US1549486A - Internal-combustion engine - Google Patents

Internal-combustion engine Download PDF

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US1549486A
US1549486A US207200A US20720017A US1549486A US 1549486 A US1549486 A US 1549486A US 207200 A US207200 A US 207200A US 20720017 A US20720017 A US 20720017A US 1549486 A US1549486 A US 1549486A
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piston
heat
head
cylinder
walls
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Elbert J Hall
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F3/00Pistons 
    • F02F3/02Pistons  having means for accommodating or controlling heat expansion
    • F02F3/027Pistons  having means for accommodating or controlling heat expansion the skirt wall having cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05CINDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
    • F05C2201/00Metals
    • F05C2201/02Light metals
    • F05C2201/021Aluminium

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  • My invention relates to improvements in internal combustion engines, which enable me by expedients of marked simplicity mate-rially'to increase the reliability, cfliciency and capacity of such engines, to increase greatly the time of continuous operation and especially of full load operation vof such engines, and to economize materially in the use of lubri ants.
  • the said improvements are especially useful in connection with engines of the types used for automotive purposes but are applicable also to engines of other types.
  • One object of my invention is by simple expedients to avoid self-ignition of the combustible mixture in an internal combustion engine thereby enabling me to increase the compression of the engine.
  • Another object of my invention is to minimize carbon deposits above and substantially eliminate them below and on the sides of the serve the quality of the lubricant in the crank case of an internal combustion engine for a much greater period of time than has been the case heretofore.
  • Another object of my invention is by the. same simple expedients to minimize carbon deposits above and substantially eliminate them below the piston of an internal combustion engine and to preserve the quality of the lubricant in the crank case for a much greater period of time than has been the practice heretofore in such engines.
  • Another object of my invention is to prevent the decomposition of the lubricant in the crank case of an internal combustion engine and the formation of moisture therein due to burning of hydrogen set free during such decomposition.
  • Another object of my invention is by simple expedients to improve the volumetric elticiency of the engine.
  • Another object ofmy invention is by simple expedients to reduce the necessary clearance between the cylinder Walls andthe piston of an internal combustion engine.
  • Another object of my invention is to im prove the internal combustion engine by simplifying the construction and making more etlicient and parallelal the operation of the piston thereof.
  • Another subsidiary object of my invention is to improve the construction and operation of an internal combustion engine piston oarrying piston rings in such Way that said rings are maintained at low temperature in operation.
  • my invention consists in the provision of a simple and reliable construction and correlation of the cylinderand piston of an internal combustion engine, whereby the Waste heat absorbed by the piston is dissipated and the piston is maintained at a 10W Working temperature in such manner as to accomplish such objects.
  • Fig. 1 is a View, partly in side elevation and partly insection, of an internal combus tion motor embodying my improvements
  • Fig. 2 is an elevation of one of my improved pistons, looking into one of the wrist pin bosses thereof.
  • Fig. 3 is a side elevation of the same piston illustrated in Fig. 2 from a position at- 90 therefrom.
  • Fig. 4 is a section'on the line 4l4, Fig. 3.
  • Fig. 5 is a section on the line 55, Fig. 2.
  • Fig. 6 is a section on the line 66, Fig. 2.
  • Figs. 7 to 11, inclusive are views corresponding to those in Figs. 2 to 6, inclusive, but of a modified form of piston embodying my invention, section lines being numbered to correspond with figures.
  • 1 indicates the crank case of the engine and 2 the crank shaft suitably mounted, in a well known manner, in bearings therein.
  • 3 represents a cylinder, the motor illustrated having six thereof.
  • 4 is a connecting rod.
  • 5 is the bearing between the lower end of the connecting rod and the crank shaft.
  • 6 is a wrist pin between the upper end of the connecting rod and the piston, which latter is indicated by 7.
  • the engine has cup-shaped sections 8, the inner walls of which comprise the inner walls of the cylinder.
  • the head 8 of each such section is formed with inlet and outlet ports controlled in a well known manner by inlet and exhaust valves 9, 10, respectively.
  • valves are shown to be operated in the well known manner by an overhead cam shaft 11 suitably geared to one end of the crank shaft 2, rocker arms 12, suitably journaled relatively to the cam shaft 11 in the cam shaft housing, being adapted to actuate said valves in the well known manner.
  • the carburetor 13 supplies the fuel to the intake manifold 1 1, which conducts it to the gas inlet chambers controlled by the inlet valves 9.
  • Suitable ignition apparatus such as magnetos (not shown) suitably geared to the crank shaft and electrically connected to the spark plugs 16, furnishes the required fuel igniting sparks at the proper time intervals in the various cylinders in the well known manner.
  • Each cylinder section 8 is shown to be partially surrounded by a water jacket 17. Water is circulated through the jackets of the various cylinders by means of a circulating pump 18 geared to the crank shaftand properly connected by water conduits (not shown) to the water jackets of the engine and a suitable radiator (not shown) of any well known construction.
  • FIG. 2 to 6 inclusive the construction of one form of my improved pistons is more clearly illustrated. It comprises a head 7' having side walls 7, a skirt 7 and wrist pin bearing bosses 7.
  • the side walls 7 are peripherally grooved in a well known manner as indicated at 7 to receive piston rings 7 of suitable construction.
  • each piston as to provide a heat conducting path from the center of the piston head out ward to and through the side walls of the piston of a capacity adapted to conduct the heat absorbed through the upper surface of the piston from said surface to the cylinder walls rapidly enough to maintain the piston surfaces at the low temperature referred to, with only a slight loss of heat from the piston to the crank case and the lubricant.
  • the side wall of the piston head should have a sufficient thickness inside the ring grooves to freely and unrestrictedly conduct the waste heat from the end wall of the head past the rings to the piston skirt.
  • the piston illustrated in Figs. 2 to 6, inelusive, is formed preferably as a casting of metallic alloy having relatively .high heat conductivity, high specific heat" and low specific gravity, in comparison with iron.
  • metallic alloys of aluminum now extensively used in the manufacture of pistons, I have found to be advantageous for the purpose, such, for example, as an aluminum alloy consisting of approximately aluminum 88%, copper 10% and other elements not to exceed 2%, such as magnesium, iron, nickel and titanium or any of them.
  • the specific gravity of such an alloy is ap proximately one-third that of iron while its coeflicient of heat conductivity is approximately twice that of iron.
  • the thickness of the piston head 7 at its center is increased in all directions radially from the center outward to such an .extent that the areas of cylindrical cross sections of the end wall of the piston coaxial therewith are proportional to the increasing amounts of heat to be cor.- ducted radially outward to the side walls, thus insuring that no part of the upper surface of the piston head will become unduly heated in operation.
  • a thickness at the center of the piston head of approximately one fifteenth of the diameter will give satisfactory results.
  • the wall 7 of the piston head merges into the side Wall 7* thereof, which latter preferably has a H ickness great enough to enable it to conduct the heat to the skirt 7 as rapidly as said heat is delivered to it from the, end wall 7, so that a minimum amount of the heat is conducted to the piston rings and thence to the cylinder wall.
  • the thickness of the latter is diminished from the top downwardly so as to avoid undue weight without interfering with the requisite heat conducting capacity of the skirt.
  • a piston ring groove T is formed in the piston, substantially in the plane of the axis of the wrist pin bosses, to receive a wiping ring 7 (Fig. 1), said ring serving also to prevent longitudinal displacement of the wrist pin.
  • the piston illustrated in Figs. 7 to 11, inclusive comprises a head 17' having side walls 17 a skirt 17 and wrist in bosses 17, the skirt wall having indented sections 17* which join the bosses 17 at the center parts thereof.
  • the side walls 7 of the piston head are formed with grooves 17 to receive piston rings 17 of any well known or suitable construction.
  • the cross sectional dimensions of the piston walls approximate the values theoretically indicated for heat transmission somewhat more closely than do the dimensions of the construction illustrated in Figs. 2 to 6, inclusive.
  • the cross sectional dimensions of the piston walls approximate the values theoretically indicated for heat transmission somewhat more closely than do the dimensions of the construction illustrated in Figs. 2 to 6, inclusive.
  • the rate at which heat is absorbed through the upper surface of the piston head is the main factor determining the dimensions of the piston walls for a constituent material of given heat con, ductivity; and as I am at present advised- I believe it desirable if not necessary that the heat conducting capaclty of the piston walls should be great enough toconduct the waste heat from the uppersurface of the piston head substantially as rapidly as it is absorbed through such surface.
  • waste heat is absorbed at the upper surface of the piston in contact with the combustible mixture in the cylinder of the engine, is then conducted by a metallic heat flow path from such surface to a discharge area in sliding contact with the cylinder walls and thence to said cylinder. walls at such a rate that said surface is maintained at a temperature sufliciently low to avoid self-ignition of the gases at a predetermined compression pressure.
  • This heat flowpath from the surface of the piston besides being of high heat conductivity, is preferably of high specific heat so as to insure a low temperature of such path in the carrying out of the process.
  • the heat flow path is preferably of low specific gravity so as to reduce materially its weight as a reciprocating mass; waste heat absorbed'at the piston surface in contact with the combustible mixture in the cylinder to the cylinder walls is such that the temperature in the crank case is maintained sufiiciently low to preserve the lubricating guality of the lubricant therein substant a y indefinitely, so far as deterioration due to heat is concerned, or in other Words, below the point at which it will decompose.
  • the above process can also be properly characterized by the statement that the waste heat, after being absorbed at the upper surface of the piston head, is conducted from said The rate of conducting thesurface to thecylinder wall by a metallic specific heat) adapted to conduct the heat as aforesaid at'an average rate during the engine cycle or a given part or parts of said ducti ng away waste heat .absorbed by its from the outer. surface of the skirt in engagement with the cylinder wall to the latter and thence to the cooling-medium for the cylinder wall. Since with my invention the surface of the piston in contact with combustible mixture in the cylinder is maintainedat temperatures lower than are customary with engines having no special cooling means for the piston, the engine may be operated with a higher compression and compression ratio and thereby increase the.
  • the, piston providesjia movable-metallic pathfor conducting heat from the upper surface of the piston: head to the cylinder wall at such a rate that the temperatures of the. piston surfaces shall be low enough greatly to reduce the formation of carbon above and substantially eliminate its formation below the piston and onthe outer "surfaces of its skirt.
  • the formation of carbon may be due to such phenomena as cracking, distillation and decomposition of
  • the working temperatures of the upper surface of the piston in my'improved engine are low enough materially to reduce such phenomena above the piston and the under surfaces of the piston walls are maintained at such low temperatures and such a small amount of heat is transferred from them to the lubricant in the crank case that such phenomena are substantially prevented on the underside of the piston.
  • the working temperatures of the piston are such as to insure the proper functioning of the wrist pin bearings under all normal conditions and to maintain the proper physical characteristics of the ma-' terial of which the piston is constructed;
  • a piston'constructed in accordance with my invention of a metallic alloy having relatively low specific gravity and relatively high heat conductivity has approximately the correct weight to perform its mechanical functions properly in relation to the bearing pressures on-the crank shaft and connecting rod, and that, such a piston will be lighter than the ordinary iron pistons generally in use at the time of my invention.
  • My invention is particularly applicable" in connection with internal combustion engines employing compression pressures from sixty pounds upwards. great advantage in airplane engines having I have used it to,
  • a piston having a head in contact wlth the gaseous mlxture in the cylinder and an integrally formed skirt .in sliding contact with the cylinder walls, the piston being constructed f i metal of low specific gravity and high heat conductivity as compared with iron and with a heat flow path between the head and the skirt having a capacity at all cross sections to conduct.
  • a piston having a head in cont act with the gaseous mixture in the cylinder and an integrally formed skirt in sliding contact with the, cylinder walls, the piston being constructed of a metal of low specific gravity and high heat conductivity as compared with iron and witlra heat flow path between the head and the skirt having a capacity at all cross sections to conduct unrestrainedly the heat ab-i sorbed by the head to'the skirt and thence tothe cylinder walls at a rate which, up to the full load capacity of the engine at .com-
  • pression pressures upward of sixty pounds will maintain the surface of the head in contact with combustible gases in the cylinder at temperatures sufliciently low to avoid selfdg'nition of said gases thereby at a predetermined compression pressure and will preclude transfer from the inner surfaces of the piston to the crank case of sufficient heat to cause decomposition, distillation or cracking of the lubricant therein.
  • side wall of the piston head being inade to metaloilow specific gravity and high coefiicient of heat conductivity in comparison with iron and having the cross sectional dimensions of its head and skirt walls, includ ng the side wall of the head within the packing rings, great enough to conduct heat, up to the full load capacity of the engine,
  • a piston having a head and peripheral walls formed from a metal having relatively high heat conductivity as compared with iron, the central portion of the head being sufliciently thick to insure that it will not become unduly heated and develop hot spots during the operation of the piston.
  • a piston "for internal combustion engines formed from a metal having a relatively high heat conductivity, fas compared with iron and having a head Qffsuflicient piston will become unduly heated while the piston is in operation, there being a pcripheral wall depending from said head and having heat conducting capacity sufiicient to transfer the heat conducted to it by said head rapidly and 'unrestrainedly to the cylinder walls, so that a relatively small aaeeaiee amount; of heat is radiated from the inner surfaces of said piston.
  • a piston for internal combustion engines having ,a head provided with an annular integrally formed skirt depending from its periphery and grooved to receive piston rings, said head and skirt being formed of a metal of relatively high heat conductivity as compared with iron and said head having heat conducting areas at concentric cross-sections which increase outwardly from its center at least at as great a rate as the quantities of heat absorbed through those parts of the upper surface of the head circumscribed by the respective concentric cross-sections and thus insure that no part of the upper surface of said head will become unduly heated while the piston is in operation, and said skirt having a sufficient heat conducting capacity to by-pass rapidly and unrestrainedly about said piston ring grooves the heat conducted to it by said head, whereby the walls of said grooves are maintained at relatively low temperatures and a relatively small amount of heat is radiated from the inner surfaces of said piston.

Description

Aug. 11, 1925. 1,549,486
E. J. HALL INTERNAL COMBUSTION ENGINE Filed D. 14, 1917 3Sheets-Sheat 1.
l/v raw-on A rronwsr Aug. 11, 1925.
E. J. HALL INTERNAL COMBUSTION ENGINE 5 Sheets-Sheet 2 Filed Deb. 1-4, 1917 Miran/ran:
Arron/var Aug. 11,1925.
E. J. HALL INTERNAL COMBUSTION ENGINE Filed Deb. 14, 1917 3 Sheets-Sheet 5.
Patented Aug. llll, i925.
' unit tans meat nvrnan L-coiinusrron ENGINE.
Application filed December 14, 1917. Serial No. 207,200.
To all whom it 'may concern:
Be 'it known that I. ELBERT J. HALL, a citizen of the United States, residing at Detroit, in the county of lVayne and State of Michigan, have invented certain new and useful Improvements in and Relating to Internal-Combustion Engines, of which the following is a specification.
My invention relates to improvements in internal combustion engines, which enable me by expedients of marked simplicity mate-rially'to increase the reliability, cfliciency and capacity of such engines, to increase greatly the time of continuous operation and especially of full load operation vof such engines, and to economize materially in the use of lubri ants. The said improvements are especially useful in connection with engines of the types used for automotive purposes but are applicable also to engines of other types.
One object of my invention is by simple expedients to avoid self-ignition of the combustible mixture in an internal combustion engine thereby enabling me to increase the compression of the engine.
Another object of my invention is to minimize carbon deposits above and substantially eliminate them below and on the sides of the serve the quality of the lubricant in the crank case of an internal combustion engine for a much greater period of time than has been the case heretofore.
Another object of my invention is by the. same simple expedients to minimize carbon deposits above and substantially eliminate them below the piston of an internal combustion engine and to preserve the quality of the lubricant in the crank case for a much greater period of time than has been the practice heretofore in such engines.
Another object of my invention is to prevent the decomposition of the lubricant in the crank case of an internal combustion engine and the formation of moisture therein due to burning of hydrogen set free during such decomposition.
Another object of my invention is by simple expedients to improve the volumetric elticiency of the engine.
Another object ofmy invention is by simple expedients to reduce the necessary clearance between the cylinder Walls andthe piston of an internal combustion engine.
Another object of my invention is to im prove the internal combustion engine by simplifying the construction and making more etlicient and economieal the operation of the piston thereof.
Another subsidiary object of my invention is to improve the construction and operation of an internal combustion engine piston oarrying piston rings in such Way that said rings are maintained at low temperature in operation.
The defects or ineliiciencies of internal combustion engines implied by the above statement of objects of the present invention, when superficially considered, may seem unrelated; but l have discovered that they are in reality closely related and are in fact due in a large measure to high working temperatures of the pistons of such engines as heretofore constructed and operated, especially those used for automotive purposes.
l have also discovered that by the use of structural materials which have comparatively recently become available for parts of internal combustion engines, such as the metallic alloys of aluminum possessing low specific gravity, high specific heat and high heat conductivity and capable of satisfac-' tory commercial fabrication, it has become possible to so form and co-ordinate the parts of a piston of permissible Weight that it will effectively conduct Waste heat absorbed by it to the cylinder Walls of the engine at such a rate that the temperature of its surfaces may be maintained sufficiently low to overcome the defects or ineflicieneies referred to above.
'lherefore, to the ends above noted in connectiOn with the-above objects, my invention consists in the provision of a simple and reliable construction and correlation of the cylinderand piston of an internal combustion engine, whereby the Waste heat absorbed by the piston is dissipated and the piston is maintained at a 10W Working temperature in such manner as to accomplish such objects.
Other objects of my invention will appear to one skilled in the art from the following descriptions of it, as embodied in use in an internal combustionengine of Well known design. Purely for the purpose of illustration I have chosen in this connection one of the so-called Hall-Scott engines, more particularly adapted for aircraft use.
Fig. 1 is a View, partly in side elevation and partly insection, of an internal combus tion motor embodying my improvements,
the lower portion of the crank case beingbroken away.
Fig. 2 is an elevation of one of my improved pistons, looking into one of the wrist pin bosses thereof.
Fig. 3 is a side elevation of the same piston illustrated in Fig. 2 from a position at- 90 therefrom.
Fig. 4 is a section'on the line 4l4, Fig. 3.
i Fig. 5 is a section on the line 55, Fig. 2. Fig. 6 is a section on the line 66, Fig. 2.
Figs. 7 to 11, inclusive, are views corresponding to those in Figs. 2 to 6, inclusive, but of a modified form of piston embodying my invention, section lines being numbered to correspond with figures.
In the drawings, 1 indicates the crank case of the engine and 2 the crank shaft suitably mounted, in a well known manner, in bearings therein. 3 represents a cylinder, the motor illustrated having six thereof. 4 is a connecting rod. 5 is the bearing between the lower end of the connecting rod and the crank shaft. 6 is a wrist pin between the upper end of the connecting rod and the piston, which latter is indicated by 7. The engine has cup-shaped sections 8, the inner walls of which comprise the inner walls of the cylinder. The head 8 of each such section is formed with inlet and outlet ports controlled in a well known manner by inlet and exhaust valves 9, 10, respectively. These valves are shown to be operated in the well known manner by an overhead cam shaft 11 suitably geared to one end of the crank shaft 2, rocker arms 12, suitably journaled relatively to the cam shaft 11 in the cam shaft housing, being adapted to actuate said valves in the well known manner. The carburetor 13, of any well known construction, supplies the fuel to the intake manifold 1 1, which conducts it to the gas inlet chambers controlled by the inlet valves 9. Suitable ignition apparatus, such as magnetos (not shown) suitably geared to the crank shaft and electrically connected to the spark plugs 16, furnishes the required fuel igniting sparks at the proper time intervals in the various cylinders in the well known manner. Each cylinder section 8 is shown to be partially surrounded by a water jacket 17. Water is circulated through the jackets of the various cylinders by means of a circulating pump 18 geared to the crank shaftand properly connected by water conduits (not shown) to the water jackets of the engine and a suitable radiator (not shown) of any well known construction.
Referring to Figs. 2 to 6 inclusive, the construction of one form of my improved pistons is more clearly illustrated. It comprises a head 7' having side walls 7, a skirt 7 and wrist pin bearing bosses 7. The side walls 7 are peripherally grooved in a well known manner as indicated at 7 to receive piston rings 7 of suitable construction.
As I have already indicated, I have found that a number of the serious troubles encountered in the use of internal combustion engines are due to the high working temperature of the pistons, reference being had especially to engines such as are used for automotive purposes and which do not permit of the use of special apparatus for the cooling of the pistons. And, as I have also stated above, I have discovered that it is possible by the use of certain materials of construction now available for engine pistons, to produce a cylinder and piston apparatus in which the piston, while light in weight, is adapted to convey to the cylinder walls, and thence to the cooling water, or other cooling medium, the waste heat absorbed by the piston with such rapidity that the surfaces of the piston are maintained at a temperature sufficiently low to obviate the troubles in question. Indeed my invention, in its preferred form, consists essentially in making the engine pistons of metal having a low specific gravity and a high coefiicient of heat conductivity, and preferably having a high specific heat, and
in so disposing the constituent material of.
each piston as to provide a heat conducting path from the center of the piston head out ward to and through the side walls of the piston of a capacity adapted to conduct the heat absorbed through the upper surface of the piston from said surface to the cylinder walls rapidly enough to maintain the piston surfaces at the low temperature referred to, with only a slight loss of heat from the piston to the crank case and the lubricant.
Since it is desirable to keep the weight of the piston as low as possible I prefer not to exceed the cross sectional dimensions necessary for the various parts ,of the piston walls for the free conduction of the waste heat, in so far as such dimensions are structurally practical. Considering the piston simply from the standpoint of dissipation of waste heat absorbed by it, it will be-seen that the thickness of the piston head should" tions. To get this result with the minimum weight it is necessary that the thickness of the head be increased from the center of the piston outward in such a manner that the cylindrical cross-sectional areas at different radii vary substantially as the quantity of heat to be conducted away fromthese areas. Also since the .heat passes from all points of the outer surface of the piston skirt to the cylinder wall in contact therewith it is permissible to taper the skirt from the top downward. Furthermore to prevent overheating of the piston rings with the resultant carbonization of the lubricant and sticking of the rings, the side wall of the piston head should have a sufficient thickness inside the ring grooves to freely and unrestrictedly conduct the waste heat from the end wall of the head past the rings to the piston skirt.
However for obvious practical reasons it is not desirable to reduce the thickness of the head to zero at the center, and it is possible, also, to somewhat vary the cross sectional dimensions from the values theoretically indicated for heat transmission without seriously increasingthe weight of the piston; indeed such moderate variations may be found desirable for practical reasons incident to the fabrication of the piston.
The piston illustrated in Figs. 2 to 6, inelusive, is formed preferably as a casting of metallic alloy having relatively .high heat conductivity, high specific heat" and low specific gravity, in comparison with iron. Certain of the metallic alloys of aluminum, now extensively used in the manufacture of pistons, I have found to be advantageous for the purpose, such, for example, as an aluminum alloy consisting of approximately aluminum 88%, copper 10% and other elements not to exceed 2%, such as magnesium, iron, nickel and titanium or any of them. The specific gravity of such an alloy is ap proximately one-third that of iron while its coeflicient of heat conductivity is approximately twice that of iron.
The thickness of the piston head 7 at its center, as illustrated in Figs. 4: and 5.. having been determined by practical considerations other than heat conducting capacity, the thickness of the head is increased in all directions radially from the center outward to such an .extent that the areas of cylindrical cross sections of the end wall of the piston coaxial therewith are proportional to the increasing amounts of heat to be cor.- ducted radially outward to the side walls, thus insuring that no part of the upper surface of the piston head will become unduly heated in operation. For example with an aluminum alloy piston for an aircraft eugine having a diameter of approximately five inches, I have found that a thickness at the center of the piston head of approximately one fifteenth of the diameter will give satisfactory results.
The wall 7 of the piston head merges into the side Wall 7* thereof, which latter preferably has a H ickness great enough to enable it to conduct the heat to the skirt 7 as rapidly as said heat is delivered to it from the, end wall 7, so that a minimum amount of the heat is conducted to the piston rings and thence to the cylinder wall. As the outer surface of the skirt '4' contacts directly with the cylinder wall from top to bottom of said skirt, the thickness of the latter is diminished from the top downwardly so as to avoid undue weight without interfering with the requisite heat conducting capacity of the skirt.
While, as stated above, I prefer to minimize the amount of heat conducted through the piston rings to the cylinder walls, it is to be observed that my invention in its broader aspects, as indicated by certain of the appended claims, is not limited to this feature, the essential thing, in the broadest aspect of the invention, being that the waste heat shall be conducted sufliciently rapidly from the upper surface of the piston to the cylinder wall regardless of what proportion of such heat is conducted through the piston rings.
I have provided novel means for connecting the wrist pin bosses 7 to the skirt T so as to attain distinct mechanical and thermal advantages. The skirt is indented at T around the adjacent wrist pin boss and connected to said boss intern'iediate its ends so as to distribute the pressure from the piston head more uniformly upon the boss. Again, such heat as is conducted by the skirt to the bosses 7 is distributed more uniformly to them so as to render their temperature more uniform. Furthermore, these results are secured by the use of a minimum amount of material with corresponding light weight. A piston ring groove T is formed in the piston, substantially in the plane of the axis of the wrist pin bosses, to receive a wiping ring 7 (Fig. 1), said ring serving also to prevent longitudinal displacement of the wrist pin.
The piston illustrated in Figs. 7 to 11, inclusive, comprises a head 17' having side walls 17 a skirt 17 and wrist in bosses 17, the skirt wall having indented sections 17* which join the bosses 17 at the center parts thereof. The side walls 7 of the piston head are formed with grooves 17 to receive piston rings 17 of any well known or suitable construction. The cross sectional dimensions of the piston walls approximate the values theoretically indicated for heat transmission somewhat more closely than do the dimensions of the construction illustrated in Figs. 2 to 6, inclusive. However,
a somewhat simpler and lighter form of the skirt wall where it is indented to join with the bosses 17.
It is to be noted that the rate at which heat is absorbed through the upper surface of the piston head is the main factor determining the dimensions of the piston walls for a constituent material of given heat con, ductivity; and as I am at present advised- Ibelieve it desirable if not necessary that the heat conducting capaclty of the piston walls should be great enough toconduct the waste heat from the uppersurface of the piston head substantially as rapidly as it is absorbed through such surface. However, l do not wish to thus limit my invention as it may be possible to prevent the tempera ture of the piston rising above a suitable working temperature if-the rate of heat conduction away from the upper surface of the piston head is not as rapid from instant to instant as the absorption of heat at said surface providing that the average rate of said heat conduction during the engine cycle or a given part or parts of said cycle is substantially the same as-the'average rate of the heat absorption at the uppersurface of the piston head during said cycle, or sai part or parts thereof.
I have explained above that the areas of the cylindrical cross sections of the end wall of the pistonshould increase from the center of the piston outward at least as rapidly as the amount of heat to be conducted throu h the respective cross sections, but it may e pointed outfurther that While the circumferential lengths of the various cylindrical cross sections of the headv'ary directly as their respective radii, the corresponding areas of the upper surfaces of the piston head circumscribed by said sections and ex.- posed to and absorbing heat from the combri'stion gases, vary as the square of the radii. It is obvious, therefore, that in or 'der to secure conducting capacities for the said cross sectional areas substantially equivalent to the absorption capacities of the corresponding head areas, it is necessary that the thickness of the head be increased from the center outward at a rate corresponding to the difference between the arithmetical and geometrical variables refered to.
The significance of the character of m improvements and of the manner in who This form' v of retaining means for the wrist pin permits an engine embodying them operates will now be readily understood. By reason of the high heat conducting capacity of the piston the heat absorbed at the upper surface of the piston head is conducted by the piston walls to the cylinder walls at a rate such that the average rate of dissipation of heat by the piston during the engine cycle or a given part or parts of said cycle is substantially equal, as I now believe, to the average rate of absorption of heat by the piston during the parts thereof.
The result is a workingtemperature of the engine pistons much lower than it has heretofore been possible to attain in engines having no special means for cooling the pistons. Indeed it have found it possible to attain a working piston temperature low enough to practically wholly eliminate the engine troubles which I have heretofore referred to, and at the same time increase the compression of engines, to the operation of which such troubles have been incident.
In the carrying out of my invention use is made of a novel process of disposing of the waste heat incident to the operation of the engine. In said process waste heat is absorbed at the upper surface of the piston in contact with the combustible mixture in the cylinder of the engine, is then conducted by a metallic heat flow path from such surface to a discharge area in sliding contact with the cylinder walls and thence to said cylinder. walls at such a rate that said surface is maintained at a temperature sufliciently low to avoid self-ignition of the gases at a predetermined compression pressure. This heat flowpath from the surface of the piston, besides being of high heat conductivity, is preferably of high specific heat so as to insure a low temperature of such path in the carrying out of the process. Furthermore, the heat flow path is preferably of low specific gravity so as to reduce materially its weight as a reciprocating mass; waste heat absorbed'at the piston surface in contact with the combustible mixture in the cylinder to the cylinder walls is such that the temperature in the crank case is maintained sufiiciently low to preserve the lubricating guality of the lubricant therein substant a y indefinitely, so far as deterioration due to heat is concerned, or in other Words, below the point at which it will decompose.
As I am at present advised, ll believe the above process can also be properly characterized by the statement that the waste heat, after being absorbed at the upper surface of the piston head, is conducted from said The rate of conducting thesurface to thecylinder wall by a metallic specific heat) adapted to conduct the heat as aforesaid at'an average rate during the engine cycle or a given part or parts of said ducti ng away waste heat .absorbed by its from the outer. surface of the skirt in engagement with the cylinder wall to the latter and thence to the cooling-medium for the cylinder wall. Since with my invention the surface of the piston in contact with combustible mixture in the cylinder is maintainedat temperatures lower than are customary with engines having no special cooling means for the piston, the engine may be operated with a higher compression and compression ratio and thereby increase the.
I thermal efficiency and the capacity of the engine.
. n will a; further noted: that by trans-- ferring the waste heat absorbed by thepiston to the cylinder walls, in accordance with my invention and maintaining the relatively low working temperatures at the surfaces of the piston in contact with the gases in the cylinder, the temperaturesof such surfaces will approach the temperatures of the incoming charge with corresponding improvement in volumetric efficiency of the engine. I v
By avoiding hot spots on the. upper surface of the piston head I find that I have to a large extent, if not altogether, eliminated so-called detonations', which 5 are known to take. place-in'the cylinder above. .the piston, the phenomenon being one not clearlyor generally understood atthe presenttime.
, Furthermore, the, piston providesjia movable-metallic pathfor conducting heat from the upper surface of the piston: head to the cylinder wall at such a rate that the temperatures of the. piston surfaces shall be low enough greatly to reduce the formation of carbon above and substantially eliminate its formation below the piston and onthe outer "surfaces of its skirt. The formation of carbon may be due to such phenomena as cracking, distillation and decomposition of The working temperatures of the upper surface of the piston in my'improved engine are low enough materially to reduce such phenomena above the piston and the under surfaces of the piston walls are maintained at such low temperatures and such a small amount of heat is transferred from them to the lubricant in the crank case that such phenomena are substantially prevented on the underside of the piston.
the fuel and lubricant or either of them.
By dissipating the waste heat absorbed at v the upper surface of the piston, according to my invention, I am enabled to operate the engine with largely reduced crank case temperatures in that heat which has. heretofore been dissipated from the lower surfaces of the piston to-the crank case is by my invention transferred to the cylinder walls and thence to the cooling water in the jacket.
tion interior strengthening and radiating ribs are eliminated, thereby reducing the amount of radiating surface onthe interior of the piston with incident reduction of the amount of heat radiated from the inner surface of the piston.
By preventing the decomposition, cracking and distillation of the lubricant below the piston and the burning of hydrogen and lighter fractions set free during such reactions, I have eliminated the formation of .moisture in the crank case and its resulting disadvantages.
As, in the preferred construction, an adequate heat flow path is provided back' of the piston rings, the temperature of the pistonrings is maintained relatively low with the result that the formationof carbon deposits With a piston of my improved construein the ring grooves is minimized and the sticking of the rings; as the vresult of such carbon formation, is avoided.
in the combustionchamber of the cylinder is highly desirable and particularly on. the piston head since the carbon is a non-conductor and tends to attain a high temperature from contact with the burning gases; and thehigher the temperature maintained in the cylinder throughout the total 0 cle, the lowerthe volumetricefliciency. Xlso,
-' where-the carbon thus deposited}? responenoug *to cause sible for temperatures big self-ignition, it is of seriousmoment-and a:
" greatdisadvantage. Prior to my invention, engines of the aircraft type equipped with earlier types of piston had relatively limited full load capacity, some of the best approximating 24 hours, during which time the .power curve would show a decided decrease in power as time increased. The same engines with such earlier types of pistons replaced by my improved pistons and with no other change, have attained a full load capacity several times the said twenty-four hour period, their power curves meanwhile showing little or no dropping off. 7, It will be noted further that owing to the low-temperatures at which the piston operates, it is possible substantially, to reduce the necessary clearance between the outer surface of the piston and the cylinder walls, a feature of considerable advantage in the matter of reduction and substantial elimination of piston slapping, undesirable transfer of lubricant from below to above the piston and undesirable transfer of liquid hydrocarbon from above the piston to the crank case.
Where the piston material has a higher coefficient of expansion than the walls of the cylinder with which it cooperates, the use of my invention is of great advantage in reducing necessary clearance therebetween.
Furthermore, the working temperatures of the piston are such as to insure the proper functioning of the wrist pin bearings under all normal conditions and to maintain the proper physical characteristics of the ma-' terial of which the piston is constructed;
I have also discovered that a piston'constructed in accordance with my invention of a metallic alloy having relatively low specific gravity and relatively high heat conductivity has approximately the correct weight to perform its mechanical functions properly in relation to the bearing pressures on-the crank shaft and connecting rod, and that, such a piston will be lighter than the ordinary iron pistons generally in use at the time of my invention.
My invention is particularly applicable" in connection with internal combustion engines employing compression pressures from sixty pounds upwards. great advantage in airplane engines having I have used it to,
as high as ,one hundred and thirty pounds compression pressure.
While the pistons illustrated are such as I prefer, it is to be understood that the specific construction illustrated is shown for purposes of explanation and that many alterations in and differing embodiments and applications of my invention within the scope-of the appended claims will sug-' gest themselves-to those skilled in the art.
Whatl claim is:
1. In an internal combustion engine, the
combination with a cylinder, of askirted piston mounted to reciprocate therein and -m ade of metal of low specific gravity and rhlgh coefiiclent of heat conductivity in commenace surface of the piston head to the cylinder walls. at an'average rate during the engine cycle as great as the average rate of heat absorption at said upper surface during said cycles A q 2. In an internal combustion engine, the combination with a cylinder, of a skirted piston mounted to reciprocate therein and made of metal of low specific gravity and high-coefiicient of heat conductivity in comparison with iron and having the crossse'ctional areas of its head and skirt walls great high coefiicient of heat conductivity in comparison with iron and having the cross sectional areas of its head and skirt walls great enough to conduct heat up to the full load capacity of the enginetat compression pressures upwards of sixty pounds, from the upper surface of the piston head to the cylinder walls at a rate which will maintain the surface of the head in contact with the combustible gases at a temperature sufficiently low substantially to prevent decomposition, distillation or cracking of the lu bricant in the crankcase due to transfer of heat thereto from the inner surfaces of the piston. 4,
4. In an internal-combustion"engine, the combination with a cylinder, of a skirted piston mounted to reciprocate therein and madeof metal of low specific gravity and hi h'coeificient of heat conductivit in como a n parison with H011 and having the cross-sectional areas of its head and skirt walls great enough to conduct heat, up to the full load capacity of the engine, from the upper surface ofrthe piston head to the cylinder walls at an average rate during the engine cycle as great as the average rate of heat absorption at said upper surface during said parison with iron andhaving the cross sec tional areasof its head and skirt walls great enough to'ponduct heat, up to the full load capacity of the engine, from the upper cycle, the various cross-sectional areas of the head and skirt walls being approximately proportional to the amount of heat per second to be conducted by said cross-sections from the upper surface of the piston head to the cylinder walls. w
5; In combination -w1th a cylinder for an internal combustion engine, a piston having a head in contact wlth the gaseous mlxture in the cylinder and an integrally formed skirt .in sliding contact with the cylinder walls, the piston being constructed f i metal of low specific gravity and high heat conductivity as compared with iron and with a heat flow path between the head and the skirt having a capacity at all cross sections to conduct. unrestrainedly the heat absorbed by the head to the skirt and thence to the cylinder walls at a rate which will maintain the surface of the head in contact with combustible gases in the cylinder at temperatures sufiicicntly low to avoid self-ignition of said gases thereby up to the full load capacity of the engine at compression pressures upwards of sixty pounds.
6. In combination with a cylinder for an internal combustion engine, a piston having a head in cont act with the gaseous mixture in the cylinder and an integrally formed skirt in sliding contact with the, cylinder walls, the piston being constructed of a metal of low specific gravity and high heat conductivity as compared with iron and witlra heat flow path between the head and the skirt having a capacity at all cross sections to conduct unrestrainedly the heat ab-i sorbed by the head to'the skirt and thence tothe cylinder walls at a rate which, up to the full load capacity of the engine at .com-
pression pressures upward of sixty pounds, will maintain the surface of the head in contact with combustible gases in the cylinder at temperatures sufliciently low to avoid selfdg'nition of said gases thereby at a predetermined compression pressure and will preclude transfer from the inner surfaces of the piston to the crank case of sufficient heat to cause decomposition, distillation or cracking of the lubricant therein.
7. In combination with a cylinder for a' high compression internal combustion engine of a p1ston having a head 1n contact with the gaseous mlxture in the cylinder and an integrally formed skirt in sliding contact with the cvlinder walls, the piston being constructed of a metal of high heat. conduce tivity, low specific gravity and high specific heat as compared with iron and with a heat flow ath between the head and the skirt of a ca ihcity at all cross sections to conduct unrestrainedly the heat absorbed by the head to the skirt and thence to the cylinder walls at a rate which will maintain the surface of the head in contact with combustible gases I at a temperature sufiiciently low to avoid self-ignition-of said gases thereby up to the full lpadcapacity of the engine at compres-- sion pressures upwards of sixty pounds. i t
8. In an internal combustion engine, the
"combination with a cylinder, ofta skirted piston mounted to reciprocate therein, said piston having packing rings mounted in the.
. side wall of the piston head, being inade to metaloilow specific gravity and high coefiicient of heat conductivity in comparison with iron and having the cross sectional dimensions of its head and skirt walls, includ ng the side wall of the head within the packing rings, great enough to conduct heat, up to the full load capacity of the engine,
and high coeflicient ot heat conductivity having a head section with end and side walls, a cylindrical skirt section, and wrist, pin bosses carried by the skirt section, the cylindrical walls oflthe skirt being indented adjacent the bosses and joined to the latter at points distant "from their ends, whereby a light strong structure and a uniform distribution of heat through the bosses are secured. v ,1 y
10. A piston having a head and peripheral walls formed from a metal having relatively high heat conductivity as compared with iron, the central portion of the head being sufliciently thick to insure that it will not become unduly heated and develop hot spots during the operation of the piston. the thickness of the head from "said central section increasing radially towards its periphery in such manner'that cylindrical cross-sectional areas at'difl'erentra'dii vary substantially in the same ratio as the quantities of heat absorbed through those parts I of the upper surfaceof the *head circum scribed by the respective cylindrical cross- .sections, and said peripheral walls having a heat conducting capacity sufficient to con-' duct the heat from the head-unrestrainedly and rapidly to the discharge area of said pe- =ripheral walls.
'11. "A piston having a head and peripheral walls formed from a metal having relatively high heat conductivity as compared with iron, the central portion of the head'being sufliciently' thick to insure that it will not become unduly heated and develop hot spots during the operation of'the piston, the thickness of the head from said central section such manner that cylindrical cross-sectional areas at different radii varysubstantially. in
the same ratio as the quantities of heat abso'i'bed through those parts of the upper surface of the head circumscribed by the respective cylindrical cross-sections. and said peripheral, walls adjacent said head wall being grooved for piston rings and having -a heat conducting capacity sufiicient to conduct the heat from said head wall unrestrainedly and rapidly to the discharge area below said ring grooves.
12. A skirted piston for internal combus gravity and high coefficient of heat-conductivity in comparison with iron and having the areas of cylindrical cross sections of the end wall coaxial with the piston approximately proportional to the areas of the upper head surfaces circumscribed by said sections, respectively, and the wall of the skirt diminishing in thickness from the top downward. I
13. A piston "for internal combustion engines formed from a metal having a relatively high heat conductivity, fas compared with iron and having a head Qffsuflicient piston will become unduly heated while the piston is in operation, there being a pcripheral wall depending from said head and having heat conducting capacity sufiicient to transfer the heat conducted to it by said head rapidly and 'unrestrainedly to the cylinder walls, so that a relatively small aaeeaiee amount; of heat is radiated from the inner surfaces of said piston.
14. A piston for internal combustion engines having ,a head provided with an annular integrally formed skirt depending from its periphery and grooved to receive piston rings, said head and skirt being formed of a metal of relatively high heat conductivity as compared with iron and said head having heat conducting areas at concentric cross-sections which increase outwardly from its center at least at as great a rate as the quantities of heat absorbed through those parts of the upper surface of the head circumscribed by the respective concentric cross-sections and thus insure that no part of the upper surface of said head will become unduly heated while the piston is in operation, and said skirt having a sufficient heat conducting capacity to by-pass rapidly and unrestrainedly about said piston ring grooves the heat conducted to it by said head, whereby the walls of said grooves are maintained at relatively low temperatures and a relatively small amount of heat is radiated from the inner surfaces of said piston.
In testimony whereof I aflix my signature.
ELBERT J. HALL.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1034922B (en) * 1953-02-13 1958-07-24 Hermann Mahle Light metal pistons for internal combustion engines
US3133477A (en) * 1960-12-03 1964-05-19 Philips Corp Self lubricating piston

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1034922B (en) * 1953-02-13 1958-07-24 Hermann Mahle Light metal pistons for internal combustion engines
US3133477A (en) * 1960-12-03 1964-05-19 Philips Corp Self lubricating piston

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