US1837685A - Blast furnace charging equipment - Google Patents
Blast furnace charging equipment Download PDFInfo
- Publication number
- US1837685A US1837685A US518773A US51877331A US1837685A US 1837685 A US1837685 A US 1837685A US 518773 A US518773 A US 518773A US 51877331 A US51877331 A US 51877331A US 1837685 A US1837685 A US 1837685A
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- United States
- Prior art keywords
- skip
- contacts
- hopper
- gate
- switch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004615 ingredient Substances 0.000 description 47
- 239000000571 coke Substances 0.000 description 37
- 230000000694 effects Effects 0.000 description 27
- 238000000926 separation method Methods 0.000 description 27
- 238000012216 screening Methods 0.000 description 25
- 239000000463 material Substances 0.000 description 13
- 230000000977 initiatory effect Effects 0.000 description 11
- 235000019738 Limestone Nutrition 0.000 description 6
- 239000004020 conductor Substances 0.000 description 6
- 239000006028 limestone Substances 0.000 description 6
- 238000009877 rendering Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 241001289435 Astragalus brachycalyx Species 0.000 description 1
- XUKUURHRXDUEBC-KAYWLYCHSA-N Atorvastatin Chemical compound C=1C=CC=CC=1C1=C(C=2C=CC(F)=CC=2)N(CC[C@@H](O)C[C@@H](O)CC(O)=O)C(C(C)C)=C1C(=O)NC1=CC=CC=C1 XUKUURHRXDUEBC-KAYWLYCHSA-N 0.000 description 1
- 241000422252 Cales Species 0.000 description 1
- 235000017274 Diospyros sandwicensis Nutrition 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- 235000002917 Fraxinus ornus Nutrition 0.000 description 1
- 241000282838 Lama Species 0.000 description 1
- 241001246312 Otis Species 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B7/00—Blast furnaces
- C21B7/18—Bell-and-hopper arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/10—Charging directly from hoppers or shoots
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/10—Charging directly from hoppers or shoots
- F27D2003/105—Charging directly from hoppers or shoots using shutters
Definitions
- This invention relates to charging blast furnaces. p
- the primary object of this invention is to reduce the number of manual operations to a be performed in charging blast furnaces, and to increase the amount of material that may be handled in a given length of time by a given sized blast furnace skip hoist.
- larger sized blast furnaces may equipment for be employed with a given sized skip hoist than is employed at present, and such larger blast furnaces may be charged with fewer manual operations.
- the principal feature of the invention is 18 the provision-of equipment for handling a -blast furnace ingredient entirely automatically, from the bin in which such ingredient is stored to the hopper at the top of the blast furnace.
- the invention involves the removal of a predetermined amount of ablast furnace in-' gredient from the bin where such ingredient is stored, the loading of such measured amount of ingredient into the appropriate skip bucket or buckets of the blast furnace hoist at the proper time "or times in the 30 charging cycle, and the dispatch of'such loaded skip bucket or buckets upi to the dumping position at the top of .the furnace,
- a skipbucket designated 1, of a blast furnace skip hoist of any suitable and well known construction.
- This bucket illus trated as in the loading position, travels uponthe tracks'6' by means of thefront wheels 4 and rear wheels 5.
- a hoisting cable 2 is suitably attached to the skip bucket 1 as by come apparent from the following descrip- Figure 1 is a schematic diagram of the.
- the blast furnace skip ,hoist comprises two skip buckets, each operated from the same hoisting drum in such. a manner .that while one skip bucket is being raised, .the other skip bucket is being lowered.
- device 16 operated by themotor bin 18 and ofthe screening device 16 is such that the materia liin'the bin 18 is re moved therefrom when motor 99 operates, that is, only when there is movement of the chains. of the screening device 16. .As-the material is conveyed! by the screeningdevice 16, the fines down into thechute 110 and thence into the car 112. The remainder of the material'passes ofi the end of the screen ing-device into a weigh hop er 8.
- ThlS weigh hopper 8 is provided witha gate 10 which is normally closed .by reasonofthe weight of such gate.
- the weigh hopper 8 is suitably supported on a scale beam 12 to o which scales 14 are appropriately connected.”
- the gate .10 of'the weigh hopper 8 is ar ranged to be opened upon energization of a torque motor 102. Upon 'deenergization 01E. .such motor, the gate 10 returns to its initial, I v (and illustrated) position. I It is'to be'under stood that this manner of operation of the gate is illustrative only, for many various methods of operating the gate by power may.
- Onemanner for those who prefer a hydraulic operators, is to have motor 102 op- 102 operates.
- RSca1e switch for right-hand weigh the right-hand screening.
- motor 108 the right-hand gate motor; 105.
- the righthand skip bucket a number of mechanically operated switches are provided. w These switches are mechanically actuated in accordance with the positions of various parts of .the equipment illustrated.
- a bucket switch comprising contacts BL 21 and BL uc'k'et is in theloading position.
- switch term'e a gate
- GIi-r -Gate switch for left-hand weigh hopper.
- contacts GL:5 3 are contacts adapted to be engaged when the gate of the left-hand weigh hopper 8 is open and contacts SR 94 are contacts ada ted to be engaged when the .right hand weig hopper is empty.
- CLeft-hand screening motor switch I DRight-hand screening motor switch.
- K Auxili ary relay for'left-hand skip.
- L"A1ixiliary relay for right-hand skip.
- MPush button relay for left-hand skip.
- N Push button relay for right-hand skip.
- QReset relay I R-Ratchet operating coil.
- Electromagnetic switches are shown in their deenergiz ed positions.
- a ratchet selector switch comprises a rachet operating coil R 24 which, upon energization, causes a ratchet 36 (secured to rod 31) to engage with a tooth of the ratchet wheel 34 and then to eflect clockwise rotation of the ratchet wheel 34.
- This clockwise rotation of the ratchet wheel 34 is effected against the action of a weight 40.
- Weight 40 is suspended from one end of a flexible connection 39, such as a rope or chain, the other end of which rope or chain is secured to a drum 38 formed upon the ratchet wheel 34.
- the clockwise rotation of ratchet wheel 34 thus winds the flexible conmotion 39 around the drum 38, thereby rais- ,ing the weight 40.
- the counterclockwise rotation of the ratchet wheel 34 is normally prevented by means of thepawl33.
- the pawl 33 is adapted to be withdrawn from engagement with the ratchet wheel by an upward movement of the rod 32, which in turn occurs when the pawl magnet 27 is energized.
- a rotating se ment 42 To the ratchet wheel 34 there is suitably secured, so as to rotate therewith, a rotating se ment 42.
- the stop 41 Cooperating with one edge of segment 42 is the stop 41 by which is determined the ultimate counterclockwise rotation of the ratchet wheel and of the rotating segment.
- the rim of the rotary segment 42 is provided with an arcuate conducting portion 43.
- a brush 44 is provided which at all times engages with this conducting portion of the rotary segment.
- a brush 46 is providedwhich engages the conducting portion 43 of the rotary segment at all times except when the rotary segment is in its initial position against the stop 41. (This is the position in which the parts of the ratchet selector switch are illustrated in Figure 2).
- FIG. 2 there is also illustrated what is termed a plug switch.
- This switch comprises three vertical rows of open circuited contacts, the number of contacts in each row being equal to the number of the numbered brushes provided upon the ratchet selector switch.
- Such plugs are readily removable and interchangeable so that any combination may be obtained with the plug switch.
- the number of skip loads the ty to start upwardly; while when the circuit between wires 7 0 and 71 is completed when the right-hand ski bucket is in the loading position, the rig t-hand skip bucket is caused to start upwardly.
- the principal ingredients with which'a blast furnace is charged are ore, limestone It is common practice in blast furnace o eration to have each char e which is dumpe into the blast furnace by t 'e opening of the large bell thereof, to be composed of certain: predetermined amounts of each of the three ingredients set forth above. Each of these ingredients is customarily hoisted to the top of the furnace in separate stone' anda certain number of skip dition, the amount of any one ingredient carried by a ski bucket may differ from the amount of eac of the other ingredients carried by such skip' bucket. As explained previously,- this invention is applicable to the automatic charging of any of the ingredients with which a blast furnace is charged. In the following description, however, it is assumed that the equip ment illustrated is employed for automatically charging coke into the blast-furnace.
- a charge is to comprise five skip loads, of which the first two loads are to be of ore, the third load is to be of limestone, and the last two loads are to be of coke.
- a plug 65 is inserted in .the column of contacts 74 (designated the Reset column) in the plug switch at the fifth row from the bottom thereof.
- plugs 66'and 67 are inserted in the column of contacts7 2 .and 73, respectivelv, (designated 'the L. H. column and R. H.
- plugs 63 and 64 are inserted in the L. H. column of contacts (72) and in the R. H. column of contacts (73) respectively, of the plug switch at the fifth row from the bottom thereof. This is the arrangement of the plugs shown in Figure 2.
- knife switch 109 (in the power circuit which is illustrative] taken as three phase alternating current) is of no effect as at this moment each of the four switches C, A, B and D is in its inoperative position, with theresult-that no one of the motors, 99, 102, 105 or 108 is connected to the ower vmains.
- ratchet operating coil R 24 Upon the c osure of knife switch 20 a circuit is immediately completed to energize the ratchet operating coil R 24.
- This circuit may be traced from the plus main, by way of contacts BL 21 of the bucket switch of the left-hand skip bucket, ratchet operating coil R 24, contacts R 23, to the minus main.
- the consequent operation of the ratchet 36 of the ratchet selector switch causes the clockwise rotation of rotary segment 42 so brush #1.
- contacts R 23 separate to insert cooling resistance 25 in circuit with. the ratchet operating coil.
- the attendant presses push button 59, (designated L. H., inasmuch as it controls the left-hand skip bucket), so as to send that skip bucket up;
- push button 59 (designated L. H., inasmuch as it controls the left-hand skip bucket), so as to send that skip bucket up;
- the bucket switch for the left-hand skip bucket returns to its initial position, wherein both contacts BL 47 and BL 21 are separated.
- the separation of contacts BL 21' deenergizes the ratchet operating coil- R 24, thereby permitting the ratchet to return to its initial position.
- ratchet 36 is pivotally secured to the enlarged portion of the rod 31 sothat the ratchet 36, when descending, may clear the teeth of the ratchet wheel 34..
- the ratchet wheel is locked in the position to which it is moved by the ratchet wheel 36, this locking being effected by the pawl 33, the position of the rotary segment 42 when the ratchet returns to its initial position continues'to be such that projection remains in engagement with brush #1.
- r j K The separation of contacts BL 47 which occurs at this departure of the left-hand skip bucket from the loading position, is of no effect at this time.
- the righthand skip bucket arrives at the loading position.
- the bucket switch for the righthand skip bucket thereupon operates to cause the en agement of contacts BR 22 and BR 84.
- T e engagement of contacts BR 22 completes a circuit for the ratchet operating coll R 24 so that as-a result the ratchet selector switch'is operated another step.
- Projection 45 mounted upon the rotary segmentthereof, thereupon engages with brush #2. Inasmuch, however, as the horizontal row of contacts in the plug switch corresponding to brush #2 of the ratchet selector switch has no plug in either the L. H., R. H., or Reset column, the engagement of projection 45 with brush #2 is ineffective. The engagement of contacts BR 84 is also ineffective at this time.
- the ratchet-selector switch is caused to rotate Upon the return of the left-hand skip bucket to the loading position-the ratchet se-' lector switch is operated so that rojection 45 engages with the brush #3: imilarly, as with the two preceding operations of the ratchet selector switch, the absence of a plug in any of the'contacts in level 3 of the plug switch, associated with the brush #3 of the ratchet vselector switch, results in the fact that the engagement of projection 45 with brush #3 is of no efi'ect; At this time the limestone is loaded upon the left-hand skip bucket and at the completion thereof thebucket is caused to ascend by the operation of the push button 59.
- next two skip bucket loads are of coke, and in accordance with the illustrated em bodiment of the invention, these two skip bucket loads of coke are withdrawn from the of the skip storage bins therefor and charged into the furnace automatically.
- switch B This circuit may be traced from the plus main, by way of contacts BR 84 (which engaged at the same time as did contacts BR 22), contacts SR 85 of the scale switch for the right-hand weight hopper, actuating coil B 86 of the right-hand gate motor switch, conductor 78, plug 67 inserted in the R. H. column of contacts of the plug switch at the row' thereof corresponding to brush #4, brush #4 of the ratchet selector switch, projection 45, arcuate conducting portion 43, brush 44, to the minus main.
- the consequent operation of the right-hand gate motor switch causes the engagement -ofcontacts B 83, B 103 and B 104.
- This circuit may be traced from the plus main, by way of contacts BR 84, GR 80, actuating coil L. 81, conductor 78, and out to the minus main as previously described.
- the consequent operation of the auxiliary relay L causes the engagement of contacts L 79 and L 76.-
- the engagement of contacts L 79 completes a holding circuit for the auxiliary relayL around the contacts.
- contacts SB "separate and contacts SB. 92
- the separation of contacts SR 85' engage v is of no effect inasmuch as a circuitby-passing these contacts has been established by contacts SR 82 and B 83.
- the en" g'agement of contacts SR- 92 is of no eflect at this moment.
- the separation of the contacts GB 80 is of no efiect as these contacts are bypassed by contacts L 79.
- the engagement of contacts GB 75 completes a circuit for the actuating coil N 77 ofthe push :button relay for the thereupon starts upwardly to dum its load into the hopper at the top of the last furnace,
- the departure of the right-hand skip bucket from the loading ositlon causes the separation of contactsB 22fand BR 84, Thesegaration of contacts BR 22,' 'as previously escribed, deenergizes the ratchet operatin coil R24.
- the separation of contacts B 84 breaksthe circuits 'for.
- contactsSR '94 The separation of contactsSR '94 is of no effect. inasmuch as these contacts are bypassed by contacts D 96..
- Thelscreening motor 108 thereforecontinues operate'and to effect refilling of the weigh opper 9 until fthe weigh hopper has been filled with the predetermined amount.
- the pointer of'the scales 15 causes the separation of contacts SR 92 and the engagement ofcontacts SR 85';
- the separation of contacts I SR92 breaks the circuit for the actuating coil I D93 ,of the right-hand screening motor switch D'sojthat'thiS switch returns to its initial position, and, by the resulting sepa ration of contacts D 106 and D 107, stops the hopper 9 is refilled to cause the engagement of these contacts, the right-handskip has departed from its loading position, with the result that contacts BR 84 .are' separated.
- The'engagement of contactsSR 85 therefore merely prepares the circuit for the next operation of the gate motor switch B.
- the left-hand skip bucket arrives at the' loading position.
- the resulting closure of the contacts BL 21 of the left-hand bucket switch causes the ratchet selector switch to rotate another step so that as a result projection 45, mounted upon the rotary segment 42 thereof, thereupon en gages with brush #5.
- thehorizontal row of contacts of the plug switch corresponding to brush #5 of the ratchet selector switch has a plug 63 in the arrival of the left-hand skip bucket at the loading position and the engagement of projection 45 with brush #5 completes a circuit for the lefthand gate motor switch A. This circuit may be traced from the plus main, by.
- contacts BL 47 which engaged at the same time as'did contacts BL 21
- contacts SL 48 of the scale switch for the left-hand weigh hopper actuating coil A 49 of the left-hand gate motor switch, conductor 50, plug 63 inserted in the L. H. column of contacts of the plug switch at the row thereof corresponding to brush #5, brush #5 of the ratchet selector switch, projection 45, arcua'te conducting portion 43, brush 44, to the minus mam.
- the energization of the actuating coil A 49 of the left-hand gate motor switch causes the engagement of contacts A 52, A100 and A 101.
- the engagement of contacts A 52 completes a holding circuit for the actuating coil A 49 by establishing a circuit by-passing the contacts SL 48 of the scale switch for the lefthandweigh hopper.
- This by-pass circuit includes contacts SL 51 of the scale switch for the left-hand weigh hopper.
- the engagement of contacts A 100 and A 101 causes the operation of the left-hand gate of that operation, opens the left-hand weigh '10 so that the contents of the left-hand weigh hopper 8 in this instance, coke-is discharged into the left-hand skip bucket.
- gate l0' causes the separation of contacts GL 56 and GL 90 and the engagement of contacts GL 53.
- the separation of contacts 56 and GL 90 is of no effect at this moment other than to render the circuits in which they are positioned ineffective until the gate" recloses.
- the engagement of contacts GL 53 completes a circuit for the actuating coil K 54 of the auxiliary relay for-the left-hand L. H. column,
- This circuit may be traced from the plus main, byway of contacts BL 47 GL 53,
- the pointerof the left-hand scales 14 assumes a position indi cating that the weigh hopper is empty.
- the gate 10 when the gate operating motor 102 is deenergized as a result of the droppingout of the gate motor switch A, returns by its own weight. to closed position.
- the return of gate 10 to its closed position causes the engagement of contacts GL 56 and GL 90 of the gate switch for the left-hand weigb hopper and also the separation of the contacts GL 53' of the same switch.
- the separation of the contacts GL 53 is of no effect as these contacts are by-passed by contacts K 55.
- he engagement of contacts GL 56 completes a circuit for the actuating coil M58 of the bucket.
- This circuit may be traced from the plus main, by way of contacts BL 47, contactsGL 56, contacts K 57, actuating coil M 58, conductor 50, to the minus mainas previously described.
- the consequent operation of the push button relay M causes the engagement'of contacts M 60.
- the engage ment of contacts M 60 completes a circuit between wires 61 and '62 to initiate the up movement of the left-hand
- .left-han d skip bucketthereupon starts up- ;wardlyto dump its'loa-d-Jinto the hopper at the top of the blast furnace.
- the departure of the left-hand skip. bucket from the loading position causes theseparation of contacts BL. 21 and BL 47.
- the 1 hopper returns to its closed position it will separation of contacts BL 47 breaks the'cir-- cuits for both the actuating coil K 54 of the auxiliary relay and the actuating coil M 58- contacts SL 89, and contacts GL 90, to the minus main.
- the consequent operation of the reset relay Q causes the engagement of its contacts Q 26 and Q 28.
- the engagement of contacts Q 28 completes an auxiliary circuit for the actuating coil Q 29-from conductor 30, through the contacts Q 28, byway of brush 46, arcuate conducting portion 43, brush 44, to the Q 26 completes a circuit for-the pawl magnet 27.
- This circuit may be traced from the plus main, by way of contacts Q 26, pawl magnet 27, brush 46,. arcuate conducting portion 43, brush 44, to the minus main.
- the energizationof the pawl magnet 27 eifects withdrawal of the pawl 33 from engagement with the ratchet wheel 34. switch remains in its position withprojection 45 in engagement spite of the fact that the locking pawl 33 has been withdrawn, in.
- the number of skip loads which make up a charge may be varied from any number from 1 to 10, inclusive. It is to be noted that all that is necessary to effect a proper operation of such equipment for a charge of any number of skip loads is that plug be inserted in the reset column of the contacts of the plug switch at the row from the bottom thereof correspond columns of contacts L. H. and R. H. of
- plug switch at the row from the bottom thereof corresponding to the number of that skip in such series that is desired to be automatically loaded and started.
- the invention is effective toautomatically charge a blast furnace with a given ingredient under all of the conditions ordinarily encountered in blast 7 circuits the loaded skip and commences the operation of the associated feeder formefilling the empty hopper.
- the time required to refill an empty 7 hopper is such thatbefore the hopper is completely refilled'the loaded skip has left its loading position.
- the coke fines, or breeze, obtained as a result of screening the coke may, instead of being directed to the cars 112 and 113 for conveyance from the pits into which'the breeze falls, be conveyed from such pits by suitable belt conveyors orelevators arranged to be operated at the same time that the screening devices are operated. 4
- said power driven feeder unthe operation of til said hopper 1s refilled with therequisite amount of said ingredient.
- Blast furnace chargmg apparatus for charging a predetermined number of skip loads of several primary ingredients in a predetermined sequence wherein equ pment is provided for automatically conveying a primary ingredient from a storage bin, automatically loading the proper amount thereof at the proper time bucket, and automatically initiating the operation of hoisting the loaded skip bucket up to dumping position at the top ⁇ of the blast furnace, said equipment comprising; a power driven feeder associated bin for effecting, upon operation of said feeder, into which said feeder discharges, said hopper being providedwith a gate which, when in open position, permits the contents of said hopper to pass out therefrom intoa skip in the loading position of said, skip hoist; a power operator for said gate; mechanism gredient in said hopple'r; means responsive to the arrival of said s 'p atsaid loading position at such time when, by the charging sequence adopted, a skip load of such ingredient for which this equipment is provided is gredient, the opening of said hopper gate by said power operator, so as to discharge the.
- Blast furnace charging apparatus for charging a predetermined number of skip loads of several primary ingredients in a predetermined sequence
- equipment is provided for automatically conveying a primary ingredient from a storage bin, automatically loading the proper amount thereof at the proper time into a blast furnace skip bucket, and automatically initiating the operation of hoisting said skip bucket, when so loaded, up to dumping position at the top of the blast furnace, said equipment comprising; a power driven feeder associated with said bin for effecting, upon operation of said feeder, withdrawal of said ingredient; a hopperinto which said feeder discharges, said hopper being provided with a gate which, when in open position, permits the contents of said hopper to pass out therefrom into said skip in its loading position; a power operator for said gate; mechanism effective to determine the weight of said ingredient in said hopper; switching means responsive to each arrival of said skip at said loading position for totalizing the number of said skip loads during each charging cycle, said switching means including means for altering the electrical condition of each of a plurality of independent circuits individually and successively in accordance with the total number of said
- said bin having a gravity discharge opening; a power driven feeder associated with said opening for effecting, upon operation thereof,
- ajhopper into which said feeder discharges said hopper being provided with a gate which,'when in furnace charging equipment com prising, in combination .; a bin for storing an open position, permi' iksls the contents of said hopper to pass out't erefrom; a power operator for said gate; a gate switch actuated in accordance with the position of said gate; a blast furnace skip hoist having the loading position for one skip thereofvarranged so that the contents of said hopper, when said hopper gate is opened, discharges .into said skip at said loading position thereof; mechanismeflt'ective to weigh.
- said mechanism including a scale switch actuated in accordance with" the amount of said ingredient in said hop er; a bucket switch actuated in accordance with the position of said skip; a totalizing switch actuated in steps, progressively, one step each time said bucket switch is operated-upon the arrival of said skip at its loading position, said totalizing switch being provided with enough steps to totalize any number of operations of said skip that reasonable practice totalizing switch is actuated selecting means for rendering effective the electrical circuit, or circuits, corresponding to each of the operations of said skip during a charging cycle for which said skip is to be loaded with said ingredient; means responsive to the alteradictates may be employed to constitute a blast tion of the electrical condition of each of said circuitsrendered effective by said selecting means, .for causing, in the event said scale switch is in the position indicating that said hopper is filled with the requisite amount of said ingredient, the operation of said power operator to effect the opening of said gate, and, thereby to effect the discharge of the contents of said hopper into
- a blast furnace charging equipment a blast furnace skip hoist; a weigh hopper having-a gate which, when opened, permits the contents of said hopper to discharge into a skip bucket of said hoist in the loading position thereof, said weigh hopper being pro- .vided to effect the loading of said skip with a ,measured quantity, by weight, of that which is loaded therein; a power operator for said gate; means for preventing the opening of said gate by said power operator at all times when said skip is away from said loading position; additional means for preventing the opening of said gate by said power operator; mechanism for totalizing the number of operations of said skip during each charge of a predetermined number of skip loads emptied into said furnace; means responsive to said totalizing mechanism for a rendering said additional preventing means ineffective for certain of the operations of said skip in each charging cycle, so that as a consequence said power operator may be operated to open said weigh hopper gate when said skip, during said certain operations, is in said loading position for thereby effecting the discharge of the contents of said weigh hopper into said ski
- each charge comprises a predeterof each of the several primary ingredients
- a hopper for each feeder into which the feeder corresponding thereto discharges each of said two hoppers being with a gate which, when in open position, effects the discharge of the contents of the associated hopper, the discharge from one hopper being into the left hand skip of the two skips such left hand skip is in the loading position, and the discharge from the other hopper being into the right hand skip 0f the two skips when such right hand skip is in the loading position; a power operator for each of said gates; mechanism effective to determine the weight of said ingredient in arrival of either skip at its loading position at such time when, by the charging sequence adopted, a skip load of such ingredient for which this equipment is provided in next in sequence, for effecting, in the event the hopper for such arrivin skip is filled with the requisite amount of said ingredient, the opening of the gate for such hopper by its associated power operator, so as thereby to discharge the contents of such hopper into such.
- each charge therefor normally comprises -a I predetermined total number of blast furnace skip loads resulting from one or more skip loads, in a predetermined ratio, of each of the several primary ingredients
- Blast furnace charging equipment comprising, in combination; a bin for storing coke to be charged into a blast furnace, said bin having two gravity discharge openings;
- two power driven'screening. devices one associated with each of said openings in said 'ing actuated in accordance with the position bin for eflecting, upon operation of each screening device, withdrawal of coke from said bin and for effecting the screening of the coke so withdrawn; a hopper for each screening device into which the coke screened thereby is discharged, each of said hoppers being provided with a gate which, when in open.
- a blast furnace charging equipment a double-skip blast furnace blast; a weigh hopper for each'skip; a gate for each weigh hopper to control the discharge of its contents into the corresponding one of the two skips in the loading position thereof, said weigh hoppers being provided to efiect the loading ofsaid'skips with a measured quantity, by weight, of that which is loaded therein; aI- power operator for each-of said gates; means for preventing the openin of each ,or said gates by its co'rrespon ing power operator at all times when the skip corresponding thereto is away from its loadgate and for initiating the upward movement of such skip toward its dumping position at the top of the blast furnace.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Description
Dec. 22, 1931. F. 1. SMITH BLASTv FURNACE CHARGING EQUIPMENT- Filed Feb. 27, 1931 2 Sheets-$11691, 1
INVENTQR ATTORNEY Dec. 22, 1931.
BLAST FURNACE CHARGiNG EQUIPMENT Filed Feb. 1931 2 Sheets-Sheet 2 PATC HET SELECTOI? SWITCH W bLUGSVITCH PUSH BUTTONS 5 FOR INITIATING UP MOVEMENT 0F LOADED I 70 INVENTOR ATTORNEY F. l. SM lTH Y Y 1,837,685
Patented D... 22, 1931 Lama's PATENT OFFICE- UNITED STATES FRANK I. SMITH, OF-WIIikINSBURG, PENNSYLVANIA, ASSIGNOR TO OTIS ELEVATOR comm, or NEWVYORK, N. Y., a conromrxon on NEW JERSEY ZBLAST FURNACE crumme Eemmrr Application med February 27, 1931'.- Serial' No. 513,773.
This invention relates to charging blast furnaces. p
The primary object of this invention is to reduce the number of manual operations to a be performed in charging blast furnaces, and to increase the amount of material that may be handled in a given length of time by a given sized blast furnace skip hoist. As a consequence, larger sized blast furnaces may equipment for be employed with a given sized skip hoist than is employed at present, and such larger blast furnaces may be charged with fewer manual operations.
The principal feature of the invention is 18 the provision-of equipment for handling a -blast furnace ingredient entirely automatically, from the bin in which such ingredient is stored to the hopper at the top of the blast furnace.- Other features, ancillary thereto, will bet'ionand appended claims.
The invention involves the removal of a predetermined amount of ablast furnace in-' gredient from the bin where such ingredient is stored, the loading of such measured amount of ingredient into the appropriate skip bucket or buckets of the blast furnace hoist at the proper time "or times in the 30 charging cycle, and the dispatch of'such loaded skip bucket or buckets upi to the dumping position at the top of .the furnace,
the accomplishment of. all the operations:
I above described being Entirely automatic. .In the drawings:-
equipment illustrated in Figure 1.
Referring to Figure 1, here is there shown a skipbucket, designated 1, of a blast furnace skip hoist of any suitable and well known construction. This bucket, illus trated as in the loading position, travels uponthe tracks'6' by means of thefront wheels 4 and rear wheels 5. A hoisting cable 2 is suitably attached to the skip bucket 1 as by come apparent from the following descrip- Figure 1 is a schematic diagram of the.
.99. The design ofthe' discharge openingof means of the yoke 3. vThe raising and lowering of the skip bucket is eifected through the medium of this hoistingcable 2, commonly by winding the same in a suitable manner upon a drum. The manner by which .65.. this drum may be driven, and the other detailsof the skip hoist, are believed to be su-fliciently well understood that further description thereof is unnecessary.
In the illustrated embodiment of the invention the blast furnace skip ,hoist comprises two skip buckets, each operated from the same hoisting drum in such. a manner .that while one skip bucket is being raised, .the other skip bucket is being lowered. As
Figi aa1 asf stored in two separate bins 18 and '19, or a common bin havlng two separate discharge portions 18. and 19.- Inas- $0 much 'as the equipment for withdrawin such material from the left-hand bin 18 an for loading the left-hand skip bucket 1 there with andfalso for initiating the movement of "ft hand skip, when loaded, upward 35 to l ping position at the top of the blast furnace, 18811111181 to thatffor effecting the loading andfstarting of the right-hand skl bucket, only the equ pment for the left-han skipfbucket is herein described.
' Beneath the discharge opening of the lefthand binj18 there is provided a chain-like screening. device 16 operated by themotor bin 18 and ofthe screening device 16 is such that the materia liin'the bin 18 is re moved therefrom when motor 99 operates, that is, only when there is movement of the chains. of the screening device 16. .As-the material is conveyed! by the screeningdevice 16, the fines down into thechute 110 and thence into the car 112. The remainder of the material'passes ofi the end of the screen ing-device into a weigh hop er 8. ThlS weigh hopper 8 is provided witha gate 10 which is normally closed .by reasonofthe weight of such gate. The weigh hopper 8 is suitably supported on a scale beam 12 to o which scales 14 are appropriately connected."
By "this arrangement the material that is dumped into the weigh hopperfrom the scr'eeningdevice. may "be measured as to i weight, a It is to be understood that the illustrated showing of the means for supporting the weigh hopper and alsothe various illustrated constructional features of the. scale beams and of the scale itself, are
ammatic.
The gate .10 of'the weigh hopper 8 is ar ranged to be opened upon energization of a torque motor 102. Upon 'deenergization 01E. .such motor, the gate 10 returns to its initial, I v (and illustrated) position. I It is'to be'under stood that this manner of operation of the gate is illustrative only, for many various methods of operating the gate by power may.
be used. Onemanner, for those who prefer a hydraulic operators, is to have motor 102 op- 102 operates.
crate a centrifu al pump.
- For-efiecting the automatic operation of I 47, which 1s actuated when the left-hand skip the'Ieft -handscreening motor 99, the lefthand: gate motor 102 and the left-hand skip bucket 1, and also the automatic operation of ho per. v
RSca1e switch for right-hand weigh the right-hand screening. motor 108,,the right-hand gate motor; 105. and the righthand skip bucket, a number of mechanically operated switches are provided. w These switches are mechanically actuated in accordance with the positions of various parts of .the equipment illustrated. For the lefthand equipment, there is provided a bucket switch, comprising contacts BL 21 and BL uc'k'et is in theloading position. There is another switch, term'e a gate" switch,
which'c omprises contacts GL 56, GL 90 and GL 53, and which is actuated in accordance with the position of the left-hand weigh -hopper gate 10. There is a third switch, re-' cordance with the load in the weighho pper,
8. thediagrammatic form-in which the u'stratedin Figure 1, thisse- -ries ofcontact's of the scale switch'is shown ferred to as a scale switch and illustrated as having two independently movable arms and com rising the series of contacts SL 51, SL 89, L 48 and SL 87, which is actuated in ac invention is i1 as operated by the pointer of. the-lefthandscales 14. The two inde ndently movable arms ofthis scale switc are 'so urged by small springs that both contacts. SL' 51 purely and contacts SL 87 are normally closed, and
that the other two contacts SL 89 and SL 48 are normally open. Each arm, however, 1s
movable against the action ofits spring when the pointer of the scales engages with aprojection on the corresponding am. As' a conuence, when the pointer of the scales 14 in 'cates that the wei hhopper 8 has been filled with the prescri ed amount of mate rial, the ppinter causes the separation of contacts S 87 and. the engagement of contacts SL 48. Such is the position of the pointer and of the contacts SL 87 and SL 48 that is illustrated in Figlure 1. When the weigh hop r isoem ty 1; e pointer engages with the .ot er mova le arm to cause the separationof. contacts SL 51. and the-engage ment'of contacts SL 89. a o
For the right-hand equipment switches similar to thosedescribed above are provided. It is believed'unnecessary to further describe them. in detail .at this point.
- For convenience, and in order to'afiord a rapid understanding of theinvention, the
contacts of the" mechanically operated switches set forth above are design the .following ated withprefixes in accordance =table: o BL-Bucket switch] for left-hand skijp jbucket.
Bli -Bucket switch for right-hand skip bucket. Z f
GIi-r -Gate switch for left-hand weigh hopper.
GRGate" switch for "right-hand weigh:
ho per.
L-Scale. 'switch for left-hand .weigh I hopper;
" Thus, contacts GL:5 3 are contacts adapted to be engaged when the gate of the left-hand weigh hopper 8 is open and contacts SR 94 are contacts ada ted to be engaged when the .right hand weig hopper is empty. I
v i Figure 2 which illustrates diagrammatically an1 ar- Reference' may now be had to rangement of various control and power cir- I cuitsfefiectualto cause theoperatmn of theequipment illustrated, for automatically" charging the blast furnace with the material c'ontainedin bins 18 and 19 in accordance each coil is associatcdwith the contacts which it actuates by means of a dot-and-dash line. Also, to assist-in the understanding" of the invention the stationary contactsof allthe switches, mechanical as well as electromagnetlc, are lllustrated; in" cross section.
The various electromagnetic switches em played in the control system chosen to illus "designated switches. Thus, for example, A-
trate the principle of the invention are designated as a whole as follows:
A-Left-hand gate motor switch. B-Righthand gate motor switch.
CLeft-hand screening motor switch. I DRight-hand screening motor switch. K Auxili ary relay for'left-hand skip. L"A1ixiliary relay for right-hand skip. MPush button relay for left-hand skip. N Push button relay for right-hand skip. QReset relay. I R-Ratchet operating coil.
Throughout the description which follows, these letters are applied as prefixes of the reference numerals for the parts of the above 49 indicates that the coil referred to is the actuating coil of the left-hand gate motor switch, while L 79 indicates contacts of the auxiliary relay for the right-hand skip. In
the case of the numerals employed in'the control system, the lowest number (20) appears in the upper left-hand corner of Figure 2 with the succeeding numbers following in numerical sequence, from left to right, downwardly of the sheet of drawings. The arrangement of the numbers in this sequence facilitates the ready location of any element referred to in the description. Electromagnetic switches are shown in their deenergiz ed positions.
In Figure there is illustrated what is termed a ratchet selector switch. This switch comprises a rachet operating coil R 24 which, upon energization, causes a ratchet 36 (secured to rod 31) to engage with a tooth of the ratchet wheel 34 and then to eflect clockwise rotation of the ratchet wheel 34. This clockwise rotation of the ratchet wheel 34 is effected against the action of a weight 40. Weight 40 is suspended from one end of a flexible connection 39, such as a rope or chain, the other end of which rope or chain is secured to a drum 38 formed upon the ratchet wheel 34. The clockwise rotation of ratchet wheel 34 thus winds the flexible conmotion 39 around the drum 38, thereby rais- ,ing the weight 40. The counterclockwise rotation of the ratchet wheel 34 is normally prevented by means of thepawl33. The pawl 33, however, is adapted to be withdrawn from engagement with the ratchet wheel by an upward movement of the rod 32, which in turn occurs when the pawl magnet 27 is energized.
To the ratchet wheel 34 there is suitably secured, so as to rotate therewith, a rotating se ment 42. Cooperating with one edge of segment 42 is the stop 41 by which is determined the ultimate counterclockwise rotation of the ratchet wheel and of the rotating segment. The rim of the rotary segment 42 is provided with an arcuate conducting portion 43. A brush 44 is provided which at all times engages with this conducting portion of the rotary segment. A brush 46 is providedwhich engages the conducting portion 43 of the rotary segment at all times except when the rotary segment is in its initial position against the stop 41. (This is the position in which the parts of the ratchet selector switch are illustrated in Figure 2). The conducting portion 43 of the etc. to #10, inclusive. 'These' numbered brushes are arranged so that, with the rotary segment in the initial position as illustrated, the first energization of the ratchet operating coil R 24 causes the engagement of proj ection 45 with brush # 1; the next, or second energization of the ratchet operating coil causes the engagement of projection 45 with brush # 2; and so on, each energization of the ratchet operating coil R 24 causing the projection 45 to'engage with that numbered brush which corresponds to the number of times the ratchet operating coil has been energized.- I
' In Figure 2 there is also illustrated what is termed a plug switch. This switch comprises three vertical rows of open circuited contacts, the number of contacts in each row being equal to the number of the numbered brushes provided upon the ratchet selector switch. Thus, in the illustrated embodiment, there are ten contacts 72 in the vertical column indicated by L. 11., ten contacts 73 in the vertical column indicated by R. H. and ten contacts 74 in the vertical column indicated by Reset. As a result, there is associated with therethrough. Such plugs are readily removable and interchangeable so that any combination may be obtained with the plug switch.
' In Figure 2 there are also illustrated two push buttons, one, 59, arranged to complete a circuit between the wires 61 and 62, and the other, 68, arranged to complete'a circuit between wires 70 and 71. Wires 61, 62, 70
and 71 lead to a suitable controlling equipment for the blast furnace skip hoist by which the raising and lowering of the skip buckets is controlled. The details of this controller for the skip-hoist are not shown inasmuch as it is believed unnecesary for the understanding of this invention. It is believed'sufiicientto note that when the circuit between wires 61 and 62 is completed when the left-hand skip bucket is in tfieiloading position, the left-hand skip bucket is caused and coke.
' ore,
' coke. The number of skip loads the ty to start upwardly; while when the circuit between wires 7 0 and 71 is completed when the right-hand ski bucket is in the loading position, the rig t-hand skip bucket is caused to start upwardly.
The principal ingredients with which'a blast furnace is charged are ore, limestone It is common practice in blast furnace o eration to have each char e which is dumpe into the blast furnace by t 'e opening of the large bell thereof, to be composed of certain: predetermined amounts of each of the three ingredients set forth above. Each of these ingredients is customarily hoisted to the top of the furnace in separate stone' anda certain number of skip dition, the amount of any one ingredient carried by a ski bucket may differ from the amount of eac of the other ingredients carried by such skip' bucket. As explained previously,- this invention is applicable to the automatic charging of any of the ingredients with which a blast furnace is charged. In the following description, however, it is assumed that the equip ment illustrated is employed for automatically charging coke into the blast-furnace.
It is further assumed thata charge is to comprise five skip loads, of which the first two loads are to be of ore, the third load is to be of limestone, and the last two loads are to be of coke. As a consequence of the factthat each charge is to comprise five-skip loads, a plug 65 is inserted in .the column of contacts 74 (designated the Reset column) in the plug switch at the fifth row from the bottom thereof. In view of the fact that the last two skip loads of a five skip charge are to be of coke, (the ingredientwhich the illustrated equipment is to automatically charge into the blast furnace), plugs 66'and 67 are inserted in the column of contacts7 2 .and 73, respectivelv, (designated 'the L. H. column and R. H. column, respectively) of the plug switch at the fourth row from the bottom thereof, and also, plugs 63 and 64 are inserted in the L. H. column of contacts (72) and in the R. H. column of contacts (73) respectively, of the plug switch at the fifth row from the bottom thereof. This is the arrangement of the plugs shown in Figure 2.
- The variousparts illustrated in the wiring diagram of Figure 2 are shown in the positions which they take when the equipment is in the position illustrated in Figure 1. It is to be noted, however, that all the power and control circuitsare' ineffective.
until knife switches and 109 are closed. Assume that now these two knife switches are closed. The closure of knife switch 109 ,(in the power circuit which is illustrative] taken as three phase alternating current) is of no effect as at this moment each of the four switches C, A, B and D is in its inoperative position, with theresult-that no one of the motors, 99, 102, 105 or 108 is connected to the ower vmains.
Upon the c osure of knife switch 20 a circuit is immediately completed to energize the ratchet operating coil R 24. This circuit may be traced from the plus main, by way of contacts BL 21 of the bucket switch of the left-hand skip bucket, ratchet operating coil R 24, contacts R 23, to the minus main. The consequent operation of the ratchet 36 of the ratchet selector switch causes the clockwise rotation of rotary segment 42 so brush # 1. After the ratchet selector switch has been so operated, contacts R 23 separate to insert cooling resistance 25 in circuit with. the ratchet operating coil.
In viewof the fact that the horizontal row of contacts in the plug switch corresponding to brush #1 of the ratchet selector switch, has no plug in either. the L. H.-, R.'H. or Beset column, the engagement of projection withbrush # 1 is ineffective. The left-hand skip bucket is therefore at this time ready to be loaded with ore. The loadin of ore (and also of limestone) into the skip buckets may be effected by any suitable means, and either manuall or by equipmentsimilar to that herein escribed. For convenience, and as an aid to the understanding of the illustrated automatic charging operations 'of coke, it is assumed that the loading of the ore and also of the limestone) is effected manna ly-.
After the'left-hand'skip bucket has been loaded with the proper amount of ore, the attendant presses push button 59, (designated L. H., inasmuch as it controls the left-hand skip bucket), so as to send that skip bucket up; As the left-hand skip bucket ascends from the loading position, the bucket switch for the left-hand skip bucket returns to its initial position, wherein both contacts BL 47 and BL 21 are separated. The separation of contacts BL 21' deenergizes the ratchet operating coil- R 24, thereby permitting the ratchet to return to its initial position. This is facilitated by the fact that ratchet 36 is pivotally secured to the enlarged portion of the rod 31 sothat the ratchet 36, when descending, may clear the teeth of the ratchet wheel 34.. Inasmuch as the ratchet wheel is locked in the position to which it is moved by the ratchet wheel 36, this locking being effected by the pawl 33, the position of the rotary segment 42 when the ratchet returns to its initial position continues'to be such that projection remains in engagement with brush # 1. r j K The separation of contacts BL 47 which occurs at this departure of the left-hand skip bucket from the loading position, is of no effect at this time.
When the left-hand skip bucket reaches the top of the blast furnace and dumps its.
contents into the hopper thereat, the righthand skip bucket arrives at the loading position. The bucket switch for the righthand skip bucket thereupon operates to cause the en agement of contacts BR 22 and BR 84. T e engagement of contacts BR 22 completes a circuit for the ratchet operating coll R 24 so that as-a result the ratchet selector switch'is operated another step. Projection 45, mounted upon the rotary segmentthereof, thereupon engages with brush # 2. Inasmuch, however, as the horizontal row of contacts in the plug switch corresponding to brush #2 of the ratchet selector switch has no plug in either the L. H., R. H., or Reset column, the engagement of projection 45 with brush # 2 is ineffective. The engagement of contacts BR 84 is also ineffective at this time.
The right-hand skip bucket is thereupon loaded with ore and caused to ascend by the operation of the push button 68, (designated R. inasmuch as it controls the right-hand skip bucket); 'Upon the departure of the right-hand skip =-.bucket, the bucket switch therefor returns to its initial position where another step;
juncture that each time that one buckets returns, to the loading in contacts BR 84 and BR 22 are separated.
The separation of contacts BR 22 deenergizes the ratchet operating coil R 24 so that, similarly as described above, the ratchet 36. thereupon returns to its initial position. The ratchet selector switch remains in its secondstep position, however, due to the action of pawl 33. i A
i For convenience, it may be noted at this position the ratchet-selector switch is caused to rotate Upon the return of the left-hand skip bucket to the loading position-the ratchet se-' lector switch is operated so that rojection 45 engages with the brush #3: imilarly, as with the two preceding operations of the ratchet selector switch, the absence of a plug in any of the'contacts in level 3 of the plug switch, associated with the brush # 3 of the ratchet vselector switch, results in the fact that the engagement of projection 45 with brush # 3 is of no efi'ect; At this time the limestone is loaded upon the left-hand skip bucket and at the completion thereof thebucket is caused to ascend by the operation of the push button 59. i
The next two skip bucket loads are of coke, and in accordance with the illustrated em bodiment of the invention, these two skip bucket loads of coke are withdrawn from the of the skip storage bins therefor and charged into the furnace automatically.
The arrival of the right-hand skip bucket at the loading position causes the operation of the bucket switch for that bucket with the result, as previously described, that con-' tacts BR 84 and BR .22 engage. The engagement ofcontacts BR 22 causes the ratchetselctor switch to again operate with the result that projection 45, mounted upon the rotary segment 42 thereof, engages with brush- #4. There is thereupon completed a circuit for the right-hand gate motor.
switch B. This circuit may be traced from the plus main, by way of contacts BR 84 (which engaged at the same time as did contacts BR 22), contacts SR 85 of the scale switch for the right-hand weight hopper, actuating coil B 86 of the right-hand gate motor switch, conductor 78, plug 67 inserted in the R. H. column of contacts of the plug switch at the row' thereof corresponding to brush #4, brush # 4 of the ratchet selector switch, projection 45, arcuate conducting portion 43, brush 44, to the minus main. The consequent operation of the right-hand gate motor switch causes the engagement -ofcontacts B 83, B 103 and B 104. The
engagement of contacts B 83 completes a holding circuit for the actuating coil B 86 by establishing a circuit by-passing the contacts SR 85 of thescale switch for the righthand weigh hopper. This by-pass circuit, it is-to be noted, includes contacts SR 82 of the scaleflswitch for the right-hand weigh hopper. The engagement of contacts B 103 and B 104 causesthe operation of the righthand gate motor 105 which, as a result of that operation, opens'the right-handwei h hoppergate 11 so that the contents of t e right-hand weigh hopper 9in this instance,
auxiliary relay for the right-hand skip.
This circuit may be traced from the plus main, by way of contacts BR 84, GR 80, actuating coil L. 81, conductor 78, and out to the minus main as previously described. The consequent operation of the auxiliary relay L causes the engagement of contacts L 79 and L 76.- The engagement of contacts L 79 completes a holding circuit for the auxiliary relayL around the contacts.
GB 80. The engagement of contacts L 7 is ofno effect at this moment. y As the coke is discharged fromtheweigh armpit '9, pointer of the right handway of cs recedes from the position indicating full load in the weigh hopper. As, a
co uenoe of the recession of this pointer,
contacts SB. "separate and contacts SB. 92 The separation of contacts SR 85' engage v is of no effect inasmuch as a circuitby-passing these contacts has been established by contacts SR 82 and B 83. The en" g'agement of contacts SR- 92is of no eflect at this moment.
.When'all the coke has been discharged from the'weigh hopper 9, the pointer of the right-hand scales .15 assumes a position indicating that the wei h hopper is empty. The'asumption 0f positionby the inter causes the separation of. contacts R 82 and the engagement of contacts SR 94. The separation of contacts SR 82' opens the circuit for theactuating coil- B 86 so that as a result the right-hand gate motor switch B'returns to its lllltlflliPOSltlOIl. The gate 11, when the gate operating motor 105 is deenergized, as a result of 'the dropping outof the gate motorswitchB, re'- turns by its own weight toclosed position. The return of gate 11 to its closed position causes theengagement' of contacts GR 7 5.;
and GRI' of the gate switch for the righthand weigh hopper and'also the separation of the contacts GB 80 of the' same switch.
. lay
The separation of the contacts GB 80 is of no efiect as these contacts are bypassed by contacts L 79. The engagement of contacts GB 75 completes a circuit for the actuating coil N 77 ofthe push :button relay for the thereupon starts upwardly to dum its load into the hopper at the top of the last furnace, The departure of the right-hand skip bucket from the loading ositlon causes the separation of contactsB 22fand BR 84, Thesegaration of contacts BR 22,' 'as previously escribed, deenergizes the ratchet operatin coil R24. The separation of contacts B 84 breaksthe circuits 'for. both the actuating coil L 81 ofthe auxiliary relay and the actuating coil N 77 of the ush but-'- ton-relay, both for the right-hand s ip bucket. As a consequence, these switches become deenergized and-return to their initial positions.-
When the gate 11 for the right-hand' weigh hopper returns to its closed position .it will be recalled that contacts GB 95 were uent operation of the push button recaused to engage. .The engagement of these contacts efiects the ener zation of actuat the plus main, by way of contacts SR 92, actuatirig coil D 93, contacts SR 94 and contacts G 95, to the minus main. (it will be ing coil D 93 of the rightand screening motor switch. This circuit may be traced from recalled that whenthe weigh hopper 9 is 7 empty, contacts SR 92 and contacts SR 94 are'engaged.) Theresulting operation of the screening motor switch D causes the en-,
agement of contacts D 96, D 106-and D 107. he engagement of contacts D 96 establishes a by-pass circuit around contacts SR 94, the purpose of which will presentlyappear. The engagement of contacts D 106 and D107 causes the operation of right-hand screening motor'108. As a result of the operation of 7 this motor 108, coke is withdrawn from bin 19, screened, and loaded into the weigh hop:
per 9.. The position of the pointer of the scales 15, it will be recalled, indicated the amount of coke which has been loaded into the weigh hopper .9. At. the very be 'nning of the process of'r'efilling the weigh opper,
thej'movement' of the ointer of the scales 15 from the position in icatin .an empty hopper causes the separation 0 contacts SR 94 a and the engagement of contacts $1582.. The
engagement of contacts-SR 82'is of no effect inasmuch as contacts BB3 are-separated.
The separation of contactsSR '94 is of no effect. inasmuch as these contacts are bypassed by contacts D 96.. Thelscreening motor 108 thereforecontinues operate'and to effect refilling of the weigh opper 9 until fthe weigh hopper has been filled with the predetermined amount. At that time, the pointer of'the scales 15 causes the separation of contacts SR 92 and the engagement ofcontacts SR 85'; The separation of contacts I SR92 breaks the circuit for the actuating coil I D93 ,of the right-hand screening motor switch D'sojthat'thiS switch returns to its initial position, and, by the resulting sepa ration of contacts D 106 and D 107, stops the hopper 9 is refilled to cause the engagement of these contacts, the right-handskip has departed from its loading position, with the result that contacts BR 84 .are' separated. The'engagement of contactsSR 85 therefore merely prepares the circuit for the next operation of the gate motor switch B.
operation of screening motor 108. Theen- 'gagement of contacts SR 85 is of no effect at .this time, .inasmuch as by the time the weigh,
As a result of this sequence of operation the equipment provided in accordance with this invention at the proper time automaticallyloaded a skip bucket with the proper amount of .coke, automatically dispatched the skip bucket to the top of the blast furnace and automatically withdrew more coke fromthe storage bin, screened it, and measured out a proper amount for the next automatic loadmg of the skip bucket. v
.Whenthe right-hand skip bucket reaches the top of the blast furnace and dumps its contents into the hopper thereat, theleft-hand skip bucket arrives at the' loading position. The resulting closure of the contacts BL 21 of the left-hand bucket switch causes the ratchet selector switch to rotate another step so that as a result projection 45, mounted upon the rotary segment 42 thereof, thereupon en gages with brush #5. Inasmuch as thehorizontal row of contacts of the plug switch corresponding to brush #5 of the ratchet selector switch has a plug 63 in the the arrival of the left-hand skip bucket at the loading position and the engagement of projection 45 with brush #5 completes a circuit for the lefthand gate motor switch A. This circuit may be traced from the plus main, by. way of contacts BL 47 (which engaged at the same time as'did contacts BL 21), contacts SL 48 of the scale switch for the left-hand weigh hopper, actuating coil A 49 of the left-hand gate motor switch, conductor 50, plug 63 inserted in the L. H. column of contacts of the plug switch at the row thereof corresponding to brush #5, brush #5 of the ratchet selector switch, projection 45, arcua'te conducting portion 43, brush 44, to the minus mam.
The operations which follow from this point until the loaded left-hand skip bucket motor 102 which, as a result is started upwardly are analogous to the operations described above for the right-hand skip bucket. For completeness, however, the operations for the left-hand skip bucket are described in the same manner as are the operations for the right-hand skip bucket.
The energization of the actuating coil A 49 of the left-hand gate motor switch causes the engagement of contacts A 52, A100 and A 101. The engagement of contacts A 52 completes a holding circuit for the actuating coil A 49 by establishing a circuit by-passing the contacts SL 48 of the scale switch for the lefthandweigh hopper. This by-pass circuit, it is to be noted, includes contacts SL 51 of the scale switch for the left-hand weigh hopper. The engagement of contacts A 100 and A 101 causes the operation of the left-hand gate of that operation, opens the left-hand weigh '10 so that the contents of the left-hand weigh hopper 8 in this instance, coke-is discharged into the left-hand skip bucket. The opening of gate l0'causes the separation of contacts GL 56 and GL 90 and the engagement of contacts GL 53. The separation of contacts 56 and GL 90 is of no effect at this moment other than to render the circuits in which they are positioned ineffective until the gate" recloses. The engagement of contacts GL 53 completes a circuit for the actuating coil K 54 of the auxiliary relay for-the left-hand L. H. column,
hopper gate skip. This circuit may be traced from the plus main, byway of contacts BL 47 GL 53,
. and K 57. The engagement of contacts K 55 completes a holding circuit for the auxiliary relay K around the contacts GL 53. The engagement ofcontacts K 57 is of no effect at this moment.
As the coke is discharged from the weigh hopper 8 the pointer of the left-hand scales 14 recedes from the position indicating full load in the Weigh hopper. As a consequence of the recession of this pointer, contacts SL 48'separate and contacts SL 87 engage. The separationof contacts SL 48 is of no effect inasmuch as a circuit by-passing these contacts has been established by way of contacts SL 51 and A 52. The engagement of contacts SL 87 is of no efi'ect at this moment.
When all the coke has been discharged from the weigh hopper 8, the pointerof the left-hand scales 14 assumes a position indi cating that the weigh hopper is empty. The
assumption of this position by the pointer left-hand gate motor switch A returns to its initial position.
The gate 10, when the gate operating motor 102 is deenergized as a result of the droppingout of the gate motor switch A, returns by its own weight. to closed position. The return of gate 10 to its closed position causes the engagement of contacts GL 56 and GL 90 of the gate switch for the left-hand weigb hopper and also the separation of the contacts GL 53' of the same switch. The separation of the contacts GL 53 is of no effect as these contacts are by-passed by contacts K 55. he engagement of contacts GL 56 completes a circuit for the actuating coil M58 of the bucket. This circuit may be traced from the plus main, by way of contacts BL 47, contactsGL 56, contacts K 57, actuating coil M 58, conductor 50, to the minus mainas previously described. The consequent operation of the push button relay M causes the engagement'of contacts M 60. The engage ment of contacts M 60 completes a circuit between wires 61 and '62 to initiate the up movement of the left-hand skip bucket. The
.left-han d skip bucketthereupon starts up- ;wardlyto dump its'loa-d-Jinto the hopper at the top of the blast furnace. The departure of the left-hand skip. bucket from the loading position causes theseparation of contacts BL. 21 and BL 47. The separation of contacts BL 21, as previously described, deenergizes ratchet operating coil R 24.- The 1 hopper returns to its closed position it will separation of contacts BL 47 breaks the'cir-- cuits for both the actuating coil K 54 of the auxiliary relay and the actuating coil M 58- contacts SL 89, and contacts GL 90, to the minus main. (It will be recalled that when the weigh hopper 8 is empty contacts SL '87 and contacts SL 89 are engaged.) The resulting operation of the screening motor switchC causes the engagement of contacts C 91, C 97 and C 98. The engagement of contacts C 91 establishes a by-pass circuit around contacts -SL 89, the urpose of 'which will presently appear. e engagement of contacts C 97 and C98 causes the o eration of left-hand screening motor 99. is a result of the operation of this motor 99, coke is withdrawn from the bin 18, screened, and loaded ,into the weigh hopper 8. The position of the pointer of the s'cales'14, it will be pointer of the scales 14 from the position indirecalled, indicated the amount of coke which has been loaded into the weigh hopper 8. At the very beginning of the process of refilling the weigh hopper, the movement ofthe eating an empty hopper causes the separation of contacts tact s SL 51. The engagement of contacts SL 51. is of no.efl:'ect inasmuch as contacts A 52 are separated; The separation of 'contacts SL89 is of no effect inasmuch as .these contacts are by-passed by contacts C 91. The screening motor 99 therefore continues to operate and to effect refilling of the weigh hopper 8 until the weigh hopper has been filled with the predetermined amount. At
I I that time, the pointer of the scales 14 causes of contacts SL 87 and the enthe separation gagement of contacts SL 48., The separation of contacts SL 87 breaks the circuit for the actuating coil C 88 of the left-hand screening motor switch C so that this switch returns to its initial position, and,7 by the resulting.
separation of contacts C 9 and G 98, stops the operation of screening motor 99. The
- engagement of contacts SL 48 is of no effect at this time, inasmuch as by the time the weigh hopper 8 is refilled to cause the engagement of these contacts, the left-hand skip has departed from its loading position, withthe result that contacts BL 47 are separated. The engagement of contacts SL 48 therefore merely prepares the circuit for thenext operation of the gate motor switch A.
SL 89 and the engagement ofv con It is to be'noted that when the ratchet selector switch was rotated sothat projection 45, mounted on the rotary segment 42 thereof, engaged with brush #5, there was completed, at the same time the circuit by way of the plug 63 in the fifth row of the L.
column of contacts of the plug switch was completed, a second circuit through the ratchet selector switch. This second circuit was completed by way of the plug in the fifth-row of the Reset column ofcontacts of the plug-switch. This circuit, established as soon as projection 45 engaged with-brush #5, may be traced from the plus main, by
Way of actuatlng coil Q 29 of the reset relay Q, conductor 30, plug 65, brush #5- of the.
ratchet selector switch, pro'ection 45,. arcuate conductingportion 43, rush-'44, to the mmus main. c
The consequent operation of the reset relay Q causes the engagement of its contacts Q 26 and Q 28. The engagement of contacts Q 28 completes an auxiliary circuit for the actuating coil Q 29-from conductor 30, through the contacts Q 28, byway of brush 46, arcuate conducting portion 43, brush 44, to the Q 26 completes a circuit for-the pawl magnet 27. This circuit may be traced from the plus main, by way of contacts Q 26, pawl magnet 27, brush 46,. arcuate conducting portion 43, brush 44, to the minus main. The energizationof the pawl magnet 27 eifects withdrawal of the pawl 33 from engagement with the ratchet wheel 34. switch remains in its position withprojection 45 in engagement spite of the fact that the locking pawl 33 has been withdrawn, in. View of the fact that the ratchet operating coil R 24 is still energized and the ratchet still in engagement with the ratchet wheel 34. This conditionof the ratchet 36 maintaining the ratchet selector switch in the fifth or final position-continues so long as the ratchet operating coil R 24 is maintained energized, which is as long as the last skip bucket of the series constituting a charge-remains in the loading position. In the situation which has been assumed when describing the operation of the system, this was the left-hand skip bucket. Thus, when the final skip bucket of a chargeleaves the loading position, the .contacts of the bucket switch for that bucket (in this instance, contacts BL 21) separate and break the circuit for the ratchet operating coil R 24. Asa' consequence, after the'return of the ratchet:
The ratchet selector minus main. The engagement of contacts I with brush #5, however,in
and of rotary segment 42, thereupon effecting restoration of the ratchet selector switch to its initial position. As the rotary segment 42 is-rotated counterclockwise duringthis re storing operation, the actuating coil of the aremaintained energlzed'by means of the engagement of brush 46 with the continuous arcuate conducting portion 43 of the ratchet selector switch. 'Just before the rotary segment 4.2 reaches its initial position a ainst the stop 41, the brush 46 disengages rom this arcuate conducting portion 43 so that reset switch Q and the pawl thereupon return to their initial positions.
. When the left-hand skip, which was automatically loaded with coke and started up the hoistway as described above, reaches the dumping position at the top of the blast furnace and the right-hand skip reaches the loading position, a full chargeof the predetermined proportionsin this instance two skips of ore, one skipof limestone and two skips of cokehas been raised to the top of the blast furnace and charged therein. The charging cycle is thereupon completed.
It .may be mentioned at this point that after the contents of each skip load is dumped into the'hopper at the top of the blast furnace, such material is customarily, by equipment which forms no part of this invention,
distributed (as by rotating the hopper and the small bell), and then,'by opening the by equipment forming no part of this invention, it is customary, when a charge of the requisite number of skip loads has been dumped upon the large bell,'to have the large bell operate and dump the whole charge into the furnace.
A full charge of the variousingredients, and in the proper proportions, having thus been taken from the storage bins and dumped into the blast furnace,.the equipment is in condition to repeat such operation for another charge. It is believed unnecessary to describe in detail the operation of the illustrated equipment-during the second or any subsequent charging cycles. It is believed suflicient to note that as an odd number of I skip loads has been-taken to constitute a full charge, the fourth. and fifth skip loads are alternately in the sequence of left-hand skip and right-hand skip, respectively, and then in the sequence of right-hand skip and lefthand skip, respectively. -Attention is directed to the fact, however, that the equipment of this inventionautomatically causes the operation of the "equipment associated with whichever skip bucket is in the loading position, regardless of such changes in sequence.
In the equipment illustrated the number of skip loads which make up a charge may be varied from any number from 1 to 10, inclusive. It is to be noted that all that is necessary to effect a proper operation of such equipment for a charge of any number of skip loads is that plug be inserted in the reset column of the contacts of the plug switch at the row from the bottom thereof correspond columns of contacts L. H. and R. H. of
the plug switch at the row from the bottom thereof corresponding to the number of that skip in such series that is desired to be automatically loaded and started. Thus, when a charging cycle of five skip loads is em ployed, and it is desired that the last two skip loads be of coke, plugs 63, 64, 66 and 6.7 are inserted as shown in Fig. 2.
If it is desired to add an extra skip load of coke after a charging cycle has been completed, this may readily be eifected by inserting a plug in each of the three lowermost contacts of the plug switch and withdrawing the same after the extra skip load has started upin the plug switch knows which of the two skips is the skip that is to take such extra load, he may insert only two plugs, one in the L. H. or R. H. column for the skip in question, as the case may be, and the other in reset column.
. wardly. If the person who inserts the plugs If it is desired to add an extra skip load of material other than coke, after a char g cycle has been completed, this may be e acted by dumping such material into' the skip bucket then in the loading position and causing it to move upwardly by the operation of the proper ush button. Before .the extra skipload of material reaches the dumping position at the top of the furnace a' plug should be inserted in the lowermost contact in the reset column of contacts of the plug switch so as to cause the resetting of the ratchet selector switch to. its initial position, whereupon the plug should be withdrawn.
It is to be noted that the addition of such extra skip loads, either of coke or of material other than coke, when effected in the manner described above, does not disturb the sequences for any subsequent operations of the equipment. Accordingly, the invention is effective toautomatically charge a blast furnace with a given ingredient under all of the conditions ordinarily encountered in blast 7 circuits the loaded skip and commences the operation of the associated feeder formefilling the empty hopper. In normal practice, with the equipment illustrated employed for charging coke, the time required to refill an empty 7 hopper is such thatbefore the hopper is completely refilled'the loaded skip has left its loading position. If the equipment employed, or the ingredient charged," is ysuch course that the hopper reaches completely rethat the empty hopper may reach completely refilled conditlon before the loaded-ski leaves the loading position (in other wor s, considering the left-hand equi ment, that contacts SL 48 may engage be ore contacts BL 47 separate), provision may readily be made to insure against any possible difiiculties that may arise from such quick refilling of the. empty hopper. Such provision may be effected, for example, considering the lefthand equipment, by providing the bucket switch for the left-hand skip bucket with an additional set of contacts arranged to be en gaged only when contacts BL 47 are separated, and by inserting this additional set of contacts in circuit between actuating coil C 88 and contacts SL 89. 'As a result of this provision, the refilling of the empty hopper iscommenced after the loaded skip has left its load= ing position, sothat it follows as a matter of filled condition after the loaded skip has departed.
Attention is directed to the fact that in the event it is desirednot to screen the in gredient which is to be automatically charged into the blast furnace in accordance with this invention, there maybe substituted for the screening devices illustrated in Figure l any suitable rotary-gate or apron feeder, or any other type of equipment for withdrawing the ingredient from the storage bin. When coke is to be automatically charged into the blast furnace,however, it is preferred .to employ such screening devices in the manner illustrated so that the amount of fines from such material is as small as practicable. It
may be noted at this juncture that the coke fines, or breeze, obtained as a result of screening the coke, may, instead of being directed to the cars 112 and 113 for conveyance from the pits into which'the breeze falls, be conveyed from such pits by suitable belt conveyors orelevators arranged to be operated at the same time that the screening devices are operated. 4
It is to be understood that this invention is not limited to the articular form of equipment or circuits i lustrated. Such equipment and circuits are to be considered mere-.
ly as schematic and illustrative of one manner of reducing applicantsfinvention' to a concrete, operative system. What is claimed is:
rising, in combination; a bin for storing an ingredient-to be charged therein; a wer driven feeder associated with said bln for effecting, upon operation. thereof, withdrawalof said ingredient; a hop r into which said feeder discharges, said opper being provided with a gate which, when in open posi tion, permits the contents of said hopper to v or said gate; a blast furnace skip hoisthavin'gthe effective to determine the weight 1. Blast furnace charging equipment com-V eration of loading position for one ski thereof arranged so that the contents 0 said hopper, I.
when said hopper gate is opened, discharges into said skip at said loading position there- I of; mechanism effective to determine the weight of said ingredient in said hopper; means controlled by the presence of said skip at-said loading position when said hopper is filled with the requisite amount of said ingredient, as determined by said mechanism, to effect the opening of said hopper gate by said power operator so as to discharge the hoisting of said skip from said loading posi- I 'tion to its dumping position at the top of the blast furnace, and also for causing, after.
said hopper gate is moved to-closed position,
said power driven feeder unthe operation of til said hopper 1s refilled with therequisite amount of said ingredient.
2. Blast furnace chargmg apparatus for charging a predetermined number of skip loads of several primary ingredients in a predetermined sequence wherein equ pment is provided for automatically conveying a primary ingredient from a storage bin, automatically loading the proper amount thereof at the proper time bucket, and automatically initiating the operation of hoisting the loaded skip bucket up to dumping position at the top\of the blast furnace, said equipment comprising; a power driven feeder associated bin for effecting, upon operation of said feeder, into which said feeder discharges, said hopper being providedwith a gate which, when in open position, permits the contents of said hopper to pass out therefrom intoa skip in the loading position of said, skip hoist; a power operator for said gate; mechanism gredient in said hopple'r; means responsive to the arrival of said s 'p atsaid loading position at such time when, by the charging sequence adopted, a skip load of such ingredient for which this equipment is provided is gredient, the opening of said hopper gate by said power operator, so as to discharge the.
contents of said hopper into said skip; and
withdrawal of said ingredient; a hopper of said ininto a blast furnace skip i with said means controlled by said mechanism when said hopper is empty'for efiecting the closure of said 0 ration of said skip hoistto cause the hoisting of said skip from said loading position to opper gate and for initiating the the dumping position at the top ofthe blast furnace, and also for causing, after said hopmoved to closed position, the opsaid power driven feeder until per gate is said hopper is refilled with the requisite amount of said ingredient.
3. Blast furnace charging apparatus for charging a predetermined number of skip loads of several primary ingredients in a predetermined sequence wherein equipment is provided for automatically conveying a primary ingredient from a storage bin, automatically loading the proper amount thereof at the proper time into a blast furnace skip bucket, and automatically initiating the operation of hoisting said skip bucket, when so loaded, up to dumping position at the top of the blast furnace, said equipment comprising; a power driven feeder associated with said bin for effecting, upon operation of said feeder, withdrawal of said ingredient; a hopperinto which said feeder discharges, said hopper being provided with a gate which, when in open position, permits the contents of said hopper to pass out therefrom into said skip in its loading position; a power operator for said gate; mechanism effective to determine the weight of said ingredient in said hopper; switching means responsive to each arrival of said skip at said loading position for totalizing the number of said skip loads during each charging cycle, said switching means including means for altering the electrical condition of each of a plurality of independent circuits individually and successively in accordance with the total number of said skip loads registered by said switching means; means responsive to the alteration of the electrical condition of that circuit corresponding to each of said skip loads of said charging cycle for which said skip is, by said predetermined ratio, to be loaded with that ingredient forwhich this automatic equipment is provided, for'efi'ecting, in the event said hopper is filled with the requisite amount of said ingredient, the
opening of said hopper gate by said power operator, so asto discharge the contents of said hopper into said skip; and means controlled by said mechanism when said hopper is empty for effecting the closure of said hopper gate and for initiating the operation of said skip hoist to cause the hoisting of said skip from said'loading position to. the dumping position at the top of the blast furnace, and also for causing, after'said hopper gate is moved to closed position, the operation of said power driven feed until said hopper is refilled with the requisite amount of said 4. Blast ingredient to be charged into a blast furnace,
said bin having a gravity discharge opening; a power driven feeder associated with said opening for effecting, upon operation thereof,
withdrawal of said ingredient; ajhopper into which said feeder discharges, said hopper being provided with a gate which,'when in furnace charging equipment com prising, in combination .;a bin for storing an open position, permi' iksls the contents of said hopper to pass out't erefrom; a power operator for said gate; a gate switch actuated in accordance with the position of said gate; a blast furnace skip hoist having the loading position for one skip thereofvarranged so that the contents of said hopper, when said hopper gate is opened, discharges .into said skip at said loading position thereof; mechanismeflt'ective to weigh. said ingredient in said hopper, said mechanism including a scale switch actuated in accordance with" the amount of said ingredient in said hop er; a bucket switch actuated in accordance with the position of said skip; a totalizing switch actuated in steps, progressively, one step each time said bucket switch is operated-upon the arrival of said skip at its loading position, said totalizing switch being provided with enough steps to totalize any number of operations of said skip that reasonable practice totalizing switch is actuated selecting means for rendering effective the electrical circuit, or circuits, corresponding to each of the operations of said skip during a charging cycle for which said skip is to be loaded with said ingredient; means responsive to the alteradictates may be employed to constitute a blast tion of the electrical condition of each of said circuitsrendered effective by said selecting means, .for causing, in the event said scale switch is in the position indicating that said hopper is filled with the requisite amount of said ingredient, the operation of said power operator to effect the opening of said gate, and, thereby to effect the discharge of the contents of said hopper into said skip; means responsive to said scale switch when in the position indicating that said hopper is empty, for causing said power operator to effect the closure of said gate; meansresponsive to said gate switch, upon the reclosure of said gate, for causing said skip to be hoisted from said. loading position to its dumping position at the top of the blast furnace, and for causing the operation of said power driven feeder to effect refilling of said hopper: and means res per having a gate controlling'the discharge of the contents of said hopper into a skip of said hoist in its loading position; a power operator for said gate; means for preventing power driven feed-' the opening of said gate by said power oper- 'ator at alltimes when said skip is away from said loading position; mechanism for totalizing the number of operations of said skip during each charge of a predetermined number of skip loads emptied into said furnace; means responsive to said totalizing mechanism for effecting loading of said skip from said hopper for only certain of its operations in each charging cycle, said means, when effective, causing said power operator to open said hopper gate when said skip, during said certain operations, is in said loading position, thereby resulting in the discharge of the contents of said hopper into said skip; means, actuated as a result of the discharge of all the contents of said hopper, to automatically'efl:'ect the starting of said skip.
6, In a blast furnace charging equipment; a blast furnace skip hoist; a weigh hopper having-a gate which, when opened, permits the contents of said hopper to discharge into a skip bucket of said hoist in the loading position thereof, said weigh hopper being pro- .vided to effect the loading of said skip with a ,measured quantity, by weight, of that which is loaded therein; a power operator for said gate; means for preventing the opening of said gate by said power operator at all times when said skip is away from said loading position; additional means for preventing the opening of said gate by said power operator; mechanism for totalizing the number of operations of said skip during each charge of a predetermined number of skip loads emptied into said furnace; means responsive to said totalizing mechanism for a rendering said additional preventing means ineffective for certain of the operations of said skip in each charging cycle, so that as a consequence said power operator may be operated to open said weigh hopper gate when said skip, during said certain operations, is in said loading position for thereby effecting the discharge of the contents of said weigh hopper into said ski and means responsive tothe return of said weigh hopper to empty condition for causing said power operator to efi'ect the closure of said gate and for initiating, after said gate returns to closed position,
the upward movement of said skip toward its dumping position at the top of the blast furnace.
7. In a blast furnace wherein each charge comprises a predeterof each of the several primary ingredients, equipment for cautomatically conveying "a primary ingredient from bins in which it is stored, automatically loading the proper amount thereof at the proper, time into the proper skip of a doubleu skip blast furnace skip hoist having a right hand and a left hand skip, and automatically provided and loaded s ip up to dumping position at e top the of the blast furnace, said equipment comprising; two power driven feeders, one associated with each of said bins for 'eifecting,
upon operation of each feeder, withdrawal of said ingredient; a hopper for each feeder into which the feeder corresponding thereto discharges, each of said two hoppers being with a gate which, when in open position, effects the discharge of the contents of the associated hopper, the discharge from one hopper being into the left hand skip of the two skips such left hand skip is in the loading position, and the discharge from the other hopper being into the right hand skip 0f the two skips when such right hand skip is in the loading position; a power operator for each of said gates; mechanism effective to determine the weight of said ingredient in arrival of either skip at its loading position at such time when, by the charging sequence adopted, a skip load of such ingredient for which this equipment is provided in next in sequence, for effecting, in the event the hopper for such arrivin skip is filled with the requisite amount of said ingredient, the opening of the gate for such hopper by its associated power operator, so as thereby to discharge the contents of such hopper into such. skip; and means controlled by said mechanism for such hopper, when such hoppe is empty, for effecting the closure of the gate'for such hopper and for initiating the operation of said skip hoist to cause the hoisting of such loaded skip from the loading position thereof to the dumping position at the top of the blast furnace, and also for calls ing, after such hopper gate is moved to closed position, the operation of the power driven feeder for such-hopper until such hopper is refilled with the requisite amount of said ingredient.
' 8. In a .blast furnace wherein each charge therefor normally comprises -a I predetermined total number of blast furnace skip loads resulting from one or more skip loads, in a predetermined ratio, of each of the several primary ingredients, equipment for automatically conveying a primary ingredient from the bins in which it is stored, loading the proper amount thereof at the proper time into the proper skip or a doubleskip blast furnace skip hoist, and initiating the operation of hoisting the loaded skip up to dumping position at the top of the blast furnace, said equipment comprising; two power driven. feeders, one associated with each of two openings in said bins for effecting, upon operation of each feeder,
pers being provided with a gate which, when" v each of said hoppers; means responsive to the in open position, effects the discharge of the contents of the associated hopper, the discharge from one hopper being into one of the two skips when such" one skip is in its loading position, and the discharge fromv the other hopper being into the other skip when such other skip is in its loading position; a power operator for each of said gates; weighing mechanism effective to determine the weight of said ingredient in each of said hoppers; switching means responsive to the arrival of each skip at its loading position for totalizing the number of skip loads during each charging cycle, said switching means including means for altering the electrical condition of each of a plurality of independent circuits individually and successively in accordance with the total number of skip loads registered by said switch ing means; means responsive to the alter ation of the electrical condition of that circuit corresponding to each skip load of said charging cycle for which a skip is, by said predetermined ratio, to be loaded with that ingredient for which this automatic equipment is provided, for effecting, by the associated power operator, the opening of the hopper gate for that hopper corresponding to the skip then to be loaded with said ingredient, regardless of which of the two skips it may be, so as to discharge the contents of such hopper into suchskip; and means controlled by said weighing mechanism for such hopper, when such hopper is empty, for effecting the closure of the gate for such hopper and for initiating the operation of said skip hoist to cause the hoisting of such loaded skip from the loading position thereof to the dumping position at the top of the blast furnace, and also for causing, after such hopper gate is moved to closed position, the operation of the power driven feeder for such hopper until such hopper is refilled with the requisite amount of said ingredient.
9. Blast furnace charging equipment comprising, in combination; a bin for storing coke to be charged into a blast furnace, said bin having two gravity discharge openings;
two power driven'screening. devices, one associated with each of said openings in said 'ing actuated in accordance with the position bin for eflecting, upon operation of each screening device, withdrawal of coke from said bin and for effecting the screening of the coke so withdrawn; a hopper for each screening device into which the coke screened thereby is discharged, each of said hoppers being provided with a gate which, when in open.
position, effects the discharge of the contentsof the associated hopper; a power operator for each of said gates; two gate switches, one for each hopper gate, each gate switch beof its corresponding gate a double-skip blast furnace hoist having the loading position for the two skips thereof arranged so that the contents of one of said hoppers, when the gate thereof is opened, discharges into one of said skips at its loading position, and so I that the contents of the other of said hoppers, when the gate thereof is opened, discharges into the other of said skips at its loading position; mechanism effective to weigh the coke in each of said hoppers, said mechanism ineluding a scale switch for each hopper, each scale switch being actuated in accordance with the amount-of coke in the hopper cor enough steps to totalize any number of operations of said skips that reasonable practice dictates may be. employed to constitute a blast furnace charge; a plurality of independent circuits, one for each of the steps provided for said totalizing switch, each of said circuits being closed successively, one at a time, by said totalizing switch as it is actuated ste by step; selecting means'for rendering e ective any number of said circuits, in any desired combinationv to determine during which operations of said skips, said skips shall be loaded with coke; means, responsive to the closing of each of said circuits rendered effective by 2 said selecting means, for causing the loadihg of the skip then in its loading position regardless of which of the two skips that may be, said means causing the loading of such skip by causing the power operator for the hopper gate corresponding to such skip then in its loading position to' effect the opening of such gate, provided the scale switch for such hopper is in the position indicating that such hopper is filled withthe requisite amount of coke; means responsive to the scale switch for such hopper, when the scale switch is in the position indicating that such hopper is empty, for causing such power operator to efl'ect the closure of such gate; means responsive to the gate. switch for such gate,
, upon the reclosure of such gate, for causin of the power driven screening device associated with such hopper to efi'ect refilling of I such hopper; and means responsive to the scale switch for such hopper, when the scale switch therefor is in the position indicating that such hopper has been refilled with the requisite amount of coke, for causing such power driv'enscreening device to suspend operation. 7
10. In a blast furnace charging'equlpto eflect the closure of such 'weigh hopper 7 ment; a double-skip blast furnace hoist; two measuring hoppers, each having a gate controlling the discharge of the contents of its associated hopper,the one, into one of said skip buckets when in its loading position, and the other, into the other of said skip buckets when in its loading position; a power I cperator for each of said gates; means for. preventing the opening of each gate by its power operator at all times when the skip corresponding thereto is away from its loading position; mechanism for totalizing the number of operations of said skips during each charge' of a predetermined number of skip loads emptied into said'furnace; means I responsive to said totalizing mechanism for per into such skip; and means, actuated as a result of the discharge of all the contents of such hopper, to automatically efiect the starting of such skip.
11. In a blast furnace charging equip ment"; a double-skip blast furnace blast; a weigh hopper for each'skip; a gate for each weigh hopper to control the discharge of its contents into the corresponding one of the two skips in the loading position thereof, said weigh hoppers being provided to efiect the loading ofsaid'skips with a measured quantity, by weight, of that which is loaded therein; aI- power operator for each-of said gates; means for preventing the openin of each ,or said gates by its co'rrespon ing power operator at all times when the skip corresponding thereto is away from its loadgate and for initiating the upward movement of such skip toward its dumping position at the top of the blast furnace.
In testimony whereof, I have signed my name to this specification.
jing position; additional means for preventing the opening of each of said gates by its corresponding power, operator; {mechanism for totalizing the number of o erations of said skips during each charge 0% mined number of skip loads emptied into said furnace; means responsive to said totalizing mechanism for rendering said additional preventing means inefiective' for certain o the operations of said skips in each charging cycle, so that as a consequence the power operator, for the weigh hopper gate corresponding to whichever skip is, durmg one 0 said certain operations, in its loading'position, may be operated to open such weighhopper gate and thereby effect the discharge of the contents of such weigh "hopper into such skip; and means responsive to the return of such weigh hopper to empty cond tion for causing such power operator a pr'edeter- FRANK I. SMITH.
ice.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US518773A US1837685A (en) | 1931-02-27 | 1931-02-27 | Blast furnace charging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US518773A US1837685A (en) | 1931-02-27 | 1931-02-27 | Blast furnace charging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US1837685A true US1837685A (en) | 1931-12-22 |
Family
ID=24065440
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US518773A Expired - Lifetime US1837685A (en) | 1931-02-27 | 1931-02-27 | Blast furnace charging equipment |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US1837685A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2728432A (en) * | 1949-04-11 | 1955-12-27 | William S Crawford | Bin batching plant |
| US2889131A (en) * | 1956-06-05 | 1959-06-02 | Nat Ind Products Company | Feeding and weighing system for produce or other heterogeneous commodities |
| US2962175A (en) * | 1958-03-10 | 1960-11-29 | Cutler Hammer Inc | Blast furnace charging controller |
| US2962172A (en) * | 1958-03-10 | 1960-11-29 | Cutler Hammer Inc | Material handling control system |
| US3220567A (en) * | 1961-05-12 | 1965-11-30 | Lonza Werke Elektrochemische | Apparatus for charging shaft furnaces |
| DE1273136B (en) * | 1959-11-25 | 1968-07-18 | Krupp Gmbh | Bunker system |
-
1931
- 1931-02-27 US US518773A patent/US1837685A/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2728432A (en) * | 1949-04-11 | 1955-12-27 | William S Crawford | Bin batching plant |
| US2889131A (en) * | 1956-06-05 | 1959-06-02 | Nat Ind Products Company | Feeding and weighing system for produce or other heterogeneous commodities |
| US2962175A (en) * | 1958-03-10 | 1960-11-29 | Cutler Hammer Inc | Blast furnace charging controller |
| US2962172A (en) * | 1958-03-10 | 1960-11-29 | Cutler Hammer Inc | Material handling control system |
| DE1273136B (en) * | 1959-11-25 | 1968-07-18 | Krupp Gmbh | Bunker system |
| US3220567A (en) * | 1961-05-12 | 1965-11-30 | Lonza Werke Elektrochemische | Apparatus for charging shaft furnaces |
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