US1714836A - Means for and method of cooling compressors - Google Patents

Means for and method of cooling compressors Download PDF

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Publication number
US1714836A
US1714836A US180433A US18043327A US1714836A US 1714836 A US1714836 A US 1714836A US 180433 A US180433 A US 180433A US 18043327 A US18043327 A US 18043327A US 1714836 A US1714836 A US 1714836A
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chamber
valve
gas
discharge
compressor
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US180433A
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Burton S Aikman
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Nat Brake & Electric Co
National Brake & Electric Co
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Nat Brake & Electric Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B27/00Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
    • F04B27/005Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders with two cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/06Cooling; Heating; Prevention of freezing
    • F04B39/062Cooling by injecting a liquid in the gas to be compressed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/12Casings; Cylinders; Cylinder heads; Fluid connections
    • F04B39/125Cylinder heads

Definitions

  • My invention relates to air compressors and more particularly to a method of and means for controlling the temperature of the same.
  • the compression is substantially adiabatic. This means that the head and the upper end of the cylinder Walls are exposed to the maximum temperature of compression during only about one third of the time so that by the provision of the above valve action and forced air pressure cooling the head and upper cylinder' Walls may be kept from gaining too high a temperature from contact with the gases during compression. However, the discharge valve and pocket are in constant contact with the hot discharge gases.
  • the gases as they'leave the valve pocket are preferably .discharged into a receiver from which they are led through ythe distributing pipes to the various pointsof release or consumption.
  • the overall rate of consumption is less than the delivery rate of the compressor.
  • vThe gas is delivered from the. cylinder of the compressor in impulses, or strokes, which for instantaneous values, exceed the average delivery rate of the com-y pressor.
  • I employ the difference between instantaneous ratesof flow ofthe delivery impulses and the average' rate .of consumption v,toperforinoneor both of two useful functions, firstl of which is forced mixing or dilutionof thef'gas delivered during the impulse or a portion of the same with other in ther discharge pocket or system, and the second isa movement. of a part of the gases of each impulse through apredetermined path in at least a part of Which a heat .loss is caused to occur.
  • I provide a large valve pocket in the form of a tank mounted directly upon the. neck of the discharge passage.
  • This tank is so large that heat is radiated or carried oit' from the walls thereof fast enough tokeep the gases in the same at a safe temperature.
  • the incoming hot yimpulse of gases setup an agitation and mixing of the same with the cooler contents of the tank or Vvalve pocket so that the average temperature is within safe limits.
  • the mixture is discharged in part to the points of consumption but the remainder in the. valve pocket tank throws off enough heat before the next stroke impulse to provide the diluting cooling medium.
  • I divide such enlarged pocket into functionally separable parts so as to increase the effectiveness of each for performing its function.
  • I form one part as a length of relatively small diameter pipe or tube, and cause at least a part of the compressed gases discharged from the cylinder to pass therethrough.
  • this pipe lis far more eiicient in throwing off heat, because of the greater ratio of surface to cubical contents, because of the ability to utilize thin walls, and because of greater speed of gas travel in Contact with said walls.
  • Another part is a receiving and mixing chamber communicating with the cooling pipe and in conjunction with these two parts I provide flow directing means for direct-ing the flow of the hot compressed 'gas into the cooling pipe and controlling such flow so as to mix the same with some of the cooled gas which has passed through said pipe.
  • the volume of these parts is so related to the displacement of the cylinder that the charge of gas discharged upon each stroke will cause suliicient increase in pressure in the chamber to create the desired circulation.
  • the heat of the gases is dissipated at a point remote from the discharge valve and remote from the cylinder head or walls, so that the temperature ofthese parts will not build up to a dangerous point but instead will remain cool.
  • the internal cooling thus effected may be supplemented by other cooling means, for example, in the preferred form of my invention I cool the cylinder walls, head and the mixing chamber, part of the discharge chamber with an air blast as shown in my aforesaid Patent No. 1,611,866 or I may cool the head and neck of the discharge passage and also the mixing chamber with a water jacket or Water bath.
  • my present invention includes an improved valve seat for cooperation with the upper end of the sleeve which forms the intake valve.
  • a seat formed of a ring of solid but yielding material set in the bottom of the cylinder head.
  • I provide a thin metallic plate in the [form of an annular ring the outer edge of which is ⁇ mounted on and sealed to the head. The inner edge is free and overhangs a recess communicating with the compression space of the cylinder.
  • the internal flange of the sleeve engages the free margin of said plate. rIhese two flanges are thereby held substantially in equilibrium by the pneumatic pressure regardless of the absolute value ef the same while the tightness of the joint is insured by the opposing pneumatic pressures in addition to the normal ring friction.
  • Unloading is generally unnecessary for starting the compressor of my invention because if leakage of its discharge valve should occur, the pressure of the gas in the cylinder o )ens the intake valve bv rushing down the .f i
  • Figure 1 is a diagram of elementary means and mode of operation for practicing my invention
  • Fig. 2 is a Yliagram of a ldevelopment of the same
  • Fig. 3 is a dia-gram of a medilied embodiment of my invention.
  • Fig. 4i is a similaidiagram of a further modification
  • Figs. 5, G, 7 and 8 are diagrams showing the mode of operation of the mechanism disclosed in Fig. 9;
  • Fig. 9 is a vertical .longitudinal sectien through the upper ends of the cylinders,4
  • Fig. 10 is a ⁇ similar section of a modified form of my invention.
  • Fig. 11 is an enlarged sectional view through the intake valve structure showing a modified form of the same.
  • Fig. 12 is a diagram illustrating the oper-f ation of the device shewn in Fig. 10.
  • Fig. 1 I have shown the compressor 1 as provided with a discharge check Vvalve 2 in a discharge check valve chamber or pocket 3 separated from the head 4; by the hollow neck 5. rlhe piston 6 reciprocates in the cylinder sleeve 7 which forms the intake valve in conjiinction with the head 4 all asdisclosed in my ce-pending Patent No. 1,632,262, of June 141, 1927. From the discharge valve chamber 8 the discharge pipe 8 leads to the usual reservoir 9 and to the distributing main 10 which leads to the point of consumption or .release of the compressed air.
  • a cool medium such as cold compressed air or suitable gas, or even a liquid such as water, may be performed by any suitable apparatus.
  • another compressor 11 of smaller size assume, tor example, of one-half the displacement et the compressor 1, arranged to deliver compressed air therefrom through a heat radiator or heat dissipatingidev'ice 12 so that the air Yfrom the compressor 11 is cooled in its passagetrom the compressor 11 to the dis charge check valve chamber 3 ot the main compressor 1.
  • tno small compressor 11 presents the diiiiculty ot cooling, although this might be accomplished by means ot cooling water which would be much less than required to cool the compressor 1 in view et the large amount ot heat which may be thrown ott at the radiator 12.
  • the discharge pipe from the radiator 12 opens into the discharge valve chamber 3 of the main compressor 1 and the cold air which is injected .into said chamber dilutes and cools the compressed air trom the main compressor with the result that the temperature never builds up inside the chamber to a dangerous point.
  • rlhe compressor 11 may be et the same character as the compressor 1 in details ot construction or it may be et any preferred torni., or, it a medium other thana compres- ;ie is employed, it may constitute a pump for liquic.
  • I may take compressed air or other gas previously compressed, cool the same and inject the cooled gas into the discharge valve chamber.
  • Fig. 2 I provide a pump or blower 18 which is connected by an intake pipe 14 with the compressed air-receiver 9 and a discharge pipe 15 leading to t ie radiator 12 which in turn dischargesinto the discharge check valve chamber 3.
  • the compressor 1 discharges gas at a suitable discharge pressure into the chamber 3 from whence itis led through pipe 8 to the receiver 9.
  • the gas in the pocket 3 naturally is at amaXimum tem-A perature.
  • I then take gas trom the receiver 9 at the compression pressure to the pump or blower 13 and by means oi' t-he pump or blower 13 impel l' the radiator 12 to cool the same and then discharge it into the discharge valve chamber 3.
  • a continuouscirculation ot compressed gas is maintained and due to the dissipation et heat at 'the radiator- 12 the compressed gas in the discharge valve chamber 3 is reduced to a'suitable temperature below the danger' point.
  • EBI mount a relatively large tank, which may be sutiiciently large to take the placey of the usual receiver, directly on the cylinder 1nead l connecting the same to the top o'l' the neck 5.
  • T he discharge check valve 2 sur-- rounded by a dellec'tor 18 causing the gases discharged 'trom the cylinder 7 to be directed upwardly to the top ot the tank 1'? in the same direction in which they would naturally arise due to di'li'erence in temperature.
  • rEhe superficial areaout the tank 17 is great or drive tire same throughv l by suitable enough to cause a cooling of the gases 'in Contact therewith and as a result of the injection of the impulse or charge of gases from the cylinder 7 at a particular stroke of the piston 6 the incoming charge of gas caused to create a circulation within the tank 17 so that said incoming charge of hot gases is mixed with cooler gases and diluted thereby to a sulicient degree to hold the temperature of the mass below the danger point.
  • Vseparate receiver 9 it may be employed but the tan; 17 may serve both as the valve chamber and the receiver and in small units it is entirely practical to mount the tank thus directly on the head and thereby secure cooling of incoming impulses of gases directly in said 'tank and use said tank at the same time as a reservoir or receiver.
  • the tank becomes unwieldy and I propose therefore in accordance with the next step of development, to divide the tank into two parts according to the two functions.
  • FIG. 9 An embodiment; of this principle of operation is shown in Fig. 9 and is shown diagrammatically in F 5 to 8 inclusive.
  • Fig. 9 I have shown a two-cylinder comin-essor 23 of the type, disclosed in my above mentioned patent and for the sake of simplicity have omitted the crank case and crank.
  • the compressor 23 includes the cylinders 24 and 25 provided with suitable radiating fins and provided with intake valve sl eves 26 and 27 mounted for a short reciprocating movement in said cylinders 24 and 25 and cooperating with valve seats 28 and 29 held against the bottom of the head 30 clamping rings 31, 31 and screws 32.
  • the valve sleeves are provided at their upper ends with inturned flange members 35, 36 which cooperate with the yielding seats 28 and 29. to form a tight closure for the cylinder upon the compression stroke.
  • the yielding seats 28 and 29 are composed of rings or annular plates of thin relatively resilient metal, the outer edges of which are clamped by the rings 31 against the adjacent surface of the cylinder head, the inner edges of these rings being relatively free and overlying' small annular depressions or grooves 37 closed at 'their outer edges by the edges of the rings 28, 29 and. open at their inner edges into the interior of the cylinder. ⁇ It willbe observed that by this means when the piston is on the compression stroke the sleeve valve is closed against the yielding seat 28 or 29 as the case may be, the internal pressure Within the cylinder acts both up'on the flange of the valve sleeve and upon the back of the yielding metal ring which forms its seat.
  • the internal diameter of the valve sleeve is slightly greater than the cxternal diameter of the groove 37 so that there is a slight component upon the sleeve valve to hold it against its seat in exeessof the pressure acting upon the back of the yielding valve seat.
  • the head member 30 is preferably a onepiece casting provided with the two discharge passageways 39 and 40 formeel thru the necks 41 and 42 respectively.
  • Valve seats are formed at the upper ends of the passageways 39 and flat disc check valve 43 and 44 are held upon the seats by compression springs 45 and 46.
  • the two necks 41 and 42 are joined by an integral casting 47 in which there is formed the chamber 48 lat the center and chambers 49 and 50 at the ends thereof.
  • the casting 47 is provided with. threaded sockets 51 and 52 into which are threaded sleeve members 53 and 54 providing pipe sockets 55 and 5G at their upper ends and having extended barrels 57 and 58 at their lower end respectively. n
  • barrel 57 27 constitute, cylinder walls is provided with filerlfora tions 62.
  • barrel members n 57 and 58 tit closely in the chambers 49 and so as to leave a thin annular space between them and the wall ot the casting 47.
  • The.perforations 62 in the sides of the barrel 57 are disposed below the point atV which the central chamber 48 joins the end chamber 49.
  • the barrel 58 lits closely the walls of the chamber 50 leaving a thin'an nular space between them and perforations (38 establish communication between the inside of the valve 58 and said thin annular space.
  • the pertorations 63 are likewise disposed below the pointrat which the chamber 48 joins said end chamber 50.
  • a relatively restricted passageway 64 is formed through the central part ot the sleeve member 54 to establish restricted communication between the delivery pipe 8 and the interior ot the barrel 58.
  • a separate restricting member is not necessary as the pipe 8 may be of suliicient length or sufficiently small to provide such resistance to flow as will let the impulses ot pressure in the chamber 48 rise. to a value that will open the valve G8 and force air through the radiator 12.
  • the casting 47 has preferably at its cen-y ter, another pipe socket in which there is threaded a sleeve member GG, this sleeve member extending down into a valve pocket 6T in which there is disposed the 'dat disc check valve G8 seating on a suitable valve seat at the bottom ot said valve chamber G7 over a port G9 which communicates with the chamber 48.
  • passageways 7() extend through the side walls ot the same into the valve pocket 67 so that although the valve 68 might be raised against the end of the slee-ve 6G communication between the pipe 71 and the valve chamber 67 is not interrupted.
  • the valve 88 is designed to lift at a small (litter-ence of pressure between the interior of the chamber 48 and the interior et the pipe 71.
  • the construction 64 in the Jdelivery passageway to the pipe 8 offers a slight obstruction to'low so that there is a tendency for t-he pressure to build up in the 'chamber 48 more rapidly than would otherwise be the case;
  • This constriction 64 is not strictly necessary but it assists in the operation desired and the obstruction which it offers is only to the peak rate of flow of gas therethrough andit forms no appreciable restriction to the normal rate of flow 'such as the piston .is designed to have under normal co-'nsumptionoic compressed air;
  • the pressure building up in the chamber 48 some of the pressure naturally passes through said constriction and to the receiver 9 tending to raise the pressure in the same and in the delivery system.
  • Another part ot the charge of gase delivered by the piston thereupon raising the check Valve G8 leading to the pipe 71 and to radiator 12 and causing a flow of a part of the charge into the radiator 12as shown in Fig. 7.
  • the flow occurs through the vcheck valve 68 which readily opens on a slight difference in pressure'.
  • the check valve 6l faces in the same direction and it therefore prevents flow of compressedV gas into the radiatorv through the pipe 72.
  • the chamber 48 and the inlet end of the radiator 12 are charged With hot gas under pressure.
  • the check valve 43 closes and the suction stroke occurs.
  • the compressed gas which flows into the chamber 48 lifts the check valve 68 and passes up through the pipe 71 .into the .radiator 12. As the piston 34 has completed its stroke it descends on the suction stroke and the piston 33 begins to rise.
  • the compressor is shown as provided with the cylinder 76 having a suitable admission sleeve valve and cylinder liner 77 in which the piston 78 is reciprocated, this piston having suitable piston rings 79 which by their lfriction scr-ve to shift the sleeve valve 7 i.
  • the cylinder 76 has the head 8() bolted thereto and the head 80 has the plate valve seat 82 secured to the bottom face of the same by means of the clamping ring 83, this plate valve seat having its inner rim extending over a groove 84 in the same manner as disclosed in connection with Fig. 9.
  • the valve sleeve 77 has a collar or ring 85 'formed thereon to engage a suitable stop at the top of the cylinder for limiting the downward motion of the valve sleeve.
  • the head 80 has a discharge passageway 86 formed through the neck 81 leading to a discharge valve chamber 87, a discharge check valve 88 in the form of a small disc valveseating over the port :termed at the upper end of the passageway 86.
  • a suitable coil spring 89 tends to seat 'the check valve 88.
  • VThe chamber 87 is formed in a casting 90 which is an extension of the neck 81 and a plug itting 92 being ⁇ threaded down into a threaded socket 93 to close the top of the chamber 87.
  • the casting 9() embodies the chamber 94 adjacent to and partly surrounding the chamber 87
  • the upper end of the chamber 94 is closed by a flange 95 on said lit-ting 92 and the fitting being threaded into the socket 93 and having a barrel 96 extending down in close relationship with the disc check valve 88.
  • the end of the barrel 96 is so close to the valve 88 that when the valve is raised vit closes oit the end of the barrel 96.
  • the fitting 92 has a pipe socket 97 in the upper end thereof and a main drill passageway 98 extending down to a point adjacent the drill passageway 99 in the arrasa@ barrel member 96.
  • the barrel member 96 forms a guide ⁇ tor an annular plate valve 100 which annular plate valve seats over the ports 101 which' are diagonal drill holes extending from the drill passageway 98 to the chamber 87.
  • rlhe spring 89 is guided on the barrel 96 and serves the dual purpose of holding the check valve 88 on'its seat and the check valve 100 likewise, on its seat over the passageway 101.
  • the drill passageway 99 in. the barrel 96 communicates with the chamber 9:1; through one or 'more passageways 102.
  • the body or casting has a boss 104Y provided with a pipe socket in which is iitted a plug or thimble 105, this thimble being in ⁇ turn, threaded to receive the pipe connection, in this case, the elbow 106.
  • the hollow boss 101i has a valve passageway 10 'formed therethrough communicating with the chamber 87 and this passageway is controlled by a suitable check valve 107 held to its seat in the inner end o'l the bore of the hess 101i by a spring 108.
  • valve 88 which is the discharge check valve for the compressor 75 plays between the. barrel 96 which in reality is the inner end ot' the air delivery pipe 109, and it seats on the upper' end of the passageway 86.
  • valve 88 is againA seated over thev port 86 opening ⁇ the lower end ot barrel 96 and therefore opening the air delivery pipe to permitthe compressed air previously discharged vfrom the cylinder into the ⁇ chamber 87 and into the radiator 12, to pass out through the barrel 96 and pipe 109 to the oi? the system.
  • the check valve 88 may be made to seat tightly over the lower end of the barrel 96 if desired, and thereby all of the or substantially all of the gas delivered by the compressor is passed through the radiator 12 before it is discharged through the deli-very pipe 109'.
  • valve 88 Any tendency for the valve 88 to stick on the bottom of the barrel member 96 may be overcome by the relatively larger area ot the valve than the area of the lower end of the barrel 96 and also, if desired, a small ⁇ leakage port may bel formed through the barrel member 96 to tend to equalize pressure inside and outside of the barrel 96 inthe chamber A87. lt will? be seen that the cold gas is delivered directly in contact with the parts which areV subject tov contact. with the hot gases so that a complete cooling and scavenging of the hot pocket is secured.
  • Fig. 11 I have shown a form of ring seat in which, in addition to the plate 28 forms the actual contacting seat for contact with the flange of the valve sleeve, I provide a spring backing ring 110jwhich has radial slots cut thereinv to form fingers to give the plate 28 spring backing substantially uniformly around its inner periphery.
  • valve seat has the same advantages heretofore recited.
  • a compressor having a discharge valve and valve chamber the method ⁇ olf limiting the temperature rise ot the valve and valve chamber which comprises discharging a charge of gas con'iprcssed and heated by the compression stroke oit the compressor into said chamber past said valve, then moving a part et the same through a path in which heat is abstracted therefrom, then mixing a portion of said cooled gases with the hotI compressed of a subsequent stroke.
  • the method oiI cooling a hot charge ot compressed gas discharged 'from a compressor cylinder which comprises dividing said charge into two portions passing the first portion vto a point ot consumption, cooling the second portion, and mixing said cooled portion with a succeeding hot charge.
  • a compressor having a cylinder, a discharge valve and a chamber for said discharge valve, a delivery pipe leading from said chamber and means for cooling a portion of the gas compressed by thel cylinder and means tor circulating the cooled compressed gas in contact with the discharge valve beter said gas enters the delivery pipe.
  • the method of operating a gas compressor to limit the ten'iperature rise of the same which comprises compressing successive charges substantially adiabatically and discharging the heated charges in succession from trie cylinder, dividing the charges issuing 'from the cylinder into two portions, diljutingthe iirst portion with cool gases under pressure and passing the same to a point of consumption and cooling the second portion and mixing said second cooled portion with'the lirst portion ot a succeeding charge.
  • a compressor having a cylinder, an inlet valve, a discharge passageway and a chamber in communication with said passageway, a discharge valve for said passageway, a delivery pipe, communicating with said chamber, said chamber having a sufficiently ⁇ large supertic' d arca Vle dissipate the heat of the to a sate value below the carbonizing point of lubricating oil and means for directing the flow oi the gases discharged from the cylinder about said chamber to cause a circulation of the hot in contact vwith the heat dissipating walls.
  • a compressor cylinder having a piston, an air inlet valve, a discharge passageway, a discharge valve chamber communicating with said passageway, a discharge check valve tor said passageway, said chamber comprising a-cooling passageway and a mixing chamber, and a compressed gas delivery conduit leading from saiddischarge valve chamber.
  • a compressor cylinder having a piston, an air inlet valve, a discharge passageway, a mixing chamber communicating with said passageway, a check valve iior said passageway and a cooling passageway communicating at both ends with said mi 'ing chamber and a compressed gas delivery conduit leading from said discharge valve chamber;
  • a mixing .chamber having a mirmally open restricted outlet, means periodically injecting charges oiihotcompressed gas into said chamber, a cooling passageway communicating at both ends with mixin g chamber and flow directing me; ns tor directing a part ot each incoming charge ot het gas through said passageway.
  • a mixing chamber having an outlet, a receiver connected to said outlet, a gas compressor cylinder having a discharge passageway communicating with said chamber, a cheek valve controlling said communication, a cooling passageway communicating at both ends with said chamber, said compressor delivering successive charges into said chamber at a rate et delivery in excess o'i the normal rate otilow .from the chamber into said receiver to raise the pressure in said chamber to a value above that or the pressure in said cooling passageway to cause a part oi1 each charge to flow into said cooling passageway.
  • a mixing chamber having an outlet, a receiver connected to said outlet, a gas compressor cylinder having a discharge passageway communicating with said chamber, a checlr valve controlling said comnnmication, a cooling passageway com-v municating at both ends with said chamber, said compressor delivering successive charges into said chamber at a rate of delivery in excess ot the normal rate of ow from the chamber into said receiver to raise the pressure in said chamber to a value about that et the pressure in said cooling ⁇ passageway to fause a part of each charge to low into said cooling passageway, and means for directing flew through said passageway in predetermined direction.
  • a 'mixing chamber having an inlet and an outlet, remote from the imet means for periodically injecting charges oi hot compressed gas through said inlet, a cooling conduit communicating at both ends with said chamber' and having'its 'for directing hot compressed gas discl'iarged by the piston from the cylinder' in a predetermined path in Contact with said heat dissipating wall.
  • a compressor the combination of a cylinder having ⁇ a head, a piston for the cylimler, said head having a discharge passageway, a discharge valve chamber and a discharge check valve in said chamber, and means for injecting cool compressed into said chamber to cool the same during the operation oi the compressor.
  • a cylinder In combination in a compressor, a cylinder, a discharge valve chamber, a discharge passageway leading from the cylinder to the chamber', a discharge valve controlling the passageway and being exposed to the gas in the chamber, a compressed gas delivery pipe communicating with said chamber and a cooling conduit for compressed communicating with said chamber and said delivery pipe.
  • a compressor the combination of a cylinder, a piston therefor, a discharge valve, a discharge valve chamber, and means to scavenge the discharge valve chamber ⁇ with cool gas at substantially the same pressure as the compressed gas delivered by said piston and cylinder.
  • a gas compressor having a working cylinder for compressing gas, said cylinder having a discharge passage for delivering compressed gas from the cylinder; said discharge passage having an enlargement forming a pocket, means for inered by the cylinder into said chamber, and
  • a gas compressing system In a gas compressing system, the com-k bination of a chamber having a valvedinlet, a delivery pipe leading therefrom, a res-k ervoir connected to the delivery pipe, means tor discharging' charges of hot compressed gas intosai'd chamber to raise the pressure therein temporarily, and a cooling cham ⁇ ber communicating with the iirstcha'mber and adapted to receive and cool a portion of the compA 'essed of each charge delivered to the irst chamber', said cooling chamberA being adapted to feedV cooled compressed gas baclr into the iirst chamber during inter# alsV between charges of hot gas, the lovv of gas into said second chamber occurring during the temporary ist of pressure occasioned by an incoming charge of hot' gas,
  • a gas compressing syst-em' the eombination of a chamber having a valved inlet', a delivery pipe leading' therefrom, a reservoir connected to the delivery pipe, mea-ns Lt'or discharging ⁇ 4vcharges or hot compressed gas into said chamber to'r'aise the pressure therein temporarily, and a cooling chamber" communicating with the lirst chamber and adapted to receive and cool a portion oi the compressed gas of each charge delivered to the lirst chamber, said cooling chamber bei ing ⁇ adapted to feed cooled compressed gas back into the firstr chamber during intervals between charges ot hot gas, the lovv'of gas into said second chamber 'occm'rin'g'during the temporary rise ot' pressure occasioned by an incoming charge 'of hot gas, said chambers being connected by twoopenings,H and means for controlling the Adirection 'et flow of gas through said openings.
  • a compressed gas system comprising a compressor having ⁇ a cylinder, a piston therefor, a discharge vvalve for the cylinder, a chamber for said dis- ⁇ charge valve, a ⁇ delivery pipe leading from the chamber, means for cooling some of the gas compressed by the cylinder and piston, and means for directing the cooled gas against the discharge valve to cool the same.
  • the method ot limit-ing the temperature rise of the discharge valve and valve chamber of a gas compressor which comprises, intermittently injecting charges of hot gas through said valve into the valve chamber" and between said intermittent injections bringing cool gas at substantially the same pressure into thermal contact With the discharge valve.
  • the method of limiting the temperature rise of the discharge valve and valve chamber of a gas compressor which comprises, moving a stream of cool fluid into the chamber and into thermal contact with the valve entirely outside of the compression chamber of the compressor.
  • the method ot' limiting the temperature rise of the discharge valve of a gas compressor which comprises discharging a current of cool fluid into the compressed gas in Contact with the valve and Wholly outside the compression chamberl ofA the compresser.
  • a compressed gas cooling radiator having its inlet end connected to said passage- WayV and its discharge end connected 'to one of said valve chambers, and a compressed gas delivery conduit connected to said other valve chamber.
  • a cylinder having a longitudinally shiftable sleeve valve member, a piston in the sleeve valve member, a head member connected to the cylinder, said head member forming a closure for the sleeve member, and a. thin sheet metal. ring forming a seal between said members when the sleeve member is shifted longitudinally,
  • a sheet metal ring secured at its outer peripheral margin to the head and havingy its inner peripheral margin spaced from said head and engageable by the sleeve.
  • a cylinder' having a sleeve, a piston in the sleeve, a head for the cylinder forming a closure with the sleeve, a sheet metal ring secured at its outer peripheral margin to the head, the head having a groove under the inner peripheral margin of said ring, said ring being ⁇ engageable by said sleeve.
  • a head member having an annular' scat, a ring valve having its outer margin rest-ing on said seat, and a clamping ring for holding said margin on said seat, said head having an annular clearance space lying under the inner margin of said ring ⁇ to permit pneumatic pressure to act upon the side of said ring adjacent the head.
  • a head member having an annular seat, a ring valve having its outer margin resting on said seat, a clamping ring for holding said margin. en sait seat, said head having an annular clearance space lying under the inner margin oit said ring to permit pneumatic pressure to act upon the sideot said ring adjacent the head, and a sleeve valve movable into and out of enga-gement with the inner margin of said ring to control the admission of gas into the interior of said sleeve valve.
  • a head member having an annular seat, a ringy valve having its outer margin resting on said seat, and a clamping ring holding said margin en said seat, saidrhead having an annular clearance space under the inner margin ot said ring to permit pneumatic pressure to act upon thc side of said ring adjacent the head, said sleeve valve having an inturncd iiange at its upper end for engagement with the inner marginal portion of said ring, the pneumatic areas eX- posed by said ring and by said lange being substantially equal.

Description

B. s. A lKMAN 1,714,836
MEANS FOR AND METHOD OF COOLING COMPRESSORS s sheets-sheet 1 May 28, 1929.
Filed April 2, 1927 wmf/mg N633? 'May 2s, i929. I a. s. Mmm i" 1,114,836
MEANS Fon AND METHOD oF COOLING couPNEssoRs med April 2, 1927 3 sheets-sheet 2 if ff N' Vp May 28, 1929.
`B. s. AIKMAN Filed April 2, 1927 s Sheets-Sheet 3 Patented May 28, 1929.
Unirse sans BURTON S. AIKIVIAN, GF M1IJXAUKEE WISCONSIN, ASSIGNOR TO NATIONAL BRAKE &
ELECTRIC COMPANY, 0F
MEANS FOR AND METHOD Application filed April 2,
My invention relates to air compressors and more particularly to a method of and means for controlling the temperature of the same. l
In the development of a high speed compressor there are a number of limitations which must be overcome. f it is attempted to speed up the conventional compressor the first thing which is encountered is a drop in volumetric efficiency due to imperfect valve action and other causes. This may be overcome at least in part, by mechanically actuated valves one form of which is shown in the iVestinghouse-Berceuse compressor.
In my prior Patent No. 1,611,866 I have shown a sleeve valve actuated by ring friction which in addition to giving an exceptionally quick'and sharp valve action provides a large valve opening and unusual opportunity for cooling byscavenging the cylinder during the intake stroke and also for supercharging the cylinder. y
The compression is substantially adiabatic. This means that the head and the upper end of the cylinder Walls are exposed to the maximum temperature of compression during only about one third of the time so that by the provision of the above valve action and forced air pressure cooling the head and upper cylinder' Walls may be kept from gaining too high a temperature from contact with the gases during compression. However, the discharge valve and pocket are in constant contact with the hot discharge gases.
In my Patent No. 1,632,262 I have shown how the hot compressed gases in the discharge valve pocket may be removed substantially from thermal relation to the head of the compressor. This prevents to a large degree the backward fioiv of heat from the discharge valve pocket to the cylinder 'head and Walls. It does not prevent the contact of the hot gases Wit-h the discharge valve itself and the valve seat. Hence Vwhen the compressor is run at a high speed there is a. tendency for the heat of the gases in the discharge valve pocket to carbonize the oil which is carried over with the discharged air. As a result the discharge valve does not remain tight. Also the heat may injure the discharge valve and cause it to break. It is possible to limit the temperature rise by the use of a cooling agent but in many cases cooling Water is not available or is too MILWAUKEE, Wisconsin. j
or oooninef coMPnEssons.
1927'. serial no. 180,433.
means the only serious remaining condition limiting the continuous operation of a coin presser at full motor speed, i. e., as high as 1800 R. P. M. is relieved and a compressor made and operated according` to my invention can be operatedcontinuously Without .danger of deterioration of the parts or of the lubricating oil.
The theory upon Which my invention is based is that by diluting the hotcompressed gases lwith a cooling fluidat .substantially the same pressure it is possibleto hold down to a safetemperature the gases inthe discharge valve pocket. In the preferred form of myv invention I inject cool compressed air but obviously aliquid or other media might be employed.
The gases as they'leave the valve pocket are preferably .discharged into a receiver from which they are led through ythe distributing pipes to the various pointsof release or consumption. The overall rate of consumption is less than the delivery rate of the compressor. vThe gas is delivered from the. cylinder of the compressor in impulses, or strokes, which for instantaneous values, exceed the average delivery rate of the com-y pressor. According to the prefered embodiment of my invention I employ the difference between instantaneous ratesof flow ofthe delivery impulses and the average' rate .of consumption v,toperforinoneor both of two useful functions, firstl of which is forced mixing or dilutionof thef'gas delivered during the impulse or a portion of the same with other in ther discharge pocket or system, and the second isa movement. of a part of the gases of each impulse through apredetermined path in at least a part of Which a heat .loss is caused to occur.
In an early form of my invention I provide a large valve pocket in the form of a tank mounted directly upon the. neck of the discharge passage. This tank is so large that heat is radiated or carried oit' from the walls thereof fast enough tokeep the gases in the same at a safe temperature. The incoming hot yimpulse of gases setup an agitation and mixing of the same with the cooler contents of the tank or Vvalve pocket so that the average temperature is within safe limits. The mixture is discharged in part to the points of consumption but the remainder in the. valve pocket tank throws off enough heat before the next stroke impulse to provide the diluting cooling medium.
According to the preferred form I divide such enlarged pocket into functionally separable parts so as to increase the effectiveness of each for performing its function. In order to improve the heat radiating or heat dissipating function I form one part as a length of relatively small diameter pipe or tube, and cause at least a part of the compressed gases discharged from the cylinder to pass therethrough. As compared with the enlarged tank of my earlier form, this pipe lis far more eiicient in throwing off heat, because of the greater ratio of surface to cubical contents, because of the ability to utilize thin walls, and because of greater speed of gas travel in Contact with said walls.
Another part isa receiving and mixing chamber communicating with the cooling pipe and in conjunction with these two parts I provide flow directing means for direct-ing the flow of the hot compressed 'gas into the cooling pipe and controlling such flow so as to mix the same with some of the cooled gas which has passed through said pipe.
The volume of these parts is so related to the displacement of the cylinder that the charge of gas discharged upon each stroke will cause suliicient increase in pressure in the chamber to create the desired circulation.
According to my invention the heat of the gases is dissipated at a point remote from the discharge valve and remote from the cylinder head or walls, so that the temperature ofthese parts will not build up to a dangerous point but instead will remain cool. Obviously, the internal cooling thus effected may be supplemented by other cooling means, for example, in the preferred form of my invention I cool the cylinder walls, head and the mixing chamber, part of the discharge chamber with an air blast as shown in my aforesaid Patent No. 1,611,866 or I may cool the head and neck of the discharge passage and also the mixing chamber with a water jacket or Water bath.
In addition to the above improvements my present invention includes an improved valve seat for cooperation with the upper end of the sleeve which forms the intake valve. In the earlier forms of my invention I provided a seat formed of a ring of solid but yielding material set in the bottom of the cylinder head. According to the present invention I provide a thin metallic plate in the [form of an annular ring the outer edge of which is `mounted on and sealed to the head. The inner edge is free and overhangs a recess communicating with the compression space of the cylinder. The internal flange of the sleeve engages the free margin of said plate. rIhese two flanges are thereby held substantially in equilibrium by the pneumatic pressure regardless of the absolute value ef the same while the tightness of the joint is insured by the opposing pneumatic pressures in addition to the normal ring friction.
Unloading is generally unnecessary for starting the compressor of my invention because if leakage of its discharge valve should occur, the pressure of the gas in the cylinder o )ens the intake valve bv rushing down the .f i
rv piston and it, by ring friction, immediately opens the sleeve valve, hence the compreso sor cannot start overloaded.
New in order to acquaint those skilled in the art with the manner of constructing and operating a device in accordance with my invention I shall describe in connection with the accompanying drawings a specific emboaiment of the same. i
In the drawings:
Figure 1 is a diagram of elementary means and mode of operation for practicing my invention;
Fig. 2 is a Yliagram of a ldevelopment of the same;
Fig. 3 is a dia-gram of a medilied embodiment of my invention;
Fig. 4i is a similaidiagram of a further modification Figs. 5, G, 7 and 8 are diagrams showing the mode of operation of the mechanism disclosed in Fig. 9;
Fig. 9 is a vertical .longitudinal sectien through the upper ends of the cylinders,4
the discharge valve pockets and valves' of an embodiment of my invention;
Fig. 10 is a` similar section of a modified form of my invention;
Fig. 11 is an enlarged sectional view through the intake valve structure showing a modified form of the same; and
Fig. 12 is a diagram illustrating the oper-f ation of the device shewn in Fig. 10.
Referring now to Fig. 1, I have shown the compressor 1 as provided with a discharge check Vvalve 2 in a discharge check valve chamber or pocket 3 separated from the head 4; by the hollow neck 5. rlhe piston 6 reciprocates in the cylinder sleeve 7 which forms the intake valve in conjiinction with the head 4 all asdisclosed in my ce-pending Patent No. 1,632,262, of June 141, 1927. From the discharge valve chamber 8 the discharge pipe 8 leads to the usual reservoir 9 and to the distributing main 10 which leads to the point of consumption or .release of the compressed air.
By the improvement disclosed in said copending application and the use of the sleeve valve as disclosed in my aforesaid prior patent, I have found it possible to operate the compressor without undue heating of the lli cylinder head and cylinder walls including the intake sleeve valve 7 so that the compressor may be operated continuously at high speed. However, the hot gases in the discharge valve chamber 3 heat the walls ot said chamber and the discharge check valve 2 to such a high temperature that the oil which is carried over in the air from the cylinder is carbonized and deposited upon the discharge check valve 2 resulting in leakage and further heating and in some cases resulting in deterioration and leakage ot the valve 2 due to the heating and carbonization ot the oil. Y
It it is attempted to operate the compresser with very little lubricating oil, so as to carry a minimum over into the discharge check valve 3, ditliculty is encountered because insuiicient lubrication ot the piston and cylinder results in heating ot those parts.
I have conceived the novel step ot injecting a cooling medium directly into the discharge check valve chamber in a compresser ot' this character', or, in a compressor ot any character in-which the di'lliculty due to heating arises.
In most compressors o t the prior art the discharge valve chamber is mounted directly upon the head and this accentuates the diiiiculty of the transmission of heat 'trom the hot gases back to the cylinder head and thence to the walls.
But my proposed novel step et injecting a cooling medium directly into this discharge check valve chamber, overheating is avoided.
The injection ot a cool medium, such as cold compressed air or suitable gas, or even a liquid such as water, may be performed by any suitable apparatus.
In the present case I have shown another compressor 11 of smaller size assume, tor example, of one-half the displacement et the compressor 1, arranged to deliver compressed air therefrom through a heat radiator or heat dissipatingidev'ice 12 so that the air Yfrom the compressor 11 is cooled in its passagetrom the compressor 11 to the dis charge check valve chamber 3 ot the main compressor 1.
In such caso, tno small compressor 11 presents the diiiiculty ot cooling, although this might be accomplished by means ot cooling water which would be much less than required to cool the compressor 1 in view et the large amount ot heat which may be thrown ott at the radiator 12.
The discharge pipe from the radiator 12 opens into the discharge valve chamber 3 of the main compressor 1 and the cold air which is injected .into said chamber dilutes and cools the compressed air trom the main compressor with the result that the temperature never builds up inside the chamber to a dangerous point.
rlhe compressor 11 may be et the same character as the compressor 1 in details ot construction or it may be et any preferred torni., or, it a medium other thana compres- ;ie is employed, it may constitute a pump for liquic.
I believe it is broadly new to inject such a cooling iuid medium directly into the discharge valve chamber ol a compressor.
Instead of having a se )arate com ressorv to raise the cooling medium to the desired pressure, I may take compressed air or other gas previously compressed, cool the same and inject the cooled gas into the discharge valve chamber. l
Thus, for example, in Fig. 2 I provide a pump or blower 18 which is connected by an intake pipe 14 with the compressed air-receiver 9 and a discharge pipe 15 leading to t ie radiator 12 which in turn dischargesinto the discharge check valve chamber 3. By this construction the compressor 1 discharges gas at a suitable discharge pressure into the chamber 3 from whence itis led through pipe 8 to the receiver 9.- 'Ihe gas may to some extent be cooled in transit lfrom the chamber 3 to the receiver 9 but the gas in the pocket 3 naturally is at amaXimum tem-A perature. I then take gas trom the receiver 9 at the compression pressure to the pump or blower 13 and by means oi' t-he pump or blower 13 impel l' the radiator 12 to cool the same and then discharge it into the discharge valve chamber 3. By this means a continuouscirculation ot compressed gas is maintained and due to the dissipation et heat at 'the radiator- 12 the compressed gas in the discharge valve chamber 3 is reduced to a'suitable temperature below the danger' point.
Since the gas which pertorms the cooling function in Fig. 2 is a part of Ithe original compressed gas circulated so as to be cooled and mingled with the hot charge ot gas delivered from the cylinder 7 at cach stroke ot the compressor, I havev conceived the possibility ot creating such circulation within the discharge valve chamber Aitseli` making 'the discharge chamber otsufticientvolume as shown in Fig. 3 and et sutiicient superticial cooling surtace to throw oli heat to the surrounding medium rapidly enough to maintain the temperature in the chamber 16 below the danger point. As shown in Fig. EBI mount a relatively large tank, which may be sutiiciently large to take the placey of the usual receiver, directly on the cylinder 1nead l connecting the same to the top o'l' the neck 5. T he discharge check valve 2 sur-- rounded by a dellec'tor 18 causing the gases discharged 'trom the cylinder 7 to be directed upwardly to the top ot the tank 1'? in the same direction in which they would naturally arise due to di'li'erence in temperature. rEhe superficial areaout the tank 17 is great or drive tire same throughv l by suitable enough to cause a cooling of the gases 'in Contact therewith and as a result of the injection of the impulse or charge of gases from the cylinder 7 at a particular stroke of the piston 6 the incoming charge of gas caused to create a circulation within the tank 17 so that said incoming charge of hot gases is mixed with cooler gases and diluted thereby to a sulicient degree to hold the temperature of the mass below the danger point. If a Vseparate receiver 9 is desired it may be employed but the tan; 17 may serve both as the valve chamber and the receiver and in small units it is entirely practical to mount the tank thus directly on the head and thereby secure cooling of incoming impulses of gases directly in said 'tank and use said tank at the same time as a reservoir or receiver. In larger sizes or capacities of compressors it is obvious that since the volume increases as the cube of the dimension of the tank whereas the surface' increases only as the square of the same, the tank becomes unwieldy and I propose therefore in accordance with the next step of development, to divide the tank into two parts according to the two functions.
Accordingly, I reduce the volunie'of the tank which forms the discharge valve chamber toY any suitable size and provide a cooling pipe or conduit 21 in which a circulation or flow maintained by means of a blower or pump 22 the cooling` pipe 21 being provided with sufficient surface to dissipate 'the required amount/of heat for maintaining the contents of the chamber 20 well below the danger point in temperature.
In this ease the disadvantage is the maintenance of the pumpor blower 22 to maintain thc circulation.
I have conceived as the next step of my developmentthat this circulation may be maintained by the velocity or pressure of the incoming charge itself.
An embodiment; of this principle of operation is shown in Fig. 9 and is shown diagrammatically in F 5 to 8 inclusive.
I shall first describe the act-ual structure which I have employed and which is shown in Fig. 9 and shall then explain the mode of operation in connection with the diagrams of Figs. 5 to 8 inclusive.
In Fig. 9 I have shown a two-cylinder comin-essor 23 of the type, disclosed in my above mentioned patent and for the sake of simplicity have omitted the crank case and crank. The compressor 23 includes the cylinders 24 and 25 provided with suitable radiating fins and provided with intake valve sl eves 26 and 27 mounted for a short reciprocating movement in said cylinders 24 and 25 and cooperating with valve seats 28 and 29 held against the bottom of the head 30 clamping rings 31, 31 and screws 32.
Thesleeve valves 2G and at the same time, the active in which the pistons 33 and 34 move, these pistons having suitable metal, or the like, packing rings for maintaining'compression and which serve by their friction to shift the sleeves 26 and 27 as explained in my aforesaid patent. The valve sleeves are provided at their upper ends with inturned flange members 35, 36 which cooperate with the yielding seats 28 and 29. to form a tight closure for the cylinder upon the compression stroke.
The yielding seats 28 and 29 are composed of rings or annular plates of thin relatively resilient metal, the outer edges of which are clamped by the rings 31 against the adjacent surface of the cylinder head, the inner edges of these rings being relatively free and overlying' small annular depressions or grooves 37 closed at 'their outer edges by the edges of the rings 28, 29 and. open at their inner edges into the interior of the cylinder.` It willbe observed that by this means when the piston is on the compression stroke the sleeve valve is closed against the yielding seat 28 or 29 as the case may be, the internal pressure Within the cylinder acts both up'on the flange of the valve sleeve and upon the back of the yielding metal ring which forms its seat. In this manner a relatively large but substantially balanced force is secured to maintain a tight closure of the valve against its seat. Preferably, the internal diameter of the valve sleeve is slightly greater than the cxternal diameter of the groove 37 so that there is a slight component upon the sleeve valve to hold it against its seat in exeessof the pressure acting upon the back of the yielding valve seat.
The head member 30 is preferably a onepiece casting provided with the two discharge passageways 39 and 40 formeel thru the necks 41 and 42 respectively. Y
Valve seats are formed at the upper ends of the passageways 39 and flat disc check valve 43 and 44 are held upon the seats by compression springs 45 and 46.
The two necks 41 and 42 are joined by an integral casting 47 in which there is formed the chamber 48 lat the center and chambers 49 and 50 at the ends thereof.
The casting 47 is provided with. threaded sockets 51 and 52 into which are threaded sleeve members 53 and 54 providing pipe sockets 55 and 5G at their upper ends and having extended barrels 57 and 58 at their lower end respectively. n
Intermediate the socket 55 and at the upper end of the barrel 57 there is provided a port- 59 surrounded `by the valve seat and served by a disc valve 61 pressed to its seat by the spring 45.
t its lower end the barrel 57 27 constitute, cylinder walls is provided with filerlfora tions 62. These barrel members n 57 and 58 tit closely in the chambers 49 and so as to leave a thin annular space between them and the wall ot the casting 47.
The.perforations 62 in the sides of the barrel 57 are disposed below the point atV which the central chamber 48 joins the end chamber 49.
Likewise, the barrel 58 lits closely the walls of the chamber 50 leaving a thin'an nular space between them and perforations (38 establish communication between the inside of the valve 58 and said thin annular space. The pertorations 63 are likewise disposed below the pointrat which the chamber 48 joins said end chamber 50.
A relatively restricted passageway 64 is formed through the central part ot the sleeve member 54 to establish restricted communication between the delivery pipe 8 and the interior ot the barrel 58. A separate restricting member is not necessary as the pipe 8 may be of suliicient length or sufficiently small to provide such resistance to flow as will let the impulses ot pressure in the chamber 48 rise. to a value that will open the valve G8 and force air through the radiator 12.
The casting 47 has preferably at its cen-y ter, another pipe socket in which there is threaded a sleeve member GG, this sleeve member extending down into a valve pocket 6T in which there is disposed the 'dat disc check valve G8 seating on a suitable valve seat at the bottom ot said valve chamber G7 over a port G9 which communicates with the chamber 48.
lVhile the end of the sleeve member 6G eX- tends in close proximity to the disc valve 68, passageways 7() extend through the side walls ot the same into the valve pocket 67 so that although the valve 68 might be raised against the end of the slee-ve 6G communication between the pipe 71 and the valve chamber 67 is not interrupted.
rlhe pipe 71 lorms the inlet to the radiator coil 12 and pipe 72 forms the outlet of the same.
The valve 88 is designed to lift at a small (litter-ence of pressure between the interior of the chamber 48 and the interior et the pipe 71.
1 shall now described in connection with Figs. 5 to 8 the fundamental operation involved in this embodiment. l
Assume in Fig. 5 that the piston 33 is at the bottom ot its stroke and ust beginning to compress the charge of air or other gas in the cylinder 2G driving the same up past the discharge check valve 43 into the chamber 48. Assume that the part-s are started cold and that any desired pressure prevails in the chamber 48 in the radiator 12 connected thereto and in receiver 9 from which the delivery pipe 10 leads to 'the' point of con'- sumption. 1 Y y The capacity of the compressor is always made greater than the mean rate of :con` sumption in a properly designed installation. The discharge of gases begins to occur as shown in Fig. 6 as the piston 33 reaches the position Where the gas in the cylinder is compressed to point great 'enough to overcome the back pressure on the check valve 43 and the check valve 43 is lifted and gas under a higher pressure than that prevailing in the chamber 48is discharged thereinto.
The construction 64 in the Jdelivery passageway to the pipe 8 offers a slight obstruction to'low so that there is a tendency for t-he pressure to build up in the 'chamber 48 more rapidly than would otherwise be the case; This constriction 64 is not strictly necessary but it assists in the operation desired and the obstruction which it offers is only to the peak rate of flow of gas therethrough andit forms no appreciable restriction to the normal rate of flow 'such as the piston .is designed to have under normal co-'nsumptionoic compressed air; As a result of the pressure building up in the chamber 48 some of the pressure naturally passes through said constriction and to the receiver 9 tending to raise the pressure in the same and in the delivery system. Another part ot the charge of gase delivered by the piston thereupon raising the check Valve G8 leading to the pipe 71 and to radiator 12 and causing a flow of a part of the charge into the radiator 12as shown in Fig. 7.
The flow occurs through the vcheck valve 68 which readily opens on a slight difference in pressure'. The check valve 6l faces in the same direction and it therefore prevents flow of compressedV gas into the radiatorv through the pipe 72. As a result, at the end ot the stroke the chamber 48 and the inlet end of the radiator 12 are charged With hot gas under pressure. When the piston has passed the top of its stroke the check valve 43 closes and the suction stroke occurs.
Thereupon due to the continued flow of lgas from the chamber 48 through thereare not accurate since itis desirable to havethe capacity of the radiator l2 greatly inv excess of the chamber 48 so that a relatively large volume of gas will be exposed to cooling in the radiator 12 and hence, a considerlition to, maintain the temperature of the chamber 48vand connected part ybelow any dangerous value.
. While the above diagrams give a simpliied picture of whatroccurs in the'structure of Fig. 9, I wish to'call attention to the lact that Fig.. 9 embodies certain refinements of operationfand certain details of structure omitted in the diagram which are, however, of advantage in the operation oit the device.
In the operation of the specific structure shown in Fig. 9 assume that the piston 34 has-.just completed its discharge stroke. During its discharge stroke the valve 44 was lifted against the bottom of the extending barrel 58 and the gas, under compression in the charge delivered by the piston, liows partly aroundthe barrel 58 and into the chamber 48 and partly through the opening 63 into the interior oit the barrel 58 up Vthrough the restricted opening 64 and to the delivery pipe 8.
The compressed gas which flows into the chamber 48 lifts the check valve 68 and passes up through the pipe 71 .into the .radiator 12. As the piston 34 has completed its stroke it descends on the suction stroke and the piston 33 begins to rise.
During the time that the piston 33 is rising and increasing the pressure in its cylinder lto the desired delivery pressed, compressed air flows throughthe delivery pipe 8.
During this time that the piston 433 is raising the pressure in its cylinder to the discharge pressure, there is an outiiow of com- Jressed Uas through the )i e 8 to suini l s s 1P l y the demand or to equalize pressures between the chamber 48 and the delivery system, including the reservoir or receiver 9. The relatively large volume of compressed gas in the f radiator 12 and connected pipe which was charged to lthe maximum prevailing in the chamber 48, or substantially said pressure, tends at once to equalize with the pressure in the chamber 48 and to do so it opens the discharge check valve 61 from the port r59, cold or relatively cold compressed air then passing ldown through the barrel 57 and emerging through the opening G2 into the narrow space in close contact with the walls of `the chamber 49 so as to cool the same in parallel with the receiver 9.
the'opening 63 upV through the barrel58, through the constriction 64 and out to the delivery pipe 8. In this manner the variations in pressure in the chamber 48 are employed Vto create a circulation. of suflicient of the air of each impulse Vof hot compressed4 gases to keep the discharge valve chambers and the connected head at a temperature below the danger point.
Obviously, additional cooling means such as a blast oair or a water jacket may be employed without departing from the spirit and scope of this invention.
It is to be observed that in the embodiment shown in Fig. 9, a part only of the hot impulse per stroke is passed through the radiator 12. In Fig. 10 I have shown an embodiment in which all. of the air of per stroke is passed through the radiator to cool the same.
The theory of the` device is diagrammatically illustrated in Fig. 12.
Referring new to the structure shown in Fig. 10, the compressor is shown as provided with the cylinder 76 having a suitable admission sleeve valve and cylinder liner 77 in which the piston 78 is reciprocated, this piston having suitable piston rings 79 which by their lfriction scr-ve to shift the sleeve valve 7 i. The cylinder 76 has the head 8() bolted thereto and the head 80 has the plate valve seat 82 secured to the bottom face of the same by means of the clamping ring 83, this plate valve seat having its inner rim extending over a groove 84 in the same manner as disclosed in connection with Fig. 9. The valve sleeve 77 has a collar or ring 85 'formed thereon to engage a suitable stop at the top of the cylinder for limiting the downward motion of the valve sleeve.
The head 80 has a discharge passageway 86 formed through the neck 81 leading to a discharge valve chamber 87, a discharge check valve 88 in the form of a small disc valveseating over the port :termed at the upper end of the passageway 86. A suitable coil spring 89 tends to seat 'the check valve 88. VThe chamber 87 is formed in a casting 90 which is an extension of the neck 81 and a plug itting 92 being` threaded down into a threaded socket 93 to close the top of the chamber 87. The casting 9() embodies the chamber 94 adjacent to and partly surrounding the chamber 87 The upper end of the chamber 94 is closed by a flange 95 on said lit-ting 92 and the fitting being threaded into the socket 93 and having a barrel 96 extending down in close relationship with the disc check valve 88. The end of the barrel 96 is so close to the valve 88 that when the valve is raised vit closes oit the end of the barrel 96.
The fitting 92 has a pipe socket 97 in the upper end thereof and a main drill passageway 98 extending down to a point adjacent the drill passageway 99 in the arrasa@ barrel member 96. The barrel member 96 forms a guide `tor an annular plate valve 100 which annular plate valve seats over the ports 101 which' are diagonal drill holes extending from the drill passageway 98 to the chamber 87. rlhe spring 89 is guided on the barrel 96 and serves the dual purpose of holding the check valve 88 on'its seat and the check valve 100 likewise, on its seat over the passageway 101.
The drill passageway 99 in. the barrel 96 communicates with the chamber 9:1; through one or 'more passageways 102.
The body or casting has a boss 104Y provided with a pipe socket in which is iitted a plug or thimble 105, this thimble being in` turn, threaded to receive the pipe connection, in this case, the elbow 106. The hollow boss 101i has a valve passageway 10 'formed therethrough communicating with the chamber 87 and this passageway is controlled by a suitable check valve 107 held to its seat in the inner end o'l the bore of the hess 101i by a spring 108.
In this manner the pipe 71 which leads to the inlet end oi the radiator 12 communicates with the check valve chamber 87 through the check valve A107. Likewise, the pipe 72 which is on the delivery end ot the radiator 12 communicates with the chamber 87 through the ring check valve 100. The checl: valve 88 which is the discharge check valve for the compressor 75 plays between the. barrel 96 which in reality is the inner end ot' the air delivery pipe 109, and it seats on the upper' end of the passageway 86.
The fundamental operation oi this embodiment is illustrated in the diagram of Fig. 12. It can be seen' that whe the piston 76 drives a charge of compressedair into the chamber 87 the check valve 88 is raised and is held over the lower end or" the barrel 96 which is, in reality, the inner end ot the delivery pipe 109. The charge vof compressed air which is then vdelivered into the chamber 87 is discharged through the check valve 107 into the pipe 71 and thence into the radiator 12 which comprises a relatively large volume.
As soon as the piston has reached the top of its stroke and compression ceases, the valve 88 is againA seated over thev port 86 opening` the lower end ot barrel 96 and therefore opening the air delivery pipe to permitthe compressed air previously discharged vfrom the cylinder into the` chamber 87 and into the radiator 12, to pass out through the barrel 96 and pipe 109 to the oi? the system.
During` the delivery stroke ot.' tl e compressor the air which didnotl pass out the pipe 109 is charged into the relatively small chamber 87 and from thence it passes through the check valve 107 which opens up into' the radiator 12 'to charge the radiator with the hot compressedv gas. This flew occurs through jt-heehech valve: 107 and pipe 71 to the radiator 12, the check valve 1100v preventing Howv through the pipe 72 from the chamber 87. After theV delivery oi the individual charge at the end of the discharge strokeA of the compressor cylinder, the valve 88 is forced. down by the spring 89 over the end' of the passage 86 and at the same time opening fully the lower end of the barrel 96 so that the compressed gas in the chamber 87 can pass out through the delivery pipe' 109. rllhis lowers the pressure in the chamber 87 and as a consequence, `the check valve 100 opensy up and the gas contained in the diator-"12y expands and the cool gas passes through the pipe 72 through the passageways 101 past the check valve 100 into 'the chamber 87 surrounding the barrel 96 and under the end of said barr-el and up through the drilled passageway 99 and the' diagonal passageways 102 into the external chamber 911 and from thence to the delivery pipe. As a result of this iniiowing oi' cold air from the pipe 72 the discharge check valve chamber is scavenged of hot compressed ga-s and is cooled by a flow of relatively cold compressed gas thereth-rough.v l
The check valve 88 may be made to seat tightly over the lower end of the barrel 96 if desired, and thereby all of the or substantially all of the gas delivered by the compressor is passed through the radiator 12 before it is discharged through the deli-very pipe 109'.
Any tendency for the valve 88 to stick on the bottom of the barrel member 96 may be overcome by the relatively larger area ot the valve than the area of the lower end of the barrel 96 and also, if desired, a small `leakage port may bel formed through the barrel member 96 to tend to equalize pressure inside and outside of the barrel 96 inthe chamber A87. lt will? be seen that the cold gas is delivered directly in contact with the parts which areV subject tov contact. with the hot gases so that a complete cooling and scavenging of the hot pocket is secured.
In Fig. 11 I have shown a form of ring seat in which, in addition to the plate 28 forms the actual contacting seat for contact with the flange of the valve sleeve, I provide a spring backing ring 110jwhich has radial slots cut thereinv to form fingers to give the plate 28 spring backing substantially uniformly around its inner periphery.
This form of the valve seat has the same advantages heretofore recited.
The form of the invention herein shown in Fig. 8 is claimed` in a separate application, Serial No. 181,104, filled Apr. 5,. 1927.
I do not intend to be limited to the details shown or described- I claim: Y 1. The method of limiting the temperature rise of the exhaust valve et a compressor which comprises mixing the hot gas delivered past saidvalve upon the compression stroke of the compressor with cool'gas at substantially the same pressure.
Q. In a compressor having a discharge valve and valve chamber the method `olf limiting the temperature rise ot the valve and valve chamber which comprises discharging a charge of gas con'iprcssed and heated by the compression stroke oit the compressor into said chamber past said valve, then moving a part et the same through a path in which heat is abstracted therefrom, then mixing a portion of said cooled gases with the hotI compressed of a subsequent stroke.
3. The method of cooiing a het charge et compressed gas discharged 'from a compressor cylinder which comprises passing a iirst portion of the charge to a point ot consumption, passing a second portion ot the charge into a cooling chan'iber and ther-carter passing said second portion when cooled into contact with the lirst portion of a succeeding stroke.
4t. The method oiI cooling a hot charge ot compressed gas discharged 'from a compressor cylinder which comprises dividing said charge into two portions passing the first portion vto a point ot consumption, cooling the second portion, and mixing said cooled portion with a succeeding hot charge.
5. ln combination in a compressed air system, a compressor having a cylinder, a discharge valve and a chamber for said discharge valve, a delivery pipe leading from said chamber and means for cooling a portion of the gas compressed by thel cylinder and means tor circulating the cooled compressed gas in contact with the discharge valve beter said gas enters the delivery pipe.
6. The method of operating a gas compressor to limit the ten'iperature rise of the same, which comprises compressing successive charges substantially adiabatically and discharging the heated charges in succession from trie cylinder, dividing the charges issuing 'from the cylinder into two portions, diljutingthe iirst portion with cool gases under pressure and passing the same to a point of consumption and cooling the second portion and mixing said second cooled portion with'the lirst portion ot a succeeding charge.
7. In combination, a compressor having a cylinder, an inlet valve, a discharge passageway and a chamber in communication with said passageway, a discharge valve for said passageway, a delivery pipe, communicating with said chamber, said chamber having a sufficiently `large supertic' d arca Vle dissipate the heat of the to a sate value below the carbonizing point of lubricating oil and means for directing the flow oi the gases discharged from the cylinder about said chamber to cause a circulation of the hot in contact vwith the heat dissipating walls. Y i l 1 S. ln con'ibination with a compressor cylinder having a piston, an air inlet valve, a discharge passageway, a discharge valve chamber communicating with said passageway, a discharge check valve tor said passageway, said chamber comprising a-cooling passageway and a mixing chamber, and a compressed gas delivery conduit leading from saiddischarge valve chamber.
9. ln combination, a compressor cylinder having a piston, an air inlet valve, a discharge passageway,a mixing chamber communicating with said passageway, a check valve iior said passageway and a cooling passageway communicating at both ends with said mi 'ing chamber and a compressed gas delivery conduit leading from said discharge valve chamber;
l0. In combination, a mixing .chamber having a mirmally open restricted outlet, means periodically injecting charges oiihotcompressed gas into said chamber, a cooling passageway communicating at both ends with mixin g chamber and flow directing me; ns tor directing a part ot each incoming charge ot het gas through said passageway.
il. in combination, a mixing chamber having an outlet, a receiver connected to said outlet, a gas compressor cylinder having a discharge passageway communicating with said chamber, a cheek valve controlling said communication, a cooling passageway communicating at both ends with said chamber, said compressor delivering successive charges into said chamber at a rate et delivery in excess o'i the normal rate otilow .from the chamber into said receiver to raise the pressure in said chamber to a value above that or the pressure in said cooling passageway to cause a part oi1 each charge to flow into said cooling passageway. Y
l2. ln combination, a mixing chamber having an outlet, a receiver connected to said outlet, a gas compressor cylinder having a discharge passageway communicating with said chamber, a checlr valve controlling said comnnmication, a cooling passageway com-v municating at both ends with said chamber, said compressor delivering successive charges into said chamber at a rate of delivery in excess ot the normal rate of ow from the chamber into said receiver to raise the pressure in said chamber to a value about that et the pressure in said cooling` passageway to fause a part of each charge to low into said cooling passageway, and means for directing flew through said passageway in predetermined direction.
13. In combination, a 'mixing chamber having an inlet and an outlet, remote from the imet means for periodically injecting charges oi hot compressed gas through said inlet, a cooling conduit communicating at both ends with said chamber' and having'its 'for directing hot compressed gas discl'iarged by the piston from the cylinder' in a predetermined path in Contact with said heat dissipating wall.
l5. In a compressor the combination of a cylinder having` a head, a piston for the cylimler, said head having a discharge passageway, a discharge valve chamber and a discharge check valve in said chamber, and means for injecting cool compressed into said chamber to cool the same during the operation oi the compressor.
16. In combination with a compressor having a discharge valve chamber, means for injecting a cooling liuidr directly into said chamber'.
17. In combination with a compressor having a discharge valve chamber, a closed radiator communicating at each end with said chamber.
18. In combination in a compressor, a discharge valve chamber', a discharge passageway leading` thereto, a discharge valve controlling said passageway, a conduit having one end extending into proximity tosaid valve and at its other' end leading outl of the chamber and means for passing relatively cool compressed gas through the con'- duit 'and in contact- V"ith the discharge valve.
In combination in a compressor, a cylinder, a discharge valve chamber, a discharge passageway leading from the cylinder to the chamber', a discharge valve controlling the passageway and being exposed to the gas in the chamber, a compressed gas delivery pipe communicating with said chamber and a cooling conduit for compressed communicating with said chamber and said delivery pipe.
20. In a compressor, the combination of a cylinder, a piston therefor, a discharge valve, a discharge valve chamber, and means to scavenge the discharge valve chamber` with cool gas at substantially the same pressure as the compressed gas delivered by said piston and cylinder.
21. In combination, a gas compressor having a working cylinder for compressing gas, said cylinder having a discharge passage for delivering compressed gas from the cylinder; said discharge passage having an enlargement forming a pocket, means for inered by the cylinder into said chamber, and
means for directing said cooled gas' into thermal conta a; with said discharge valve. Y
In a gas compressing system, the com-k bination of a chamber having a valvedinlet, a delivery pipe leading therefrom, a res-k ervoir connected to the delivery pipe, means tor discharging' charges of hot compressed gas intosai'd chamber to raise the pressure therein temporarily, and a cooling cham` ber communicating with the iirstcha'mber and adapted to receive and cool a portion of the compA 'essed of each charge delivered to the irst chamber', said cooling chamberA being adapted to feedV cooled compressed gas baclr into the iirst chamber during inter# alsV between charges of hot gas, the lovv of gas into said second chamber occurring during the temporary risc of pressure occasioned by an incoming charge of hot' gas,
24. In a gas compressing syst-em', the eombination of a chamber having a valved inlet', a delivery pipe leading' therefrom, a reservoir connected to the delivery pipe, mea-ns Lt'or discharging` 4vcharges or hot compressed gas into said chamber to'r'aise the pressure therein temporarily, and a cooling chamber" communicating with the lirst chamber and adapted to receive and cool a portion oi the compressed gas of each charge delivered to the lirst chamber, said cooling chamber bei ing` adapted to feed cooled compressed gas back into the firstr chamber during intervals between charges ot hot gas, the lovv'of gas into said second chamber 'occm'rin'g'during the temporary rise ot' pressure occasioned by an incoming charge 'of hot gas, said chambers being connected by twoopenings,H and means for controlling the Adirection 'et flow of gas through said openings.
25. In combination, a compressed gas system comprising a compressor having` a cylinder, a piston therefor, a discharge vvalve for the cylinder, a chamber for said dis-` charge valve, a` delivery pipe leading from the chamber, means for cooling some of the gas compressed by the cylinder and piston, and means for directing the cooled gas against the discharge valve to cool the same.
26. The method of limiting the temperature rise ot the discharge valve and valve chamber of a gas compressor which comprises, dissipating heat from the compressed gases and then bringing the cooled gases lll) back intothermal contact with the valve in the valve chamber.
i 27. The method ot limit-ing the temperature rise of the discharge valve and valve chamber of a gas compressor which comprises, intermittently injecting charges of hot gas through said valve into the valve chamber" and between said intermittent injections bringing cool gas at substantially the same pressure into thermal contact With the discharge valve.
28. The method of limiting the temperature rise of the discharge valve and valve chamber of a gas compressor which comprises, moving a stream of cool fluid into the chamber and into thermal contact with the valve entirely outside of the compression chamber of the compressor.
29. The method ot' limiting the temperature rise of the discharge valve of a gas compressor which comprises discharging a current of cool fluid into the compressed gas in Contact with the valve and Wholly outside the compression chamberl ofA the compresser.
30. In combination, a pair of alternately operating compressor cylinders each having afdischarge valve and a chamber therefor,
- saidchambers being connected by a passageway, a compressed gas cooling radiator having its inlet end connected to said passage- WayV and its discharge end connected 'to one of said valve chambers, and a compressed gas delivery conduit connected to said other valve chamber.
31. In a compressor, a cylinder having a longitudinally shiftable sleeve valve member, a piston in the sleeve valve member, a head member connected to the cylinder, said head member forming a closure for the sleeve member, and a. thin sheet metal. ring forming a seal between said members when the sleeve member is shifted longitudinally,
and having one margin secured to one member and the other margin engaging the other member upon movement of the valve member toward the head member.
32. In a compressor, a cylinder having a sleeve, a piston in the sleeve, a head forthe cylinder forming a closure With the sleeve,
a sheet metal ring secured at its outer peripheral margin to the head and havingy its inner peripheral margin spaced from said head and engageable by the sleeve.
In a compressor, a cylinder' having a sleeve, a piston in the sleeve, a head for the cylinder forming a closure with the sleeve, a sheet metal ring secured at its outer peripheral margin to the head, the head having a groove under the inner peripheral margin of said ring, said ring being` engageable by said sleeve.
34. In a device of the class described, a head member having an annular' scat, a ring valve having its outer margin rest-ing on said seat, and a clamping ring for holding said margin on said seat, said head having an annular clearance space lying under the inner margin of said ring` to permit pneumatic pressure to act upon the side of said ring adjacent the head. Y
35. In combination, a head member having an annular seat, a ring valve having its outer margin resting on said seat, a clamping ring for holding said margin. en sait seat, said head having an annular clearance space lying under the inner margin oit said ring to permit pneumatic pressure to act upon the sideot said ring adjacent the head, and a sleeve valve movable into and out of enga-gement with the inner margin of said ring to control the admission of gas into the interior of said sleeve valve.
86. In a device of the class described, a head member having an annular seat, a ringy valve having its outer margin resting on said seat, and a clamping ring holding said margin en said seat, saidrhead having an annular clearance space under the inner margin ot said ring to permit pneumatic pressure to act upon thc side of said ring adjacent the head, said sleeve valve having an inturncd iiange at its upper end for engagement with the inner marginal portion of said ring, the pneumatic areas eX- posed by said ring and by said lange being substantially equal.. p
In Witness whereof, I hereunto subscribe my name this 31st day ot March, 1927.
. BURTON S. AIKMAN.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2464560A (en) * 1946-04-15 1949-03-15 Paul H Davey Cooler and supercharger for compressors
US2504245A (en) * 1946-03-22 1950-04-18 James I Bevan Fluid compressor cooling system
US2504246A (en) * 1946-08-16 1950-04-18 James I Bevan Fluid compressor cooling system
US2580341A (en) * 1948-09-29 1951-12-25 Westinghouse Air Brake Co Fluid compressor and cooling apparatus therefor
US20160223223A1 (en) * 2015-02-04 2016-08-04 Todd Gerard Schmidt Schmitty compressor

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2504245A (en) * 1946-03-22 1950-04-18 James I Bevan Fluid compressor cooling system
US2464560A (en) * 1946-04-15 1949-03-15 Paul H Davey Cooler and supercharger for compressors
US2504246A (en) * 1946-08-16 1950-04-18 James I Bevan Fluid compressor cooling system
US2580341A (en) * 1948-09-29 1951-12-25 Westinghouse Air Brake Co Fluid compressor and cooling apparatus therefor
US20160223223A1 (en) * 2015-02-04 2016-08-04 Todd Gerard Schmidt Schmitty compressor
US10429095B2 (en) * 2015-02-04 2019-10-01 Todd Gerard Schmidt Schmitty compressor

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