor pocket may be omitted. However, I prefer to employ the arrangement illustrated. hen the deflectors 41 and 42 are omitted in Fig. 3, I may, if desired, close the motor pockets in by vertical sheets, indicated in dotted lines at 50, in which case ventilating air is brought in through the holes 45, in the floor, either from a duct, such as 44, or directly through said holes 45, when no base ment is employed, and the kiln bottom is above the surrounding level. The ventilatunder its tendency to rise, due to the fact that the partition wall 25 is heated. lVlien the heat of the kiln makesfurther ventilation necessary, the draft effect will be increased by the use of nozzles 48. hen the adjoining fans are both blowing toward the partition wall, the bell ends of these nozzles will catch a large quantity of air which. when carried to the vent pipe 46, and discharged upwardly, will induce a considerable craft through the motor pocket. lVhen the fans are both drawing at the bell ends of the nozzles, the valve 47, at the upper end of the flue,
is closed and thus the suction created by the nozzles can only be satisfied by the flow of air through the openings 45, and over the motors. This nozzle arrangement is a marked improvement over the use of outside blowers for cooling the motors, because of its economy. It is to be noted that this effect is made possible by the fact that the fans of adjoining kilns blow toward or draw from the middle wall, together. It is also to be noted that the air drawn through the extensions 49 of deflectors 41 and 42 not only provides an additional fresh air supply in the same manner that fresh air is supplied from ducts 37, but that this additional fresh air supply is drawn through the motor pockets and ventilates and cools the motors. lVhen the kilns are located above the ground, openings 38 controlled by dampers 38 may be provided in the bottoms of the duct-s 37, so that the air may be drawn into these ducts at different points in their length, which gives the advantage of more even delivery of air to each fan than is possible with long intake ducts. The fans 32 and 33 are, preferably, disposed in partitions 51, that are disposed substantially centrally of the kilns and, in conjunction with partitions 52, divide the opposite sides of the kiln into pressure and suction chambers.
In the form illustrated in Fig. 3, exhausts 53 are disposed in the roof, substantially above the partitions 52.
The arrangement illustrated in Fig. 1 is such that the air discharged from the fans is guided without any considerable amount of,
internal resistance, and without the production of eddy currents, in considerable volume, and at considerable velocity into the relatively restricted space between the pile of lumber and the side wall of the kiln, with the result that the air which is still moving downwardly, encounters the upwardly moving current of previously discharged warm air, these conflicting forces acting in the confined space to set up a lateral displacement of the air, sub- Stantially throughout the height of the pile of lumber, which, in conjunction with the suction efi'ect produced upon the opposite side of thepile of lumber, causes the air to move actively through the passages between the several courses of lumber, in the manner described and claimed in my co-pending application, Serial Number 346,366.
The diagrammatic Fig. 5 is intended to show that there are a plurality of transverse shafts with individual driving motors for the same, and with fans upon the opposite ends of said shafts.
The diagrammatic Fig. 6 is intended to show that there may be employed, inlieu of the motors 12, motors 12 which, in addition to being direct connected to a pair of transverse shafts, act through belts or sprocket wheels, or like connections, to drive additional transverse shafts, carrying fans at their opposite ends.
The diagrammatic Fig. 7 is intended to indicate that there may be substituted, for the motors 12, a longitudinally extending driven shaft, which is driven by a motor 12 located at one end of the kiln, or at any suitable point in the length of said shaft, said longitudinal shaft carrying bevel gear wheels 54:, which act through bevel gear wheels 55 to drive any desired number of the transverse shafts 56.
It is to be understood that many ways will readily suggest themselves to persons skilled in the art of effecting the driving of the fan shafts and the invention contemplates the use of any practicable way of doing this.
It is to be noted that the design as a whole presents a nicely balanced structure in which the air flow will be uniform under rotation of the fans, in either direction. This is due to the fact that the fans are equidistantly spaced from the chambers into which they discharge, whether running in one direction or the other, and that the surfaces over which the air must flow are of the same shape and extent in both directions of air travel. Some of the appended claims call for pairs of kilns, and it is tobe understood that this term is used in its broadest sense and includes any two kilns of a plurality of kilns, no matter how many I may see fit to employ in a battery of kilns. The cross fan set-up ofi'ers the advantage of making it possible to operate the fans in groups. As for example, to operate only alternate fans, at given times, or to combine the fans in any order, for the purpose of securing a desired air flow to meet the particular conditions existing at the moment. I find that this cross fan set-up yields from thirty to fifty percent more air, per horse power employed, than it is possible to secure with the commonly employed longitudinal shaft arrangement having the fans boxed in a series of transverse deflectors.
It is to be understood that the invention is not limited to the precise construction set forth, but that it includes within its purview whatever changes fairly come within either the terms or the spirit of the appended claims.
Having described my invention, what I claim is 2-- 1. The combination with a kiln structure comprising a plurality of kiln chambers arranged side by side, of a plurality of transverse shafts, centrally arranged fans in'the kiln chambers carried by said transverse shafts, and a common driving means for all of said fans disposed substantially at the division line between the kiln chambers, inclined partitions in the lower corners of the kilns, the innermost of said partitions forming a pocket between them in which said driving means is disposed.
2. The combination with a kiln structure comprising a plurality of kiln chambers arranged side by side, of a plurality of transverse shafts, centrally arranged fans in the kiln chambers carried by said transverse shafts, and a common driving means for all of said fans disposed substantially at the division line between the kiln chambers, inclined partitions in the lower corners of the kilns, the innermost of said partitions forming a pocket between them in which said driving means is disposed, and means for admitting air to said pocket.
In testimony whereof I aflix my signature.
MORITZ L. MUELLER.
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2932905A (en) * 1957-05-28 1960-04-19 William L Hanley Ceramic ware dryer and preheater and method
US3149932A (en) * 1961-03-06 1964-09-22 Galbraith & Sulley Ltd Drying kiln
US4753020A (en) * 1984-07-12 1988-06-28 Hilderbrand Holztechnik GmbH Dryer for wood
US5414944A (en) * 1993-11-03 1995-05-16 Culp; George Method and apparatus for decreasing separation about a splitter plate in a kiln system
US5416985A (en) * 1993-09-23 1995-05-23 Culp; George Center bridging panel for drying green lumber in a kiln chamber
US5437109A (en) * 1993-09-23 1995-08-01 Culp; George Aerodynamic surfacing for improved air circulation through a kiln for drying lumber
US5488785A (en) * 1993-09-23 1996-02-06 Culp; George Controlled upper row airflow method and apparatus
US6219937B1 (en) 2000-03-30 2001-04-24 George R. Culp Reheaters for kilns, reheater-like structures, and associated methods
US6370792B1 (en) 2000-09-01 2002-04-16 George R. Culp Structure and methods for introducing heated ari into a kiln chamber
US6467190B2 (en) 2000-03-22 2002-10-22 George R. Gulp Drying kiln

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2932905A (en) * 1957-05-28 1960-04-19 William L Hanley Ceramic ware dryer and preheater and method
US3149932A (en) * 1961-03-06 1964-09-22 Galbraith & Sulley Ltd Drying kiln
US4753020A (en) * 1984-07-12 1988-06-28 Hilderbrand Holztechnik GmbH Dryer for wood
US5416985A (en) * 1993-09-23 1995-05-23 Culp; George Center bridging panel for drying green lumber in a kiln chamber
US5437109A (en) * 1993-09-23 1995-08-01 Culp; George Aerodynamic surfacing for improved air circulation through a kiln for drying lumber
US5488785A (en) * 1993-09-23 1996-02-06 Culp; George Controlled upper row airflow method and apparatus
US5414944A (en) * 1993-11-03 1995-05-16 Culp; George Method and apparatus for decreasing separation about a splitter plate in a kiln system
US6467190B2 (en) 2000-03-22 2002-10-22 George R. Gulp Drying kiln
US6652274B2 (en) 2000-03-22 2003-11-25 George R. Culp Kiln and kiln-related structures, and associated methods
US6219937B1 (en) 2000-03-30 2001-04-24 George R. Culp Reheaters for kilns, reheater-like structures, and associated methods
US6370792B1 (en) 2000-09-01 2002-04-16 George R. Culp Structure and methods for introducing heated ari into a kiln chamber

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