US12392834B2 - State of charge sensing for a mixed chemistry battery - Google Patents
State of charge sensing for a mixed chemistry batteryInfo
- Publication number
- US12392834B2 US12392834B2 US17/743,524 US202217743524A US12392834B2 US 12392834 B2 US12392834 B2 US 12392834B2 US 202217743524 A US202217743524 A US 202217743524A US 12392834 B2 US12392834 B2 US 12392834B2
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- soc
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- chemistry
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/387—Determining ampere-hour charge capacity or SoC
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
- G01R31/3842—Arrangements for monitoring battery or accumulator variables, e.g. SoC combining voltage and current measurements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/3644—Constructional arrangements
- G01R31/3648—Constructional arrangements comprising digital calculation means, e.g. for performing an algorithm
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/367—Software therefor, e.g. for battery testing using modelling or look-up tables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/054—Accumulators with insertion or intercalation of metals other than lithium, e.g. with magnesium or aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/382—Arrangements for monitoring battery or accumulator variables, e.g. SoC
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- Lithium-ion batteries are used in a variety of applications, from electric vehicles to residential batteries to grid-scale applications.
- the term lithium-ion battery refers to a wide array of battery chemistries that each charge and discharge using reactions from a lithiated metal oxide cathode and a graphite anode.
- a mixed chemistry battery is a lithium-ion battery that includes battery cells that have at least two different chemistries. Two of the more commonly used lithium-ion chemistries are nickel manganese cobalt (NCM) and lithium iron phosphate (LFP).
- NCM nickel manganese cobalt
- LFP lithium iron phosphate
- LFP batteries are less expensive to manufacture than NCM batteries and NCM batteries have higher power rating and energy density compared to LFP batteries.
- NCM battery's state of charge (SOC) varies distinctly by its open-circuit voltage (OCV) level.
- OCV open-circuit voltage
- the LFP battery's SOC level cannot be easily determined based on its OCV due to its flat charge-discharge curve.
- accurate SOC diagnosis is possible for NCM batteries while the SOC accuracy for LFP batteries is very challenging.
- a mixed chemistry battery in one exemplary embodiment, includes a sensing cell having a first chemistry, a battery cell having a second chemistry that is different than the first chemistry, wherein the battery cell is connected to the sensing cell in series, and a battery monitoring system configured to monitor a current flow through the sensing cell and the battery cell and to calculate a state-of-charge (SOC) of the sensing cell.
- the battery monitoring system is further configured to calculate a SOC of the battery cell based at least in part on the SOC of the sensing cell.
- the first chemistry is nickel-manganese cobalt and the second chemistry is lithium iron phosphate.
- the SOC of the battery cell is calculated by subtracting a minimum offset value from and adding a scaling value to the SOC of the sensing cell.
- the SOC of the battery cell is calculated from the SOC of the sensing cell based on a linear relationship where a slope of a line is determined by a capacity ratio of the battery cell and the sensing cell, and an intercept is determined based on the capacity ratio multiplied by the minimum offset value.
- the minimum offset value is determined based on a minimum accurate sensing SOC level of the sensing cell.
- a capacity of the battery cell is equal to the capacity of the sensing cell multiplied by a scaling factor, which has a value of less than one.
- the scaling factor is calculated by subtracting a minimum offset value and a maximum offset value from one, wherein the minimum offset value is determined based on a minimum accurate sensing SOC level of the sensing cell.
- the battery monitoring system is further configured to measure an open circuit voltage of the sensing cell and the battery cell during a commanded rest of a vehicle containing the mixed chemistry battery based on a determination that the SOC of the sensing cell is one of below a minimum threshold value and above a maximum threshold value.
- the battery monitoring system is further configured to calculate the SOC of the sensing cell based on the open circuit voltage of the sensing cell and to calculate the SOC of the battery cell based on the open circuit voltage of the battery cell.
- the battery monitoring system is configured to calculate a degradation factor for at least one of the battery cell and the sensing cell based on a change in a capacity of the at least one of the battery cell and the sensing cell based on a determination that the SOC of the sensing cell is above a maximum threshold value.
- a method for determining a state-of-charge (SOC) of a battery cell of a mixed chemistry battery includes calculating a SOC of a sensing cell connected to the battery cell in series, wherein the sensing cell has a first chemistry and the battery cell has a second chemistry that is different than the first chemistry.
- the method also includes calculating an SOC of battery cell by subtracting a minimum offset value from and adding a scaling value to the SOC of the sensing cell. The minimum offset value is determined based on a minimum accurate sensing SOC level of the sensing cell.
- the first chemistry is nickel-manganese cobalt and the second chemistry is lithium iron phosphate.
- the SOC of the sensing cell is calculated using a combination of coulomb counting method and a Kalman filter method, and an open-circuit voltage (OCV) inverse lookup method.
- a capacity of the battery cell is equal to the capacity of the sensing cell multiplied by a scaling factor, which has a value of less than one.
- the scaling factor is calculated by subtracting a minimum offset value and a maximum offset value from one, wherein the minimum offset value is determined based on a minimum accurate sensing SOC level of the sensing cell.
- the method further includes measuring an open circuit voltage of the sensing cell and the battery cell based on a determination that the SOC of the sensing cell is one of below a minimum threshold value and above a maximum threshold value.
- the method further includes calculating the SOC of the sensing cell based on the open circuit voltage of the sensing cell and to calculating the SOC of the battery cell based on the open circuit voltage of the battery cell.
- the method further includes calculating a degradation factor for at least one of the battery cell and the sensing cell based on a change in a capacity of the at least one of the battery cell and the sensing cell based on a determination that the SOC of the sensing cell is above a maximum threshold value
- a computer program product for determining a state-of-charge (SOC) of a battery cell of a mixed chemistry battery.
- the computer program product includes a computer readable storage medium having program instructions embodied therewith, the program instructions executable by a processor to cause the processor to perform operations.
- the operations include calculating a state-of-charge (SOC) of a sensing cell connected to a battery cell in series, wherein the sensing cell has a first chemistry and the battery cell has a second chemistry that is different than the first chemistry.
- the operations further include calculating an SOC of the battery cell by subtracting a minimum offset value from and adding a scaling value to the SOC of the sensing cell. The minimum offset value is determined based on a minimum accurate sensing SOC level of the sensing cell.
- FIG. 1 is a block diagram illustrating a portion of a mixed chemistry battery in accordance with an exemplary embodiment
- FIG. 2 is a block diagram illustrating a sensing cell and a battery cell of a mixed chemistry battery in accordance with an exemplary embodiment
- FIG. 3 is a graph illustrating a state of charge as a function of an open-circuit voltage and temperature of a sensing cell in accordance with an exemplary embodiment
- FIG. 4 is a flowchart illustrating a method for determining a state of charge of a battery cell in a mixed chemistry battery in accordance with an exemplary embodiment
- FIG. 5 is a graph illustrating an impact on the calculation of the state of charge of the battery cell based on the degradation of the capacity of the battery cell in accordance with an exemplary embodiment
- FIG. 6 is a graph illustrating an impact on the calculation of the state of charge of the battery cell based on the degradation of the capacity of the sensing cell in accordance with an exemplary embodiment.
- embodiments of the disclosure include a mixed chemistry battery having a sensing cell and a battery cell connected in series.
- the sensing cell is a lithium-ion cell that includes a first chemistry that has a state-of-charge (SOC) that varies distinctly by its open-circuit voltage (OCV) level, such as nickel manganese cobalt (NCM), nickel cobalt aluminum (NCA), lithium-ion manganese (LMO), lithium cobalt (LCO), or the like.
- SOC state-of-charge
- NCM nickel manganese cobalt
- NCA nickel cobalt aluminum
- LMO lithium-ion manganese
- LCO lithium cobalt
- the battery cell is a lithium-ion cell that includes a second chemistry that has a SOC that does not vary distinctly by its OCV level, such as lithium iron phosphate (LFP), lithium iron manganese phosphate (LFMP), sodium ion, or the like.
- LFP lithium iron phosphate
- LFMP lithium iron manganese phosphate
- the SOC of the sensing cell is used to determine the SOC of the battery cell.
- the mixed chemistry battery 100 includes a sensing cell 102 that is connected in series with a battery cell 104 .
- the sensing cell 102 is one of several battery modules in series connection, each of which consists of a number of cells in the same chemistry
- the battery cell 104 is one of several battery modules in series connection, each of which consists of a number of cells in another chemistry.
- the mixed chemistry battery 100 also includes a battery monitoring system 106 that is configured to measure an open circuit-voltage (OCV) of both the sensing cell 102 and the battery cell 104 as well as the current I 108 that flows through the sensing cell 102 and the battery cell 104 and perform other SOC estimation related functions.
- OCV open circuit-voltage
- FIG. 2 a block diagram illustrating a sensing cell 202 and a battery cell 204 of a mixed chemistry battery 200 in accordance with an exemplary embodiment is shown.
- the design of the battery cell 204 and the sensing cell 202 are configured such that the capacity of the sensing cell (CAP SC ) is greater than the capacity of the battery cell (CAP BC ).
- the capacity of the battery cell is equal to the portion or percentage of the capacity of the sensing cell multiplied by a scaling factor (S %) 208 , which has a value of less than one.
- the capacity of a new fully charged battery cell is configured to be eighty-five percent of the capacity of a new fully charged sensing cell, (i.e., the scaling factor is 0.85 or 85%).
- SOC′ represents the state of charge calculated from Coulomb counting, SOC 2 represents the state of charge estimated using Kalman filter.
- the calculated sensing cell SOC is reset to a more accurate value based on OCV-SOC curve in FIG. 3 and the accurately measured OCV of the sensing cell.
- the method 400 proceeds to block 408 , and measures an open circuit voltage of sensing cell (OCV SC ) and battery cell (OCV BC ) when the vehicle containing the battery is at rest.
- OCV SC sensing cell
- OCV BC battery cell
- the OCVs are measured when the current flow through the sensing cell and battery cell is zero, i.e., (when the sensing cell and battery cell are not being charged or depleted).
- FIG. 5 a graph 500 illustrating an impact on the calculation of the state of charge of the battery cell (SOC BC ) 502 based on the degradation of the capacity of the battery cell in accordance with an exemplary embodiment is shown.
- the graph 500 includes two curves 506 , 508 that illustrate the relationships between the SOC SC 504 and SOC BC 502 at different temperatures. As shown, as the temperature decreases, the battery cell experiences up to a twenty-percent capacity loss.
- the following equation is used to calculate the state of charge of battery cell SOC BC based on ⁇ , which is a battery cell capacity degradation factor that has a value of less than one:
- the battery cell capacity is dropped from CAP BC to ⁇ CAP BC .
- SOC SC0 and referred battery cell SOC BC0 and the current SOC SC1 , one can estimate the battery cell SOC BC1 at the current time from the above equation. This estimation follows the new curve 508 where for any given SOC SC , one can calculate SOC BC from the new line 508 , and the slope of line 508 is larger than 506 because of the ratio (CAP SC / ⁇ CAP BC ).
- FIG. 6 a graph 600 illustrating an impact on the calculation of the state of charge of the battery cell (SOC BC ) 602 based on the degradation of the capacity of the sensing cell (SOC SC ) 604 in accordance with an exemplary embodiment is shown.
- the graph 600 includes three curves 606 , 608 , and 610 that illustrate the relationships between the SOC SC and SOC BC at as the capacity of the sensing cell decreases.
- curve 606 shows the relationship between the nominal SOC BC and SOC SC , when the SC has 100% of its original capacity
- curve 610 shows the relationship between the SOC BC and SOC SC , when the SC has 95% of its original capacity
- curve 608 shows the relationship between the SOC BC and SOC SC , when the SC has 90% of its original capacity.
- ⁇ which is a sensing cell capacity degradation factor that has a value of less than one:
- SOC BC ⁇ 1 ⁇ ⁇ CAP SC CAP BC ⁇ SOC SC ⁇ 1 + ( SOC BC ⁇ 0 - ⁇ ⁇ CAP SC CAP BC ⁇ SOC SC ⁇ 0 ) .
- SOC BC ⁇ 0 ⁇ ⁇ CAP SC CAP BC ⁇ SOC SC ⁇ 1 + ( SOC BC ⁇ 0 - ⁇ ⁇ CAP SC CAP BC ⁇ SOC SC ⁇ 0 ) .
- the sensing cell degradation factor ( ⁇ ) and the battery cell degradation factor ( ⁇ ) are calculated periodically when the battery cell and sensing cell are at rest based on the measured open circuit values for the battery cell and sensing cell.
- the sensing cell degradation factor ( ⁇ ) and the battery cell degradation factor ( ⁇ ) are used during the calculation of SOC SC and SOC SC during use of the mixed chemistry battery.
- SOC BC ⁇ 1 CAP SC CAP BC ⁇ SOC SC ⁇ 1 - CAP SC CAP BC ⁇ d ⁇ % , which is a straight-line with a slope of CAP SC /CAP BC and an intercept of CAP SC /CAP BC *d. Accordingly, for any given SOC SC1 , linear interpolation can be used to calculate SOC BC1 .
- compositions comprising, “comprising,” “includes,” “including,” “has,” “having,” “contains” or “containing,” or any other variation thereof, are intended to cover a non-exclusive inclusion.
- a composition, a mixture, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but can include other elements not expressly listed or inherent to such composition, mixture, process, method, article, or apparatus.
- connection may include both an indirect “connection” and a direct “connection.”
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Abstract
Description
where Cap is the capacity of the sensing cell, i is the current flow through the sensing cell, and k is integer that is incrementally increased each time SOCSC is calculated. In exemplary embodiment, a battery state estimation technique includes calculating SOC=a (SOC1+(1−a)*SOC2, where a is a weighting factor that is less than one. SOC′ represents the state of charge calculated from Coulomb counting, SOC2 represents the state of charge estimated using Kalman filter. In exemplary embodiments, whenever an electric vehicle that includes the mixed chemistry battery is at rest for a sufficient amount of time, the calculated sensing cell SOC is reset to a more accurate value based on OCV-SOC curve in
where d is the minimum offset value and
is the scaling value. The scaling value is calculated based on the scaling factor (S), the capacity of the battery cell (CAPBC) and the current through the battery cell (i).
where T is the temperature of the battery cell. The battery cell capacity is dropped from CAPBC to αCAPBC. Based on previously calculated SOCSC0 and referred battery cell SOCBC0, and the current SOCSC1, one can estimate the battery cell SOCBC1 at the current time from the above equation. This estimation follows the new curve 508 where for any given SOCSC, one can calculate SOCBC from the new line 508, and the slope of line 508 is larger than 506 because of the ratio (CAPSC/αCAPBC).
where based on previously calculated SOCSC0 and referred battery cell SOCBC0, and the current SOCSC1, one can estimate the battery cell SOCBC1 at the current time from the above equation.
which is a straight-line with a slope of CAPSC/CAPBC and an intercept of CAPSC/CAPBC*d. Accordingly, for any given SOCSC1, linear interpolation can be used to calculate SOCBC1.
Claims (16)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/743,524 US12392834B2 (en) | 2022-05-13 | 2022-05-13 | State of charge sensing for a mixed chemistry battery |
| DE102022127637.6A DE102022127637A1 (en) | 2022-05-13 | 2022-10-20 | DETECTING THE CHARGE STATE OF A BATTERY WITH MIXED CHEMISTRY |
| CN202211345886.4A CN117059931A (en) | 2022-05-13 | 2022-10-31 | State of charge sensing for hybrid chemical batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US17/743,524 US12392834B2 (en) | 2022-05-13 | 2022-05-13 | State of charge sensing for a mixed chemistry battery |
Publications (2)
| Publication Number | Publication Date |
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| US20230366943A1 US20230366943A1 (en) | 2023-11-16 |
| US12392834B2 true US12392834B2 (en) | 2025-08-19 |
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| US17/743,524 Active 2044-02-06 US12392834B2 (en) | 2022-05-13 | 2022-05-13 | State of charge sensing for a mixed chemistry battery |
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| Country | Link |
|---|---|
| US (1) | US12392834B2 (en) |
| CN (1) | CN117059931A (en) |
| DE (1) | DE102022127637A1 (en) |
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| WO2022133963A1 (en) * | 2020-12-24 | 2022-06-30 | 宁德时代新能源科技股份有限公司 | Battery module, battery pack, electronic apparatus, and battery module manufacturing method and manufacturing device |
| US12352788B2 (en) * | 2021-04-29 | 2025-07-08 | GM Global Technology Operations LLC | Thermal runaway prognosis by detecting abnormal cell voltage and SOC degeneration |
| CN119017991A (en) * | 2023-05-24 | 2024-11-26 | 通用汽车环球科技运作有限责任公司 | Low Temperature State of Charge Correction for Mixed Chemistry Batteries |
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-
2022
- 2022-05-13 US US17/743,524 patent/US12392834B2/en active Active
- 2022-10-20 DE DE102022127637.6A patent/DE102022127637A1/en active Pending
- 2022-10-31 CN CN202211345886.4A patent/CN117059931A/en active Pending
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Also Published As
| Publication number | Publication date |
|---|---|
| US20230366943A1 (en) | 2023-11-16 |
| DE102022127637A1 (en) | 2023-11-16 |
| CN117059931A (en) | 2023-11-14 |
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