US1786738A - Process and mechanism for dividing intermixed materials - Google Patents

Process and mechanism for dividing intermixed materials Download PDF

Info

Publication number
US1786738A
US1786738A US553250A US55325022A US1786738A US 1786738 A US1786738 A US 1786738A US 553250 A US553250 A US 553250A US 55325022 A US55325022 A US 55325022A US 1786738 A US1786738 A US 1786738A
Authority
US
United States
Prior art keywords
materials
air
bed
separating
unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US553250A
Inventor
Davis Kenneth
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PEALE DAVIS Co
PEALE-DAVIS Co
Original Assignee
PEALE DAVIS Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PEALE DAVIS Co filed Critical PEALE DAVIS Co
Priority to US553250A priority Critical patent/US1786738A/en
Application granted granted Critical
Publication of US1786738A publication Critical patent/US1786738A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03BSEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
    • B03B4/00Separating by pneumatic tables or by pneumatic jigs

Definitions

  • the invention relates to aV novel mechanism and process for separating inter-mixed, divided materials of different specific gravities, and more especially to a novel mechanism and process wherein air under pressure and vibratory action, together with gravity, l
  • Fig. 1 is a central longitudinal, vertical section, through a separating unit, embodying the invention
  • Fig. 2 is a transverse, vertical section taken on the line 2-2 of Fig. 1, looking in the direction of the arrows; Y
  • Fig. 3 is a transverse vertical section, taken substantially on the line 3-3 of Fig. 1, looking in the direction of the arrows;
  • Fig- 4 is also a transverse vertical section taken substantially on-the line 4.--4 of Fig. 1, looking in the direction ofthe arrows;
  • Fig. 5 is a side elevation, with the central part broken away, of a separating unit with its mounting, and its vibrating and air pressure mechanism, and its material conveying devices and is taken looking at Figs. 1 and 7 from the front.
  • Fig. 6 is a fragmentary view, partly in elevation and partly in section,-on. the line v6 6 of Fig. 5, .showing a part ofthe air pressure mechanism;
  • Fig. 7 is a view corresponding to Fig. 1,
  • Fig. 8 is a transverse, vertical section, taken substantially on the line 8--8 of Fig. 7, looking in the direction of the arrows, and
  • Fig. 9 is a fragmentary elevation correspending to the upper left-hand part of Figs. l and 5, but showing a modified form of the separating unit walls;
  • Fig. 10 is a fragmentary elevation corresponding to the upper right-hand part of Figs. 1 and 5, andv showing a modified form of this part of the separating unit walls;
  • Fig. 11 is a transverse, vertical section, taken substantially on the line 11-11 of Fig. 10, looking in the direction of the arrows;
  • Fig. 12 is a side elevation, on a diminished scale, of a separating unit,'showing a modified form of delivery chute, adapted for separating the different sizes of a separated material.
  • v Fig. 13 is a transverse, vertical section, taken substantially on the line 13-13 of Fig. ⁇ 12, looking in the direction of the arrows;4
  • Fig. 14 is a top plan of a separating unit, on a diminished scale, showing a modified form thereof;
  • Fig. 15 is a diagrammatic representation in elevation of a separating unit, showing another modified form thereof;
  • Fig. 16 is a longitudinal vertical section, similar to Fig. 1 but showing a different construction of the forward end of the separator unit;
  • Fig. 17 is a fragmentary top plan of the right-hand end of Fig. l, but showing one part in horizontal section;
  • Fig. 18 is taken on line 18-18 of Fig. 17, showing one side of the end of the unit in Vertical transverse section and the other side in elevation;
  • Fig. 19 is a fragmentary vertical longitudinal section of a modified form.
  • the present invention in certain aspects thereof, is an improvement on the invention of my co-pending application Serial Number 541,123, filed March 4, 1922.
  • the invention is independent of my said co-pendi-ng application, and is capable of independent use or of use in separating units differing therefrom in greater or less degree, both in structure and in manner of operation.
  • an inclined bed of the intermixed divided materials preferably relatively long and narrow in form and of considerable depth, is subjected to the separating action of a How of air under pressure.
  • This separating action is preferably aided and expedited by very rapid and short, but forceful vibrations of the bed of materials, the vibratory movement being preferably bi-directional, that is, it is both longitudinal of, and transversely to, the bed of materials in the separating unit.
  • the for ward and downward inclination usually imparted to the unit involves gravitational action therewith.
  • the intermixed materials are rapidly separated and thus are gradually but also very rapidly stratified.
  • the heavy material such as the rock, under the action of the agencies, movements and forces acting thereon, sinks and then flows longitudinally forwardlyY along the bottom of the bed, and is discharged from the lower forward end thereof.
  • the lighter material at the same time, under the operation of these agents, forces and movements, seeks and iiows along the upper part of the bed, and here is subjected to such of these agencies and influences as will cause the discharge of the clean and separated lighter material, such as the coal, from the top, and preferably over the sides of the unit.
  • the stratifying and separating action of the air at the rear or entrance of the separating unit is changed from that disclosed in my said copending application,- as is also the final back-pressure separating action of the air at the forward or discharging end of the unit.
  • the movement and back pressure of the heavier material, such as the rock is likewise different and is differently controlled from that of my preceding invention, already referred to, together with other novel features which will be first set forth in connection with the following detailed description of the invention.
  • Means are provided by the invention for supplying the intermixed divided materials to the cleaning and separating unit automatically at a rate just sufficient for the capacity of the unit, that is, at the highest rate of total and eective separation accomplished by the unit under theparticular conditions of operation, such as the physical condition of the intermixed materials, the nature thereof, the size, or variations in size, the relative specific gravities of the intermixed materials, or oth.
  • a generally vertically disposed hopper 1 is provided, open at the top, and preferably having some or all of its sides inwardly and downwardly inclined, as shown in Figs. l and 4, the walls of the hopper being constructed preferably of foraminate or cribriform material.
  • the walls, or the sidewalls 2 and 3 of the hopper converge downwardly toward a throat 6 (Fig. 4), and from this point the walls diverge downwardly to the full width of the separating unit.
  • a throat 6 Fig. 4
  • the rear wall 4 of the hopper is shown inclined, while the front wall 5 is shown vertical and wholly or in part solid for purposes to be later described.
  • the air pressure is preferably utilized for preliminarily driving out the dust from the intermixed materials, as described in my previously filed and co-pending application already referred to, the air for this purpose passing upwardly and backwardly throuo'h the part 7 of the air pervious bottom 15, the slide 8 being utilized to regulate and govern this upward flow and pressure of the air for cleaning out dust.
  • Brackets 19 resting on side plate 20 hold the hopper in position, the plates 20 being integralv with or resting upon the supporting rails 30 and 31 for the unit (later described). 1
  • Means are also provided for regulating the ow or supply of the istermixed materials into the separating unit and, as shown, the size of the open throat or passageway 9 at the bottom and forward end of the hopper is governed or controlled by a vertically movable or adjustable slide 10, moving slidably on the hopper wall 5, and extending the width of the opening 9.
  • This slide is movable within a guiding strip 11, fastened to the hopper wall, and having a slot 13 through which passes a clamping bolt 14, which also passes through the hopper wall, to hold the slide 10 in its adjusted vertical position.
  • the separating unit is preferably of relatively long and narrow dimensions, and is designed to hold a relatively deep bed of materials, at first intermixed, then gradually but rapidly and completely stratified and thereby separated, discharging the heavy material downwardly and the lighter material from the upper part of the bed; the heavy material being also preferably discharged 4forwardly and the lighter materials transversely.
  • Means are provided by the present invention for subjecting the intermixed materials on their entry into the separating unit to Vsuch an air pressure and air current action,
  • a fluid pervious hood or closure (Figs. 1 and 2) having sidewalls 16 and 17 abutting on the pervious bottom 15 and extending upwardly therefrom, the sidewalls being integral or continuous and forming an arched top 18, constituting a complete but lfluid pervious closure at this end or portion of the separating unit.
  • the solid side walls of the unit are preferably entirely discontinued at this portion of the unit.
  • the forward end of the hood is preferably left o en.
  • the action of the air at this part of the separating unit and the separating process can bedirected, controlled and regulated irrespective of maintaining the materials (which are not yet completely stratified and thereby separated) at any particular level of the unit or driving'the air in only the vertical direction or through a given depth of material.
  • ⁇ relative length and other dimensions of the various portions of the unit may be experimentally varied as may be found most efficient with different kinds and conditions of inter-mixed materials.
  • r1 ⁇ he separating unit just forward of this pervious hooded portion has preferably solid sidewalls 26 and 27 of board, sheet metal or the like, which are connected to the bottom ⁇ and general structure, as shown in Fig. 3, the sides resting upon the perforated bottom 15, which in turn rests upon the sidewalls 28 and 29 of the air chamber.
  • the side rails or strips 30 and 31 unite this entire structure together, as shown in Fig. 3, these rails also serving to support the unit upon its vibrating frame as shown in Fig. 5 and later described.
  • the supporting and structural strips 30 and 31 are preferably cut down at the sides of the hooded portion just described, so as to give free egress to the air through the whole depth of the bed of mixed materials,
  • Means are also provided by the invention for effecting additional strong air pressure action at the forward end of the separating unit to insure the final separation of the last intermixture, or possible intermixture, at the juncture of faces of contact of the superior and inferior strata of the now nearly completely1 separated materials.
  • additional strong air pressure action at the forward end of the separating unit to insure the final separation of the last intermixture, or possible intermixture, at the juncture of faces of contact of the superior and inferior strata of the now nearly completely1 separated materials.
  • a small portion of still intermiXed materials may be discharged together to be returned back into the mixed materials to pass again through the separating unit.
  • t-he sidewalls 26 and 27 of the separating unit are inclined or curved upwardly, as shown at 34 and 35 in Figs. 1 and 3, whereby the level o'f the tops of the walls relatively to the general level of the bed of material is gradually increased in the forward direction.
  • a similar perforate hood is provided, comprising upwardly extending sidewalls 36 and 37 continuous with and forming an intermediate arched top 38.
  • the bottom edges of the side walls are turned outwardly and rest upon the top of they parts 34 and 35 of the walls of the unit, being held thereto by retaining strips 39 and 40.
  • the hood just described is preferably open at its rear end, that is, looking backwardly along the body of the unit. W
  • the fluid pervious bottom of the separating unit at its forward and downward end is more freely pervious to the passage of the air under across between the unit walls.
  • this part 42 of the bottom 15 is of coarser mesh than the rearward portion of the bottom.
  • a stratum regulating and supporting member such as a vertically extending plate 48, extending vthe full width within the high, forward part 34 and 35 of the sidewalls of the unit. the bottom end thereof being positioned above the bottom far enough to permit passage of the largest fragments or pieces in the bottom stratum, that is of the layer of separated heavier material.
  • this plate 48 At the bottom of this plate 48 is a horizontally disposed, forwardly extending plate 49, likewise extending entirely
  • These two plates are vertically positionable as desired, and are preferably positionable together ⁇ and for this purpose connecting side plates 50 are provided, having slots 51 therein through which project bolts 52, respectively, which likewise project through the unit sidewalls to clamp the structure in the desired position.
  • Means are likewise provided by the invention for regulating the height and back-pressure of the inferior stratum of the now separated heavier material, this being preferably tiled by offering a predetermined or regulated, but yielding pressure against its discharge froln the bottom and forward end of the unit, this means preferably operating in conjunction with the vertically positonable plates 48 and 49.
  • the gate 56 At its bottom end the gate 56 is provided with an outwardly extending shelf or rod or like support 6() upon which a weight or weights 61 are placed, as upon a pin 62.
  • This construction and arrangement serves to keep the gate closed on the forward end of the inclined unit up to a certain pressure of the heavy stratum and when this pressure is exceeded, permits the gate to swing outwardly to discharge a certain amount of the heavy material, such as the slate or rock.
  • the plate 49 and the gate 56 close the forward end of the unit against the travel and pressure of the air.
  • the lighter material such vas the coal
  • the pervious hood permits any desired force of this backward and upward air pressure to be utilized irrespective of the height of the side walls of the unit.
  • the lighter material such as the coal
  • the lighter material is also blown backwardly, that is, toward the left in Fig. 1 ⁇ into the coal in the intermediate portion of the separator unit.
  • the heavier material. such as the rock on the other hand ⁇ will fall backwardly toward the plate 48 and in the continuance of this process will gradually settle down into the inferior stratum of heavier material, and be discharged through the gate 56.
  • the lighter material such as the coal on the contrary, will be thrown backwardly and will gradually pass outwardly over the sides 26 and 27 of the unit, completely clean and separated.
  • the air pressure chamber has the sidewalls 28 and 29, already described, and has a relatively vertically disposed rear wall 70 and a downwardly and rearwardly extending front wall 71.
  • This chamber terminates usually together with a plurality of other units, in a header 73, havingJ a iiexible connection 74 with an air pressure supply pipe 75.
  • This is supplied with either a continuous or intermittent air pressure from a bellows, blower, or other suitable air-pressure generator.
  • the separating and cleaning units either singly or in a battery or group, are supported by means of the strips 30 and 31 upon a vibratable frame.
  • This frame has downwardly extending pins 80 contiguous to its four corners, about which are coiled ried by the cross reach 88 of the stationary frame.
  • the armature piece 89. for the magnet is fixed on the cross reach 76 of the vibratable frame.
  • Pins 90 are fixed in the stationary frame, and have screw and nut adjustments 91 to" vary their length. They cooperate respectively With pins 92 in the vibratable frame to regulate the amplitude of the resilient transverse vibration.
  • the means for effecting the vibration longitudinally of the separating units comprises a magnet 98, mounted upon a support 99, carried on the cross reach 100 of thestationary frame.
  • the armaturepiece 101 of the magnet is mounted on the cross reach 77 of the vibratable frame.
  • Means are provided for varying the degree of inclination of the units, and as embodied, legs 106 are pivotally connected at 107 to the side reaches 108 and 109 of the stationary frame. Near the other end of lthese side reaches, legs 110 have. a boltfand slot connection 111 with the side reaches, which gives the necessary or desired regulation of the inclination of the units.
  • Figs. 1, and 5 and 7 are shown a general form of conveying means similar -to that shown in my co-pending application.
  • Chutes l116 are shown attached to the sides of the separating units to receive the lighter material, such as the coal, discharged over the tops of the sides thereof, a belt-conveyer 117 receiving rthe materials from the chutes and conveying it away.
  • a short chute 118 isshown iixed to the supporting strips 30 and 31 for the units, which chute receives the rock discharged through gate 56.
  • the chutes 118 discharge into chutes 119, supported on the stationary frame and on legs 120.
  • the chutes 119 discharge onto belt 'conveyers 121.
  • chutes are provided (Figs. 8, 12 and 13) at either side of, and extending alon practically the entire discharging length o y, the separating unit.
  • This chute structure has transversely disposed, longitudinally spaced apart partions or separating walls 126, 127, 128 and 129, extending across from the outer chute wall 125 tothe respective side wall of the separating unit.
  • each side of the unit open, respectively, into separate chutes 130, 131 and 132, extend downwardly to corresponding endless conveyers 133, 134 and 135 which convey away the sized, separated and cleaned lighter material.
  • endless conveyers 133, 134 and 135 which convey away the sized, separated and cleaned lighter material.
  • Figs. 10 and 11 the sidewalls 26a and 27a of the separating unit are shown vertiy cally adjustable by suitable means, such as bolt and slot connections 136 and 137 whereby the height of the sidewalls may be varied as may be desired or required with materials of different kinds, in dierent physicalV conditions or, of diiferent sizes.
  • suitable means such as bolt and slot connections 136 and 137 whereby the height of the sidewalls may be varied as may be desired or required with materials of different kinds, in dierent physicalV conditions or, of diiferent sizes.
  • the thickness of the bed of material may be regulatedv with any desired degree 0f eXaQtnesS and" nicety.
  • Fig. 9 the sidewalls 26 and 27 are shown as extending backwardly and downwardly inclined along the rear hooded portion 18, thereby modifying to a corresponding degree the action of the air pressure in the preliminary stages of the stratification.
  • the extent and degree and location, and the form as well, of these parts of the unit sides may be varied as may be found expedient, desirable or efficient with different kinds or sizes of intermixed materials, and with such materials in different physical states or conditions.
  • the separating unit is shown of varying width, and as at present advised, and in ⁇ some cases and with some materials and under certain physical conditions thereof, it is advantageous to have the unit of gradually increasing width towards the forward and downward end thereof. In certain cases and with certain materials or conditions thereof the reverse may be found advisable.
  • the ef-4 iciency and desirability of such variations in form may be readily determined by observation with particular materials and under parthe vertical direction but restrained from lateral movement.
  • Plate 142 may be pivoted at its'junction with member 48. In operation, the floating plates and 141, floating upon the air current or body create a back pressure, and'when this pressure is exercised permit a portion thereof to escape at either side and therewith effect an outflow of lighter separated material.
  • This construction also causes the air to travel in a current longitudinally and forwardly of the-bed and regulates the air pressure to just the right degree to effect the gradual discharge of the lighter material over the edges of the unit, and prevents violent and uncontrolled action of the air through the mass of material.
  • Any light- Aerfmaterial which may escape discharge and pass on beyond the plate 141 is met by a back air pressure caused by the hinged plate 142 ⁇ cooperating with the member 48 to deflect forwardly moving air currents.
  • the back air pressure so generated cooperates with the upwardly moving air pressure to force any remaining lighter material over the sides of theunit. It will be found usually, however, under ordinary conditions, that these plates will not be necessary, although they will be found helpful and increase the elliciency in certain cases.
  • a diderent form of construction of the forward end of the separating unit is shown.
  • the forward end of the unit is closed by a wall 146, preferably perpendicular to the air pervious bottom 15, and inclined inwardly and backwarda closure for the front and lower end of the unit, sloping or inclined downwardly and outwardly from the central line or axis of the unit toward the side walls thereof.
  • Means are provided for producing a regulable back pressure, or for effecting a yielding discharging pressure on the discharging material at the side openings 147 and 148. and thereby and therefrom a backward and upward air pressure or air blast through the bed of material.
  • the bottoms 149 and 150 of which, in accordance with one feature of the invention, are preferably extensions of the air pervious bottom of the unit.
  • the chutes accordingly, are located over corresponding extensions 151 and 152 of the air pressure chamber 28 (as best appears from Figs. 17 and 18), their bottoms 149 and 15() being of wire mesh or other air pervious material. Thereby the air under pressure in the air pressure chamber 28 is also forced upwardly through the floors 149 and 150.
  • chutes extend outwardly a short distance, and preferably with the same direction of inclination as the wall 146.
  • the chute 153 has side walls 155 and 156, the wall 156 being conveniently a continuation of the end wall 146 of the unit. At its front end, chute 153 has a transversely disposed, upwardly extending curb or lip 157 extending across the chute from one side wall to the other.
  • the construction of the other chute 154 is the same or similar, this chute having side Walls 159 and-.160, andthe end curb or lip 161, similar or the same in construction as those on the other side of the unit.
  • the further and additional structure for causing the regulable back air pressure or air current in this embodied form comprises loose or oating plates 163 and 164, respectively, which iit loosely within the chutes 153 and 154, as best appears from Fig. 18.
  • the two chutes 153 and 154 discharge, respectively, into conveying chutes 174 and 175, which may conveniently empty into the chute 118 or into any other suitable or convenient device or means for receiving the discharged rock or other heavier material.
  • This chute structure shown at each side in Fig. 17 may be generally similar to that shown in Fig. 12,v and already described.
  • Fig. 19 a slightly modified form is shown wherein the pervious hood 38 is provided at the forward end of the unit, and the arrangement is substantially the same as shown in Fig. 7.
  • the air pressure will force the plates 163 and 164 upwardly past the curbs 157 and 161, and the rock will be discharged into the chutes 174 and 175.
  • the plates 163 and 164 will again drop downwardly and will again close the openings at the curbs or lips 157 and 161.
  • the desired backward air pressure and separating air current are effected and maintained while the mechanism automatically operates to discharge the accretions of rock or other heavier material and then returns to its former position or condition.
  • a mechanism for separating intermixed divided materials including in combination means for maintaining abed of the materials, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjecting a'more forwardly part of the bed only t0 air pressure currents upwardly therethrough to progressively stratify and separate the materials and.means for continuously discharging the separated materials at different points f by the action of the air and the motion of the table.
  • a mechanism for separating intermixed divided materials including in combination' means for maintaining a bed of the materials of substantial depth in which the materials move along the bed in the same general direction, means fonsubjecting the rearward portion ofthe bed to the action of air p ressure currents in a plurality of directions and for subjecting an intermediate part of the bed to air pressure currents only upwardly therethrough and for subjecting. the forward portion of the bed to air pressure currents in a plurality of directions including backwardly, and means for continuously discharging the separated materials at different points by the action of the air and the motion of the table.
  • a mechanism for separating intermixed rents means located at the rearward and at the forward portion of the bed for maintaining the materials on the bed against the dis- ⁇ placing action of the air currents and means for concurrently and continuously discharging the lighter and heavier materials from different parts of the table.
  • a mechanism for separating intel-mixed divided materials including' in combination means for maintaining a relatively long, narrow and deep bed of the materials in which the light and heavy materials flow in the same dn'ection and progressively stratify, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjectits ing an intermediate part of the bed to air pressure currents only upwardly therethrough and for subjectingr the forward portion of the bed to air pressure currents 1n a plurality of directions including backwardly, and means for continuously discharging the separated materials atdiiierent points by the action of the air and the motion of the table.
  • a mechanism for separating intermixed divided materials including in combination means for maintaining a bed of the materials, i
  • a mechanism for separating ilitermixed divided materials includin in combination means for maintaining a ed of the materials in which the light and heavy materials flow in the same direction, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjecting a more forwardly part of the bed only to air pressure currents upwardly therethrough to stratify and separate the materials, and means for discharging the separated heavier material from the bottom and forward end of the bed.
  • a mechanism for separating intermiXed divided materials including in combination means for maintaining a bed of the materials in which the light and heavy materials i'low in the same direction, means for subjecting the materials-to the action of air pressure currents, means located at the rearward portion of the bed for maintaining the materials in the rear of the bed against the displacing action of the air currents, and means for substantially continuously discharging the separated heavier material from the bottom and forward end of the bed, and means for laterally discharging the separated lighter material from the top of the bed.
  • a mechanism for separating intermixed divided materials including in combination means for progressively stratifying and separating the intermixed materials including means for maintaining a bed of the materials having an air pervious bottom and sides partly' air pervious and partly air impervious, and means for forcing air under pressure through the pervious bottom.
  • a mechanism for separating intermixed divided materials including in combination means for progressively stratifying and separating the. intermixed materials including means for maintaining a bed of the materials having an air pervious .bottom and sides partly air pervious and partly air impervious lengthwise thereof, means for transversely discharging the separated lighter material from the top stratum, and means for forcing air under pressure through the pervious bottom.
  • a mechanism for separating intermixed divided materials including in combination means for stratifying and separating the intermixed materials including means for maintaining a bed of the materials having an air pervious bottom and sides partly air pervious and partly air impervious, means for. forcing air under pressure through the pervious bottom, and a hood restraining the material from being thrown clear of the bed by the air current.
  • a process for separating intermixed divided materials comprising subjecting a downwardly inclined bed of intermixed materials to currents of air flowing upwardly therethrough and to vibration, for causing the materials to move along together in the same -general direction and to stratify progressively, and screening a given area at the top of the bed for allowing the escape of the air and for preventing the escape of solid materials, the ultimate separation being effected by a spilling over of the lighter material from the top stratum.
  • a process for separating intermixed divided materials comprising maintaining a continuous bed of intermixed materials of substantial depth upon and progressing it along an air-pervious table, having a substantially continuous surface, gradually and progressively stratifying and separating the intermixed materials of the bed according to their specific gravities by vibrating the table and by forcing air through the bed, discharging the lighter and heavier separated materials from the bed at diferent places and imposing mechanical resistance and rearwardly directed air currents at the place of discharge of the heavier material to regulate said discharge.
  • the method of discharging a settled heavier material from a stratified bed of materials of different specific gravities which comprises vibrating the bed to intermittently advance the settled heavier material and regulating the discharge thereof by air and regulable mechanical pressure.
  • An apparatus for discharging a settled heavier material from a stratied bed of materials of dierentspecific gravities including in combination a discharge orifice, means for progressing a stream of settled heavier vmaterial to the orifice, means for varying the size of the orifice and a yielding member for normally closing the orifice.
  • An apparatus for discharging a settled heavier material from a stratified bed of materials ofdiii'erent specific gravities including in combination a discharge orifice, means for progressing a stream of settled heavier material to the orifice by intermittent advancing movement, means for varying the size of the orifice and a swinging closing member at the orifice adapted to swing open under impact of the advancing material to discharge the material.
  • An apparatus for discharging a settled heavier material from a stratified bed of materials of ⁇ dilerent specific gravities including in combination a discharge orifice,.
  • An apparat-us for discharging a settled heavier material from a stratied bed of materials of dierent specific gravities including in combination a channel for the passage of the inferior heavier material, a variably positionable member for varying the height of the channel, and a swinging gate at the end ot the channel for regulating 'the discharge of material therefrom.
  • a mechanism for separating intermixed divided materials including in combination apvibratable, air-pervious table, means for maintaining thereon a bed ofV intermixed material along the table surface to discharge means'for flowing the superior stratum o lighter material transversely above the settled heavier material, and means for controlling the discharge of the stream of heavy material comprising an orifice extending upwardly from the table surface and limited in its vertical and lateral dimensions, means for varying the height of the orifice to hold back the superposed lighter material and permit only the stratum of heavy material to pass therethrough, and means for passing a current of air through thetician to oppose entry of lighter material and control the passage of the heavy material.
  • Amechanismfor separating intermixed divided materials including in combination a reciprocable, air-pervious table, means for maintaining and stratifying thereon a bed of said materials, means for progressing a settled stream, of heavier material along table to discharge, means for progressmg a flotant stratum of lighter material transversely above the settled stream to discharge, a discharge orifice for thesettled stream of heavy material and means for controlling passage of theheavier material throu h the orifice comprising a freely suspended c osure adapted to oscillate by its own inertia during reciprocation of the table, and variable posig5 tionable means for controlling the depth of the orifice.

Description

Dec. 30, 1930. K, DAV@ 1,186,738
PROCESS AND MECHANISM FOR DIVIDING INTERMIXED MATERIALS Filed April l5, 1922 5 Sheets-Sheet l ATTNEY K. DAVIS Dec. 30, 1930.
PROCESS AND MECHANISM FOR DIVIDING INTERMIXED MATERIALS Fled April l5, 1922 5 SheetS--SheeI 2 V s 3 \\\S\ \\U//// Ki# T, l1 il a @L mmv M 1N VENTOR ATTORNEY PROCESS AND MECHANISM FOR DIVIDING AINTERMIXED MATERIALS Filed April 15. 1922 5 Sheets-Sheet 5 vbo INVENTOR TOM Dec. 30, 1930. K. DAVIS Imm PROCESS AND MECHANISM FOR DIVIDING INTERMIXED MATERIALS Filed April 15. 1922 5 Sheets-Sheet 4 f.. y o o o o gl K. DAVIS Dec. 30, 19.30.Y
PROCESS ND MECHANISM FOR DIVIDING INTERMIXED MATERIALS Filed April l5, 1922 5 Sheets-Sheet 5 A ORNEY Patented Dec. 30, 179430 UNITED STATES HEISSUED PATENT oFFicE :KENNETH Davis, or sr. BENEDICT, PENNSYLVANIA, AssreNoa, BY MESNE ASSIGN- MENTS, To PnALn-navrs courANY, or WILMINGTON, DELAWARE, A consona- TION F DELAWARE PROGESS AND MEGHANISM FR DIVIDING INTEBMIXED MATERIALS Application led April 15,
The invention relates to aV novel mechanism and process for separating inter-mixed, divided materials of different specific gravities, and more especially to a novel mechanism and process wherein air under pressure and vibratory action, together with gravity, l
scribed.
The accompanying drawings, referred to herein, and constituting a part hereof, illustrate one embodiment of the invention, and together with the description serve to explain the principles thereof.
Of the drawings: l
Fig. 1 is a central longitudinal, vertical section, through a separating unit, embodying the invention;
Fig. 2 is a transverse, vertical section taken on the line 2-2 of Fig. 1, looking in the direction of the arrows; Y
Fig. 3 is a transverse vertical section, taken substantially on the line 3-3 of Fig. 1, looking in the direction of the arrows;
Fig- 4 is also a transverse vertical section taken substantially on-the line 4.--4 of Fig. 1, looking in the direction ofthe arrows;
Fig. 5 is a side elevation, with the central part broken away, of a separating unit with its mounting, and its vibrating and air pressure mechanism, and its material conveying devices and is taken looking at Figs. 1 and 7 from the front.
Fig. 6 is a fragmentary view, partly in elevation and partly in section,-on. the line v6 6 of Fig. 5, .showing a part ofthe air pressure mechanism;
Fig. 7 is a view corresponding to Fig. 1,
but showing the separating unit, more orv less diagrammatically, in inclined position, and with theintermixed materials in process of separat-ion;
Fig. 8 is a transverse, vertical section, taken substantially on the line 8--8 of Fig. 7, looking in the direction of the arrows, and
1922. sei-iai No. 553,250.w
showing more or less diagrammatically the process of separating the materials;
Fig. 9 is a fragmentary elevation correspending to the upper left-hand part of Figs. l and 5, but showing a modified form of the separating unit walls;
Fig. 10 is a fragmentary elevation corresponding to the upper right-hand part of Figs. 1 and 5, andv showing a modified form of this part of the separating unit walls;
Fig. 11 is a transverse, vertical section, taken substantially on the line 11-11 of Fig. 10, looking in the direction of the arrows;
Fig. 12 is a side elevation, on a diminished scale, of a separating unit,'showing a modified form of delivery chute, adapted for separating the different sizes of a separated material.
v Fig. 13 is a transverse, vertical section, taken substantially on the line 13-13 of Fig. `12, looking in the direction of the arrows;4
Fig. 14 is a top plan of a separating unit, on a diminished scale, showing a modified form thereof;
Fig. 15 is a diagrammatic representation in elevation of a separating unit, showing another modified form thereof;
Fig. 16 is a longitudinal vertical section, similar to Fig. 1 but showing a different construction of the forward end of the separator unit;
Fig. 17 is a fragmentary top plan of the right-hand end of Fig. l, but showing one part in horizontal section;
Fig. 18 is taken on line 18-18 of Fig. 17, showing one side of the end of the unit in Vertical transverse section and the other side in elevation; and
Fig. 19 is a fragmentary vertical longitudinal section of a modified form.
The present invention, in certain aspects thereof, is an improvement on the invention of my co-pending application Serial Number 541,123, filed March 4, 1922. In other aspects thereof, however, the invention is independent of my said co-pendi-ng application, and is capable of independent use or of use in separating units differing therefrom in greater or less degree, both in structure and in manner of operation.
The term divided as employed herein is conveniently used to signify materials which are in relatively small parts, portions, or particles, such as, broken, or crushed materials, or granular or pulverulent materials, as
distinguished from materials in large masses. An example of such materials, and one with which the present invention has proved very successful, is mixed coal and rock or slate, with which is also mixed at times the material known as bone or bony (a combustible material but having a very high ash content).
It is customary to size the coal and other intermixed materials very closely, by screening or otherwise, and to then subject such sized materials to the action of a separating apparatus. This invention is adapted successfully and efficiently to clean or separate the. coal from the other intermixed materials through an unusually wide range of intermixed sizes, that is, without-the close sizing which is necessary with many, and in fact practically all other, separat-ing machines and processes.
yIn the present embodied form, an inclined bed of the intermixed divided materials, preferably relatively long and narrow in form and of considerable depth, is subjected to the separating action of a How of air under pressure. This separating action is preferably aided and expedited by very rapid and short, but forceful vibrations of the bed of materials, the vibratory movement being preferably bi-directional, that is, it is both longitudinal of, and transversely to, the bed of materials in the separating unit. The for ward and downward inclination usually imparted to the unit involves gravitational action therewith.
The intermixed materials are rapidly separated and thus are gradually but also very rapidly stratified. The heavy material such as the rock, under the action of the agencies, movements and forces acting thereon, sinks and then flows longitudinally forwardlyY along the bottom of the bed, and is discharged from the lower forward end thereof. The lighter material, at the same time, under the operation of these agents, forces and movements, seeks and iiows along the upper part of the bed, and here is subjected to such of these agencies and influences as will cause the discharge of the clean and separated lighter material, such as the coal, from the top, and preferably over the sides of the unit.
By the present invention, the stratifying and separating action of the air at the rear or entrance of the separating unit is changed from that disclosed in my said copending application,- as is also the final back-pressure separating action of the air at the forward or discharging end of the unit. Also the movement and back pressure of the heavier material, such as the rock, is likewise different and is differently controlled from that of my preceding invention, already referred to, together with other novel features which will be first set forth in connection with the following detailed description of the invention.
It will be understood that the foregoing broad and general description, and the following detailed description as well, are exemplary and explanatory, but are not restrictive of the invention; and that the statement of the principles of operation of the invention is correct and adequate as at present advised from observation of, and experimentation with, the invention in practical operation, but that the invention is not necessarily limited thereto or thereby.
Means are provided by the invention for supplying the intermixed divided materials to the cleaning and separating unit automatically at a rate just sufficient for the capacity of the unit, that is, at the highest rate of total and eective separation accomplished by the unit under theparticular conditions of operation, such as the physical condition of the intermixed materials, the nature thereof, the size, or variations in size, the relative specific gravities of the intermixed materials, or oth.
er conditions.
As embodied, a generally vertically disposed hopper 1 is provided, open at the top, and preferably having some or all of its sides inwardly and downwardly inclined, as shown in Figs. l and 4, the walls of the hopper being constructed preferably of foraminate or cribriform material.
This allows the air to escape laterally as well as upwardly for removing dust.
The walls, or the sidewalls 2 and 3 of the hopper converge downwardly toward a throat 6 (Fig. 4), and from this point the walls diverge downwardly to the full width of the separating unit. Thus any tendency toward choking and stopping of the material at the bottom of the hopper is avoided, and the material is always free to ow forward into the separating unit as rapidly as the unit can take care of it. The rear wall 4 of the hopper is shown inclined, while the front wall 5 is shown vertical and wholly or in part solid for purposes to be later described.
The air pressure is preferably utilized for preliminarily driving out the dust from the intermixed materials, as described in my previously filed and co-pending application already referred to, the air for this purpose passing upwardly and backwardly throuo'h the part 7 of the air pervious bottom 15, the slide 8 being utilized to regulate and govern this upward flow and pressure of the air for cleaning out dust. Brackets 19 resting on side plate 20 hold the hopper in position, the plates 20 being integralv with or resting upon the supporting rails 30 and 31 for the unit (later described). 1
Means are also provided for regulating the ow or supply of the istermixed materials into the separating unit and, as shown, the size of the open throat or passageway 9 at the bottom and forward end of the hopper is governed or controlled by a vertically movable or adjustable slide 10, moving slidably on the hopper wall 5, and extending the width of the opening 9. This slide is movable within a guiding strip 11, fastened to the hopper wall, and having a slot 13 through which passes a clamping bolt 14, which also passes through the hopper wall, to hold the slide 10 in its adjusted vertical position.
The separating unit is preferably of relatively long and narrow dimensions, and is designed to hold a relatively deep bed of materials, at first intermixed, then gradually but rapidly and completely stratified and thereby separated, discharging the heavy material downwardly and the lighter material from the upper part of the bed; the heavy material being also preferably discharged 4forwardly and the lighter materials transversely.
Means are provided by the present invention for subjecting the intermixed materials on their entry into the separating unit to Vsuch an air pressure and air current action,
concomitant with such a control ofthe material at this time as will insure, not only a rapid and complete stratification or separation of the intermiXed material, but will secure these desired results with intermixed materials which are of relatively widely varying sizes, that is, with materials which have not been closely sized in the usual manner.
In the embodied form of this means, there is provided at the back or entrance end ofthe separating unit, in conjunction or cooperation with air pressure pervious bottom 15, which may be of closely woven wire mesh, preferably varying in size to suit different sizes of material, a fluid pervious hood or closure (Figs. 1 and 2) having sidewalls 16 and 17 abutting on the pervious bottom 15 and extending upwardly therefrom, the sidewalls being integral or continuous and forming an arched top 18, constituting a complete but lfluid pervious closure at this end or portion of the separating unit. The solid side walls of the unit are preferably entirely discontinued at this portion of the unit. Also the forward end of the hood is preferably left o en.
pThus, the action of the air at this part of the separating unit and the separating process can bedirected, controlled and regulated irrespective of maintaining the materials (which are not yet completely stratified and thereby separated) at any particular level of the unit or driving'the air in only the vertical direction or through a given depth of material.
It is found in practice, especially with some materials and with some physical conditions of intermixed materials, and particularly where some portions of the intermiXed materials are relatively finely divided with respect to others (that is, where the materials vary greatly in size), that to use an air current which will effect a desired rapid stratification and separation of the larger particles of the intermixed materials, will drive the smaller particles of the intermixed materials entirely through the bed of materials. The pervious restraining hood, however, throws these materials back upon the bed and by reason of the partially accomplished stratification and the vibratory movementand the gravitational action, these smaller pieces of material will gradually stratify with the larger portions before leaving, or just after leaving, the forward end of this pervious hooded portion of the unit.
The `relative length and other dimensions of the various portions of the unit may be experimentally varied as may be found most efficient with different kinds and conditions of inter-mixed materials. The general proportions shown in Figs. 1 to 3 and 16 to 1,8 Y
has proved efficient and satisfactory with steam coal intermiXed with slate and bone, varying considerably in size far beyond the ranges produced by the usual screening or sizing. It will be clearly understood, however, that the invention is in nowise limited by these proportions. l i
r1`he separating unit just forward of this pervious hooded portion, which has just been described, has preferably solid sidewalls 26 and 27 of board, sheet metal or the like, which are connected to the bottom `and general structure, as shown in Fig. 3, the sides resting upon the perforated bottom 15, which in turn rests upon the sidewalls 28 and 29 of the air chamber. The side rails or strips 30 and 31 unite this entire structure together, as shown in Fig. 3, these rails also serving to support the unit upon its vibrating frame as shown in Fig. 5 and later described.
The supporting and structural strips 30 and 31 are preferably cut down at the sides of the hooded portion just described, so as to give free egress to the air through the whole depth of the bed of mixed materials,
and as shown in Fig. 2, thin retaining strips.
32 and 33 are laid upon the turned out edges of the perforate sidewalls 16 and 17 to fasten them in place 'against the bottom 15 and within the strips 30 and 31.
Means are also provided by the invention for effecting additional strong air pressure action at the forward end of the separating unit to insure the final separation of the last intermixture, or possible intermixture, at the juncture of faces of contact of the superior and inferior strata of the now nearly completely1 separated materials. In certain cases, dependent to a great degree on the nature and physical condition of the material an absolute and complete separation is impracticable. A small portion of still intermiXed materials may be discharged together to be returned back into the mixed materials to pass again through the separating unit.
As embodied, t-he sidewalls 26 and 27 of the separating unit, at their forward end, are inclined or curved upwardly, as shown at 34 and 35 in Figs. 1 and 3, whereby the level o'f the tops of the walls relatively to the general level of the bed of material is gradually increased in the forward direction. ln connection therewith a similar perforate hood is provided, comprising upwardly extending sidewalls 36 and 37 continuous with and forming an intermediate arched top 38.
The bottom edges of the side walls are turned outwardly and rest upon the top of they parts 34 and 35 of the walls of the unit, being held thereto by retaining strips 39 and 40. The hood just described is preferably open at its rear end, that is, looking backwardly along the body of the unit. W
Preferably the fluid pervious bottom of the separating unit at its forward and downward end, and in conjunction with .the structure and mechanism just described, is more freely pervious to the passage of the air under across between the unit walls.
pressure, and for this purpose preferably this part 42 of the bottom 15 is of coarser mesh than the rearward portion of the bottom.
In connection with the stucture just dc.- scribed, there is preferably provided a stratum regulating and supporting member, such as a vertically extending plate 48, extending vthe full width within the high, forward part 34 and 35 of the sidewalls of the unit. the bottom end thereof being positioned above the bottom far enough to permit passage of the largest fragments or pieces in the bottom stratum, that is of the layer of separated heavier material. At the bottom of this plate 48 is a horizontally disposed, forwardly extending plate 49, likewise extending entirely These two plates are vertically positionable as desired, and are preferably positionable together` and for this purpose connecting side plates 50 are provided, having slots 51 therein through which project bolts 52, respectively, which likewise project through the unit sidewalls to clamp the structure in the desired position.
Means are likewise provided by the invention for regulating the height and back-pressure of the inferior stratum of the now separated heavier material, this being preferably efected by offering a predetermined or regulated, but yielding pressure against its discharge froln the bottom and forward end of the unit, this means preferably operating in conjunction with the vertically positonable plates 48 and 49.
As embodied, a swinging gate 56 1s hinged at its upper end on a transversely disposed cross rod 57, carried in brackets 58 and 59,
which are mounted on the unit sidewalls. At its bottom end the gate 56 is provided with an outwardly extending shelf or rod or like support 6() upon which a weight or weights 61 are placed, as upon a pin 62. This construction and arrangement serves to keep the gate closed on the forward end of the inclined unit up to a certain pressure of the heavy stratum and when this pressure is exceeded, permits the gate to swing outwardly to discharge a certain amount of the heavy material, such as the slate or rock.
The manner of operation of the mechanism just described is substantially as follows:
The action of the upper and rearward part of the separating unit in connection with the preliminary stratification of the intermixed materia-ls has already been described. The now completely or nearly Completely stratified materials move forwardly and downwardly from the rear hooded part of the unit between the walls 26 and 27, and tend to pile up against the plate 4S.
If in the varying conditions of stratification` any of the lighter material, such as the coal. tends at any time to sink below the level of the plate 49 (this plate being adjusted to prevent this under average conditions with the particular intermixed materials under the particular physical conditions), the strong upward and backward air pressure at this point will drive these lighter materials backwardly and upwardly in the separating unit.
It will be noted that the plate 49 and the gate 56 close the forward end of the unit against the travel and pressure of the air. The result is that the lighter material, such vas the coal, is thrown energetically and sometimes violently upwardly and backwardly into the hooded portion 38, and therewith possibly some of the smaller particles of the heavier material. such as the rock. The pervious hood permits any desired force of this backward and upward air pressure to be utilized irrespective of the height of the side walls of the unit.
Then this final remnant of the intermixed materials is blown upwardly into the hood, the lighter material, such as the coal, is also blown backwardly, that is, toward the left in Fig. 1` into the coal in the intermediate portion of the separator unit. The heavier material. such as the rock on the other hand` will fall backwardly toward the plate 48 and in the continuance of this process will gradually settle down into the inferior stratum of heavier material, and be discharged through the gate 56. The lighter material such as the coal, on the contrary, will be thrown backwardly and will gradually pass outwardly over the sides 26 and 27 of the unit, completely clean and separated.
It will be found in practice, especially with such materials as have already been referred to, that there is a strong tendency of the larger particles of the superior stratum, thaty is, the lighter material, such as the coal, to travel toward the forward end of the unit, while the smaller particles of the coal to work more quickly to the upper part of the stratum of coal, and to be discharged over the tops of the sidewalls 26 and 27 just forwardly of the hood 18, the discharging 'particles or pieces increasing in size gradually forwardly along the separating unit. There is thus not only a discharge of the clean coal over the tops of the sidewalls but there is also a sizing operation, considered longitudinally and forwardly of this part of the separating unit. Means for taking advantage of this feature of the invention in maintaining separate and in conveying away the sized material will be' later described.
A brief description will now be given of the general structure of the entire separating mechanism, together with the vibrating mechanism, the conveying devices for the separated materials, and the air pressure means.
The air pressure chamber has the sidewalls 28 and 29, already described, and has a relatively vertically disposed rear wall 70 and a downwardly and rearwardly extending front wall 71. This chamber terminates usually together with a plurality of other units, in a header 73, havingJ a iiexible connection 74 with an air pressure supply pipe 75. This is supplied with either a continuous or intermittent air pressure from a bellows, blower, or other suitable air-pressure generator.
The separating and cleaning units either singly or in a battery or group, are supported by means of the strips 30 and 31 upon a vibratable frame. having cross reaches 76 and 77 and side reaches 78 and 79. This frame has downwardly extending pins 80 contiguous to its four corners, about which are coiled ried by the cross reach 88 of the stationary frame. The armature piece 89. for the magnet is fixed on the cross reach 76 of the vibratable frame. Pins 90 are fixed in the stationary frame, and have screw and nut adjustments 91 to" vary their length. They cooperate respectively With pins 92 in the vibratable frame to regulate the amplitude of the resilient transverse vibration.
The means for effecting the vibration longitudinally of the separating units comprises a magnet 98, mounted upon a support 99, carried on the cross reach 100 of thestationary frame. The armaturepiece 101 of the magnet is mounted on the cross reach 77 of the vibratable frame. Pins 102-have screw and nut adjustment 103 to regulate the amplitude of the longitudinal vibration, these pins cooperating, respectively with pins 104 mounted on the vibratable frame.
Means are provided for varying the degree of inclination of the units, and as embodied, legs 106 are pivotally connected at 107 to the side reaches 108 and 109 of the stationary frame. Near the other end of lthese side reaches, legs 110 have. a boltfand slot connection 111 with the side reaches, which gives the necessary or desired regulation of the inclination of the units.
In Figs. 1, and 5 and 7 are shown a general form of conveying means similar -to that shown in my co-pending application. Chutes l116 are shown attached to the sides of the separating units to receive the lighter material, such as the coal, discharged over the tops of the sides thereof, a belt-conveyer 117 receiving rthe materials from the chutes and conveying it away.
For the heavier material, such as the rock, l
a short chute 118 isshown iixed to the supporting strips 30 and 31 for the units, which chute receives the rock discharged through gate 56. -The chutes 118 discharge into chutes 119, supported on the stationary frame and on legs 120. The chutes 119 discharge onto belt 'conveyers 121.
Referring now to the embodied form of conveying means for maintaining separately the sized separated lighter material, such as the coal which, as previously described, is discharged sized to a greater or less degree over the tops of the sides of the separating unit, chutes are provided (Figs. 8, 12 and 13) at either side of, and extending alon practically the entire discharging length o y, the separating unit. This chute structure has transversely disposed, longitudinally spaced apart partions or separating walls 126, 127, 128 and 129, extending across from the outer chute wall 125 tothe respective side wall of the separating unit. The compartments thus formed along each side of the unit open, respectively, into separate chutes 130, 131 and 132, extend downwardly to corresponding endless conveyers 133, 134 and 135 which convey away the sized, separated and cleaned lighter material. In case there is a relatively small remnant of still unseparated materials, such as coal and bony it may be discharged through chute 129 into conveyor 135 and carried back to be again subjected to the separating action.
In Figs. 10 and 11 the sidewalls 26a and 27a of the separating unit are shown vertiy cally adjustable by suitable means, such as bolt and slot connections 136 and 137 whereby the height of the sidewalls may be varied as may be desired or required with materials of different kinds, in dierent physicalV conditions or, of diiferent sizes. Thus the thickness of the bed of material may be regulatedv with any desired degree 0f eXaQtnesS and" nicety. f
In Fig. 9 the sidewalls 26 and 27 are shown as extending backwardly and downwardly inclined along the rear hooded portion 18, thereby modifying to a corresponding degree the action of the air pressure in the preliminary stages of the stratification. The extent and degree and location, and the form as well, of these parts of the unit sides may be varied as may be found expedient, desirable or efficient with different kinds or sizes of intermixed materials, and with such materials in different physical states or conditions.
In Fig. 14, the separating unit is shown of varying width, and as at present advised, and in `some cases and with some materials and under certain physical conditions thereof, it is advantageous to have the unit of gradually increasing width towards the forward and downward end thereof. In certain cases and with certain materials or conditions thereof the reverse may be found advisable. The ef-4 iciency and desirability of such variations in form may be readily determined by observation with particular materials and under parthe vertical direction but restrained from lateral movement. Plate 142 may be pivoted at its'junction with member 48. In operation, the floating plates and 141, floating upon the air current or body create a back pressure, and'when this pressure is exercised permit a portion thereof to escape at either side and therewith effect an outflow of lighter separated material. This construction also causes the air to travel in a current longitudinally and forwardly of the-bed and regulates the air pressure to just the right degree to effect the gradual discharge of the lighter material over the edges of the unit, and prevents violent and uncontrolled action of the air through the mass of material. Any light- Aerfmaterial which may escape discharge and pass on beyond the plate 141, is met by a back air pressure caused by the hinged plate 142 `cooperating with the member 48 to deflect forwardly moving air currents. The back air pressure so generated cooperates with the upwardly moving air pressure to force any remaining lighter material over the sides of theunit. It will be found usually, however, under ordinary conditions, that these plates will not be necessary, although they will be found helpful and increase the elliciency in certain cases.
In Figs. 16, 17 and 18 a diderent form of construction of the forward end of the separating unit is shown. Therein the forward end of the unit is closed by a wall 146, preferably perpendicular to the air pervious bottom 15, and inclined inwardly and backwarda closure for the front and lower end of the unit, sloping or inclined downwardly and outwardly from the central line or axis of the unit toward the side walls thereof.
In both of the side walls 26 and 27 immediately rearwardly of the inclined end wall 146 and at the bottom of the side walls are two discharge openings 147 and 148, which occupy only a part of the height of the respective side walls, as best appears from Figs. 16 and 18. The heavier separated material in this ease is discharged through these openings 147 and 148 in the bottom parts of the forward ends of the side walls 26 and 27 of the units, the material passing downwardly and outwardly toward and through these openings, along andas directed by the inclined wall 146.
Means are provided for producing a regulable back pressure, or for effecting a yielding discharging pressure on the discharging material at the side openings 147 and 148. and thereby and therefrom a backward and upward air pressure or air blast through the bed of material. As embodied, there are provided, projecting outwardly, forwardly and downwardly from the side walls of the unit two short chutes 153 and 154, the bottoms 149 and 150 of which, in accordance with one feature of the invention, are preferably extensions of the air pervious bottom of the unit. The chutes, accordingly, are located over corresponding extensions 151 and 152 of the air pressure chamber 28 (as best appears from Figs. 17 and 18), their bottoms 149 and 15() being of wire mesh or other air pervious material. Thereby the air under pressure in the air pressure chamber 28 is also forced upwardly through the floors 149 and 150.
These discharge chutes extend outwardly a short distance, and preferably with the same direction of inclination as the wall 146. The chute 153 has side walls 155 and 156, the wall 156 being conveniently a continuation of the end wall 146 of the unit. At its front end, chute 153 has a transversely disposed, upwardly extending curb or lip 157 extending across the chute from one side wall to the other.
The construction of the other chute 154 is the same or similar, this chute having side Walls 159 and-.160, andthe end curb or lip 161, similar or the same in construction as those on the other side of the unit.
The further and additional structure for causing the regulable back air pressure or air current in this embodied form comprises loose or oating plates 163 and 164, respectively, which iit loosely within the chutes 153 and 154, as best appears from Fig. 18. Suitable guiding means 'are provided therefor, and as embodied the plates 163 and 164 are preferably centrally apertured,and guiding pins 166 and 167, respectively, are fixed at their ends in the bottoms of the chutes and in enclosing top plates or covers 168 and 169, respectively. These covers connect with the top edges of the chute side walls and of the side walls of the unit as will be clear from Figs. 17 and 18 but leave an open discharging space at the forward end of the respective chutes `above the curbs or lips 157 and 161.
The loose or floating closures or plates 163 and 164 when they sink to the level of the lips or curbs 157 and 161 practically close the discharge orifices 147 and 148, and when they rise above the top edge of these lips or curbs 157 and161 they leave these discharge orifices freefor the discharge of the rock or other heavier material.
The two chutes 153 and 154 discharge, respectively, into conveying chutes 174 and 175, which may conveniently empty into the chute 118 or into any other suitable or convenient device or means for receiving the discharged rock or other heavier material. This chute structure shown at each side in Fig. 17 may be generally similar to that shown in Fig. 12,v and already described.
In Fig. 19 a slightly modified form is shown wherein the pervious hood 38 is provided at the forward end of the unit, and the arrangement is substantially the same as shown in Fig. 7.
The manner otoperation of the mechanism just described will be generally understood from what has already been stated. In the modified form of Figs. 16 to 19, the heavier material, through the action of the stratifying and separating process, settles at the forward and bottom .end of the unlt, and tends to pass outwardly through the discharge openings 147 7and 148. However, owing to the curbs 157 and 161, the free outward flow of this heavier material is impeded, and the floating plates 163 and 164 practically close the chutes. Consequently a strong upward and backward air pressure and air current is produced, which will drive upwardly and backwardly any pieces of particles of the lighter material which may have progressed downwardly to this point, the particles moving upwardly and backwardly in the general manner already described, and
. finally-being discharged over the side walls 26 and 27 of the unit. Should any of the smaller particles of the heavier material be carried or blown backwardly therewith, these will yfall again near the end wall 146 and will gradually work down towards the dischargeopenings 147 'and 148. y l
As .th heavier material collects" and the `layer or stratum increases, the air pressure will force the plates 163 and 164 upwardly past the curbs 157 and 161, and the rock will be discharged into the chutes 174 and 175. As the pressure decreases, and the amount of heavy material becomes less, the plates 163 and 164 will again drop downwardly and will again close the openings at the curbs or lips 157 and 161. Thus the desired backward air pressure and separating air current are effected and maintained while the mechanism automatically operates to discharge the accretions of rock or other heavier material and then returns to its former position or condition. J' From all the foregoing, it willbe under- V.stood that a mechanism and process has been provided realizing the objects and advantages herein set forth, together with other objects and advantages; and also that departures may be made from the exact struc- `ture and steps or procedure shown and described without departing from the principles of the invention and without sacrificing its chief advantages.
1. A mechanism for separating intermixed divided materials including in combination means for maintaining abed of the materials, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjecting a'more forwardly part of the bed only t0 air pressure currents upwardly therethrough to progressively stratify and separate the materials and.means for continuously discharging the separated materials at different points f by the action of the air and the motion of the table.
2. A mechanism for separating intermixed divided materials including in combination' means for maintaining a bed of the materials of substantial depth in which the materials move along the bed in the same general direction, means fonsubjecting the rearward portion ofthe bed to the action of air p ressure currents in a plurality of directions and for subjecting an intermediate part of the bed to air pressure currents only upwardly therethrough and for subjecting. the forward portion of the bed to air pressure currents in a plurality of directions including backwardly, and means for continuously discharging the separated materials at different points by the action of the air and the motion of the table.
3. A mechanism for separating intermixed rents, means located at the rearward and at the forward portion of the bed for maintaining the materials on the bed against the dis-` placing action of the air currents and means for concurrently and continuously discharging the lighter and heavier materials from different parts of the table.
4. A mechanism for separating intel-mixed divided materials including' in combination means for maintaining a relatively long, narrow and deep bed of the materials in which the light and heavy materials flow in the same dn'ection and progressively stratify, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjectits ing an intermediate part of the bed to air pressure currents only upwardly therethrough and for subjectingr the forward portion of the bed to air pressure currents 1n a plurality of directions including backwardly, and means for continuously discharging the separated materials atdiiierent points by the action of the air and the motion of the table.
5. A mechanism for separating intermixed divided materials including in combination means for maintaining a bed of the materials, i
means for subjecting the rearward'portion of the bed to the action of air pressure currents in a plurality of directions and for subjecting an intermediate part of the bed to air pressure currents only upwardly therethrough and for subjecting the forward portion of the bed to air pressure currents in a plurality of directions, and means for concurrently vibrating the bed both longitudinally and vertically.
6. A mechanism for separating ilitermixed divided materials includin in combination means for maintaining a ed of the materials in which the light and heavy materials flow in the same direction, means for subjecting the rearward portion of the bed to the action of air pressure currents in a plurality of directions and for subjecting a more forwardly part of the bed only to air pressure currents upwardly therethrough to stratify and separate the materials, and means for discharging the separated heavier material from the bottom and forward end of the bed.
7. A mechanism for separating intermiXed divided materials including in combination means for maintaining a bed of the materials in which the light and heavy materials i'low in the same direction, means for subjecting the materials-to the action of air pressure currents, means located at the rearward portion of the bed for maintaining the materials in the rear of the bed against the displacing action of the air currents, and means for substantially continuously discharging the separated heavier material from the bottom and forward end of the bed, and means for laterally discharging the separated lighter material from the top of the bed.
8. A mechanism for separating intermixed divided materials including in combination means for progressively stratifying and separating the intermixed materials including means for maintaining a bed of the materials having an air pervious bottom and sides partly' air pervious and partly air impervious, and means for forcing air under pressure through the pervious bottom.
9. A mechanism for separating intermixed divided materials including in combination means for progressively stratifying and separating the. intermixed materials including means for maintaining a bed of the materials having an air pervious .bottom and sides partly air pervious and partly air impervious lengthwise thereof, means for transversely discharging the separated lighter material from the top stratum, and means for forcing air under pressure through the pervious bottom. f'
10. A mechanism for separating intermixed divided materials including in combination means for stratifying and separating the intermixed materials including means for maintaining a bed of the materials having an air pervious bottom and sides partly air pervious and partly air impervious, means for. forcing air under pressure through the pervious bottom, and a hood restraining the material from being thrown clear of the bed by the air current.
11. A process for separating intermixed divided materials, comprising subjecting a downwardly inclined bed of intermixed materials to currents of air flowing upwardly therethrough and to vibration, for causing the materials to move along together in the same -general direction and to stratify progressively, and screening a given area at the top of the bed for allowing the escape of the air and for preventing the escape of solid materials, the ultimate separation being effected by a spilling over of the lighter material from the top stratum.
12. A process for separating intermixed divided materials comprising maintaining a continuous bed of intermixed materials of substantial depth upon and progressing it along an air-pervious table, having a substantially continuous surface, gradually and progressively stratifying and separating the intermixed materials of the bed according to their specific gravities by vibrating the table and by forcing air through the bed, discharging the lighter and heavier separated materials from the bed at diferent places and imposing mechanical resistance and rearwardly directed air currents at the place of discharge of the heavier material to regulate said discharge.
13. The method of discharging a settled heavier material from a stratified bed of materials of different specific gravities which comprises vibrating the bed to intermittently advance the settled heavier material and regulating the discharge thereof by air and regulable mechanical pressure.
14. An apparatus for discharging a settled heavier material from a stratied bed of materials of dierentspecific gravities including in combination a discharge orifice, means for progressing a stream of settled heavier vmaterial to the orifice, means for varying the size of the orifice and a yielding member for normally closing the orifice.
15. An apparatus for discharging a settled heavier material from a stratified bed of materials ofdiii'erent specific gravities including in combination a discharge orifice, means for progressing a stream of settled heavier material to the orifice by intermittent advancing movement, means for varying the size of the orifice and a swinging closing member at the orifice adapted to swing open under impact of the advancing material to discharge the material.
16. An apparatus for discharging a settled heavier material from a stratified bed of materials of `dilerent specific gravities including in combination a discharge orifice,.
` air currents through the stream of materials counter to the directionof advance to prevent remixing of lighter material, and a closv ing member at the orifice adapted to open under impact of the advancing material to discharge the material.
17. An apparat-us for discharging a settled heavier material from a stratied bed of materials of dierent specific gravities including in combination a channel for the passage of the inferior heavier material, a variably positionable member for varying the height of the channel, and a swinging gate at the end ot the channel for regulating 'the discharge of material therefrom. s
18. The process of separating intermixed divided materials which comprises stratifying a. bed of said materials by air currents and vibration, progressing a stream of settled heavier material through a dischargev orifice, progressing a liotant, superposed stratum of lighter material above the oriice to discharge in a different direction, and controlling 'the `entry of material 'into the orifice by directing alcurrent of air through the orifice counter to the entering streampf heavier material and by varying the vertical extent of the orilice to hold back Athe superposed stratum of lighter material.
19. A mechanism for separating intermixed divided materials including in combination apvibratable, air-pervious table, means for maintaining thereon a bed ofV intermixed material along the table surface to discharge means'for flowing the superior stratum o lighter material transversely above the settled heavier material, and means for controlling the discharge of the stream of heavy material comprising an orifice extending upwardly from the table surface and limited in its vertical and lateral dimensions, means for varying the height of the orifice to hold back the superposed lighter material and permit only the stratum of heavy material to pass therethrough, and means for passing a current of air through the orice to oppose entry of lighter material and control the passage of the heavy material.
20. Amechanismfor separating intermixed divided materials including in combination a reciprocable, air-pervious table, means for maintaining and stratifying thereon a bed of said materials, means for progressing a settled stream, of heavier material along table to discharge, means for progressmg a flotant stratum of lighter material transversely above the settled stream to discharge, a discharge orifice for thesettled stream of heavy material and means for controlling passage of theheavier material throu h the orifice comprising a freely suspended c osure adapted to oscillate by its own inertia during reciprocation of the table, and variable posig5 tionable means for controlling the depth of the orifice. Y I
In testimony whereof, I have signed my name to this specification.
Y KENNETH Davis'.
luns
terials of substantial depth, means for stratii fyin the materials in superposed strata accordlng to their specic gravities, means for `progressing a settled stream of heavier ma-
US553250A 1922-04-15 1922-04-15 Process and mechanism for dividing intermixed materials Expired - Lifetime US1786738A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US553250A US1786738A (en) 1922-04-15 1922-04-15 Process and mechanism for dividing intermixed materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US553250A US1786738A (en) 1922-04-15 1922-04-15 Process and mechanism for dividing intermixed materials

Publications (1)

Publication Number Publication Date
US1786738A true US1786738A (en) 1930-12-30

Family

ID=24208724

Family Applications (1)

Application Number Title Priority Date Filing Date
US553250A Expired - Lifetime US1786738A (en) 1922-04-15 1922-04-15 Process and mechanism for dividing intermixed materials

Country Status (1)

Country Link
US (1) US1786738A (en)

Similar Documents

Publication Publication Date Title
US1950861A (en) Method and apparatus for feeding and separating dry coal from refuse
US2275849A (en) Apparatus for separating mixed materials
US2217710A (en) Screening and purifying machine
US1786739A (en) Method and mechanism for separating divided materials
US2269307A (en) Method of and apparatus for separating composite material into its components
US1786738A (en) Process and mechanism for dividing intermixed materials
USRE21136E (en) Process and mechanism fob dividing
US1634898A (en) Mineral separator
US2147822A (en) Process and mechanism for separating intermixed divided materials
US1923917A (en) Process and mechanism for separating intermixed divided materials
US2007098A (en) Process and mechanism for separating intermixed divided materials
US5586660A (en) Process and apparatus for screening a stream of bulk material
US2279590A (en) Apparatus for separating particulate materials
US3204764A (en) Coal cleaning apparatus
US2245942A (en) Apparatus for separating material
US1843405A (en) Separation of solid materials of different specific gravities
US1949729A (en) Process and apparatus for separating intermixed divided materials
US2150103A (en) Method and mechanism for separating intermixed divided materials
US2128918A (en) Method of and apparatus for separating composite material
US2194139A (en) Trough washer
US1817298A (en) Process and mechanism for separating intermixed divided materials
US1782392A (en) Process and mechanism for separating intermixed materials
US1695569A (en) Dry-separating machine
US1832048A (en) Process and mechanism for separating intermixed divided materials
US1812365A (en) Process and mechanism for separating intermixed divided materials