US12427468B2 - Air filter element and air filter comprising same - Google Patents
Air filter element and air filter comprising sameInfo
- Publication number
- US12427468B2 US12427468B2 US17/783,908 US202017783908A US12427468B2 US 12427468 B2 US12427468 B2 US 12427468B2 US 202017783908 A US202017783908 A US 202017783908A US 12427468 B2 US12427468 B2 US 12427468B2
- Authority
- US
- United States
- Prior art keywords
- air filter
- filter element
- axial
- engagement
- fastener
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
- B01D46/2414—End caps including additional functions or special forms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
- B01D46/58—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel
- B01D46/60—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in parallel arranged concentrically or coaxially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2265/00—Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2265/02—Non-permanent measures for connecting different parts of the filter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2265/00—Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2265/02—Non-permanent measures for connecting different parts of the filter
- B01D2265/028—Snap, latch or clip connecting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2271/00—Sealings for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2271/02—Gaskets, sealings
- B01D2271/022—Axial sealings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2275/00—Filter media structures for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2275/20—Shape of filtering material
- B01D2275/206—Special forms, e.g. adapted to a certain housing
Definitions
- the present disclosure pertains to the field of air filters, in particular air filters composed of several axially aligned air filter elements.
- EP 2644246 A1 in the name of Safran Filtration Systems, establishes in its “Background” section that it is known to address this problem by providing filters that are composed, along their longitudinal axis, of multiple detachable elements.
- filter elements which are individually easy to manipulate in the available space envelope, are slid into a housing one by one and engage with each other to form a single assembled filter inside the housing.
- EP 2644246 A1 specifically discloses a filter having a longitudinal housing presenting an opening at one of its ends, and two filtering elements that are inserted in the housing via the opening.
- Each of the filtering elements includes an assembly unit e.g.
- the assembly units are adapted to disengage during a relative displacement of the filtering elements according to a direction approximately perpendicular to the longitudinal direction. It is a disadvantage of this system that it requires manipulation of the filter elements in different directions during extraction and disassembly.
- an air filter element comprising a tubular main body having a first axial end surface and a second axial end surface; wherein said first end surface comprises a first engagement means and said second end surface comprises a second engagement means;
- the presently disclosed air filter element is based inter alia on the insight of the inventors that by judiciously engineering the strength of the axial coupling between different axially adjacent filter elements forming the filter, it is possible to obtain an assembly that does not lose engagement of its parts when it is being pulled out of its housing during servicing, but that can nevertheless easily be disassembled by hand by exerting a (slightly) greater axially oriented pulling force. It is an advantage of the presently disclosed air filter element that the filter can be easily disassembled upon extraction of the filter from the housing without using special tools and without the need to apply torsion, rotation, or awkward movements in different directions.
- At least one of said first engagement means and said second engagement means comprises a fabric presenting a plurality of axially extending hooks and at least the other one of said first engagement means and said second engagement means comprises a fabric presenting a plurality of axially extending loops, said hooks and said loops being arranged to releasably engage with each other.
- hook-and-loop fasteners also known as “Velcro”
- Velcro hook-and-loop fasteners
- each of the first engagement means and the second engagement means comprises a fabric designed to releasably engage with a like fabric.
- the fabrics can be aligned during the engagement process so as to optimally position the hooks/loops, mushroom-shaped protrusions, or other engagement elements provided on the fabric relative to the elements provided on their counterpart, to promote their mutual engagement.
- the fabrics carry engagement elements arranged in wave-shaped rows.
- At least one of said first engagement means and said second engagement means comprises a number of axial protrusions, each having a bulging portion at its axial end, and at least the other one of said first engagement means and said second engagement means comprises said same number of receptors, arranged to elastically clamp the bulging portions of the axial protrusions of a like air filter element in axial alignment with said air filter element.
- one of said first and second axial end surfaces comprises an axial seal and the other one of said first and second axial end surfaces comprises a complementary sealing surface, arranged in such a way that inner cavities of said air filter element and a like air filter element in axial alignment with said air filter element can be sealingly joined to form a single cavity.
- the complementary sealing surface may be a surface against which the axial seal can be pressed (in compression) to keep the air to be filtered from bypassing the filter medium. It is understood that the complementary sealing surface may itself be compressible; in particular, it may be a surface of an axial seal similar to the aforementioned axial seal.
- an air filter comprising at least a first air filter element and a second air filter element as described above, whereby one of said first engagement means and said second engagement means of the first air filter element is engaged with the other one of said first engagement means and said second engagement means of the second air filter element.
- FIG. 2 illustrates an air filter according to an embodiment of the present disclosure, comprising the air filter element and the like air filter element illustrated in FIG. 1 ;
- FIG. 7 illustrates a first axial end surface of an air filter element according to another embodiment of the present disclosure.
- FIG. 1 illustrates an air filter element 100 according to an embodiment of the present disclosure, and a like air filter element 200 axially aligned with said air filter element.
- the first engagement means 110 and the second engagement means 120 are configured to enter into releasable engagement such that the first engagement means 110 releasably engages with a second engagement means of a like air filter element 200 in axial alignment with the air filter element 100 and/or the second engagement means 120 releasably engages with a first engagement means of a like air filter element 200 in axial alignment with the air filter element 100 .
- the first engagement means 110 releasably engages with a second engagement means of a like air filter element 200 in axial alignment with the air filter element 100
- the second engagement means 120 releasably engages with a first engagement means of a like air filter element 200 in axial alignment with the air filter element 100 .
- first engagement means 110 and the second engagement means 120 are structurally identical, such as mixed-type hook-and-loop fasteners or fasteners of the “dual lock” type. This is particularly useful if the filter element is built in a symmetric manner, whereby the identical nature of the engagement means on both sides will help the operator avoid errors and save time when assembling a filter from multiple filter elements, as no time must be spent selecting a particular orientation of the elements.
- one or both of the axial end surfaces may carry the fabric directly, in which case said axial end surface or surfaces may be convexly curved.
- the amount of movement made available to the support is preferably chosen in function of the patterns of the engagement elements, so as to allow the amount of relative movement that would be necessary to move from the worst possible alignment of the respective fabrics to the most desired alignment of the respective fabrics.
- the engagement elements are mushroom-shaped protrusions arranged in a square grid pattern, and the amount of relative movement made available to the supports of two like air filter elements is equal to or in the order of one half of the distance between two mushrooms in said grid.
- the skilled person will be able to easily determine suitable distances for other patterns and/or other types of engagement elements.
- the desired amount of relative movement may be obtained by making the engagement means on just one side or on both sides of the air filter elements movable.
- the releasable engagement is able to withstand an axial pulling force up to a first level.
- the first level is preferably chosen to be above the level of relative axial pull forces experienced by the air filter elements during normal extraction of the air filter from its housing. More specifically, an operator aiming to remove the air filter from its housing for servicing or replacement will typically pull on the element closest to the servicing opening (hereinafter referred to as the “proximal air filter element”), which will pull any additional elements that are connected to it by the engagement means (hereinafter referred to as the “distal air filter element(s)”) along with it.
- the distal air filter elements While being pulled out, the distal air filter elements may experience drag forces due to their contact with the walls of the housing, leading to a net relative axial force between the air filter elements in the direction of disengagement. As these forces are determined by the design of the filter elements and the housing, they can be anticipated, and the strength of the releasable engagement can be engineered to overcome these pulling forces.
- the releasable engagement is released when subjected to a pulling force above a second level.
- the second level is preferably chosen to be above the first level but still sufficiently moderate to allow manual disassembly of the air filter element by axially pulling the mutually engaged air filter elements away from each other.
- the releasable engagement can be released non-destructively. If the engagement means are designed to release non-destructively in normal circumstances, the air filter elements could subsequently be recombined by re-engaging the same engaging means. The number of times the air filter elements can be recombined and released without damaging the engagement means, depends on the type of engagement means chosen, as some materials and mechanisms are more prone to wear than others. Preferably, the air filter elements can be recombined at least once. More preferably, the air filter elements can be recombined at least 10 times.
- the release may require the operator to pull the proximal air filter element with one hand while pushing (or holding still) the distal air filter element with the other hand.
- One of the first and second axial end surfaces may comprise an axial seal 130 , whereby and the other one of the first and second axial end surfaces comprises a complementary sealing surface.
- the seal 130 and the surface are arranged in such a way that inner cavities of the air filter element 100 and a like air filter element 200 in axial alignment with the air filter element 100 can be sealingly joined to form a single cavity.
- an air filter 300 as shown in FIG. 2 may be obtained.
- At least one of the first engagement means and the second engagement means comprises a fabric presenting a plurality of axially extending hooks and at least the other one of the first engagement means and the second engagement means comprises a fabric presenting a plurality of axially extending loops, the hooks and the loops being arranged to releasably engage with each other.
- a pair of 6.5 cm 2 “dual lock” fabric patches of type SJ355B arranged on respective stainless steel support plates can provide an engagement that withstands a pull force of up to approximately 150 N, around which point they tend to disengage non-destructively. This value meets the requirement of being able to withstand the drag forces that the filter elements would experience when being pulled out of their housing, while still being sufficiently low to allow manual disassembly of the engaged filter elements. If patches that provide stronger engagement are used, the disengagement may occur through destructive detachment of the patches from the supports, depending on the type of adhesive used between the patches and the supports.
- FIG. 5 illustrates a pair of engagement means of the “dual lock” type in various stages of engagement.
- the engagement means In stage (a), the engagement means have been in sufficiently close proximity to allow some of the mushroom-shaped protrusions (stems) of each of the patches of fabric to reach each other, thanks to the convex curvature of the supports on which the patches of fabric are arranged.
- stage (b) the engagement means have been pushed close enough together for the sealing surfaces to contact each other. The closer proximity of the engagement means now leads to a greater area of engagement. As the engaged zone extends to the more peripheral parts of the patches of fabric, the strength of this engagement begins to overcome the elastic force that resists the flattening of the initially curved support plates.
- At least one of the first engagement means and the second engagement means comprises a number of axial protrusions, each having a bulging portion at its axial end, and wherein at least the other one of the first engagement means and the second engagement means comprises the same number of receptors, arranged to elastically clamp the bulging portions of the axial protrusions of a like air filter element in axial alignment with the air filter element.
- the present disclosure also pertains to an air filter 300 comprising at least a first air filter element 100 and a second air filter element 200 as described above, whereby one of the first engagement means 110 and the second engagement means 120 of the first air filter element 100 is engaged with the other one of the first engagement means and the second engagement means of the second air filter element 200 .
- the axial seal is preferably arranged circumferentially around an axial opening of the tubular main body, whereby the engagement means, when engaged, ensures that a sufficient compression of said axial seal is maintained during use of the air filter, thus avoiding air leaks or bypass effects.
- the engagement means preferably comprises a fabric presenting a plurality of axially extending hooks or axially extending loops (e.g., “Velcro” type engagement means) or a fabric designed to releasably engage with a like fabric (e.g., “dual lock” type fasteners).
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
- Filtering Materials (AREA)
Abstract
Description
Claims (18)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP19215057.1A EP3834908B1 (en) | 2019-12-10 | 2019-12-10 | Air filter element and air filter comprising same |
| EP19215057 | 2019-12-10 | ||
| EP19215057.1 | 2019-12-10 | ||
| PCT/US2020/063894 WO2021119059A1 (en) | 2019-12-10 | 2020-12-09 | Air filter element and air filter comprising same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20230050612A1 US20230050612A1 (en) | 2023-02-16 |
| US12427468B2 true US12427468B2 (en) | 2025-09-30 |
Family
ID=68848182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US17/783,908 Active 2042-07-18 US12427468B2 (en) | 2019-12-10 | 2020-12-09 | Air filter element and air filter comprising same |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US12427468B2 (en) |
| EP (1) | EP3834908B1 (en) |
| WO (1) | WO2021119059A1 (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0487831A1 (en) | 1990-11-30 | 1992-06-03 | Pall Corporation | Filter units with end connectors |
| US5824126A (en) * | 1996-10-24 | 1998-10-20 | Chen; Cheng Ho | Soot filtering cap in a range hood |
| US20020139251A1 (en) * | 2001-03-29 | 2002-10-03 | Simmons Brenda Joyce | Vehicular air cleaner |
| US20030000755A1 (en) * | 2001-06-28 | 2003-01-02 | Tony Schroeder | Air management system for a motorcycle |
| US20050279063A1 (en) * | 2004-06-17 | 2005-12-22 | Randy Simmons | Air intake filter screen assembly |
| US20060162302A1 (en) * | 2005-01-21 | 2006-07-27 | Black & Decker Inc. | Filter for pneumatic tool |
| US20080086995A1 (en) * | 2004-10-27 | 2008-04-17 | Camfil Ab | Air Filter Unit |
| US20100162672A1 (en) * | 2007-06-22 | 2010-07-01 | Yong Chul Kim | Filter bag for use in dust collector |
| WO2012156789A1 (en) | 2011-05-16 | 2012-11-22 | Ufi Innovation Center S.R.L. | A modular filter cartridge |
| US20130055693A1 (en) | 2009-03-03 | 2013-03-07 | Jonell filtration Products, Inc. | Sealing arrangement for apparatus for filtering, and methods, and products for filtering |
| EP2644246A1 (en) | 2012-03-28 | 2013-10-02 | Sofrance | Air filter with a means for assembling the filter elements thereof |
| US20140020561A1 (en) | 2012-07-18 | 2014-01-23 | Glen Aery | Segmented stackable filter assembly for filtering a gas and method of manufacturing same |
| US20150047637A1 (en) * | 2013-08-19 | 2015-02-19 | David Peters | Air Warming Apparatus |
| US20150174435A1 (en) * | 2012-05-26 | 2015-06-25 | Faith Jones | Personal Air Filter |
| US20150217218A1 (en) | 2014-02-04 | 2015-08-06 | Caterpillar Inc. | Filter element |
| US20180099239A1 (en) | 2016-10-10 | 2018-04-12 | Bha Altair, Llc | Connector and joined pleated filter sections |
-
2019
- 2019-12-10 EP EP19215057.1A patent/EP3834908B1/en active Active
-
2020
- 2020-12-09 WO PCT/US2020/063894 patent/WO2021119059A1/en not_active Ceased
- 2020-12-09 US US17/783,908 patent/US12427468B2/en active Active
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0487831A1 (en) | 1990-11-30 | 1992-06-03 | Pall Corporation | Filter units with end connectors |
| US5824126A (en) * | 1996-10-24 | 1998-10-20 | Chen; Cheng Ho | Soot filtering cap in a range hood |
| US20020139251A1 (en) * | 2001-03-29 | 2002-10-03 | Simmons Brenda Joyce | Vehicular air cleaner |
| US20030000755A1 (en) * | 2001-06-28 | 2003-01-02 | Tony Schroeder | Air management system for a motorcycle |
| US20050279063A1 (en) * | 2004-06-17 | 2005-12-22 | Randy Simmons | Air intake filter screen assembly |
| US20080086995A1 (en) * | 2004-10-27 | 2008-04-17 | Camfil Ab | Air Filter Unit |
| US20060162302A1 (en) * | 2005-01-21 | 2006-07-27 | Black & Decker Inc. | Filter for pneumatic tool |
| US20100162672A1 (en) * | 2007-06-22 | 2010-07-01 | Yong Chul Kim | Filter bag for use in dust collector |
| US20130055693A1 (en) | 2009-03-03 | 2013-03-07 | Jonell filtration Products, Inc. | Sealing arrangement for apparatus for filtering, and methods, and products for filtering |
| WO2012156789A1 (en) | 2011-05-16 | 2012-11-22 | Ufi Innovation Center S.R.L. | A modular filter cartridge |
| EP2644246A1 (en) | 2012-03-28 | 2013-10-02 | Sofrance | Air filter with a means for assembling the filter elements thereof |
| US20150174435A1 (en) * | 2012-05-26 | 2015-06-25 | Faith Jones | Personal Air Filter |
| US20140020561A1 (en) | 2012-07-18 | 2014-01-23 | Glen Aery | Segmented stackable filter assembly for filtering a gas and method of manufacturing same |
| US20150047637A1 (en) * | 2013-08-19 | 2015-02-19 | David Peters | Air Warming Apparatus |
| US20150217218A1 (en) | 2014-02-04 | 2015-08-06 | Caterpillar Inc. | Filter element |
| US20180099239A1 (en) | 2016-10-10 | 2018-04-12 | Bha Altair, Llc | Connector and joined pleated filter sections |
Non-Patent Citations (2)
| Title |
|---|
| International Patent Application No. PCT/US2020/063894, filed Dec. 9, 2020; International Preliminary Report on Patentability, issued May 17, 2022, 7 pages. |
| International Patent Application No. PCT/US2020/063894, filed Dec. 9, 2020; Report and Written Opinion mailed Feb. 12, 2021, 11 pages. |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3834908A1 (en) | 2021-06-16 |
| EP3834908B1 (en) | 2023-06-28 |
| US20230050612A1 (en) | 2023-02-16 |
| WO2021119059A1 (en) | 2021-06-17 |
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