US12031491B2 - Combustion adjustment method and combustion control device of gas turbine - Google Patents
Combustion adjustment method and combustion control device of gas turbine Download PDFInfo
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- US12031491B2 US12031491B2 US18/032,937 US202118032937A US12031491B2 US 12031491 B2 US12031491 B2 US 12031491B2 US 202118032937 A US202118032937 A US 202118032937A US 12031491 B2 US12031491 B2 US 12031491B2
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/26—Control of fuel supply
- F02C9/28—Regulating systems responsive to plant or ambient parameters, e.g. temperature, pressure, rotor speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/26—Control of fuel supply
- F02C9/263—Control of fuel supply by means of fuel metering valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/26—Control of fuel supply
- F02C9/32—Control of fuel supply characterised by throttling of fuel
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02C—GAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
- F02C9/00—Controlling gas-turbine plants; Controlling fuel supply in air- breathing jet-propulsion plants
- F02C9/48—Control of fuel supply conjointly with another control of the plant
- F02C9/50—Control of fuel supply conjointly with another control of the plant with control of working fluid flow
- F02C9/54—Control of fuel supply conjointly with another control of the plant with control of working fluid flow by throttling the working fluid, by adjusting vanes
Definitions
- the present disclosure relates to a combustion adjustment method and a combustion control device of a gas turbine.
- PTL 1 discloses an example in which after a gas turbine enters normal operation, the occurrence of combustion oscillation is predicted and operating conditions for suppressing the combustion oscillation within an allowable level are automatically selected.
- the present disclosure has an object to provide a combustion adjustment method and a combustion control device for confirming a combustion tolerance range with respect to a fuel-air ratio of a combustor, as pre-work when starting a trial run of a gas turbine or when restarting operation after the completion of regular inspection.
- a combustion adjustment method of a gas turbine is a combustion adjustment method that is used for combustion control of a combustor, the method including: a step of selecting a combustion parameter for setting a fuel-air ratio with respect to a load of the gas turbine; a step of executing a first step that includes a first increase command step, which is an increase command step of increasing a command value of the combustion parameter, or a first decrease command step, which is a decrease command step of decreasing the command value, from a position of an origin; a step of ending the first step and returning the command value of the combustion parameter to the position of the origin, when the command value reaches a target tolerance upper limit value or a target tolerance lower limit value without occurrence of combustion oscillation in the combustor; a step of executing a second step that includes a second decrease command step, which is a decrease command step of decreasing the command value in a direction opposite to that in the first step from the position of the origin, or
- the combustion tolerance confirmation work is made efficient regardless of the skill of a worker, and the combustion adjustment work is facilitated. Further, the reliability of the gas turbine is improved.
- FIG. 2 is a diagram showing a configuration of a combustion control device.
- FIG. 3 is a diagram showing a configuration of a combustion tolerance confirmation unit.
- FIG. 4 is a diagram showing a first combustion tolerance confirmation pattern.
- FIG. 8 is a flow chart showing an overall process of a combustion tolerance adjustment unit.
- FIG. 9 is a flow chart showing a combustion tolerance confirmation step.
- FIG. 10 A is a diagram showing a relationship between a combustion parameter and a combustion load variable in Case 1.
- FIG. 10 B is a diagram showing a relationship between a gas turbine inlet temperature and a combustion load coefficient in Case 1.
- FIG. 10 C is a diagram showing a relationship between the combustion parameter and the gas turbine inlet temperature in Case 1.
- FIG. 11 A is a diagram showing a relationship between the combustion parameter and the combustion load variable in Case 2.
- FIG. 11 B is a diagram showing a relationship between the gas turbine inlet temperature and the combustion load coefficient in Case 2.
- FIG. 11 C is a diagram showing a relationship between the combustion parameter and the gas turbine inlet temperature in Case 2.
- FIG. 12 is a flow chart showing a combustion load variable correction step.
- FIG. 13 is a logic diagram of a combustion load variable correction unit.
- FIG. 14 is a schematic diagram showing an example of a setting value change.
- a schematic apparatus configuration of a gas turbine is shown in FIG. 1 .
- a gas turbine 1 includes a compressor 2 that is provided with an inlet guide vane 11 , takes in atmospheric air from the outside, and generates compressed air, a combustor 3 that burns the generated compressed air and separately supplied fuel FL to generate a combustion gas FG, a turbine 4 that is rotationally driven by the generated combustion gas FG, an electric generator 5 that is connected to the turbine 4 and rotationally driven to generate electric power, and a combustion control device 100 that controls the gas turbine 1 .
- Each combustor 3 is provided with a combustion nozzle 30 that includes a main nozzle 31 , a top hat nozzle 32 , and a pilot nozzle 33 .
- the main nozzles 31 are annularly arranged around the pilot nozzle 33 .
- the combustor 3 includes a bypass valve 44 and a transition piece 24 .
- the combustor 3 further includes a main fuel flow rate control valve 41 , a top hat fuel flow rate control valve 42 , and a pilot fuel flow rate control valve 43 .
- Fuel for the main combustion nozzle of the fuel FL that is supplied to the combustor 3 is supplied to the main nozzle 31 through the main fuel flow rate control valve 41 .
- Top hat fuel is supplied to the top hat nozzle 32 through the top hat fuel flow rate control valve 42
- pilot fuel is supplied to the pilot nozzle 33 through the pilot fuel flow rate control valve 43 .
- the flow rate of each of the main fuel, the top hat fuel, and the pilot fuel is controlled by each of the main fuel flow rate control valve 41 , the top hat fuel flow rate control valve 42 , and the pilot fuel flow rate control valve 43 .
- the combustion gas FG generated in the combustor 3 is supplied to the turbine 4 through the transition piece 24 to rotationally drive the turbine 4 .
- FIG. 2 shows a schematic configuration of the combustion control device 100 of the gas turbine 1 according to the present embodiment.
- the combustion control device 100 includes a process measuring unit 101 , a pressure change measurement unit 102 , an acceleration measurement unit 103 , a NOx measurement unit 104 , a valve operation unit 105 , a frequency analysis unit 123 , and a control unit 110 , which are installed in the gas turbine 1 .
- the process measuring unit 101 includes various measuring devices that measure process quantities indicating the operating conditions or operating states of the gas turbine 1 , and the measurement results are sent to the control unit 110 of the combustion control device 100 at predetermined time intervals.
- the process quantity means, for example, turbine output, an atmospheric temperature, humidity, fuel flow rate and fuel pressure of each part, air flow rate and air pressure of each part, a combustion gas temperature, combustion gas pressure, rotation speeds of the compressor 2 and the turbine 4 , concentration of wastes such as nitrogen oxide (NOx) and carbon monoxide (CO) in an exhaust gas that is discharged from the turbine 4 , or the like.
- the valve operation unit 105 is a mechanism for operating the opening degree of each of the main fuel flow rate control valve 41 , the top hat fuel flow rate control valve 42 , the pilot fuel flow rate control valve 43 , and the bypass valve 44 , the opening degree of the inlet guide vane 11 of the compressor 2 , or the like according to a command from the control unit 110 .
- the valve operation unit 105 performs main fuel control, top hat fuel control, pilot fuel control, flow rate control of an air flow rate that is supplied to each combustor 3 , flow rate control of atmospheric air that is supplied to the compressor 2 , or the like.
- the frequency analysis unit 123 performs frequency analysis on pressure fluctuations and on acceleration fluctuations detected by the pressure change measurement unit 102 and by the acceleration measurement unit 103 , and outputs the results to the control unit 110 .
- the combustion control device 100 includes an automatic combustion adjustment unit 120 and a combustion tolerance adjustment unit 130 , in addition to the various measuring units and measurement units, the valve operation unit, and the control unit 110 described above.
- the control unit 110 receives output signals from the process measuring unit 101 , the pressure change measurement unit 102 , the acceleration measurement unit 103 , and the frequency analysis unit 123 and transmits the signals to the automatic combustion adjustment unit 120 . Further, the control unit 110 outputs signals for operating the valve opening degrees of the main fuel flow rate control valve 41 , the top hat fuel flow rate control valve 42 , the pilot fuel flow rate control valve 43 , the bypass valve 44 , the inlet guide vane 11 of the compressor 2 , and the like to the valve operation unit 105 .
- the automatic combustion adjustment unit 120 shown in FIG. 2 is configured to include an input unit 121 , an operating state ascertaining unit 122 , a combustion characteristic ascertaining unit 124 , a correction unit 125 , and an output unit 126 .
- the automatic combustion adjustment unit 120 performs control to select each process quantity in the most effective way of suppressing combustion oscillation when the combustion oscillation occurs in the combustor 3 .
- the valve opening degree of each of the main fuel flow rate control valve 41 , the top hat fuel flow rate control valve 42 , the pilot fuel flow rate control valve 43 , the bypass valve 44 , and the inlet guide vane 11 of the compressor 2 is determined.
- the amount of adjustment is determined and output to the control unit 110 through the output unit 126 .
- the combustion tolerance adjustment unit 130 ascertains in advance a region in which combustion oscillation does not occur, transmits the data to the automatic combustion adjustment unit 120 , and accumulates the data in a database 127 in the automatic combustion adjustment unit 120 , before starting a trial run of the gas turbine with a small amount of accumulated data on past operating conditions.
- the combustion tolerance adjustment unit 130 has a purpose to prepare operating conditions that allow transition to rated operation without the occurrence of combustion oscillation, by utilizing the data of the automatic combustion adjustment unit 120 that reflects the accumulated data, and to realize a state in which the gas turbine can transition to the rated operation in a short period of time, at the time of a trial run of the gas turbine 1 or at the time of start-up after the completion of regular inspection.
- combustion adjustment work such as the confirmation of a tolerance range of combustion oscillation, which has been performed by a combustion adjustment worker in the related art, is automated using the combustion tolerance adjustment unit 130 , and the combustion adjustment work is optimized.
- the combustion tolerance adjustment unit 130 includes a combustion tolerance confirmation unit 132 , a combustion load variable correction unit 134 , and a setting value change unit 136 .
- the combustion load variable correction unit 134 includes a maximum load correction unit 134 a and a setting value conversion unit 134 b.
- combustion tolerance confirmation unit 132 before starting a trial run of the gas turbine 1 or before restarting operation after the completion of regular inspection, combustion tolerance confirmation based on various combustion tolerance patterns along the flow of a combustion tolerance confirmation step S 20 ( FIGS. 8 and 9 ), which will be described later, is performed on each combustion parameter PM, and the combustion tolerance range of combustion oscillation occurring in the combustor 3 is confirmed in advance to be acquired as steady data 128 , and various operation data at the start of operation of the gas turbine 1 is accumulated.
- the presence or absence of the occurrence of combustion oscillation in the combustor 3 depends on setting values ST of the pilot ratio PL, the top hat ratio TH, and the bypass valve opening degree BV with respect to a predetermined GT load.
- Other parameters that affect the combustion state of the combustor 3 may be selected as the combustion parameters PM.
- combustion tolerance confirmation step S 20 In the combustion tolerance confirmation step S 20 , in both steps of an increase command step STU in a direction of increasing a command value CM indicating the output of the combustion parameter PM and a decrease command step STD in a direction of decreasing the command value CM, it is necessary to confirm the presence or absence of the occurrence of combustion oscillation. After the confirmation of the combustion tolerance ranges in both steps has ended, the presence or absence of the occurrence of combustion oscillation at a predetermined GT load and the combustion tolerance width are confirmed. Whether to give priority to the increase command step STU or to the decrease command step STD at a predetermined GT load depends on the combustion parameter PM.
- a target tolerance width TMW for executing the confirmation of the combustion tolerance range is determined.
- the target tolerance width TMW is shown by the difference between a target tolerance upper limit value TMUL that determines the upper limit of the command value CM in the increase command step STU and a target tolerance lower limit value TMLL that determines the lower limit of the command value CM in the decrease command step STD.
- TMUL and the target tolerance lower limit value TMLL are selected to be located at positions of the same width from the position of the origin OP, which serves as the reference of the output for confirming the combustion tolerance.
- the command value CM in the increase command step STU and in the decrease command step STD may be selected by increasing or decreasing the command value CM in one direction at a constant rate, or the command value CM may be increased or decreased along a stepped stage S, as shown in FIG. 4 . Which method is selected depends on the characteristic of the combustor or on the operating state of the gas turbine. Further, it is desirable to perform the combustion tolerance range confirmation with a stage width SW set to be the same width and with the number of stages S in the increase command step STU or in the decrease command step STD from the origin OP to the target tolerance upper limit value TMUL or to the target tolerance lower limit value TMLL set to be the same.
- FIG. 4 is an example of a first combustion tolerance confirmation pattern. An example is shown in which with respect to one combustion parameter PM at a predetermined GT load, the command value CM of the combustion parameter PM is within the range of the target tolerance upper limit value TMUL or the target tolerance lower limit value TMLL, and combustion oscillation is suppressed within an allowable level, so that the combustion tolerance confirmation step is ended.
- FIG. 5 is an example of a second combustion tolerance confirmation pattern.
- the second combustion tolerance confirmation pattern is an example in which in the increase command step STU, combustion oscillation occurs to exceed an allowable level before the command value CM of the combustion parameter PM reaches the target tolerance upper limit value TMUL.
- FIG. 6 is an example of a third combustion tolerance confirmation pattern.
- the third combustion tolerance confirmation pattern is an example in which in the increase command step STU and in the decrease command step STD, combustion oscillation occurs to exceed an allowable level before the command value CM of the combustion parameter reaches the target tolerance upper limit value TMUL and the target tolerance lower limit value TMLL.
- FIG. 7 is an example of a fourth combustion tolerance confirmation pattern.
- the fourth combustion tolerance confirmation pattern is a modification example of the second combustion tolerance confirmation pattern shown in FIG. 5 , and in this example, in the decrease command step STD, combustion oscillation occurs before the command value CM of the combustion parameter PM reaches the target tolerance lower limit value TMUL.
- combustion oscillation is suppressed within an allowable level up to the target tolerance upper limit value TMUL in the increase command step STU of the first step PR 1 , and thus it can be confirmed that combustion oscillation does not occur.
- combustion oscillation is suppressed within an allowable level up to the target tolerance lower limit value TMLL, and thus it is confirmed that combustion oscillation does not occur, and an embodiment is shown in which the command value CM is returned to the position of the origin OP, and the combustion tolerance range of one cycle at a predetermined GT load and at a predetermined origin OP can be confirmed.
- the expression “combustion oscillation is suppressed within an allowable level” means a state where at a predetermined setting value ST, combustion oscillation is suppressed within an allowable level until a certain retention time elapses.
- the first combustion tolerance confirmation pattern will be specifically described with reference to FIG. 4 .
- the first combustion tolerance confirmation pattern shows an example in which as the first step PR 1 , priority is given to the increase command step STU, and after the increase command step STU has ended, the decrease command step STD of the second step PR 2 is executed.
- the command value CM is set by adding a predetermined command value input rate BIR with the origin OP at the time of initial setting as a starting point. After the command value CM reaches a predetermined new command value CM, a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- a new command value CM of the next stage S is set by adding a predetermined command value input rate BIR to the command value CM.
- a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed. This procedure is repeated with the stage width SW of the same fixed width, the command value CM reaches the target tolerance upper limit value TMUL, a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- the combustion tolerance range of the decrease command step STD in a direction opposite to that in the increase command step STU with the origin OP as a starting point is confirmed.
- a new command value CM is set by subtracting a predetermined command value input rate BIR from the origin OP.
- a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- a new command value CM of the next stage S is set by subtracting a predetermined command value input rate BIR from the command value CM.
- a predetermined retention time T 1 is held at the next new command value CM, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- This procedure is repeated with the stage width SW of the same fixed width, the command value CM reaches the target tolerance lower limit value TMLL, a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- the combustion tolerance range with respect to the origin OP at the time of initial setting in the decrease command step STD has been confirmed.
- the command value CM reaches the target tolerance lower limit value TMLL, a predetermined retention time T 2 (second retention time) is held from the time when the retention time T 1 has elapsed, and the steady data 128 of the gas turbine 1 is collected. After the steady data 128 is collected, it is determined that the second step PR 2 has ended, and the command value CM is returned to the position of the original origin OP at a predetermined command value cancellation rate BRR at the time of return to the origin, and confirmation work of one cycle of the combustion tolerance range at a predetermined GT load and at a predetermined origin OP of the first combustion tolerance confirmation pattern is ended.
- the collected steady data 128 of the gas turbine 1 is sent to the database 127 .
- the command value input rate BIR may be a stepped constant fixed value, or may be a slant rate with a constant slope.
- the second combustion tolerance confirmation pattern shown in FIG. 5 shows an example in a case where the combustion tolerance range cannot be confirmed at the target tolerance upper limit value TMUL in the increase command step STU of the first step PR 1 . That is, a case is shown in which in the increase command step STU, combustion oscillation occurs before the retention time T 1 elapses after the command value CM reaches the target tolerance upper limit value TMUL.
- the command value CM of the stage S that is one stage lower immediately before the stage S in which combustion oscillation has occurred is set as an actual tolerance upper limit value AMUL of the increase command step STU.
- the second combustion tolerance confirmation pattern shown in FIG. 5 is an example in which the increase command step STU is preferentially executed as the first step PR 1 , and after the increase command step STU has ended, the decrease command step STD, which is the second step PR 2 , is executed.
- a new command value CM is set by adding a predetermined setting value input rate BIR with the origin OP at the time of initial setting as a starting point. After the command value CM reaches a predetermined new command value CM, a predetermined retention time T 1 is held, and the presence or absence of the occurrence of combustion oscillation is confirmed.
- a predetermined command value input rate BIR is added to the command value CM, and the presence or absence of the occurrence of combustion oscillation is confirmed at the new command value CM of the next stage S.
- the method of repeating this procedure is the same as that in the first combustion tolerance confirmation pattern.
- the command value CM in the stage S that is one stage lower immediately before the stage S in which combustion oscillation has occurred is determined as the actual tolerance upper limit value AMUL, and is used as the upper limit value of the command value CM in the increase command step STU.
- the increase command step STU of the first step PR 1 is ended at the point in time when combustion oscillation has occurred.
- the command value CM confirms a combustion tolerance range without the occurrence of combustion oscillation at the target tolerance upper limit value TMUL.
- the increase command step STU is ended in a state of one stage short.
- the command value CM is returned to the command value CM that is the stage S immediately before the combustion tolerance range has been confirmed without the occurrence of combustion oscillation, and this command value CM is set as the actual tolerance upper limit value AMUL.
- the retention time T 2 is maintained from a point in time PF when combustion oscillation has occurred at this command value CM, and the steady data 128 of the gas turbine 1 is collected.
- the collected steady data 128 is sent to the database 127 .
- the combustion tolerance confirmation step S 20 is executed with the number of stages that is one stage larger than the number of stages in the decrease command step STD, which is an original target.
- the target tolerance width TMW at the time of initial setting it is desirable to maintain the total number of stages or the target tolerance width TMW between the target tolerance upper limit value TMUL and the target tolerance lower limit value TMLL at the time of initial setting. Therefore, as shown in FIG.
- the combustion tolerance confirmation is executed with the command value CM further decreased by one stage in the direction of decreasing the command value CM with respect to the target tolerance lower limit value TMLL at the time of initial setting.
- the retention time T 1 is maintained without the occurrence of combustion oscillation at the command value CM that is one stage lower than the target tolerance lower limit value TMLL, it is determined that the combustion tolerance range at this command value CM has been confirmed, and the command value CM is set as an actual tolerance lower limit value AMLL.
- a specific procedure for confirming the combustion tolerance range in the decrease command step STD of the second combustion tolerance confirmation pattern is the same as that is the decrease command step STD of the first combustion tolerance confirmation pattern except for a difference in the number of stages.
- the second combustion tolerance confirmation pattern shown in FIG. 5 is an embodiment in which in the first step PR 1 , after the command value CM has reached the target tolerance upper limit value TMUL, the retention time T 1 cannot be maintained, and combustion oscillation occurs at the unreached time TO shorter than the retention time T 1 .
- the target tolerance upper limit value TMUL which is the command value CM of the next stage S from one stage S lower immediately before the stage S in which combustion oscillation has occurred, and in a process in which the command value CM increases.
- the command value CM in the stage S in which the combustion tolerance range immediately before combustion oscillation occurs is confirmed is set as the actual tolerance upper limit value AMUL in the increase command step STU.
- the procedure for confirming the combustion tolerance range in the decrease command step STD of the second step PR 2 is the same as that in the first combustion tolerance confirmation pattern shown in FIG. 4 , and it is desirable that the origin OP at the time of initial setting is moved to the new origin NOP. Further, in the increase command step STU of the first step PR 1 shown in FIG.
- the command value CM in the stage S in which the combustion tolerance range is confirmed immediately before the stage S in which combustion oscillation has occurred may be set as the actual tolerance upper limit value AMUL.
- a difference between the number of stages S of the target tolerance upper limit value TMUL and the number of stages of the actual tolerance upper limit value AMUL of the increase command step STU in which combustion oscillation has occurred, that is, the number of unreached stages in which the combustion tolerance range has not been confirmed, is subtracted from the target tolerance lower limit value TMLL of the decrease command step STD, and the new number of stages is further set in the direction of decreasing the command value.
- the command value CM is decreased in the decrease direction from the target tolerance lower limit value TMLL by the number of unreached stages, based on the new number of stages, and the combustion tolerance confirmation of the decrease command step STD is executed.
- the command value CM in the final stage S of the decrease command step STD is set as the actual tolerance lower limit value AMLL.
- the command value CM which is an intermediate position (midpoint position) between the actual tolerance upper limit value AMUL and the actual tolerance lower limit value AMLL, is set as the new origin NOP. In this case as well, it is determined that the origin shift has occurred.
- the third combustion tolerance confirmation pattern is an aspect that is different from the first combustion tolerance confirmation pattern and the second combustion tolerance confirmation pattern in that it is an aspect in which the total number of stages between the actual tolerance upper limit value AMUL and the actual tolerance lower limit value AMLL does not reach the total number of stages between the target tolerance upper limit value TMUL and the target tolerance lower limit value TMLL at the time of initial setting, and the combustion tolerance range confirmation is ended with the number of unreached stages remaining.
- the command value CM is decreased to the command value CM of the stage S immediately before the combustion oscillation occurs, and the command value CM in this stage S is determined as the actual tolerance upper limit value AMUL.
- the retention time T 2 is maintained from the time when the command value CM has reached the actual tolerance upper limit value AMUL (the point in time PF when combustion oscillation has occurred), the steady data 128 of the gas turbine 1 is collected, it is determined that the first step PR 1 has ended, and the command value CM is returned to the position of the origin OP.
- the collected steady data 128 is sent to the database 127 .
- the combustion tolerance confirmation step S 20 is executed with the number of stages S that is one stage larger than the number of stages which is an original target, and that the total number of stages between a predetermined target tolerance upper limit value TMUL and a predetermined target tolerance lower limit value TMLL is maintained. Therefore, in the decrease command step STD of the second combustion tolerance confirmation pattern shown in FIG. 5 , the combustion tolerance confirmation is executed with the command value CM further decreased by one stage in the direction of decreasing the command value CM from the target tolerance lower limit value TMLL at the time of initial setting.
- combustion tolerance confirmation is ended in the step from the position of the origin OP to three stages S in the direction of decreasing the setting value ST, and combustion oscillation occurs in the process of decreasing the command value CM toward the next stage S.
- the combustion tolerance confirmation step S 20 is ended while remaining a plurality of unreached stages S where the combustion tolerance range cannot be confirmed.
- the setting value ST is returned to the command value CM of the stage S immediately before combustion oscillation occurs, and this command value CM is set as the actual tolerance lower limit value AMLL in the decrease command step STD.
- combustion oscillation occurs in the increase command step STU
- the combustion tolerance confirmation step S 20 of the increase command step STU is ended with the unreached stage S remaining
- the actual tolerance upper limit value AMUL which is an upper limit value lower than the target tolerance upper limit value TMUL
- combustion oscillation occurs in the decrease command step STD as well
- the combustion tolerance confirmation step S 20 of the increase command step STU is ended with the unreached stage S remaining
- the actual tolerance lower limit value AMLL which is a lower limit value lower than the target tolerance lower limit value TMLL
- the confirmed combustion tolerance range in this embodiment (the width between the actual tolerance upper limit value AMUL and the actual tolerance lower limit value AMLL) is smaller than the total number of stages of the increase command step STU and of the decrease command step STD at the time of initial setting, and the combustion tolerance confirmation step S 20 is ended in a range narrower than the target tolerance width TMW at the time of initial setting. Further, as a result of the confirmation of the combustion tolerance range in this aspect, the origin OP at the time of initial setting is changed to the intermediate position (midpoint position) between the actual tolerance upper limit value AMUL and the actual tolerance lower limit value AMLL.
- the command value CM is moved to the position of the new origin NOP at a predetermined cancellation rate BRR at the time of return to the origin. In this case as well, it is determined that the origin shift has occurred.
- the fourth combustion tolerance confirmation pattern shown in FIG. 7 is a modification example of the second combustion tolerance confirmation pattern shown in FIG. 5 , in which the first step PR 1 and the second step PR 2 are interchanged. That is, the fourth combustion tolerance confirmation pattern shown in FIG. 7 is slightly different from the second combustion tolerance confirmation pattern shown in FIG. 5 in that in the first step PR 1 , the decrease command step STD is executed in priority to the increase command step STU. In the present embodiment showing the fourth combustion tolerance confirmation pattern, combustion oscillation occurs in the decrease command step STD, and the decrease command step STD of the first step PR 1 is ended while remaining the number of unreached stages at which the combustion tolerance range cannot be confirmed.
- FIG. 8 shows the overall process including the combustion tolerance confirmation step S 20 in the direction of increasing the GT load from a small GT load toward the rated load (100%) of a large GT load with respect to a plurality of GT loads selected in order to perform combustion adjustment.
- the overall process that is executed by the combustion tolerance adjustment unit 130 shown in FIG.
- the confirmation of the combustion tolerance range it is desirable to execute the confirmation of the combustion tolerance range at the same GT load until the confirmation of the combustion tolerance range for each of all the combustion parameters (the pilot ratio PL, the top hat ratio TH, and the bypass valve opening degree BV) has ended.
- the target tolerance width TMW 1 which is a predetermined combustion tolerance width
- the combustion tolerance confirmation of the first combustion parameter PM 1 is ended, it is determined that the combustion tolerance confirmation step S 20 should be continued (S 24 ), and the routine proceeds to the next step (S 25 ).
- the position of the origin OP 1 of the first combustion parameter PM 1 is moved to the new origin NOP 1 .
- the collected steady data 128 of the gas turbine 1 and the position data of the new origin NOP 1 for the first combustion parameter PM 1 are sent to the database 127 (S 24 ).
- the routine proceeds to the confirmation of the combustion tolerance range of the second combustion parameter PM 2 .
- the target tolerance width TMW 1 which is a predetermined combustion tolerance width, cannot be secured. However, if it is determined that the range in which combustion oscillation does not occur even in a tolerance width narrower than the target tolerance width TMW 1 can be maintained, it is determined that the combustion tolerance width necessary for the continuation of the stable operation of the gas turbine 1 is secured.
- the confirmation of the combustion tolerance range of the first combustion parameter PM 1 is ended, it is determined that the combustion tolerance confirmation step S 20 should be continued (S 24 ), and the routine proceeds to the next step (S 25 ).
- the combustion tolerance confirmation step S 20 cannot be continued, and the combustion tolerance confirmation step S 20 is ended (S 24 ).
- the combustion load variable correction step S 40 includes the maximum load correction step S 50 of correcting the combustion load variable CLP such that the combustion load variable CLP becomes the rated value (100%) at the planned maximum output MOP of the gas turbine 1 , on the premise that an appropriate relationship between the gas turbine inlet temperature GTIT and the combustion parameter PM is maintained, and the setting value conversion step S 70 of converting the setting value of the combustion load variable CLP such that the relationship between the gas turbine inlet temperature GTIT and the combustion parameter PM is maintained, based on the combustion load variable CLP after correction.
- the setting value of the combustion load variable CLP is converted (only the setting value of the combustion load variable CLP is slid in an axial direction of the horizontal axis) so as to make the combustion gas turbine inlet temperature GTIT shown on the horizontal axis coincide width from the inlet temperature TMX1 to the inlet temperature TMX while maintaining the combustion parameter PM on the vertical axis of the curved line [II-1] (the setting value conversion step S 70 ). Due to the execution of the setting value conversion step S 70 , in FIG.
- the correction means it is desirable to include the maximum load correction step S 50 which is correction means for making the combustion load variable CLP for outputting the planned maximum load MOP the rated value (100%), based on Expression 2, and the setting value conversion step S 70 which is correction means for maintaining the relationship between the gas turbine inlet temperature GTIT and the combustion parameter PM.
- Case 2 shows a case where the gas turbine 1 reaches the planned maximum output at the position of the combustion load variable CLP of Z (%), which is the position where the setting value of the combustion load variable CLP exceeds the rated value (100%).
- the curved line [I-2] shown in FIG. 11 A shows the relationship between the combustion parameter PM and the setting value of the combustion load variable CLP with respect to the combustion parameter PM acquired in the combustion tolerance confirmation step S 20 .
- the curved line [I-2] is different from that in Case 1 in that the setting value of the combustion load variable CLP at the planned maximum output (GT load 100%) MOP is not the rated value (100%), and the combustion load variable CLP exceeding the rated value (100%) reaches the planned maximum output (GT load 100%) at the Z (%) position.
- the curved line [II-2] shows the relationship between the combustion parameter PM and the combustion load variable CLP after the combustion load variable CLP has been corrected in the maximum load correction step S 50 .
- 11 C is a diagram in which the relationships of the curved line [I-2], the curved line [II-2], and the curved line [III] in FIG. 11 A are replaced with the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT.
- the relationships of the curved line [I-2], the curved line [II-2], and the curved line [III] in FIG. 11 A are replaced with the relationships between the gas turbine inlet temperature GTIT and the combustion load variable CLP, which correspond to the curved line [I-2], the curved line [II-2], and the curved line [III] in FIG. 11 C .
- the correction means in Case 2 replaces the curved line [I-1] and the curved line [II-1] in Case 1 described above with the curved line [I-2] and the curved line [II-2], and replaces the straight line [I-1] and the straight line [II-1] with the straight line [I-2] and the straight line [II-2]. Further, the contents described in Case 1 can also be applied to Case 2 by replacing the points P1-1, P2-1, P11-1, and P12-1 with the points P1-2, P2-2, P11-2, and P12-2.
- the combustion load variable correction step S 40 shown in FIG. 12 includes the maximum load correction step S 50 of correcting the combustion load variable CLP shown in Expression 2 such that the combustion load variable CLP with respect to the planned maximum output MOP becomes the rated value (100%), and the setting value conversion step S 70 of converting the setting value of the combustion load variable CLP such that the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT is maintained, based on the corrected combustion load variable CLP.
- the setting value conversion step S 70 corrects the gas turbine inlet temperature GTIT by using the first correction coefficient 156 a such that the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT is maintained, based on the combustion load variable CLP after correction, and converts the setting value that determines the relationship between the combustion parameter and the combustion load variable CLP.
- a function generator 141 which is output calculating means for the planned maximum output, calculates the planned maximum output, based on the actually measured values of an intake-air temperature, an intake-air flow rate, and an IGV opening degree command value.
- a function generator 142 which is output calculating means for the no-load equivalent output, calculates the no-load equivalent output, based on the actually measured values of the intake-air temperature, the intake-air flow rate, and the IGV opening degree command value.
- a divider 147 calculates an atmospheric pressure ratio by dividing the actually measured value of the intake-air pressure by a standard atmospheric pressure.
- a multiplier 148 multiplies the planned maximum output calculated by the function generator 141 and the atmospheric pressure ratio calculated by the divider 147 to calculate the planned maximum output taking into account the atmospheric pressure ratio.
- a multiplier 149 multiplies the no-load equivalent output calculated by the function generator 142 and the atmospheric pressure ratio calculated by the divider 147 to calculate the no-load equivalent output taking into account the atmospheric pressure ratio.
- a subtracter 145 performs subtraction by the turbine output sent from the input unit 121 and the no-load equivalent output that is output from the multiplier 149 .
- the planned maximum output shown in Expression 2 is corrected by the first correction coefficient 156 a and the second correction coefficient 157 a , which will be described later.
- a subtracter 143 subtraction is performed from the planned maximum output after correction that is output from the second maximum load multiplier 157 and the no-load equivalent output that is output from the multiplier 149 (refer to Expression 2).
- a divider 144 division is performed based on the calculation result of the subtracter 143 and the calculation result of the subtracter 145 to calculate the combustion load variable CLP after correction shown in Expression 2.
- the combustion load variable correction unit 134 includes the maximum load correction unit 134 a and the setting value conversion unit 134 b .
- the maximum load correction unit 134 a is means for correcting the deviation of the initial setting value of the combustion parameter PM with respect to the combustion load variable CLP, and is shown in a range surrounded by a dashed line in FIG. 13 .
- the maximum load correction unit 134 a corresponds to the maximum load correction step 50
- the setting value conversion unit 134 b corresponds to the setting value conversion step S 70 .
- the maximum load correction unit 134 a includes a subtracter 150 that calculates the deviation between the turbine output and the planned maximum output MOP after correction, a PI calculator 151 that calculates the intermediate correction value 151 a , an adder 152 that calculates the second correction value 152 a by adding the predetermined value ⁇ output from a signal generator 153 to the intermediate correction value 151 a , the second maximum load multiplier 157 that receives the second correction value 152 a output from the adder 152 and that updates the second correction value 152 a instead of the existing value of the second correction coefficient 157 a , the switching unit 154 that receives the second correction value 152 a , based on the combustion load variable correction command 161 from the correction command unit 160 , a data storage unit 155 that stores the second correction value 152 a output from the switching unit 154 as a new first correction value 154 a , and the first maximum load multiplier 156 that receives the first correction value 154 a output from the data storage unit 155 and that
- the turbine output input from the control unit 110 through the input unit 121 and the planned maximum output MOP after correction corrected by the second maximum load multiplier 157 are input to the subtracter 150 .
- the subtracter 150 the deviation between the turbine output and the planned maximum output MOP after correction is calculated.
- the deviation between the turbine output and the planned maximum output MOP after correction output from the subtracter 150 is input to the PI calculator 151 .
- a proportional integral calculation is performed on the deviation between the turbine output and the planned maximum output MOP after correction, and the intermediate correction value 151 a is calculated.
- the predetermined value input from the signal generator 153 is added to the generated intermediate correction value 151 a in the adder 152 , and the second correction value 152 a is calculated.
- the second correction value 152 a output from the adder 152 is input to the second maximum load multiplier 157 .
- the second correction coefficient 157 a of the second maximum load multiplier 157 shown in Expression 2 is updated to the second correction value 152 a instead of the existing value.
- the planned maximum output after correction is calculated based on the updated second correction coefficient 157 a .
- the planned maximum output after correction is input to the subtracter 143 and subtracted from the no-load equivalent output NOP input from the multiplier 149 .
- the combustion load variable CLP after correction shown in Expression 2 is calculated based on the calculation result from the subtracter 143 and the calculation result from the subtracter 145 and is output to the control unit 110 .
- the combustion load variable correction command 161 is issued.
- the combustion load variable correction command 161 is input to the PI calculator 151 and to the switching unit 154 , the signal of the combustion load variable correction command 161 is temporarily turned on, and the signal of the second correction value 152 a output from the adder 152 is input to the data storage unit 155 and is stored as the first correction value 154 a .
- the first correction value 154 a is input from the data storage unit 155 to the first maximum load multiplier 156 .
- the existing value of the first correction coefficient 156 a shown in Expression 2 is updated to the first correction value 154 a , and the planned maximum output MOP after correction is calculated based on the first correction coefficient 156 a after update.
- the combustion load variable correction command 161 is input to the PI calculator 151
- the second correction value 152 a is reset and updated to the initial setting value.
- the switching unit 154 enters an open (ON) state, based on the combustion load variable correction command 161 , and the period during which the first correction coefficient 156 a of the first maximum load multiplier 156 is updated to the first correction value 154 a is ended in a short time.
- the switching unit 154 After the switching unit 154 is switched to a closed (OFF) state, a circuit through which the signal of the second correction value 152 a on an upstream side of the switching unit 154 enters the switching unit 154 is cut off. At the same time as when the switching unit 154 is switched to the closed (OFF) state, the second correction value 152 a is reset and updated to the initial setting value (usually “1”). The second correction value 152 a output from the adder 152 is updated to the initial setting value. However, the second correction value 152 a after update is not input to the switching unit 154 and is sent to the second maximum load multiplier 157 .
- the setting value conversion unit 134 b converts the setting value of the combustion load variable CLP after correction calculated by the maximum load correction unit 134 a while the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT is maintained. That is, the deviation of the inlet temperature caused in the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT due to the correction by the maximum load correction unit 134 a is corrected by the conversion of the setting value of the combustion load variable CLP in the setting value conversion unit 134 b . Specifically, the gas turbine inlet temperature GTIT is divided by the first correction coefficient 156 a to obtain a new gas turbine inlet temperature GTIT after correction. As a result of this conversion, as the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT, the relationship between the combustion parameter PM and the gas turbine inlet temperature GTIT at the time of the confirmation of the combustion tolerance range is maintained.
- the combustion load variable CLP is calculated based on Expression 2 including the first correction coefficient 156 a updated to the first correction value 154 a selected by the maximum load correction unit 134 a , and the planned maximum output MOP after correction is calculated.
- the second correction coefficient 157 a updated to the second correction value 152 a the second correction value 152 a is reset to the initial setting value (usually “1”) in response to the combustion load variable correction command 161 , and therefore, the second correction coefficient 157 a also returns to the initial setting value.
- the combustion load variable before correction is replaced with the combustion load variable CLP after correction based on Expression 2 and is transmitted to the control unit 110 .
- the first correction coefficient 156 a of the first maximum load multiplier 156 is updated to the first correction value 154 a selected under the condition that the planned maximum output and the turbine output approximately coincide with each other, and the second correction coefficient 157 a is transmitted to the control unit 110 with the initial setting value unchanged.
- the combustion load variable CLP shown in Expression 2 is replaced with a setting value at which the planned maximum output MOP is output at the rated value (100%) of the combustion load variable CLP. Therefore, in the combustion control of the combustor 3 after the correction, the deviation of the initial setting value of the combustion load variable CLP is eliminated, and a state where proper combustion control is possible is created.
- the correction means for correcting the planned maximum output by using the first correction coefficient 156 a to output the planned maximum output at the rated value (100%) of the combustion load variable CLP is applied.
- the gas turbine 1 After the correction, the gas turbine 1 enters steady operation. However, even after entering the steady operation, the deviation between the planned maximum output and the actual output occurs along with the deterioration of the gas turbine 1 . In such a case, in order to eliminate the deviation of the setting value ST, the correction of the planned maximum output shown in Expression 2 is performed based on the same concept.
- the correction means for the deviation of the setting value ST of the combustion load variable CLP due to the deterioration of the gas turbine 1 is slightly different from the correction means described above, and in the maximum load correction step S 50 shown in FIG. 12 , a learning circuit is applied in which processing of repeating steps S 51 to S 57 excluding step S 54 is executed. By repeating this processing, the deviation of the setting values ST of the planned maximum output MOP and the combustion load variable CLP is automatically eliminated.
- the first correction coefficient 156 a selected by the correction performed at the time of a trial run or at the time of start-up after the completion of regular inspection is maintained as it is, and the deviation of the setting values ST of the planned maximum output MOP and the combustion load variable CLP is corrected using the second correction coefficient 157 a.
- the planned maximum output is corrected using the second correction coefficient 157 a , the planned maximum output MOP after correction is calculated, and the combustion load variable CLP after correction is calculated.
- the first correction coefficient 156 a is fixed at the previous setting value.
- the deviation of the setting values ST of the combustion parameter PM and the combustion load variable CLP occurs due to the deterioration of the gas turbine 1 .
- the first correction coefficient 156 a is fixed to a new setting value updated to the first correction value 154 a
- the second correction coefficient 157 a is updated until the deviation between the turbine output and the planned maximum output MOP falls within an allowable value. Due to the update of the second correction coefficient 157 a , the planned maximum output MOP is corrected, and the combustion load variable CLP is automatically corrected.
- the position of the origin OP before the execution of the combustion tolerance confirmation step S 20 is indicated by a point P1
- a point P2 indicates the position of the new origin NOP after the origin shift shown by an arrow occurs and the origin OP is moved, as a result of the combustion tolerance confirmation step S 20 . That is, in FIG. 14 , the point P1 indicating the position of the origin OP is shown at the position where the combustion load variable CLP is X1(%) and the pilot ratio PL is Y1(%), and the point P2, which is the new origin NOP, is shown at the position where the combustion load variable CLP is X2(%) and the pilot ratio PL is Y2(%).
- the position of a point P11 where the line segment P1P4 shown by a dashed line intersects the vertical axis passing through X2 of the combustion load variable CLP is the position where due to the occurrence of the origin shift, the original origin OP is moved from the origin OP along the line segment P1P4 by an amount corresponding to the decrement (from X1 to X2) of the combustion load variable CLP.
- the position obtained by adding an origin movement width WST to the pilot ratio PL (%) at the point P11 corresponds to the position of the point P2 after the origin shift.
- the position of the point P2 in FIG. 14 can be determined by selecting the position of “X2”, which is the combustion load variable CLP, and the origin movement width WST of the pilot ratio PL from the result of the combustion tolerance confirmation step S 20 . According to this procedure, in a case where the origin shift occurs, a setting value change to change the position of the point P1, which is the origin OP, to the position of the point P2, which is the new origin NOP, becomes possible.
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Abstract
Description
- [PTL 1] Japanese Unexamined Patent Application Publication No. 2010-84523
combustion load variable CLP(%)=[(turbine output−no-load equivalent output)/(planned maximum output−no-load equivalent output)]×100 [Expression 1]:
combustion load variable CLP(%)=[(turbine output(actual output)−no-load equivalent output)/(planned maximum output−first correction coefficient×second correction coefficient−no-load equivalent output)]×100 [Expression 2]:
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- (1) A combustion adjustment method of a gas turbine according to a first aspect is a combustion adjustment method, which is applied to combustion control of a combustor, the method including: a step of selecting a combustion parameter for setting a fuel-air ratio with respect to a load of the gas turbine; a step of executing a first step that includes a first increase command step, which is an increase command step of increasing a command value of the combustion parameter, or a first decrease command step, which is a decrease command step of decreasing the command value, from a position of an origin; a step of ending the first step and returning the command value of the combustion parameter to the position of the origin, when the command value reaches a target tolerance upper limit value or a target tolerance lower limit value without occurrence of combustion oscillation in the combustor; a step of executing a second step that includes a second decrease command step, which is a decrease command step of decreasing the command value in a direction opposite to that in the first step from the position of the origin, or a second increase command step, which is an increase command step of increasing the command value; and a step of ending the second step and returning the command value of the combustion parameter in the second step to the position of the origin, when the command value in the second step reaches the target tolerance lower limit value or the target tolerance upper limit value without occurrence of combustion oscillation in the combustor, in which the method further comprises a combustion tolerance confirmation step of confirming a combustion tolerance range of the combustion parameter.
- According to the combustion adjustment method of a gas turbine described in the above (1), since the combustion tolerance range in the direction of increasing or the direction of decreasing the command value of the combustion parameter with the origin position as a reference can be confirmed in advance, stable combustion control of the gas turbine becomes possible without the occurrence of combustion oscillations, and the reliability of the gas turbine is improved.
- (2) In a combustion adjustment method of a gas turbine according to a second aspect, in the combustion adjustment method of a gas turbine of the above (1), the combustion tolerance confirmation step is a step of confirming the combustion tolerance range of a first combustion parameter of the combustion parameters, and the origin, the command value, the target tolerance upper limit value, and the target tolerance lower limit value of the first combustion parameter are a first origin, a first command value, a first target tolerance upper limit value, and a first target tolerance lower limit value.
- According to the combustion adjustment method of a gas turbine described in the above (2), since the tolerance range of the combustion oscillation of the combustion parameter with a high degree of priority can be confirmed preferentially, the work for the tolerance confirmation of the combustion oscillation can be shortened, and the start-up time of the gas turbine can be shortened.
- (3) In a combustion adjustment method of a gas turbine according to a third aspect, in the combustion adjustment method of a gas turbine of the above (2), the combustion tolerance confirmation step is a step of confirming the combustion tolerance range of a second combustion parameter of the combustion parameters, and the origin, the command value, the target tolerance upper limit value, and the target tolerance lower limit value of the second combustion parameter are a second origin, a second command value, a second target tolerance upper limit value, and a second target tolerance lower limit value.
- (4) In a combustion adjustment method of a gas turbine according to a fourth aspect, in the combustion adjustment method of a gas turbine of the above (3), the combustion tolerance confirmation step is a step of confirming the combustion tolerance range of a third combustion parameter of the combustion parameters, and the origin, the command value, the target tolerance upper limit value, and the target tolerance lower limit value of the third combustion parameter are a third origin, a third command value, a third target tolerance upper limit value, and a third target tolerance lower limit value.
- (5) In a combustion adjustment method of a gas turbine according to a fifth aspect, the combustion adjustment method of a gas turbine of any one of the above (1) to (4) further includes: a combustion load variable correction step that includes a maximum load correction step of correcting a setting value of a combustion load variable for which the combustion tolerance range of the acquired combustion parameter is confirmed, such that the combustion load variable with respect to planned maximum output becomes a rated value, and a setting value conversion step of converting the setting value of the combustion load variable calculated in the maximum load correction step while maintaining a relationship between the combustion parameter and a gas turbine inlet temperature.
- According to the combustion adjustment method of a gas turbine described in the above (5), since an appropriate relationship between the combustion parameter and the combustion load variable is set by confirming the combustion adjustment range of the combustion parameter and correcting the setting value of the combustion parameter, appropriate combustion control of the combustor becomes possible.
- (6) In a combustion adjustment method of a gas turbine according to a sixth aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (5), the combustion tolerance confirmation step is executed in response to the combustion load variable indicating a load of the gas turbine.
- According to the combustion adjustment method of a gas turbine described in the above (6), since the combustion tolerance confirmation is performed based on the combustion load variable corresponding to the GT load, it is easy to predict the occurrence of combustion oscillation.
- (7) In a combustion adjustment method of a gas turbine according to a seventh aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (6), the combustion tolerance confirmation step includes a step of selecting the degree of priority of the combustion parameter and the degree of priority of a change pattern of the command value of the combustion parameter in response to a combustion load variable indicating a load of the gas turbine.
- According to the combustion adjustment method of a gas turbine described in the above (7), since the degree of priority of the combustion parameter and the degree of priority of the change pattern of the command value of the combustion parameter can be selected corresponding to the combustion load variable, the combustion tolerance confirmation of the combustion parameters in which combustion oscillation easily occurs can be preferentially executed, and therefore, the backtracking of the combustion tolerance confirmation is reduced, and the combustion tolerance confirmation work is shortened.
- (8) In a combustion adjustment method of a gas turbine according to an eighth aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (7), when the command value is returned to the position of the origin after the first step or the second step has ended, the command value is decreased or increased at a first predetermined rate.
- According to the combustion adjustment method of a gas turbine described in the above (8), after the increase command step or the decrease command step of the first step or the second step has ended, it is possible to return to the origin position at the first predetermined rate, so that the combustion tolerance confirmation step is shortened.
- (9) In a combustion adjustment method of a gas turbine according to a ninth aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (8), the increase command step or the decrease command step of the first step or the second step includes a step of increasing or decreasing the command value along a stepped stage from the position of the origin, and a step of maintaining a first retention time without the occurrence of combustion oscillation in the stage after the command value is increased or decreased by one stage.
- According to the combustion adjustment method of a gas turbine described in the above (9), since there is a time delay in the occurrence of combustion oscillation with respect to the command value, the presence or absence of the occurrence of combustion oscillation at the command value can be reliably determined by maintaining the first retention time after reaching a predetermined setting value in each stage, and since the command value is increased or decreased while confirming the presence or absence of the occurrence of combustion oscillation, the combustion oscillation range of the combustion parameter can be confirmed more reliably.
- (10) In a combustion adjustment method of a gas turbine according to a tenth aspect, in the combustion adjustment method of a gas turbine of the above (9), the increase command step or the decrease command step of the first step or the second step includes a step of increasing or decreasing the command value at a second predetermined rate when the command value is increased or decreased by one stage.
- According to the combustion adjustment method of a gas turbine described in the above (10), depending on a combustor, there is a region in which combustion oscillation does not easily occur, and therefore, by increasing a command value change speed in such a region, the combustion tolerance confirmation work is shortened.
- (11) In a combustion adjustment method of a gas turbine according to an eleventh aspect, in the combustion adjustment method of a gas turbine of any one of the above (9) or (10), the increase command step or the decrease command step of the first step or the second step includes a step of collecting steady data while maintaining a second retention time from a point in time when the first retention time has elapsed at the command value, in a case where the command value is maintained at the stage where the command value reaches the target tolerance upper limit value or the target tolerance lower limit value, and the first retention time is reached at the stage without occurrence of combustion oscillation.
- According to the combustion adjustment method of a gas turbine described in the above (11), in a case where combustion oscillation does not occur even if the first retention time is reached at the setting value of the combustion tolerance upper limit value or the combustion tolerance lower limit value, it is determined that the combustion tolerance range in the increase command step or the decrease command step is confirmed, and therefore, the steady data of the gas turbine is collected while maintaining the second retention time, data is accumulated in the automatic combustion adjustment unit, and appropriate combustion adjustment operation becomes possible.
- (12) In a combustion adjustment method of a gas turbine according to a twelfth aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (10), the combustion tolerance confirmation step includes a step of setting the command value of the stage immediately before combustion oscillation occurs as an actual tolerance upper limit value, returning the command value to the position of the origin, and ending the first step, in a case where in the increase command step of the first step, combustion oscillation occurs before the command value of the combustion parameter reaches the target tolerance upper limit value, or in a case where combustion oscillation occurs after the command value of the combustion parameter reaches a stage that is the target tolerance upper limit value and before the first retention time is reached at the command value, a step of calculating a difference between the number of stages between the position of the origin and the target tolerance upper limit value and the number of stages between the position of the origin and the actual tolerance upper limit value in the increase command step of the first step, in the decrease command step of the second step in a direction opposite to that in the increase command step of the first step, and setting a value obtained by adding the difference in the command value corresponding to the difference in the number of stages of the first step in a direction of decreasing the command value in the second step to the target tolerance lower limit value in the decrease command step of the second step, as an actual tolerance lower limit value, a step of executing the decrease command step from the position of the origin of the decrease command step of the second step to the actual tolerance lower limit value without occurrence of combustion oscillation at the command value of the combustion parameter, and a step of setting a new origin at a position moved by the difference in the number of stages in the first step in the direction of decreasing the command value in the second step with respect to the position of the origin.
- According to the combustion adjustment method of a gas turbine described in the above (12), According to the combustion adjustment method of a gas turbine described in the above (12), even if combustion oscillation occurs in the increase command step of the first step, the position of the origin is moved to the position of the new origin, which is in a direction of decreasing the command value, and the new origin is set at the intermediate position of the target tolerance width between the actual tolerance upper limit value, which is an upper limit at which combustion oscillation does not occur in the direction of increasing the command value from the position of the new origin, and the actual tolerance lower limit value, which is a lower limit at which combustion oscillation does not occur in the direction of decreasing the command value, and therefore, a stable operating range in which combustion oscillation does not occur can be secured.
- (13) In a combustion adjustment method of a gas turbine according to a thirteenth aspect, in the combustion adjustment method of a gas turbine of any one of the above (1) to (10), the combustion tolerance confirmation step includes a step of setting the command value of the stage immediately before combustion oscillation occurs as an actual tolerance lower limit value, returning the command value to the position of the origin, and ending the first step, in a case where in the decrease command step of the first step, combustion oscillation occurs before the command value of the combustion parameter reaches the target tolerance lower limit value, or in a case where combustion oscillation occurs after the command value of the combustion parameter reaches a stage that is the target tolerance lower limit value and before the first retention time is reached at the command value, a step of calculating a difference between the number of stages between the position of the origin and the target tolerance lower limit value and the number of stages between the position of the origin and the actual tolerance lower limit value in the decrease command step of the first step, in the increase command step of the second step in a direction opposite to that in the decrease command step of the first step, and setting a value obtained by adding the difference in the command value corresponding to the difference in the number of stages of the first step in a direction of increasing the command value in the second step to the target tolerance upper limit value in the increase command step of the second step, as an actual tolerance upper limit value, a step of executing the increase command step from the position of the origin to the actual tolerance upper limit value without occurrence of combustion oscillation at the command value of the combustion parameter, in the increase command step of the second step, and a step of setting a new origin at a position moved by the difference in the number of stages in the first step in the direction of increasing the command value in the second step with respect to the position of the origin.
- According to the combustion adjustment method of a gas turbine described in the above (13), even if combustion oscillation occurs in the decrease command step of the first step, the position of the origin is moved to the position of the new origin, which is a direction in which the command value is increased, and the new origin is set at the intermediate position of the target tolerance width without changing the target tolerance width between the actual tolerance upper limit value, which is an upper limit at which combustion oscillation does not occur in the direction of increasing the command value from the position of the new origin, and the actual tolerance lower limit value, which is a lower limit at which combustion oscillation does not occur in the direction of decreasing the command value, and therefore, a stable operating range in which combustion oscillation does not occur can be secured.
- (14) In a combustion adjustment method of a gas turbine according to a fourteenth aspect, in the combustion adjustment method of a gas turbine of any one of the above (9) or (10), the combustion tolerance confirmation step includes a step of executing the increase command step or the decrease command step of the first step from the position of the origin, setting the command value of the stage immediately before combustion oscillation occurs as an actual tolerance upper limit value or an actual tolerance lower limit value, and setting the actual tolerance upper limit value or the actual tolerance lower limit value as a first setting value in the first step, in a case where combustion oscillation occurs before the command value of the stage reaches the target tolerance upper limit value or the target tolerance lower limit value, or in a case where combustion oscillation occurs after the command value of the stage reaches the target tolerance upper limit value or the target tolerance lower limit value and before the first retention time is reached, executing the decrease command step or the increase command step of the second step in a direction opposite to that in the increase command step or the decrease command step of the first step from the position of the origin, setting the command value of the stage immediately before the combustion oscillation occurs as the actual tolerance lower limit value or the actual tolerance upper limit value in the second step, and setting the actual tolerance upper limit value or the actual tolerance lower limit value in the second step as a second setting value in the second step, in a case where combustion oscillation occurs before the command value of the stage reaches the target tolerance lower limit value or the target tolerance upper limit value, or in a case where combustion oscillation occurs after the command value of the stage reaches the target tolerance lower limit value or the target tolerance upper limit value and before the first retention time is reached, and setting a middle position between the first setting value and the second setting value as a new origin.
- According to the combustion adjustment method of a gas turbine described in the above (14), since the position of the origin is moved to the intermediate position between the actual tolerance upper limit value or the actual tolerance lower limit value, which is an upper limit or a lower limit at which combustion oscillation does not occur in the increase command step or the decrease command step of the first step, and the actual tolerance lower limit value or the actual tolerance upper limit value, which is a lower limit or an upper limit at which combustion oscillation does not occur in the decrease command step or the increase command step of the second step, and the middle point is set as the new origin, even if combustion oscillation occurs in both steps of the increase command step and the decrease command step of the first and second steps, a stable operating range in which combustion oscillation does not occur can be secured.
- (15) In a combustion adjustment method of a gas turbine according to a fifteenth aspect, in the combustion adjustment method of a gas turbine of any one of the above (12) to (14), the combustion tolerance confirmation step includes a step of collecting steady data while maintaining the second retention time from a point in time when combustion oscillation occurs, at the command value that is one stage lower or one stage higher than the command value at which combustion oscillation occurs, in a case where combustion oscillation occurs in the increase command step or the decrease command step of the first step or the second step and the position of the new origin is selected by moving the position of the origin.
- According to the combustion adjustment method of a gas turbine described in the above (15), since steady data is collected while maintaining the second retention time at the command value that is one stage higher or lower than the command value at which combustion oscillation occurs, stable operating conditions in which combustion oscillation does not occur are accumulated, and the reliability of combustion control of the gas turbine is improved.
- (16) In a combustion adjustment method of a gas turbine according to a sixteenth aspect, in the combustion adjustment method of a gas turbine of any one of the above (12) to (15), the combustion tolerance confirmation step includes a setting value change step of setting a combustion load variable closest to the setting value of the initial origin as an origin at a time of operation and executing the combustion tolerance confirmation step, and changing the setting value of the initial origin to the setting value of the new origin in a case where the setting value of the initial origin is changed and the new origin is set.
- According to the combustion adjustment method of a gas turbine described in the above (16), in a case where the origin shift occurs in the combustion tolerance confirmation step, an appropriate relationship between the setting value of the combustion parameter and the combustion load variable is selected by changing the setting value of the origin, and therefore, it becomes possible to select the combustion parameter that can suppress the occurrence of combustion oscillation.
- (17) In a combustion adjustment method of a gas turbine according to a seventeenth aspect, in the combustion adjustment method of a gas turbine of the above (5), the maximum load correction step includes a step of calculating a second correction value by calculating an intermediate correction value by proportionally integrating a deviation between turbine output and the planned maximum output, and adding a predetermined value to the intermediate correction value, a step of issuing a combustion load variable correction command when an elapsed time has elapsed a predetermined time after execution of the combustion load variable correction step has started, a step of replacing the second correction value with a first correction value via a switching unit, based on the combustion load variable correction command, and a step of resetting the second correction value, and a step of updating a first correction coefficient to the first correction value, based on the combustion load variable correction command.
- According to the combustion adjustment method of a gas turbine described in the above (17), by executing the maximum load correction step, it is possible to acquire the setting value at which the planned maximum output is obtained at a combustion load variable of 100%.
- (18) In a combustion adjustment method of a gas turbine according to an eighteenth aspect, in the combustion adjustment method of a gas turbine of the above (17), the maximum load correction step further includes a step of updating a second correction coefficient to the second correction value.
- According to the combustion adjustment method of a gas turbine described in the above (18), deviation of the setting value due to GT deterioration at the time of steady operation in addition to the time of the start of a trial run and the time of initial setting after regular inspection is also corrected, and long-term operation of the gas turbine becomes possible.
- (19) In a combustion adjustment method of a gas turbine according to a nineteenth aspect, in the combustion adjustment method of a gas turbine of any one of the above (17) or (18), in the setting value conversion step, the gas turbine inlet temperature is corrected based on the first correction coefficient.
- According to the combustion adjustment method of a gas turbine described in the above (19), since the gas turbine inlet temperature is corrected based on the first correction coefficient, an appropriate relationship between the combustion parameters and the gas turbine inlet temperature is maintained.
- (20) A combustion control device of a gas turbine according to a twentieth aspect includes: a control unit that controls an operating state of the gas turbine; an automatic combustion adjustment unit that controls combustion oscillation; and a combustion tolerance adjustment unit that determines a combustion tolerance range of a combustion parameter in which combustion oscillation does not occur with respect to a load of the gas turbine, and sends the determined combustion tolerance range to the automatic combustion adjustment unit.
- According to the combustion control device of a gas turbine described in the above (20), since the device has the combustion tolerance adjustment unit that can select the combustion tolerance range in which combustion oscillation does not occur, the combustion adjustment work is automated, and the burden on a worker is reduced.
- (21) In a combustion control device of a gas turbine shown in a twenty-first aspect, in the combustion control device of a gas turbine of the above (20), the combustion tolerance adjustment unit includes a combustion tolerance confirmation unit that confirms a combustion tolerance range of the combustion parameter according to a load of the gas turbine, a combustion load variable correction unit that corrects a combustion load variable with respect to the combustion parameter and that sets a new setting value, and a setting value change unit that corrects, in a case where a new origin is set in the combustion tolerance confirmation unit, a relationship between the combustion parameter and the combustion load variable, based on the new origin.
- (22) In a combustion control device of a gas turbine shown in a twenty-second aspect, in the combustion control device of a gas turbine of the above (21), the combustion load variable correction unit includes a maximum load correction unit for correcting the combustion load variable, which is provided with a first correction coefficient for correcting the combustion load variable such that the combustion load variable with respect to planned maximum output becomes a rated value, and in which the first correction coefficient is updated to a first correction value calculated such that a deviation between turbine output and the planned maximum output falls within an allowable value, and a setting value conversion unit that corrects a gas turbine inlet temperature, based on the first correction coefficient, so as to maintain a relationship between the combustion parameter and the gas turbine inlet temperature, based on the combustion load variable after correction.
- (23) In a combustion control device of a gas turbine shown in a twenty-third aspect, in the combustion control device of a gas turbine of the above (22), the maximum load correction unit includes a subtracter that calculates a deviation between the turbine output and the planned maximum output, a PI calculator that calculates an intermediate correction value by proportionally integrating the deviation calculated by the subtracter, an adder that calculates a second correction value by adding a predetermined value to the intermediate correction value calculated by the PI calculator, a correction command unit that detects that the deviation between the turbine output and the planned maximum output falls within an allowable value, and issues a combustion load variable correction command, a switching unit that enters an open state, based on the combustion load variable correction command issued from the correction command unit, a data storage unit that stores the second correction value output from the adder as the first correction value through the switching unit, and outputs the first correction value, a first maximum load multiplier that takes in the first correction value output from the data storage unit and that has a first correction coefficient to be updated to the first correction value, and a second maximum load multiplier that takes in the second correction value from the adder and that has a second correction coefficient to be updated to the second correction value.
-
- 1 gas turbine
- 2 compressor
- 3 combustor
- 4 turbine
- 5 electric generator
- 11 inlet guide vane
- 24 transition piece
- 30 combustion nozzle
- 31 main nozzle
- 32 top hat nozzle
- 33 pilot nozzle
- 41 main fuel flow rate control valve
- 42 top hat fuel flow rate control valve
- 43 pilot fuel flow rate control valve
- 44 bypass valve
- 100 combustion control device
- 101
process measuring unit 101 - 102 pressure change measurement unit
- 103 acceleration measurement unit
- 104 NOx measurement unit
- 110 control unit
- 121 input unit
- 122 operating state ascertaining unit
- 123 frequency analysis unit
- 124 combustion characteristic ascertaining unit
- 125 correction unit
- 126 output unit
- 127 database
- 130 combustion tolerance adjustment unit
- 132 combustion tolerance confirmation unit
- 134 combustion load variable correction unit
- 134 a maximum load correction unit
- 134 b setting value conversion unit
- 136 setting value change unit
- 141 function generator (planned maximum output)
- 142 function generator (no-load equivalent output)
- 143, 145,150 subtracter
- 144, 147 divider
- 148, 149 multiplier
- 151 PI calculator
- 151 a intermediate correction value
- 152 adder
- 152 a second correction value
- 153 signal generator
- 154 switching unit
- 154 a first correction value
- 155 data storage unit
- 156 first maximum load multiplier
- 156 a first correction coefficient
- 157 second maximum load multiplier
- 157 a second correction coefficient
- 160 correction command unit
- 161 combustion load variable correction command
- PL pilot ratio
- TH top hat ratio
- BV bypass valve opening degree
- CLP combustion load variable
- GTIT gas turbine inlet temperature
- PM combustion parameter
- PM1 first combustion parameter
- PM2 second combustion parameter
- PM3 third combustion parameter
- S stage
- SW stage width
- CM command value
- CM1 first command value
- CM2 second command value
- CM3 third command value
- OP origin
- OP1 first origin
- OP2 second origin
- OP3 third origin
- NOP, NOP1, NOP2, NOP3 new origin
- WST origin movement width
- PR1 first step
- PR2 second step
- STU increase command step
- STD decrease command step
- TMW, TMW1, TMW2, TMW3 target tolerance width
- TMUL target tolerance upper limit value
- TMLL target tolerance lower limit value
- AMUL actual tolerance upper limit value
- AMLL actual tolerance lower limit value
- T1 first retention time
- T2 second retention time
- T0 unreached time
- BRR command value cancellation rate (first predetermined rate)
- BIR command value input rate (second predetermined rate)
- α predetermined value
- MOP planned maximum load (planned maximum output)
- NOP no-load equivalent output
Claims (22)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020180324 | 2020-10-28 | ||
| JP2020-180324 | 2020-10-28 | ||
| PCT/JP2021/038719 WO2022091899A1 (en) | 2020-10-28 | 2021-10-20 | Combustion adjustment method and combustion control device of gas turbine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20230392789A1 US20230392789A1 (en) | 2023-12-07 |
| US12031491B2 true US12031491B2 (en) | 2024-07-09 |
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ID=81382364
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/032,937 Active US12031491B2 (en) | 2020-10-28 | 2021-10-20 | Combustion adjustment method and combustion control device of gas turbine |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US12031491B2 (en) |
| JP (1) | JP7407302B2 (en) |
| KR (1) | KR102828699B1 (en) |
| CN (1) | CN116391074A (en) |
| DE (1) | DE112021004427T5 (en) |
| WO (1) | WO2022091899A1 (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010084523A (en) | 2008-09-29 | 2010-04-15 | Mitsubishi Heavy Ind Ltd | Gas turbine control method and device |
| JP2011149361A (en) | 2010-01-22 | 2011-08-04 | Mitsubishi Heavy Ind Ltd | Gas turbine remote combustion regulation system |
| US20140165581A1 (en) * | 2012-12-18 | 2014-06-19 | General Electric Company | Systems and Methods for Controlling Mode Transfers of a Combustor |
| US20140216047A1 (en) | 2013-02-01 | 2014-08-07 | Hitachi, Ltd. | Two-Shaft Gas Turbine |
| US20180223743A1 (en) * | 2015-08-25 | 2018-08-09 | Mitsubishi Hitachi Power Systems, Ltd. | Fuel control device, combustor, gas turbine, control method, and program |
| CN110195715A (en) | 2019-04-19 | 2019-09-03 | 中国神华能源股份有限公司 | Control method, device and the mechanical equipment of the adjustable vane of mechanical equipment |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3881871B2 (en) * | 2001-11-13 | 2007-02-14 | 三菱重工業株式会社 | Gas turbine fuel control method and control apparatus provided therefor |
| US8437941B2 (en) * | 2009-05-08 | 2013-05-07 | Gas Turbine Efficiency Sweden Ab | Automated tuning of gas turbine combustion systems |
| US8456634B2 (en) * | 2009-06-15 | 2013-06-04 | General Electric Company | Optical interrogation sensors for combustion control |
| JP5517870B2 (en) * | 2010-09-30 | 2014-06-11 | 三菱重工業株式会社 | Gas turbine control device, gas turbine, and gas turbine control method |
| JP7234773B2 (en) | 2019-04-24 | 2023-03-08 | 日本製鉄株式会社 | Rotor for eddy current speed reducer |
-
2021
- 2021-10-20 CN CN202180072275.4A patent/CN116391074A/en active Pending
- 2021-10-20 WO PCT/JP2021/038719 patent/WO2022091899A1/en not_active Ceased
- 2021-10-20 JP JP2022559053A patent/JP7407302B2/en active Active
- 2021-10-20 US US18/032,937 patent/US12031491B2/en active Active
- 2021-10-20 KR KR1020237013843A patent/KR102828699B1/en active Active
- 2021-10-20 DE DE112021004427.3T patent/DE112021004427T5/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010084523A (en) | 2008-09-29 | 2010-04-15 | Mitsubishi Heavy Ind Ltd | Gas turbine control method and device |
| US20110004390A1 (en) | 2008-09-29 | 2011-01-06 | Mitsubishi Heavy Industries, Ltd. | Gas turbine control method and device |
| JP2011149361A (en) | 2010-01-22 | 2011-08-04 | Mitsubishi Heavy Ind Ltd | Gas turbine remote combustion regulation system |
| US20140165581A1 (en) * | 2012-12-18 | 2014-06-19 | General Electric Company | Systems and Methods for Controlling Mode Transfers of a Combustor |
| US20140216047A1 (en) | 2013-02-01 | 2014-08-07 | Hitachi, Ltd. | Two-Shaft Gas Turbine |
| JP2014148933A (en) | 2013-02-01 | 2014-08-21 | Hitachi Ltd | Two-axis gas turbine |
| US20180223743A1 (en) * | 2015-08-25 | 2018-08-09 | Mitsubishi Hitachi Power Systems, Ltd. | Fuel control device, combustor, gas turbine, control method, and program |
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| CN110195715A (en) | 2019-04-19 | 2019-09-03 | 中国神华能源股份有限公司 | Control method, device and the mechanical equipment of the adjustable vane of mechanical equipment |
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| Publication number | Publication date |
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| KR102828699B1 (en) | 2025-07-02 |
| WO2022091899A1 (en) | 2022-05-05 |
| JP7407302B2 (en) | 2023-12-28 |
| CN116391074A (en) | 2023-07-04 |
| US20230392789A1 (en) | 2023-12-07 |
| DE112021004427T5 (en) | 2023-06-15 |
| KR20230070509A (en) | 2023-05-23 |
| JPWO2022091899A1 (en) | 2022-05-05 |
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